Effect of build orientation and layer thickness on manufacturing accuracy, printing time, and material consumption of 3D printed complete denture bases

Three Dimensional Printing and Finishing of In-office Provisional Full-Arch Restorations

In recent years, the field of oral and maxillofacial surgery has witnessed a remarkable transformation resulting from advances in additive manufacturing. Better known as "3 dimensional (3D) printing," this technology offers unprecedented precision and customization in implant treatment procedures. This technology has allowed providers to efficiently fabricate highly accurate dental models, surgical guides, and prosthetic components. The 3D printing in dental surgery has paved the way for more personalized and efficient full-arch implant treatment. Moreover, the ability to iterate designs quickly allows for rapid prototyping and adjustments based on patient-specific anatomic variations and preferences.

Effect of wall thickness on shape accuracy of hollow zirconia artificial teeth fabricated by a 3D printer

PURPOSE

This study aimed to analyze how the wall thickness of 3D-printed hollow zirconia teeth affects shape accuracy.

METHODS

Datasets with measurement points were created for different artificial teeth resembling the mandibular right first molar (Geomagic Design X, 3D Systems). Reference distances were 9.8 mm for mesio-distal direction (M-D), 10.9 mm for bucco-lingual direction (B-L), 7.0 mm for MB-BB and DB-BB, and 4.5 mm for ML-LB and DL-LB. The outer geometry was identical for all artificial teeth with wall thicknesses of 0.30, 0.50, 0.75, and 1.00 mm. Twenty zirconia teeth were fabricated using a 3D printer (CeraFab 7500 Dental, Lithoz) for each group and sintered before support removal. After performing analog distance measurements using a micrometer screw, the digital distance measurements and angular deviations between measurement points on 3D scans were analyzed. Possible effects were investigated using nonparametric ANOVA, followed by Tukey's honest significant difference (HSD) test for multiple comparisons.

RESULTS

The shape accuracy was acceptable for artificial teeth with wall thicknesses of ≥0.5 mm. The largest distance deviation was observed for a wall thickness of 0.3 mm. In particular, DB-BB showed a median deviation of >56.2 µm, which is significantly larger than that for other test groups, ranging from 7.4-9.5 µm (P < 0.05). In most cases, angular deviations were the largest for teeth with 0.3-mm wall thickness (11.6°) and remained below 5.0° for the other test groups.

CONCLUSIONS

Acceptable accuracy was obtained for artificial teeth with wall thicknesses of at least 0.5 mm.

Treatment of the Completely Edentulous Patient with Removable Prosthesis

Edentulism is a significant global health issue affecting over 350 million people. Tooth replacement with complete dentures can help mitigate the negative health and social impacts of edentulism. To meet this ongoing demand, efficient complete denture workflows are needed in dental education and practice. Advances in materials and technologies can improve predictability and reduce treatment time. Today, clinicians have the opportunity to combine digital and conventional workflows to find the best solutions for patients seeking removable complete and implant overdentures.

Effect of coffee thermal cycling on the surface properties and stainability of additively manufactured denture base resins in different layer thicknesses

PURPOSE

To compare the effect of coffee thermal cycling on surface roughness (Ra), Vickers microhardness (MH), and stainability of denture base resins additively manufactured in different layer thicknesses with those of subtractively manufactured denture base materials.

MATERIALS AND METHODS

Eighty disk-shaped specimens (Ø10×2 mm) were fabricated from two subtractively (Merz M-PM [SM-M] and G-CAM [SM-G]) and three additively (NextDent 3D+ [50 µm, AM-N-50; 100 µm, AM-N-100], FREEPRINT Denture [50 µm, AM-F-50; 100 µm, AM-F-100], and Denturetec [50 µm, AM-S-50; 100 µm, AM-S-100]) manufactured denture base materials (n = 10). Ra measurements were performed before and after polishing by using a non-contact optical profilometer, while MH values and color coordinates were measured after polishing. Specimens were then subjected to 5000 cycles of coffee thermal cycling, all measurements were repeated, and color differences (ΔE00) were calculated. A linear mixed effect model was used to analyze Ra and MH data, while one-way analysis of variance was used to analyze ΔE00 data (α = 0.05). Ra values were further evaluated according to a clinically acceptable threshold of 0.2 µm, while ΔE00 values were evaluated according to perceptibility (1.72 units) and acceptability (4.08 units) thresholds. The interaction between the material type and the time interval affected both Ra and MH (p ≤ 0.001). Tested materials had their highest Ra before polishing (p ≤ 0.029). Before polishing, AM-F-100 had the highest, and SM-M and SM-G had the lowest Ra (p < 0.001). After polishing and after coffee thermal cycling, SM-G mostly had lower Ra than those of other materials (p ≤ 0.036). SM-G mostly had higher MH than that of other materials before and after coffee thermal cycling (p ≤ 0.025). Coffee thermal cycling reduced the MH of SM-M and increased that of AM-S-100 (p ≤ 0.024). AM-N-100 had higher ΔE00 than AM-F, AM-S-100, and SM-G (p ≤ 0.009), while AM-F and SM-G had lower ΔE00 than AM-S-50 and AM-N-50 (p ≤ 0.024).

CONCLUSIONS

Polishing reduced the surface roughness of all materials, whereas the effect of coffee thermal cycling was nonsignificant. Most of the tested materials had acceptable surface roughness after polishing and after coffee thermal cycling according to the reported threshold. Layer thickness only affected the microhardness of tested additively manufactured resins, which was material-dependent. Subtractively manufactured specimens mostly had high microhardness and that of nonreinforced subtractively manufactured resin decreased after coffee thermal cycling. When reported color thresholds are considered, all materials had acceptable color stability.

Precision in dentistry: how PLA 3D printing settings influence model accuracy

PURPOSE

Advancements in computer-aided design and manufacturing (CAD/CAM), such as intraoral scanners, digital treatment planning, and 3D printers, offer digital alternatives to conventional orthodontics. For transforming digital data into a traditional model, precise 3D printing technologies are necessary. With numerous settings available on each 3D printer, selecting the most precise one is challenging. Therefore, the impact of layer height, printing temperature, print speed, and infill density on the accuracy of dental models was analyzed in this study.

METHODS

A 3D file of a right upper central incisor was designed and printed 275 times in total with different settings for temperature, layer height, print speed, and infill density by using polylactic acid (PLA) filament on an industrial 3D printer. After scanning the models, root mean square error was calculated for analysis of precision. For each group, R2 value was calculated and linear regression as well as an ANOVA was performed for the factors influencing accuracy.

RESULTS

Printing temperature as well as layer height had statistically significant impacts on printing 3D tooth models (p < 0.05). R2 values of 0.43 for printing temperature as well as of 0.11 for layer height were detected. The infill density as well as the print speed had no statistically significant impacts on accuracy (p > 0.05).

CONCLUSION

This study confirms that choosing the correct printing temperature and layer height for printing dental models with PLA is important for obtaining good accuracy, whereas print speed and infill density have less of an impact.

Zirconia crowns manufactured using digital light processing: Effects of build angle and layer thickness on the accuracy

OBJECTIVES

This study investigated the effects of build angle and layer thickness on the trueness and precision of zirconia crowns manufactured using digital light processing (DLP) technology.

MATERIALS AND METHODS

Single crowns were fabricated from zirconia using DLP technology. The crowns were manufactured with three different representative build angles (0°, 45°, and 90°) and two different layer thicknesses (30 μm and 50 μm). After printing, the specimens were non-contact-scanned, and their accuracy was assessed using a 3D analysis software. Root mean square (RMS) values were used to determine trueness and precision. Color maps were generated to detect deviations within the specimens. Statistical analyses were conducted using two-way ANOVA.

RESULTS

Build angle and layer thickness significantly affected trueness and precision (p < 0.05). At a 30-μm layer thickness, the crowns printed at angles of 0° (32.2 ± 3.2 μm) and 45° (33.9 ± 2.4 μm) demonstrated the best marginal trueness compared to those in other groups (p < 0.05). Notably, those printed at an angle of 90° exhibited the best intaglio surface trueness (37.4 ± 4.0 μm). At a 50-μm layer thickness, the crowns printed at an angle of 90° exhibited the lowest accuracy concerning marginal and intaglio surface aspects (27.7 ± 8.2 μm).

CONCLUSIONS

Both the build angle and layer thickness significantly affected the dimensional accuracy of DLP-printed zirconia crowns, with the 30-μm layer thickness offering superior trueness. Optimal results were achieved using build angles of 0° and 45° in conjunction with thinner layers, minimizing marginal defects.

CLINICAL SIGNIFICANCE

All zirconia crowns produced at different build angles and layer thicknesses satisfied clinical requirements. Specific combinations of these factors realized the fabrication of single crowns that possessed the highest accuracy.

Potential for bracket bonding errors based on tray accuracy and fit: Evaluation of 6 photopolymer resins for indirect bonding trays

INTRODUCTION

We assessed the accuracy and fit of 3-dimensional (3D)-printed indirect bonding (IDB) trays fabricated using various photopolymer resin materials.

METHODS

A maxillary plaster model and 60 plaster replicas were created. IDB trays with arbitrary bracket configurations were 3D-printed using 3 hard resins (Amber [AB], TC85DAC [TC], Orthoflex [OF]) and 3 soft resins (IBT [IT], IDB2 [ID], and MED625FLX [MD]). A reference plaster model with a computer-aided design-designed IDB tray attached with nonfunctional, arbitrary bracket configurations on the buccal surface serving as reference points for measurement was superimposed on scanned plaster replicas holding 3D-printed trays to assess transfer accuracy and clinically acceptable error. Printing accuracy was assessed by comparing computer-aided design trays to printed trays, and tray fit was measured by the gap volume between the tray and plaster replica using a Fit-Checker (GC Corp, Tokyo, Japan).

RESULTS

Six tray groups showed significant linear transfer errors, particularly in the vertical direction (0.15 mm [95% confidence interval {CI}, 0.10-1.15]; P = 0.004). The OF group exhibited the largest vertical error (0.27 mm [95% CI, 0.19-0.35]), whereas the ID group had the smallest (0.10 mm [95% CI, 0.06-0.14]). Angular errors did not exhibit significant differences across the groups. Linear precision error was the highest in OF, followed by ID, TC, and MD, then AB and IT (P <0.001). Of all tray groups, 90.1% and 68.8% met the clinically acceptable linear (<0.25 mm) and angular errors (1°).

CONCLUSIONS

Linear errors, particularly vertical errors, are more material-dependent than angular errors. Gap volume alone was not a reliable predictor of IDB tray accuracy. Therefore, material-specific designs are needed to control the optimal fit and facilitate precise bracket placement.

Effect of build orientation on the fabrication trueness of additively manufactured implant-supported complete arch interim fixed prostheses

PURPOSE

To evaluate how build orientation affects the fabrication trueness of additively manufactured implant-supported complete arch prostheses by comparing them to subtractively manufactured high-impact polymer-based prostheses.

MATERIALS AND METHODS

An edentulous maxillary model with four implants at canine and first molar regions bilaterally was digitized (ATOS Core 80 5MP) to design a reference implant-supported complete arch prosthesis standard tessellation language file (RF-STL). The STL file was used to manufacture prostheses additively in five different orientations according to the build platform (AM-0, 0-degree; AM-15, 15-degree; AM-30, 30-degree; AM-45, 45-degree; AM-90, 90-degree) or subtractively (SM-HIP, control) (n = 10). The prostheses were digitized with an intraoral scanner (Trios 3) to generate their STLs (TF-STL). After superimposing TF-STLs over the RF-STL with a metrology-grade analysis software program (Geomagic Control X), surface deviations at four regions (overall, occlusal, overall without occlusal, and abutments), linear deviations at each abutment site, and interimplant distance deviations (canine-to-molar, canine-to-canine, and molar-to-molar) were calculated. One-way analysis of variance and Tukey HSD tests were used for the statistical analyses (α = 0.05).

RESULTS

AM-90 mostly had the highest surface deviations, while AM-0 had the lowest overall, and lowest overall without occlusal region deviations (p ≤ 0.022). SM-HIP had the lowest occlusal region deviations (p < 0.001). AM-90 had the highest linear deviations (p < 0.001). AM-15 had higher canine-to-molar deviations than SM-HIP (p = 0.042). SM-HIP had the highest canine-to-canine deviations, while AM-90 had higher deviations than AM-0 and AM-30 (p ≤ 0.026). AM-45 and AM-90 had the highest and AM-0 had the lowest molar-to-molar deviations (p ≤ 0.013).

CONCLUSIONS

AM-0 mostly had higher trueness and AM-90 mostly had lower trueness within tested outcomes. Additively manufactured prostheses mostly had lower canine-to-molar distances and higher molar-to-molar distances, whereas SM-HIP prostheses consistently had higher distances than the design file.

Dimensional Accuracy in 3D Printed Medical Models: A Follow-Up Study on SLA and SLS Technology

Background: With the rise of new 3D printers, assessing accuracy is crucial for obtaining the best results in patient care. Previous studies have shown that the highest accuracy is achieved with SLS printing technology; however, SLA printing technology has made significant improvements in recent years. Methods: In this study, a realistic anatomical model of a mandible and skull, a cutting guide for mandibular osteotomy, and a splint for orthognathic surgery were replicated five times each using two different 3D printing technologies: SLA and SLS. Results: The SLA group had a median trueness RMS value of 0.148 mm and a precision RMS value of 0.117 mm. The SLS group had a median trueness RMS value of 0.144 mm and a precision RMS value of 0.096 mm. There was no statistically significant difference in RMS values between SLS and SLA technologies regarding trueness. Regarding precision, however, the RMS values for SLS technology were significantly lower in the splint and cutting guide applications than those printed with SLA technology. Conclusions: Both 3D printing technologies produce modern models and applications with equally high dimensional accuracy. Considering current cost pressures experienced by hospitals, the lower-cost SLA 3D printer is a reliable choice for point-of-care 3D printing.

Dimensional reliability in CAD/CAM production of complete denture bases: A comparative study of milling and various 3D printing technologies

This study aims to assess the dimensional accuracy of complete denture bases fabricated from different CAD/CAM technologies and a conventional method, including milling (CNC), PolyJet (PJ), laser sintering (SLS), digital light processing (DLP), and injection molding (IM). It also examines the influence of the removal of technology-specific connectors or support structures when present. Denture base surfaces were digitized using a laboratory scanner, and virtual measurement points were calculated with tetrahedral reference geometries. Defined distances were measured in all spatial directions and compared to design data (p<0.05), revealing significant differences in sagittal (p=0.004), transversal (p<0.001), and vertical (p<0.001) dimensions. Connector removal had no significant impact for CNC but significantly affected DLP. All technologies yielded clinically acceptable results, with CNC milling demonstrating the best overall outcome.

Effect of Build Orientation on Mechanical and Physical Properties of Additively Manufactured Resins Using Digital Light Processing Technology in Dentistry: A Systematic Review

AIM

The aim of this systematic review was to evaluate the effect of build orientation on the mechanical and physical properties of additively manufactured resin using digital light processing (DLP).

BACKGROUND

The properties of 3D-printed materials are influenced by various factors, including the type of additive manufacturing (AM) system and build orientation. There is a scarcity of literature on the effect of build orientation on the mechanical and physical properties of additively manufactured resins using DLP technology in dentistry.

METHODS

This study followed the preferred reporting items for systematic reviews and meta-analyses (PRISMA) guidelines and was registered in PROSPERO. The formulated population, intervention, comparison, outcome (PICO) question was "What is the effect of build orientation on the mechanical and physical properties of additively manufactured resins produced using DLP in dentistry."  The search strategy used three main electronic databases and an additional manual search was done until February 2024. All the studies that evaluated the correlation of build orientation and the properties of printed resin using DLP were included. Two different analysis was used for in vivo and in vitro studies to assess the risk of bias.

REVIEW RESULTS

On search 237 studies were yielded for systematic review, out of which 13 studies were included for the systematic review evaluation. On evaluation and reviewing the included studies, though the build orientation angle influenced the properties of printed resins the results obtained were varied as 90° angle had increased compressive strength, low surface roughness, and best accuracy. The 0° angle had better wear resistance, tensile strength, and high flexural strength. There was no influence of build orientation on microhardness, shear bond strength, gloss and color difference. The studies on denture base showed that 45° build angle showed the truest with best accuracy.

CONCLUSION

The build orientation angle effects on both the mechanical and physical properties of the additively manufactured resin but varies with each property. The build orientation can be chosen based on the type of properties to be achieved based on the treatment modality.

CLINICAL SIGNIFICANCE

Based on the systematic review results the specific build orientation angle should be used during fabrication of any denture designs, crowns, and bridges as it is correlated with the properties to be achieved by particular designs. How to cite this article: Paranna S, Thosar N, Kanitkar A. Effect of Build Orientation on Mechanical and Physical Properties of Additively Manufactured Resins Using Digital Light Processing Technology in Dentistry: A Systematic Review. J Contemp Dent Pract 2024;25(9):891-903.

Analysis of the milling response of an artificial temporal bone developed for otologic surgery in comparison with human cadaveric samples

Temporal-bone milling is a delicate process commonly performed during otologic surgery to gain access to the middle and inner ear structures. Because of the numerous at-risk structures of this anatomic area, extensive surgeon training is required. Artificial temporal bones offer an interesting alternative to cadaveric training. However, the evaluation of such simulators has not been systematic, with an absence of objective validation of their milling response, especially in a surgical context. By measuring the milling forces obtained during the classical steps of otologic surgery on six 3D-printed and three cadaveric temporal bones, this work aims at evaluating the ability of the OTOtwin® synthetic temporal bone to reproduce human bone behavior. A better repeatability was obtained for artificial bones than for cadaveric ones. However, the level of forces recorded during artificial bone milling was close to the one measured with cadaveric samples. The effects of both surgical phase and irrigation on milling force levels were also quantified. The experiments conducted in this study confirmed the suitability of OTOtwin® temporal bone model for both otologic surgery training and research purposes. Valuable insights were also gained from this study regarding the understanding of the otologic milling process.

Impact of Printing Orientation on the Accuracy of Additively Fabricated Denture Base Materials: A Systematic Review

Printing orientation is one of the printing parameters that affect the properties of three-dimensional (3D)-printed resins. Different printing orientations and directions have been suggested; however, no clear and specific orientations are recommended in the literature in terms of the printing orientation effect on the accuracy and fit of 3D-printed removable dental prostheses. This review aimed to evaluate the effect of printing orientation on the fit and accuracy of 3D-printed removable dental prostheses. The PubMed, Scopus, and Web of Science databases were searched for published articles that investigated the effect of printing orientations on the accuracy and fit of the 3D-printed denture base. Full-length English published articles were searched between January 2010 and December 2023, which examined topics related to printing orientations, building angles, 3D printing, printing technology, accuracy, dimensional changes, internal fit, marginal integrity, marginal discrepancies, trueness, precision, and adaptation. Of the ten included studies, one investigated maxillary and mandibular denture bases, seven assessed maxillary denture bases, and two evaluated mandibular bases. Different printing orientations, ranging from 0° to 315°, were explored, with a higher prevalence of 0°, 45°, and 90°. The included studies utilized stereolithography and digital light processing printing technologies. High accuracy was observed at 45°, followed by 90. Additional struts and bars on the cameo surface increased the accuracy of the 3D-printed denture base. These results shows that printing orientation has a significant effect on the accuracy of 3D-printed resin, with 45° exhibiting the highest accuracy. In addition to the support structure, the density and position can impact the accuracy.

A simplified digital workflow for the rapid design and fabrication of interim fixed prostheses using an open-access software program

A digital workflow for the rapid design and fabrication of interim fixed prostheses using an open-access software program and 3-dimensional printing technology is described. After obtaining intraoral scanning data, the prostheses are designed by offset, margin sculpting, and a Boolean operation. Then, the prostheses are finalized and manufactured additively. The use of the open-access software program and simplified design steps enhances the manufacturing efficiency and accessibility of computer-aided design and computer-aided manufacturing of interim restorations.

Experimental study on dimensional variations of 3D printed dental models based on printing orientation

This research investigates the trueness and precision of 3D printing technology in dental applications, specifically focusing on dimensional variations observed in models printed at different angles. The methodology involved importing a dental model into slicing software, adjusting its orientation, and implementing support structures for stability. Subsequently, the model underwent 3D printing five times for each orientation using appropriate equipment and underwent post-processing steps, including cleaning, washing, and UV-light post-curing. The printed models were then scanned using a specialized desktop scanner for further analysis. Accuracy assessment was carried out using dedicated software, employing an algorithm for precise alignment by comparing the scanned files. Color deviation maps were utilized to visually represent variations, aiming to evaluate how positioning during printing influences the trueness and precision of 3D-printed dental models. Trueness and precision analyses involved the Shapiro-Wilk test for normality and a one-way ANOVA to compare means of three independent groups, with statistical analyses conducted using IBM SPSS Statistics software. The color maps derived from 3D comparisons revealed positive and negative deviations, represented by distinct colors. Comparative results indicated that models positioned at 0° exhibited the least dimensional deviation, whereas those at 90° showed the highest. Regarding precision, models printed at 0° demonstrated the highest reproducibility, while those at 15° exhibited the lowest. Based on the desired level of precision, it is recommended that printed models be produced at an inclination angle of 0°.

Evaluation of the influence of different build angles on the surface characteristics, accuracy, and dimensional stability of the complete denture base printed by digital light processing

Purpose

This study aims to investigate the influence of the build angle on the surface characteristics, accuracy, and dimensional stability of digital light processing (DLP) printed resin bases.

Material and methods

Rectangular and complete denture base samples were fabricated at 0, 45, and 90-degree angles (n = 5 for rectangular samples; n = 10 for maxillary and mandibular denture base samples) using a DLP printer. Surface morphology and roughness were assessed using a profilometer, followed by measuring hydrophilicity with a contact angle meter. Accuracy (trueness and precision) and dimensional stability were evaluated at intervals of 1, 3, 7, 14, 28, and 42 days after base printing using best-fit-alignment and deviation analysis in 3D software. Statistical analysis was performed using one-way ANOVA for surface characteristics (α = 0.05), multi-way ANOVA for accuracy and dimensional stability data, and Tukey's test for post-hoc comparisons.

Results

The 0-degree group exhibited significantly lower mean roughness (1.27 ± 0.19 μm) and contact angle (80.50 ± 3.71°) (P < 0.001) compared to the 90-degree and 45-degree groups. The 0-degree build angle led to superior trueness (maxilla: 77.80 ± 9.35 μm, mandible: 61.67 ± 10.32 μm) and precision (maxilla: 27.51 ± 7.43 μm, mandible: 53.50 ± 15.16 μm) compared to other groups (P < 0.001). Maxillary base precision was superior to mandibular base precision (P < 0.001). The maxillary base exhibited less dimensional deviation than the mandibular base. The 90-degree group showed the highest deviation compared to the other two groups, and all groups' deviations increased over time (P < 0.001).

Conclusions

The build angle significantly influences the surface characteristics, accuracy, and dimensional stability of DLP-printed denture bases. A 0-degree build angle provides the most favorable performance. The maxillary base displayed superior precision and dimensional stability than the mandibular base.

Effect of build angle, resin layer thickness and viscosity on the surface properties and microbial adhesion of denture bases manufactured using digital light processing

OBJECTIVES

To investigate differences in the surface properties and microbial adhesion of denture base resins for digital light processing (DLP) with varying resin layer thicknesses (LT), build angles (BA), and resin viscosities.

METHODS

Two denture base resins for DLP with different viscosities (high and low) were used to prepare disk specimens applying two manufacturing parameters: 1) LT (50 or 100 μm) and 2) BA (0-, 45-, and 90-degree). Surface roughness and contact angle values were measured on the test surfaces (n=10 per group). Streptococcus oralis and Candida albicans absorbance was measured to assess microorganism attachment (n=6 per group). A three-way analysis of variance (ANOVA) was conducted, considering the main effects and their interactions (viscosity, LT, and BA). Post-hoc multiple pairwise comparisons were performed. All data were analyzed at a level of significance (P) of 0.05.

RESULTS

LT and BA significantly affected the surface roughness and contact angle of the specimens, depending on resin viscosity (P<.001). Absorbance measurement showed no significant interaction between the three factors (P>.05). However, significant interactions were observed between viscosity and BA (P<.05) and between LT and BA (P<.05).

CONCLUSIONS

Regardless of the viscosity and LT, discs with a 0-degree BA showed the least roughness. High-viscosity specimens fabricated with a 0-degree BA had the lowest contact angle. Regardless of the LT and viscosity, discs with a 0-degree BA showed the lowest S. oralis attachment. Attachment of C. albicans was the least on the disk with 50 μm LT, irrespective of the viscosity.

CLINICAL SIGNIFICANCE

Clinicians should consider the effects of LT and BA on surface roughness, contact angle, and microbial adhesion of DLP-generated dentures, which can differ depending on resin viscosity. A 50 μm LT and 0-degree BA can be used with a high-viscosity resin to fabricate denture bases with less microbial adhesion.

Fully digital workflow for duplicating clasp-retained removable partial dentures using three-dimensional printing: A clinical report

This clinical report describes a fully digital workflow for replicating removable partial dentures (RPDs). The artificial teeth and denture base of existing dentures were duplicated and applied to new dentures with a redesigned framework. After the components of RPDs had been separated from the scan data of the existing dentures, they were fabricated using 3-dimensional printing and assembled to create a new denture.