Twin-screw extrusion technology for vegetable oil extraction: A review

Precision Processing for Value-Added Fats and Oils

Lipids are key compounds in foods and provide energy and nutrients to the body. They are carriers of aroma and flavor compounds and contribute to structure and texture. Nutritional research has shown that positive effects on human health are derived from the intake of specific lipids. Similarly, food science research has shown that food matrix design benefits from having tailored lipid fractions with specific functions such as melting profiles, crystal structures, and oil-binding capacities. Minor constituents such as polar lipids or waxes also have valuable functional properties such as the ability to stabilize interfaces, facilitate spreadability, provide barriers, or act as organogelators. Coupled with the emergence of new feedstocks such as new plants, microbes, or insects, this has fueled a renewed interest in designing efficient, effective, and environmentally friendly processes to extract and fractionate lipids from feedstocks. Such precision-processing approaches are intended to yield not just bulk oils and fats but also specialty lipids with tailored properties. In this review article, we discuss the extraction and fractionation approaches used to obtain lipid fractions from plants, animals, or microbial fermentation, discuss their properties and functionalities, and highlight process design approaches, with a focus on sustainable extraction technologies. Recent advances in the three main steps in obtaining food lipids are highlighted: (a) crude oil manufacture; (b) refinement; and (c) fractionization. Finally, two case studies of specialty ingredients derived from such precision-processing approaches are presented.

Biorefinery of sunflower by-products: Optimization of twin-screw extrusion for novel biostimulants

In view of improving the circularity and sustainability of crop production, sunflower by-products were extracted using twin-screw extrusion (TSE) to produce sunflower extract, a plant biostimulant that alleviates plant shoot development under salt stress conditions. The TSE process is a thermo-mechano-chemical pre-treatment method for the separation of liquid fraction from the biofiber. To improve the cost-efficiency of extraction, we determined the key procedure of TSE extraction within the production chain for biostimulants derived from sunflower bark and heads. This study scrutinizes sample preparation and extraction methods optimizing the sunflower by-product biorefinery, reducing energy input and maximal recovery of biostimulant activity. Optimal extraction conditions were obtained with starting material ground to a coarse size of 6 mm on average in alkaline aqueous solvent (pH 10) at a liquid-to-solid ratio of 5.5 injected at two different points using a 3 D length of reversed screw elements at the rotation speed of 200 rpm. These TSE settings provide a reproducible protocol for the biostimulant extraction from sunflower by-products. The optimized method contributes to improving the profitability of sunflower production and contributes to a more robust biostimulant extraction procedure.

The modification and adoption of biolubricants as alternatives in the automotive industry

Lubricants are pivotal in mitigating friction and wear between surfaces, ensuring seamless movement of solid objects. However, the predominant use of petroleum-based lubricants in the automotive and industrial ssectors raises substantial concerns for future energy security. The exploration of vegetable oils as an alternative lubricant in the automotive industry was motivated by the depletion of fossil fuels and escalating environmental concerns. The post-pandemic surge in environmental awareness has intensified the focus on biolubricants. Over the past two decades, the biolubricants field has burgeoned with numerous research, signaling a heightened interest in eco-friendly and sustainable lubrication solutions. This underscores biolubricants as a dynamic and evolving research area with lasting prominence, especially amid ongoing environmental innovation. The review centrally revolves around naturally sourced lubricants, primarily focusing on vegetable oils, which stand out as appealing substitutes for conventional petroleum-based lubricants due to their biodegradability, high lubricity, and elevated flash points. The article delves into modifications to enhance vegetable oil properties, explores the role of additives, and provides insights into current and future prospects. The paper also investigates diverse applications in engine oil, grease, hydraulic oil, and more.

Impact of thermomechanical pretreatment by twin-screw extrusion on the properties of bio-based materials from sugarcane bagasse obtained by thermocompression

The aim of this study was to produce binderless materials by thermocompression from lignocellulosic biomass pretreated using twin-screw extrusion. The impact of twin-screw extrusion pretreatment on sugarcane bagasse (SCB) was evaluated, along with the effects of two associated parameters: the liquid-to-solid (L/S) ratio and the screw profile, using three different mechanical shear rates. It was shown that twin-screw extrusion pretreatment resulted in materials with improved properties as compared to those obtained with untreated SCB. The mechanical properties and water resistance of materials obtained after pretreatment were mainly impacted by the screw profile. The flexural modulus increased from 5.3 to 6.1GPa and the flexural strength from 39.0 to 55.5 MPa. Water absorption (WA) from the thermocompressed materials ranged from 25 to 62 %, and thickness swelling (TS) from 24 to 67 %. Materials obtained with a 0.4 L/S ratio had lower flexural strength but the best water resistance. For the same L/S ratio, the use of a more shearing screw profile improved the material properties, especially the water resistance. The best material was produced with pretreated SCB using a 1.25 L/S ratio with the most restrictive screw profile, resulting in materials with a 5.6GPa flexural modulus, 55.5 MPa flexural strength, and WA and TS values of 44 % and 42 %, respectively.

Advances in Loading Techniques and Quality by Design for Fused Deposition Modeling in Pharmaceutical Production: A Systematic Review

BACKGROUND/OBJECTIVES

Three-dimensional printing technology has emerging interest in pharmaceutical manufacturing, offering new opportunities for personalized medicine and customized drug delivery systems. Fused deposition modeling (FDM) is highly regarded in the pharmaceutical industry because of its cost effectiveness, easy operation, and versatility in creating pharmaceutical dosage forms. This review investigates different methods of incorporating active pharmaceutical ingredients (APIs) into filament matrices for use in fused deposition modeling (FDM) 3D printing.

METHODS

Two electronic databases, the Web of Science and PubMed, were utilized to survey the literature. The selected keywords for this review were as follows: fused filament fabrication OR fused deposition modeling OR FDM OR FFF AND 3D printing AND loading techniques OR impregnation techniques AND solid dosage form.

RESULTS

This paper evaluates various loading techniques such as soaking, supercritical impregnation, microwave impregnation, and hot-melt extrusion, focusing on their effectiveness and capacity for drug incorporation. Additionally, this review includes a thorough risk assessment of the extrusion process using Ishikawa and SWOT analyses.

CONCLUSIONS

Overall, this review provides comprehensive insights into the latest advancements in 3D printing for pharmaceutical applications and identifies key areas for future research and development.

Effect of mechanical treatment from extrusion process on physicochemical properties of okara cellulose powder

Okara is a by-product obtained from soybean milk containing high dietary fiber. This study focused on how to add value to okara by converting it into okara cellulose powder. The feasibility of using mechanical energy from the extrusion process to produce cellulose powder from okara was compared with the traditional mechanical method, hydrothermal and untreated okara powder (SBM). The extrusion process was carried out at different screw speeds (350-450 rpm), amount of water (0.5-1 L per hour), and number of treatment cycles. The physicochemical and functional properties of the okara cellulose powder and specific mechanical energy were analyzed. Results showed that the particle size of samples treated by 6 cycles of extrusion reduced to three times lower than SBM. The sample subjected to hydrothermal and extrusion showed significantly increased swelling ratio, water solubility index (WSI), and antioxidant capacity. However, only the extrusion treatment could improve the rheological properties. Increasing the cycles of extrusion treatment increased the swelling ratio and WSI values. Extrusion altered the color and chemical composition by decreasing the lightness and total dietary fiber. Extrusion treatment was proved to be an effective mechanical method for improving okara properties and converting the by-product into a potentially value-added ingredient for use in future food applications.

Optimal Ways of Safflower Oil Production with Improvement of Press Equipment

This study aims to improve press equipment for safflower oil production by using a mechanism that optimizes pressure distribution within screw turns. A detailed analysis of the main components of the produced safflower oil was performed, encompassing both quantitative and qualitative assessments. Through the exploration of dependencies governing the safflower oil pressing process on the screw press, the optimal parameters were determined. As a result of the research, the optimal diaphragm gap between the gape cylinder and the pressing screw was determined, with the optimal oil yield percentage achieved at ω = 6.2 rad/s and δ = 5 mm. The study also compared the performance of the existing Dream Modern ODM-01 screw press and its upgraded version by analyzing the extracted oil. The results reveal changes in the quantitative and qualitative composition of the main oil components following the operation of the existing and the modernized screw presses. For instance, the amount of unsaturated fatty acids, such as oleic acid (7.7 ± 0.566%), linoleic acid (85.3 ± 1.185%), and linolenic acid (1.2 ± 0.223%), increased. There was an increase in the presence of inorganic substances in safflower oil: iron (0.023 ± 0.031 mg/kg), phosphorus (0.086 ± 0.059 mg/kg), silicium (0.136 ± 0.075 mg/kg), and others. The findings of this study hold significant commercial value and offer promising prospects for global market implementation.

Application of the Surface Regression Technique for Enhancing the Input Factors and Responses for Processing Coconut Oil under Vertical Compression

This study optimized the input processing factors, namely compression force, pressing speed, heating temperature, and heating time, for extracting oil from desiccated coconut medium using a vertical compression process by applying a maximum load of 100 kN. The samples' pressing height of 100 mm was measured using a vessel chamber of diameter 60 mm with a plunger. The Box-Behnken design was used to generate the factors' combinations of 27 experimental runs with each input factor set at three levels. The response surface regression technique was used to determine the optimum input factors of the calculated responses: oil yield (%), oil expression efficiency (%), and energy (J). The optimum factors' levels were the compression force 65 kN, pressing speed 5 mm min-1, heating temperature 80 °C, and heating time 52.5 min. The predicted values of the responses were 48.48%, 78.35%, and 749.58 J. These values were validated based on additional experiments producing 48.18 ± 0.45%, 77.86 ± 0.72%, and 731.36 ± 8.04 J. The percentage error values between the experimental and the predicted values ranged from 0.82 ± 0.65 to 2.43 ± 1.07%, confirming the suitability of the established regression models for estimating the responses.

Impact of high temperature on microstructural changes and oil absorption of tigernut (Cyperus esculentus L.) starch: Investigations in the starch-oil model system

This study was to explore the internal reasons for the changes in oil absorption performance of tigernut starch (TS) by revealing the high-temperature induced variations of structural and functional properties of TS. The results showed that as the temperature increased from 80 °C to 140 °C, the degree of starch gelatinization increased, while the proportion of double helix structures, the total proportion of B1 and B2 chains, the relative crystallinity and the molecular weight decreased, accompanied by the fragmentation and swelling of TS granules. The oxidation of tigernut oil (TNO) led to a decrease in oil density and an increase in total polar component content. These phenomena could result in an increase of oil absorption capacity of TS and starch-lipid complex index. With further increase in temperature from 170 °C to 200 °C, the disruption of the crystalline structure and chain structure increased, resulting in the melting and disintegration of TS granules. This caused a decrease in the starch-oil contact area and capillary absorption of TNO by the TS granules. The results will contribute to revealing the effect of high-temperature induced changes in the structural and functional properties of TS on its oil absorption properties.

Research on microstructural-mechanical and shearing properties of castor seed during mechanical extraction

Castor seed oil, as an important biomass fuel, has attracted extensive attention worldwide due to inclusive applications. Castor seed screw mechanical extraction is in fact seed shear damage and oil output. Seed shearing mechanism has been investigated with a developed tribometer. Influences of pressing load, shearing speed, roller roughness were analyzed. Castor seed structural damage was in-situ observed with optical microscope, and in-depth analyzed with Scanning Electron Microscopy and Energy Dispersive Spectroscopy. The results reveal that shear interaction can be divided into three stages: coat damage, transition shearing and endosperm oil output. Seed shear mechanism includes coat peeling, endosperm plowing, tissue transferring and oil lubrication. High pressing load leads to more damage of coat and endosperm, causing more oil to flow out. With shearing speed increasing, coat is easily peeled, obvious endosperm shear plowing and oil lubrication happened in contact area. Coat damage by high roughness leads more oil output. Castor oil enters the contact area and work as lubricant, leading to the decrease of friction resistance.

Comparison of the specific mechanical energy, specific thermal energy, and functional properties of cold and hot extruded pea protein isolate

Pea protein is a popular source of plant-based protein, though its application in meat and dairy analog products is still lacking. This is particularly true in the development of products with fatty and creamy textures. Cold denaturation may be a way to induce these types of textures in food since this is a universal phenomenon in protein that occurs due to a weakening of hydrophobic interactions at cold temperatures. This work utilizes a single screw extruder to systematically study the impacts of moisture content (50-65 %) and pH (2,4.5,8) on the outlet temperatures, specific mechanical energy, specific thermal energy, and texture of cold-extruded pea protein. It was found that at pH 2 and moistures of 60 % and greater, the temperature of the product exiting the extruder is <5.5 °C, and also produced 13.7 %-36.5 % more specific thermal energy, indicating the occurrence of cold denaturation in these products. Based on these findings, a comparison of hot and cold extrusion was conducted as a function of pH and oil content. It was found that cold extrusion imparts 43.0 %-56.2 % more mechanical energy into the protein than hot extrusion, and the cold extruded protein had higher values of Young's modulus and breaking stress. The protein extruded at low temperatures was also able to bind 32.93 % more oil than hot extruded proteins when extruded with 10 % added oil, which may aid in the formation of protein-based fat memetics for the food industry.

Assessment of Quality and Efficiency of Cold-Pressed Oil from Selected Oilseeds

In this present study, an oil press was used to process 200 g each of sesame, pumpkin, flax, milk thistle, hemp and cumin oilseeds in order to evaluate the amount of oil yield, seedcake, sediments and material losses (oil and sediments). Sesame produced the highest oil yield at 30.60 ± 1.69%, followed by flax (27.73 ± 0.52%), hemp (20.31 ± 0.11%), milk thistle (14.46 ± 0.51%) and pumpkin (13.37 ± 0.35%). Cumin seeds produced the lowest oil yield at 3.46 ± 0.15%. The percentage of sediments in the oil, seedcake and material losses for sesame were 5.15 ± 0.09%, 60.99 ± 0.04% and 3.27 ± 1.56%. Sediments in the oil decreased over longer storage periods, thereby increasing the percentage oil yield. Pumpkin oil had the highest peroxide value at 18.45 ± 0.53 meq O2/kg oil, an acid value of 11.21 ± 0.24 mg KOH/g oil, free fatty acid content of 5.60 ± 0.12 mg KOH/g oil and iodine value of 14.49 ± 0.16 g l/100 g. The univariate ANOVA of the quality parameters against the oilseed type was statistically significant (p-value < 0.05), except for the iodine value, which was not statistically significant (p-value > 0.05). Future studies should analyze the temperature generation, oil recovery efficiency, percentage of residual oil in the seedcake and specific energy consumption of different oilseeds processed using small-large scale presses.

The Principle of Steam Explosion Technology and Its Application in Food Processing By-Products

Steam explosion technology is an emerging pretreatment method that has shown great promise for food processing due to its ability to efficiently destroy the natural barrier structure of materials. This narrative review summarizes the principle of steam explosion technology, its similarities and differences with traditional screw extrusion technology, and the factors that affect the technology. In addition, we reviewed the applications in food processing by-products in recent years. The results of the current study indicate that moderate steam explosion treatment can improve the quality and extraction rate of the target products. Finally, we provided an outlook on the development of steam explosion technology with a reference for a wider application of this technology in the food processing field.

Characterization of Wei Safflower Seed Oil Using Cold-Pressing and Solvent Extraction

Wei safflower seed oil (WSO) prepared by the cold pressing method and organic solvent extraction method was characterized in this study. The yield of cold-pressed WSO (CP-WSO) was inferior to that of n-hexane-extracted WSO (HE-WSO). The physicochemical properties (refractive index, density, iodine value, insoluble impurities) and fatty acid compositions were similar, and both were rich in linoleic acid. However, CP-WSO had better color and less solvent residue. The type and content of vitamin E in CP-WSO was also superior to that in HE-WSO, which explained the high oxidative stability of CP-WSO in the Rancimat test. Our results provide a reference for the development of Wei safflower seed oil.

Leading Edge Technologies and Perspectives in Industrial Oilseed Extraction

With the increase in the world's population and per capita wealth, oil producers must not only increase edible oil production but also meet the demand for a higher quality and variety of products. Recently, the focus has shifted from single processing steps to the entire vegetable oil production process, with an emphasis on introducing innovative technologies to improve quality and production efficiency. In this review, conventional methods of oilseed storage, processing and extraction are presented, as well as innovative processing and extraction techniques. Furthermore, the parameters most affecting the products' yields and quality at the industrial level are critically described. The extensive use of hexane for the extraction of most vegetable oils is undoubtedly the main concern of the whole production process in terms of health, safety and environmental issues. Therefore, special attention is paid to environmentally friendly solvents such as ethanol, supercritical CO2, 2-methyloxolane, water enzymatic extraction, etc. The state of the art in the use of green solvents is described and an objective assessment of their potential for more sustainable industrial processes is proposed.

Potential Challenges of the Extraction of Carotenoids and Fatty Acids from Pequi (Caryocar brasiliense) Oil

Pequi is a natural source of bioactive compounds with wide versatility for fresh or processed fruit consumption, but it is still little explored economically. Functional foods are the subject of diverse scientific research since, in addition to being nourishing, they contain bioactive compounds capable of promoting several benefits to the human body. Pequi is a fruit species native to the Brazilian Cerrado, which is rich in oil and has components with a high nutritional value, such as unsaturated fatty acids (omega-3, omega-6, EPA, and DHA), antioxidants (carotenoids and phenolic compounds), and vitamins. Therefore, the present narrative review aims to compile and critically evaluate the methods used to extract oil from the pulp and almonds of pequi and describes the carotenoid separation from the oil because carotenoids are natural pigments of great interest in the pharmaceutical and food industries. It is emphasized that the main challenges linked to bioactive compound extraction are their susceptibility to degradation in the processing and storage stages of pequi and its derived products.

Impact of processing on the oxidative stability of oil bodies

Plant lipids are stored as emulsified lipid droplets also called lipid bodies, spherosomes, oleosomes or oil bodies. Oil bodies are found in many seeds such as cereals, legumes, or in microorganisms such as microalgae, bacteria or yeast. Oil Bodies are unique subcellular organelles with sizes ranging from 0.2 to 2.5 μm and are made of a triacylglycerols hydrophobic core that is surrounded by a unique monolayer membrane made of phospholipids and anchored proteins. Due to their unique properties, in particular their resistance to coalescence and aggregation, oil bodies have an interest in food formulations as they can constitute natural emulsified systems that does not need the addition of external emulsifier. This manuscript focuses on how extraction processes and other factors impact the oxidative stability of isolated oil bodies. The potential role of oil bodies in the oxidative stability of intact foods is also discussed. In particular, we discuss how constitutive components of oil bodies membranes are associated in a strong network that may have an antioxidant effect either by physical phenomenon or by chemical reactivities. Moreover, the importance of the selected process to extract oil bodies is discussed in terms of oxidative stability of the recovered oil bodies.

Bioactive limonoids from Carapa guianensis seeds oil and the sustainable use of its by-products

Carapa guianensis (Andiroba, Meliaceae) is considered a multipurpose tree. In Brazil, Indigenous people have used it as insect repellent and in the treatment of various diseases. Most biological activities and popular uses are attributed to limonoids, which are highly oxygenated tetranortriterpenoids. More than 300 limonoids have been described in Meliaceae family. Limonoids from Andiroba oil have shown high anti-inflammatory and anti-allergic activities in vivo, by inhibiting platelet activating factors and many inflammatory mediators such as IL-5, IL-1β and TNF-α. It also reduced T lymphocytes, eosinophils and mast cells. In corroboration with the wide popular use of Andiroba oil, no significant cytotoxicity or genotoxicity in vivo was reported. This oil promotes apoptosis in a gastric cancer cell line (ACP02) at high concentrations, without showing mutagenic effects, and is suggested to increase the body's nonspecific resistance and adaptive capacity to stressors, exhibit some antioxidant activity, and protect against oxidative DNA damages. Recently, new methodologies of toxicological assays have been applied. They include in chemico, in vitro, in silico and ex vivo procedures, and take place to substitute the use of laboratory animals. Andiroba by-products have been used in sustainable oil production processes and as fertilizers and soil conditioners, raw material for soap production, biodegradable surfactants and an alternative natural source of biodegradable polymer in order to reduce environmental impacts. This review reinforces the relevance of Andiroba and highlights its ability to add value to its by-products and to minimize possible risks to the health of the Amazonian population.

Fused Deposition Modelling of Polymer Composite: A Progress

Additive manufacturing (AM) highlights developing complex and efficient parts for various uses. Fused deposition modelling (FDM) is the most frequent fabrication procedure used to make polymer products. Although it is widely used, due to its low characteristics, such as weak mechanical properties and poor surface, the types of polymer material that may be produced are limited, affecting the structural applications of FDM. Therefore, the FDM process utilises the polymer composition to produce a better physical product. The review's objective is to systematically document all critical information on FDMed-polymer composite processing, specifically for part fabrication. The review covers the published works on the FDMed-polymer composite from 2011 to 2021 based on our systematic literature review of more than 150 high-impact related research articles. The base and filler material used, and the process parameters including layer height, nozzle temperature, bed temperature, and screw type are also discussed in this review. FDM is utilised in various biomedical, automotive, and other manufacturing industries. This study is expected to be one of the essential pit-stops for future related works in the FDMed-polymeric composite study.

Towards Substitution of Hexane as Extraction Solvent of Food Products and Ingredients with No Regrets

Hexane is a solvent used extensively in the food industry for the extraction of various products such as vegetable oils, fats, flavours, fragrances, colour additives or other bioactive ingredients. As it is classified as a "processing aid", it does not have to be declared on the label under current legislation. Therefore, although traces of hexane may be found in final products, especially in processed products, its presence is not known to consumers. However, hexane, and in particular the n-hexane isomer, has been shown to be neurotoxic to humans and has even been listed as a cause of occupational diseases in several European countries since the 1970s. In order to support the European strategy for a toxic-free environment (and toxic-free food), it seemed important to collect scientific information on this substance by reviewing the available literature. This review contains valuable information on the nature and origin of the solvent hexane, its applications in the food industry, its toxicological evaluation and possible alternatives for the extraction of natural products. Numerous publications have investigated the toxicity of hexane, and several studies have demonstrated the presence of its toxic metabolite 2,5-hexanedione (2,5-HD) in the urine of the general, non-occupationally exposed population. Surprisingly, a tolerable daily intake (TDI) has apparently never been established by any food safety authority. Since hexane residues are undoubtedly found in various foods, it seems more than necessary to clearly assess the risks associated with this hidden exposure. A clear indication on food packaging and better information on the toxicity of hexane could encourage the industry to switch towards one of the numerous other alternative extraction methods already developed.

Remove Non-hydrated Phospholipids in Okra Seed Oil by Silicon Dioxide

Water degumming, mainly removes hydrated phospholipids, is the most common method applying in traditional edible oil production. Silicon dioxide (SiO₂) adsorption has been proved as a green and efficient method for removing phospholipids from rapeseed oil. But both methods exhibited poor effect on okra seed oil. Based on a hypothesis that SiO₂ can adsorb non-hydrated phospholipids, removal effect of non-hydrated phospholipids in okra seed oil was studied. Single factor test and response surface design were used to optimize the SiO₂ adsorbing process in water-degummed oil. Meanwhile, the qualities and flavor changes of okra seed oil before and after degumming were compared and analyzed. The results showed that the optimized degumming procedure was: 1.43% (w/w) of SiO₂ added into the water-degummed oil, and the mixture was stirred at 33.52℃ for 30.47 min. The maximum non-hydrated phospholipids removal rate reached 43.3%. Comparing with crude okra seed oil, the optimal degumming method resulted in the increase of peroxide value and the decrease of induction period (IP) of the oil. However, it had the same safety as the water and the SiO₂ degumming methods. It could retain 62% of total phenols, which was less than the water and the SiO₂ degumming methods (both about 79%). The differences of E-nose sensors among oils were most likely caused by the pyrazines. It is necessary to study the composition and properties of phospholipids and develop new methods to further improve the phospholipids removal rate of okra seed oil.

Extraction of Oils and Phytochemicals from Camellia oleifera Seeds: Trends, Challenges, and Innovations

Camellia seed oil, extracted from the seeds of Camellia oleifera Abel., is popular in South China because of its high nutritive value and unique flavor. Nowadays, the traditional extraction methods of hot pressing extraction (HPE) and solvent extraction (SE) are contentious due to low product quality and high environmental impact. Innovative methods such as supercritical fluid extraction (SCFE) and aqueous extraction (AE) are proposed to overcome the pitfalls of the traditional methods. However, they are often limited to the laboratory or pilot scale due to economic or technical bottlenecks. Optimization of extraction processes indicates the challenges in finding the optimal balance between the yield and quality of oils and phytochemicals, as well as the environmental and economic impacts. This article aims to explore recent advances and innovations related to the extraction of oils and phytochemicals from camellia seeds, and it focuses on the pretreatment and extraction processes, as well as their complex effects on nutritional and sensory qualities. We hope this review will help readers to better understand the trends, challenges, and innovations associated with the camellia industry.

Bio-Refinery of Oilseeds: Oil Extraction, Secondary Metabolites Separation towards Protein Meal Valorisation—A Review

Edible oil extraction is a large and well-developed sector based on solvent assisted extraction using volatile organic compounds such as hexane. The extraction of oil from oilseeds generates large volumes of oilseed by-products rich in proteins, fibres, minerals and secondary metabolites that can be valued. This work reviews the current status and the bio-macro-composition of oilseeds, namely soybean, rapeseed, sunflower and flaxseed, and the refining process, comprising the extraction of oil, the valorisation and separation of valuable secondary metabolites such as phenolic compounds, and the removal of anti-nutritional factors such as glucosinolates, while retaining the protein in the oilseed meal. It also provides an overview of alternative solvents and some of the unconventional processes used as a replacement to the conventional extraction of edible oil, as well as the solvents used for the extraction of secondary metabolites and anti-nutritional factors. These biologically active compounds, including oils, are primordial raw materials for several industries such as food, pharmaceutical or cosmetics.

Research on Mechanical–Structural and Oil Yield Properties during Xanthoceras sorbifolium Seed Oil Extraction

Products from Xanthoceras sorbifolium Bunge seed have gained extensive attention for various applications, especially in the fields of edible oils and industrial applications. In order to study seed kernel mechanical–structural behavior and oil yield mechanisms during extrusion, we set up a self-developed texture analyzer with in situ microscope observation. Test results indicated that seed kernel oil yield and pressing energy showed an approximately parabolic shape under pressing strain, and maximum oil yield reached 25.7%. Only local tissue damage occurred on seed kernels at strain 45–85%, cracks formed from the kernel edge to the inside zone and small cracks obviously increased in number, corresponding with the oil yield and energy–strain curve. The effect of speed on oil yield showed an opposite trend to strain effect; high pressing speed led to lower oil yield due to the short time for oil precipitation and lower pressing energy. Dwell time obviously promoted oil output within 600 s. Drying temperature had a negative effect due to structural change. Oil yield was almost zero at temperatures below 120 °C. The oil yield and pressing energy relation curve was obtained by polynomial fitting; optimal seed kernel oil pressing conditions were strain 95%, 0.1 mm/s, 20 °C, dwell time 600 s. The research provides in-depth theoretical guidance for Xanthoceras sorbifolium Bunge oil production.

Extraction Methods of Oils and Phytochemicals from Seeds and Their Environmental and Economic Impacts

Over recent years, the food industry has striven to reduce waste, mostly because of rising awareness of the detrimental environmental impacts of food waste. While the edible oils market (mostly represented by soybean oil) is forecasted to reach 632 million tons by 2022, there is increasing interest to produce non-soybean, plant-based oils including, but not limited to, coconut, flaxseed and hemp seed. Expeller pressing and organic solvent extractions are common methods for oil extraction in the food industry. However, these two methods come with some concerns, such as lower yields for expeller pressing and environmental concerns for organic solvents. Meanwhile, supercritical CO2 and enzyme-assisted extractions are recognized as green alternatives, but their practicality and economic feasibility are questioned. Finding the right balance between oil extraction and phytochemical yields and environmental and economic impacts is challenging. This review explores the advantages and disadvantages of various extraction methods from an economic, environmental and practical standpoint. The novelty of this work is how it emphasizes the valorization of seed by-products, as well as the discussion on life cycle, environmental and techno-economic analyses of oil extraction methods.

Pressure, temperature and processing time in enhancing

Instant Controlled Pressure Drop (DIC) was evaluated as a texturing pre-treatment for the extraction of Camelina sativa (L.) oil. DIC was coupled to Accelerated Solvent Extraction (ASE), Pressing and Dynamic Maceration (DM). DIC optimization was performed by studying the effects of pressure, temperature and processing time on oil yield. DIC + ASE obtained seed-oil yields of 615.9±0.5 against 555.5±0.5 g oil/kg-ddb for untextured seeds (RM). Via pressing, oil yields were 490.9±0.5 and 444.7±0.5 g oil/kg-ddb for textured and untextured seeds, respectively. Through coupling DIC (P: 0.63 MPa and t: 105 s) to the pressing extraction (60 s) of seeds along with 2h of DM of meals, it was possible to reach 605.8 g oil/kg ddb of oil yield. The same results were not obtained for RM seeds, where after 24 h of DM extraction, the oil yield was 554.7 g oil/kg ddb. DIC allowed for an increase in Camelina oil yields, reduced extraction time and valorized pressing meals.

Low-Cost Investment with High Quality Performance. Bleaching Earths for Phosphorus Reduction in the Low-Temperature Bleaching Process of Rapeseed Oil

Rapeseed oils are a valuable component of the diet. Mostly, there are refined oils deprived of valuable nutrients in the market, hence in recent times cold-pressed and unrefined oils have been available and popular among consumers. However, the low yield of this oil makes this product expensive. The aim of the study was to analyse the effectiveness of phosphorus reduction in crude oils, cold- and hot-pressed in the low-temperature bleaching process. Eight market-available bleaching earths was compared. The effectiveness of 90% was found with 2% (m/m) of Kerolite with hydrated magnesium silicate. An increase in the share of earths to 4% (m/m) resulted in the effectiveness of phosphorus reduction >90% in seven out of eight analysed cases. Bentonite activated with acid with the lowest MgO content was characterised by low efficiency <64%. The research shows that the effectiveness of phosphorus reduction was significantly affected by the composition of earths applied in the bleaching process at ambient temperature. The results of research confirm the high effectiveness of the process as it is not necessary to heat up the oil before the bleaching process. This method is recommended for existing and new industrial plant for two-stage rapeseed oil pressing.

Investigation of Heating and Freezing Pretreatments on Mechanical, Chemical and Spectral Properties of Bulk Sunflower Seeds and Oil

The present study examined the effects of heating and freezing pretreatments on the mechanical, chemical, and spectral characteristics of sunflower seeds and oil under a linear compression process involving a universal compression-testing machine and a pressing vessel of diameter 60 mm with a plunger. The heating temperatures ranged from 40 to 80 °C and freezing temperatures from −2 to −36 °C at constant heating time of 30 min. The pretreated samples of initial height of 80 mm (22.6 × 10−5 m3) were compressed under a preset load of 100 kN and a speed of 5 mm/min. The results showed that oil expression efficiency significantly increased (p < 0.05) with increased heating temperatures but decreased with freezing temperatures. The lowest energy per volume oil of 22.55 ± 0.919 kJ/L was recorded at 80 °C compared to 26.40 ± 0.307 kJ/L noticed at −2 °C and control (25 °C) of 33.93 ± 3.866 kJ/L. The linear regression equations expressing oil expression efficiency, energy per volume oil, peroxide value, and free fatty acid, dependent on heating and freezing temperatures, were described with coefficients of determination between 0.373 and 0.908. Increased heating temperatures increased the UV absorption rate of the oil samples at a wavelength of 350 nm. The study is part of the continuing research on linear compression modeling of all processing factors, whereby the results are intended to be applied to the non-linear process dealing with a mechanical screw press to improve the oil extraction process.

The potential of the pecan nut cake as an ingredient for the food industry

Pecan nut [Carya illinoinensis (Wangenh.) K. Koch] cake (PNC) is a co-product from the oil extraction industry and its potential as an ingredient for the food industry are not well known. In this work, the nutritional composition and the functional properties of PNC were studied. Additionally, the influence of different solvents (ethanol, water, and acetic acid) on the phytochemical composition and antioxidant capacity (reducing potential of the hydrophilic compounds - RPHC, 2,2-diphenyl-1-picrylhydrazyl - DPPH, and total reducing capacity - TRC) of PNC extracts were established using a simplex-centroid design. PNC is a source of carbohydrates, protein, and dietary fiber (40.5; 21.87 and 13.01 g 100 g^-1, respectively). The PNC exhibited a low energy value when compared to the raw nut (398.8 kcal 100 g^-1 and 645.54 kcal 100 g^-1, respectively). Mg, Mn and Co (416.74; 23.21 mg 100 g^-1 and 59.00 μg 100 g^-1, respectively) were the main minerals identified in PNC. The PNC also presented functional properties such as emulsifying and oil absorption capacities and a great ability to absorb water. Using the proposed solvent mixture system, the content of total phenolic compounds and condensed tannins recovered from PNC ranged between 172.43 and 2744.24 mg GAE 100 g^-1, and 253.42 to 1376.44 mg CE 100 g^-1, respectively. The antioxidant capacity of the PNC extract was showed through its ability to reduce hydrophilic (172.06-1714.96 mg GAE 100 g^-1) to transfer hydrogen atoms (12.55-74.11% scavenging activity) and lipophilic compounds (509.87-2070.80 mg QE 100 g^-1) using RPHC, DPPH, and TRC methods, respectively. Combining ethanol, water, and acetic acid at 30 °C for 15 min, positively affects the extraction of bioactive compounds from PNC, as well as the antioxidant activity of the extracts. The physicochemical, functional, phytochemical, and antioxidant properties demonstrate that pecan nut cake may represent a potential ingredient or additive for the food, pharmaceutical, and cosmetic industries.

Production of conjugated fatty acids: A review of recent advances

Conjugated fatty acids (CFAs) have received a deal of attention due to the increasing understanding of their beneficial physiological effects, especially the anti-cancer effects and metabolism-regulation activities. However, the production of CFAs is generally difficult. Several challenges are the low CFAs content in natural sources, the difficulty to chemically synthesize target CFA isomers in high purity, and the sensitive characteristics of CFAs. In this article, the current technologies to produce CFAs, including physical, chemical, and biotechnical approaches were summarized, with a focus on the conjugated linoleic acids (CLAs) and conjugated linolenic acids (CLNAs) which are the most common investigated CFAs. CFAs usually demonstrate stronger physiological effects than other non-conjugated fatty acids; however, they are more sensitive to heat and oxidation. Consequently, the quality control throughout the entire production process of CFAs is significant. Special attention was given to the micro- or nano-encapsulation which presented as an emerging technique to improve the bioavailability and storage stability of CFAs. The current applications of CFAs and the potential research directions were also discussed.

Protein extraction from agri-food residues for integration in biorefinery: Potential techniques and current status

The biorefinery concept is attracting scientific and policy attention as a promising option for enhancing the benefits of agri-food biomass along with a reduction of the environmental impact. Obtaining bioproducts based on proteins from agri-food residues could help to diversify the revenue stream in a biorefinery. In fact, the extracted proteins can be applied as such or in the form of hydrolyzates due to their nutritional, bioactive and techno-functional properties. In this context, the present review summarizes, exemplifies and discusses conventional extraction methods and current trends to extract proteins from residues of the harvesting, post-harvesting and/or processing of important crops worldwide. Moreover, those extraction methods just integrated in a biorefinery scheme are also described. In conclusion, a plethora of methods exits but only some of them have been applied in biorefinery designs, mostly at laboratory scale. Their economic and technical feasibility at large scale requires further study.

Reactive compatibilization of plant polysaccharides and biobased polymers: Review on current strategies, expectations and reality

Our society is amidst a technological revolution towards a sustainable economy, focused on the development of biobased products in virtually all sectors. In this context, plant polysaccharides, as the most abundant macromolecules present in biomass represent a fundamental renewable resource for the replacement of fossil-based polymeric materials in commodity and engineering applications. However, native polysaccharides have several disadvantages compared to their synthetic counterparts, including reduced thermal stability, moisture absorption and limited mechanical performance, which hinder their direct application in native form in advanced material systems. Thus, polysaccharides are generally used in a derivatized form and/or in combination with other biobased polymers, requiring the compatibilization of such blends and composites. In this review we critically explore the current status and the future outlook of reactive compatibilization strategies of the most common plant polysaccharides in blends with biobased polymers. The chemical processes for the modification and compatibilization of starch and lignocellulosic based materials are discussed, together with the practical implementation of these reactive compatibilization strategies with special emphasis on reactive extrusion. The efficiency of these strategies is critically discussed in the context on the definition of blending and compatibilization from a polymer physics standpoint; this relies on the detailed evaluation of the chemical structure of the constituent plant polysaccharides and biobased polymers, the morphology of the heterogeneous polymeric blends, and their macroscopic behavior, in terms of rheological and mechanical properties.

Optimization of ultrasound-assisted solvent extraction (UASE) based on oil yield, antioxidant activity and evaluation of fatty acid composition and thermal stability of Coriandrum sativum L. seed oil

Ultrasound is one of emerging technique's which is being investigated extremely on food applications and extraction process. In this study, ultrasound-assisted solvent extraction was employed to extract vegetable oil from coriander (Coriandrum sativum L.) seeds. A response surface model was applied to determine the best condition of extraction concerning the independent factors (COY % and DPPH %). In addition, ultrasound variables were the sample solvent ratio, amplitude level, temperature and time. The best condition of extraction was obtained for sample solvent ratio of 1:13 (g/mL), amplitude level of 82 (%), temperature of 45 (°C) and extraction time of 9 (min), being the maximum point of oil yield and antioxidant activity (30.74-72.05%), respectively. Fatty acid profile of oil has been shown as a rich source of petroselinic acid (C18:1)-12, making up 76% of all fatty acids. TGA analyses revealed that 82% (by weight) of oil is thermally stable up to 224 °C.