Selective extraction and recovery of rare earth metals from phosphor powders in waste fluorescent lamps using an ionic liquid system

Synergistic recovery of mercury and rare earth elements from waste phosphors by microwave alkali fusion-carbothermal reduction followed by acid leaching

Waste phosphors (WP) containing mercury from discarded fluorescent lamps is not only a dangerous solid waste but also a secondary resource for recycling of rare earth elements (REEs) and mercury. This study aimed to investigate synergistic recovery of REEs and mercury from WP by microwave alkali fusion-carbothermal reduction followed by acid leaching. Phosphors and mercury compounds were decomposed by NaOH and carbon to rare earth oxides with low-valence and elemental mercury. When WP was roasted with alkali and carbon powder at 900 °C for 30 min, mercury removal efficiency reached 99.9 %; the leaching efficiency of REEs reached 93.67 % after HCl leaching without reducing agent. The addition of carbon enhanced alkali fusion according to thermodynamic and kinetic analysis. When carbon addition amount was 30 % during microwave alkali fusion, the dissociation activation energy of Ce and Tb decreased by 4.33 and 15.8 kJ·mol-1 respectively, the activation energy of mercury removal decreased by 15.05 kJ·mol-1. Mixed rare earth oxides with purity of 91.2 % were obtained from the acid leaching solution by oxalic acid precipitation followed by roasting. This work provided a new idea for synergistic recovery of REEs and mercury from real WP by microwave roasting with additives.

Closed-loop recycling of cathode material from spent lithium-ion batteries via collaborative leaching and direct regeneration approach

The efficient recycling of valuable metals in spent lithium-ion batteries is extremely important to alleviate the imblance between supply and demand of key metals. This article focuses on the direct regeneration mechanism of ternary cathode materials, with the objectives of pretreatment, valuable metal leaching, and in-situ recombination of waste lithium-ion batteries. Results show that the transition metals of cathode materials were reduced to metal oxides including CoO, NiO and MnO after reduction roasting. The leaching efficiency of Ni, Mn, and Co were 91.27 %, 87.45 %, and 88.57 %, respectively at a reaction time of 40 min and a reaction temperature of 80 °C. Subsequently, in-situ regeneration research of motor materials was conducted. The regenerated cathode material presents high sphericity and uniform particle size distribution and a complete layered α-NaFeO2 crystal structure with a low cation mixing degree and layered structure. Besides, the crystal structure of the material assumes clear lattice fringes and a good crystallization degree. The electrochemical results show that the regenerated materials exhibit excellent reversible discharge capacity and cyclic stability of 143.7 mAh/g first discharge capacity, and the reversible capacity remained at 137.2 mAh/g after 50 cycles, with a retention rate of 94.8 %, which has the application prospect of commercial electrode materials. The proposed recycling process in this paper lays a theoretical foundation for developing a short-range, clean, and green recycling process for spent lithium-ion batteries.

Polymer-Based Extracting Materials in the Green Recycling of Rare Earth Elements: A Review

Rare earth elements (REEs) are becoming increasingly important in the development of modern and green energy technologies with the demand for REEs predicted to grow in the foreseeable future. The importance of REEs lies in their unique physiochemical properties, which cannot be reproduced using other elements. REEs are sourced through mining, with global exploration of additional commercially viable mining sites still ongoing. However, there is a growing need for recycling of REEs due to the current supply of REEs not matching the growing demand, the environmental impact of REE mining and processing (the so-called "balance problem"), and the generation of large volumes of harmful electronic waste (e-waste). Industrial REE processing is mainly carried out by hydrometallurgy processes, particularly solvent extraction (SX) and ion exchange (IX) technologies. However, these methods have a significant environmental impact due to their intensive use of harmful and nonsustainable reagents. This Review highlights the development of approaches involving polymer-based extracting materials for REE manufacturing as more sustainable alternatives to current industrial REE processing methods. These materials include supported liquid membranes (SLMs), solvent impregnated resins (SIRs), macro and micro capsules, polymer inclusion membranes (PIMs), and micro polymer inclusion beads (μPIBs). Polymer-based extracting materials have the advantage of more economical regent usage while applying the same extractants used in commercial SX, enabling applications analogous to the current industrial process. These materials can be fabricated by a variety of methods in a diverse range of physical formats, with the advantages and disadvantages of each material type described and discussed in this Review along with their applications to REE processing, including e-waste recycling and mineral processing.

Using Diglycolamide Extractants in an Imidazolium-Based Ionic Liquid for Rare Earth Element Extraction and Recovery

Growing demands for rare earth elements (REEs) have prompted sustainability concerns worldwide. Given the need for sustainable extraction methods amidst REEs, ionic liquids (ILs) have been investigated as tunable extraction substitutes for conventional organic solvents, offering negligible volatility and diverse physical and chemical properties. Recent reports have shown that the introduction of extractants, like N,N,N',N'-tetraoctyldiglycolamide (TODGA) or N,N-dioctyldiglycolamic acid (DODGAA), into ILs can provide high selectivity and affinity for REE capture. Precipitate formation has been observed in IL-extractant systems across several studies; however, the molecular interactions that drive this phenomenon have yet to be explored. This study investigates the coordination environment in the precipitate formed between [Yb3+], DODGAA, and the 1-butyl-3-methylimidazolium hexafluorophosphate ([BMIM+][PF6 -]) IL. The composition of the precipitate was confirmed using several spectroscopic techniques and revealed an underlying hydrogen bonding interaction between the fluorine atom of [PF6 -] anion and -OH of the Yb-DODGAA complex. Computational studies were also conducted to examine the coordination environment of the Yb-TODGA and Yb-DODGAA complexes. The binding affinity of the extractants toward [Yb3+] is analyzed by calculating the associated binding energy values. The results clearly show a stronger binding affinity of the extractants toward [Yb3+], supporting the observed high extraction efficiencies of DODGAA and TODGA.

A review of greener approaches for rare earth elements recovery from mineral wastes

The use of rare earth elements (REE) in many various fields, including high-tech products, increases the demand for these materials day by day. The production of REE from primary sources has expanded in response to increasing demand; however, due to its limited, a more sustainable supply is also started to offer for the REE demand by using secondary sources. The most commonly used metallurgical method for REE recovery is hydrometallurgical processes. However, it has some disadvantages, like pyrometallurgical methods. In the review, studies of the environmental impacts of REE production from primary sources and life cycle assessments of products containing REE were investigated. According to the results, it has been seen that those studies in the literature in which hydrometallurgical methods have changed to more environmentally friendly approaches have begun to increase. In this review, mine wastes, which are secondary sources, were defined, conventional methods of recovery of rare earth elements were discussed, greener approaches to the recovery of REE from these sources were comprehensively examined and studies in the literature were evaluated. Furthermore, it was stated that there are limited studies on green approaches and REE recovery from mineral wastes and that this field is developing with an emphasis on the current outlook and future perspectives.

Development of a Novel, Easy-to-Prepare, and Potentially Valuable Peptide Coupling Technology Utilizing Amide Acid as a Linker

The process of synthesizing radionuclide-coupled drugs, especially shutdown technology that links bipotent chelators with biomolecules, utilizes traditional coupling reactions, including emerging click chemistry; these reactions involve different drawbacks, such as complex and cumbersome reaction steps, long reaction times, and the use of catalysts at various pH values, which can negatively impact the effects of the chelating agent. To address the above problems in this study, This research designed a novel bipotent chelator coupled with peptides. In the present study, dichloromethane was used as a solvent, and the reaction was conducted at room temperature for 12 h. A one-step ring-opening method was employed to introduce the coupling functional group of tridentate amide acid. The coupling materials consisted of the amino active site of the peptide and diethylene glycol anhydride. In this paper, this study explored the reactions between different equivalents of acid anhydride coupled to the peptide (peptide sequence: HLRKLRKR) and determined that the maximum conversion of the peptide feedstock was 87%. To determine the selectivity of the reaction sites in this polypeptide, This study identified the peptide sequence at the reaction site using nuclear magnetic resonance (NMR) and liquid chromatography-mass spectrometry (LC-MS). For the selected peptide, the first reactive site was on the terminal amino group, followed by the amino group on the tetra- and hepta-lysine side chains. The tridentate amic acid framework functions as a chelating agent, capable of binding a range of lanthanide ions. This significantly reduces and optimizes the time and cost associated with synthesizing radionuclide-coupled drugs.

Yttrium speciation variability in bauxite residues of various origins, ages and storage conditions

Bauxite residues (BRs) are highly alkaline wastes generated during alumina production from bauxite ore. Billions of tons have been accumulating worldwide for more than 100 years, they are stored in various forms, and pose environmental and societal issues. At the same time, BRs are promising secondary sources for the production of critical metals including rare earth elements (REEs). However, knowledge on REE speciation is lacking, and is consequently an obstacle to the development of large-scale extraction process. This study analyses the influence of origin of the bauxite ore (lateritic or karstic), the storage conditions and storage time on the properties of ten BR samples, with a particular focus on the speciation of yttrium, which is used as a proxy to identify the behaviour of heavy REE. A multi-scale approach linked yttrium speciation and the origin of the bauxite ore whereas no major variation was observed as a function of storage conditions or ageing of the BRs. Yttrium is mainly found in the form of xenotime phosphate particles in BRs of lateritic origin, while in karstic BRs, the majority of yttrium is probably adsorbed or incorporated into other minerals including iron oxyhydroxide and hydroxyapatite minerals.

Challenges in Recycling Spent Lithium-Ion Batteries: Spotlight on Polyvinylidene Fluoride Removal

In the recycling of retired lithium-ion batteries (LIBs), the cathode materials containing valuable metals should be first separated from the current collector aluminum foil to decrease the difficulty and complexity in the subsequent metal extraction. However, strong the binding force of organic binder polyvinylidene fluoride (PVDF) prevents effective separation of cathode materials and Al foil, thus affecting metal recycling. This paper reviews the composition, property, function, and binding mechanism of PVDF, and elaborates on the separation technologies of cathode material and Al foil (e.g., physical separation, solid-phase thermochemistry, solution chemistry, and solvent chemistry) as well as the corresponding reaction behavior and transformation mechanisms of PVDF. Due to the characteristic variation of the reaction systems, the dissolution, swelling, melting, and degradation processes and mechanisms of PVDF exhibit considerable differences, posing new challenges to efficient recycling of spent LIBs worldwide. It is critical to separate cathode materials and Al foil and recycle PVDF to reduce environmental risks from the recovery of retired LIBs resources. Developing fluorine-free alternative materials and solid-state electrolytes is a potential way to mitigate PVDF pollution in the recycling of spent LIBs in the EV era.

E-waste mining and the transition toward a bio-based economy: The case of lamp phosphor powder

Abstract

Replacement of conventional hydrometallurgical and pyrometallurgical process used in E-waste recycling to recover metals can be possible.

The metallurgical industry has been considered biohydrometallurgical-based technologies for E-waste recycling.

Biorecovery of critical metals from phosphor powder from spent lamps is an example of transition to a bio-based circular economy.

E-waste contains economically significant levels of precious, critical metals and rare-earth elements (REE), apart from base metals and other toxic compounds. Recycling and recovery of critical elements from E-waste using a cost-effective technology are now among the top priorities in metallurgy due to the rapid depletion of their natural resources. This paper focuses on the perceptions of recovery of REE from phosphor powder from spent fluorescent lamps regarding a possible transition toward a bio-based economy. An overview of the worldwide E-waste and REE is also demonstrated to reinforce the arguments for the importance of E-waste as a secondary source of some critical metals. Based on the use of bioprocesses, we argue that the replacement of conventional steps used in E-waste recycling by bio-based technological processes can be possible. The bio-recycling of E-waste follows a typical sequence of industrial processes intensely used in classic pyro- and hydrometallurgy with the addition of bio-hydrometallurgical processes such as bioleaching and biosorption. We use the case study of REE biosorption as a new technology based on biological principles to exemplify the potential of urban biomining. The perspective of transition between conventional processes for the recovery of valuable metals for biohydrometallurgy defines which issues related to urban mining can influence the mineral bioeconomy. This assessment is necessary to outline future directions for sustainable recycling development to achieve United Nations Sustainable Development Goals.

Graphical Abstract

Wearable Sensors Adapted to Extreme Environments Based on the Robust Ionogel Electrolytes with Dual Hydrogen Networks

Nonvolatile ionogels are promising soft electrolyte materials for flexible electronics, but it is challenging to fabricate stable electrolytes with mechanical robustness. Here, through rationally optimizing the chemical structure of polymer matrix and ionic liquids, the high-performance ionogel electrolytes with mechanical robustness and stability were fabricated. There are double hydrogen bonding networks in the as-prepared ionogel electrolytes, one of which exists between the polymer chains while the other one existing between the polymer chains and ionic liquid molecules. By adjusting the content of the ionic liquid and the ratio of the two hydrogen bonding networks, the prepared ionogel electrolytes exhibit tunable properties with an elasticity of 1.3-30 kPa, a stretchability of more than 1800%, a fracture energy of 125.8-548.3 KJ m^-3, and a coordinated self-healing efficiency of 6.2-37.9% to satisfy the needs of different application scenarios. The assembled wearable sensors based on the high-performance ionogel electrolytes can be attached to a part of the human body, detecting various motions and body temperature. Benefiting from the nonvolatile and hydrophobic properties of the ionogel electrolytes, the wearable sensors can be operated under extreme environments including high/low temperature (-15^-100 °C) and high humidity (100% relative humidity). It is believed that this work provides prospects for the application of wearable electronic devices.

Effective recovery of ytterbium through biosorption using crosslinked sericin-alginate beads: A complete continuous packed-bed column study

The recovery of rare-earth from secondary sources is essential for cleaner production. The development of natural biocomposites is promising for this purpose. Sericin is a waste protein from silk manufacturing. The highly polar groups on the surface of sericin facilitate blending and crosslinking with other polymers to produce biocomposites with improved properties. In this work, we investigate ytterbium recovery onto a natural biocomposite based on sericin/alginate/poly(vinyl alcohol) (SAPVA) in packed-bed column, aiming to establish a profitable application for sericin. Effects of flow rate and ytterbium inlet concentration showed that the highest exhaustion biosorption capacity (128.39 mg/g) and lowest mass transfer zone (4.13 cm) were reached under the operating conditions of 0.03 L/h and 87.95 mg/L. Four reusability cycles were performed under the optimum operating conditions using 0.3 mol/L HNO₃. Ytterbium recovery was highly successful; desorption efficiency was higher than 97% and a final ytterbium-rich concentrate (3870 mg/L) was 44 times higher than input concentration. Regenerated beads characterization showed that the cation exchange mechanism plays a major function in continuous biosorption of ytterbium. SAPVA beads also showed higher biosorption/desorption performance for ytterbium than other competing ions. These results suggest the application of SAPVA may be an alternative for large-scale ytterbium recovery.

Postsynthetic of MIL-101-NH2 MOFs supported on PVDF membrane for REEs recovery from waste phosphor

With the increasing demand for rare earth elements (REEs) due to their wide application in high technology, their recovery and separation from waste sources has gradually come onto the agenda. Herein, a new kind of MIL-101-NH₂ (M1N) MOF functionalized with diethanol anhydride (DGA) incorporated into a polyvinylidene fluoride (PVDF) membrane (DGA-M1N@PVDF) has been fabricated for the sorption of REEs from a simulated acid leaching solution of waste phosphor, which contains a large amount of REEs. FTIR, TGA, XRD, fluorescence spectra and XPS analysis were used to characterize the synthesized composite membrane. Batch tests were employed to determine the optimal sorption conditions for Y and Eu adsorbed on DGA-M1N@PVDF adsorbent, such as pH (1–5), content of M1N MOFs (0–40 wt%), contact time (10–180 min) and ion concentration (0–20 mg L⁻¹). Maximum adsorption capacities for Y and Eu on DGA-M1N@PVDF reached 991.7 μg g⁻¹ and 98.76 μg g⁻¹ for trace REE solution, respectively. Moreover, a pseudo-second-order kinetic model accurately described the sorption process, and the plotted isothermal data indicated that the Langmuir model was more suitable than the Freundlich model for Y and Eu sorption with monolayer and chemical adsorption. Meanwhile, FTIR and XPS analyses revealed that the Y and Eu adsorption on the DGA-M1N@PVDF composite membrane was mainly caused by the N and O atoms of the –CONH or –COOH groups coordinated with metal ions. Furthermore, after five cycles, the recovery efficiency by DGA-M1N@PVDF for REEs remains above 82% and the XRD patterns were consistent with the original sample, which implied that the DGA-M1N@PVDF membrane has preferable stability, recyclability and good efficiency in REE separation from waste phosphor solutions.

A new kind DGA modified MIL-101-NH₂ MOFs supported on PVDF composite membrane (DGA-M1N@PVDF) was synthesized, which had superior selectivity, good adsorption capacity and good recycling performance on REEs in waste phosphor.

Hydrothermal Synthesis of Silicoaluminophosphate with AEL Structure Using a Residue of Fluorescent Lamps as Starting Material

Silicoaluminophosphate molecular sieves of SAPO-11 type (AEL structure) were synthesized by the hydrothermal method, from the residue of a fluorescent lamp as a source or Si, Al, and P in the presence of water and di-propyamine (DPA) as an organic template. To adjust the P₂O₅/SiO₂ and Si/Al and ratios, specific amounts of silica, alumina, or alumina hydroxide and orthophosphoric acid were added to obtain a gel with molar chemical composition 1.0 Al₂O₃:1.0 P₂O₅:1.2 DPA:0.3 SiO₂:120 H₂O. The syntheses were carried out at a temperature of 473 K at crystallization times of 24, 48, and 72 h. The fluorescent lamp residue and the obtained samples were characterized by X-ray fluorescence, X-ray diffraction, scanning electron microscopy, and BET surface area analysis using nitrogen adsorption isotherms. The presence of fluorapatite was detected as the main crystalline phase in the residue, jointly with considered amounts of silica, alumina, and phosphorus in oxide forms. The SAPO-11 prepared using aluminum hydroxide as Al source, P₂O₅/SiO₂ molar ratio of 3.6 and Si/Al ratio of 0.14, at crystallization time of 72 h, achieves a yield of 75% with a surface area of 113 m²/g, showing that the residue from a fluorescent lamp is an alternative source for development of new materials based on Si, Al, and P.

Potential dependence of the ionic structure at the ionic liquid/water interface studied using MD simulation

The structure at the electrochemical liquid/liquid interface between water (W) and trioctylmethylammonium bis(nonafluorobutanesulfonyl)amide, a hydrophobic ionic liquid (IL), was studied using molecular dynamics (MD) simulation in which the interfacial potential difference was controlled. On the IL side of the IL/W interface, ionic multilayers were found in the number density distribution of IL ions whereas monolayer-thick charge accumulation was found in the charge density distribution. This suggests that the potential screening is completed within the first ionic layer and the effect of overlayers on the potential is marginal. The W side of the interface showed the diffuse electric double layer as expected, and unexpectedly unveiled a density depletion layer, indicating that the IL surface is hydrophobic enough to be repelled by water. The IL ions in the first ionic layer showed anisotropic orientation even at the potential of zero charge, in which the polar moieties were oriented to the W side and the non-polar moieties preferred parallel orientation to the interface. When an electric field is applied across the interface so that the IL ions are more accumulated, the non-polar moieties changed the parallel preference to more oriented to the IL side due to the dipolar nature of the IL ions. The ionic orientations at the IL/W interface were compared with those at other two IL interfaces, the vacuum and graphene interfaces of the IL. The parallel preference of the non-polar moieties was similar at the IL/graphene interface but different from the perpendicular orientation toward the vacuum side at the IL/vacuum interface. The comparison suggests that water behaves like a wall that repels IL ions like a solid electrode.

Recovery of Rare Earth Elements (REEs) Using Ionic Solvents

Rare earth elements (REEs) are becoming more and more significant as they play crucial roles in many advanced technologies. Therefore, the development of optimized processes for their recovery, whether from primary resources or from secondary sources, has become necessary, including recovery from mine tailings, recycling of end-of-life products and urban and industrial waste. Ionic solvents, including ionic liquids (ILs) and deep-eutectic solvents (DESs), have attracted much attention since they represent an alternative to conventional processes for metal recovery. These systems are used as reactive agents in leaching and extraction processes. The most significant studies reported in the last decade regarding the recovery of REEs are presented in this review.

Extraction of REEs (Ce, Tb, Y, Eu) from Phosphors Waste by a Combined Alkali Roasting–Acid Leaching Process

Rare Earth (RE) phosphors waste contains valuable rare Earth elements (REEs), such as cerium, terbium, yttrium, and europium. In industry, the process of NaOH roasting followed by acid leaching is usually used to extract the REEs from the waste in China. Using this process, the leaching efficiencies of cerium and terbium are clearly lower than those of other REEs, which results in uneven extraction of REEs in the waste and low total REE leaching efficiency. The key reason is that the trivalent cerium and terbium in the waste are oxidized into RE oxides during NaOH roasting, which are difficult to dissolve in acid solution. To solve this problem, an optimized process of controlling the oxygen concentration during NaOH roasting is proposed in this paper. The influences of the oxygen concentration, roasting temperature, roasting time, mass ratio of waste phosphor to NaOH, HCl solution concentration, acid leaching temperature, acid leaching time, and liquid–solid ratio on the REE leaching efficiency were investigated. Under the optimum conditions, the leaching efficiencies of cerium and terbium increased dramatically and the total REE leaching efficiency is 99.11%.

Resource Recycling of Mn-Rich Sludge: Effective Separation of Impure Fe/Al and Recovery of High-Purity Hausmannite

Groundwater treatment sludge is a Fe/Mn-rich waste generated in mass production in a groundwater treatment plant for potable water production. The conventional disposal of sludge, such as direct discharge into river/lake, sea, and landfill, is not environmentally sustainable. Herein, a novel method was proposed to effectively separate Fe/Al and recover Mn via a combined hydrochloric acid leaching and hydrothermal route. The sludge contained 14.6% Fe, 6.3% Mn, and 11.5% Al and was first dissolved in 5 M HCl to prepare a leaching solution. Second, the leaching solution was hydrothermally treated, in which 97.1% Fe and 94.8% Al were precipitated as hematite and boehmite and more than 98% Mn was kept. Increasing the reaction temperature to 270 °C was beneficial for Fe/Al removal. With the consumption of abundant H+, the reaction of added glucose and nitrate accelerated as the temperature increased. An optimal pH was utilized for Fe/Al hydrolysis and crystallization, leading to extensive removal of Fe/Al. Third, the residual solution was adjusted to pH 8.3 with NaOH, and approximately, 99.2% Mn was removed as hausmannite with a Mn content of 63.6%. This method exhibited efficient separation of impure Fe/Al from Mn-rich groundwater treatment plant iron mud, and the recycled high-purity hausmannite was a marketable active pharmaceutical ingredient.

Aqueous Nd3+ capture using a carboxyl-functionalized porous carbon derived from ZIF-8

A porous graphitic carbon was obtained via the pyrolysis of a zeolite imidazolate framework (ZIF-8) under Ar atmosphere. Then, the carbon was functionalized with carboxylic groups and applied for separation of neodymium ions (Nd³⁺) from water. The adsorbent (denoted as C-ZDC) was characterized by X-ray diffraction, N₂ adsorption-desorption isotherms, infrared spectroscopy, X-ray photoelectron spectroscopy, scanning and transition electron microscopies, thermogravimetric analysis, and Boehm titration. A practical adsorption equilibrium was attained within 4 h, and the adsorption isotherm at 25 °C revealed a maximum adsorption capacity of 175 mg/g, which is one of the highest values reported for different kinds of adsorbents. The adsorption kinetics and equilibrium isotherms were modeled, and the selectivity for Nd³⁺ over other metal ions was examined. From the effect of solution pH on the adsorption and material characterization results before and after adsorption, the high adsorption capacity of C-ZDC was ascribed to the formation of coordination bonds between Nd³⁺ ions and the -COOH groups. Further, the material was reusable for at least four adsorption-desorption cycles after a simple step of acid washing.

A safer and cleaner process for recovering thorium and rare earth elements from radioactive waste residue

Rare earth elements (REEs) have attracted widely attentions because of their excellent properties, however, radioactive waste residue generated during the REEs production has created serious environmental problems. This study aimed to develop a safer and cleaner technology, including residue leaching, thorium (Th) separating and REEs recovering, for the proper disposal of radioactive waste residue from ion-absorbed rare earth separation industry to reduce the environmental hazards. First, the chemical composition of residue was analyzed. Then, the leaching factors such as acid type, acid concentration and liquid-solid ratio were investigated and a multi-step leaching process was proposed to improve acid utilization and the leaching of REEs. After the multi-step leaching with HCl, the total leaching efficiency of REEs and Th were higher than 98.14% and 99.07%, respectively. Next, a commercial extractant of sec-octylphenoxy acetic acid (CA-12) was used to separate Th and enrich REEs from the residue leachate. The extraction factors of CA-12 toward Th were investigated in detail and a fractional extraction for separating Th and enriching lanthanides from the leachate of residue was carried out, showing that the separation efficiency of Th was higher than 99.53% and the concentration of lanthanides in the concentrated solution was 223.19 g L^-1.

Application of Green Solvents for Rare Earth Element Recovery from Aluminate Phosphors

Two processes applying green solvents for recovering rare earth elements (REEs) from different types of aluminate phosphors are demonstrated in this report. For magnesium aluminate-type phosphors, a pretreatment with peroxide calcination was implemented first, and then followed by a supercritical fluid extraction (SFE) process. Supercritical carbon dioxide (sc-CO2) provides an effective and green medium for extracting REEs from dry materials. With the addition of a complex agent, tri-n-butyl phosphate-nitric acid complex, highly efficient and selective extraction of REEs using supercritical carbon dioxide can be achieved. The highest extraction efficiency was 92% for europium from the europium doped barium magnesium aluminate phosphor (BAM), whereas the highest extraction selectivity was more than 99% for the REEs combined from the trichromatic phosphor. On the other hand, for strontium aluminate type phosphors, a direct acid leaching process is suggested. It was found out that acetic acid, which is considerably green, could have high recovery rate for dysprosium (>99%) and europium (~83%) from this strontium aluminate phosphor materials. Nevertheless, both green processes showed promising results and could have high potential for industrial applications.

Recent Progress in Ionic Liquid Extraction for the Separation of Rare Earth Elements

This review summarizes recent progress in solvent extraction of rare earth elements (REEs) using an ionic liquid (IL) as the extraction solvent. These IL extraction systems are advantageous owing to the affinity of ILs for both charged and neutral hydrophobic species, in contrast to conventional organic solvent extraction systems. Herein, REE extraction studies using ILs are detailed and classified based on the type of extraction system, namely extraction using anionic ligands, extraction using neutral ligands, synergistic extraction, extraction without extractants, and a specific system using task-specific ionic liquids (TSILs). In IL extraction systems, the extracted complexes are often different from those in organic solvent systems, and the REE extraction and separation efficiencies are often significantly enhanced. Synergistic IL extraction is an effective approach to improving the extractability and separability of REEs. The development of novel TSILs suitable for IL extraction systems is also effective for REE separation.

Leaching process for terbium recovery from linear tube fluorescent lamps: optimization by response surface methodology

Until now, rare earth elements (REEs) recycled from the green phosphor of waste fluorescent lamps (FLs), essentially terbium, remain a major challenge. The sulfuric acid effect on leaching efficiency of REEs from phosphor powder (PP) is investigated in this paper. According to a composite central design, experimental leaching study is performed under various parameters (acid concentration, leaching temperature, and time as well as liquid-to-solid ratio (L/S)). A statistical model of experiments and an analysis of variance are studied in order to predict leaching process. The results showed that by decreasing concentration and L/S ratio while increasing leaching time at optimal temperature value permits profitable terbium extraction. Afterwards, the developed statistical model is explored for an optimized response surface methodology. The obtained results were tested experimentally and showed best terbium extraction with 75%. Moreover, 0.01% for the major contaminant, that is calcium, is reached. This low calcium yield may have a further advantage during REE recovery in the downstream. Therefore, resulting solution under optimal conditions is treated with oxalic acid followed by a calcination of the solid precipitate. Finally, 43.57% and 49.38% are produced for terbium and yttrium oxides, respectively.

Is mercury in fluorescent lamps the only risk to human health? A study of environmental mobility of toxic metals and human health risk assessment

Although fluorescent lamps (FL) are extensively used worldwide, recycling rates in some countries are still low. If disposed of inappropriately and broken, FL can cause soil contamination. Hg toxicity in FL is extensively discussed in the literature; however, few studies address the other toxic metals present in the phosphorous powder of FL (PPFL). This paper presents a characterization of the environmental mobility with sequential extraction scheme (SES) of Cd, Cu, Hg, Mn, Ni, Pb, and Zn in PPFL, and modeling the potential risks to human health, in case of direct disposal in soils. An after thermal treatment waste was used for safety reasons. The SES method included five fractions, and the quantification was performed by flame atomic absorption spectrometry (FAAS). Human health risk assessment (HHRA) was conducted using RISC4® software. The PPFL showed the following mobility sequence: Cu (85%) > Ni (81%) > Hg (80%) > Zn (77%) > Cd (75%) > Mn (6%) > Pb (2%), which suggests that Cu, Ni, Zn, and Cd, besides Hg, could be of environmental concern in terms of availability. HHRA showed the potential hazard of Cd, for both children and adults, in the hypothetical scenario of vegetable ingestion, considering vegetables grown in soils contaminated with FL waste. The thermal treatment does not completely remove Hg from the matrix, and the residual Hg still poses a risk to children. These results show that Hg and Cd can be hazardous to humans and reinforce the importance of the correct disposal and treatment of PPFL.

A Lysine-Modified Polyethersulfone (PES) Membrane for the Recovery of Lanthanides

Rare-earth elements (which include all lanthanides, scandium, and yttrium) play a key role in many fields including oil refining, metallurgy, electronics manufacturing, and other high-technology applications. Although the available lanthanide resources are enough for current levels of manufacturing, increased future demand for lanthanides will require new, efficient recovery methods to provide a sustainable supply. Membrane adsorbers are promising separation materials to recover lanthanides from high volumes of wastewater due to their tailorable surface chemistry, high binding capacity and high throughput. In this work, membrane adsorbers were synthesized by first using ultraviolet-initiated free radical polymerization to graft a poly(glycidyl methacrylate) (p-GMA) layer to the surface of polyethersulfone membranes. Then, the reactive epoxy groups of the grafted p-GMA were used for the covalent attachment of lysine molecules via a zinc perchlorate-catalyzed, epoxide ring-opening reaction at 35°C. Changes in membrane surface chemistry throughout the functionalization process were monitored with Fourier Transform Infrared Spectroscopy. The degree of grafting for the p-GMA film was quantified gravimetrically and increased with increasing polymerization time. Equilibrium adsorption experiments were performed for single specie solutions of La³⁺, Ce³⁺, Nd³⁺, Na⁺, Ca²⁺, and Mg²⁺ at pH 5.25 ± 0.25. Lysine-modified membranes showed negligible uptake of Na⁺, Ca²⁺, and Mg²⁺. The maximum capacities modeled by the Langmuir isotherm for La³⁺ and Ce³⁺ were 6.11 ± 0.58 and 6.45 ± 1.29 mg/g adsorbent, respectively. Nd³⁺ adsorbed to the membrane; however, the fit of the Langmuir model was not significant and it adsorbed to a lower extent than La³⁺ and Ce³⁺. Lower adsorption of the higher charge density species indicates that the primary binding mode is through the amine moieties of lysine and not the carboxylic acid. Dynamic adsorption experiments were conducted with 1 ppm La³⁺ feed solutions at different flow rates using either a single membrane or three membranes in series. The dynamic binding capacity at 50% breakthrough was independent of flowrate within the tested range. The low-temperature membrane functionalization methodology presented in this work can be used to immobilize biomolecules with even higher specificity, like engineered peptides or proteins, on membrane surfaces.

A retrospective and prospective of the use of bio- and nanomaterials for preconcentration, speciation, and determination of trace elements: a review spanning 25 years of research

This review covers the investigations carried out with my colleagues and students during the last 25 years aimed at the development of analytical procedures for the preconcentration and/or speciation analysis of trace and ultra-trace elements using bio- and nanosorbents employing different methodologies, analytical techniques, and instrumental approaches. In the last years, an important part of this research was based on the use of nanomaterials for preconcentration and/or speciation studies. For their properties, they constitute a break point in the evolution of analytical chemistry. Special attention was paid to carbon nanotubes (CNTs) that resulted effective sorbents in flow systems using different immobilization strategies to improve their sorption capabilities. They resulted unique tools for on-line solid-phase (micro)extraction methods providing the appropriate selectivity (clean-up) and sensitivity (preconcentration) to reach the expected levels of many elements in matrices of biological or environmental interest. The performance of the different substrates, their strengths and weaknesses for the determination of trace elements, and their species in different matrices by a variety of analytical techniques are discussed in detail, along with perspectives and possible challenges in future development. This survey contains 96 references and covers primarily the literature published over the last 25 years by our research group. Relevant publications on the topics discussed were also included.

Usage of thiocyanate-based ionic liquid as new optical sensor reagent: Absorption and emission based selective determination of Fe (III) ions

In this work, the ionic liquid 1-butyl-3-methylimidazolium thiocyanate ([BMIM][SCN]) was evaluated for the first time for its probable usage as new optical sensor reagent for the determination of several metal ions. The ionic liquid exhibited a selective and sensitive response to iron ions in acidic aqueous solutions among all of the tested metal ions. The ([BMIM][SCN]) was encapsulated in ethyl cellulose (EC) matrix in the form of continuous thin films. The effect of [BMIM][SCN] concentration and pH to iron response, the fluorescence quantum yield, the absorption, emission and excitation based characteristics of the ionic liquid in presence of Fe³⁺ and Fe²⁺ ions were investigated in both EC and [BMIM][SCN]/aqueous buffer solution mixtures. As a result, the highly sensitive, selective and rapid responding optical sensor reagent which does not need any time-consuming extraction, oxidation and reduction procedures was presented for the distinguishing determination of Fe³⁺ and Fe²⁺ in both aqueous solutions and solid thin film matrix. The ionic liquid exhibited a better emission and absorption based response for Fe³⁺ ions when compared with the Fe²⁺ ions. The molar absorptivity constant in presence of ionic liquid-based SCN^- was enhanced 10 times to 1.21 × 10⁴ L mol^-1 cm^-1 for Fe³⁺ ions in the solution phase. Linear absorption and emission-based calibration graphs were obtained for a wide concentration range of 8.0 × 10^-8-6.2 × 10^-4 M and 8.0 × 10^-8-6.2 × 10^-5 M for Fe³⁺, respectively. Limit of detection (LOD) values for absorption and emission-based methods were 2.48 × 10^-5 and 2.4 × 10^-8, respectively. The reaction is instantaneous and absorbance remains stable for over 4 months.

Selective Recovery of Europium and Yttrium Ions with Cyanex 272-Polyacrylonitrile Nanofibers

Rare earth elements (REEs), which include lanthanides as yttrium and europium became crucial in the last decade in many sectors like automotive, energy, and defense. They contribute to the increment efficiency and performance of different products. In this paper nanofiber membranes have been successfully applied for the selective recovery of Eu(III) and Y(III) from aqueous solutions. Polyacrylonitrile (PAN) electrospun nanofibers were impregnated with a commercial organic extractant, Cyanex 272, in order to increase their affinity to rare earth metals ions. The coated nanofibers were characterized by SEM, ATR-FTIR, and TGA. Firstly, the adsorption of Eu(III) and Y(III) were evaluated in batch mode. Experimental data showed that the adsorption of Y(III) and Eu(III) corresponds to pseudo-second order model, with Langmuir sorption model being the best fit for both target ions. The results demonstrated that the adsorption capacity was high, showing a maximum capacity of 200 and 400 mg/g for Y(III) and Eu(III), respectively. Additionally, the presence of interfering ions does not show significative effects in the adsorption process. Finally, experiments in continuous mode indicated that the adsorption of the target elements is close to 100%, showing that PAN-272 is a promising material for the recovery of earth metal ions.

Effect of Particle Size Refinement on the Leaching Behavior of Mixed Rare-Earth Concentrate Using Hydrochloric Acid

The effects of particle size, temperature, and leaching time on the leaching behavior of rare-earth elements were studied. The leaching efficiency of the rare earth reached 39.24% under leaching conditions of hydrochloric acid concentration of 8.00 mol/L, particle size 95% distributed below 1.5 μm, leaching time of 120 min, and temperature of 90 °C. According to the scanning electron microscopy and X-ray diffraction analysis of the residue, the mechanism of the leaching process was also investigated. Actually, the phase of REFCO₃ transformed into that of RECl₃ and REF₃ but there was an existing intermediate transition, where the phase of REFCO₃ on reacting with hydrochloric acid generated that of REO _x F_3-2x and this process also released RE³⁺ into the solution. REO _x F_3-2x continued reacting with hydrochloric acid to release a lot of F^-, which on combining with RE³⁺ formed REF₃ precipitation. The leaching kinetics of rare earths follows a shrinking core model that can be expressed as 1 - 3(1 - x)^2/3 + 2(1 - x) = k ₁ t. The activation energies are 62.1, 54.8, 35.1, and 34.9 kJ/mol, respectively.

Leaching Characteristics of Low Concentration Rare Earth Elements in Korean (Samcheok) CFBC Bottom Ash Samples

Coal-derived power comprises over 39% of the world’s power production. Therefore, a mass volume of coal combustion byproducts are generated and shifted the extra burden onto the economy and environment. Circulating fluidized bed combustion (CFBC) has been found to be a clean and ultimate technology for Korea’s coal-fired power plants to have effective power generation from low-grade imported coal with reduced emissions. Efforts have been made to broaden the utilization of CFBC coal ash, and to promote sustainable development of CFBC technology. Investigations provided numerous evidences for coal ash to be a potential deposit for rare earths reclamation. However, the basic characteristics and the methods of rare earth mining from the CFBC bottom ash lack detailed understanding and are poorly reported. This study highlighted an insight of the CBFC bottom ash with respect to REEs concentration. Moreover, agents were tested as a means for leaching REEs from Samcheok CFBC bottom ash. The leaching tests were performed in relation to variations in concentration, time and temperature. The results were applied to identify suitable processes to leach REEs from the ash and clarify the potential valuation of CFBC bottom ash. The leaching conditions attained by ANOVA analysis for hydrochloric concentration, temperature, and time of 2 mol L−1, 80 °C, and 12 h, were found to provide a maximum extraction of yttrium, neodymium and dysprosium of 62.1%, 55.5% and 65.2%, respectively.

Yttrium and europium separation by solvent extraction with undiluted thiocyanate ionic liquids

An yttrium/europium oxide obtained by the processing of fluorescent lamp waste powder was separated into its individual elements by solvent extraction with two undiluted ionic liquids, trihexyl(tetradecyl)phosphonium thiocyanate, [C101][SCN], and tricaprylmethylammonium thiocyanate, [A336][SCN]. The best extraction performances were observed for [C101][SCN], by using an organic-to-aqueous volume ratio of 1/10 and four counter-current extraction stages. The loaded organic phase was afterwards subjected to scrubbing with a solution of 3 mol L-1 CaCl2 + 0.8 mol L-1 NH4SCN to remove the co-extracted europium. Yttrium was quantitatively stripped from the scrubbed organic phase by deionized water. Yttrium and europium were finally recovered as hydroxides by precipitation with ammonia and then calcined to the corresponding oxides. The conditions thus defined for an efficient yttrium/europium separation from synthetic chloride solutions were afterwards tested on a leachate obtained from the dissolution of a real mixed oxide. The purity of Y2O3 with respect to the rare-earth content was 98.2%; the purity of Eu2O3 with respect to calcium was 98.7%.