Improving the biofouling resistance of polyamide thin-film composite membrane via grafting polyacrylamide brush on the surface by in-situ atomic transfer radical polymerization

A review on antifouling polyamide reverse osmosis membrane for seawater desalination

Reverse osmosis (RO) membrane technology is well-established in desalination. Aromatic polyamide (PA) thin-film composite (TFC) membrane dominates the commercial RO membrane market due to its high-salt rejection, water flux, and excellent chemical, thermal, and mechanical stabilization. However, membrane fouling is a common problem that has seriously hindered the wide application of RO membrane technology. This paper reviewed the PA RO membrane fouling types, and membrane fouling factors. Antifouling measures for RO membranes were summarized, including pretreatment, periodic cleaning, and modification of the support layer and PA layer. The future development of antifouling RO membranes was clarified.

Advanced fabrication and characterization of thin-film composite polyamide membranes for superior performance in reverse osmosis desalination

Thin film composite (TFC) polyamide membranes are crucial for efficient reverse osmosis (RO) desalination, offering high selectivity and permeability. This study investigates the fabrication and optimization of TFC membranes on polysulfone supports, focusing on their structural, morphological, and performance properties for enhanced desalination efficiency using the phase inversion technique, a method that enables precise control over membrane structure. Key fabrication parameters including the concentrations of m-phenylene diamine (MPD) and trimesoyl chloride (TMC), and the immersion times for both monomers were systematically varied to investigate their impact on membrane hydrophilicity, morphology, and structure. Hydrophilicity was assessed via contact angle measurements, Scanning electron microscopy was used to characterize the morphology (SEM), and structural properties were analyzed by Fourier-transform infrared spectroscopy (FTIR). The RO membranes' desalination performance was evaluated by measuring water flux and salt rejection in a cross-flow setup with saline water (10,000 ppm) under controlled processing conditions. Results indicated that variations in MPD and TMC concentrations, as well as immersion times, significantly influenced membrane hydrophilicity and pore structure, affecting water flux and salt rejection. The maximum salt rejection and water flux for the prepared thin film composite reverse osmosis membrane were 98.6% and 19.1 L/m2 h, respectively obtained at m-phenylenediamine concentration of 2 wt% and tri mesoyl chloride concentration of 0.1 wt/v reacted for 1 min. The study provides insights into optimizing TFC-RO membrane fabrication parameters to enhance desalination efficiency, highlighting the potential of these membranes for high-performance RO desalination applications.

Lubricating Copolymer Brushes Achieving Excellent Antiadhesion and Antibacterial Performance through Hydration and Electrostatic Repulsion Effects

Interventional catheters have been widely applied in diagnostics, therapeutics, and other biomedical areas. The complications caused by catheter-related bacterial infection, venous thrombosis, and vascular abrasion have become the main reasons for the failure of interventional therapy. In this study, polyacrylamide/poly(acrylic acid) lubricating copolymer brushes were constructed on the surface of catheters and efficiently resisted the adhesion of blood components and bacteria through hydration and electrostatic repulsion effects. The copolymer brushes are surface-independently constructed on various substrates through a three-step method. The brushes achieve effective lubricating, antiadhesion, and antibacterial properties. Particularly, the 2PAM/6PAA brushes exhibited the most excellent overall performance with a 94% reduction in coefficient of friction, 87.2 and 78.3% reduction in adhesion levels of bovine serum albumin and bovine blood fibrin, and 92.3, 97.1, and 93.5% reduction in adhesion levels of Staphylococcus aureus, Pseudomonas aeruginosa, and Escherichia coli. The 2PAM/6PAA brushes significantly reduced the adhesion of blood components in the in vitro blood circulation test, demonstrating its practical application efficacy. Additionally, experiments and molecular dynamics simulations were used to reveal the antiadhesion mechanism of the brushes. Thus, the copolymer brushes in this work show great potential in the antithrombotic, antibacterial, and lubrication modification for medical devices contacting with blood.

High-Performance Nanofiltration Membrane with Dual Resistance to Gypsum Scaling and Biofouling for Enhanced Water Purification

Nanofiltration (NF) technology is pivotal for ensuring a sustainable and reliable supply of clean water. To address the critical need for advanced thin-film composite (TFC) polyamide (PA) membranes with exceptional permselectivity and fouling resistance for emerging contaminant purification, we introduce a novel high-performance NF membrane. This membrane features a selective polypiperazine (PIP) layer functionalized with amino-containing quaternary ammonium compounds (QACs) through an in situ interfacial polycondensation reaction. Our investigation demonstrated that precise QAC functionalization enabled the construction of the selective PA layer with increased surface area, enhanced microporosity, stronger electronegativity, and reduced thickness compared to the control PIP membrane. As a result, the QAC NF membrane exhibited an approximately 51% increase in water permeance compared to the control PIP membrane, while achieving superior retention capabilities for divalent salts (>99%) and emerging organic contaminants (>90%). Furthermore, the incorporation of QACs into the PIP selective layer was proved to be effective in mitigating mineral scaling by allowing selective passage of scale-forming cations, while simultaneously exhibiting strong antimicrobial properties to combat biofouling. The in situ QAC incorporation strategy presented in this study provides valuable guidelines for the fit-for-purpose design of the selective PA layer, which is crucial for the development of high-performance NF membranes for efficient water purification.

Antifouling Asymmetric Block Copolymer Nanofilms via Freestanding Interfacial Polymerization for Efficient and Sustainable Water Purification

Membrane materials that resist nonspecific or specific adsorption are urgently required in widespread practical applications, such as water purification, food processing, and life sciences. In water purification, inevitable membrane fouling not only limits membrane separation performance, leading to a decline in both permeance and selectivity, but also remarkably increases operation requirements, and augments extra maintenance costs and higher energy consumption. In this work, we report a freestanding interfacial polymerization (IP) fabrication strategy for in situ creation of asymmetric block copolymer (BCP) nanofilms with antifouling properties, greatly outperforming the conventional surface post-modification approaches. The resultant free-standing asymmetric BCP nanofilms with highly-dense, highly-hydrophilic polyethylene glycol (PEG) brushes on one side, can be readily formed via a typical IP process of a well-defined double-hydrophilic BCP composed of a highly-efficient antifouling PEG block and a membrane-forming multiamine block. The asymmetric BCP nanofilms have been applied for efficient and sustainable natural water purification, demonstrating extraordinary antifouling capabilities accompanied with superior separation performance far beyond commercial polyamide nanofiltration membranes. The antifouling behaviors of asymmetric BCP nanofilms derived from the combined effect of the hydration layer, electrostatic repulsion and steric hindrance were further elucidated by water flux and fouling resistance in combination with all-atom molecular dynamics (MD) simulation. This work opens up a new avenue for the large-scale and low-cost creation of broad-spectrum, asymmetric membrane materials with diverse functional "defect-free" surfaces in real-world applications.

Enhancing membrane separation performance in the conditions of different water electrical conductivity and fouling types via surface grafting modification of a nanofiltration membrane, NF90

A commercialized and widely applied nanofiltration membrane, NF90, was in-situ modified through a surface grafting modification method by using 3-sulfopropyl methacrylate potassium salt and initiators. The effects of water electrical conductivity (EC) and fouling types on membrane separation efficiency were examined before and after membrane modification. Results reveal that both the pristine membrane (PTM) and surface grafting modification membrane (SGMM) had a declining permeate flux and salt (NaCl) removal efficiency but an increasing trend of pharmaceuticals and personal care products (PPCPs) removal with increasing water EC from 250 to 10,000 μs cm-1. However, SGMM exhibited a slightly declining permeate flux but 13%-17% and 1%-42% higher rejection of salt and PPCPs, respectively, compared with PTM, due to electrostatic repulsion and size exclusion provided by the grafted polymer. After sodium alginate (SA) and humic acid (HA) fouling, SGMM had 17%-26% and 16%-32% higher salt rejection and 1%-12% and 1%-51% greater PPCP removal, respectively, compared with PTM due to the additional steric barrier layer contributed by the foulants. The successful grafting and increasing hydrophilicity of the SGMM were confirmed by contact angle analysis, which was beneficial for mitigating membrane fouling. Overall, the proposed in-situ surface grafting modification of NF90 can considerably mitigate organic and biological fouling while raising the rejection of salt and PPCPs at different background water EC, which is beneficial for practical applications in producing clean and high quality water for consumers.

Antifouling Surfaces Based on Polyzwitterion Loop Brushes

Antifouling surfaces have attracted increasing interest in recent years due to their potential application in various fields. In this work, we report a loop polyzwitterionic coating that exhibits excellent resistance to protein adsorption. Triblock and diblock copolymers of 2-[(2-hydroxyethyl)disulfanyl]ethyl methacrylate) (HSEMA) and 2-(dimethylamino)ethyl methacrylate) (DMAEMA) were synthesized by atom-transferred radical polymerization, followed by betainization of the DMAEMA block with 1,3-propane sultone and reduction of the disulfide bond in HSEMA to yield a triblock copolymer comprising a zwitterionic poly(sulfobetaine methacrylate) (PSBMA) midblock and poly(2-sulfanylethyl methacrylate) (PSEMA) terminal blocks as well as its diblock analogue that was of the same composition as the former and half the chain length. Both copolymers adsorbed to the gold substrate via the thiol groups in the terminal PSEMA block(s), creating loop and linear PSBMA brush coatings of comparable thickness, as revealed by X-ray photoelectron spectroscopy and ellipsometry. Adsorption of bovine serum albumin and fibrinogen as model proteins from solution to these surfaces was investigated by a quartz crystal microbalance with dissipation and confocal laser scanning microscopy (CLSM), and platelet and bacterial adhesions were assessed by scanning electron microscopy and CLSM. The results demonstrate that both linear and loop polyzwitterion brushes are excellent in resisting the adsorption of the foulants, and the loop brushes are superior to the linear analogues.

Enhanced efficiency of water desalination in nanostructured thin-film membranes with polymer grafted nanoparticles

Polyamide composite (PA-TFC) membranes are the state-of-the-art ubiquitous platforms to desalinate water at scale. We have developed a novel, transformative platform where the performance of such membranes is significantly and controllably improved by depositing thin films of polymethylacrylate [PMA] grafted silica nanoparticles (PGNPs) through the venerable Langmuir-Blodgett method. Our key practically important finding is that these constructs can have unprecedented selectivity values (i.e., ∼250-3000 bar^-1, >99.0% salt rejection) at reduced feed water pressure (i.e., reduced cost) while maintaining acceptable water permeance A (= 2-5 L m^-2 h^-1 Bar^-1) with as little as 5-7 PGNP layers. We also observe that the transport of solvent and solute are governed by different mechanisms, unlike gas transport, leading to independent control of A and selectivity. Since these membranes can be formulated using simple and low cost self-assembly methods, our work opens a new direction towards development of affordable, scalable water desalination methods.

Designing sustainable membrane-based water treatment via fouling control through membrane interface engineering and process developments

Membrane-based water treatment processes have been established as a powerful approach for clean water production. However, despite the significant advances made in terms of rejection and flux, provision of sustainable and energy-efficient water production is restricted by the inevitable issue of membrane fouling, known to be the major contributor to the elevated operating costs due to frequent chemical cleaning, increased transmembrane resistance, and deterioration of permeate flux. This review provides an overview of fouling control strategies in different membrane processes, such as microfiltration, ultrafiltration, membrane bioreactors, and desalination via reverse osmosis and forward osmosis. Insights into the recent advancements are discussed and efforts made in terms of membrane development, modules arrangement, process optimization, feed pretreatment, and fouling monitoring are highlighted to evaluate their overall impact in energy- and cost-effective water treatment. Major findings in four key aspects are presented, including membrane surface modification, modules design, process integration, and fouling monitoring. Among the above mentioned anti-fouling strategies, a large part of research has been focused on membrane surface modifications using a number of anti-fouling materials whereas much less research has been devoted to membrane module advancements and in-situ fouling monitoring and control. At the end, a critical analysis is provided for each anti-fouling strategy and a rationale framework is provided for design of efficient membranes and process for water treatment.

Distinct Antifouling Mechanisms on Different Chain Densities of Zwitterionic Polymers

Antifouling polymer coating surfaces are used in widespread industries applications. Zwitterionic polymers have been identified as promising materials in developing polymer coating surfaces. Importantly, the density of the polymer chains is crucial for acquiring superior antifouling performance. This study introduces two different zwitterionic polymer density surfaces by applying molecular modeling tools. To assess the antifouling performance, we mimic static adsorption test, by placing the foulant model bovine serum albumin (BSA) on the surfaces. Our findings show that not only the density of the polymer chain affect antifouling performance, but also the initial orientation of the BSA on the surface. Moreover, at a high-density surface, the foulant either detaches from the surface or anchor on the surface. At low-density surface, the foulant does not detach from the surface, but either penetrates or anchors on the surface. The anchoring and the penetrating mechanisms are elucidated by the electrostatic interactions between the foulant and the surface. While the positively charged ammonium groups of the polymer play major role in the interactions with the negatively charged amino acids of the BSA, in the penetrating mechanism the ammonium groups play minor role in the interactions with the contact with the foulant. The sulfonate groups of the polymer pull the foulant in the penetrating mechanism. Our work supports the design of a high-density polymer chain surface coating to prevent fouling phenomenon. Our study provides for the first-time insights into the molecular mechanism by probing the interactions between BSA and the zwitterion surface, while testing high- and low-densities polymer chains.

Mussel-inspired polyethylene glycol coating for constructing antifouling membrane for water purification

HYPOTHESIS

Polyethylene glycol (PEG) holds considerable potential in the fabrication of antifouling surfaces due to its strong hydration property. However, anchoring PEG polymer as a stable surface coating is still challenging because of its weak surface bonding property. Inspired by the mussel adhesion strategy, it is hypothesized that PEG polymer can be robustly attached onto substrates with the assistance of a "bio-glue" layer.

EXPERIMENTS

The "bio-glue" layer composited of Levodopa/polyethyleneimine (LP) is firstly deposited onto substrates, followed by covalently anchoring the poly(ethylene glycol) diglycidyl ether (PEGDE) layer via ring-opening reaction. The antifouling property of as-prepared coating was characterized using several techniques including quartz crystal microbalance (QCM) and surface forces apparatus (SFA). Furthermore, the PEGDE/LP coating was applied in membrane functionalization for oil-in-water (O/W) emulsion separation.

FINDINGS

PEGDE/LP coating shows outstanding stability and superior antifouling properties towards various potential foulants. In the O/W emulsion separation process, the PEGDE/LP-coated membrane maintains its super-hydrophilic property under harsh solution conditions and achieves high water flux (∼3000 L m^-2 h^-1 bar^-1) and 90% water flux recovery ratio for separation of O/W emulsions containing different bio-foulants. This coating strategy provides a promising approach for fabricating stable coating with outstanding antifouling properties in various environmental engineering applications.

A novel cationic graphene modified cyclodextrin adsorbent with enhanced removal performance of organic micropollutants and high antibacterial activity

The coexistence of pathogenic microorganisms and refractory organic chemicals in water nurtures certain biological and chemical risks to human beings and the water environment as a whole. For an environmentally friendly utilization of water cleaning and recycling technologies, a bifunctional cationic cyclodextrin material (GD-DTAC) with adsorption and bactericidal function was designed. By a simple crosslinking method, GD-DTAC was prepared with graphene supported citric acid-β-cyclodextrin polymer (GD) and dimethyldodecyl[3-(trimethoxysilyl)propyl]ammonium chloride (DTAC). Following the introduction of rich quaternary ammonium groups by DTAC, GD-DTAC realized a double regulation of surface positive charge and wettability. The maximum adsorption capacities of Roxarsone (ROX), Methyl Orange (MO) and Bisphenol A (BPA) were 153.59 mg/g, 445.60 mg/g and 237.90 mg/g, respectively. Antibacterial activity tests showed the efficiency of DTAC not only for enhanced adhesion resistance, but it also realized the sterilization function. This work displays the potential of the prepared bifunctional materials for the removal of pollutants from wastewater as well as the suppression of micro-pollutants. The successful preparation of GD-DTAC provided a basis for the bifunctional material, which showed a great potential in adsorption and antibiosis.

Antifouling improvement of a polyacrylonitrile membrane blended with an amphiphilic copolymer

The amphiphilic copolymer polyacrylonitrile-co-poly(hydroxyethyl methacrylate) (PAN-co-PHEMA) was readily blended with polyacrylonitrile (PAN) to fabricate a flat-sheet blending membrane through non-solvent induced phase separation (NIPS). In the membrane-forming process, the hydrophilic PHEMA chains are uniformly distributed on the surface, as revealed by the energy-dispersive X-ray tests. The sponge-like sub-layer embedded with droplet-shaped structures is formed at the cross-sections of membranes, because of the high viscosity of the casting solution. With the increase of copolymer concentration, the mean pore size of the blending membranes increases from 26.9 to 99.8 nm, leading to the increase of membrane flux from 93.6 to 205.4 l/(m2h). The incorporation of PAN-co-PHEMA copolymer endows the blending membrane with a rough surface microstructure and enhanced hydrophilicity. The rejection ratio of membranes for emulsified pump oil reaches 99.9%, indicating a prominent separation performance. In the cycle permeation experiments, the flux recovery ratio of the blending membranes is as high as 99.6%, which is much higher than those of PAN membrane. The irreversible fouling of blending membranes induced by oil adsorption is alleviated, and converted into reversible fouling, owing to the reduction of the adhesion force between foulant and membrane surface. These results suggest that the anti-fouling property of PAN membranes has been dramatically strengthened via the addition of PAN-co-PHEMA copolymer.

Robust In Situ Fouling Control toward Thin-Film Composite Reverse Osmosis Membrane via One-Step Deposition of a Ternary Homogeneous Metal-Organic Hybrid Layer

Membrane fouling is one of the persistent headaches for water desalination because of the significant detriment to membrane performance and operating cost control. It is a great challenge to overcome such crisis in a facile and robust manner. This work was dedicated to customizing an antifouling thin-film composite (TFC) reverse osmosis (RO) membrane with a polydopamine (PDA)/β-alanine (βAla)/Cu²⁺ ternary homogeneous metal-organic hybrid coating. The metal ions were evenly distributed in a continuous organic network via polydentate coordination. The incorporation of βAla enabled a substantial promotion of the Cu²⁺ loading capacity on the membrane surface. The involved one-step codeposition protocol made the surface engineering practically accessible. The deposition time was optimized to afford an uncompromising permselectivity of the membrane. This novel trinity was a smart blend of anti-adhesive and bactericidal factors, and each component in the all-in-one layer performed its own function. The hydrophilic PDA/βAla phase induced weak deposition propensity of organic foulant and bacteria onto the modified membrane, as elucidated by water flux variation, foulants adhesion profile, and interfacial interaction energy. Meanwhile, the Cu²⁺-loaded surface strongly inactivated the attached bacteria to further alleviate biofouling. Excellent sustainability and stability implied the reliable performance of such trinity-coated membrane in practical service. Given the simplicity and robustness, this work opened a promising avenue for in situ fouling control of TFC RO membranes during water desalination.

Surface Design of Liquid Separation Membrane through Graft Polymerization: A State of the Art Review

Surface modification of membranes is an effective approach for imparting unique characteristics and additional functionalities to the membranes. Chemical grafting is a commonly used membrane modification technique due to its versatility in tailoring and optimizing the membrane surface with desired functionalities. Various types of polymers can be precisely grafted onto the membrane surface and the operating conditions of grafting can be tailored to further fine-tune the membrane surface properties. This review focuses on the recent strategies in improving the surface design of liquid separation membranes through grafting-from technique, also known as graft polymerization, to improve membrane performance in wastewater treatment and desalination applications. An overview on membrane technology processes such as pressure-driven and osmotically driven membrane processes are first briefly presented. Grafting-from surface chemical modification approaches including chemical initiated, plasma initiated and UV initiated approaches are discussed in terms of their features, advantages and limitations. The innovations in membrane surface modification techniques based on grafting-from techniques are comprehensively reviewed followed by some highlights on the current challenges in this field. It is concluded that grafting-from is a versatile and effective technique to introduce various functional groups to enhance the surface properties and separation performances of liquid separation membranes.