Unraveling the role of support membrane chemistry and pore properties on the formation of thin-film composite polyamide membranes

Reverse Osmosis Membrane Engineering: Multidirectional Analysis Using Bibliometric, Machine Learning, Data, and Text Mining Approaches

Membrane engineering is a complex field involving the development of the most suitable membrane process for specific purposes and dealing with the design and operation of membrane technologies. This study analyzed 1424 articles on reverse osmosis (RO) membrane engineering from the Scopus database to provide guidance for future studies. The results show that since the first article was published in 1964, the domain has gained popularity, especially since 2009. Thin-film composite (TFC) polymeric material has been the primary focus of RO membrane experts, with 550 articles published on this topic. The use of nanomaterials and polymers in membrane engineering is also high, with 821 articles. Common problems such as fouling, biofouling, and scaling have been the center of work dedication, with 324 articles published on these issues. Wang J. is the leader in the number of published articles (73), while Gao C. is the leader in other metrics. Journal of Membrane Science is the most preferred source for the publication of RO membrane engineering and related technologies. Author social networks analysis shows that there are five core clusters, and the dominant cluster have 4 researchers. The analysis of sentiment, subjectivity, and emotion indicates that abstracts are positively perceived, objectively written, and emotionally neutral.

Nanofoamed Polyamide Membranes: Mechanisms, Developments, and Environmental Implications

Thin film composite (TFC) polyamide membranes have been widely applied for environmental applications, such as desalination and water reuse. The separation performance of TFC polyamide membranes strongly depends on their nanovoid-containing roughness morphology. These nanovoids not only influence the effective filtration area of the polyamide film but also regulate the water transport pathways through the film. Although there have been ongoing debates on the formation mechanisms of nanovoids, a nanofoaming theory─stipulating the shaping of polyamide roughness morphology by nanobubbles of degassed CO2 and the vapor of volatile solvents─has gained much attention in recent years. In this review, we provide a comprehensive summary of the nanofoaming mechanism, including related fundamental principles and strategies to tailor nanovoid formation for improved membrane separation performance. The effects of nanovoids on the fouling behaviors of TFC membranes are also discussed. In addition, numerical models on the role of nanovoids in regulating the water transport pathways toward improved water permeance and antifouling ability are highlighted. The comprehensive summary on the nanofoaming mechanism in this review provides insightful guidelines for the future design and optimization of TFC polyamide membranes toward various environmental applications.

Research on Reverse Osmosis (RO)/Nanofiltration (NF) Membranes Based on Thin Film Composite (TFC) Structures: Mechanism, Recent Progress and Application

The global shortage of clean water is a major problem, even in water-rich regions. To solve this problem, low-cost and energy-efficient water treatment methods are needed. Membrane separation technology (MST), as a separation method with low energy consumption, low cost, and good separation effect, has been widely used to deal with seawater desalination, resource recovery, industrial wastewater treatment, and other fields. With the continuous progress of scientific and technological innovation and the increasing demand for use, NF/RO membranes based on the TFC structure are constantly being upgraded. This paper presents the recent research progress of NF and RO membranes based on TFC structures and their applications in different fields, especially the formation mechanism and regulation of selective layer structures and the modification methods of selective layers. Our summary provides fundamental insights into the understanding of NF and RO membrane processes and hopefully triggers further thinking on the development of membrane filtration process optimization.

Hydrophilic Modification of Dialysis Membranes Sustains Middle Molecule Removal and Filtration Characteristics

While efficient removal of uremic toxins and accumulated water is pivotal for the well-being of dialysis patients, protein adsorption to the dialyzer membrane reduces the performance of a dialyzer. Hydrophilic membrane modification with polyvinylpyrrolidone (PVP) has been shown to reduce protein adsorption and to stabilize membrane permeability. In this study we compared middle molecule clearance and filtration performance of nine polysulfone-, polyethersulfone-, and cellulose-based dialyzers over time. Protein adsorption was simulated in recirculation experiments, while β2-microglobulin clearance as well as transmembrane pressure (TMP) and filtrate flow were determined over time. The results of this study showed that β2-microglobulin clearance (-7.2 mL/min/m2) and filtrate flow (-54.4 mL/min) decreased strongly during the first 30 min and slowly afterwards (-0.7 mL/min/m2 and -6.8 mL/min, respectively, for the next 30 min); the TMP increase (+37.2 mmHg and +8.6 mmHg, respectively) showed comparable kinetics. Across all tested dialyzers, the dialyzer with a hydrophilic modified membrane (FX CorAL) had the highest β2-microglobulin clearance after protein fouling and the most stable filtration characteristics. In conclusion, hydrophilic membrane modification with PVP stabilizes the removal capacity of middle molecules and filtration performance over time. Such dialyzers may have benefits during hemodiafiltration treatments which aim to achieve high exchange volumes.

A PEGylated PVDF Antifouling Membrane Prepared by Grafting of Methoxypolyethylene Glycol Acrylate in Gama-Irradiated Homogeneous Solution

In this study, methoxypolyethylene glycol acrylate (mPEGA) served as a PEGylated monomer and was grafted onto polyvinylidene fluoride (PVDF) through homogeneous solution gamma irradiation. The grafting process was confirmed using several techniques, including infrared spectroscopy (FTIR), thermodynamic stability assessments, and rotational viscosity measurements. The degree of grafting (DG) was determined via the gravimetric method. By varying the monomer concentration, a range of DGs was achieved in the PVDF-g-mPEGA copolymers. Investigations into water contact angles and scanning electron microscopy (SEM) images indicated a direct correlation between increased hydrophilicity, membrane porosity, and higher DG levels in the PVDF-g-mPEGA membrane. Filtration tests demonstrated that enhanced DGs resulted in more permeable PVDF-g-mPEGA membranes, eliminating the need for pore-forming agents. Antifouling tests revealed that membranes with a lower DG maintained a high flux recovery rate, indicating that the innate properties of PVDF could be largely preserved.

Development of Support Layers and Their Impact on the Performance of Thin Film Composite Membranes (TFC) for Water Treatment

Thin-film composite (TFC) membranes have gained significant attention as an appealing membrane technology due to their reversible fouling and potential cost-effectiveness. Previous studies have predominantly focused on improving the selective layers to enhance membrane performance. However, the importance of improving the support layers has been increasingly recognized. Therefore, in this review, preparation methods for the support layer, including the traditional phase inversion method and the electrospinning (ES) method, as well as the construction methods for the support layer with a polyamide (PA) layer, are analyzed. Furthermore, the effect of the support layers on the performance of the TFC membrane is presented. This review aims to encourage the exploration of suitable support membranes to enhance the performance of TFC membranes and extend their future applications.

Efficiency of Fabricated Adsorptive Polysulfone Mixed Matrix Membrane for Acetic Acid Separation

The ultrafiltration mixed matrix membrane (UF MMMs) process represents an applicable approach for the removal of diluted acetic acid at low concentrations, owing to the low pressures applied. The addition of efficient additives represents an approach to further improve membrane porosity and, subsequently, enhance acetic acid removal. This work demonstrates the incorporation of titanium dioxide (TiO₂) and polyethylene glycol (PEG) as additives into polysulfone (PSf) polymer via the non-solvent-induced phase-inversion (NIPS) method to improve the performance of PSf MMMs performance. Eight PSf MMMs samples designated as M0 to M7, each with independent formulations, were prepared and investigated for their respective density, porosity, and degree of AA retention. Morphology analysis through scanning electron microscopy elucidated sample M7 (PSf/TiO₂/PEG 6000) to have the highest density and porosity among all samples with concomitant highest AA retention at approximately 92.2%. The application of the concentration polarization method further supported this finding by the higher concentration of AA solute present on the surface of the membrane compared to that of AA feed for sample M7. Overall, this study successfully demonstrates the significance of TiO₂ and PEG as high MW additives in improving PSf MMM performance.

Hydrophobic Modified Ceramic Aeration Membrane for Effective Treatment of Brine Wastewater

A novel approach to evaporate brine wastewater using a ceramic aeration membrane was proposed. A high-porosity ceramic membrane was selected as the aeration membrane and was modified with hydrophobic modifiers to avoid undesired surface wetting. The water contact angle of the ceramic aeration membrane reached 130° after hydrophobic modification. The hydrophobic ceramic aeration membrane showed excellent operational stability (up to 100 h), high salinity (25 wt.%) tolerance, and excellent regeneration performance. The evaporative rate reached 98 kg m^-2 h^-1, which could be restored by ultrasonic cleaning after the membrane fouling occurred. Furthermore, this novel approach shows great promise for practical applications toward a low cost of only 66 kW·h·m^-3.

Unlocking the potential of polymeric desalination membranes by understanding molecular-level interactions and transport mechanisms

Polyamide reverse osmosis (PA-RO) membranes achieve remarkably high water permeability and salt rejection, making them a key technology for addressing water shortages through processes including seawater desalination and wastewater reuse. However, current state-of-the-art membranes suffer from challenges related to inadequate selectivity, fouling, and a poor ability of existing models to predict performance. In this Perspective, we assert that a molecular understanding of the mechanisms that govern selectivity and transport of PA-RO and other polymer membranes is crucial to both guide future membrane development efforts and improve the predictive capability of transport models. We summarize the current understanding of ion, water, and polymer interactions in PA-RO membranes, drawing insights from nanofiltration and ion exchange membranes. Building on this knowledge, we explore how these interactions impact the transport properties of membranes, highlighting assumptions of transport models that warrant further investigation to improve predictive capabilities and elucidate underlying transport mechanisms. We then underscore recent advances in in situ characterization techniques that allow for direct measurements of previously difficult-to-obtain information on hydrated polymer membrane properties, hydrated ion properties, and ion-water-membrane interactions as well as powerful computational and electrochemical methods that facilitate systematic studies of transport phenomena.

Fabrication and Investigation of Acid Functionalized CNT Blended Nanocomposite Hollow Fiber Membrane for High Filtration and Antifouling Performance in Ultrafiltration Process

In this study, we fabricated a nanocomposite polyethersulfone (PES) HF membrane by blending acid functionalized carbon nanotubes (FCNT) to address the issue of reduced membrane life, increased energy consumption, and operating costs due to low permeability and membrane fouling in the ultrafiltration process. Additionally, we investigated the effect of FCNT blending on the membrane in terms of the physicochemical properties of the membrane and the filtration and antifouling performance. The FCNT/PES nanocomposite HF membrane exhibited increased water permeance from 110.1 to 194.3 LMH/bar without sacrificing rejection performance and increased the flux recovery ratio from 89.0 to 95.4%, compared to a pristine PES HF membrane. This study successfully developed a high filtration and antifouling polymer-based HF membrane by blending FCNT. Furthermore, it was validated that blending FCNT into the membrane enhances the filtration and antifouling performance in the ultrafiltration process.

Blending Electrostatic Spinning Fabrication of Superhydrophilic/Underwater Superoleophobic Polysulfonamide/Polyvinylpyrrolidone Nanofibrous Membranes for Efficient Oil-Water Emulsion Separation

The scarcity of water resources has led to widespread interest in the treatment of oily wastewater. This study prepared a novel superhydrophilic/underwater superoleophobic polysulfonamide (PSA)/polyvinylpyrrolidone (PVP) nanofibrous membrane through electrostatic spinning for efficient oil-water emulsion separation. The surface morphology, fiber diameter distribution, wettability properties, and oil-water emulsion separation performance of the membranes were investigated. Results showed that the addition of PVP increases the diameter of the fibers, which led to a loose, large, porous structure and improved the permeability of the membranes. A high pure-water flux of 2057 L·m^-2·h^-1 was obtained for membranes with PVP addition of 3 wt%, providing an 835% increase in pure-water flux compared with a pure PSA nanofibrous membrane (220 L·m^-2·h^-1). For n-hexane-in-water emulsions, the optimum membrane obtained a high separation efficiency of 99.7%, in which flux was 1.5 times greater than that of the pure PSA nanofibrous membrane. Moreover, the optimum membrane exhibited good recycling stability and solvent resistance. The as-prepared PSA/PVP nanofibrous membrane displayed high permeability, an outstanding rejection rate, resistance to organic solvents, and reusability for oil-water separation, providing great potential in practical membrane separation applications.

Crumpled Globule-Heterotextured Polyamide Membrane Interlayered with Protein-Polyphenol Nanoaggregates for Enhanced Forward Osmosis Performance

Surface modulation of polyamide structures and the development of nanochanneled membranes with excellent water transport properties are crucial for the separation performance enhancement of thin-film composite membranes. Here, we demonstrate the fabrication of a modular nanochannel-integrated polyamide network on a nanoporous interlayer membrane comprising Mxene-reinforced protein-polyphenol nanoaggregates. The research indicates that the confined growth of the polyamide matrix inside this hydrophilic sub-10 nm nanochannel nanoporous intermediate layer stiffened the interfacial channels, leading to the formation of a polyamide layer with a spatial distribution of a network of unique 3D crumpled globule-like nanostructures. The high specific surface area of such a morphology bestowed the membrane with increased filtration area while facilitating the nanofluidic transport of water molecules through the nanochanneled membrane structure, leading to enhanced water flux of up to 26.6 L m^-2 h^-1 (active layer facing the feed solution) and 41.0 L m^-2 h^-1 (active layer facing the draw solution) using 1.0 M NaCl as the draw solution. The membrane equally exhibited good treatment for organic solvent forward osmosis filtration and typical seawater desalination. Moreover, the hierarchical nanostructures induced antimicrobial activity by effectively reducing the biofilm formation of Gram-negative Escherichia coli bacteria. This work provides significant insights into the interfacial engineering and compatibility of the nanomaterials and the polymers in interlayer mixed-matrix membranes, which are environmentally sustainable and cost-effective for the fabrication of advanced forward osmosis membranes for water purification and osmotic energy applications.

The coming of age of water channels for separation membranes: from biological to biomimetic to synthetic

Water channels are one of the key pillars driving the development of next-generation desalination and water treatment membranes. Over the past two decades, the rise of nanotechnology has brought together an abundance of multifunctional nanochannels that are poised to reinvent separation membranes with performances exceeding those of state-of-the-art polymeric membranes within the water-energy nexus. Today, these water nanochannels can be broadly categorized into biological, biomimetic and synthetic, owing to their different natures, physicochemical properties and methods for membrane nanoarchitectonics. Furthermore, against the backdrop of different separation mechanisms, different types of nanochannel exhibit unique merits and limitations, which determine their usability and suitability for different membrane designs. Herein, this review outlines the progress of a comprehensive amount of nanochannels, which include aquaporins, pillar[5]arenes, I-quartets, different types of nanotubes and their porins, graphene-based materials, metal- and covalent-organic frameworks, porous organic cages, MoS₂, and MXenes, offering a comparative glimpse into where their potential lies. First, we map out the background by looking into the evolution of nanochannels over the years, before discussing their latest developments by focusing on the key physicochemical and intrinsic transport properties of these channels from the chemistry standpoint. Next, we put into perspective the fabrication methods that can nanoarchitecture water channels into high-performance nanochannel-enabled membranes, focusing especially on the distinct differences of each type of nanochannel and how they can be leveraged to unlock the as-promised high water transport potential in current mainstream membrane designs. Lastly, we critically evaluate recent findings to provide a holistic qualitative assessment of the nanochannels with respect to the attributes that are most strongly valued in membrane engineering, before discussing upcoming challenges to share our perspectives with researchers for pathing future directions in this coming of age of water channels.