Properties of films and fibers obtained from Lewis acid–base complexed nylon 6,6

Transient Confinement of the Quaternary Tetramethylammonium Tetrafluoroborate Salt in Nylon 6,6 Fibres: Structural Developments for High Performance Properties

A temporary confinement of the quaternary tetramethylammonium tetrafluoroborate (TMA BF₄) salt among polyamide molecules has been used for the preparation of aliphatic polyamide nylon 6,6 fibres with high-modulus and high-strength properties. In this method, the suppression or the weakening of the hydrogen bonds between the nylon 6,6 segments has been applied during the conventional low-speed melt spinning process. Thereafter, after the complete hot-drawing stage, the quaternary ammonium salt is fully extracted from the drawn 3 wt.% salt-confined fibres and the nascent fibres are, subsequently, thermally stabilized. The structural developments that are acquired in the confined-nylon 6,6 fibres are ascribed to the developments of the overall fibres' properties due to the confinement process. Surprisingly, unlike the neat nylon 6,6 fibres, the X-ray diffraction (XRD) patterns of the as-spun salt-confined fibres have shown diminishing of the (110)/(010) diffraction plane that obtained pseudohexagonal-like β' structural phase. Moreover, the β' pseudohexagonal-like to α triclinic phase transitions took-place due to the hot-drawing stage (draw-induced phase transitions). Interestingly, the hot-drawing of the as-spun salt-confined nylon 6,6 fibres achieved the same maximum draw ratio of 5.5 at all of the drawing temperatures of 120, 140 and 160 °C. The developments that happened produced the improved values of 43.32 cN/dtex for the tensile-modulus and 6.99 cN/dtex for the tensile-strength of the reverted fibres. The influences of the TMA BF₄ salt on the structural developments of the crystal orientations, on the morphological structures and on the improvements of the tensile properties of the nylon 6,6 fibres have been intensively studied.

Multivalent Ions as Reactive Crosslinkers for Biopolymers-A Review

Many biopolymers exhibit a strong complexing ability for multivalent ions. Often such ions form ionic bridges between the polymer chains. This leads to the formation of ionic cross linked networks and supermolecular structures, thus promoting the modification of the behavior of solid and gel polymer networks. Sorption of biopolymers on fiber surfaces and interfaces increases substantially in the case of multivalent ions, e.g., calcium being available for ionic crosslinking. Through controlled adsorption and ionic crosslinking surface modification of textile fibers with biopolymers can be achieved, thus altering the characteristics at the interface between fiber and surrounding matrices. A brief introduction on the differences deriving from the biopolymers, as their interaction with other compounds, is given. Functional models are presented and specified by several examples from previous and recent studies. The relevance of ionic crosslinks in biopolymers is discussed by means of selected examples of wider use.

Effect of Thermal Conductive Fillers on the Flame Retardancy, Thermal Conductivity, and Thermal Behavior of Flame-Retardant and Thermal Conductive Polyamide 6

In this work, polyamide 6 (PA6) composites with improved flame retardancy and thermal conductivity were prepared with different thermal conductive fillers (TC fillers) such as aluminum nitride (AlN) and boron nitride (BN) in a PA6 matrix with aluminum diethylphosphinate (AlPi) as a fire retardant. The resultant halogen-free flame retardant (HFFR) and thermal conductive (TC) PA6 (HFFR-TC-PA6) were investigated in detail with a mechanical property test, a limiting oxygen index (LOI), the vertical burning test (UL-94), a cone calorimeter, a thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC). The morphology of the impact fracture surface and char residue of the composites were analyzed by scanning electron microscopy (SEM). It was found that the thermal conductivity of the HFFR-TC-PA6 composite increased with the amount of TC fillers. The TC fillers exerted a positive effect for flame retardant PA6. For example, the HFFR-TC-PA6 composites with the thickness of 1.6 mm successfully passed the UL-94 V-0 rating with an LOI of more than 29% when the loading amount of AlN-550RFS, BN-SW08 and BN-NW04 was 30 wt%. The morphological structures of the char residues revealed that TC fillers formed a highly integrated char layer surface (without holes) during the combustion process, as compared to that of flame retardant PA6/AlPi composites. In addition, the thermal stability and crystallization behavior of the composites were studied.

Spatial Structure Investigation of Porous Shell Layer Formed by Swelling of PA66 Fibers in CaCl2/H2O/EtOH Mixtures

This is a continuation of work on interactions between polyamide 66 (PA66) fibers and CaCl₂/H₂O/EtOH mixtures. It was observed that the mixtures dissolved the fibers, but with or without an intermediate stage of visibly evident swelling depending on the mixture composition. The interaction proceeds via Lewis acid-base complexation between the polymer carbonyl groups and Ca²⁺ ions and can be interrupted by rinsing the fibers with water. Swollen fibers retained their expanded diameters even after rinsing and exhibited a highly rough surface and increased water retention. The observed effects suggest that such mixtures may be used to increase the surface roughness of PA66 fibers for increasing the interfacial adhesion in composites applications. In this publication, we report the results of further investigations into the spatial structure of cross sections of swollen fibers. Using atomic force microscopy coupled with infrared spectroscopy on the length scale of 100 nm (nanoIR-AFM), we could show, for the first time, the PA66 core-shell structure, where the shell thickness increases with the treatment extent and exhibits a highly porous structure. Thus, the surface roughness observed previously is not limited only to the surface but extends toward the fiber core. The examination also showed no evidence of Ca²⁺ complexation in the fiber cores, which confirms a near-complete removal of the ions. Additional measurements of the crystallinity with differential scanning calorimetry and attenuated total reflectance Fourier transform infrared spectroscopy showed that the shell exhibits lower crystallinity than the core.

Controlled Surface Modification of Polyamide 6.6 Fibres Using CaCl2/H2O/EtOH Solutions

Polyamide 6.6 is one of the most widely used polymers in the textile industry due to its durability; however, it has rather limited modification potential. In this work, the controlled surface modification of polyamide 6.6 fibres using the solvent system CaCl2/H2O/EtOH was studied. The effects of solvent composition (relative proportions of the three components) and treatment time on fibre properties were studied both in situ (with fibres in solvent) and ex situ (after the solvent was washed off). The fibres swell and/or dissolve in the solvent depending on its composition and the treatment time. We believe that the fibre⁻solvent interaction is through complex formation between the fibre carbonyl groups and the CaCl2. On washing, there is decomplexation and precipitation of the polymer. The treated fibres exhibit greater diameters and surface roughness, structural difference between an outer shell and an inner core is observable, and water retention is higher. The solvent system is more benign than current alternatives, and through suitable tailoring of the treatment conditions, e.g., composition and time, it may be used in the design of advanced materials for storage and release of active substances.

Crystalline transition and morphology variation of polyamide 6/CaCl2 composite during the decomplexation process

In this work, we developed a new method to prepare porous PA6 with different morphologic feature and crystalline forms via the decomplexation of PA6/CaCl2 composite. The structures and morphology of thus obtained materials were characterized by vibrational spectroscopy (FT-IR and Raman) and scanning electron microscope (SEM) method. When amorphous PA6/CaCl2 composite films were treated in water at room temperature, PA6 re-arranges into γ form. However, decomplexation of the PA6/CaCl2 composite in boiling water produces PA6 in α crystalline form. If the PA6/CaCl2 composite is soaked in methanol, part of PA6 is dissolved or swollen in methanol/metal salt solutions. As a result, a dissolve/precipitation process occurred during the decomplexation process, which led to the formation of PA6 in α crystalline form. Further investigation demonstrates that the morphologies of the porous PA6 could be adjusted by using different solvents and/or different decomplexation conditions.