Degradation and stabilization of polyurethane elastomers

Catalytic Deconstruction of Commercial and End-Of-Life Polyurethane with Heterogeneous Hydrogenation Catalyst

Polyurethane (PU), as a thermoset polymer, is extensively utilized in various applications, such as refrigerator foams, sponges, elastomers, shoes, etc. However, the recycling of post-consumed PU poses significant challenges due to its intricate and extensive crosslinking structures. Catalytic hydrogenation is one of the most effective methods for recycling PU waste, nevertheless, there is currently a lack for a hydrogenation catalyst that is both high-performing, recyclable, and cost-effective for breaking down post-consumed PU materials. In this work, model PU and commercial PU were efficiently hydrodegraded into aromatic amines and polyol fractions by using a commercial NiMo/Al2O3 catalyst. Notably, the results indicated that PU waste can be efficiently degraded at a pressure of 5 MPa and at a temperature of 185 °C and yielding a significant amount of a valuable chemical monomers. With the assistance of hydrogenation catalyst, the C-N and C-O bonds with low energy barriers inside the polymer are cracked and the polymer hydrogenation process becomes feasible. This study demonstrates the capability of fluidized bed hydrogenation process, employing recyclable heterogeneous catalysts for the recycling of PU waste.

A robust, stable, and scalable multifunctional composite foam utilizing full components of lignin and cellulose from lychee pruning waste

Foam materials hold great promise in construction and packaging applications. However, the non-biodegradability and poor thermal stability of petroleum-based foams present serious environmental and safety concerns. It is crucial to develop sustainable, eco-friendly foam fabrication methods that balance environmental responsibility with high performance. In this study, a novel high-strength, heat-resistant, and water-stable composite foam (FPLs) made from Lignin-based waterborne polyurethanes (LWPUs) and Cellulose fibers, derived from full-component utilization of lychee pruning waste, is introduced. A eco-friendly and simple method utilizing LWPUs crosslinking to fabricate composite foams has been developed, bypassing the need for special drying and ensuring scalability. The FPLs exhibits a high compressive modulus of 455.8 kPa and a yield strength of 191.2 kPa due to the interaction between the LWPUs adhesive and the cellulose fibers. In addition, it demonstrates natural water resistance (maximum contact angle of 122°), exceptional photothermal conversion performance (reaching a peak temperature of 199.7 °C under infrared laser irradiation), superior thermal stability (no deformation up to 250 °C), and insulation performance (thermal conductivity of 0.038 W/mK), while maintaining excellent degradability and recyclability. These materials hold promise as sustainable alternatives to conventional plastic-based foams, providing a viable solution to mitigate the pervasive issue of "white pollution."

Polyurethane/silk fibroin-based electrospun membranes for wound healing and skin substitute applications

The importance of electrospun membranes for biomedical applications has increased, especially when it comes to skin regeneration and wound healing. This review presents the production and applications of electrospun membranes based on polyurethane (PU) and silk fibroin (SF) and highlights their benefits as a skin substitute. This review also highlights the electrospinning technique used to prepare nanofibers for these biomedical applications. Silk, well-known for its excellent biocompatibility, biodegradability, structural properties, and low immunogenic response, is extensively investigated by addressing its molecular structure, composition, and medical uses. PU is a candidate for potential biomedical applications because of its strength, flexibility, biocompatibility, cell-adhesive properties, and high resistance to biodegradation. PU combined with silk offers a number of enhanced properties. The study offers a comprehensive overview of the advanced developments and applications of PU/SF composites, highlighting their significant potential in wound healing. These composite membranes present promising advancements in wound healing and skin regeneration by combining the unique properties of silk and PU, opening up the possibilities for innovative treatments.

Latest advancements and trends in biomedical polymers for disease prevention, diagnosis, treatment, and clinical application

Biomedical polymers are at the forefront of medical advancements, offering innovative solutions in disease prevention, diagnosis, treatment, and clinical use due to their exceptional physicochemical properties. This review delves into the characteristics, classification, and preparation methods of these polymers, highlighting their diverse applications in drug delivery, medical imaging, tissue engineering, and regenerative medicine. We present a thorough analysis of the recent advancements in biomedical polymer research and their clinical applications, acknowledging the challenges that remain, such as immune response management, controlled degradation rates, and mechanical property optimization. Addressing these issues, we explore future directions, including personalization and the integration of nanotechnology, which hold significant potential for further advancing the field. This comprehensive review aims to provide a deep understanding of biomedical polymers and serve as a valuable resource for the development of innovative polymer materials in both fundamental research and clinical practice.

Experimental and Computational Insights into Polyurethane Plastic Waste Conversion to Microbial Bioplastic

In this study, a seven-factor Hoke experimental design and the response surface methodology were used to optimize the fermentation conditions for the maximum polyhydroxyalkanoates (PHA) yield using polyurethane plastic waste (PUPW) as a source of carbon and energy for the microbial growth and biobased polyester production. The highest PHA yield (0.80 g/L ± 0.01) was obtained under a pH of 8; a temperature of 35 °C; a NaCl concentration of 5%; a PUPW concentration of 1%; an inoculum size of 15%, a monoculture of Pseudomonas rhizophila S211; and an incubation time of 6 days. The response values predicted by the Hoke design model at each combination of factor levels aligned with the experimental results, and the analysis of variance demonstrated the predictability and accuracy of the postulated model. In addition to the experimental evidences, P. rhizophila genome was explored to predict the PUPW-degrading enzymes and the associated protein secretion systems. Moreover, physicochemical properties, phylogenetic analysis, and 3D structure of S211 LipA2 polyurethanase were elucidated through an in-silico approach. Taken all together, integrated experimental tests and computational modeling suggest that P. rhizophila S211 has the necessary enzymatic machinery to effectively convert the non-biodegradable PUPW into PHA bioplastics.

Hybrid Soft Segments Boost the Development of Ultratough Thermoplastic Elastomers with Tunable Hardness

The hardness of thermoplastic elastomers (TPEs) significantly influences their suitability for various applications, but traditionally, enhancing hardness reduces toughness. Herein a method is introduced that leverages hybrid soft segments to fine-tune the hardness of TPEs without compromising their exceptional toughness. Through the selective copolymerization of polytetramethylene ether glycols (PTMEGs) at various molecular weights, supramolecular poly(urethane-urea) TPEs are molecularly engineered to cover a wide spectrum of hardness while retaining good toughness. It is achieved through the formation of graded functional zones-densely packed for enhanced hardness and strength, and loosely packed for greater extensibility and toughness-driven by variations in PTMEG chain length and mismatched supramolecular interactions. Through the establishment and systematic investigation of a TPE library, the intricate interplay between design, structure, and performance of these materials is elucidated, refining the optimization techniques. The TPEs demonstrate exceptional mechanical properties, including a variant with a Shore hardness of 86A and a toughness of 819 MJ m-3, alongside a softer variant with a 59A hardness and a 786 MJ m-3 toughness. The innovation extends to a scalable solvent-based TPE production line, promising widespread industrial application. This advancement reimagines the potential of high-performance TPEs and composites, offering versatile materials for demanding applications.

Enhancing performance of in-situ synthesized biocompatible shape memory polyurethane acrylate by cellulose nanocrystals

This study presents the development of biocompatible and biodegradable nanocomposites utilizing renewable cellulose nanocrystals (CNCs) in polycaprolactone (PCL)-based polyurethane acrylates (PUA) through in situ polymerization. First, CNCs were derived from cotton linter via acid hydrolysis; then functionalized with 3-methacryloxypropyltrimethoxysilane to produce silane-modified CNCs (S-CNCs). CNCs offered uniform dispersion in PUA up to 2 wt% loading, resulting in significant property enhancements, including ∼60 % increase in tensile strength and ∼25 % increase in Young's modulus. Despite the chemical interaction of S-CNCs with PUA, they tended to agglomerate beyond 0.5 wt% loading due to the promotion of chemical interactions between S-CNC particles at higher concentrations. Despite this, comparable improvements (e.g. ∼50 % in tensile strength and ∼25 % in Young's modulus) were observed at just 0.5 wt% S-CNC loading. Both neat PUA and PUA nanocomposites demonstrated exceptional shape memory properties, with shape fixity exceeding 95 % and shape recovery approaching 100 %. However, S-CNCs also halved the shape recovery time compared to neat PUA, a critical advancement for time-sensitive applications. Meanwhile, the biocompatibility of PUA was largely preserved in the presence of the nanoparticles, particularly for S-CNC.

Super absorbent microsphere used for slow-release thickening

Traditional linear polymer is commonly used for polymer flooding in tertiary oil recovery. However, it faces several problems, such as early injection allocation before use and viscosity reduction caused by high-speed shear. In this paper, a novel method of polymer flooding was proposed by using a super absorbent microsphere emulsion. Inverse emulsion polymerization method was adopted to obtain core polymer with acrylamide (AM), acrylic acid (AA) and 2-acrylamido-2-methylpropanesulfonic acid (AMPS) as monomers through one-pot two-step approach. In order to prepare polymer microsphere, AM and N-isopropylacrylamide (NIPAM) were used as shell monomers, which can aggregate on core polymer surface by secondary polymerization. The functional groups, morphology and heat resistance of water-absorbing core-shell microspheres was characterized by FT-IR, SEM, TEM and TGA respectively. The amount of emulsifier used and shell-core ratio were optimized by particle size analyzing and solid content calculation. It is found that the particle size distribution of super absorbent microsphere was the most concentrated with emulsifier 10 wt%. Meanwhile, the average particle size of super absorbent microsphere was about 220 nm when the shell-core mass ratio was 1:10. The resulted microsphere samples display spherical shape and possess relatively high pyrolysis temperature. After aging at 80 ℃ for 48 h, the microsphere size can enlarge 10 times than that of initial one. Moreover, the apparent viscosity of microsphere emulsion dispersion was only 1.78 mPa·s at 80 ℃, which was just seventh of that without being microencapsulated core polymer. After aging at 70 ℃ for 48 h, its viscosity increased up to 9.06 mPa·s, indicating good slow-release and thickening properties. Under a low shear rate of 0-72 s-1, the microsphere emulsion dispersion exhibited shear thinning characteristics. While under a high shear rate of 72-600 s-1, with the increase of shear rate, the microsphere emulsion dispersion revealed a shear thickening property. Compared with traditional linear polymer, super absorbent microsphere takes on excellent water absorption performance in relatively high temperature environment, namely 80 ℃. In addition, its thickening by absorbing water to reach equilibrium is relatively slow, showing a slow-release feature. Therefore, super water absorbent thickened system prepared in this paper is expected to be used in promoting oil recovery based on improved polymer flooding.

Unveiling the Potential of Plant-Derived Diarylheptanoids and Their Derivatives in Bio-Based Polyurethane Compositions

The key challenge in polymer science is developing sustainable synthesis methods using renewable feedstocks. This study explores plant-derived diarylheptanoids with various structures as the building blocks for polyurethane (PU) materials. Diarylheptanoid glucosides isolated from black alder (Alnus glutinosa) bark were hydrolyzed and fractionated to remove sugar moieties. The resulting diarylheptanoids, along with unhydrolyzed analogues and curcumin, were used as biomass-based polyols to synthesize model PU films. Incorporating diarylheptanoids enhanced the mechanical strength and reduced the flexibility of PU due to increased crosslinking, with effects proportional to the OH functionality of the biomass-based polyols. Weight loss, FTIR, and Py-GC-MS/FID analyses revealed that the catechol moieties and the glucosidic bonds are biodegradable structural subunits of diarylheptanoids incorporated into PU films. Rigid polyurethane foams (PURs) incorporating high-OH-functionality diarylheptanoid glucosides such as oregonin demonstrated significantly higher compression strength and less weight loss during non-isothermal thermal analysis in air compared to those of commercial polyol-based foams. A cone calorimeter test showed that the PUR foam with diarylheptanoid derivatives had a lower degradation rate, a longer flame-burning time, 30% less heat emission, and 25% less smoke, indicating improved flame retardancy. Adding 1-2% oregonin-enriched black alder bark extracts to commercial Elastopir 1132/509/0 PUR foam significantly improved its resistance to thermal oxidative aging, outperforming the commercial antioxidant Irganox.

Recyclable Millable Polyurethane based on Enaminone Bonds With Upcycled Mechanical Performance

Thermoplastic polyurethane (TPU) exhibits re-processable properties, but the properties of TPU is deteriorated during the reprocessing for the oxidation and degradation of polymer chains. Meanwhile, although thermoset polyurethane exhibits excellent mechanical properties, it cannot be recycled for permanent crosslinking. Hence, it's still a challenge to obtain PU which exhibits the balance between the recyclability and mechanical properties. In this work, a new dynamic bond obtained from the reaction between enaminone and isocyanate is used to prepare re-processable millable polyurethane, and the morphology of network can be tuned via the dissociation of the cross-linked sites of PU. Interestingly, the cross-linked network can transform into a linear polymer by adding the amine which can be used when reacted with isocyanate to generate new re-crosslinked PU. This process can be carried out in a Haake mixer without any solvents. The mechanical properties of the re-crosslinked polyurethane can be tuned via the controlling of the amine and isocyanate addition, and the maximum tensile strength increase by 178.4% after processing for four times, realizing mechanical reinforcement after recycling. This kind of recycling achieves through one-step melting method in solvent-free conditions provides a feasible way to prepare recyclable PU with good mechanical performance and customizable properties.

2D Polyamides Enable Self-Healing and Recyclable Elastomers with High Robustness, Toughness, and Crack Resistance via Supramolecular Interactions

High-performance elastomers with exceptional mechanical properties and self-healing capabilities have garnered significant attention due to their wide range of potential applications. However, designing elastomers that strike a balance between self-healing capabilities and mechanical properties remains a considerable challenge. Inspired by biological cartilage, a highly robust, tough, and crack-resistant self-healing elastomer is presented by incorporating hydrogen-bond-rich 2D polyamide (2DPA) into a poly(urethane-urea) matrix. This integration enhances supramolecular interactions driven by multiple hydrogen bonds. The resulting elastomer exhibits impressive strength (54.6 MPa), remarkable elongation at break (705.4%), exceptional toughness (116.7 MJ m-3), outstanding crack resistance (fracture energy up to 187.2 kJ m-2), high self-healing efficiency (98.9% at 50 °C for 9 h, 97.9% at room temperature for 48 h), and excellent recyclability, capable of lifting ≈40 000 times its own weight. Furthermore, a damage-tolerant, fatigue-resistant anticorrosive coating from this elastomer, showcasing its potential for protective skin applications in underwater robotics is developed. The underlying enhancement mechanism is validated through testing of various elastomers and molecular dynamics simulations, confirming the potential of engineering 2DPA for high-performance elastomers by leveraging supramolecular interactions.

Polyurethane foam degradation combining ozonization and mealworm biodegradation and its exploitation

The biodegradation of polyurethane foam (PU foam) using a combination of oxidative pre-treatment (ozonization) and Tenebrio molitor (T. molitor) mealworms was conducted in this study. Different degrees of ozone oxidation (0%, 25%, and 50%) were applied to PU foam, which was subsequently fed to mealworms. The mealworms' survival and growth were then compared to mealworms receiving a normal diet (bran). Results showed that mealworms fed with non-oxidized PU foam (PUF0) exhibited a higher consumption rate (11.8%) than those fed with 25% (PUF25) and 50% (PUF50) oxidized PU foam (7.7% and 5.7%, respectively). The survival rate was similar across all the PU foam diets and the bran diet. Fourier transform infrared (FTIR) spectroscopy and differential scanning calorimetry (DSC) analyses revealed minor structural changes in the PU foam. The gut microbiota analysis showed a significant correlation between the PU foam and bran diets. Among the different oxidized PU, distinct microbial community profiles were also observed, with the genus Klebsiella consistently present across the PU foam diets. The ozone pre-treatment altered the palatability and degradation of the PU foam by mealworms, while the mealworm frass and chitin obtained could potentially be used as resources for agricultural and industrial applications that would close the circular bio-economy cycle.

Recent Advances in Polyurethane for Artificial Vascular Application

Artificial blood vessels made from polyurethane (PU) have been researched for many years but are not yet in clinical use. The main reason was that the PU materials are prone to degradation after contact with blood and will also cause inflammation after long-term implantation. At present, PU has made progress in biostability and biocompatibility, respectively. The PU for artificial blood vessels still requires a balance between material stability and biocompatibility to maintain its long-term stability in vivo, which needs to be further optimized. Based on the requirement of PU materials for artificial vascular applications, this paper views the development of biostable PU, bioactive PU, and bioresorbable PU. The improvement of biostable PU from the monomer structure, chemical composition, and additives are discussed to improve the long-term biostability in vivo. The surface grafting and functionalization methods of bioactive PU to reduce thrombosis and promote endothelialization for improving biocompatibility are summarized. In addition, the bioresorbable PU for tissue-engineered artificial blood vessels is discussed to balance between the degradation rate and mechanical properties. The ideal PU materials for artificial blood vessels must have good mechanical properties, stability, and biocompatibility at the same time. Finally, the application potential of PU materials in artificial vascular is prospected.

Insight into performance and lifetime of ecofriendly pollution barriers in landfill for emergency: A thermogravimetric analysis for novel polymer materials

The novel polymer barrier wall is an in-situ remediation technology designed to effectively control the migration of pollution and prevent the diffusion of pollutants by blocking, sealing, or altering the direction of groundwater flow. With its advantages of rapid chemical reaction (achieving 95 % strength within 15 min) and portable equipment suitable for narrow and rugged emergency sites, this innovative polymer barrier demonstrates promising prospects for practical application. Hence, ensuring the long-term durability of new materials under corrosive and high-temperature leachate conditions is crucial. In this study, a comprehensive investigation was conducted on the corrosion and thermal aging performance of novel polymer materials. Firstly, the mechanical tensile properties of the polymer materials were examined after immersion in leachates, aiming to elucidate the degradation mechanism underlying these properties. Subsequently, thermogravimetric (TG) analysis was performed on the polymer materials immersed in various leachates. And the thermal stability and oxidation stability of novel materials were investigated using a thermogravimetric analyzer coupled with a Fourier transform infrared spectrometer (TG-FTIR). Based on the results obtained from thermal analysis, the service life of polymer materials under different pollutants was ultimately predicted utilizing the Arrhenius model. The findings indicate that the novel polymer materials exhibit commendable durability and pose little risk of causing secondary pollution.

Root-inspired grafting of wood surfaces with hyperbranched polymers for enhanced interfacial adhesion with impregnated decorative paper

A root-like waterborne hyperbranched polymer, synthesized from diethylenetriamine (DETA) and methyl acrylate (MA) monomers, was inspired by the effect of solidifying soil with tree roots. This polymer was then blended with aqueous isocyanate SK615, known as MD-HBP-NH2, to serve as a surface modifier for blockboards. The blockboards were treated with a modifier to enhance the interfacial adhesion with melamine-formaldehyde (MF) resin-impregnated decorative paper, thereby preventing surface cracks. The polycondensation reaction temperatures of the modifiers were compared. These results indicated that a hyperbranched root-structured polymer emulsion was formed through Michael addition reactions. Following this modification, the blockboards demonstrated enhanced planeness and dimensional stability. Furthermore, the isocyanate groups reacted with the exposed hydroxyl groups, and the amino groups reacted with the aldehyde groups in the MF resin, thereby enhancing the interfacial bonding strength between the wood and the impregnated decorative paper. At a polycondensation temperature of 155 °C, optimal overall performance was attained, with the ability to penetrate the wood surface to a depth of 1.28 mm, and exhibited superior surface crack resistance. Moreover, this waterborne hyperbranched polymer modifier is eco-friendly, green, and non-toxic, with lower levels of volatile organic compounds. This presents a promising avenue for the development of eco-friendly modifiers to prevent surface cracking in wood-based panels with impregnated decorative paper.

Synthesis, Morphology, and Particle Size Control of Acidic Aqueous Polyurethane Dispersions

A range of charge-stabilized aqueous polyurethane (PU) dispersions comprising hard segments formed from hydrogenated methylene diphenyl diisocyanate (H12MDI) with dimethylolpropionic acid (DMPA) and ethylenediamine, and soft segments of poly(tetramethylene oxide) of different molecular weights are synthesized. Characterization of the dispersions by mass spectrometry, gel permeation chromatography, small-angle X-ray scattering, atomic force microscopy, and infrared spectroscopy shows that they are composed of PUs self-assembled into spherical particles (primary population) and supramolecular structures formed by hydrogen-bonded H12MDI and DMPA acid-rich fragments (secondary population). Analysis of the scattering patterns of the dispersions, using a structural model based on conservation of mass, reveals that the proportion of supramolecular structures increases with DMPA content. It is also found that the PU particle radius follows the predictions of the particle surface charge density model, originally developed for acrylic statistical copolymers, and is controlled by hydrophile (DMPA) content in the PU molecules, where an increase in PU acidity results in a decrease in particle size. Moreover, there is a critical fractional coverage of hydrophiles stabilizing the particle surface for a given polyether soft-segment molecular weight, which increases with the polyether molecular weight, confirming that more acid groups are required to stabilize a more hydrophobic composition.

Macromolecular Architecture in the Synthesis of Micro- and Mesoporous Polymers

Polymers with micro- and mesoporous structure are promising as materials for gas storage and separation, encapsulating agents for controlled drug release, carriers for catalysts and sensors, precursors of nanostructured carbon materials, carriers for biomolecular immobilization and cellular scaffolds, as materials with a low dielectric constant, filtering/separating membranes, proton exchange membranes, templates for replicating structures, and as electrode materials for energy storage. Sol-gel technologies, track etching, and template synthesis are used for their production, including in micelles of surfactants and microemulsions and sublimation drying. The listed methods make it possible to obtain pores with variable shapes and sizes of 5-50 nm and achieve a narrow pore size distribution. However, all these methods are technologically multi-stage and require the use of consumables. This paper presents a review of the use of macromolecular architecture in the synthesis of micro- and mesoporous polymers with extremely high surface area and hierarchical porous polymers. The synthesis of porous polymer frameworks with individual functional capabilities, the required chemical structure, and pore surface sizes is based on the unique possibilities of developing the architecture of the polymer matrix.

Phase-Changeable Metafabric Enables Dynamic Subambient Humidity and Thermal Regulation

A promising approach to prevent heat- and cold-related illnesses is the integration of zero-energy input control technology into personal thermal management (PTM) systems while reducing energy consumption. However, achieving optimal wearing comfort while maintaining subambient metabolic temperatures using thermally regulating materials without an energy supply remains challenging. In this study, we provide a simple and reliable methodology to produce a phase-changeable metafabric made of thermoplastic polyurethane and phase change capsule (PCC) particles with high moisture permeability and thermal comfort. This approach skillfully incorporates spray-formed PCC particles into a three-dimensional nanofibrous aggregate, forming a stable self-entangled network structure in a single step through simultaneous humidity-assisted electrospraying and electrospinning processes. Additionally, the metafabric demonstrates prominent water resistance and superhydrophobicity, which are attributed to the integration of PCC particles and nanofibers, resulting in the formation of a microporous/nanoporous structure resembling the surface of a lotus leaf. As a result, the phase-changeable metafabric shows an active and passive thermal control performance, with a water vapor transmittance rate of 13.1 kg m-2 d-1 and a phase change enthalpy of 115.05 J g-1 even after 100 thermal cycles. Furthermore, it displays excellent waterproofing capability, characterized by a water contact angle of 158.7° and the ability to withstand a high hydrostatic pressure of 87 kPa. In addition, the metafabric exhibits a good mechanical performance, boasting a tensile strength of 10.5 MPa. Overall, the proposed economical metafabric is an exemplary candidate material for next-generation PTM systems.

Bio-Based Polyurethane Composites with Adjustable Fluorescence and Ultraviolet Shielding for Anti-Counterfeiting and Ultraviolet Protection

Polyurethane and its composites play an important role in innovative packing materials including anticounterfeiting and ultraviolet protection, however, they are mainly derived from petroleum resources that are not sustainable. In this study, a 100% biobased thermoplastic polyurethane (Bio-TPU) was synthesized using biobased poly(trimethylene ether) glycol, pentamethylene disocyanate, and 1,4-butanediol. Subsequently, biobased tannic acid (TA) was employed to prepare biobased composites. The structures and properties of Bio-TPU and its composites were systematically evaluated. The results showed that the Bio-TPU/TA composite films had excellent and controllable fluorescence and UV-shielding properties. The fluorescence colors of the Bio-TPU/TA composite films could be adjusted to blue, green, and yellow by varying the TA content and adding coupling agents. Moreover, the UV transmittance of the Bio-TPU/TA composites decreased from 79.25 to 5.43% below 400 nm with an increasing TA content, indicating an excellent ultraviolet-barrier performance. Consequently, biobased TPU/TA composite films can be utilized as innovative anticounterfeiting materials and UV-shielding protection films. This study is expected to facilitate sustainable development in the polyurethane industry and broaden the high-end applications of polyurethane such as fashion, electronics, food manufacturing, pharmaceuticals, and finance.

Polyurethanes and Their Biomedical Applications

The tunable mechanical properties of polyurethanes (PUs), due to their extensive structural diversity and biocompatibility, have made them promising materials for biomedical applications. Scientists can address PUs' issues with platelet absorption and thrombus formation owing to their modifiable surface. In recent years, PUs have been extensively utilized in biomedical applications because of their chemical stability, biocompatibility, and minimal cytotoxicity. Moreover, addressing challenges related to degradation and recycling has led to a growing focus on the development of biobased polyurethanes as a current focal point. PUs are widely implemented in cardiovascular fields and as implantable materials for internal organs due to their favorable biocompatibility and physicochemical properties. Additionally, they show great potential in bone tissue engineering as injectable grafts or implantable scaffolds. This paper reviews the synthesis methods, physicochemical properties, and degradation pathways of PUs and summarizes recent progress in applying different types of polyurethanes in various biomedical applications, from wound repair to hip replacement. Finally, we discuss the challenges and future directions for the translation of novel polyurethane materials into biomedical applications.

'Rigid-flexible' strategy for high-strength, near-room-temperature self-healing, photo-thermally functionalised lignin-reinforced polyurethane elastomers

Lignin is the most abundant and only renewable aromatic polymer in nature. Herein, a flexible matrix and the rigid lignin were rationally integrated to prepare high-strength, near-room-temperature self-healing, processable lignin-reinforced polyurethane elastomers (LZPUs). Reversible hydrogen and oxime-amino ester bonds were introduced into the matrix to provide excellent dynamic properties and abundant ligands for lignin-matrix coordination bonds. Abundant metal coordination bonds were constructed between the matrix and lignin via the introduction of Zn2+, which not only effectively enhances the dispersibility and compatibility, but also provides an excellent energy dissipation mechanism for the LZPUs. One of the prepared elastomers, LZPUs, exhibited a high strength of 40.5 MPa, which is twice that of the blank sample and 1.6 times that of the sample without Zn2+. It maintained kinetic stability at mild temperature, but it exhibited a self-healing efficiency of 91.3 % in strength and 99.8 % in elongation at break after decoupling with trace ethanol (≈ 50 μL) at 35 °C. It exhibited a self-healing efficiency of 93.6 % in strength under 1 sun irradiation (0.1 W cm-2) for 4 h. We believe this elastomer offering high mechanical properties with multi-functionality can be applied in flexible drives and photo-thermal power generation.

Tough and stretchable ionic polyurethane foam for use in wearable devices

Developing tough and conductive materials is crucial for the fields of wearable devices. However, soft materials like polyurethane (PU) are usually non-conductive, whereas conductive materials like carbon nanotubes (CNTs) are usually brittle. Besides, their composites usually face poor interfacial interactions, leading to a decline in performance in practical use. Here, we develop a stretchable PU/CNTs composite foam for use as a strain sensor. A cationic chain extender is incorporated to afford PU cationic groups and to regulate its mechanical properties, whose tensile strength is up to 12.30 MPa and breaking strain exceeds 1000%, and which shows considerable adhesion capability. Furthermore, porous PU foam is prepared via a salt-templating method and carboxylic CNTs with negative groups are loaded to afford the foam conductivity. The obtained foam shows high sensitivity to small strain (GF = 5.2) and exhibits outstanding long-term cycling performance, which is then used for diverse motion detection. The strategy illustrated here should provide new insights into the design of highly efficient PU-based sensors.

Direct Ink Writing 3D Printing Elastomeric Polyurethane Aided by Cellulose Nanofibrils

3D printing of a flexible polyurethane elastomer is highly demandable for its potential to revolutionize industries ranging from footwear to soft robotics thanks to its exceptional design flexibility and elasticity performance. Nevertheless, conventional methods like fused deposition modeling (FDM) and vat photopolymerization (VPP) polyurethane 3D printing typically limit material options to thermoplastic or photocurable polyurethanes. In this research, a water-borne polyurethane ink was synthesized for direct ink writing (DIW) 3D printing through the incorporation of cellulose nanofibrils (CNFs), enabling direct printing of complex, monolithic elastomeric structures at room temperature that can maintain the designed structure. Additionally, a solvent-induced fast solidification (SIFS) method was introduced to facilitate room-temperature curing and enhance mechanical properties. The 3D-printed WPU structures demonstrated strong interfacial adhesion, exhibiting high ultimate tensile strength of up to 22 MPa and an elongation at break of 951%. The 3D-printed WPU structures also demonstrated outstanding resilience and durability, capable of enduring more than 100 cycles of compression and tension as well as withstanding vehicle crushing and heavy lifting. This method also shows suitability for 3D printing complex structures such as a vase and an octopus.

Functional Thermoplastic Polyurethane Elastomers with α, ω-Hydroxyl End-Functionalized Polyacrylates

Thermoplastic polyurethane (TPU) is an essential class of materials for demanding applications, from soft robotics and electronics to medical devices and batteries. However, traditional TPU development is primarily relied on specific soft segments, such as polyether, polyester, and polycarbonate polyols. Here, a novel method is introduced for developing TPU elastomers with enhanced performance and superior functionalities compared to conventional TPUs, achieved through the use of α,ω-hydroxyl end-functionalized polyacrylates. This approach involves a defect-free synthesis of α,ω-hydroxyl end-functionalized polyacrylates through visible-light-driven photoiniferter polymerization. By strategically blending these functionalized polyacrylates with conventional polyols, TPUs that exhibit exceptional toughness and notable self-healing capabilities, traits rarely found in existing TPUs are engineered. Furthermore, incorporating photo-crosslinkable acrylic monomers has enabled the creation of the first TPU with superior elastomeric properties and photopatterning capabilities. This approach paves the way for a new direction in polyurethane engineering, introducing a novel class of soft segments and unlocking the potential for a wide range of advanced applications.

Recent advancements in polymeric heart valves: From basic research to clinical trials

Valvular heart diseases (VHDs) have become one of the most prevalent heart diseases worldwide, and prosthetic valve replacement is one of the effective treatments. With the fast development of minimal invasive technology, transcatheter valves replacement has been exploring in recent years, such as transcatheter aortic valve replacement (TAVR) technology. In addition, basic research on prosthetic valves has begun to shift from traditional mechanical valves and biological valves to the development of polymeric heart valves. The polymeric heart valves (PHVs) have shown a bright future due to their advantages of longer durability, better biocompatibility and reduced cost. This review gives a brief history of the development of polymeric heart valves, provides a summary of the types of polymer materials suitable for heart leaflets and the emerging processing/preparation methods for polymeric heart valves in the basic research. Besides, we facilitate a deeper understanding of polymeric heart valve products that are currently in preclinical/clinical studies, also summary the limitations of the present researches as well as the future development trends. Hence, this review will provide a holistic understanding for researchers working in the field of prosthetic valves, and will offer ideas for the design and research of valves with better durability and biocompatibility.

Microstructure Evolution of Reactive Polyurethane Films During In Situ Polyaddition and Film-Formation Processes

Due to the advantages of low energy consumption, no air and water pollutions, the reactive polyurethane films (RPUFs) are replacing the solvated and waterborne PUFs nowadays, which significantly promotes the green and low-carbon production of PU films. However, the microstructure evolution and in situ film-formation mechanism of RPUFs in solvent-free media are still unclear. Herein, according to time-temperature equivalence principle, the in situ polyaddition and film-formation processes of RPUFs generated by the typical polyaddition of diisocyanate terminated prepolymer (component B) and polyether glycol (component A) are thoroughly investigated at 25 °C. According to the temporal change of viscosity, the RPUFs gradually transfer from liquid to gel and finally to solid state. Further characterizing the molecular weight, hydrogen bonds, crystallinity, gel content, and phase images, the polyaddition and film-formation processes can be divided into three stages as 1) chain extension and microcrystallization; 2) gelation and demicrocrystallization; 3) microphase separation and film-formation. This work promotes the understanding of the microstructure evolution and film-formation mechanism of RPUFs, which can be used as the theoretical guidance for the controllable preparation of high-performance products based on RPUFs.

Filler effects inspired high performance polyurethane elastomer design: segment arrangement control

Elastomers with high strength and toughness are in great demand. Previous research on elastomers focused mainly on the design of new chemical structures, but their complicated synthesis process and expensive monomers have restricted the practical application of these materials. Inspired by general filler effects, a strategy is proposed to remarkably enhance the mechanical properties of thermoplastic polyurethane (TPU) elastomers by designing the arrangement of hard/soft segments using traditional chemical compositions. By utilizing the synergetic effect of weak hard segments, normal TPU elastomers are upgraded into advanced elastomers. Combining experiments and simulations, it is demonstrated that a suitable sequence length can achieve considerably enhanced strength and toughness by maximizing the relative surface area of hard domains. Mixing the obtained elastomer with an ionic liquid can result in a durable ionogel sensor with balanced mechanical strength and ionic conductivity. This easy-to-implement strategy offers a new dimension for the development of high-performance elastomers.

Evaluation of properties for Carbothane™ 3575A-based electrospun vascular graftsin vitroandin vivo

Bioengineered vascular grafts (VGs) have emerged as a promising alternative to the treatment of damaged or occlusive vessels. It is thought that polyurethane (PU)-based scaffolds possess suitable hemocompatibility and biomechanics comparable to those of normal blood vessels. In this study, we investigated the properties of electrospun scaffolds comprising various blends of biostable polycarbonate-based PU (Carbothane™ 3575A) and gelatin. Scaffolds were characterized by scanning electron microscopy, infra-red spectroscopy, small-angle x-ray scattering, stress-loading tests, and interactions with primary human cells and blood. Data fromin vitroexperiments demonstrated that a scaffold produced from a blend of 5% Carbothane™ 3575A and 10% gelatin has proven to be a suitable material for fabricating a small-diameter VG. A comparativein vivostudy of such VGs and expanded polytetrafluoroethylene (ePTFE) grafts implanted in the abdominal aorta of Wistar rats was performed. The data of intravital study and histological examination indicated that Carbothane-based electrospun grafts outclass ePTFE grafts and represent a promising device for preclinical studies to satisfy vascular surgery needs.

Fabric structure and polymer composition as key contributors to micro(nano)plastic contamination in face masks

The surge in face mask use due to COVID-19 has raised concerns about micro(nano)plastics (MNPs) from masks. Herein, focusing on fabric structure and polymer composition, we investigated MNP generation characteristics, mechanisms, and potential risks of surgical polypropylene (PP) and fashionable polyurethane (PU) masks during their wearing and photoaging based on stereomicroscope, μ-Fourier transform infrared spectroscopy (μ-FTIR), and scanning electron microscope (SEM) techniques. Compared with new PP and PU masks (66 ± 16 MPs/PP-mask, 163 ± 83 MPs/PU-mask), single- and multiple-used masks exhibited remarkably increased MP type and abundance (600-1867 MPs/PP-mask, 607-2167 MPs/PU-mask). Disinfection exacerbated endogenous MP generation in masks, with washing (416 MPs/PP-mask, 30,708 MPs/PU-mask) being the most prominent compared to autoclaving (219 MPs/PP-mask, 553 MPs/PU-mask) and alcohol spray (162 MPs/PP-mask, 18,333 MPs/PU-mask). Photoaging led to massive generation of MPs (8.8 × 104-3.7 × 105 MPs/PP-layer, 1.0 × 105 MPs/PU-layer) and NPs (5.2 × 109-3.6 × 1013 NPs/PP-layer, 3.5 × 1012 NPs/PU-layer) from masks, presenting highly fabric structure-dependent aging modes as "fragmentation" for fine fiber-structure PP mask and "erosion" for 3D mesh-structure PU mask. The MNPs derived from PP/PU mask caused significant deformities of Zebrafish (Danio rerio) larvae. These findings underscore the potential adverse effects of masks on humans and aquatic organisms, advocating to enhance proper use and rational disposal for masks.

Injectable and in situ foaming shape-adaptive porous Bio-based polyurethane scaffold used for cartilage regeneration

Irregular articular cartilage injury is a common type of joint trauma, often resulting from intense impacts and other factors that lead to irregularly shaped wounds, the limited regenerative capacity of cartilage and the mismatched shape of the scaffods have contributed to unsatisfactory therapeutic outcomes. While injectable materials are a traditional solution to adapt to irregular cartilage defects, they have limitations, and injectable materials often lack the porous microstructures favorable for the rapid proliferation of cartilage cells. In this study, an injectable porous polyurethane scaffold named PU-BDO-Gelatin-Foam (PUBGF) was prepared. After injection into cartilage defects, PUBGF forms in situ at the site of the defect and exhibits a dynamic microstructure during the initial two weeks. This dynamic microstructure endows the scaffold with the ability to retain substances within its interior, thereby enhancing its capacity to promote chondrogenesis. Furthermore, the chondral repair efficacy of PUBGF was validated by directly injecting it into rat articular cartilage injury sites. The injectable PUBGF scaffold demonstrates a superior potential for promoting the repair of cartilage defects when compared to traditional porous polyurethane scaffolds. The substance retention ability of this injectable porous scaffold makes it a promising option for clinical applications.

Additive manufacturing of TPU devices for genital herpes treatment with sustained acyclovir release

The treatment of recurrent genital herpes typically involves daily doses of acyclovir for extended periods. Additive manufacturing is an intriguing technique for creating personalised drug delivery systems, which can enhance the effectiveness of treatments for various diseases. The vaginal route offers a viable alternative for the systemic administration of drugs with low oral bioavailability. In this study, we produced different grades of thermoplastic polyurethane (TPU) filaments through hot-melt extrusion, with acyclovir concentrations of 0%, 10%, and 20% by weight. We used fused filament fabrication to manufacture matrix-based devices, including intrauterine devices and intravaginal rings. Our results, obtained through SEM, FTIR, and DSC analyses, confirm the successful incorporation of acyclovir into the matrix. Thermal analysis reveals that the manufacturing process alters the organization of the TPU chains, resulting in a slight reduction in crystallinity. In our in-vitro tests, we observed an initial burst release on the first day, followed by sustained release at reduced rates for up to 145 days, demonstrating their potential for long-term applications. Additionally, cytotoxicity analysis suggests the excellent biocompatibility of the printed devices, and biological assays show a remarkable 99% reduction in HSV-1 replication. In summary, TPU printed devices offer a promising alternative for long-term genital herpes treatment, with the results obtained potentially contributing to the advancement of pharmaceutical manufacturing.

Understanding visible light and microbe-driven degradation mechanisms of polyurethane plastics: Pathways, property changes, and product analysis

The accumulation of polyurethane plastics (PU-PS) in the environment is on the rise, posing potential risks to the health and function of ecosystems. However, little is known about the degradation behavior of PU-PS in the environment, especially water environment. To address this knowledge gap, we investigated and isolated a degrading strain of Streptomyces sp. B2 from the surface of polyurethane coatings. Subsequently, a photoreactor was employed to simulate the degradation process of bio-based polyurethane (BPU) and petroleum-based polyurethane (PPU) under three conditions, including single microorganism (SM), single light exposure (SL), and combined light exposure/microorganism action (ML) in aqueous solution. The results indicated that PU-PS mainly relies on biodegradation, with the highest degradation rate observed after 28 d under SM condition (BPU 5.69 %; PPU 5.25 %). SL inhibited microbial growth and degradation, with the least impact on plastic degradation. Microorganisms colonized the plastic surface, secreting relevant hydrolytic enzymes and organic acids into the culture medium, providing a negative charge. The carbon chains were broken and aged through hydrogen peroxide induction or attack by oxygen free radicals. This process promoted the formation of oxidized functional groups such as OH and CO, disrupting the polymer's structure. Consequently, localized fragmentation and erosion of the microstructure occurred, resulting in the generation of secondary microplastic (MPs) particles, weight loss of the original plastic, increased surface roughness, and enhanced hydrophilicity. Additionally, BPU exhibited greater degradability than PPU, as microorganisms could utilize the produced fatty acids, which promoted their reproduction. In contrast, PPU degradation generated a large amount of isocyanate, potentially toxic to cells and inhibiting biodegradation. This study unveils the significant role of microorganisms in plastic degradation and the underlying degradation mechanisms of BPU, providing a novel strategy for polyurethane degradation and valuable information for comprehensive assessment of the behavior and fate of MPs in the environment.

Chemical Structure and Thermal Properties versus Accelerated Aging of Bio-Based Poly(ether-urethanes) with Modified Hard Segments

Aging of polymers is a natural process that occurs during their usage and storage. Predicting the lifetime of polymers is a crucial aspect that should be considered at the design stage. In this paper, a series of bio-based thermoplastic poly(ether-urethane) elastomers (bio-TPUs) with modified hard segments were synthesized and investigated to understand the structural and property changes triggered by accelerated aging. The bio-TPUs were synthesized at an equimolar ratio of reagents using the prepolymer method with the use of bio-based poly(trimethylene ether) glycol, bio-based 1,3-propanediol, and hexamethylene diisocyanate or hexamethylene diisocyanate/partially bio-based diisocyanate mixtures. The polymerization reaction was catalyzed by dibutyltin dilaurate (DBTDL). The structural and property changes after accelerated aging under thermal and hydrothermal conditions were determined using Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and dynamic mechanical thermal analysis (DMTA). Among other findings, it was observed that both the reference and aged bio-TPUs decomposed in two main stages and exhibited thermal stability up to approximately 300 °C. Based on the research conducted, it was found that accelerated aging impacts the supramolecular structure of TPUs.

Self-healing, stretchable and recyclable polyurethane-PEDOT:PSS conductive blends

Future electronics call for materials with mechanical toughness, flexibility, and stretchability. Moreover, self-healing and recyclability are highly desirable to mitigate the escalating environmental threat of electronic waste (e-waste). Herein, we report a stretchable, self-healing, and recyclable material based on a mixture of the conductive polymer poly(3,4-ethylenedioxythiophene) doped with polystyrene sulfonate (PEDOT:PSS) with a custom-designed polyurethane (PU) and polyethylene glycol (PEG). This material showed excellent elongation at brake (∼350%), high toughness (∼24.6 MJ m-3), moderate electrical conductivity (∼10 S cm-1), and outstanding mechanical and electrical healing efficiencies. In addition, it demonstrated exceptional recyclability with no significant loss in the mechanical and electrical properties after being recycled 20 times. Based on these properties, as a proof of principle for sustainable electronic devices, we demonstrated that electrocardiogram (ECG) electrodes and pressure sensors based on this material could be recycled without significant performance loss. The development of multifunctional electronic materials that are self-healing and fully recyclable is a promising step toward sustainable electronics, offering a potential solution to the e-waste challenge.

ZnO/PUF composites with a large capacity for phosphate adsorption: adsorption behavior and mechanism studies

Phosphate is present in all kinds of industrial wastewater; how to remove it to meet the strict total phosphorus discharge standards is a challenge. This study used a one-step foaming technique to fill polyurethane foam (PUF) with ZnO, taking advantage of PUF's excellent features like its porous network, lightweight, hydrophilicity, and abundance of binding sites to create ZnO/PUF composites with high adsorption capacity and exceptional separation properties. The adsorption isotherms, kinetics, starting pH, and matrix impacts of ZnO/PUF composites on phosphate were examined in batch studies. The results showed that the composites had good adsorption performance for phosphate with a saturated adsorption capacity of 460.25 mg/g. The quasi-secondary kinetic and Langmuir models could better describe the adsorption process, which belonged to the chemical adsorption of monomolecular layers. The composites' ability to treat phosphates in complicated waters was shown by their ability to retain a high adsorption capacity in the pH range of 3-6. In column experiments, the composite also maintains a good affinity for phosphate during dynamic adsorption. Multiple characterizations indicate that the adsorption mechanism is a combined effect of ligand exchange and electrostatic interactions. Therefore, this study provides valuable insights for practical phosphorus-containing wastewater treatment.

Nucleation, Development and Healing of Micro-Cracks in Shape Memory Polyurethane Subjected to Subsequent Tension Cycles

Thermoresponsive shape memory polymers (SMPs) have garnered increasing interest for their exceptional ability to retain a temporary shape and recover the original configuration through temperature changes, making them promising in various applications. The SMP shape change and recovery that happen due to a combination of mechanical loading and appropriate temperatures are related to its particular microstructure. The deformation process leads to the formation and growth of micro-cracks in the SMP structure, whereas the subsequent heating over its glass transition temperature Tg leads to the recovery of its original shape and properties. These processes also affect the SMP microstructure. In addition to the observed macroscopic shape recovery, the healing of micro-crazes and micro-cracks that have nucleated and developed during the loading occurs. Therefore, our study delves into the microscopic aspect, specifically addressing the healing of micro-cracks in the cyclic loading process. The proposed research concerns a thermoplastic polyurethane shape memory polymer (PU-SMP) MM4520 with a Tg of 45 °C. The objective of the study is to investigate the effect of the number of tensile loading-unloading cycles and thermal shape recovery on the evolution of the PU-SMP microstructure. To this end, comprehensive research starting from structural characterization of the initial state and at various stages of the PU-SMP mechanical loading was conducted. Dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), wide-angle X-ray scattering (WAXS) and scanning electron microscopy (SEM) were used. Moreover, the shape memory behavior in the thermomechanical loading program was investigated. The obtained average shape fixity value was 99%, while the shape recovery was 92%, which confirmed good shape memory properties of the PU-SMP. Our findings reveal that even during a single loading-unloading tension cycle, crazes and cracks nucleate on the surface of the PU-SMP specimen, whereas the subsequent temperature-induced shape recovery process carried out at the temperature above Tg enables the healing of micro-cracks. Interestingly, the surface of the specimen after three and five loading-unloading cycles did not exhibit crazes and cracks, although some traces of cracks were visible. The traces disappeared after exposing the material to heating at Tg + 20 °C (65 °C) for 30 min. The crack closure phenomenon during deformation, even without heating over Tg, occurred within three and five subsequent cycles of loading-unloading. Notably, in the case of eight loading-unloading cycles, cracks appeared on the surface of the PU-SMP and were healed only after thermal recovery at the particular temperature over Tg. Upon reaching a critical number of cycles, the proper amount of energy required for crack propagation was attained, resulting in wide-open cracks on the material's surface. It is worth noting that WAXS analysis did not indicate strong signs of typical highly ordered structures in the PU-SMP specimens in their initial state and after the loading history; however, some orientation after the cyclic deformation was observed.

Advances in biodegradable materials: Degradation mechanisms, mechanical properties, and biocompatibility for orthopedic applications

Mg-based and Zn-based biodegradable materials have the potential to become the next-generation implant materials to treat bone diseases, because of their desired degradation and mechanical properties. This article reviews the status of these implant materials. The required properties of biodegradable materials such as biodegradability, mechanical properties, and biocompatibility for performance evaluation were briefly discussed. The influence of fabrication techniques, microstructure, alloying elements, and post-processing techniques on the properties of Mg and Zn-based materials was addressed. The degradation mechanism by dissolution, oxidation, and interaction with human body cells was discussed. The biocompatibility of Mg and Zn-based biodegradable materials was analyzed. The significance of in vitro and in vivo biocompatibility testing was highlighted, emphasizing the superiority of in vivo results over cell line studies. This article identifies the many Mg and Zn-based biodegradable materials and summarizes the key findings.

A novel naturally superoleophilic coconut oil-based foam with inherent hydrophobic properties for oil and grease sorption

Absorption methods using polyurethane foams (PUFs) have recently gained popularity in treating oil spills. However, conventional petroleum-based PUFs lack selectivity and are commonly surface-modified using complicated processes that require toxic and harmful solvents to enhance their hydrophobicity and oil sorption capacities. In this paper, a novel naturally superoleophilic foam with inherent hydrophobic properties has been developed through the conventional one-shot foaming method with the integration of coconut oil-based polyol. This bio-based polyol was explicitly handpicked as it is chiefly saturated, highly abundant, and inexpensive. The foam is characterized by an oil sorption capacity range of 14.89-24.65 g g-1 for different types of oil, equivalent to 578-871 times its weight. Its hydrophobic behavior is expressed through a water contact angle of ~ 139°. The foam also showcased excellent chemical stability and high recyclability without a significant loss in absorption capacity after 20 cycles. The incorporation of the coconut oil-based polyol is also shown to improve the morphological, mechanical, and thermal behavior of the foam. It can be inferred from these findings that this novel material holds great potential for revolutionizing sorbents, pioneering a more sustainable and eco-friendly functional material produced via a facile method.

Advancements in Finite Element Modeling for Cardiac Device Leads and 3D Heart Models

The human heart's remarkable vitality necessitates a deep understanding of its mechanics, particularly concerning cardiac device leads. This paper presents advancements in finite element modeling for cardiac leads and 3D heart models, leveraging computational simulations to assess lead behavior over time. Through detailed modeling and meshing techniques, we accurately captured the complex interactions between leads and heart tissue. Material properties were assigned based on ASTM (American Society for Testing and Materials) standards and in vivo exposure data, ensuring realistic simulations. Our results demonstrate close agreement between experimental and simulated data for silicone insulation in pacemaker leads, with a mean force tolerance of 19.6 N ± 3.6 N, an ultimate tensile strength (UTS) of 6.3 MPa ± 1.15 MPa, and a percentage elongation of 125% ± 18.8%, highlighting the effectiveness of simulation in predicting lead performance. Similarly, for polyurethane insulation in ICD leads, we found a mean force of 65.87 N ± 7.1 N, a UTS of 10.7 MPa ± 1.15 MPa, and a percentage elongation of 259.3% ± 21.4%. Additionally, for polyurethane insulation in CRT leads, we observed a mean force of 53.3 N ± 2.06 N, a UTS of 22.11 MPa ± 0.85 MPa, and a percentage elongation of 251.6% ± 13.2%. Correlation analysis revealed strong relationships between mechanical properties, further validating the simulation models. Classification models constructed using both experimental and simulated data exhibited high discriminative ability, underscoring the reliability of simulation in analyzing lead behavior. These findings contribute to the ongoing efforts to improve cardiac device lead design and optimize patient outcomes.

Hydroxyl silicone oil grafting onto a rough thermoplastic polyurethane surface created durable super-hydrophobicity

Indwelling medical catheters are frequently utilized in medical procedures, but they are highly susceptible to infection, posing a vital challenge for both health workers and patients. In this study, the superhydrophobic micro-nanostructure surface was constructed on the surface of thermoplastic polyurethane (TPU) membrane using heavy calcium carbonate (CaCO3) template. To decrease the surface free energy, hydroxyl silicone oil was grafted onto the surface, forming a super-hydrophobic surface. The water contact angle (WCA) increased from 91.1° to 143 ± 3° when the concentration of heavy calcium CaCO3 was 20% (weight-to-volume (w/v)). However, the increased WCA was unstable and tended to decrease over time. After grafting hydroxyl silicone oil, the WCA rose to 152.05 ± 1.62° and remained consistently high for a period of 30 min. Attenuated total reflection infrared spectroscopy (ATR-FTIR) analysis revealed a chemical crosslinking between silicone oil and the surface of TPU. Furthermore, Scanning electron microscope (SEM) image showed the presence of numerous nanoparticles on the micro surface. Atomic force microscope (AFM) testing indicated a significant improvement in surface roughness. This method of creating a hydrophobic surface demonstrated several advantages, including resistance to cell, bacterial, protein, and platelet adhesion and good biosecurity. Therefore, it holds promising potential for application in the development of TPU-based medical catheters with antibacterial properties.

Degradable biomedical elastomers: paving the future of tissue repair and regenerative medicine

Degradable biomedical elastomers (DBE), characterized by controlled biodegradability, excellent biocompatibility, tailored elasticity, and favorable network design and processability, have become indispensable in tissue repair. This review critically examines the recent advances of biodegradable elastomers for tissue repair, focusing mainly on degradation mechanisms and evaluation, synthesis and crosslinking methods, microstructure design, processing techniques, and tissue repair applications. The review explores the material composition and cross-linking methods of elastomers used in tissue repair, addressing chemistry-related challenges and structural design considerations. In addition, this review focuses on the processing methods of two- and three-dimensional structures of elastomers, and systematically discusses the contribution of processing methods such as solvent casting, electrostatic spinning, and three-/four-dimensional printing of DBE. Furthermore, we describe recent advances in tissue repair using DBE, and include advances achieved in regenerating different tissues, including nerves, tendons, muscle, cardiac, and bone, highlighting their efficacy and versatility. The review concludes by discussing the current challenges in material selection, biodegradation, bioactivation, and manufacturing in tissue repair, and suggests future research directions. This concise yet comprehensive analysis aims to provide valuable insights and technical guidance for advances in DBE for tissue engineering.

Metagenomic investigations into the microbial consortia, degradation pathways, and enzyme systems involved in the biodegradation of plastics in a tropical lentic pond sediment

The exploitation of exciting features of plastics for diverse applications has resulted in significant plastic waste generation, which negatively impacts environmental compartments, metabolic processes, and the well-being of aquatic ecosystems biota. A shotgun metagenomic approach was deployed to investigate the microbial consortia, degradation pathways, and enzyme systems involved in the degradation of plastics in a tropical lentic pond sediment (APS). Functional annotation of the APS proteome (ORFs) using the PlasticDB database revealed annotation of 1015 proteins of enzymes such as depolymerase, esterase, lipase, hydrolase, nitrobenzylesterase, chitinase, carboxylesterase, polyesterase, oxidoreductase, polyamidase, PETase, MHETase, laccase, alkane monooxygenase, among others involved in the depolymerization of the plastic polymers. It also revealed that polyethylene glycol (PEG), polyhydroxyalkanoates (PHA), polyhydroxybutyrate (PHB), polylactic acid (PLA), polybutylene adipate terephthalate (PBAT), polyethylene terephthalate (PET), and nylon have the highest number of annotated enzymes. Further annotation using the KEGG GhostKOALA revealed that except for terephthalate, all the other degradation products of the plastic polymers depolymerization such as glyoxylate, adipate, succinate, 1,4-butanediol, ethylene glycol, lactate, and acetaldehyde were further metabolized to intermediates of the tricarboxylic acid cycle. Taxonomic characterization of the annotated proteins using the AAI Profiler and BLASTP revealed that Pseudomonadota members dominate most plastic types, followed by Actinomycetota and Acidobacteriota. The study reveals novel plastic degraders from diverse phyla hitherto not reported to be involved in plastic degradation. This suggests that plastic pollution in aquatic environments is prevalent with well-adapted degrading communities and could be the silver lining in mitigating the impacts of plastic pollution in aquatic environments.

Color and Chemical Stability of 3D-Printed and Thermoformed Polyurethane-Based Aligners

The significant rise in the use of clear aligners for orthodontic treatment is attributed to their aesthetic appeal, enhancing patient appearance and self-confidence. The aim of this study is to evaluate the aligners' response to common staining agents (coffee, black tea, Coca-Cola, and Red Bull) in color and chemical stability. Polyurethane-based thermoformed and 3D-printed aligners from four brands were exposed to common beverages to assess color change using a VITA Easyshade compact colorimeter after 24 h, 48 h, 72 h, and 7 days, as well as chemical stability using ATR-FTIR spectroscopy. The brand, beverage, and manufacturing method significantly influence color stability. ATR-FTIR analysis revealed compositional differences, with variations in response to beverage exposure affecting the integrity of polymer bonds. Color change analysis showed coffee as the most potent staining agent, particularly affecting Tera Harz TC85 aligners, while ClearCorrect aligners exhibited the least susceptibility. 3D-printed aligners showed a greater color change compared to thermoformed ones. Aligners with a PETG outer layer are more resistant to stains and chemical alterations than those made of polyurethane. Additionally, 3D-printed polyurethane aligners stain more than thermoformed ones. Therefore, PETG-layered aligners are a more reliable choice for maintaining the aesthetic integrity of aligners.

Preparation of pH-responsive polyurethane nano micelles and their antibacterial application

Considering the differences in pH between bacterial infection microenvironment and normal tissues, a series of pH-responsive drug-release amphiphilic polyurethane copolymers (DPU-g-PEG) have been prepared in this work. Fourier transform infrared (FT-IR) spectroscopy and 1H NMR was selected to detect the structure of the condensed polymers. The DPU-g-PEG amphiphilic copolymers could form stable micelles with a hydrophilic shell of polyethylene glycol (PEG) and a hydrophobic core of polylactic acid (PLA). We loaded a model drug called triclosan onto DPU-g-PEG micelles and studied how pH affects their particle size, Zeta potential, and drug release performance. The results revealed that when exposed to acidic conditions, the surface potential of DPU-g-PEG micelles changed, the micelles' particle size increased, and the drug release performance was significantly enhanced. These results suggested that the micelles prepared in this study can release more antibacterial substances at sites of bacterial infection. Meanwhile, we also investigated the impact of different ratios of soft and hard segments on the properties of micelles, and the results showed that the pH responsiveness of micelles was strongest when the ratio of soft segments (PLLA diol + PEG 2000): 1,6-hexamethylene diisocyanate (HDI): 2,6-Bis-(2-hydroxy-ethyl)-pyrrolo[3,4-f]isoindole-1,3,5,7-tetraone (DMA) = 1: 1.2: 0.2. Furthermore, the results of inhibition zone test, minimum inhibitory concentration (MIC), and minimum bactericidal concentration (MBC) all confirmed the antibacterial activity of triclosan-load DPU-g-PEG micelles. In conclusion, the DPU-g-PEG micelles produced in this study have the potential to be used as intelligent drug delivery systems in the biomedical field.

Design of 3D-Photoprintable, Bio-, and Hemocompatible Nonisocyanate Polyurethane Elastomers for Biomedical Implants

Polyurethanes (PUs) have adjustable mechanical properties, making them suitable for a wide range of applications, including in the biomedical field. Historically, these PUs have been synthesized from isocyanates, which are toxic compounds to handle. This has encouraged the search for safer and more environmentally friendly synthetic routes, leading today to the production of nonisocyanate polyurethanes (NIPUs). Among these NIPUs, polyhydroxyurethanes (PHUs) bear additional hydroxyl groups, which are particularly attractive for derivatizing and adjusting their physicochemical properties. In this paper, polyether-based NIPU elastomers with variable stiffness are designed by functionalizing the hydroxyl groups of a poly(propylene glycol)-PHU by a cyclic carbonate carrying a pendant unsaturation, enabling them to be post-photo-cross-linked with polythiols (thiol-ene). Elastomers with remarkable mechanical properties whose stiffness can be adjusted are obtained. Thanks to the unique viscous properties of these PHU derivatives and their short gel times observed by rheology experiments, formulations for light-based three-dimensional (3D) printing have been developed. Objects were 3D-printed by digital light processing with a resolution down to the micrometer scale, demonstrating their ability to target various designs of prime importance for personalized medicine. In vitro biocompatibility tests have confirmed the noncytotoxicity of these materials for human fibroblasts. In vitro hemocompatibility tests have revealed that they do not induce hemolytic effects, they do not increase platelet adhesion, nor activate coagulation, demonstrating their potential for future applications in the cardiovascular field.

Tracking Dynamic Chemical Reactivity Networks with High-Resolution Mass Spectrometry: A Case of Microplastic-Derived Dissolved Organic Carbon

Chemical degradation testing often involves monitoring the loss of a chemical or the evolution of a single diagnostic product through time. Here, we demonstrate a novel approach to tracing complex degradation networks using mass-spectrometry-based methods and open cheminformatics tools. Ester- and ether-based thermoplastic polyurethane (TPU_Ester and TPU_Ether) microplastics (350 μm) and microplastics-derived dissolved organic carbon (MP-DOC) were photoweathered in a simulated marine environment and subsequently analyzed by liquid chromatography coupled to high-resolution mass spectrometry. We formula-annotated 1342 and 2344 unique features in the MP-DOC of TPU_Ester and TPU_Ether, respectively. From these, we extracted 199 and 568 plausible parent-transformation product pairs via matching of features (a) with complementary increasing and decreasing trends (Spearman's correlation coefficient between normalized intensity and time), (b) spectral similarities of at least three accurate mass MS2 fragments, and (c) at least 3 ppm agreement between the theoretical and measured change in m/z between the parent-transformation product formula. Molecular network analysis revealed that both chain scission and cross-linking reactions occur dynamically rather than degradation proceeding in a monotonic progression to smaller or more oxygenated structures. Network nodes with the highest degree of centrality were tentatively identified using in silico fragmentation and can be prioritized for toxicity screening or other physicochemical properties of interest. This work has important implications for chemical transformation tracking in complex mixtures and may someday enable improved elucidation of environmental transformation rules (i.e., structure-reactivity relationships) and fate modeling.

Pollutant transport behavior through polymer cutoff wall: Laboratory test and analytical model investigation

Polymer cutoff wall has emerged as a new and promising technology for anti-seepage and anti-pollution in geotechnical engineering. With notable advantages such as rapid sealing, high efficiency, and environmental friendliness, this technology has garnered significant attention. This study presents a systematic investigation into the transport characteristics of pollutants in polymer materials, with a specific focus on the transport mechanisms through polymer cutoff wall. The research investigates various factors that influence the pollutant transport characteristics in polymer materials. The objective is to analyze the pollutant transport behavior and obtain the transport parameters. Moreover, the study develops and solves a one-dimensional transport model incorporating partition-diffusion-partition mechanisms, aiming to determines the long-term service performance of polymer wall. These findings contribute to a better understanding of pollutant transport through polymer walls, which is crucial for the future advancement and utilization of this technology.

In-situ self-crosslinking strategy for super-tough polylactic acid/ bio-based polyurethane blends

As a bio-based degradable plastic, polylactic acid (PLA) is highly commercialized, but its inherent brittleness limits its widespread use. In-situ polymerization techniques are effective in improving the toughness of PLA. However, the enhancement of the toughening effect in polyurethanes (PUs) through in-situ self-crosslinking still requires improvement and heavily relies on petroleum-derived feedstocks in certain approaches. In this paper, 1,3-polypropanediol (PO3G) of bio-based origin rather than conventional polyols like polyethylene glycol (PEG) and poly propylene glycol (PPG) was used. PLA/PO3G-PU blends were prepared via an in-situ self-crosslinking strategy. With a notch impact and tensile strength of 55.95 kJ/m2 and 47.77 MPa (a retention rate of 68.9 % compared with pure PLA), respectively, PLA/PO3G-PU blends achieved a better balance between stiffness and toughness. This work provides a new option for PLA to achieve a stiffness-toughness balance and get rid of dependence on petrochemical resources.

Influence of the Type of Soft Segment on the Selected Properties of Polyurethane Materials for Biomedical Applications

This work presents the synthesis and characterization of new TPUs obtained by melt polyaddition using 1,1'-methanediylbis(4-isocyanatocyclohexane) (HMDI, Desmodur W®), a new unconventional chain extender, i.e., (methanediyldibenze-ne-4,1-diyl)dimethanediol, and five types of soft segments differing in structure and molar masses. The structure of the obtained polymers was determined (by using the Fourier transform infrared spectroscopy and X-ray diffraction methods), and the physicochemical (reduced viscosity, density), optical (UV-VIS), processing (MFR) and thermal (DSC and TGA-FTIR) as well as surface, antibacterial and cytotoxic properties were determined. Based on the results obtained, it can be stated that the type of soft segment used significantly affects the properties of the obtained polymers. The most favorable properties for use in medicine were demonstrated by materials based on a polycarbonate soft segment.

Recent Development of Implantable Chemical Sensors Utilizing Flexible and Biodegradable Materials for Biomedical Applications

Implantable chemical sensors built with flexible and biodegradable materials exhibit immense potential for seamless integration with biological systems by matching the mechanical properties of soft tissues and eliminating device retraction procedures. Compared with conventional hospital-based blood tests, implantable chemical sensors have the capability to achieve real-time monitoring with high accuracy of important biomarkers such as metabolites, neurotransmitters, and proteins, offering valuable insights for clinical applications. These innovative sensors could provide essential information for preventive diagnosis and effective intervention. To date, despite extensive research on flexible and bioresorbable materials for implantable electronics, the development of chemical sensors has faced several challenges related to materials and device design, resulting in only a limited number of successful accomplishments. This review highlights recent advancements in implantable chemical sensors based on flexible and biodegradable materials, encompassing their sensing strategies, materials strategies, and geometric configurations. The following discussions focus on demonstrated detection of various objects including ions, small molecules, and a few examples of macromolecules using flexible and/or bioresorbable implantable chemical sensors. Finally, we will present current challenges and explore potential future directions.