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Ou J, Cui W, Zhao Y, Tang Y, Williams A, Wasalathanthri D, Xu J, Lee J, Borys MC, Khetan A. Use of spectroscopic process analytical technology for rapid quality evaluation during preparation of CHO cell culture media. Biotechnol Prog 2024:e3477. [PMID: 38699906 DOI: 10.1002/btpr.3477] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/22/2024] [Revised: 03/27/2024] [Accepted: 04/22/2024] [Indexed: 05/05/2024]
Abstract
Media preparation parameters contribute significantly to media quality, cell culture performance, productivity, and product quality. Establishing proper media preparation procedures is critical for ensuring a robust CHO cell culture process. Process analytical technology (PAT) enables unique ways to quantify assessments and improve media quality. Here, cell culture media were prepared under a wide range of temperatures (40-80°C) and pH (7.6-10.0). Media quality profiles were compared using three real-time PATs: Fourier-transform infrared (FTIR) spectroscopy, Raman spectroscopy, and excitation-emission matrix (EEM) spectroscopy. FTIR and Raman spectroscopies identified shifts in media quality under high preparation temperature (80°C) and at differing preparation pH which negatively impacted monoclonal antibody (mAb) production. In fed-batch processes for production of three different mAbs, viable cell density (VCD) and cell viability were mostly unaffected under all media preparation temperatures, while titer and cell specific productivity of mAb decreased when cultured in basal and feed media prepared at 80°C. High feed preparation pH alone was tolerated but cell growth and productivity profiles deviated from the control condition. Further, charge variants (main, acidic, basic species) and glycosylation (G0F, afucosylation, and high mannose) were examined. Statistically significant differences were observed for one or more of these quality attributes with any shifts in media preparation. In this study, we demonstrated strong associations between media preparation conditions and cell growth, productivity, and product quality. The rapid evaluation of media by PAT implementation enabled more comprehensive understanding of different parameters on media quality and consequential effects on CHO cell culture.
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Affiliation(s)
- Jianfa Ou
- Biologics Development, Global Product Development and Supply, Bristol Myers Squibb, Devens, Massachusetts, USA
| | - Wanyue Cui
- Biologics Development, Global Product Development and Supply, Bristol Myers Squibb, Devens, Massachusetts, USA
| | - Yuxiang Zhao
- Biologics Development, Global Product Development and Supply, Bristol Myers Squibb, Devens, Massachusetts, USA
| | - Yawen Tang
- Biologics Development, Global Product Development and Supply, Bristol Myers Squibb, Devens, Massachusetts, USA
| | - Alexander Williams
- Biologics Development, Global Product Development and Supply, Bristol Myers Squibb, Devens, Massachusetts, USA
| | - Dhanuka Wasalathanthri
- Biologics Development, Global Product Development and Supply, Bristol Myers Squibb, Devens, Massachusetts, USA
| | - Jianlin Xu
- Biologics Development, Global Product Development and Supply, Bristol Myers Squibb, Devens, Massachusetts, USA
| | - Jongchan Lee
- Biologics Development, Global Product Development and Supply, Bristol Myers Squibb, Devens, Massachusetts, USA
| | - Michael C Borys
- Biologics Development, Global Product Development and Supply, Bristol Myers Squibb, Devens, Massachusetts, USA
| | - Anurag Khetan
- Biologics Development, Global Product Development and Supply, Bristol Myers Squibb, Devens, Massachusetts, USA
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2
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Hirsch E, Bornemissza Z, Nagy ZK, Marosi GJ, Farkas A. Quantitative and qualitative analysis of cell culture media powders for mammalian cells by Raman microscopy. SPECTROCHIMICA ACTA. PART A, MOLECULAR AND BIOMOLECULAR SPECTROSCOPY 2024; 310:123906. [PMID: 38277781 DOI: 10.1016/j.saa.2024.123906] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/01/2023] [Revised: 11/23/2023] [Accepted: 01/15/2024] [Indexed: 01/28/2024]
Abstract
Cell culture media are essential for large-scale recombinant protein production using mammalian cell cultures. The composition and quality of media significantly impact cell growth and product formation. Analyzing media poses challenges due to complex compositions and undisclosed exact compositions. Traditional methods like NMR and chromatography offer sensitivity but require time-consuming sample preparation and lack spatial information. Raman chemical mapping characterizes solids, but its use in cell culture media analysis is limited so far. We present a chemometric evaluation for Raman maps to qualify and quantify media components, evaluate powder homogeneity, and perform lot-to-lot comparisons. Three lots of a marketed cell culture media powder were measured with Raman mapping technique. Chemometrics techniques have outlined a strategy to extract information from complex data. First, a spectral library has been structured. In addition to the 23 spectra for presumed ingredients, we obtained another 9 pure components with Multivariate Curve Resolution-Alternating Least Squares (MCR-ALS). Then the Spectral Angle Mapper-Orthogonal Projection (SAM-OP) algorithm revealed whether references actually occur in the mapped media powders. Finally, a quantification was provided by Classical Least Squares (CLS) modelling. Quantities of 18 significant amino acids mostly correlated with the reference method. The proposed method can be generally applied even for such complicated samples. Leveraging Raman mapping and innovative chemometric methods enhance recombinant protein production by improving the understanding of the spatial distribution and composition of cell culture media in mammalian cell cultivations.
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Affiliation(s)
- Edit Hirsch
- Department of Organic Chemistry and Technology, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Müegyetem rkp. 3., H-1111 Budapest, Hungary
| | - Zsuzsanna Bornemissza
- Department of Organic Chemistry and Technology, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Müegyetem rkp. 3., H-1111 Budapest, Hungary
| | - Zsombor K Nagy
- Department of Organic Chemistry and Technology, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Müegyetem rkp. 3., H-1111 Budapest, Hungary
| | - György J Marosi
- Department of Organic Chemistry and Technology, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Müegyetem rkp. 3., H-1111 Budapest, Hungary
| | - Attila Farkas
- Department of Organic Chemistry and Technology, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Müegyetem rkp. 3., H-1111 Budapest, Hungary.
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Hara R, Kobayashi W, Yamanaka H, Murayama K, Shimoda S, Ozaki Y. Validation of the cell culture monitoring using a Raman spectroscopy calibration model developed with artificially mixed samples and investigation of model learning methods using initial batch data. Anal Bioanal Chem 2024; 416:569-581. [PMID: 38099966 DOI: 10.1007/s00216-023-05065-z] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/28/2023] [Revised: 11/20/2023] [Accepted: 11/21/2023] [Indexed: 01/04/2024]
Abstract
The development of calibration models using Raman spectra data has long been challenged owing to the substantial time and cost required for robust data acquisition. To reduce the number of experiments involving actual incubation, a calibration model development method was investigated by measuring artificially mixed samples. In this method, calibration datasets were prepared using spectra from artificially mixed samples with adjusted concentrations based on design of experiments. The precision of these calibration models was validated using the actual cell culture sample. The results showed that when the culture conditions were unchanged, the root mean square error of prediction (RMSEP) of glucose, lactate, and antibody concentrations was 0.34, 0.33, and 0.25 g/L, respectively. Even when variables such as cell line or culture media were changed, the RMSEPs of glucose, lactate, and antibody concentrations remained within acceptable limits, demonstrating the robustness of the calibration models with artificially mixed samples. To further improve accuracy, a model training method for small datasets was also investigated. The spectral pretreatment conditions were optimized using error heat maps based on the first batch of each cell culture condition and applied these settings to the second and third batches. The RMSEPs improved for glucose, lactate, and antibody concentration, with values of 0.44, 0.19, and 0.18 g/L under constant culture conditions, 0.37, 0.12, and 0.12 g/L for different cell lines, and 0.26, 0.40, and 0.12 g/L when the culture media was changed. These results indicated the efficacy of calibration modeling with artificially mixed samples for actual incubations under various conditions.
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Affiliation(s)
- Risa Hara
- Research and Development Department, Yokogawa Electric Corporation, Musashino, Tokyo, 180-8750, Japan.
| | - Wataru Kobayashi
- Life Business Department, Yokogawa Electric Corporation, Musashino, Tokyo, 180-8750, Japan
| | - Hiroaki Yamanaka
- Life Business Department, Yokogawa Electric Corporation, Musashino, Tokyo, 180-8750, Japan
| | - Kodai Murayama
- Research and Development Department, Yokogawa Electric Corporation, Musashino, Tokyo, 180-8750, Japan
- Research and Development Department, SYNCREST Inc., Fujisawa, Kanagawa, 251-8555, Japan
| | - Soichiro Shimoda
- Life Business Department, Yokogawa Electric Corporation, Musashino, Tokyo, 180-8750, Japan.
| | - Yukihiro Ozaki
- School of Biological and Environmental Sciences, Kwansei Gakuin University, Sanda, Hyogo, 669-1330, Japan
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4
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Song X, Kong SJ, Seo S, Prabhakar RG, Shamoo Y. Methyl halide transferase-based gas reporters for quantification of filamentous bacteria in microdroplet emulsions. Appl Environ Microbiol 2023; 89:e0076423. [PMID: 37699129 PMCID: PMC10537575 DOI: 10.1128/aem.00764-23] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/10/2023] [Accepted: 07/19/2023] [Indexed: 09/14/2023] Open
Abstract
The application of microfluidic techniques in experimental and environmental studies is a rapidly emerging field. Water-in-oil microdroplets can serve readily as controllable micro-vessels for studies that require spatial structure. In many applications, it is useful to monitor cell growth without breaking or disrupting the microdroplets. To this end, optical reporters based on color, fluorescence, or luminescence have been developed. However, optical reporters suffer from limitations when used in microdroplets such as inaccurate readings due to strong background interference or limited sensitivity during early growth stages. In addition, optical detection is typically not amenable to filamentous or biofilm-producing organisms that have significant nonlinear changes in opacity and light scattering during growth. To overcome such limitations, we show that volatile methyl halide gases produced by reporter cells expressing a methyl halide transferase (MHT) can serve as an alternative nonoptical detection approach suitable for microdroplets. In this study, an MHT-labeled Streptomyces venezuelae reporter strain was constructed and characterized. Protocols were established for the encapsulation and incubation of S. venezuelae in microdroplets. We observed the complete life cycle for S. venezuelae including the vegetative expansion of mycelia, mycelial fragmentation, and late-stage sporulation. Methyl bromide (MeBr) production was detected by gas chromatography-mass spectrometry (GC-MS) from S. venezuelae gas reporters incubated in either liquid suspension or microdroplets and used to quantitatively estimate bacterial density. Overall, using MeBr production as a means of quantifying bacterial growth provided a 100- to 1,000-fold increase in sensitivity over optical or fluorescence measurements of a comparable reporter strain expressing fluorescent proteins. IMPORTANCE Quantitative measurement of bacterial growth in microdroplets in situ is desirable but challenging. Current optical reporter systems suffer from limitations when applied to filamentous or biofilm-producing organisms. In this study, we demonstrate that volatile methyl halide gas production can serve as a quantitative nonoptical growth assay for filamentous bacteria encapsulated in microdroplets. We constructed an S. venezuelae gas reporter strain and observed a complete life cycle for encapsulated S. venezuelae in microdroplets, establishing microdroplets as an alternative growth environment for Streptomyces spp. that can provide spatial structure. We detected MeBr production from both liquid suspension and microdroplets with a 100- to 1,000-fold increase in signal-to-noise ratio compared to optical assays. Importantly, we could reliably detect bacteria with densities down to 106 CFU/mL. The combination of quantitative gas reporting and microdroplet systems provides a valuable approach to studying fastidious organisms that require spatial structure such as those found typically in soils.
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Affiliation(s)
- Xinhao Song
- Department of BioSciences, Rice University, Houston, Texas, USA
| | - Sarah J. Kong
- Department of BioSciences, Rice University, Houston, Texas, USA
| | - Seokju Seo
- Department of BioSciences, Rice University, Houston, Texas, USA
| | | | - Yousif Shamoo
- Department of BioSciences, Rice University, Houston, Texas, USA
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5
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Kamrani S, Yaghmaei P, Nikkhah M, Hosseinkhani S. Spectroscopic analysis of recombinant human growth hormone in the presence of sucrose and trehalose. Biotechnol Appl Biochem 2023; 70:1543-1553. [PMID: 36807340 DOI: 10.1002/bab.2452] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/27/2022] [Accepted: 02/11/2023] [Indexed: 02/19/2023]
Abstract
Recombinant human growth hormone (rhGH) is a therapeutic protein, associated with various human diseases, such as growth hormone deficiency. One of the interesting issues in the formulation of therapeutic proteins is excipients like disaccharides. In the current study, we try to compare the effect of sucrose and trehalose on the structure of rhGH in the liquid state at 25°C and 55°C. We use spectroscopic techniques including intrinsic and extrinsic fluorescence, Fourier-transform infrared (FTIR), circular dichroism (CD), dynamic light scattering (DLS), and time-resolved fluorescence. FTIR shows a slight change in the secondary structure of rhGH in presence of the sugars as sucrose is more effective than trehalose. Fluorescence investigations also confirm the enhancements of folding of rhGH and fluorescein isothiocyanate (FITC)-rhGH in presence of sucrose (1.5-fold more than trehalose). Also, we studied sucrose's effect on the rete of aggregation of rhGH using spectroscopy of Congo red, and fluorescence imaging of thioflavin T (ThT)-treated samples. It can be suggested that sucrose facilitates the amyloid formation of rhGH during 20 days of incubation at 37°C. This study will help to understand the growth hormone structural behavior in the liquid state in the presence of sucrose and trehalose in vitro.
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Affiliation(s)
- Solmaz Kamrani
- Department of Biology, Science and Research Branch, Islamic Azad University, Tehran, Iran
| | - Parichehreh Yaghmaei
- Department of Biology, Science and Research Branch, Islamic Azad University, Tehran, Iran
| | - Maryam Nikkhah
- Department of Nanobiotechnology, Faculty of Biological Science, Tarbiat Modares University, Tehran, Iran
| | - Saman Hosseinkhani
- Department of Biochemistry, Faculty of Biological Sciences, Tarbiat Modares University, Tehran, Iran
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6
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Forte T, Grinnell C, Zhang A, Polilli B, Leshinski J, Khattak S. Methods for identifying precipitates and improving stability of chemically defined highly concentrated cell culture media. Biotechnol Prog 2023; 39:e3345. [PMID: 37062873 DOI: 10.1002/btpr.3345] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/18/2022] [Revised: 03/10/2023] [Accepted: 03/26/2023] [Indexed: 04/18/2023]
Abstract
Currently, within the biopharmaceutical industry, media development is a key area of development as the ratios and concentrations of media components such as amino acids, metals, vitamins, sugars, salts, and buffering agents play arguably the largest role in cellular productivity and product quality. However, optimizing media for these targets often conflicts with solubility limitations and slow-rate chemical reactions that result in precipitation formation. Here we present methods such as inductively coupled plasma mass spectrometry (ICP-MS), X-ray fluorescence (XRF), colorimetry, and turbidity to identify multiple likely components of a complex precipitate that was observed in preparations of a custom nutrient feed medium across all storage conditions evaluated. Using these analytical methods, as well as adjustments to the formulation pH, increasing the pyruvate concentration, and removing sodium bicarbonate, we were able to extend the media shelf life from approximately 10 days to over 28 days. Alternatively, copper, selenium, and magnesium sources were removed from the media and no precipitation was observed until 32 days after prep, pointing to key metals as the probable root cause of precipitation. By analytically quantifying the precipitate using the methods above, instead of visual inspection, which is the current industry standard for media precipitation observation, we were better able to compare conditions to one another and relate them to the onset of precipitation. Cell culture performance and product quality remained comparable to the historical process despite the media formulation changes.
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Affiliation(s)
- Taylor Forte
- Cell Culture Development, Biogen, Cambridge, Massachusetts, USA
| | | | - An Zhang
- Cell Culture Development, Biogen, Durham, North Carolina, USA
| | - Brian Polilli
- API Proteins, Janssen R&D, Malvern, Pennsylvania, USA
| | | | - Sarwat Khattak
- Cell Culture Development, Biogen, Durham, North Carolina, USA
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7
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Hara R, Kobayashi W, Yamanaka H, Murayama K, Shimoda S, Ozaki Y. Development of Raman Calibration Model Without Culture Data for In-Line Analysis of Metabolites in Cell Culture Media. APPLIED SPECTROSCOPY 2023; 77:521-533. [PMID: 36765462 DOI: 10.1177/00037028231160197] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/26/2023]
Abstract
In this study, we developed a method to build Raman calibration models without culture data for cell culture monitoring. First, Raman spectra were collected and then analyzed for the signals of all the mentioned analytes: glucose, lactate, glutamine, glutamate, ammonia, antibody, viable cells, media, and feed agent. Using these spectral data, the specific peak positions and intensities for each factor were detected. Next, according to the design of the experiment method, samples were prepared by mixing the above-mentioned factors. Raman spectra of these samples were collected and were used to build calibration models. Several combinations of spectral pretreatments and wavenumber regions were compared to optimize the calibration model for cell culture monitoring without culture data. The accuracy of the developed calibration model was evaluated by performing actual cell culture and fitting the in-line measured spectra to the developed calibration model. As a result, the calibration model achieved sufficiently good accuracy for the three components, glucose, lactate, and antibody (root mean square errors of prediction, or RMSEP = 0.23, 0.29, and 0.20 g/L, respectively). This study has presented innovative results in developing a culture monitoring method without using culture data, while using a basic conventional method of investigating the Raman spectra of each component in the culture media and then utilizing a design of experiment approach.
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Affiliation(s)
- Risa Hara
- Department of Research and Development, Yokogawa Electric Corporation, Musashino, Japan
| | - Wataru Kobayashi
- Department of Life Business, Yokogawa Electric Corporation, Musashino, Japan
| | - Hiroaki Yamanaka
- Department of Life Business, Yokogawa Electric Corporation, Musashino, Japan
| | - Kodai Murayama
- Department of Research and Development, Yokogawa Electric Corporation, Musashino, Japan
| | - Soichiro Shimoda
- Department of Life Business, Yokogawa Electric Corporation, Musashino, Japan
| | - Yukihiro Ozaki
- School of Biological and Environmental Sciences, Kwansei Gakuin University, Sanda, Japan
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8
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de Faria e Silva AL, Ryder AG. Analyzing protein conjugation reactions for antibody-drug conjugate synthesis using polarized excitation emission matrix spectroscopy. Biotechnol Bioeng 2022; 119:3432-3446. [PMID: 36071600 PMCID: PMC9828061 DOI: 10.1002/bit.28229] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/30/2021] [Revised: 08/23/2022] [Accepted: 09/02/2022] [Indexed: 01/12/2023]
Abstract
Antibody-drug conjugates (ADCs) are promising anticancer therapeutics, which offer important advantages compared to more classical therapies. There are a variety of ADC critical quality attributes (CQAs) such as the protein structure, aggregation, and drug-to-antibody ratio (DAR), which all impact on potency, stability, and toxicity. Production processes can destabilize antibodies via a variety of physical and chemical stresses, and or by increased aggregation after conjugation of hydrophobic drugs. Thus, a proper control strategy for handling, production, and storage is necessary to maintain CQA levels, which requires the use of in-process quality measurements to first identify, then understand, and control the variables which adversely affect ADC CQAs during manufacturing. Here, we show how polarized excitation emission matrix (pEEM) spectroscopy, a sensitive, nondestructive, and potentially fast technique, can be used for rapidly assessing aggregation and DAR in a single measurement. pEEM provides several sources of information for protein analysis: Rayleigh scatter for identifying aggregate/particle formation and fluorescence emission to assess chemical and structural changes induced by attachment of a linker and/or a small molecule drug payload. Here, we used a nontoxic ADC mimic (monoclonal antibody with linker molecule) to demonstrate efficacy of the measurement method. Emission changes caused via light absorption by the attached linker, allowed us to predict DAR with good accuracy using fluorescence signal from the final purified products (6% relative error of prediction [REP]) and also from unpurified alkylation intermediates (11% REP). pEEM changes could also be correlated with size (hydrodynamic radius, Rh ) and aggregate content parameters obtained from dynamic light scattering and size exclusion chromatography (SEC). For the starting material and purified product samples, pEEM correlated better with Rh (R2 = 0.99, 6% REP) than SEC determined aggregate content (18% REP). Combining both fluorescence and light scatter signals also enabled in-process size quantification (6% REP). Overall, combining polarized measurements with EEM and Rayleigh scatter provides a single measurement, multi-attribute test method for ADC manufacturing.
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Affiliation(s)
- Ana L. de Faria e Silva
- Nanoscale BioPhotonics Laboratory, School of ChemistryNational University of IrelandGalwayIreland
| | - Alan G. Ryder
- Nanoscale BioPhotonics Laboratory, School of ChemistryNational University of IrelandGalwayIreland
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9
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Boateng BO, Elcoroaristizabal S, Ryder AG. Development of a rapid polarized total synchronous fluorescence spectroscopy (pTSFS) method for protein quantification in a model bioreactor broth. Biotechnol Bioeng 2021; 118:1805-1817. [PMID: 33501639 DOI: 10.1002/bit.27694] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/30/2020] [Revised: 01/07/2021] [Accepted: 01/21/2021] [Indexed: 12/22/2022]
Abstract
Protein quantification during bioprocess monitoring is essential for biopharmaceutical manufacturing and is complicated by the complex chemical composition of the bioreactor broth. Here we present the early-stage development and optimization of a polarized total synchronous fluorescence spectroscopy (pTSFS) method for protein quantification in a hydrolysate-protein model (mimics clarified bioreactor broth samples) using a standard benchtop laboratory fluorometer. We used UV transmitting polarizers to provide wider range pTSFS spectra for screening of the four different TSFS spectra generated by the measurement: parallel (||), perpendicular (⊥), unpolarized (T) intensity spectra and anisotropy maps. TSFS|| (parallel polarized) measurements were the best for protein quantification compared to standard unpolarized measurements and the Bradford assay. This was because TSFS|| spectra had a better analyte signal to noise ratio (SNR), due to the anisotropy of protein emission. This meant that protein signals were better resolved from the background emission of small molecule fluorophores in the cell culture media. SNR of >5000 was achieved for concentrations of bovine serum albumin/yeastolate 1.2/10 g L-1 with TSFS|| . Optimization using genetic algorithm and interval partial least squares based variable selection enabled reduction of spectral resolution and number of excitation wavelengths required without degrading performance. This enables fast (<3.5 min) online/at-line measurements, and the method had an LOD of 0.18 g L-1 and high accuracy with a predictive error of <9%.
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Affiliation(s)
- Bernard O Boateng
- Nanoscale BioPhotonics Laboratory, School of Chemistry, National University of Ireland, Galway, Ireland
| | - Saioa Elcoroaristizabal
- Nanoscale BioPhotonics Laboratory, School of Chemistry, National University of Ireland, Galway, Ireland
| | - Alan G Ryder
- Nanoscale BioPhotonics Laboratory, School of Chemistry, National University of Ireland, Galway, Ireland
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10
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Mayrhofer P, Reinhart D, Castan A, Kunert R. Monitoring of heat- and light exposure of cell culture media by RAMAN spectroscopy: Towards an analytical tool for cell culture media quality control. Biochem Eng J 2021. [DOI: 10.1016/j.bej.2020.107845] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/15/2022]
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11
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Brunner M, Brosig P, Losing M, Kunzelmann M, Calvet A, Stiefel F, Bechmann J, Unsoeld A, Schaub J. Towards robust cell culture processes - Unraveling the impact of media preparation by spectroscopic online monitoring. Eng Life Sci 2020; 19:666-680. [PMID: 32624960 PMCID: PMC6999248 DOI: 10.1002/elsc.201900050] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/21/2019] [Revised: 07/12/2019] [Accepted: 07/31/2019] [Indexed: 11/09/2022] Open
Abstract
Biopharmaceutical manufacturing processes can be affected by variability in cell culture media, e.g. caused by raw material impurities. Although efforts have been made in industry and academia to characterize cell culture media and raw materials with advanced analytics, the process of industrial cell culture media preparation itself has not been reported so far. Within this publication, we first compare mid-infrared and two-dimensional fluorescence spectroscopy with respect to their suitability as online monitoring tools during cell culture media preparation, followed by a thorough assessment of the impact of preparation parameters on media quality. Through the application of spectroscopic methods, we can show that media variability and its corresponding root cause can be detected online during the preparation process. This methodology is a powerful tool to avoid batch failure and is a valuable technology for media troubleshooting activities. Moreover, in a design of experiments approach, including additional liquid chromatography-mass spectrometry analytics, it is shown that variable preparation parameters such as temperature, power input and preparation time can have a strong impact on the physico-chemical composition of the media. The effect on cell culture process performance and product quality in subsequent fed-batch processes was also investigated. The presented results reveal the need for online spectroscopic methods during the preparation process and show that media variability can already be introduced by variation in media preparation parameters, with a potential impact on scale-up to a commercial manufacturing process.
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Affiliation(s)
- Matthias Brunner
- Bioprocess Development Biologicals Boehringer Ingelheim Pharma GmbH & Co. KG Biberach Germany
| | - Philipp Brosig
- Bioprocess Development Biologicals Boehringer Ingelheim Pharma GmbH & Co. KG Biberach Germany
| | - Monika Losing
- Bioprocess Development Biologicals Boehringer Ingelheim Pharma GmbH & Co. KG Biberach Germany
| | - Marco Kunzelmann
- Analytical Development Biologicals Boehringer Ingelheim Pharma GmbH & Co. KG Biberach Germany
| | - Amandine Calvet
- Bioprocess Development Biologicals Boehringer Ingelheim Pharma GmbH & Co. KG Biberach Germany
| | - Fabian Stiefel
- Bioprocess Development Biologicals Boehringer Ingelheim Pharma GmbH & Co. KG Biberach Germany
| | - Jan Bechmann
- Bioprocess Development Biologicals Boehringer Ingelheim Pharma GmbH & Co. KG Biberach Germany
| | - Andreas Unsoeld
- Bioprocess Development Biologicals Boehringer Ingelheim Pharma GmbH & Co. KG Biberach Germany
| | - Jochen Schaub
- Bioprocess Development Biologicals Boehringer Ingelheim Pharma GmbH & Co. KG Biberach Germany
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12
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Inner filter effect in fluorescence spectroscopy: As a problem and as a solution. JOURNAL OF PHOTOCHEMISTRY AND PHOTOBIOLOGY C-PHOTOCHEMISTRY REVIEWS 2019. [DOI: 10.1016/j.jphotochemrev.2019.100318] [Citation(s) in RCA: 97] [Impact Index Per Article: 19.4] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/29/2022]
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13
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Floris P, McGillicuddy N, Morrissey B, Albrecht S, Kaisermayer C, Hawe D, Riordan L, Lindeberg A, Forestell S, Bones J. A LC–MS/MS platform for the identification of productivity markers in industrial mammalian cell culture media. Process Biochem 2019. [DOI: 10.1016/j.procbio.2019.08.014] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 12/14/2022]
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14
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15
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Role of raw materials in biopharmaceutical manufacturing: risk analysis and fingerprinting. Curr Opin Biotechnol 2018; 53:99-105. [DOI: 10.1016/j.copbio.2017.12.022] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/12/2017] [Revised: 12/21/2017] [Accepted: 12/21/2017] [Indexed: 11/23/2022]
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16
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Melnikau D, Elcoroaristizabal S, Ryder AG. An excitation emission fluorescence lifetime spectrometer using a frequency doubled supercontinuum laser source. Methods Appl Fluoresc 2018; 6:045007. [PMID: 30101757 DOI: 10.1088/2050-6120/aad9ae] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
Abstract
The accurate fluorescence analysis of complex, multi-fluorophore containing proteins requires the use of multi-dimensional measurement techniques. For the measurement of intrinsic fluorescence from tyrosine (Tyr) and tryptophan (Trp) one needs tuneable UV excitation and for steady-state measurements like Excitation Emission Matrix (EEM) simple pulsed Xe lamps are commonly used. Unfortunately, simultaneous multi-dimensional wavelength and time resolved measurement of intrinsic protein fluorescence in the 260 to 400 nm spectral range are challenging and typically required the use of very complex tuneable laser systems or multiple single excitation wavelength sources. Here we have assembled and validated a novel Excitation Emission Fluorescence Lifetime Spectrometer (EEFLS) using a pulsed, frequency doubled, Super-Continuum Laser (SCL) source coupled with a 16 channel multi-anode Time Correlated Single Photon Counting (TCSPC) measurement system. This EEFLS enabled the collection of near complete lifetime and intensity maps over the most important intrinsic protein fluorescence spectral range (λ ex = 260-350/λ em = 300-500 nm). The 4-dimensional (λ ex/λ em/I(t)/τ) Excitation Emission Fluorescence Lifetime Matrix (EEFLM) data produced can be used to better characterize the complex intrinsic emission from proteins. The system was capable of measuring fluorescence emission data with high spectral (1-2 nm) resolution and had an Instrument Response Function (IRF) of ∼650 ps for accurate measurement of nanosecond lifetimes. UV power output was stable after a warm up period, with variations of <2% over 9 hours and reproducible (relative standard deviation RSD < 1.5%). This enabled the collection of accurate EEFLM data at low resolution (∼12 nm in excitation and emission) in 1-2 hours or high resolution (4 nm) in ∼17 hours. EEFLS performance in the UV was compared with a conventional commercial TCSPC system using pulsed LED excitation and validated using solutions of p-terphenyl and tryptophan.
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Affiliation(s)
- Dzmitry Melnikau
- Nanoscale Biophotonics Laboratory, School of Chemistry, National University of Ireland, Galway, Ireland
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17
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Li BQ, Wang X, Xu ML, Zhai HL, Chen J, Liu JJ. The multi-resolution capability of Tchebichef moments and its applications to the analysis of fluorescence excitation-emission spectra. Methods Appl Fluoresc 2017; 6:015008. [PMID: 28933348 DOI: 10.1088/2050-6120/aa8e1e] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Abstract
Fluorescence spectroscopy with an excitation-emission matrix (EEM) is a fast and inexpensive technique and has been applied to the detection of a very wide range of analytes. However, serious scattering and overlapping signals hinder the applications of EEM spectra. In this contribution, the multi-resolution capability of Tchebichef moments was investigated in depth and applied to the analysis of two EEM data sets (data set 1 consisted of valine-tyrosine-valine, tryptophan-glycine and phenylalanine, and data set 2 included vitamin B1, vitamin B2 and vitamin B6) for the first time. By means of the Tchebichef moments with different orders, the different information in the EEM spectra can be represented. It is owing to this multi-resolution capability that the overlapping problem was solved, and the information of chemicals and scatterings were separated. The obtained results demonstrated that the Tchebichef moment method is very effective, which provides a promising tool for the analysis of EEM spectra. It is expected that the applications of Tchebichef moment method could be developed and extended in complex systems such as biological fluids, food, environment and others to deal with the practical problems (overlapped peaks, unknown interferences, baseline drifts, and so on) with other spectra.
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Affiliation(s)
- Bao Qiong Li
- College of Chemistry & Chemical Engineering, Lanzhou University, Lanzhou, 730000, People's Republic of China
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18
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Kumar K, Tarai M, Mishra AK. Unconventional steady-state fluorescence spectroscopy as an analytical technique for analyses of complex-multifluorophoric mixtures. Trends Analyt Chem 2017. [DOI: 10.1016/j.trac.2017.09.004] [Citation(s) in RCA: 35] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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19
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Ryder AG, Stedmon CA, Harrit N, Bro R. Calibration, standardization, and quantitative analysis of multidimensional fluorescence (MDF) measurements on complex mixtures (IUPAC Technical Report). PURE APPL CHEM 2017. [DOI: 10.1515/pac-2017-0610] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/04/2023]
Abstract
AbstractThis IUPAC Technical Report describes and compares the currently applied methods for the calibration and standardization of multi-dimensional fluorescence (MDF) spectroscopy data as well as recommendations on the correct use of chemometric methods for MDF data analysis. The paper starts with a brief description of the measurement principles for the most important MDF techniques and a short introduction to the most important applications. Recommendations are provided for instrument calibration, sample preparation and handling, and data collection, as well as the proper use of chemometric data analysis methods.
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Affiliation(s)
- Alan G. Ryder
- Nanoscale Biophotonics Laboratory, School of Chemistry, National University of Ireland, Galway, Ireland
| | - Colin A. Stedmon
- National Institute for Aquatic Resources, Technical University of Denmark, DK-2800, Kgs.Lyngby, Denmark
| | - Niels Harrit
- Nanoscience Center, H. C. Ørsted Institute, Universitetsparken 5, University of Copenhagen, DK-2100, Copenhagen, Denmark
| | - Rasmus Bro
- Department Food Science, Faculty of Life Sciences, University Copenhagen, DK-1958, Frederiksberg, Denmark
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20
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McGillicuddy N, Floris P, Albrecht S, Bones J. Examining the sources of variability in cell culture media used for biopharmaceutical production. Biotechnol Lett 2017; 40:5-21. [DOI: 10.1007/s10529-017-2437-8] [Citation(s) in RCA: 36] [Impact Index Per Article: 5.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/22/2017] [Accepted: 09/07/2017] [Indexed: 12/15/2022]
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21
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Buckley K, Ryder AG. Applications of Raman Spectroscopy in Biopharmaceutical Manufacturing: A Short Review. APPLIED SPECTROSCOPY 2017; 71:1085-1116. [PMID: 28534676 DOI: 10.1177/0003702817703270] [Citation(s) in RCA: 75] [Impact Index Per Article: 10.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/21/2023]
Abstract
The production of active pharmaceutical ingredients (APIs) is currently undergoing its biggest transformation in a century. The changes are based on the rapid and dramatic introduction of protein- and macromolecule-based drugs (collectively known as biopharmaceuticals) and can be traced back to the huge investment in biomedical science (in particular in genomics and proteomics) that has been ongoing since the 1970s. Biopharmaceuticals (or biologics) are manufactured using biological-expression systems (such as mammalian, bacterial, insect cells, etc.) and have spawned a large (>€35 billion sales annually in Europe) and growing biopharmaceutical industry (BioPharma). The structural and chemical complexity of biologics, combined with the intricacy of cell-based manufacturing, imposes a huge analytical burden to correctly characterize and quantify both processes (upstream) and products (downstream). In small molecule manufacturing, advances in analytical and computational methods have been extensively exploited to generate process analytical technologies (PAT) that are now used for routine process control, leading to more efficient processes and safer medicines. In the analytical domain, biologic manufacturing is considerably behind and there is both a huge scope and need to produce relevant PAT tools with which to better control processes, and better characterize product macromolecules. Raman spectroscopy, a vibrational spectroscopy with a number of useful properties (nondestructive, non-contact, robustness) has significant potential advantages in BioPharma. Key among them are intrinsically high molecular specificity, the ability to measure in water, the requirement for minimal (or no) sample pre-treatment, the flexibility of sampling configurations, and suitability for automation. Here, we review and discuss a representative selection of the more important Raman applications in BioPharma (with particular emphasis on mammalian cell culture). The review shows that the properties of Raman have been successfully exploited to deliver unique and useful analytical solutions, particularly for online process monitoring. However, it also shows that its inherent susceptibility to fluorescence interference and the weakness of the Raman effect mean that it can never be a panacea. In particular, Raman-based methods are intrinsically limited by the chemical complexity and wide analyte-concentration-profiles of cell culture media/bioprocessing broths which limit their use for quantitative analysis. Nevertheless, with appropriate foreknowledge of these limitations and good experimental design, robust analytical methods can be produced. In addition, new technological developments such as time-resolved detectors, advanced lasers, and plasmonics offer potential of new Raman-based methods to resolve existing limitations and/or provide new analytical insights.
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Affiliation(s)
- Kevin Buckley
- Nanoscale Biophotonics Laboratory, School of Chemistry, National University of Ireland - Galway, Galway, Ireland
| | - Alan G Ryder
- Nanoscale Biophotonics Laboratory, School of Chemistry, National University of Ireland - Galway, Galway, Ireland
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22
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Trunfio N, Lee H, Starkey J, Agarabi C, Liu J, Yoon S. Characterization of mammalian cell culture raw materials by combining spectroscopy and chemometrics. Biotechnol Prog 2017; 33:1127-1138. [PMID: 28393480 PMCID: PMC5573913 DOI: 10.1002/btpr.2480] [Citation(s) in RCA: 18] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/21/2016] [Revised: 02/06/2017] [Indexed: 11/06/2022]
Abstract
Two of the primary issues with characterizing the variability of raw materials used in mammalian cell culture, such as wheat hydrolysate, is that the analyses of these materials can be time consuming, and the results of the analyses are not straightforward to interpret. To solve these issues, spectroscopy can be combined with chemometrics to provide a quick, robust and easy to understand methodology for the characterization of raw materials; which will improve cell culture performance by providing an assessment of the impact that a given raw material will have on final product quality. In this study, four spectroscopic technologies: near infrared spectroscopy, middle infrared spectroscopy, Raman spectroscopy, and fluorescence spectroscopy were used in conjunction with principal component analysis to characterize the variability of wheat hydrolysates, and to provide evidence that the classification of good and bad lots of raw material is possible. Then, the same spectroscopic platforms are combined with partial least squares regressions to quantitatively predict two cell culture critical quality attributes (CQA): integrated viable cell density and IgG titer. The results showed that near infrared (NIR) spectroscopy and fluorescence spectroscopy are capable of characterizing the wheat hydrolysate's chemical structure, with NIR performing slightly better; and that they can be used to estimate the raw materials' impact on the CQAs. These results were justified by demonstrating that of all the components present in the wheat hydrolysates, six amino acids: arginine, glycine, phenylalanine, tyrosine, isoleucine and threonine; and five trace elements: copper, phosphorus, molybdenum, arsenic and aluminum, had a large, statistically significant effect on the CQAs, and that NIR and fluorescence spectroscopy performed the best for characterizing the important amino acids. It was also found that the trace elements of interest were not characterized well by any of the spectral technologies used; however, the trace elements were also shown to have a less significant effect on the CQAs than the amino acids. © 2017 The Authors Biotechnology Progress published by Wiley Periodicals, Inc. on behalf of American Institute of Chemical Engineers, 33:1127-1138, 2017.
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Affiliation(s)
- Nicholas Trunfio
- Dept. of Chemical Engineering, University of Massachusetts, Lowell, MA, USA
| | - Haewoo Lee
- Dept. of Chemical Engineering, University of Massachusetts, Lowell, MA, USA
| | | | - Cyrus Agarabi
- Div. II, Office of Biotechnology Products, Office of Pharmaceutical Quality, CDER, FDA, Silver Spring, MD, USA
| | - Jay Liu
- Dept. of Chemical Engineering, Pukyung National University, Busan, Nam-Gu, Korea
| | - Seongkyu Yoon
- Dept. of Chemical Engineering, University of Massachusetts, Lowell, MA, USA
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23
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Rowland-Jones RC, van den Berg F, Racher AJ, Martin EB, Jaques C. Comparison of spectroscopy technologies for improved monitoring of cell culture processes in miniature bioreactors. Biotechnol Prog 2017; 33:337-346. [PMID: 28271638 PMCID: PMC5413828 DOI: 10.1002/btpr.2459] [Citation(s) in RCA: 28] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/21/2016] [Revised: 02/06/2017] [Indexed: 11/24/2022]
Abstract
Cell culture process development requires the screening of large numbers of cell lines and process conditions. The development of miniature bioreactor systems has increased the throughput of such studies; however, there are limitations with their use. One important constraint is the limited number of offline samples that can be taken compared to those taken for monitoring cultures in large‐scale bioreactors. The small volume of miniature bioreactor cultures (15 mL) is incompatible with the large sample volume (600 µL) required for bioanalysers routinely used. Spectroscopy technologies may be used to resolve this limitation. The purpose of this study was to compare the use of NIR, Raman, and 2D‐fluorescence to measure multiple analytes simultaneously in volumes suitable for daily monitoring of a miniature bioreactor system. A novel design‐of‐experiment approach is described that utilizes previously analyzed cell culture supernatant to assess metabolite concentrations under various conditions while providing optimal coverage of the desired design space. Multivariate data analysis techniques were used to develop predictive models. Model performance was compared to determine which technology is more suitable for this application. 2D‐fluorescence could more accurately measure ammonium concentration (RMSECV 0.031 g L−1) than Raman and NIR. Raman spectroscopy, however, was more robust at measuring lactate and glucose concentrations (RMSECV 1.11 and 0.92 g L−1, respectively) than the other two techniques. The findings suggest that Raman spectroscopy is more suited for this application than NIR and 2D‐fluorescence. The implementation of Raman spectroscopy increases at‐line measuring capabilities, enabling daily monitoring of key cell culture components within miniature bioreactor cultures. © 2017 American Institute of Chemical Engineers Biotechnol. Prog., 33:337–346, 2017
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Affiliation(s)
- Ruth C Rowland-Jones
- BBTC, Newcastle University, Newcastle Upon Tyne, NE1 7RU, U.K.,Lonza Biologics plc, 228 Bath Road, Slough, SL1 4DX, U.K
| | - Frans van den Berg
- University of Copenhagen, Rolighedsvej 30, Frederiksberg, DK-1958, Denmark
| | | | - Elaine B Martin
- School of Chemical and Process Engineering, University of Leeds, Leeds, LS2 9JT, U.K
| | - Colin Jaques
- Lonza Biologics plc, 228 Bath Road, Slough, SL1 4DX, U.K
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24
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Zabadaj M, Chreptowicz K, Mierzejewska J, Ciosek P. Two-dimensional fluorescence as soft sensor in the monitoring of biotransformation performed by yeast. Biotechnol Prog 2016; 33:299-307. [PMID: 27696796 DOI: 10.1002/btpr.2381] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/11/2016] [Revised: 07/27/2016] [Indexed: 11/06/2022]
Abstract
Soft sensors are powerful tools for bioprocess monitoring due to their ability to perform online, noninvasive measurement, and possibility of detection of multiple components in cultivation media, which in turn can provide tools for the quantification of more than one metabolite/substrate/product in real time. In this work, soft sensor based on excitation-emission fluorescence is for the first time applied for the monitoring of biotransformation production of 2-phenylethanol (2-PE) by yeast strains. Main process parameters-such as optical density, glucose, and 2-PE concentrations-were determined with high accuracy and precision by fluorescence fingerprinting coupled with partial least squares regression. © 2016 American Institute of Chemical Engineers Biotechnol. Prog., 33:299-307, 2017.
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Affiliation(s)
- Marcin Zabadaj
- Institute of Biotechnology, Warsaw University of Technology, Noakowskiego 3, Warsaw, 00-664, Poland
| | - Karolina Chreptowicz
- Institute of Biotechnology, Warsaw University of Technology, Noakowskiego 3, Warsaw, 00-664, Poland
| | - Jolanta Mierzejewska
- Institute of Biotechnology, Warsaw University of Technology, Noakowskiego 3, Warsaw, 00-664, Poland
| | - Patrycja Ciosek
- Institute of Biotechnology, Warsaw University of Technology, Noakowskiego 3, Warsaw, 00-664, Poland
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25
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Schwab K, Amann T, Schmid J, Handrick R, Hesse F. Exploring the capabilities of fluorometric online monitoring on chinese hamster ovary cell cultivations producing a monoclonal antibody. Biotechnol Prog 2016; 32:1592-1600. [DOI: 10.1002/btpr.2326] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/14/2016] [Revised: 05/27/2016] [Indexed: 11/11/2022]
Affiliation(s)
- Karen Schwab
- Biberach University of Applied Sciences, Institute of Applied Biotechnology (IAB); Biberach 88400 Germany
| | - Thomas Amann
- Biberach University of Applied Sciences, Institute of Applied Biotechnology (IAB); Biberach 88400 Germany
| | - Jakob Schmid
- Biberach University of Applied Sciences, Institute of Applied Biotechnology (IAB); Biberach 88400 Germany
| | - René Handrick
- Biberach University of Applied Sciences, Institute of Applied Biotechnology (IAB); Biberach 88400 Germany
| | - Friedemann Hesse
- Biberach University of Applied Sciences, Institute of Applied Biotechnology (IAB); Biberach 88400 Germany
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26
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Musmann C, Joeris K, Markert S, Solle D, Scheper T. Spectroscopic methods and their applicability for high-throughput characterization of mammalian cell cultures in automated cell culture systems. Eng Life Sci 2016. [DOI: 10.1002/elsc.201500122] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/14/2022] Open
Affiliation(s)
- Carsten Musmann
- Roche Diagnostics GmbH; Pharma Biotech Production and Development; Penzberg Germany
| | - Klaus Joeris
- Roche Diagnostics GmbH; Pharma Biotech Production and Development; Penzberg Germany
| | - Sven Markert
- Roche Diagnostics GmbH; Pharma Biotech Production and Development; Penzberg Germany
| | - Dörte Solle
- University of Hannover; Institute for Technical Chemistry; Hannover Germany
| | - Thomas Scheper
- University of Hannover; Institute for Technical Chemistry; Hannover Germany
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27
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Sokolov M, Soos M, Neunstoecklin B, Morbidelli M, Butté A, Leardi R, Solacroup T, Stettler M, Broly H. Fingerprint detection and process prediction by multivariate analysis of fed-batch monoclonal antibody cell culture data. Biotechnol Prog 2015; 31:1633-44. [DOI: 10.1002/btpr.2174] [Citation(s) in RCA: 34] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/05/2015] [Revised: 07/24/2015] [Indexed: 01/05/2023]
Affiliation(s)
- Michael Sokolov
- Dept. of Chemistry and Applied Biosciences, ETH Zurich; Institute of Chemical and Bioengineering; Zurich Switzerland
| | - Miroslav Soos
- Dept. of Chemistry and Applied Biosciences, ETH Zurich; Institute of Chemical and Bioengineering; Zurich Switzerland
| | - Benjamin Neunstoecklin
- Dept. of Chemistry and Applied Biosciences, ETH Zurich; Institute of Chemical and Bioengineering; Zurich Switzerland
| | - Massimo Morbidelli
- Dept. of Chemistry and Applied Biosciences, ETH Zurich; Institute of Chemical and Bioengineering; Zurich Switzerland
| | - Alessandro Butté
- Dept. of Chemistry and Applied Biosciences, ETH Zurich; Institute of Chemical and Bioengineering; Zurich Switzerland
| | | | - Thomas Solacroup
- Biotech Process Sciences; Merck Serono S.A.; Corsier-sur-Vevey Switzerland
| | - Matthieu Stettler
- Biotech Process Sciences; Merck Serono S.A.; Corsier-sur-Vevey Switzerland
| | - Hervé Broly
- Biotech Process Sciences; Merck Serono S.A.; Corsier-sur-Vevey Switzerland
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28
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Groza RC, Li B, Ryder AG. Anisotropy resolved multidimensional emission spectroscopy (ARMES): A new tool for protein analysis. Anal Chim Acta 2015; 886:133-42. [PMID: 26320645 DOI: 10.1016/j.aca.2015.06.011] [Citation(s) in RCA: 16] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/24/2015] [Revised: 06/02/2015] [Accepted: 06/04/2015] [Indexed: 01/23/2023]
Abstract
Structural analysis of proteins using the emission of intrinsic fluorophores is complicated by spectral overlap. Anisotropy resolved multidimensional emission spectroscopy (ARMES) overcame the overlap problem by the use of anisotropy, with chemometric analysis, to better resolve emission from different fluorophores. Total synchronous fluorescence scan (TSFS) provided information about all the fluorophores that contributed to emission while anisotropy provided information about the environment of each fluorophore. Here the utility of ARMES was demonstrated via study of the chemical and thermal denaturation of human serum albumin (HSA). Multivariate curve resolution (MCR) analysis of the constituent polarized emission ARMES data resolved contributions from four emitters: fluorescence from tryptophan (Trp), solvent exposed tyrosine (Tyr), Tyr in a hydrophobic environment, and room temperature phosphorescence (RTP) from Trp. The MCR scores, anisotropy, and literature validated these assignments and showed all the expected transitions during HSA unfolding. This new methodology for comprehensive intrinsic fluorescence analysis of proteins is applicable to any protein containing multiple fluorophores.
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Affiliation(s)
- Radu Constantin Groza
- Nanoscale Biophotonics Laboratory, School of Chemistry, National University of Ireland, Galway, Galway, Ireland
| | - Boyan Li
- Nanoscale Biophotonics Laboratory, School of Chemistry, National University of Ireland, Galway, Galway, Ireland
| | - Alan G Ryder
- Nanoscale Biophotonics Laboratory, School of Chemistry, National University of Ireland, Galway, Galway, Ireland.
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29
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Faassen SM, Hitzmann B. Fluorescence spectroscopy and chemometric modeling for bioprocess monitoring. SENSORS (BASEL, SWITZERLAND) 2015; 15:10271-91. [PMID: 25942644 PMCID: PMC4481931 DOI: 10.3390/s150510271] [Citation(s) in RCA: 82] [Impact Index Per Article: 9.1] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/27/2015] [Revised: 04/22/2015] [Accepted: 04/27/2015] [Indexed: 11/16/2022]
Abstract
On-line sensors for the detection of crucial process parameters are desirable for the monitoring, control and automation of processes in the biotechnology, food and pharma industry. Fluorescence spectroscopy as a highly developed and non-invasive technique that enables the on-line measurements of substrate and product concentrations or the identification of characteristic process states. During a cultivation process significant changes occur in the fluorescence spectra. By means of chemometric modeling, prediction models can be calculated and applied for process supervision and control to provide increased quality and the productivity of bioprocesses. A range of applications for different microorganisms and analytes has been proposed during the last years. This contribution provides an overview of different analysis methods for the measured fluorescence spectra and the model-building chemometric methods used for various microbial cultivations. Most of these processes are observed using the BioView® Sensor, thanks to its robustness and insensitivity to adverse process conditions. Beyond that, the PLS-method is the most frequently used chemometric method for the calculation of process models and prediction of process variables.
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Affiliation(s)
- Saskia M Faassen
- Process Analytics and Cereal Science, Institute of Food Science and Biotechnology, University Hohenheim, Garbenstraße 23, 70599 Stuttgart, Germany.
| | - Bernd Hitzmann
- Process Analytics and Cereal Science, Institute of Food Science and Biotechnology, University Hohenheim, Garbenstraße 23, 70599 Stuttgart, Germany.
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30
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31
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Ohadi K, Legge RL, Budman HM. Development of a soft-sensor based on multi-wavelength fluorescence spectroscopy and a dynamic metabolic model for monitoring mammalian cell cultures. Biotechnol Bioeng 2014; 112:197-208. [PMID: 25065633 DOI: 10.1002/bit.25339] [Citation(s) in RCA: 29] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/16/2014] [Revised: 07/03/2014] [Accepted: 07/07/2014] [Indexed: 01/26/2023]
Affiliation(s)
- Kaveh Ohadi
- Department of Chemical Engineering; University of Waterloo; 200 University Ave. West Waterloo Ontario Canada N2L 3G1
| | - Raymond L. Legge
- Department of Chemical Engineering; University of Waterloo; 200 University Ave. West Waterloo Ontario Canada N2L 3G1
| | - Hector M. Budman
- Department of Chemical Engineering; University of Waterloo; 200 University Ave. West Waterloo Ontario Canada N2L 3G1
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32
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Calvet A, Ryder AG. Monitoring cell culture media degradation using surface enhanced Raman scattering (SERS) spectroscopy. Anal Chim Acta 2014; 840:58-67. [DOI: 10.1016/j.aca.2014.06.021] [Citation(s) in RCA: 31] [Impact Index Per Article: 3.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/28/2014] [Revised: 05/30/2014] [Accepted: 06/02/2014] [Indexed: 11/26/2022]
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33
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Ohadi K, Aghamohseni H, Legge RL, Budman HM. Fluorescence-based soft sensor for at situ monitoring of chinese hamster ovary cell cultures. Biotechnol Bioeng 2014; 111:1577-86. [DOI: 10.1002/bit.25222] [Citation(s) in RCA: 19] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/05/2022]
Affiliation(s)
- Kaveh Ohadi
- Department of Chemical Engineering; University of Waterloo; Waterloo Ontario Canada N2L 3G1
| | - Hengameh Aghamohseni
- Department of Chemical Engineering; University of Waterloo; Waterloo Ontario Canada N2L 3G1
| | - Raymond L. Legge
- Department of Chemical Engineering; University of Waterloo; Waterloo Ontario Canada N2L 3G1
| | - Hector M. Budman
- Department of Chemical Engineering; University of Waterloo; Waterloo Ontario Canada N2L 3G1
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34
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Farrell A, McLoughlin N, Milne JJ, Marison IW, Bones J. Application of Multi-Omics Techniques for Bioprocess Design and Optimization in Chinese Hamster Ovary Cells. J Proteome Res 2014; 13:3144-59. [DOI: 10.1021/pr500219b] [Citation(s) in RCA: 49] [Impact Index Per Article: 4.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/21/2022]
Affiliation(s)
- Amy Farrell
- Characterisation
and Comparability Laboratory, NIBRT − The National Institute for Bioprocessing Research and Training, Foster Avenue, Mount Merrion, Blackrock, Co. Dublin, Ireland
| | - Niaobh McLoughlin
- Characterisation
and Comparability Laboratory, NIBRT − The National Institute for Bioprocessing Research and Training, Foster Avenue, Mount Merrion, Blackrock, Co. Dublin, Ireland
| | - John J. Milne
- Characterisation
and Comparability Laboratory, NIBRT − The National Institute for Bioprocessing Research and Training, Foster Avenue, Mount Merrion, Blackrock, Co. Dublin, Ireland
| | - Ian W. Marison
- Laboratory
of Integrated Bioprocessing, Dublin City University, Glasnevin, Dublin 9, Ireland
| | - Jonathan Bones
- Characterisation
and Comparability Laboratory, NIBRT − The National Institute for Bioprocessing Research and Training, Foster Avenue, Mount Merrion, Blackrock, Co. Dublin, Ireland
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35
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Application of spectroscopic methods for monitoring of bioprocesses and the implications for the manufacture of biologics. ACTA ACUST UNITED AC 2014. [DOI: 10.4155/pbp.14.24] [Citation(s) in RCA: 29] [Impact Index Per Article: 2.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
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36
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Groza RC, Calvet A, Ryder AG. A fluorescence anisotropy method for measuring protein concentration in complex cell culture media. Anal Chim Acta 2014; 821:54-61. [PMID: 24703214 DOI: 10.1016/j.aca.2014.03.007] [Citation(s) in RCA: 18] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/21/2014] [Revised: 03/06/2014] [Accepted: 03/07/2014] [Indexed: 01/09/2023]
Abstract
The rapid, quantitative analysis of the complex cell culture media used in biopharmaceutical manufacturing is of critical importance. Requirements for cell culture media composition profiling, or changes in specific analyte concentrations (e.g. amino acids in the media or product protein in the bioprocess broth) often necessitate the use of complicated analytical methods and extensive sample handling. Rapid spectroscopic methods like multi-dimensional fluorescence (MDF) spectroscopy have been successfully applied for the routine determination of compositional changes in cell culture media and bioprocess broths. Quantifying macromolecules in cell culture media is a specific challenge as there is a need to implement measurements rapidly on the prepared media. However, the use of standard fluorescence spectroscopy is complicated by the emission overlap from many media components. Here, we demonstrate how combining anisotropy measurements with standard total synchronous fluorescence spectroscopy (TSFS) provides a rapid, accurate quantitation method for cell culture media. Anisotropy provides emission resolution between large and small fluorophores while TSFS provides a robust measurement space. Model cell culture media was prepared using yeastolate (2.5 mg mL(-1)) spiked with bovine serum albumin (0 to 5 mg mL(-1)). Using this method, protein emission is clearly discriminated from background yeastolate emission, allowing for accurate bovine serum albumin (BSA) quantification over a 0.1 to 4.0 mg mL(-1) range with a limit of detection (LOD) of 13.8 μg mL(-1).
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Affiliation(s)
- Radu Constantin Groza
- Nanoscale Biophotonics Laboratory, School of Chemistry, National University of Ireland, Galway, Ireland
| | - Amandine Calvet
- Nanoscale Biophotonics Laboratory, School of Chemistry, National University of Ireland, Galway, Ireland
| | - Alan G Ryder
- Nanoscale Biophotonics Laboratory, School of Chemistry, National University of Ireland, Galway, Ireland.
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Calvet A, Li B, Ryder AG. A rapid fluorescence based method for the quantitative analysis of cell culture media photo-degradation. Anal Chim Acta 2014; 807:111-9. [DOI: 10.1016/j.aca.2013.11.028] [Citation(s) in RCA: 23] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/21/2013] [Revised: 10/31/2013] [Accepted: 11/14/2013] [Indexed: 10/26/2022]
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38
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Li B, Shanahan M, Calvet A, Leister KJ, Ryder AG. Comprehensive, quantitative bioprocess productivity monitoring using fluorescence EEM spectroscopy and chemometrics. Analyst 2014; 139:1661-71. [DOI: 10.1039/c4an00007b] [Citation(s) in RCA: 28] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/11/2023]
Abstract
Using fluorescence excitation-emission matrix spectroscopy and chemometric methods we demonstrate an effective and rapid method for quantitative monitoring of a mammalian cell culture based manufacturing process.
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Affiliation(s)
- Boyan Li
- Nanoscale Biophotonics Laboratory
- School of Chemistry
- National University of Ireland
- Galway, Ireland
| | - Michael Shanahan
- Nanoscale Biophotonics Laboratory
- School of Chemistry
- National University of Ireland
- Galway, Ireland
| | - Amandine Calvet
- Nanoscale Biophotonics Laboratory
- School of Chemistry
- National University of Ireland
- Galway, Ireland
| | - Kirk J. Leister
- Bristol-Myers Squibb
- Process Analytical Sciences
- Syracuse, USA
| | - Alan G. Ryder
- Nanoscale Biophotonics Laboratory
- School of Chemistry
- National University of Ireland
- Galway, Ireland
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39
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Wang JY, Wu HL, Chen Y, Zhai M, Qing XD, Yu RQ. Quantitative determination of butylated hydroxyanisole and n-propyl gallate in cosmetics using three-dimensional fluorescence coupled with second-order calibration. Talanta 2013; 116:347-53. [DOI: 10.1016/j.talanta.2013.05.028] [Citation(s) in RCA: 26] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/20/2013] [Revised: 05/07/2013] [Accepted: 05/11/2013] [Indexed: 10/26/2022]
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40
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Mercier SM, Diepenbroek B, Dalm MC, Wijffels RH, Streefland M. Multivariate data analysis as a PAT tool for early bioprocess development data. J Biotechnol 2013; 167:262-70. [DOI: 10.1016/j.jbiotec.2013.07.006] [Citation(s) in RCA: 44] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/12/2013] [Revised: 07/03/2013] [Accepted: 07/08/2013] [Indexed: 11/26/2022]
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41
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Li B, Ray BH, Leister KJ, Ryder AG. Performance monitoring of a mammalian cell based bioprocess using Raman spectroscopy. Anal Chim Acta 2013; 796:84-91. [DOI: 10.1016/j.aca.2013.07.058] [Citation(s) in RCA: 38] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/26/2013] [Revised: 07/26/2013] [Accepted: 07/28/2013] [Indexed: 10/26/2022]
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42
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Hakemeyer C, Strauss U, Werz S, Folque F, Menezes JC. Near-infrared and two-dimensional fluorescence spectroscopy monitoring of monoclonal antibody fermentation media quality: Aged media decreases cell growth. Biotechnol J 2013; 8:835-46. [DOI: 10.1002/biot.201200355] [Citation(s) in RCA: 27] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/18/2012] [Revised: 03/05/2013] [Accepted: 04/15/2013] [Indexed: 11/07/2022]
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43
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Read EK, Bradley SA, Smitka TA, Agarabi CD, Lute SC, Brorson KA. Fermentanomics informed amino acid supplementation of an antibody producing mammalian cell culture. Biotechnol Prog 2013; 29:745-53. [PMID: 23606649 DOI: 10.1002/btpr.1728] [Citation(s) in RCA: 36] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/11/2012] [Revised: 03/07/2013] [Indexed: 01/23/2023]
Abstract
Fermentanomics, or a global understanding of a culture state on the molecular level empowered by advanced techniques like NMR, was employed to show that a model hybridoma culture supplied with glutamine and glucose depletes aspartate, cysteine, methionine, tryptophan, and tyrosine during antibody production. Supplementation with these amino acids prevents depletion and improves culture performance. Furthermore, no significant changes were observed in the distribution of glycans attached to the IgG3 in cultures supplemented with specific amino acids, arguing that this strategy can be implemented without fear of impact on important product quality attributes. In summary, a targeted strategy of quantifying media components and designing a supplementation strategy can improve bioprocess cell cultures when enpowered by fermentanomics tools.
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Affiliation(s)
- Erik K Read
- Div. of Monoclonal Antibodies, CDER, FDA, Silver Spring, MD, USA
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44
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Simultaneous determination of plant growth regulators in environmental samples using chemometrics-assisted excitation–emission matrix fluorescence: Experimental study on the prediction quality of second-order calibration method. Talanta 2013. [DOI: 10.1016/j.talanta.2012.10.012] [Citation(s) in RCA: 21] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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45
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Rapid quantification of tryptophan and tyrosine in chemically defined cell culture media using fluorescence spectroscopy. J Pharm Biomed Anal 2012; 71:89-98. [DOI: 10.1016/j.jpba.2012.08.002] [Citation(s) in RCA: 28] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/11/2012] [Revised: 08/01/2012] [Accepted: 08/05/2012] [Indexed: 11/19/2022]
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46
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Lee HW, Christie A, Xu J, Yoon S. Data fusion-based assessment of raw materials in mammalian cell culture. Biotechnol Bioeng 2012; 109:2819-28. [DOI: 10.1002/bit.24548] [Citation(s) in RCA: 25] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/13/2012] [Revised: 03/29/2012] [Accepted: 04/25/2012] [Indexed: 11/07/2022]
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47
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Lee HW, Christie A, Liu JJ, Yoon S. Estimation of raw material performance in mammalian cell culture using near infrared spectra combined with chemometrics approaches. Biotechnol Prog 2012; 28:824-32. [DOI: 10.1002/btpr.1536] [Citation(s) in RCA: 27] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/12/2011] [Revised: 01/29/2012] [Indexed: 12/16/2022]
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48
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Das S, Powe AM, Baker GA, Valle B, El-Zahab B, Sintim HO, Lowry M, Fakayode SO, McCarroll ME, Patonay G, Li M, Strongin RM, Geng ML, Warner IM. Molecular Fluorescence, Phosphorescence, and Chemiluminescence Spectrometry. Anal Chem 2011; 84:597-625. [DOI: 10.1021/ac202904n] [Citation(s) in RCA: 58] [Impact Index Per Article: 4.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/11/2022]
Affiliation(s)
- Susmita Das
- Department of Chemistry, Louisiana State University, Baton Rouge, Louisiana 70803, United States
| | - Aleeta M. Powe
- Department of Chemistry, University of Louisville, Louisville, Kentucky 40208, United States
| | - Gary A. Baker
- Department of Chemistry, University of Missouri−Columbia, Columbia, Missouri 65211-7600, United States
| | - Bertha Valle
- Department of Chemistry, Texas Southern University, Houston, Texas 77004, United States
| | - Bilal El-Zahab
- Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139, United States
| | - Herman O. Sintim
- Department of Chemistry and Biochemistry, University of Maryland, College Park, Maryland 20742, United States
| | - Mark Lowry
- Department of Chemistry, Portland State University, Portland, Oregon 97207, United States
| | - Sayo O. Fakayode
- Department of Chemistry, Winston-Salem State University, Winston-Salem, North Carolina 27110, United States
| | - Matthew E. McCarroll
- Department of Chemistry and Biochemistry, Southern Illinois University, Carbondale, Illinois 62901-4409, United States
| | - Gabor Patonay
- Department of Chemistry, Georgia State University, Atlanta, Georgia 30302-4098, United States
| | - Min Li
- Process Development Center, Albemarle Corporation, Baton Rouge, Louisiana 70805, United States
| | - Robert M. Strongin
- Department of Chemistry, Portland State University, Portland, Oregon 97207, United States
| | - Maxwell L. Geng
- Department of Chemistry, University of Iowa, Iowa City, Iowa 52242, United States
| | - Isiah M. Warner
- Department of Chemistry, Louisiana State University, Baton Rouge, Louisiana 70803, United States
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49
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Affiliation(s)
- Jerome Workman
- Unity Scientific LLC, 117 Old State Rd., Brookfield, Connecticut 06804, and United States National University, 11255 North Torrey Pines Road, La Jolla, California 92037, United States
| | - Barry Lavine
- Department of Chemistry, Oklahoma State University, Stillwater, Oklahoma 74078, United States
| | - Ray Chrisman
- Atodyne Technologies, L.L.C., 4699 Pontiac Trail, Ann Arbor, Michigan 48105, United States
| | - Mel Koch
- Center for Process Analytical Chemistry (CPAC), University of Washington, Seattle, Washington 98195-1700, United States
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50
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Rathore AS, Bhushan N, Hadpe S. Chemometrics applications in biotech processes: A review. Biotechnol Prog 2011; 27:307-15. [DOI: 10.1002/btpr.561] [Citation(s) in RCA: 45] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/29/2010] [Revised: 12/01/2010] [Indexed: 11/06/2022]
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