Quantifying Mechanical Abrasion of MWCNT Nanocomposites Used in 3D Printing: Influence of CNT Content on Abrasion Products and Rate of Microplastic Production

A critical review of the ecotoxic effects of microplastics on aquatic, soil and atmospheric ecosystems and current research challenges

The extensive use of plastics has brought unparalleled convenience to human social development. However, this has also led to severe environmental and health challenges, with microplastic (MP) pollution emerging as one of the most pressing issues. As ubiquitous environmental pollutants, MPs persist in ecosystems and pose potential risks to both ecological and human health. Studies reveal that MPs impact aquatic, soil, and atmospheric ecosystems by altering their physicochemical properties and causing toxicological harm to resident organisms. Despite these findings, a comprehensive assessment and analysis of MP impacts, especially on atmospheric ecosystems, remains lacking. Similarly, the environmental biotoxicity mechanisms associated with MPs are yet to be systematically described. This review provides an in-depth discussion of the sources and characteristics of MPs, laying the background for elaborating their ecological effects. Current knowledge on MP ecotoxicity in aquatic, soil, and atmospheric ecosystems is then synthesized. Potential molecular mechanisms of biotoxicity are explored. Oxidative stress, inflammatory responses, and metabolic signaling pathway impairment are considered important pathways through which MPs induce toxic injury in environmental animals and have received widespread attention. Additionally, this review emphasizes the challenges faced in studying ecotoxic effects and mechanisms of MPs, such as the lack of reliable detection of environmental MPs and in-depth mining of relevant data, and suggests possible directions for future research. Although progress has been made, significant knowledge gaps remain. Addressing these gaps is critical if effective strategies are to be developed to reduce the environmental and health risks posed by MPs.

Macroplastic surface characteristics change during wind abrasion

Mechanical abrasion is an important wind driven process which can degrade plastic litter on sandy beaches, desert environments and in agricultural settings. Wind-driven particle impacts can cause surface roughening and chemical changes and eventually complete fragmentation in high stress environments. Aeolian abrasion has been considered in the context of microplastics (< 5 mm) which can be easily mobilised by wind. However, macroplastic (> 5 mm) abrasion has primarily been confined to engineering studies using high air velocities (> 25 m s-1) and large abraders (> 6 mm) which generate greater impact forces than observed in the natural environment. Using laboratory abrasion experiments, we demonstrate that the surface microtextures and surface chemistry of three different types of plastic are substantially altered during the processes of aeolian abrasion at impact particle velocities of 0.6 m s-1. After ten days of continuous abrasion with four different erodents the macroplastic surfaces developed textures resulting from micro-cutting, denting, flaking, micro-pitting and surface flattening. The prevalence of each surface texture was dependent upon the angularity of the erodent and the type of plastic. In all cases, polymer surface chemical compositions became more complex due to embedding of shattered abrasive and the replacment of carbon with oxygen and silica.

In vitro cell-transforming capacity of micro- and nanoplastics derived from 3D-printing waste

The increasing use of plastic polymers in 3D printing applications may lead to human exposure to micro- and nanoplastics (MNPLs), raising concerns regarding adverse health consequences such as cancer induction. Little attention has been given to MNPLs originated at the end of the life cycle of 3D-printed objects because of the mechanical and environmental degradation of plastic waste. This study assessed the carcinogenic potential of secondary MNPLs generated through cryomilling of 3D objects using the validated in vitro Bhas 42 cell transformation assay (CTA). Three-dimensional objects were printed using four types of polycarbonate (PC)- and polypropylene (PP)-modified thermoplastic filaments, undoped and doped with single-walled carbon nanotubes (PC-CNT) and silver nanoparticles (PP-Ag), respectively. MNPLs (< 5 µm) generated following a three-step top-down process were thoroughly characterized. Bhas 42 cells were treated once (initiation assay) or repeatedly (promotion assay) with several concentrations of MNPLs (3.125-100 µg/mL) mimicking realistic exposure conditions, and transformed foci formation was evaluated after 21 days. Furthermore, cellular internalization and the mRNA expression of seven genes previously recognized as part of a predictive early cell transformation signature were also evaluated. Despite being internalized, none of the particles was able to initiate or promote in vitro cell transformation, regardless of doping with nanomaterials. Alternatively, all the particles significantly increased and decreased the mRNA expression of Prl2c3 and Timp4, respectively, under promotion conditions, indicating early changes that occur before the formation of transformed foci. These findings suggest that the test MNPLs could have a tumorigenic potential despite not showing morphological changes in Bhas 42 cells.

Abrasion Effect on Heating Performance of Carbon Nanotube/Epoxy Composites

The effects of abrasion on the heating performance of carbon nanotube (CNT)/epoxy composites were investigated in terms of Joule's heat, convective heat, and radiative heat under moderate-to-severe and localized abrasive conditions. While the overall heating behavior was characterized by the heating rate and the curvature of the transient response, a numerical solution of the heat equation was used to quantify convective and radiative heat transfers, incorporating the specific heat of each component, the convective heat transfer coefficient, and the Biot number. CNT reinforcement significantly improved wear resistance at a CNT concentration of 0.31 vol. %, but the presence of micro-voids led to a slight increase in wear rate with additional CNT inclusion. Using an equivalent circuit model, local and severe abrasion scenarios were analyzed to determine the variation in electrical conductivity with temperature at different degrees of abrasion, indicating the impact of scattering effects. This analysis provides valuable insights for estimating both wear resistance and the heating performance of self-heated surface materials, with potential applications in future space technologies.

Characterization, surface deformation analysis and sources of small plastic fragments collected in diverse environments of Egypt

This study investigates the sources and morphological characteristics of plastic waste across diverse Egyptian environments-marine (Mediterranean and Red Seas), freshwater (River Nile), and terrestrial (urban streets). Predominant plastics found in various marine areas include polyethylene and polypropylene, originating from both maritime and urban sources. In the Mediterranean, these plastics show higher levels of UV-induced degradation, resulting in fragments measuring 18-22 mm in size and 1-1.2 mm in thickness. The River Nile exhibits polystyrene fragments, with average sizes of 20-26 mm and thicknesses of 0.7-0.9 mm influenced by urban and agricultural runoff. Urban streets display a mix (polypropylene, polyethylene, and polystyrene), with thicker fragments (averaging 1.8 mm) due to mechanical wear and pollution. Analysis shows varying surface loss: Mediterranean (29 %), Red Sea (20-23 %), freshwater (18 %), and urban streets (up to 30 %), indicate differential degradation influenced by environmental conditions and human activities. These findings underscore the need for targeted policies to mitigate plastic pollution across Egypt's landscapes, crucial for global conservation efforts.

Leveraging nanoparticle environmental health and safety research in the study of micro- and nano-plastics

Lessons learned, methodologies, and application of tools that have been developed within the context of research on the environmental impacts, health, and safety of nanomaterials (nano-EHS) provide a solid foundation for research on nano/microplastics. In this communication, we summarize key discoveries obtained through major research efforts over the last two decades in the area of nano-EHS that are applicable for the study of micro- and nano-plastics (referred to here more generally as particulate plastics). We focus on how non-equilibrium particle transport processes affect: 1) bio-physico-chemical mechanisms of particle toxicity and determining dose-response relationships; 2) the potential for biouptake, bioaccumulation, translocation, trophic transfer and intergenerational effects of particulate contaminants; 3) extrapolations from laboratory experiments to complex systems and the impact of environmental transformations; 4) the formulation of functional assays as a basis for predicting the impacts of particulate contaminants in complex environments; 5) the relative importance of incidental particles compared with engineered particles and, 6) experience with data platforms, curation, and experimental design.

Nanoscale Abrasive Wear of Polyethylene: A Novel Approach To Probe Nanoplastic Release at the Single Asperity Level

There is a growing concern that nanoplastic pollution may pose planetary threats to human and ecosystem health. However, a quantitative and mechanistic understanding of nanoplastic release via nanoscale mechanical degradation of bulk plastics and its interplay with photoweathering remains elusive. We developed a lateral force microscope (LFM)-based nanoscratch method to investigate mechanisms of nanoscale abrasive wear of low-density polyethylene (LDPE) surfaces by a single sand particle (simulated by a 300 nm tip) under environmentally relevant load, sliding motion, and sand size. For virgin LDPE, we found plowing as the dominant wear mechanism (i.e., deformed material pushed around the perimeter of scratch). After UVA-weathering, the wear mechanism of LDPE distinctively shifted to cutting wear (i.e., deformed material detached and pushed to the end of scratch). The shift in the mechanism was quantitatively described by a new parameter, which can be incorporated into calculating the NP release rate. We determined a 10-fold higher wear rate due to UV weathering. We also observed an unexpected resistance to initiate wear for UV-aged LDPE, likely due to nanohardness increase induced by UV. For the first time, we report 0.4-4 × 10-3 μm3/μm sliding distance/μN applied load as an initial approximate nanoplastic release rate for LDPE. Our novel findings reveal nanoplastic release mechanisms in the environment, enabling physics-based prediction of the global environmental inventory of nanoplastics.

A New Approach to Carbon Nanotube Filament Nanostructuring for Additive Manufacturing

A new technique of additive prototyping filament volumetric nanostructuring based on the high-speed mechanical mixing of acrylonitrile-butadiene-styrene (ABS) copolymer granules and single-walled carbon nanotube (CNT) powder (without prior dispersion in solvents) is considered. The morphological spectra of scanning electron microscopy (SEM) images of nanostructured filament slice surfaces were obtained and characterized with the original mathematical simulation. The relations of structural changes in the "ingredient-matrix" polymer system with dielectric and mechanical properties of the ABS-based filaments were established. The supplementation of 1.5 mass.% of CNT powder to the ABS filament composition leads to the tensile strength increasing from 36 ± 2 to 42 ± 2 MPa. It is shown that the greater the average biharmonic amplitude and the morphological spectrum localization radius of the slice surfaces' SEM images, the lower the electrical resistance of the corresponding nanostructured filaments. The possibility of carbon nanotube-modified filament functional layers forming using the extrusion additive prototyping technique (FFF) on the surface of plasma-chemically modified PET substrates (for the creation of load cell elements) is experimentally demonstrated.

Everything falls apart: How solids degrade and release nanomaterials, composite fragments, and microplastics

To ensure the safe use of materials, one must assess the identity and quantity of exposure. Solid materials, such as plastics, metals, coatings and cements, degrade to some extent during their life cycle, and releases can occur during manufacturing, use and end-of-life. Releases (e.g., what is released, how does release happen, and how much material is released) depend on the composition and internal (nano)structures of the material as well as the applied stresses during the lifecycle. We consider, in some depth, releases from mechanical, weathering and thermal stresses and specifically address the use cases of fused-filament 3D printing, dermal contact, food contact and textile washing. Solid materials can release embedded nanomaterials, composite fragments, or micro- and nanoplastics, as well as volatile organics, ions and dissolved organics. The identity of the release is often a heterogenous mixture and requires adapted strategies for sampling and analysis, with suitable quality control measures. Control materials enhance robustness by enabling comparative testing, but reference materials are not always available as yet. The quantity of releases is typically described by time-dependent rates that are modulated by the nature and intensity of the applied stress, the chemical identity of the polymer or other solid matrix, and the chemical identity and compatibility of embedded engineered nanomaterials (ENMs) or other additives. Standardization of methods and the documentation of metadata, including all the above descriptors of the tested material, applied stresses, sampling and analytics, are identified as important needs to advance the field and to generate robust, comparable assessments. In this regard, there are strong methodological synergies between the study of all solid materials, including the study of micro- and nanoplastics. From an outlook perspective, we review the hazard of the released entities, and show how this informs risk assessment. We also address the transfer of methods to related issues such as tyre wear, advanced materials and advanced manufacturing, biodegradable polymers, and non-solid matrices. As the consideration of released entities will become more routine in industry via lifecycle assessment in Safe-and-Sustainable-by-Design practices, release assessments will require careful design of the study with quality controls, the use of agreed-on test materials and standardized methods where these exist and the adoption of clearly defined data reporting practices that enable data reuse, meta-analyses, and comparative studies.

Knowledge and Instance Mapping: architecture for premeditated interoperability of disparate data for materials

Predicting and elucidating the impacts of materials on human health and the environment is an unending task that has taken on special significance in the context of nanomaterials research over the last two decades. The properties of materials in environmental and physiological media are dynamic, reflecting the complex interactions between materials and these media. This dynamic behavior requires special consideration in the design of databases and data curation that allow for subsequent comparability and interrogation of the data from potentially diverse sources. We present two data processing methods that can be integrated into the experimental process to encourage pre-mediated interoperability of disparate material data: Knowledge Mapping and Instance Mapping. Originally developed as a framework for the NanoInformatics Knowledge Commons (NIKC) database, this architecture and associated methods can be used independently of the NIKC and applied across multiple subfields of nanotechnology and material science.

Pulmonary Surfactant Homeostasis Dysfunction Mediates Multiwalled Carbon Nanotubes Induced Lung Fibrosis via Elevating Surface Tension

Multiwalled carbon nanotubes (MWCNTs) have been widely used in many disciplines and raised great concerns about their negative health impacts, especially environmental and occupational exposure. MWCNTs have been reported to induce fibrotic responses; however, the underlying mechanisms remain largely veiled. Here, we reported that MWCNTs inhalation induced lung fibrosis together with decreased lung compliance, increased elastance in the mice model, and elevated surface tension in vitro. Specifically, MWCNTs increased surface tension by impairing the function of the pulmonary surfactant. Mechanistically, MWCNTs induced lamellar body (LB) dysfunction through autophagy dysfunction, which then leads to surface tension elevated by pulmonary surfactant dysfunction in the context of lung fibrosis. This is a study to investigate the molecular mechanism of MWCNTs-induced lung fibrosis and focus on surface tension. A direct mechanistic link among impaired LBs, surface tension, and fibrosis has been established. This finding elucidates the detailed molecular mechanisms of lung fibrosis induced by MWCNTs. It also highlights that pulmonary surfactants are expected to be potential therapeutic targets for the prevention and treatment of lung fibrosis induced by MWCNTs.

Raman Spectroscopy Unfolds the Fate and Transformation of SWCNTs after Abrasive Wear of Epoxy Floor Coatings

Nanomaterials are integrated within consumer products to enhance specific properties of interest. Their release throughout the lifecycle of nano-enabled products raises concerns; specifically, mechanical strains can lead to the generation of fragmented materials containing nanomaterials. We investigated the potential release of single-walled carbon nanotubes (SWCNTs-brand TUBALL™) from epoxy composite materials. A pin-on-disk-type tribometer was used for the accelerated mechanical aging of the nanocomposites. A pristine nanocomposite material, abraded material and debris obtained from the abrasion in the tribometer were analyzed by Raman spectroscopy. The airborne-produced particles were captured using particle collectors. Stat Peel's Identifier C2 system was used to monitor the SWCNT content of respirable particles produced during the abrasion test. The SWCNT amounts found were below the LoQ. The Raman spectra conducted on the Stat Peel filters helped identify the presence of free SWCNTs released from the epoxy matrix, although they were notably scarce. Raman spectroscopy has been proved to be a crucial technique for the identification, characterization and assessment of structural changes and degradation in SWCNTs that occurred during the abrasion experiments.

Anionic nanoplastic contaminants promote Parkinson's disease-associated α-synuclein aggregation

Recent studies have identified increasing levels of nanoplastic pollution in the environment. Here, we find that anionic nanoplastic contaminants potently precipitate the formation and propagation of α-synuclein protein fibrils through a high-affinity interaction with the amphipathic and non-amyloid component (NAC) domains in α-synuclein. Nanoplastics can internalize in neurons through clathrin-dependent endocytosis, causing a mild lysosomal impairment that slows the degradation of aggregated α-synuclein. In mice, nanoplastics combine with α-synuclein fibrils to exacerbate the spread of α-synuclein pathology across interconnected vulnerable brain regions, including the strong induction of α-synuclein inclusions in dopaminergic neurons in the substantia nigra. These results highlight a potential link for further exploration between nanoplastic pollution and α-synuclein aggregation associated with Parkinson's disease and related dementias.

Anionic Nanoplastic Contaminants Promote Parkinson's Disease-Associated α-Synuclein Aggregation

Recent studies have identified increasing levels of nanoplastic pollution in the environment. Here we find that anionic nanoplastic contaminants potently precipitate the formation and propagation of α-synuclein protein fibrils through a high-affinity interaction with the amphipathic and non-amyloid component (NAC) domains in α-synuclein. Nanoplastics can internalize in neurons through clathrin-dependent endocytosis, causing a mild lysosomal impairment that slows the degradation of aggregated α-synuclein. In mice, nanoplastics combine with α-synuclein fibrils to exacerbate the spread of α-synuclein pathology across interconnected vulnerable brain regions, including the strong induction of α-synuclein inclusions in dopaminergic neurons in the substantia nigra. These results highlight a potential link for further exploration between nanoplastic pollution and α-synuclein aggregation associated with Parkinson's disease and related dementias.

Release and toxicity assessment of carbon nanomaterial reinforced polymers during the use and end-of-life phases: A comparative review

The research on carbon-based nanomaterial (C-NM) composites has increased in the last two decades. This family of functional materials shows outstanding mechanical, thermal and electrical properties, and are being used in a variety of applications. An important challenge remains before C-NM can be fully integrated in our production industries and our lives: to assess the release of debris during production, use, and misuse of composites and the effect they may have on the environment and on human health. During their lifecycle, composites materials can be subjected to a variety of stresses which may release particles from the macroscopic range to the nanoscale. In this review, the release of debris due to abrasion, weathering and combustion as well as their toxicity is evaluated for the three most used C-NM: Carbon Black, Carbon Nanotubes and Graphene-related materials. The goal is to stimulate a Safe-By-Design approach by guiding the selection of carbon nano-fillers for specific applications based of safety and performance.

Bringing sex toys out of the dark: exploring unmitigated risks

A majority of American adults report having used sex toys, which, by design, interact with intimate and permeable body parts yet have not been subject to sufficient risk assessment or management. Physical and chemical data are presented examining potential risks associated with four types of currently available sex toys: anal toy, beads, dual vibrator, and external vibrator. A standardized abrasion machine made real-time breakdown of products into microplastics and nanoplastics. The microplastics from the sex toys were then solvent extracted and analyzed using GC-MS. Rates of microplastics and nanoplastics released during abrasion testing from most microplastic release to least was the anal toy, beads, dual vibrator, external vibrator. Both micro- and nanoplastics particles were generated following the abrasion test, with the 50 percentile diameters (D50) ranging from the anal beads at 658.5 μm, dual vibrator at 887.83 μm, anal toy at 950 μm, and external vibrator at 1673.33 μm. The material matrix of each product was analyzed using ATR-FTIR, with results identifying the anal toy as polyethylene terephthalate (PET), the anal beads as polyvinyl chloride (PVC), the external vibrator as a silicone blend (polydimethylsiloxane [PDMS]), and the dual vibrator as a rubber mixture (polyisoprene). After extraction, phthalates known to be endocrine disruptors were present in all tested sex toys at levels exceeding hazard warnings. Analogous findings have been reported for similar materials that, when incorporated into other product categories, are subject to regulatory scrutiny in both the US and EU. This data set is not intended to be representative of sex toys as an entire class of products, nor are the abrasion experiments claiming to simulate exact use conditions. However, these exploratory data frame potential concerns, highlighting research questions and the need for prompt prioritization of protective action. Therefore, future studies and multi-stakeholder action are needed to understand and reduce risk for this class of products.

SUPPLEMENTARY INFORMATION

The online version contains supplementary material available at 10.1186/s43591-023-00054-6.

Breakdown and Modification of Microplastic Beads by Aeolian Abrasion

Saltation is an important wind erosion process that can cause the modification and breakdown of particles by aeolian abrasion. It is recognized that microplastic particles can be transported by wind, but the effect of saltation on microplastic properties is unknown. This study examined the impact of simulated saltation alongside quartz grains on the size, shape, and surface properties of spherical microplastic beads. The diameter of the microplastics was reduced by 30-50% over 240-300 h of abrasion with a mass loss of c. 80%. For abrasion periods up to 200 h, the microplastic beads remained spherical with minimal change to overall shape. Over 95% of the fragments of plastic removed from the surface of the microbeads during the abrasion process had a diameter of ≤10 μm. In addition, during the abrasion process, fine particles derived from breakdown of the quartz grains became attached to the surfaces of the microbeads resulting in a reduction in carbon and an increase in silicon detected on the particle surface. The results suggest that microplastics may be mechanically broken down during aeolian saltation and small fragments produced have the potential for long distance transport as well as being within the size range for human respiration.

Microplastics and their Additives in the Indoor Environment

Analyses of air and house dust have shown that pollution of the indoor environment with microplastics could pose a fundamental hygienic problem. Indoor microplastics can result from abrasion, microplastic beads are frequently added to household products and microplastic granules can be found in artificial turf for sports activities and in synthetic admixtures in equestrian hall litter. In this context, the question arose as to what extent particulate emissions of thermoplastic materials from 3D printing should be at least partially classified as microplastics or nanoplastics. The discussion about textiles as a possible source of indoor microplastics has also been intensified. This Minireview gives an overview of the current exposure of residents to microplastics. Trends can be identified from the results and preventive measures can be derived if necessary. It is recommended that microplastics and their additives be given greater consideration in indoor environmental surveys in the future.

From bottle to microplastics: Can we estimate how our plastic products are breaking down?

Microplastics (MPs) have become an emerging new pollutant of rising concern due to the exponential growth of plastics in consumer products. Most MP and nanoplastic pollution comes from the fragmentation of plastics through mechanical stress, chemical reactions and biological degradation that occurs during use and after disposal. Models predicting the generation and behavior of MP in the environment are developing, however there is lack of data to predict the rates of MP generation as a function of the abrasive forces. A method to deliver scalable, quantitative release rates of MPs during mechanical stress throughout a plastic's life cycle (e.g., sanding, chewing, river and ocean disposal) is described. A custom abrasion machine was built with features to provide data to calculate power input. The generation rate of MPs through abrasion was tested for the following 3D printed polymers: polylactic acid (PLA), polycarbonate (PC), thermoplastic polyurethane 85A (TPU), polyethylene glycol terephthalate (PETG), high-impact polystyrene (HIPS), and nylon. Each material underwent tensile strength material tests to identify which mechanical properties drive their abrasion rate. Abrasion rate was not observed to correlate to macroscopic mechanic properties. Results indicate that the order of abrasion from most to least were HIPS, nylon, PC, PLA, PETG, and then TPU. This study will help comprehend and provide data to understand generation rates of MPs from consumer plastic products and macro-plastic debris. This will be instrumental in helping to better understand the release of MPs and nanoplastics into the environment and to provide data for fate and transport models, especially in order to predict the amount of plastic entering water systems. MP generation rates and power inputs can be correlated with each plastic's use to inform which release the most MPs and how to better change these products in order to reduce pollution in water sources.

Impacts of ingested MWCNT-Embedded nanocomposites in Japanese medaka (Oryzias latipes)

Polymer nanocomposites combine the versatile, lightweight characteristics of polymers with the properties of nanomaterials. Polyethylene terephthalate glycol (PETG) is commonly used in polymer additive manufacturing due to its controllable transparency, high modulus, and mechanical properties. Multi-walled carbon nanotubes (MWCNTs) add tensile strength, electrical conductivity, and thermal stability. The increased use of nanocomposites has led to concern over potential human health risks. We assessed morphologic alterations to determine impacts of ingested abraded nanocomposites compared to its component materials, pristine MWCNTs (1000 mg/L) and PETG. Adult transparent Japanese medaka (Oryzias latipes) were administered materials via oral gavage in 7 doses over 16 days. In vivo observations revealed altered livers and gallbladders following exposure to pristine MWCNTs and nanocomposites. Subsequent histologic sections showed fish exposed to pristine MWCNTs had highly altered biliary structures, and exposure to nanocomposites resulted in hepatocellular alteration. Thyroid follicle proliferation was also observed in fish exposed to materials containing MWCNTs. Transmission electron microscopy of livers showed that hepatocytes of fish exposed to MWCNTs had widespread swelling of rough endoplasmic reticulum, pronounced lysosomal activity, and swelling of intrahepatic biliary passageways. Fish exposed to nanocomposites had areas of degenerated hepatocytes with interspersed cellular debris. Each analysis showed that fish exposed to pristine PETG were most similar to controls. These results suggest that MWCNTs are the source of toxicity in abraded nanocomposite materials but that nanocomposites may also have some unique effects. The similarities of many teleost and mammalian tissues are such that these findings may indicate human health risks.