Enhanced Water Nucleation and Growth Based on Microdroplet Mobility on Lubricant-Infused Surfaces

Material Design for Durable Lubricant-Infused Surfaces That Can Reduce Liquid and Solid Fouling

Liquid and solid fouling is a pervasive problem in numerous natural and industrial settings, significantly impacting energy efficiency, greenhouse emissions, operational costs, equipment lifespan, and human health. Inspired by pitcher plants, recently developed lubricant-infused surfaces (LISs) demonstrate resistance to both liquid and solid accretion under diverse environmental conditions, offering a potential solution to combat various foulants such as ice, bacteria, and mineral deposits. However, the commercial viability for most fouling-resistant LISs has thus far been compromised due to the challenges associated with maintaining a stable lubricant layer during operation. This review aims to address this important concern by providing systematic material design guidelines for fabricating durable LISs. We discuss fundamental design principles, methods for evaluating fouling resistance, and strategies to prevent lubricant loss. By presenting a comprehensive design methodology for this important class of materials, this review aims to aid future advancements in the field of antifouling surfaces, potentially impacting a variety of industries ranging from marine engineering to medical device manufacturing.

Sustainable Humid Air Condensation: Insights into Nanoengineered Surfaces

Atmospheric water vapor condensation is a prevalent phase change phenomenon in nature and is extensively used in various industrial applications, especially in atmospheric water harvesting, water purification, etc. Filmwise condensation is observed on high-energy surfaces such as superhydrophilic (SHPL) surfaces. The surfaces with high contact-angle (CA) and low contact-angle hysteresis (CAH), such as superhydrophobic (SHPB) surfaces, show dropwise condensation. These types of surfaces are generally fabricated by using coatings of fluorinated compounds. Many toxic fluorinated compounds exhibit bioaccumulation in living organisms, raising serious environmental and health concerns. In this work, we fabricated various nonfluorinated surfaces (hydrophilic (HPL), superhydrophilic (SHPL), liquid-infused surface (LIS), and superhydrophobic (SHPB)) for condensation experiments across a wide range of humidity ratio differences (7-24.9 g/kg of dry air). Higher water collection rates were consistently observed on LIS and SHPL surfaces under all environmental conditions, with enhancements of 13% and 5.6% for LIS and 9.5% and 4.3% for SHPL at humidity ratio differences of 12.5 and 24.9, respectively, indicating superior condensation performance. The detailed heat flux measurements explain the heat transfer mechanisms of the various fabricated surfaces. Heat flux sensors enable the measurement of the total heat fluxes during condensation processes for different situations, including sensible heat driven by the temperature gradient and condensation heat resulting from the phase change. Experiments were conducted on LIS and SHPL surfaces for more than 200 h under continuously varying environmental conditions, confirming that both surfaces retained their condensation efficiency and surface characteristics. This research improves our knowledge of humid air condensation on sustainable, durable, and scalable nanoengineered surfaces, explicitly regarding the effect of distinct wettabilities.

Bridging the Gap-Thermofluidic Designs for Precision Bioelectronics

Bioelectronics, the merging of biology and electronics, can monitor and modulate biological behaviors across length and time scales with unprecedented capability. Current bioelectronics research largely focuses on devices' mechanical properties and electronic designs. However, the thermofluidic control is often overlooked, which is noteworthy given the discipline's importance in almost all bioelectronics processes. It is believed that integrating thermofluidic designs into bioelectronics is essential to align device precision with the complexity of biofluids and biological structures. This perspective serves as a mini roadmap for researchers in both fields to introduce key principles, applications, and challenges in both bioelectronics and thermofluids domains. Important interdisciplinary opportunities for the development of future healthcare devices and precise bioelectronics will also be discussed.

Micro- and Nanoengineered Metal Additively Manufactured Surfaces for Enhanced Anti-Frosting Applications

The greater geometrical design freedom offered by additive manufacturing (AM) as compared to the conventional manufacturing method has attracted increasing interest in AM to develop innovative and complex designs for enhanced performance. However, the difference in material composition and surface properties from conventional alloys has made surface micro-/nanostructuring of AM metals challenging. Frost accretion is a safety hazard in numerous engineering applications. To expand the application of AM, this study experimentally investigates the antifrosting performance of superhydrophobic and slippery lubricant-infused porous surfaces (SLIPSs) generated on AM alloy, AlSi10Mg. By strategically utilizing the subgrain structure in the metallography of the AM alloy, the functionalized superhydrophobic AM surface featuring hierarchical structures was shown to greatly reduce frost formation as compared to functionalized single-tier structured surfaces, hierarchical structures formed on conventional aluminum alloy surfaces, and SLIPSs. Optical observation of frost propagation demonstrated that the mechanism of frost delay is governed by the inhibition of spontaneous droplet freezing through exceptional Cassie state stability during condensation frosting. The Cassie stability results from the unique AM structure morphology, which creates a higher structural energy barrier to prevent condensate from infiltrating the cavities. This phenomenon also enables the formation of a high surface-to-droplet thermal resistance, which eliminates spontaneous droplet freezing down to a -15 °C surface temperature. Our work demonstrates a scalable structuring method for AM metals, which can result in delayed frost formation, and it also provides guidelines for the development of engineered surfaces requiring the antifrosting function for several industries.

Nanorough Is Not Slippery Enough: Implications on Shedding and Heat Transfer

Lowering droplet-surface interactions via the implementation of lubricant-infused surfaces (LISs) has received important attention in the past years. LISs offer enhanced droplet mobility with low sliding angles and the recently reported slippery Wenzel state, among others, empowered by the presence of the lubricant infused in between the structures, which eventually minimizes the direct interactions between liquid droplets and LISs. Current strategies to increase heat transfer during condensation phase-change relay on minimizing the thickness of the coating as well as enhancing condensate shedding. While further surface structuring may impose an additional heat transfer resistance, the presence of micro-structures eventually reduces the effective condensate-surface intimate interactions with the consequently decreased adhesion and enhanced shedding performance, which is investigated in this work. This is demonstrated by macroscopic and optical microscopy condensation experimental observations paying special attention at the liquid-lubricant and liquid-solid binary interactions at the droplet-LIS interface, which is further supported by a revisited force balance at the droplet triple contact line. Moreover, the occurrence of a condensation-coalescence-shedding regime is quantified for the first time with droplet growth rates one and two orders of magnitude greater than during condensation-coalescence and direct condensation regimes, respectively. Findings presented here are of great importance for the effective design and implementation of LISs via surface structure endowing accurate droplet mobility and control for applications such as anti-icing, self-cleaning, water harvesting, and/or liquid repellent surfaces as well as for condensation heat transfer.

Theoretical and Three-Dimensional Molecular Dynamics Study of Droplet Wettability and Mobility on Lubricant-Infused Porous Surfaces

Profiting from their slippery nature, lubricant-infused porous surfaces endow with droplets excellent mobility and consequently promise remarkable heat transfer improvement for dropwise condensation. To be a four-phase wetting system, the droplet wettability configurations and the corresponding dynamic characteristics on lubricant-infused porous surfaces are closely related to many factors, such as multiple interfacial interactions, surface features, and lubricant thickness, which keeps a long-standing challenge to promulgate the underlying physics. In this work, thermodynamically theoretical analysis and three-dimensional molecular dynamics simulations with the coarse-grained water and hexane models are carried out to explore droplet wettability and mobility on lubricant-infused porous surfaces. Combined with accessible theoretical criteria, phase diagrams of droplet configurations are constructed with a comprehensive consideration of interfacial interactions, surface structures, and lubricant thickness. Subsequently, droplet sliding and coalescence dynamics are quantitatively defined under different configurations. Finally, in terms of the promotion of dropwise condensation, a non-cloaking configuration with the encapsulated state underneath the droplet is recommended to achieve high droplet mobility owing to the low viscous drag of the lubricant and the eliminated pinning effect of the contact line. On the basis of the low oil-water and water-solid interactions, a stable lubricant layer with a relatively low thickness is suggested to construct slippery surfaces.

Marangoni-induced reversal of meniscus-climbing microdroplets

Small water droplets or particles located at an oil meniscus typically climb the meniscus due to unbalanced capillary forces. Here, we introduce a size-dependent reversal of this meniscus-climbing behavior, where upon cooling of the underlying substrate, droplets of different sizes concurrently ascend and descend the meniscus. We show that microscopic Marangoni convection cells within the oil meniscus are responsible for this phenomenon. While dynamics of relatively larger water microdroplets are still dominated by unbalanced capillary forces and hence ascend the meniscus, smaller droplets are carried by the surface flow and consequently descend the meniscus. We further demonstrate that the magnitude and direction of the convection cells depend on the meniscus geometry and the substrate temperature and introduce a modified Marangoni number that well predicts their strength. Our findings provide a new approach to manipulating droplets on a liquid meniscus that could have applications in material self-assembly, biological sensing and testing, or phase change heat transfer.

In Situ Opto-Hydrodynamic Characterization of Lubricant-Infused Surface Degradation

Vapor condensation is widely used in industrial systems due to its effective heat and mass transfer when compared to single-phase thermal transport. In particular, dropwise condensation can significantly enhance heat transfer performance due to rapid droplet shedding and promotion of additional nucleation sites for vapor condensation. Recently, lubricant-infused surfaces (LISs) composed of superhydrophobic structures infused with a low surface tension lubricant have been shown to effectively promote dropwise condensation of a variety of fluids by forming chemically and topographically homogeneous low-surface-energy surfaces. However, depletion of the infused lubricant remains a critical limitation to developing durable LISs which can sustain prolonged dropwise condensation. Moreover, the observed degradation is difficult to detect especially during active condensation on the surface. Here, we introduce an optical measurement technique to quantify in situ and in operando lubricant drainage from LISs. The optical method allows for non-invasive, instantaneous, and accurate prediction of the lifespan of LISs. The method implements the analysis of sample transient transparency, with depletion leading to exposure of the structure and increased light scattering. Our work demonstrates the logarithmic relation between the amount of the lubricant remaining in the LIS and the optical transmittance of the LIS, validating our unique technique for estimating the durability of LISs.

Bioinspired functional SLIPSs and wettability gradient surfaces and their synergistic cooperation and opportunities for enhanced condensate and fluid transport

Bioinspired smart functional surfaces have received increasing attention in recent years owed to their tunable wettability and enhanced droplet transport suggesting them as excellent candidates for industrial and nanotechnology-related applications. More specifically, bioinspired slippery lubricant infused porous surfaces (SLIPSs) have been proposed for their low adhesion enabling continuous dropwise condensation (DWC) even of low-surface tension fluids. In addition, functional surfaces with chemical and/or structural wettability gradients have also been exploited empowering spontaneous droplet transport in a controlled manner. Current research has focused on the better understanding of the mechanisms and intimate interactions taking place between liquid droplets and functional surfaces or on the forces imposed by differences in surface wettability and/or by Laplace pressure owed to chemical or structural gradients. Nonetheless, less attention has been paid to the synergistic cooperation of efficiently driving droplet transport via chemical and/or structural patterns/gradients on a low surface energy/adhesion background imposed by SLIPSs, with the consequent promising potential for microfluidics and condensation heat transfer applications amongst others. This review provides a detailed and timely overview and summary on recent advances and developments on bioinspired SLIPSs and on wettability gradient surfaces with focus on their synergistic cooperation for condensation and fluid transport related applications. Firstly, the fundamental theory and mechanisms governing complex droplet transport on homogeneous, on wettability gradient surfaces and on inclined SLIPSs are introduced. Secondly, recent advances on the fabrication and characterization of SLIPSs and functional surfaces are presented. Then, the condensation performance on such functional surfaces comprising chemical or structural wettability gradients is reviewed and their applications on condensation heat transfer are summarized. Last a summary outlook highlighting the opportunities and challenges on the synergistic cooperation of SLIPSs and wettability gradient surfaces for heat transfer as well as future perspective in modern applications are presented.