Multifunctional Flame-Retardant Melamine-Based Hybrid Foam for Infrared Stealth, Thermal Insulation, and Electromagnetic Interference Shielding

Advanced Multiphysics Camouflage Based on Low-Emissivity Meta-surface Coupled with Wave-Absorbing and Thermal-Insulating Aerogel

The irreconcilable camouflage mechanisms of radar and infrared spectroscopy present substantial challenges to integrating multi-physics field cloaking technology. Although aerogels possess both microwave dissipation and thermal insulation, higher infrared emissivity restrict further amelioration in compatible stealth field. Herein, we propose a bilayer configuration comprised of aramid nanofiber (ANF) aerogel and infrared shielding meta-surface (ISM). The top ISM with low-pass filtering capabilities is engineered to regulate emissivity while remaining transparent to microwaves. While the bottom quaternary ANF aerogels with radar dissipation and thermal insulation are synthesized by multi-scale design strategy and heterogeneous surface engineering. Through theoretical and experimental optimization, the assembled compatible stealth composite achieves a near-perfect absorption in X-band, while the synergy of low emissivity and thermal insulation facilitates concealment in infrared windows. Specifically, the minimum reflection loss (RL) reaches -32.44 dB, effective absorption bandwidth (EAB) expands to 3.69 GHz (8.71-12.40 GHz), and the integration of effective reflection loss value (ΔH) increases to 9.92 dB GHz mm-1. Additionally, low thermal conductivity (0.0288 W (m K)-1) and average infrared emissivity (0.23 in 3-5 µm and 0.25 in 8-14 µm) can reduce infrared radiation energy by 68.1%. This research provides a new thought for the design of multispectral camouflage and demonstrates enormous potential in stealth technologies.

Constructing hierarchical pore structures in melamine foams with silver and cellulose nanofiber to achieve broadband sound absorption and enhanced mechanical performance

It is a great challenge to prepare lightweight porous materials with high-efficiency broadband sound absorption and good mechanical properties. In this work, a series of melamine foams (MF) which were decorated by silver (Ag) and cellulose nanofiber (CNF) were prepared by the in-situ deposition and freeze-drying method. The deposition of Ag particles on the foam skeleton formed nanopores, and hierarchical porous structures were constructed along with the existence of micropores in MF. In addition, the formation of filamentous CNF structure further optimized the pore structure, which resulted in achieving excellent broadband sound absorption and enhanced mechanical properties of corresponding composite foams. Specifically, Ag@MF-6-CNF achieved more than 95 % sound absorption efficiency in the range of 2500-6400 Hz. Besides, the compressive strength of Ag@MF-6-CNF reached 13.8 kPa at a strain rate of 50 %, which was 75 % higher than pure MF. The proposed method provided a reference for preparing lightweight porous materials for noise attenuation applications in industrial sectors.

Lightweight Flexible and Efficient Electromagnetic Shielding Composites Based on Silver-Coated Glass Microspheres

Composites consisting of silicone rubber and conductive fillers are extensively utilized in electronic devices due to their high performance in the field of electromagnetic interference (EMI) shielding. Traditional electromagnetic shielding polymer composites often use metal fillers such as silver, which suffer from drawbacks such as high costs and increased density. This study details the synthesis of silver-coated glass microspheres (Ag@GMs) via an ethylene glycol activation method, followed by their application in the formulation of lightweight, flexible, and effective EMI shielding silicone rubber composites. The deposition of a silver coating on the surface of the glass microspheres promotes the constitution of three-dimensional conductive networks, achieving a maximum density of 1.83 g/cm3 and an electrical conductivity of 204.63 S/cm. At the core-shell interface of the silver-coated glass microspheres, interface polarization loss and the internal reflection of electromagnetic waves are significantly enhanced, resulting in the electromagnetic shielding efficiency of up to 120 dB. Moreover, the composite exhibits excellent bending resistance and aging stability, indicating its promising potential for EMI protection in wearable, smart, and precision electronic applications.

Hierarchically Porous Polypyrrole Foams Contained Ordered Polypyrrole Nanowire Arrays for Multifunctional Electromagnetic Interference Shielding and Dynamic Infrared Stealth

As modern communication and detection technologies advance at a swift pace, multifunctional electromagnetic interference (EMI) shielding materials with active/positive infrared stealth, hydrophobicity, and electric-thermal conversion ability have received extensive attention. Meeting the aforesaid requirements simultaneously remains a huge challenge. In this research, the melamine foam (MF)/polypyrrole (PPy) nanowire arrays (MF@PPy) were fabricated via one-step electrochemical polymerization. The hierarchical MF@PPy foam was composed of three-dimensional PPy micro-skeleton and ordered PPy nanowire arrays. Due to the upwardly grown PPy nanowire arrays, the MF@PPy foam possessed good hydrophobicity ability with a water contact angle of 142.00° and outstanding stability under various harsh environments. Meanwhile, the MF@PPy foam showed excellent thermal insulation property on account of the low thermal conductivity and elongated ligament characteristic of PPy nanowire arrays. Furthermore, taking advantage of the high conductivity (128.2 S m-1), the MF@PPy foam exhibited rapid Joule heating under 3 V, resulting in dynamic infrared stealth and thermal camouflage effects. More importantly, the MF@PPy foam exhibited remarkable EMI shielding effectiveness values of 55.77 dB and 19,928.57 dB cm2 g-1. Strong EMI shielding was put down to the hierarchically porous PPy structure, which offered outstanding impedance matching, conduction loss, and multiple attenuations. This innovative approach provides significant insights to the development of advanced multifunctional EMI shielding foams by constructing PPy nanowire arrays, showing great applications in both military and civilian fields.

Functional Carbon Springs Enabled Dynamic Tunable Microwave Absorption and Thermal Insulation

Electromagnetic (EM) wave pollution and thermal damage pose serious hazards to delicate instruments. Functional aerogels offer a promising solution by mitigating EM interference and isolating heat. However, most of these materials struggle to balance thermal protection with microwave absorption (MA) efficiency due to a previously unidentified conflict between the optimizing strategies of the two properties. Herein, this study reports a solution involving the design of a carbon-based aerogel called functional carbon spring (FCS). Its unique long-range lamellar multi-arch microstructure enables tunable MA performance and excellent thermal insulation capability. Adjusting compression strain from 0% to 50%, the adjustable effective absorption bandwidth (EAB) spans up to 13.4 GHz, covering 84% of the measured frequency spectrum. Notably, at 75% strain, the EAB drops to 0 GHz, demonstrating a novel "on-off" switchability for MA performance. Its ultralow vertical thermal conductivity (12.7 mW m-1 K-1) and unique anisotropic heat transfer mechanism endow FCS with superior thermal protection effectiveness. Numerical simulations demonstrate that FCS outperforms common honeycomb structures and isotropic porous aerogels in thermal management. Furthermore, an "electromagnetic-thermal" dual-protection material database is established, which intuitively demonstrates the superiority of the solution. This work contributes to the advancement of multifunctional MA materials with significant potential for practical applications.

Boron-Nitrogen-Edged Biomass-Derived Carbon: A Multifunctional Approach for Colorimetric Detection of H2O2, Flame Retardancy, and Triboelectric Nanogenerator

Enhancing the concentration and type of nitrogen (N) dopants within the Sp2-carbon domain of carbon recycled from biomass sources is an efficient approach to mimic CNT, GO, and rGO to activate oxidants such as H2O2, excluding toxic chemicals and limiting reaction steps. However, monitoring the kind and concentration of N species in the Sp2-C domain is unlikely with thermal treatments only. A high temperature for graphitization reduces N moieties, leading to low electron density. This inhibits H2O2 adsorption and activation on catalyst surfaces. In this study, coffee waste (CW) is converted into B, N-doped biochar (BXNbY) using boric acid-assisted pyrolysis (H3BO3 mass = X and carbonization temperature = Y) under N2 to overcome the challenge. The B dopant regulates the concentration and type of N, provides Lewis's acid sites, and converts graphitic-N to pyridine-N in BXNbY. The optimized B3Nb900 exhibits excellent colorimetric sensing performance toward H2O2 with a low detection limit (36.9 nM) and high selectivity in the presence of many interferences and milk samples due to high pyridinic-N and Sp2 domain sizes. Interestingly, B enhances other properties of N-containing CW-derived carbon and introduces self-extinguishing and tribopositive properties. Hence, BXNbY-coated polyurethane foam shows excellent flame retardancy and energy harvesting performance.

Enhancing flame retardancy and heat insulation performances of polyamide 66 composite film by adding CNC/Al2O3 nanohybrids

Polyamide 66 (PA66) has garnered significant attention due to its exceptional properties; unfortunately, its flammability is challenging. Adding flame retardants (FRs) is a primary approach to enhance PA66 flame retardancy. This study developed a highly flame-retardant PA66 composite film by adding corn-like functional nanohybrids (CNC/Al2O3). Interestingly, CNC/Al2O3 nanohybrids not only formed hydrogen bond interactions with PA66 but also improved crystallization properties as heterogeneous nucleating agents, resulting in the excellent mechanical properties of PA66 composite film. Remarkably, the incorporation of 3 wt% CNC/Al2O3 nanohybrids into PA66 matrix contributed to increasing the LOI to 28.5 %. The pHRR, THR, and TSR were reduced obviously by 55.7 %, 15.3 %, and 65.2 %, respectively. The excellent flame retardancy of PA66 composite film was attributed to the forming of a compact carbon layer catalyzed by the CNC/Al2O3 nanohybrids. Besides, the homogeneous distribution of CNC/Al2O3 nanohybrids endowed the composite film with excellent heat insulation, and the heat insulation rate was up to 31.9 %. Thus, such PA66 composite films with excellent flame retardancy, heat insulation, and mechanical properties could meet the broader application requirements.

A Scalable and Robust Personal Health Management Textile with Multiple Desired Thermal Functions and Electromagnetic Shielding

The development of functional textiles combining conventional apparel with advanced technologies for personal health management (PHM) has garnered widespread attention. However, the current PHM textiles often achieve multifunctionality by stacking functional modules, leading to poor durability and scalability. Herein, a scalable and robust PHM textile is designed by integrating electrical, radiative, and solar heating, electromagnetic interference (EMI) shielding, and piezoresistive sensing performance onto cotton fabric. This is achieved through an uncomplicated screen-printing process using silver paste. The conductivity of the PHM textile is ≈1.6  ×  104 S m-1, ensuring an electric heating temperature of ≈134 °C with a low voltage of 1.7 V, as well as an EMI shielding effectiveness of ≈56 dB, and human motion monitoring performance. Surprisingly, the radiative/solar heating capability of the PHM textile surpasses that of traditional warm leather. Even after undergoing rigorous physical and chemical treatments, the PHM textile maintains terrific durability. Additionally, the PHM textile possesses maneuverable scalability and comfortable wearability. This innovative work opens up new avenues for the strategic design of PHM textiles and provides an advantageous guarantee of mass production.

Progress in microwave absorbing materials: A critical review

Microwave-absorbing materials play a significant role in various applications that involve the attenuation of electromagnetic radiation. This critical review article provides an overview of the progress made in the development and understanding of microwave-absorbing materials. The interaction between electromagnetic radiation and absorbing materials is explained, with a focus on phenomena such as multiple reflections, scattering, and polarizations. Additionally, types of losses that affect the performance of microwave absorbers are also discussed, including dielectric loss, conduction loss, relaxation loss, magnetic loss, and morphological loss. Each of these losses has different implications for the effectiveness of microwave absorbers. Further, a detailed review is presented on various types of microwave absorbing materials, including carbonaceous materials, conducting polymers, magnetic materials, metals and their composites, 2D materials (such as MXenes and 2D-transition metal dichalcogenides), biomass-derived materials, carbides, sulphides, phosphides, high entropy (HE) materials and metamaterials. The characteristics, advantages, and limitations of each material are examined. Overall, this review article highlights the progress achieved in the field of microwave-absorbing materials. It underlines the importance of optimizing different types of losses to enhance the performance of microwave absorbers. The review also recognizes the potential of emerging materials, such as 2D materials and high entropy materials, in further advancing microwave-absorbing properties.

High-Compressive, Elastic, and Wearable Cellulose Nanofiber-Based Carbon Aerogels for Efficient Electromagnetic Interference Shielding

Developing excellent electromagnetic interference (EMI) shielding materials with robust EMI shielding efficiency (SE), high mechanical performance, and multifunctionality is imperative. Carbon materials are well recognized as promising alternatives for high-performance EMI shielding, but their high brittleness greatly hampers their applications. In this work, a cellulose nanofiber/reduced graphene oxide-glucose carbon aerogel (C-CNFs/rGO-glu) with high compression, elasticity, and excellent EMI shielding performance was fabricated by directional freeze-drying followed by carbonization. Specifically, the height and stress retention are 88% and 90.9%, respectively, after 100 cycles of compression release at a high strain of 70%. The electromagnetic shielding effectiveness of the aerogels reached 67.5 dB and presented an absorption-dominant shielding mechanism with a 97.5% absorption loss ratio. Further, the carbon aerogel could capture subtle electrical signals to monitor different human behaviors and showed excellent heat insulation and infrared stealth performance.

Recent progress in surface engineering methods and advanced applications of flexible polymeric foams

Polymeric foams, also known as three-dimensional (3D) polymeric sponges, are lightweight, flexible, compressible, and possess a high surface area compared with other bulk polymers. These sponges have traditionally been used for mattresses or seat cushions in homes, offices, aircraft, automobiles, and trains, and to insulate against heat, electricity, and noise. Recently, the demand for modern materials has expanded the application of polymeric foams to various high-value technologies, including in areas that need high flame retardancy, flame sensors, oil/water separation, metal adsorption, solar steam generation, piezoresistivity, electromagnetic interference shielding, thermal energy storage, catalysis, supercapacitors, batteries, and triboelectric energy harvesting. Proper modification of foams is a prerequisite for their use in high-value applications. Several new strategies for the surface coating of 3D porous foams and novel emerging applications have been recently developed. Therefore, in this review, current advances in the field of surface coating and the application of 3D polymeric foams are discussed. A brief background on 3D polymeric foams, including the unique properties and benefits of polymeric sponges and their routes of synthesis, is presented. Different coating strategies for polymeric sponges are discussed, and their advantages and drawbacks are highlighted. Different advanced applications of polymeric sponges, in conjunction with specific and detailed examples of the above-mentioned applications, are also described. Finally, challenges and potential applications related to the coating of polymeric foams are discussed. We envisage that this review will be useful to facilitate further research, promote continued efforts on the advanced applications mentioned above, and provide new stimuli for the design of novel polymeric sponges for future modern applications.

Multifunctional MXene/PEDOT:PSS-Based Phase Change Organohydrogels for Electromagnetic Interference Shielding and Medium-Low Temperature Infrared Stealth

Electromagnetic interference (EMI) shielding and infrared stealth technologies are essential for military and civilian applications. However, it remains a significant challenge to integrate various functions efficiently into a material efficiently. Herein, a minimalist strategy to fabricate multifunctional phase change organohydrogels (PCOHs) was proposed, which were fabricated from polyacrylamide (PAM) organohydrogels, MXene/PEDOT:PSS hybrid fillers, and sodium sulfate decahydrate (Na2SO4·10H2O, SSD) via one-step photoinitiation strategies. PCOHs with a high enthalpy value (130.7 J/g) and encapsulation rate (98%) could adjust the temperature by triggering a phase change of SSD, which can hide infrared radiation to achieve medium-low temperature infrared stealth. In addition, the PCOH-based sensor has good strain sensing ability due to the incorporation of MXene/PEDOT:PSS and can precisely monitor human movement. Remarkably, benefiting from the electron conduction of the three-dimensional conductive network and the ion conduction of the hydrogel, the EMI shielding efficiency (k) of PCOHs can reach 99.99% even the filler content as low as 1.8 wt %. Additionally, EMI shielding, infrared stealth, and sensing-integrated PCOHs can be adhered to arbitrary targets due to their excellent flexibility and adaptability. This work offers a promising pathway for fabricating multifunctional phase change materials, which show great application prospects in military and civilian fields.

A fire resistant MXene-based flexible film with excellent Joule heating and electromagnetic interference shielding performance

Flexible films with thermal management capability and efficient electromagnetic interference (EMI) shielding performance are highly needed for electronic devices. Moreover, it remains difficult to integrate fire safety performance into the multifunctional film. Thus, a facile multi-interfacial engineering strategy was proposed to prepare a fire resistant MXene-based flexible film with excellent Joule heating and EMI Shielding performance. Specifically, the neighboring and interlayer MXene sheets were respectively bridged by graphene oxide and carbon nanotube via multiple physical and chemical interactions, thus formed a optimized hierarchical microstructure. The resultant film possessesd outstanding Joule heating performance including wide electrical-to-thermal temperature and sensitive conversion ability. Simultaneously, the film exhibited high EMI shielding efficiency (99.97%). Most significantly, after being burned up to 60 min, the film still maintained its flexibility and multifunctional perfprmance benefiting from a large expanded protective layer. The excellent fire resistance and multi-functions endowed the film wide application prospects in advanced electronics.

Research Progress on Intrinsically Conductive Polymers and Conductive Polymer-Based Composites for Electromagnetic Shielding

Electromagnetic shielding materials are special materials that can effectively absorb and shield electromagnetic waves and protect electronic devices and electronic circuits from interference and damage by electromagnetic radiation. This paper presents the research progress of intrinsically conductive polymer materials and conductive polymer-based composites for electromagnetic shielding as well as an introduction to lightweight polymer composites with multicomponent systems. These materials have excellent electromagnetic interference shielding properties and have the advantages of electromagnetic wave absorption and higher electromagnetic shielding effectiveness compared with conventional electromagnetic shielding materials, but these materials still have their own shortcomings. Finally, the paper also discusses the future opportunities and challenges of intrinsically conductive polymers and composites containing a conductive polymer matrix for electromagnetic shielding applications.

"Three-in-One" Multi-Scale Structural Design of Carbon Fiber-Based Composites for Personal Electromagnetic Protection and Thermal Management

Wearable devices with efficient thermal management and electromagnetic interference (EMI) shielding are highly desirable for improving human comfort and safety. Herein, a multifunctional wearable carbon fibers (CF) @ polyaniline (PANI) / silver nanowires (Ag NWs) composites with a "branch-trunk" interlocked micro/nanostructure were achieved through "three-in-one" multi-scale design. The reasonable assembly of the three kinds of one-dimensional (1D) materials can fully exert their excellent properties i.e., the superior flexibility of CF, the robustness of PANI, and the splendid conductivity of AgNWs. Consequently, the constructed flexible composite demonstrates enhanced mechanical properties with a tensile stress of 1.2 MPa, which was almost 6 times that of the original material. This is mainly attributed to the fact that the PNAI (branch) was firmly attached to the CF (trunk) through polydopamine (PDA), forming a robust interlocked structure. Meanwhile, the composite possesses excellent thermal insulation and heat preservation capacity owing to the synergistically low thermal conductivity and emissivity. More importantly, the conductive path of the composite established by the three 1D materials greatly improved its EMI shielding property and Joule heating performance at low applied voltage. This work paves the way for rational utilization of the intrinsic properties of 1D materials, as well as provides a promising strategy for designing wearable electromagnetic protection and thermal energy management devices.

Flexible Nanocomposite Conductors for Electromagnetic Interference Shielding

HIGHLIGHTS

Convincing candidates of flexible (stretchable/compressible) electromagnetic interference shielding nanocomposites are discussed in detail from the views of fabrication, mechanical elasticity and shielding performance. Detailed summary of the relationship between deformation of materials and electromagnetic shielding performance. The future directions and challenges in developing flexible (particularly elastic) shielding nanocomposites are highlighted. With the extensive use of electronic communication technology in integrated circuit systems and wearable devices, electromagnetic interference (EMI) has increased dramatically. The shortcomings of conventional rigid EMI shielding materials include high brittleness, poor comfort, and unsuitability for conforming and deformable applications. Hitherto, flexible (particularly elastic) nanocomposites have attracted enormous interest due to their excellent deformability. However, the current flexible shielding nanocomposites present low mechanical stability and resilience, relatively poor EMI shielding performance, and limited multifunctionality. Herein, the advances in low-dimensional EMI shielding nanomaterials-based elastomers are outlined and a selection of the most remarkable examples is discussed. And the corresponding modification strategies and deformability performance are summarized. Finally, expectations for this quickly increasing sector are discussed, as well as future challenges.

Construction Sheets Made of High-Performance Flame-Retardant Nonwoven Fabrics and Combustion-Resistant Polyurethane Foam: Preparation Process and Property Evaluations

In this study, nonwoven fabrics, rigid polyurethane foam (RPUF), Basalt woven fabrics, and an aluminum foil film mold are used to produce multi-functional composite sheets with flame-retardant, sound-absorbing, and electromagnetic-shielding functions. The nonwoven layer is composed of Nomex fibers, flame-retardant PET fibers, and low-melting-point (LMPET) fibers via the needle rolling process. The optimal Nomex fiber/flame-retardant PET fiber/LMPET fiber (N/F/L) nonwoven fabrics are then combined with rigid polyurethane (PU) foam, Basalt woven fabric, and an aluminum foil film mold, thereby producing nonwoven/rigid polyurethane foam/Basalt woven fabric composite sheets that are wrapped in the aluminized foil film. The test results indicate that formed with a foaming density of 60 kg/m³ and 10 wt% of a flame retardant, the composite sheets exhibit electromagnetic interference shielding efficacy (EMI SE) that exceeds 40 dB and limiting oxygen index (LOI) that is greater than 26. The efficient and highly reproducible experimental design proposed in this study can produce multifunctional composite sheets that feature excellent combustion resistance, sound absorption, and EMI SE and are suitable for use in the transportation, industrial factories, and building wall fields.

Stretchable PEDOT:PSS/Li-TFSI/XSB Composite Films for Electromagnetic Interference Shielding

Electromagnetic interference (EMI) shielding materials with stretchability are important for developing wearable and flexible appliances. Herein, lithium bis(trifloromethanesulfonyl)imide (Li-TFSI)-doped poly(3,4-ethylenedioxythiophene):poly(styrene sulfonate) (PEDOT:PSS) and carboxylated styrene-butadiene rubber (XSB) latex are used to prepare stretchable EMI shielding composite films of 0.2 mm in thickness. In these films, the doped PEDOT:PSS nanoparticles form tenuous conductive pathways between the hexagonally packed latex particles, resulting in higher EMI shielding efficiency (EMI SE) compared with the films containing traditional dopant ethylene glycol. For the purpose of stretchable EMI shielding, the films containing 6 wt % PEDOT:PSS and 6 wt % Li-TFSI demonstrate EMI SE of 50 and 30 dB (12.4 GHz) at 0 and 100% strains, respectively, being the highest values among the reported shielding composites except for those using liquid metal as the filler. The investigation also provides a simple and environmentally friendly preparation method being highlighted for the development of lightweight stretchable EMI shielding materials for applications in flexible electronics in the near future.

Optimized Properties in Multifunctional Polyphenylene Sulfide Composites via Graphene Nanosheets/Boron Nitride Nanosheets Dual Segregated Structure under High Pressure

The practical application of polymer composites in the electronic and communications industries often requires multi-properties, such as high thermal conductivity (TC), efficient electromagnetic interference (EMI) shielding ability with low electrical conductivity, superior tribological performance, reliable thermal stability and excellent mechanical properties. However, the integration of these mutually exclusive properties is still a challenge, ascribed to their different requirement on the incorporated nanofillers, composite microstructure as well as processing process. Herein, a well-designed boron nitride nanosheet (BN)/graphene nanosheet (GNP)/polyphenylene sulfide (PPS) composite with a dual-segregated structure is fabricated via high-pressure molding. Rather than homogenous mixing of the hybrid fillers, GNP is first coated on PPS particles and followed by encapsulating the conductive GNP layers with insulating BN, forming a BN shell-GNP layer-PPS core composite particles. After hot-pressing, a dual segregated structure is constructed, in which GNP and BN are distinctly separated and arranged in the interfaces of PPS, which on the one hand gives rise to high thermal conductivity, and on the other hand, the aggregated BN layer can act as an "isolation belt" to effectively reduce the electronic transmission. Impressively, high-pressure is loaded and it has a more profound effect on the EMI shielding and thermal conductive properties of PPS composites with a segregated structure than that with homogenous mixed-structure composites. Intriguingly, the synergetic enhancement effect of BN and GNP on both thermal conductive performance and EMI shielding is stimulated by high pressure. Consequently, PPS composites with 30 wt% GNP and 10 wt% BN hot-pressed under 600 MPa present the most superior comprehensive properties with a high TC of 6.4 W/m/K, outstanding EMI SE as high as 70 dB, marvelous tribological performance, reliable thermal stability and satisfactory mechanical properties, which make it promising for application in miniaturized electronic devices in complex environments.

Oxidation-Resistant MXene-Based Melamine Foam with Ultralow-Percolation Thresholds for Electromagnetic-Infrared Compatible Shielding

To effectively avoid the drawbacks of conventional metal-based electromagnetic interference (EMI) shielding materials such as high density and susceptibility to corrosion, a multifunctional melamine foam (MF) consisting of MXene/polydimethylsiloxane (PDMS) layers with ultralow percolation thresholds was designed through the electrostatic self-assembly and impregnation strategies. The prepared lightweight foams simultaneously show multifunctional properties including EMI shielding, infrared (IR) stealth, oxidation-resistance, and compression stability. Typically, this multifunctional foam exhibits an excellent EMI shielding efficiency (EMI SE) of 45.2 dB at X-band (8.2-12.4 GHz) with only 1.131 vol % MXene filler. Moreover, the temperature difference between the upper and lower surfaces of the foam can be maintained at 45 °C due to its unique three-dimensional (3D) porous structure and low infrared emissivity. The MF skeleton with MXene/PDMS (MFMXP) displays high hydrophobicity, which remains stable in EMI SE after 60 days of exposure to air. Additionally, it shows outstanding mechanical stability after 100 cycles of compression experiments. The lightweight stealth nanocomposite foams can operate stably in complex environments and show high potential for applications in high-tech fields such as wearable electronics, the military, and semiconductors, etc.

Fiber Templated Epitaxially Grown Composite Membranes: From Thermal Insulation to Infrared Stealth

Thermal insulation materials show a substantial impact on civil and military fields for applications. Fabrication of efficient, flexible, and comfortable composite materials for thermal insulation is thereby of significance. Herein, a "fiber templated epitaxial growth" strategy was adopted to construct PAN@LDH (PAN = polyacrylonitrile; LDH = layered double hydroxides) composite membranes with a three-dimensional (3D) network structure. The PAN@LDH showed an impressive temperature difference of 28.1 °C as a thermal insulation material in the hot stage of 80 °C with a thin layer of 0.6 mm. Moreover, when a human hand was covered with 3 layers of the PAN@LDH-70% composite membrane, it was rendered invisible under infrared radiation. Such excellent performance can be attributed to the following reasons: (1) the hierarchical interfaces of the PAN@LDH composite membrane reduced thermal conduction, (2) the 3D network structure of the PAN@LDH composite membranes restricted thermal convection, and (3) the selective infrared absorption of LDHs decreased thermal radiation. When modified with Dodecyltrimethoxysilane (DTMS), the resulting PAN@LDH@DTMS membrane can be used under high humidity conditions with excellent thermal insulation properties. As such, this work provides a facile strategy for the development of high-performance thermal insulation functional membranes.

A Phosphorus-Nitrogen-Carbon Synergistic Nanolayered Flame Retardant for Polystyrene

Polymers are widely used in our daily life; however, most of them are highly flammable. Once modified with flame retardants (FRs), polymers always have deteriorative properties in mechanical strength aspects. As a countermeasure, a novel unified phosphorus and nitrogen-containing organic nano-layered flame retardant (BA-MA) was synthesized by the assembly of biphenyl-4,4′-diphosphonic acid (BA) and melamine (MA), which was used as an additive flame retardant for polystyrene (PS) resin. The chemical structure and morphology of BA-MA were characterized, and a possible growth mechanism of the nanolayered structure was presented in detail. The resulting BA-MA with a thickness of about 60 nm can be uniformly dispersed in the PS resin, thus maintaining the mechanical properties of the material. Remarkably, under only 1 wt% loading of BA-MA, the flammability of PS can be largely reduced with a 68% reduction in the peak heat release rate. Additionally, the smoke release was also significantly inhibited. The research on flame retardant mechanisms shows that BA-MA mainly produces incombustible gas to dilute the concentration of combustibles and promote the formation of aromatic carbon layers to isolate oxygen transmission and heat transfer.

Controllable graphitization degree of carbon foam bulk toward electromagnetic wave attenuation loss behavior

The graphitization degree is of great importance for determining the electromagnetic (EM) wave attenuation loss behavior. The conductive loss is considered to be the mechanism resulting from tailoring the graphitization degree. There is a lack of in-depth research on the dipole polarization caused by defects and functional groups and the interface polarization caused by graphite/amorphous carbon. Herein, lightweight carbon foam (CF) bulk derived from mesophase pitch was prepared to clarify the effect of the graphitization degree systematically. The results demonstrate that with an increase graphitization degree, the interfacial polarization improves and dipole polarization decreases. The synergistic effect of conduction loss and dipole and interfacial polarization dominates the impedance matching and further changes the EM loss behavior of CFs. Particularly, the minimum reflection loss is - 16.69 dB and effective absorption bandwidth is 3.63 GHz, the EM interference shielding effectiveness attains 35.13 dB and the compressive strength is up to 11.73 MPa when the optimal graphitization degree is achieved. Therefore, this work elucidates the effect of the interface polarization of graphite/amorphous carbon, thus providing a valuable insight into the design of advanced carbon-based materials for EM wave absorption and shielding.

Ni Flower/MXene-Melamine Foam Derived 3D Magnetic/Conductive Networks for Ultra-Efficient Microwave Absorption and Infrared Stealth

The development of multifunctional and efficient electromagnetic wave absorbing materials is a challenging research hotspot. Here, the magnetized Ni flower/MXene hybrids are successfully assembled on the surface of melamine foam (MF) through electrostatic self-assembly and dip-coating adsorption process, realizing the integration of microwave absorption, infrared stealth, and flame retardant. Remarkably, the Ni/MXene-MF achieves a minimum reflection loss (RL_min) of - 62.7 dB with a corresponding effective absorption bandwidth (EAB) of 6.24 GHz at 2 mm and an EAB of 6.88 GHz at 1.8 mm. Strong electromagnetic wave absorption is attributed to the three-dimensional magnetic/conductive networks, which provided excellent impedance matching, dielectric loss, magnetic loss, interface polarization, and multiple attenuations. In addition, the Ni/MXene-MF endows low density, excellent heat insulation, infrared stealth, and flame-retardant functions. This work provided a new development strategy for the design of multifunctional and efficient electromagnetic wave absorbing materials.

A Thermoset Shape Memory Polymer-Based Syntactic Foam with Flame Retardancy and 3D Printability

Here we report a thermoset shape memory polymer-based syntactic foam inherently integrated with flame retardancy, good mechanical properties, excellent shape memory effect, and 3D printability. The syntactic foam is fabricated by incorporating a high-temperature shape memory polymer (HTSMP) as the matrix, with 40 vol % hollow glass microspheres (HGM) K20, K15, and K1 as fillers. Compressive behavior, strain-controlled programming followed by free recovery, stress recovery, and flame retardancy of these three syntactic foams were studied. Dynamic mechanical analysis and thermal characterization validate their high glass transition temperature (T _g = ∼250 °C) and excellent thermal stability. Our results suggest that the foam consisting of K20 HGM exhibits high compressive strength (81.8 MPa), high recovery stress (6.8 MPa), and excellent flame retardancy. Furthermore, this syntactic foam was used for three-dimensional (3D) printing by an extruder developed in our lab. Honeycomb, sinusoidal shapes, and free-standing helical spring were printed for demonstration. This high-temperature photopolymer-based syntactic foam integrated with high T _g, flame retardancy, high recovery stress, and 3D printability can be beneficial in different sectors such as aerospace, construction, oil and gas, automotive, and electronic industries.

Superinsulating BNNS/PVA Composite Aerogels with High Solar Reflectance for Energy-Efficient Buildings

With the mandate of worldwide carbon neutralization, pursuing comfortable living environment while consuming less energy is an enticing and unavoidable choice. Novel composite aerogels with super thermal insulation and high sunlight reflection are developed for energy-efficient buildings. A solvent-assisted freeze-casting strategy is used to produce boron nitride nanosheet/polyvinyl alcohol (BNNS/PVA) composite aerogels with a tailored alignment channel structure. The effects of acetone and BNNS fillers on microstructures and multifunctional properties of aerogels are investigated. The acetone in the PVA suspension enlarges the cell walls to suppress the shrinkage, giving rise to a lower density and a higher porosity, accompanied with much diminished heat conduction throughout the whole product. The addition of BNNS fillers creates whiskers in place of disconnected transverse ligaments between adjacent cell walls, further ameliorating the thermal insulation transverse to the cell wall direction. The resultant BNNS/PVA aerogel delivers an ultralow thermal conductivity of 23.5 mW m^-1 K^-1 in the transverse direction. The superinsulating aerogel presents both an infrared stealthy capability and a high solar reflectance of 93.8% over the whole sunlight wavelength, far outperforming commercial expanded polystyrene foams with reflective coatings. The anisotropic BNNS/PVA composite aerogel presents great potential for application in energy-saving buildings.