Separation Mechanism and Construction of Surfaces with Special Wettability for Oil/Water Separation

Biomimetic materials for efficient emulsion separation: Based on the perspective of energy

Purifying emulsified oily wastewater is particularly crucial for solving environmental pollution and water scarcity. Membrane separation shows great potential for emulsified wastewater treatment. However, realizing continued effective emulsion separation remains a significant challenge. Fortunately, various kinds of creative schemes have been proposed to overcome the current dilemma. In this paper, biomimetic emulsion separation materials with unique wettability are introduced. Besides, This article summarizes the recently advanced emulsion separation strategies. First, we analyze the typical wettability theory and explore the trade-off between separation flux and efficiency. After that, based on emulsion types, the current common emulsion separation materials are summarized and analyzed. Notably, the integration of natural biological inspiration has made separation materials full of potential. Further, from the perspective of external energy input or no-external energy input, this article provides an overview of advanced emulsion separation materials and analyzes the potential separation mechanism. Encouragingly, efficient emulsion separation can be realized by membrane characteristics (microstructure, superwettability, electrostatic interaction) or the appropriate external stimulus (photo, electricity, magnetic). Finally, the challenges and trends are summarized. We hope that this article will provide inspiration for the advancement of novel generations of separation materials.

Wettability Investigation of Laser-Crafted Antiwetting/Superwetting Surfaces on a Polyethylene-Painted Aluminum Plate for Moisture Management

The heightened atmospheric humidity from sea warming poses concerns about infrastructural damage and residential discomfort. It has motivated extensive surface engineering research on antiwetting and dehumidification. However, the preparation of large-scale surfaces incorporating promising dual antiwetting/superwetting features with high efficiency and sustainability is challenging due to procedural complexity and limited industrialization. This study introduces a straightforward laser etching approach independent of chemical inputs and complicated experimental variables for crafting superior wetting surfaces on a commercially available aluminum plate applied to a surface-engineered architecture to combat the exacerbated moist ambient. Outstanding isotropic superhydrophobicity (water static contact angle (WCA) = 162.81 ± 2.26°, water sliding angle (WSA) = 6.06 ± 0.44°) and superhydrophilicity (WCA ≈ 0°) were achieved by controlling machine parameters and precisely manipulating the laser beam energy. Mechanism investigations, including a surface tension increase on interfacial hydrophilization and correlations between surface roughness and apparent contact angles, were thoroughly analyzed to figure out the essential influential factors in optimizing antiwetting or superwetting properties and to identify the dominant cause for wettability reversal. It was proved that the surface tension increase helps break through energy barriers between two opposite wetting behaviors, and surface roughness evolution governs wettability regulation in superhydrophobicity and superhydrophilicity following Cassie-Baxter's propositions and Wenzel's propositions, respectively. Additionally, superhydrophobicity isotropy examination, antiwetting/dehumidifying capability evaluation under humid circumstances contacting different phases of water, fractal-patterned moisture-capturing system design for room dehumidification, and environment/human impact and cost-efficiency assessment as alternatives to conventional approaches were comprehensively carried out. Our work underlines the technological versatility in customizing and integrating distinct wetting characteristics on identical carriers and its one-step fabrication advantage for large-scale production, offering significant practicability and promise for industrialization in moisture management surface engineering.

A low-cost, easily fabricated sodium alginate-nanoparticle coated paper membrane with superb oil-fouling resistance for efficient oil-in-water emulsion separation

The treatment of kitchen oily wastewater has often been neglected, despite its significant annual discharge and associated environmental risks. This study addresses the issue by developing a novel composite paper membrane, using A4 paper as a substrate coated with a simple and durable hydrogel composite of nanoparticles (SiO2 or TiO2) and sodium alginate. The optimal membrane preparation conditions were determined to be 0.6 wt% sodium alginate and 0.1 wt% nanoparticles, ensuring a stable and effective coating. Oil-in-water emulsions can be effectively separated by the resultant membrane, which exhibits superhydrophilic and underwater superoleophobic properties, with a water contact angle in air close to 14° and an oil contact angle in water close to 150°. According to experimental findings, adding nanoparticles improved the composite membrane's surface roughness and selective wettability. The membrane demonstrated outstanding oil removal efficiency for five types of oil-water emulsions (>95 %) and exhibited excellent reusability (over 15 cycles), without causing significant environmental concerns after prolonged use. This study introduces an inexpensive and eco-friendly hydrogel composite membrane that is easy to fabricate and demonstrates excellent emulsion separation capabilities, regeneration performance, and practical application potential. It is positioned as a viable material for treating oily wastewater because of these qualities.

In-Situ Simple Fabrication of Superhydrophobic and Bacteriostatic Indole-Based Sponge via Strong π-π Stacking for Efficient Oil-Water Emulsion Separation

Sorbent materials for efficient oil-water separation are crucial due to the increasing discharge of industrial and environmental oil pollutants. Herein, we report the fabrication of a superhydrophobic and bacteriostatic poly(triazatruxene) (PTAT)-coated melamine sponge (MF@PTAT) via a one-step in situ polymerization method, utilizing strong π-π stacking interactions between the triazatruxene rings and melamine skeleton. The MF@PTAT material displayed a water contact angle of 158.6°, high porosity, and excellent compression recovery, with an outstanding ability to absorb oils and organic solvents, up to 186.7 g/g. Furthermore, the material demonstrated excellent performance in separating oil-water emulsions, achieving an impressive efficiency of 99.3%. In addition, MF@PTAT demonstrated significant antibacterial performance, effectively inhibiting bacterial growth. The combination of a simple fabrication method, superior oil-water separation efficiency, and strong antibacterial properties makes the low-cost MF@PTAT material highly promising for oil contaminant treatment across various applications.

Development of high-throughput electrospun chitosan/PEO-CNC composite membranes with enhanced antibacterial and oil-water separation properties

Untreated waste liquid mixtures often support large bacterial populations, posing challenges to effective purification due to high volume and limited filtration efficiency. This study aims to develop a multifunctional filtration membrane that combines both filtration and sterilization, enhancing overall purification efficiency. Using electrospinning technology, we fabricated a superhydrophilic, oil-repellent membrane by integrating the hydrophilic properties of chitosan, antibacterial N-halamine groups, and the mechanical strength of cellulose nanocrystals (CNC). The chitosan's -NH₂ groups were chlorinated to form N-halamine groups, significantly enhancing the membrane's bactericidal properties. Experimental results demonstrated that the CS/PEO-CNC-2-Cl membrane achieved complete inactivation of E. coli (108 CFU/mL) and S. aureus within 1 min of contact. Furthermore, under a filtration rate of up to 1273 L·m-2·h-1, the membrane fully inactivated a 106 CFU/mL S. aureus bacterial solution. These findings indicate that the superhydrophilic, antibacterial membrane developed in this study holds considerable promise for applications in water treatment, particularly in addressing oil and microbial contamination.

Durable PVA-based hydrogel sponge with cellulose whiskers embedded in the 3D interconnected channels for efficient oil/water separation

Superhydrophilic hydrogel was typically used as the membrane coating on various substrates for oil/water separation. Nevertheless, these coatings may suffer from such limitations as poor adhesion strength and abrasion-resistance. Thus, the facile construction of hydrogel sponge with 3D connecting channels would be an ideal choice. Herein, we reported a free-standing polyvinyl alcohol (PVA)/cellulose nanocrystal (CNC) hydrogel sponge for controllable oil/water separation. In the design, the salt/CNC hybrid crystals instead of conventional salt particles were employed as the sacrificial template, thus CNC was creatively integrated into the long and tortuous 3D interconnected channels via the solvent displacement combined template-leaching strategy. The resultant microstructure woven by CNC bundles in sponge channels could alleviate severe pore collapse in leaching process and oil intrusion. Moreover, it could serve as the superhydrophilic "sieve", promoting the separation efficiency significantly. The gravity-based separation efficiencies for PC5-HL hydrogel sponge in processing of diverse oil/water mixture and oil-in-water emulsions could achieve up to 99.7 and 99.4 %, respectively. In addition, this hydrogel sponge can be used for continuous oil/water separation without obvious decline upon several cycles. This work provides a different way to fabricate the eco-friendly, low-cost and energy-saving filtration hydrogel sponge, showing high potential in oily wastewater treatment.

Sandwich-Structured Superhydrophobic Coating for Rapid and Ultrahigh-Efficiency Viscous Oil Separation from Water

Oil spill accidents on the sea and oily wastewater produced in daily life have posed serious threats to the environment. Therefore, there is an urgent need for a material that can effectively separate these mixtures using simple operations. Herein, an ecofriendly sandwich-structured coating with excellent superhydrophobic/superoleophilic properties was fabricated by in situ growth on copper mesh and cotton fabric substrates. Specifically, using the versatility of tannic acid (TA) film, including chelation and reduction with Cu2+, flower-like Cu2S@CuO can be in situ grown on a copper mesh or fabric surface. Then, the Schiff base reaction between TA and octadecylamine is used to hydrophobically modify the surface. Water contact angle (WCA) of the sandwich-structured TA-Cu2S-TA-ODA-coated copper mesh and fabric can reach 160.8 and 156.3°. The coated copper mesh can be folded into a miniature container to collect oil, with collection efficiency reaching 96.47%. And the collection efficiency can be above 90% even after 10 cycles, and its WCA is still 155°. Besides, it can quickly separate various oils. Even for highly viscous peanut oil, the separation efficiency and flux can reach 90.7% and 0.038 mL·cm-2·s-1, respectively, which are much higher than those reported by other similar studies. Furthermore, the coating can endow cotton fabrics with excellent UV-shielding performance compared to the original cotton fabrics. In particular, even after 100 tape peeling tests, 7 washing cycles, 1 h of continuous strong UV irradiation, or 24 h of organic solvent soaking, the sandwich-structured TA-Cu2S-TA-ODA coating still has superhydrophobic properties.

Nanocellulose-based functional materials towards water treatment

Water resources are important ecological resources for human survival. To date, advanced water purification technology has become one of the focus of global attention due to the continuous deterioration of the environment and the serious shortage of freshwater resources. Recently, nanocellulose, as a kind of sustainable and carbon-neutral biopolymer, has not only the properties of cellulose, but also the important nature of nanomaterials, including large specific surface area, tailorable surface chemistry, excellent mechanical flexibility, biodegradability, and environmental compatibility. Herein, this review covers several methods of extraction and preparation of nanocellulose and the functional modification strategies. Subsequently, we systematically review the application and latest research progress of nanocellulose-based functional material towards water treatment, from micro/nanoparticles filtration, dyes/organics adsorption/degradation, heavy metal ions adsorption/detection and oil-water separation to seawater desalination. Furthermore, scalable and low-cost nanocellulose synthesis strategies are discussed. Finally, the challenges and opportunities of nanocellulose water purification substrate in industrial application and emerging directions are briefly discussed. This review is expected to provide new insights for the application of advanced functional materials based on nanocellulose in water treatment and environmental remediation, and promote rapid cross-disciplinary development.

Optimizing oil-water separation using fractal surfaces

Oil has become a prevalent global pollutant, stimulating the research to improve the techniques to separate oil from water. Materials with special wetting properties-primarily those that repel water while attracting oil-have been proposed as suitable candidates for this task. However, one limitation in developing efficient substrates is the limited available volume for oil absorption. In this study, we investigate the efficacy of disordered fractal materials in addressing this challenge, leveraging their unique wetting properties. Using a combination of a continuous model and Monte Carlo simulations, we characterize the hydrophobicity and oleophilicity of substrates created through ballistic deposition (BD). Our results demonstrate that these materials exhibit high contact angles for water, confirming their hydrophobic nature while allowing significant oil penetration, indicative of oleophilic behavior. The available free volume within the substrates varies from 60% to 90% of the total volume of the substrate depending on some parameters of the BD. By combining their water and oil wetting properties with a high availability of volume, the fractal substrates analyzed in this work achieve an efficiency in separating oil from water of nearly 98%, which is significantly higher compared to micro-pillared surfaces made from the same material but lacking a fractal design.

2D Titanium Carbide MXene-Interfaced Zinc Oxide/Tungstite Architectures Adorned Mixed Matrix Polymer Membranes for Oily Wastewater Treatment

An exceedingly porous and interwoven fibrous structure was achieved in this study by interlocking titanium carbide (Ti3C2) MXenes onto the electrospun mats using poly(vinylidene fluoride) (PVDF) as the base polymer. The fibrous membrane was further modified with the inclusion of zinc oxide (ZnO) and tungstite (WO3·H2O) nano/microstructures via annealing and hydrothermal approaches. Through these strategic interfaced morphological developments in novel Ti3C2/ZnO/WO3·H2O heterostructures, our findings reveal enhanced wettability and charge-segregation desirable for promoting oil-water separation and photoreactivity, respectively. The superhydrophilic hierarchical architectures offer optimal separation potential for stable oil-water emulsions with a higher flux. Additionally, when exposed to LED light, the composite membrane demonstrated an enhanced photocatalytic capacity for the removal of organic contaminants. This simple, inexpensive, and eco-friendly approach may thus promote the route for the fabrication of 2D MXene-based multifunctional membranes for effective treatment of complex oily wastewater.

Highly Efficient Oil-Water Separation in Different Scenarios through Synergistic Self-Assembly of ZIF-67@PPy Coatings with Unique Wetting Properties

In recent years, oil pollution and industrial organic pollutants discharge has become a major problem affecting the ecological and human living environment, and the removal of oil in oily wastewater is increasingly urgent, especially for emulsion separation. Therefore, it is crucial to develop efficient oil-water separation membranes with low cost, green sustainability, and ease of operation. Herein, an ingenious spraying hybrid coatings containing ZIF-67 (Zeolitic Imidazolate Framework-67) and polypyrrole (PPy) onto stainless steel mesh (SSM) and polyvinylidene fluoride (PVDF) was proposed. Through solidification and cooperative self-assembly to build rough structures, oil-water separation membranes ZIF-67@PPy SSM and ZIF-67@PPy PVDF have been obtained, which are hydrophilic and oleophilic in air and superoleophobic underwater. Depending on the scenario, on-demand separation of light oil/water mixtures and oil-in-water emulsions can be easily realized. The resulting oil-water separation membranes performed well that the separation efficiency of ZIF-67@PPy SSM can exceed 99.3% for all kinds of light oil/water mixtures, with a water flux of up to 66250 L/(m2·h), and maintains a separation efficiency of 98.5% even after 50 cycles. ZIF-67@PPy PVDF has a separation efficiency of more than 99.4% for various oil-in-water emulsions, and sustains outstanding performance despite undergoing 10 cycles. In addition, ZIF-67@PPy SSM and ZIF-67@PPy PVDF are sustainable in harsh environments, with good mechanical durability and some antimicrobial properties. The coatings prepared in this work that can be used for the separation of light oil/water mixtures and oil-in-water emulsions, and the proposed combination of multiple separation strategies are expected to improve the selectivity, improve efficiency, enhance contamination resistance, and increase accessibility of oil-water separation technologies.

Roll-to-Roll Manufacturing of Breathable Superhydrophobic Membranes

Self-cleaning and anti-biofouling are both advantages for lotus-leaf-like superhydrophobic surfaces. Methods for creating superhydrophobicity, including chemical bonding low surface energy molecular fragments and constructing surface morphology with protrusions, micropores, and trapped micro airbags by traditional physical strategies, unfortunately, have encountered challenges. They often involve complex synthesis processes, stubborn chemical accumulation, brutal degradation, or infeasible calculation and imprecise modulation in fabricating hierarchical surface roughness. Here, a scalable method to prepare high-quality, breathable superhydrophobic membranes is proposed by developing a successive roll-to-roll laser manufacturing technique, which offers advantages over conventional fabrication approaches in enabling automatically large-scale production and ensuring cost-effectiveness. Nanosecond laser writing and femtosecond laser drilling produce surface microstructures and micropore arrays, respectively, endowing the membrane with superior antiwater capability with hierarchical microstructures forming a barrier and blocking water infiltration. The membrane's breathability is carefully optimized by tailoring micropore arrays to allow for the adequate passage of water vapor while maintaining superhydrophobicity. These membranes combine the benefits of anti-aqueous corrosive liquid behaviors, photothermal effects, thermoplastic properties, and stretchable performances as promising comprehensive materials in diverse scenes.

A comprehensive review of fundamentals and future trajectories in oil-water separation system designs with superwetting materials

The rapid increase in the production of oily wastewater by industrial and daily activities, oil spill accidents, etc., has led to critical environmental issues. The solution to oil-induced pollution lies in developing efficient oil-water separation technologies. Recently, materials with extreme wettability, particularly those exhibiting superhydrophilic with superoleophobic or superhydrophobic with superoleophilic properties, have emerged as promising solutions for achieving highly efficient and selective oil-water separation. This review offers a comprehensive overview of system designs utilizing such materials for selective oil-water separation. Here, we discuss the rationale underlying the design strategy for the systems used for the separation process. Based on the broad scenarios utilizing oil-water separation, two primary groups of system designs are identified: those handling enclosed oil-water mixtures, such as treating oily wastewater before discharge, and those addressing open-to-air hypaethral oil-water mixtures, such as in the case of oil spills, oil on water bodies post oily wastewater discharge. The review traces the evolution of system designs from batch processing to continuous processing systems, identifies commonalities, and discusses the rationale and underlying design constraints. This analysis can guide the selection of appropriate systems for testing materials in oil-water separation and provides insights into future design development for further real-life deployment.

An Anchored Fe-Cu LDH onto a Polyvinylidene Fluoride Membrane with Strong Peroxymonosulfate Activation-Induced Degradation of Methylene Blue and Self-Cleaning Property of Oil/Water Separation

Developing a strong catalytic antifouling membrane to achieve efficient sewage purification has great potential for alleviating water crisis. In this work, we designed and prepared an Fe/Cu-layered double hydroxide (Fe-Cu LDH)-coated polyvinylidene fluoride (PVDF) composite membrane (PVDF/Fe-Cu LDHs) with strong antifouling and activating peroxymonosulfate (PMS) catalytic degradation performance through polydopamine-coordination anchoring and hydrothermal reaction. The results showed that abundant hydroxyl groups of the LDH surface endowed the superhydrophilicity (water contact angle <10°) and underwater superoleophobicity (underwater-oil contact angle >150°) of the membrane surface, which displayed outstanding resistance to crude oil adhesion. With assistance of the LDH surface-bound sulfate radical of the peroxymonosulfate system, the PVDF/Fe-Cu LDH membrane demonstrated robust catalytic degradation performance for the methylene blue (MB) in the dark; the degradation rate constant (k, min-1) reached 0.96. Meanwhile, facing the oily wastewater, the selective wettability and charge effect of LDH of the surface made the PVDF/Fe-Cu LDH membrane realize the separation for the various surfactant-free and surfactant-stabilized emulsions. Importantly, the PMS-activation catalytic produced the ROS (•SO4-,•OH, •O2-, and 1O2), which enhanced the regeneration of the fouled PVDF/Fe-Cu LDH membrane and obtained a high flux recovery ratio in the dark (94.7%) after 10 cycles of separation experiments. Hence, we believed that the PVDF/Fe-Cu LDH membrane can provide inspiration for the development and further practical application of antifouling membranes.

Patterned Ultraslippery Surfaces of Stainless Steel Prepared by Femtosecond Laser Ablation for Directional Manipulation of Liquid Droplets

Slippery liquid-infused porous surfaces (SLIPS) have promising applications in chip laboratories, nanofriction power generation, and microfluidics due to their excellent properties such as good hydrophobicity and low adhesion. However, the self-driven stability of conventionally lubricated surfaces is not high, and the velocity of liquid droplets is difficult to regulate. This greatly limits the potential applications of SLIPS. A strategy is offered to prepare microporous structures of SLIPS directly on a stainless-steel substrate using femtosecond laser processing technology as the main means to realize exhibiting smoothness to liquids. At the same time, the principle of bionics is utilized, the porous structure of SLIPS is combined with the groove structure of rice leaves, or porous structures are combined with the wedge structure of shorebird beak to prepare the three-dimensional structure of SLIPS. Droplets exhibit significant individual anisotropy on three-dimensional (3D) SLIPS of leaf-like groove stripe structure in rice, enabling the precise control of droplet motion direction. When droplets are transported in wedge-shaped SLIPS with an asymmetric structure, the wedge edge can limit the direction of droplet motion while squeezing the droplet to generate Laplace pressure gradient, which achieves continuous self-driven transport of droplets. In addition, based on the above two processing strategies, an information transfer device is designed: the splicing of the self-driven transport surface with anisotropic topological channels enables the differential drive for liquid transport, which provides the conditions for the information transfer of the droplets. This strategy not only is simple and efficient but also provides new ideas for the effective development of multifunctional SLIPS as well as lab-on-a-chip and microfluidic domains.

Dual Biomimetic Synergistic Effects of Cactus Spines and Desert Beetle Shells for Water-In-Oil Emulsion Separation

Drawing inspiration from the unique properties of cactus spines and desert beetle shells, we have designed a biomimetic stainless steel mesh specifically for efficient water-in-oil emulsion separation. The tapered arrays of cactus spines are prepared by a light-curing-templating method, and the hydrophobic regions are constructed by adhering hydrophobic silica nanoparticles to the surface of the mesh. This innovative design takes full advantage of the unique properties of these two natural plants, which can agglomerate tiny emulsified water to achieve an emulsion-breaking effect only under static conditions. At the same time, the stainless steel mesh with the conical arrays has a high water-in-oil emulsion separation efficiency (up to 99.6%), high permeance (2400 L·m-2·h-1·bar-1), and good cycling performance. The concept of dual biomimetic explored in this work may extend beyond oil-water separation to encompass various applications, such as fog collection, droplet manipulation, and more.

Antigravity Autonomous Superwettable Pumps for Spontaneous Separation of Oil-Water Emulsions

Oil-water separation based on superwettable materials offers a promising way for the treatment of oil-water mixtures and emulsions. Nevertheless, such separation techniques often require complex devices and external energy input. Therefore, it remains a great challenge to separate oil-water mixtures and emulsions through an energy-efficient, economical, and sustainable way. Here, a novel approach demonstrating the successful separation of oil-water emulsions using antigravity-driven autonomous superwettable pumps is presented. By transitioning from traditional gravity-driven to antigravity-driven separation, the study showcases the unprecedented success in purifying oil/water from emulsions by capillary/siphon-driven superwettable autonomous pumps. These pumps, composed of self-organized interconnected channels formed by the packing of superhydrophobic and superhydrophilic sand particles, exhibit outstanding separation flux, efficiency, and recyclability. The findings of this study not only open up a new avenue for oil-water emulsion separation but also hold promise for profound impacts in the field.

A review of various dimensional superwetting materials for oil-water separation

In recent years, the application and fabrication technologies of superwetting materials in the field of oil-water separation have become a research hotspot, aiming to address challenges in marine oil spill response and oily wastewater treatment. Simultaneously, the fabrication technologies and related applications of superwetting materials have been increasingly diversified. This paper systematically reviews the sources and hazards of oily wastewater and oil-water emulsions, several traditional oil-water separation methods, and their limitations, thereby highlighting the advantages of superwetting materials. Additionally, this paper provides an overview of the fundamental theories of wetting and conducts a microanalysis of the penetration mechanism based on Laplace pressure at the gas-liquid-solid three-phase interface. Following this, the latest advances in superwetting oil-water separation materials are elucidated, focusing on five categories: (i) superhydrophobic-superoleophilic materials; (ii) superhydrophilic-underwater superoleophobic materials; (iii) superhydrophobic-superoleophobic materials; (iv) "special" superwetting materials; and (v) smart switchable superwetting materials. This paper innovatively discusses these materials from the perspectives of two-dimensional and three-dimensional materials, deeply studying the mechanisms of oil-water separation and using data to quantify the separation efficiency. Comparative discussions are conducted on the materials from various dimensions, including different substrates, innovations in existing technologies, and fabrication methods as discussed in various articles, followed by corresponding summaries. Finally, the existing shortcomings and challenges of current superwetting materials are summarized, and prospects are proposed. We firmly believe that developing low-cost, stable, environmentally friendly, and practical large-scale superwetting oil-water separation materials will have broad application prospects and potential in the future.

Superhydrophobic and environmentally friendly bovine bone biomass based cellulose membrane for oil-water separation

With the development of superhydrophobic materials for oil-water separation, there is an urgent need to develop environmentally friendly, low-cost, and novel hydrophobic materials. In this paper, based on bovine bone biomass raw materials, bone ash particles are obtained by calcination and grinding, and then bovine bone ash/cotton fabric cellulose membranes are prepared by vacuum filtration and impregnation methods. The pore size of the membrane is regulated and the hydrophobicity of the material is enhanced by constructing the surface microstructures. Results indicate that the membranes possess good hydrophobicity with a contact angle of 161° and the flux can reach 53,635.2 L/m2h for light oil. The separation efficiencies for petroleum ether, cyclohexane, kerosene, and dichloromethane all reach >99 %. In addition, the separation efficiency of the cellulose membrane is still >99 % in the 40-day separation test and always exceeds 90 % for 30 cycling test, indicating that it has good stability and recoverability. Interestingly, the cellulose membrane is prepared from biodegradable and renewable raw materials, which reduces environmental pollution and effectively utilize natural resources.

Recent Developments in the Fabrication and Application of Superhydrophobic Suraces

A superhydrophobic surface is defined as having a contact angle exceeding 150 °C, indicating a remarkable ability to repel water. Generally, superhydrophobicity originates from the utilization of low-surface-energy materials with unique micro- and nanostructures. Superhydrophobic surfaces have gained considerable recognition and are widely employed in diverse areas for anti-icing, oil-water separation, anticorrosion, self-cleaning, blood-repellent, and antibacterial applications. These surfaces can greatly enhance industrial processes by yielding significant performance improvements. In this review, we introduce the basic theories that provide a foundation for understanding the hydrophobic properties of superhydrophobic surfaces. We then discuss current techniques for fabricating superhydrophobic coatings, critically analyzing their strengths and limitations. Furthermore, we provide an overview of recent progress in the application of superhydrophobic materials. Finally, we summarize the challenges in developing superhydrophobic materials and future trends in this field. The insights provided by this review can help researchers understand the basic knowledge of superhydrophobic surfaces and obtain the latest progress and challenges in the application of superhydrophobic surfaces. It provides help for further research and practical application of superhydrophobic surfaces.

Hydrogel Coated Mesh with Controlled Flux for Oil/Water Separation

Superwetting surfaces are often applied in oil/water separation. Hydrogels have been widely prepared as superhydrophilic/underwater superoleophobic materials for oil/water separation since they are naturally hydrophilic. Hydrogels usually need to be combined with porous substrates such as stainless steel mesh (SSM) due to their poor mechanical properties. However, it is usually inevitable that the pores of the substrate are clogged during the actual preparation process, leading to a significant decrease in the flux, which limits its effective application. In this study, acrylic acid (AA), chitosan (CS) and modified silica were utilized to form a layer of dual-network PAA/CS@SiO2 hydrogel by photopolymerization on SSM, followed by a simple and novel ultrasonic-assisted pore-making method to generate numerous pores in situ on the surface of the hydrogel-coated mesh, which led to an increase in water flux from 0 to 70,000 L m-2 h-1 without decreasing the separation efficiency. After 100 separations of a mixture of n-hexane and water, the flux was still higher than 50,000 L m-2 h-1 with a separation efficiency above 99%, which is superior to most of hydrogel-coated meshes reported so far. Moreover, the prepared PAA/CS@SiO2 hydrogel-coated mesh also has good environmental stability, low swelling, and self-cleaning properties. We believe that the strategy of this study will provide a simple new perspective when hydrogels block the substrate pores, resulting in low water flux.

Photocatalytic PAN Nanofibrous Membrane through Anchoring a Nanoflower-Branched CoAl-LDH@PANI Heterojunction for Organic Hazards Degradation and Oil-Containing Emulsified Wastewater Separation

The synergistic treatment of oily wastewater containing organic hazards and emulsified oils remains a big challenge for membrane separation technology. Herein, the photocatalytic membrane, which combined the physical barrier and catalytic oxidation-driven degradation functionality, was fabricated via anchoring a nanoflower-branched CoAl-LDH@PANI Z-scheme heterojunction onto a porous polyacrylonitrile mat and using tannic acid as an adhesive. The assembly of such a Z-scheme heterojunction offered the superior photocatalytic degradation performance of soluble dyes and tetracycline (up to 94.3%) to the membrane with the improved photocatalytic activity of 2.33 times compared with the CoAl-LDH@pPAN membrane. Quenching experiments suggested that the •O2- was the most reactive oxygen species in the catalytic reaction system of the composite membrane. The greatly enhanced photocatalytic activity was attributed to the effective inhibition of photogenerated hole-electron combination using PANI as a carrier, with charge transferring from LDH to PANI. The possible photocatalytic degradation mechanism was proposed based on VB-XPS, electron spin resonance spectroscopy, and DRS technologies, which was confirmed by density functional theory calculation. Meanwhile, benefiting from the superhydrophilic/oleophobic feature and low oil adhesion, the membrane exhibited high permeability for isooctane emulsion (3990.39 L·m-2·h-1), high structure stability, and satisfactory cycling performance. This work provided a strategy to develop superwetting and photocatalytic composite membranes for treating complex multicomponent pollutants in the chemical industry.

Intertwisted superhydrophilic and superhydrophobic collagen fibers enabled anti-fouling high-performance separation of emulsion wastewater

Oil-contaminated wastewater has been one of the most concerned environmental issues. Superwetting materials-enabled remediation of oil contamination in wastewater faces the critical challenge of fouling problems due to the formation of intercepted phase. Herein, high-performance separation of emulsions wastewater was accomplished by developing collagen fibers (CFs)-derived water-oil dual-channels that were comprised of intertwisted superhydrophilic and superhydrophobic CFs. The dual-channels relied on the superhydrophilic CFs to accomplish efficient demulsifying, which played the role as water-channel to enable fast transportation of water, while the superhydrophobic CFs served as the oil-transport channel to permit oil transportation. The mutual repellency between water-channel and oil-channel was essential to guarantee the stability of established dual-channels. The unique dual-channel separation mechanism fundamentally resolved the intercepted phase-caused fouling problem frequently engaged by the superwetting materials that provided single-channel separation capability. Long-lasting (1440 min) anti-fouling separations were achieved by the superwetting CFs-derived dual-channels with separation efficiency high up to 99.99%, and more than 4-fold of stable separation flux as compared with that of superhydrophilic CFs with single-channel separation capability. Our investigations demonstrated a novel strategy by using superwetting CFs to develop water-oil dual-channels for achieving high-performance anti-fouling separation of emulsions wastewater. ENVIRONMENTAL IMPLICATION: Industrial processes discard a large amount of emulsion wastewater, which seriously imperils the aquatic ecosystem. This work demonstrated a conceptual-new strategy to achieve effective remediation of emulsion wastewater via the water-oil dual-channels established by the intertwisted superhydrophilic and superhydrophobic collagen fibers (CFs). The superhydrophilic CFs enabled efficient demulsification of emulsions and played the role of water-channel for the rapid transportation of water, while the superhydrophobic CFs worked as oil-channel to permit the efficient transportation of oil pollutants. Consequently, the long-term (1440 min) anti-fouling high-performance separation of emulsion wastewater was achieved.

Double-drying 3D lamellar-structured aerogel membrane for efficient oil-water separation and long-lasting antibacterial activity

Conventional oil-water separation membranes are difficult to establish a trade-off between membrane flux and separation efficiency, and often result in serious secondary contamination due to their fouling issue and non-degradability. Herein, a double drying strategy was introduced through a combination of oven-drying and freeze-drying to create a super-wettable and eco-friendly oil-water separating aerogel membrane (TMAdf). Due to the regular nacre-like structures developed in the drying process and the pores formed by freeze-drying, TMAdf aerogel membrane finally develops regularly arranged porous structures. In addition, the aerogel membrane possesses excellent underwater superoleophobicity with a contact angle above 168° and antifouling properties. TMAdf aerogel membrane can effectively separate different kinds of oil-water mixtures and highly emulsified oil-water dispersions under gravity alone, achieving exceptionally high flux (3693 L·m-2·h-1) and efficiency (99 %), while being recyclable. The aerogel membrane also displays stability and universality, making it effective in removing oil droplets from water in corrosive environments such as acids, salts and alkalis. Furthermore, TMAdf aerogel membrane shows long-lasting antibacterial properties (photothermal sterilization up to 6 times) and biodegradability (completely degraded after 50 days in soil). This study presents new ideas and insights for the fabrication of multifunctional membranes for oil-water separation.

Micropatterned superhydrophobic meshes coated with low-cost carbon nanoparticles for efficient oil/water separation

Superhydrophobic and superoleophilic meshes have gained considerable attention in oil/water separation in recent years. To fabricate such meshes, surface roughness features can be introduced, and the surface free energy can be lowered, preferably, by utilizing low cost, safe, and readily available materials. Herein, we report a novel approach for fabricating a superhydrophobic copper mesh using low-cost carbon nanoparticles embedded within surface micropatterns. To create the micropatterns, a femtosecond laser was employed. The fabricated mesh exhibited a water contact angle of 168.9° and a roll-off angle of only 5.9°. Additionally, the mesh was highly durable and effectively retained its superhydrophobicity during water jet impact and tape-peeling tests. After 50 cycles of the water jet impact test and 5 cycles of the tape-peeling test, the water contact angle reduced by only 0.3° and 2.3°, respectively. When tested for separating n-hexane/water mixtures, the mesh exhibited a separation efficiency of up to 98%. The separation efficiency remained essentially constant after 10 cycles of n-hexane/water separation. It was observed that the surface micropatterns played a significant role in achieving superhydrophobicity and imparting high durability to the mesh. Meshes lacking these laser-induced micropatterns showed higher wettability, lower durability, and decreased separation performance with repeated use.

Supercritical CO2 extrusion foaming of highly open-cell poly(lactic acid) foam with superior oil adsorption performance

Addressing marine oil spills and industrial water pollution necessitates the development of eco-efficient oil-absorbing materials. With increasing concern for the environment, there is a consensus to decrease the use of petroleum-based polymers. Herein, lightweight poly(lactic acid) (PLA) blend foams with varying thermoplastic polyurethane (TPU) content were fabricated via a solvent-free, eco-friendly supercritical carbon dioxide (scCO2) extrusion foaming technology. The incorporation of TPU significantly enhanced the crystallization rate of PLA, with the semi-crystallization time of PT30 and PT50 blends at 105 °C exhibiting a reduction of 77.2 % and 47.9 %, respectively, compared to neat PLA. The resulting foams exhibited an open-cell structure with excellent selective oil adsorption capabilities. Notably, the PT30 foam achieved a remarkable maximum expansion ratio of 36.0, while the PT50 foam attained the highest open-cell content of 96.2 %. The PT50 foam demonstrated an outstanding adsorption capacity, spanning from 4.7 to 18.8 g/g for diverse oils and solvents, with rapid adsorption kinetics, reaching 94.9 % of the equilibrium adsorption capacity for CCl4 within just 1 min. Furthermore, the PT50 foam retained 95.2 % of its adsorption capacity for CCl4 over 10 adsorption-desorption cycles. This study presents a scalable and sustainable approach for large-scale production of high-performance, bio-based foams, facilitating efficient oil-water separation.

Construction of biodegradable superhydrophilic/underwater superoleophobic materials with CNF (cellulose nanofiber) fence-like attached on the surface for efficient oil/water emulsion separation

Superhydrophilic/underwater superoleophobic materials for the separation of oil-water emulsions by filtration have received much attention in order to solve the pollution problem of oil-water emulsion. In this paper, a fence-like structure on the surface of CNF/KGM (Konjac Glucomannan) materials by a simple method using CNF instead of metal nanowires was successfully developed based on the hydrogen bonding of KGM and CNF. The resulted organic CNF/KGM materials surface has outstanding superhydrophilic (WCA = 0°) in air and superoleophobicity (OCA≥151°) in water, which could separate oil-water mixtures with high separation efficiency above 99.14 % under the pressure of the emulsion itself. The material shows good mechanical properties because of the addition of CNF and has outstanding anti-fouling property and reusability. More importantly, the material can be completely biodegraded after buried in soil for 4 weeks since both of KGM and CNF are organic substances. Therefore, it may have a broad application prospect in the separation of oil-water emulsion because of its outstanding separation properties, simply preparation method and biodegradability.

Superhydrophilic PANI/Ag/TA@PVDF Composite Membrane with Antifouling Property for Oil-Water Separation

The current membrane materials used for oil-water separation suffer from low separation efficiency and poor durability, and membrane contamination is also a key issue that must be addressed urgently. In this paper, a superhydrophilic PANI/Ag/TA@PVDF composite membrane with PANI-Ag NPs heterojunction structure was prepared via chelation and reduction of Ag+ by tannic acid (TA) and in situ growth of hydrochloric acid-doped polyaniline (PANI). TA endows the prepared composite membrane with excellent superhydrophilicity and underwater oleophobicity, remarkable oil-water separation capacity (the separation efficiency of more than 97% for soybean oil), and extraordinary antifouling properties. Notably, the range of photodegradation is expanded from UV to visible light by the construction of a Schottky heterostructure between PANI and Ag NPs, the photocatalytic degradation ability of composite membrane for organic pollutants has been improved obviously, and the degradation efficiency for crystal violet (CV) is 97.9%. Considering these merits, the PANI/Ag/TA@PVDF composite membrane provides an effective strategy to overcome the shortcomings of existing membrane materials, presenting enormous potential in the treatment and purification of oily wastewater.

Asymmetric Wettability Janus Mesh via Electrostatic Printing for Selective Oil-Water and Emulsion Separation

Janus mesh with two-sided asymmetric wettability shows high potential for selective oil-water and emulsion separation. However, it remains a challenge to construct Janus mesh structures with good stability and extremely asymmetric wettability. Herein, a novel Janus mesh with asymmetric wettability was structured by two different precursors, polydimethylsiloxane/zinc oxide (PDMS/ZnO) and zinc oxide-polyacrylonitrile/N,N-dimethylformamide (ZnO-PAN/DMF), by electrostatic printing, including electrostatic air spraying and electrostatic spinning. The prepared Janus mesh has special micro-nanostructures on two sides, including PDMS@ZnO and ZnO@PAN. On the basis of gravity, when the placement direction is changed, Janus mesh can effectively separate oil-water mixtures of different densities and surfactant-stabilized oil-water emulsions. Meanwhile, the obtained Janus mesh exhibited good separation efficiency (>96.3%) for various oil-water mixtures, and the flux was up to 2621 ± 30 L m-2 h-1. The Janus mesh was cycled 20 times with no weakening in separation efficiency, indicating satisfactory cycling stability. The Janus mesh displayed good stability under harsh conditions (acidic, alkaline, and high temperature). The Janus mesh can realize low energy input and long-lasting oil-water separation, which has widespread application prospects in intelligent oil-water separation. This top-down electrostatic printing strategy provides a way to construct Janus interface materials with practical applications.

Single-fibre coating and additive manufacturing of multifunctional papers

Paper-based materials with precisely designed wettabilities show great potential for fluid transport control, separation, and sensing. To tune the wettability of paper, paper sheets are usually modified after the paper manufacturing process. This limits the complexity of the local wettability design. We combined the wettability design of the individual fibres with subsequent paper sheet fabrication through either fibre deposition or fibre printing. Using silica-based cellulose fibre functionalization, the wettability of the paper sheets, containing only one specific fibre type, could be gradually tuned from highly hydrophilic to highly hydrophobic, resulting in water exclusion. The development of a silica-functionalized fibre library containing mesoporous or dense silica coatings, as well as silica with varying precursor compositions, further enabled the variation of the paper wettability and fluid flow. By combining this fibre library with the paper fabrication process by (i) fibre deposition or (ii) fibre printing, the paper wettability architecture and thus the local fibre composition were adjusted without any further processing steps. This enabled the fabrication of papers with wettability integration, such as a wettability pattern or a Janus paper design, containing wettability gradients along the paper sheet cross section. This asymmetric wettability along all three spatial dimensions enabled side-selective oil-water separation.

Recent advances in membrane technologies applied in oil-water separation

Effective treatment of oily wastewater, which is toxic and harmful and causes serious environmental pollution and health risks, has become an important research field. Membrane separation technology has emerged as a key area of investigation in oil-water separation research due to its high separation efficiency, low costs, and user-friendly operation. This review aims to report on the advances in the research of various types of separation membranes around emulsion permeance, separation efficiency, antifouling efficiency, and stimulus responsiveness. Meanwhile, the challenges encountered in oil-water separation membranes are examined, and potential research avenues are identified.

The treatment of oily wastewater by thermo-responsive calcium alginate capsules immobilized Pseudomonas aeruginosa

A microfluidic strategy of smart calcium alginate (CA) capsules is presented to immobilize Pseudomonas aeruginosa to treat oil slicks effectively. The capsule wall is embedded with poly (N-isopropyl acrylamide) sub-microspheres as thermo-responsive switches. CA capsules, with a diameter of 3.26 mm and a thin wall thickness about 12.8 μm, have satisfying monodispersity, cavity structure, and dense surface structures. The capsules possess excellent encapsulation of bacteria, which are fixed in a restricted space and become more aggregated. It overcomes the disadvantages of a long fermentation production cycle, easy loss of bacteria, and susceptibility to shear effect. The smart CA capsules immobilized with bacteria treat model wastewater containing soybean oil or diesel and display favorable fermentation ability. The capsules can effectively treat oil slicks with high concentration, and it is an economical way for processing oily wastewater. PRACTITIONER POINTS: A thermo-responsive calcium alginate capsule was prepared by microfluidic strategy. Pseudomonas aeruginosa is environmentally friendly in treating oil slicks. The capsules, immobilized bacteria, treat oil slicks effectively. This study provides an economical way for processing different oily water.

Preparation of highly elastic superhydrophobic CNF/Fe3O4 based materials modified in aqueous phase for oil-water separation

Magnetic superhydrophobic materials have broad application prospect in oil-water separation. In this study, a magnetic and superhydrophobic aerogel with lamellar structure was successfully prepared using cellulose nanofibrils (CNF) as the skeleton, Fe3O4 as the magnetic ion, 1H, 1H, 2H, 2H trialkylfluorooctane triethoxysilane (FS) and 3-(2-aminoethyl amino)-propyl trimethoxysilane (AS) as the combined modifier. The prepared aerogel shows lower density (38.63 mg/cm3), excellent magnetic (15.13 emu/g), high elasticity and good oil sorption properties (21 g/g). In addition, FS/AS also exhibits excellent mechanical properties and superhydrophobic ability (water contact angle (WCA) of 151.9 ± 1.4°), as it provides sufficient toughness and low surface energy for the layer-branch structure. It should be noted that the entire preparation process is carried out in the aqueous phase, without the use of any organic solvents, providing a green oil-water separation strategy.

An Eco-Friendly Manner to Prepare Superwetting Melamine Sponges with Switchable Wettability for the Separation of Oil/Water Mixtures and Emulsions

Oil/water separation processes have garnered significant global attention due to the quick growth in industrial development, recurring chemical leakages, and oil spills. Hence, there is a significant demand for the development of inexpensive superwetting materials in an eco-friendly manner to separate oil/water mixtures and emulsions. In this study, a superwetting melamine sponge (SMS) with switchable wettabilities was prepared by modifying melamine sponge (MS) with sodium dodecanoate. The as-prepared SMS exhibited superhydrophobicity, superoleophilicity, underwater superoleophobicity, and underoil superhydrophobicity. The SMS can be utilized in treating both light and heavy oil/water mixtures through the prewetting process. It demonstrated fast permeation fluxes (reaching 108,600 L m-2 h-1 for a light oil/water mixture and 147,700 L m-2 h-1 for a heavy oil/water mixture) and exhibited good separation efficiency (exceeding 99.56%). The compressed SMS was employed in separating surfactant-stabilized water-in-oil emulsions (SWOEs), as well as surfactant-stabilized oil-in-water emulsions (SOWEs), giving high permeation fluxes (reaching 7210 and 5054 L m-2 h-1, respectively). The oil purity for SWOEs' filtrates surpassed 99.98 wt% and the separation efficiencies of SOWEs exceeded 98.84%. Owing to their remarkable capability for separating oil/water mixtures and emulsions, eco-friendly fabrication method, and feasibility for large-scale production, our SMS has a promising potential for practical applications.

Recent advances in hydrophobic nanocellulose aerogels for oil spill applications: A review

In a rapidly growing world, petroleum is used extensively in various industries, and the extraction, processing, and transportation of petroleum generates large amounts of petroleum-containing wastewater. Conventional oil/water separation methodologies are often ineffective and costly. Nanocellulose-based aerogels (NA) have emerged as a possible solution to this problem. However, hydrophobic modification is required for effective use in oil/water separation. This review on materials commonly used in these processes and outlines the requirements for adsorbent materials and methods for creating unique lipophilic surfaces. New trends in hydrophobization methods for NA are also discussed. Additionally, it includes the development of composite nanocellulose aerogels (CNAs) and cellulose based membrane specially developed for oil/water (o/w) separation considering different separation requirements. This analysis also examines how CNAs have evolved by introducing special properties that facilitate oil collection or make the adsorbent recyclable. We also discuss the difficulties in creating effective NAs for these important applications in a changing society, as well as the difficulties in creating oil recovery equipment for oil spill cleanup.

Antibacterial Hydrophilic ZnO Microstructure Film with Underwater Oleophobic and Self-Cleaning Antifouling Properties

Super-hydrophilic and oleophobic functional materials can prevent pollution or adsorption by repelling oil, and have good circulation. However, traditional strategies for preparing these functional materials either use expensive fabrication machines or contain possibly toxic organic polymers, which may prohibit the practical application. The research of multifunctional ZnO microstructures or nanoarrays thin films with super-hydrophilic, antifouling, and antibacterial properties has not been reported yet. Moreover, the exploration of underwater oleophobic and self-cleaning antifouling properties in ZnO micro/nanostructures is still in its infancy. Here, we prepared ZnO microstructured films on fluorine-doped tin oxide substrates (F-ZMF) for the development of advanced self-cleaning type super-hydrophilic and oleophobic materials. With the increase of the accelerators, the average size of the F-ZMF microstructures decreased. The F-ZMF shows excellent self-cleaning performance and hydrophilic (water contact angle ≤ 10°) and oleophobic characteristics in the underwater antifouling experiment. Under a dark condition, F-ZMF-4 showed good antibacterial effects against Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli) with inhibition rates of 99.1% and 99.9%, respectively. This study broadens the application scope of ZnO-based material and provides a novel prospect for the development of self-cleaning super-hydrophilic and oleophobic materials.

Sugarcane-based superhydrophilic and underwater superoleophobic membrane for efficient oil-in-water emulsions separation

The development of ecological, low cost, easy preparation, especially high performance materials for emulsions separation is of great importance due to the rise in pollution of oil-water emulsions from industrial production and domestic waste. Straws as agricultural wastes, including plenty of hydrophilic groups and multi-level pore structures, can be prepared as biomass membranes for oil-water emulsion separation. Herein, a novel super-hydrophilic sugarcane-based (SHS) membrane was prepared using a facile and eco-friendly method including chemical treatment and freeze-drying. The as-prepared SHS membrane has unique wettabilities due to the hydrophilic property of the internal cellulose and the micro-nano pores, including superhydrophilicity (water contact angle of 0°) and underwater superoleophobicity (underwater oil contact angles of over 150°). The SHS membrane has good durability and stability against ultraviolet (UV) irradiation, corrosion by acids and alkalis, mechanical abrasion and especially mould adhesion. Importantly, the SHS membrane can be used for separation of various oil-in-water emulsions, and exhibits excellent separation performances such as high separation efficiency (> 99 %) and good separation flux (above 891 L m-2 h-1 bar-1). The SHS membrane also exhibits excellent recyclability over 10 continuous separation cycles. Furthermore, the SHS membrane can be utilized to selectively absorb water from oils as a water absorbent material. Hence, SHS membrane is a promising and practical material for applications in treatment of wastewater containing oil-water emulsions.

Fully biobased hydrogel based on chitosan and tannic acid coated cotton fabric for underwater superoleophobicity and efficient oil/water separation

Underwater superoleophobic (UWSO) materials have garnered significant attention in separating oil/water mixtures. But, the majority of these materials are made from non-degradable and non-renewable raw materials, polluting the environment and wasting scarce resources while using them. Against this backdrop, this study aimed to fabricate an environmental-friendly UWSO textile using biobased materials. To achieve this, hydrogel consisting of chitosan (CS) and poly(tannic acid) (PTA) were formed and coated on cotton fabric (CTF) via dip-coating followed by oxidative polymerization. CS&PTA hydrogel endowed the CTF with a rough surface and high surface energy, leading to an UWSO CTF with an underwater oil contact angle as high as 166.84°. The CS&PTA/CTF had excellent separation capability toward various oil/water mixtures, showing separation efficiency above 99.84 % and water flux higher than 23, 999 L m-2 h-1. Moreover, CS&PTA/CTF possessed excellent mechanical and environmental stability with underwater superoleophobicity unchanged after sandpaper friction, ultrasonication, organic solvents, NaCl (m/v, 30 %) solution, and acid/base solution immersion, due to the strong interaction between the hydrogel and cotton fabric generated by the mussel-inspired adhesion owing to the presence of PTA. The fully biobased UWSO CTF exhibits great promising to be an alternative to traditional superwetting materials for separation of oil/water mixtures.

Superwettable cellulose acetate-based nanofiber membrane with spider-web structure for highly efficient oily water purification

Electrospinning nanofibers membrane has received much attention to remove the insoluble oil from the sewage, while the poor mechanical strength and low oil/water separation efficiency of membranes limit their practical application. Here, we prepared a superwettable deacetylated cellulose acetate (d-CA)-based electrospinning nanofibers membrane simply dipped by bacterial cellulose (BC) and cross-linked with citric acid (CCA) to construct the spider-web structure spontaneously. Compared with the pristine d-CA membrane, the obtained d-CA/BC@CCA membrane exhibits the remarkable oil/water separation performance. The flux and separation efficiency of n-hexane/water emulsion without (SFE) and with (SSE) emulsifier for d-CA/BC@CCA membrane are 9364 L·m-2·h-1·bar-1, 98.34 % and 5479 L·m-2·h-1·bar-1, 99.39 %, respectively, which are mainly attributed to the improved hydrophilicity of its surface and the decreased pore sizes caused by the unique spider-web structure. In addition, d-CA/BC@CCA membrane also possesses the outstanding mechanical properties, the better cycle stability, as well as the excellent durability. This study provides a novel strategy for the construction of the high-performance oil/water separation membrane.

Superhydrophilic and Underwater Superoleophobic Copper Mesh Coated with Bamboo Cellulose Hydrogel for Efficient Oil/Water Separation

Super-wetting interface materials have shown great potential for applications in oil-water separation. Hydrogel-based materials, in particular, have been extensively studied for separating water from oily wastewater due to their unique hydrophilicity and excellent anti-oil effect. In this study, a superhydrophilic and underwater superoleophobic bamboo cellulose hydrogel-coated mesh was fabricated using a feasible and eco-friendly dip-coating method. The process involved dissolving bamboo cellulose in a green alkaline/urea aqueous solvent system, followed by regeneration in ethanol solvent, without the addition of surface modifiers. The resulting membrane exhibited excellent special wettability, with superhydrophilicity and underwater superoleophobicity, enabling oil-water separation through a gravity-driven "water-removing" mode. The super-wetting composite membrane demonstrated a high separation efficiency of higher than 98% and a permeate flux of up to 9168 L·m-2·h-1 for numerous oil/water mixtures. It also maintained a separation efficiency of >95% even after 10 cycles of separation, indicating its long-term stability. This study presents a green, simple, cost-effective, and environmentally friendly approach for fabricating superhydrophilic surfaces to achieve oil-water separation. It also highlights the potential of bamboo-based materials in the field of oil-water separation.

CdO-Nanografted Superhydrophobic Hybrid Polymer Composite-Coated Cotton Fabrics for Self-Cleaning and Oil/Water Separation Applications

The current study presents a simple and cost-competitive method for the development of high-performance superhydrophobic and superoleophilic cotton fabrics coated with cadmium oxide/cerotic acid (CdO/CE)-polycaprolactone (PCL)- and cadmium oxide/stearic acid (CdO/ST)-polycaprolactone-grafted hybrid composites. X-ray powder diffraction, scanning electron microscopy, and Fourier transform infrared spectroscopy are used to characterize the CdO/CE-PCL and CdO/ST-PCL and polycaprolactone-modified cotton fabrics. Using an optical contact angle meter, the wetting behavior of corrosive liquids such as coffee, milk, tea, water dyed with methylene blue, strong acids (HCl), strong alkali (NaOH), and saturated salt solution (NaCl) on the CdO-CE/ST/PCL-modified cotton fabrics is assessed as well as the durability of CdO-CE/ST/PCL-modified cotton fabrics in corrosive liquids. Data obtained from the oil-water separation experiment indicate remarkable separation efficiency with oil purity values of ≥99.97 wt %, and high permeation flux values of up to 11,700 ± 300 L m-2 h-1 are observed for surfactant-stabilized water-in-oil emulsions via a gravity-driven technique. From the data obtained, it is concluded that the nano-CdO-grafted superhydrophobic hybrid polymer composite-coated cotton fabrics (CdO-ST/(CE)/PCL/CFs) can be utilized for self-cleaning and oil/water separation applications.

Compressible Separator and Catalyst for Simultaneous Separation and Purification of Emulsions and Aqueous Pollutants

Oily wastewater, a global environmental concern, demands efficient oil/water separation and pollutant removal. Our compressible separator and catalyst (CSC) balls, prepared through sponge etching and metal nanoparticle synthesis, exhibited efficient degradation of dyes of varying sizes, spanning a molecular weight range from 139 to 696 g/mol during the oil/water separation. Control over the distance between catalysts was achieved by incorporating Ag-Pt-Pd catalysts into the sponge skeleton and by adjusting the compression rates. The dispersion of the catalysts improved degradation efficiency for larger dyes, while concentrating the catalysts proved to be more effective for the smaller ones. By optimizing the compression rates of CSC balls, we successfully achieved the effective removal of emulsions of different sizes and precise control of flux. Our CSC ball-loaded system offers efficient and versatile solutions for concurrent separation and purification of emulsions and pollutants with potential environmental benefits.

Superhydrophobic Thermoplastic Polyurethane Foam Fabricated by Phase Separation and Silica Coating for Oil-Water Separation

Oil spills and the presence of oily wastewater have resulted in substantial ecological damage. Superhydrophobic polymer foam with selectivity and adsorption capacity is a promising candidate for efficient oil-water separation. In this study, a method that combines phase separation and silica coating to produce superhydrophobic thermoplastic polyurethane (TPU) foam is proposed. The TPU foam demonstrates superhydrophobicity with a water contact angle of 155.62°, and exhibits a maximum saturated adsorption capacity of 54.11 g g-1 . Furthermore, the foam can be utilized as a filter for oil-water separation, maintaining its filtration efficiency (41.2 m3  m2  h-1 ) even after ten filtration cycles.

Biomimetic materials in oil/water separation: Focusing on switchable wettabilities and applications

Clean water resources are crucial for human society, as the leakage and discharge of oily wastewater not only harm the economy but also disrupt our living environment. Therefore, there is an urgent need for efficient oil-water separation technology. Surfaces with switchable superwetting behavior have garnered significant attention due to their importance in both fundamental research and practical applications. This review introduces the fundamental principles of wettability in the oil-water separation process, the basic theory of switchable wettability, and the mechanisms involved in oil-water separation. Subsequently, the review discusses the research progress, challenges, and issues associated with three conventional types of special wettability materials: superhydrophobic/superoleophilic materials, superhydrophilic/superoleophobic materials, and superhydrophilic/underwater superoleophobic materials. Most importantly, it provides a detailed exploration of recent advancements in switchable wettability smart materials, which combine elements of traditional special wettability materials. These include stimulus-responsive smart materials, pre-wetting-induced materials, and Janus materials. The discussion covers key response factors, detailed examples of representative works, design concepts, and fabrication strategies. Finally, the review offers a comprehensive summary of switchable superwetting smart materials, encompassing their advantages and disadvantages, persistent challenges, and future prospects.

"Biomass to Membrane": Sulfonated Kraft Lignin/PCL Superhydrophilic Electrospun Membrane for Gravity-Driven Oil-in-Water Emulsion Separation

Biobased membranes made with green solvents have numerous advantages in the water purification industry; however, their long-term use is impeded by severe membrane fouling and low structural stability. Herein, we proposed a facile and green approach to fabricate an eco-friendly and biodegradable electrospun membrane by simply blending polycaprolactone (PCL) with sulfonated kraft lignin (SKL) in a green solvent (i.e., acetic acid) without needing any additional post-treatment. We investigated the influence of SKL content on the surface morphology, chemical composition, and mechanical properties of the electrospun membrane. The SKL-modified membranes (L-5 and L-10) showed superhydrophilicity and underwater superoleophobicity with a water contact angle (WCA) of 0° (<3 s) and an underwater-oil contact angle (UWOCA) over 150° due to the combined effect of surface roughness and hydrophilic chemical functionality. Furthermore, the as-prepared membranes demonstrated excellent pure water flux of 800-900 LMH and an emulsion flux of 170-480 LMH during the gravity-driven filtration of three surfactant-stabilized oil-in-water emulsions, namely, mineral oil/water, gasoline/water, and n-hexadecane/water emulsions. In addition, these membranes exhibited superior antioil-fouling performance with excellent separation efficiency (97-99%) and a high flux recovery ratio (>98%). The 10 wt % SKL-incorporated membrane (L-10) also showed consistent separation performance after 10 cyclic tests, indicating its excellent reusability and recyclability. Furthermore, the stability of the membrane under harsh pH conditions was also evaluated and proved to be robust enough to maintain its wettability in a wide pH range (pH 1-10).

Advancing hyper-crosslinked materials with high efficiency and reusability for oil spill response

Developing materials with high efficiency for recovering oil to mitigate the environmental impact of oil spills has always been a challenging task. A commercial melamine formaldehyde sponge was coated with an optimised superhydrophobic/superoleophilic hyper-crosslinked polymer and applied to the removal of crude oil from oil-in-water emulsions for the improvement of oil spill clean-up processes. The high surface area, porosity, hydrophobicity, and selectivity of oil over water made the hyper-crosslinked polymer coated sponge (HPCS) an ideal sorbent for efficient oil/water separation. The system was able to strip crude oil from water emulsions of 1000 ppm to a negligible level of 2 ppm oil with minimal amounts of the HPCS material. More importantly, the HPCS material could be reused via a simple mechanical compression process, and the uptake capacity was retained over ten cycles. For five cycles of oil adsorption/mechanical compression the HPCS was able to provide water filtrate with oil concentrations of under 15 ppm. This is an effective and economical recovery system, removing the need for consistent solvent washing and drying processes. These results suggest that the HPCS is a promising material for oil/water separation and recovery under challenging conditions.

Multifunctional fully biobased aerogels for water remediation: Applications for dye and heavy metal adsorption and oil/water separation

Water ecosystem contamination from industrial pollutants is an emerging threat to both humans and native species, making it a point of global concern. In this work, fully biobased aerogels (FBAs) were developed by using low-cost cellulose filament (CF), chitosan (CS), citric acid (CA), and a simple and scalable approach, for water remediation applications. The FBAs displayed superior mechanical properties (up to ∼65 kPa m³ kg^-1 specific Young's modulus and ∼111 kJ/m³ energy absorption) due to CA acting as a covalent crosslinker in addition to the natural hydrogen bonding and electrostatic interactions between CF and CS. The addition of CS and CA increased the variety of functional groups (carboxylic acid, hydroxyl and amines) on the materials' surface, resulting in super-high dye and heavy metal adsorption capacities (619 mg/g and 206 mg/g for methylene blue and copper, respectively). Further modification of FBAs with a simple approach using methyltrimethoxysilane endowed aerogel oleophilic and hydrophobic properties. The developed FBAs showed a fast performance in water and oil/organic solvents separation with more than 96% efficiency. Besides, the FBA sorbents could be regenerated and reused for multiple cycles without any significant impact on their performance. Moreover, thanks to the presence of amine groups by addition of CS, FBAs also displayed antibacterial properties by preventing the growth of Escherichia coli on their surface. This work demonstrates the preparation of FBAs from abundant, sustainable, and inexpensive natural resources for applications in wastewater purification.

Superhydrophobic/Superoleophilic PDMS/SiO2 Aerogel Fabric Gathering Device for Self-Driven Collection of Floating Viscous Oil

The persistent challenge of removing viscous oil on water surfaces continues to pose a major concern and requires immediate attention. Here, a novel solution has been introduced in the form of a superhydrophobic/superoleophilic PDMS/SiO₂ aerogel fabric gathering device (SFGD). The SFGD is based on the adhesive and kinematic viscosity properties of oil, enabling self-driven collection of floating oil on the water surface. The SFGD is able to spontaneously capture the floating oil, selectively filter it, and sustainably collect it into its porous fabric interior through the synergistic effects of surface tension, gravity, and liquid pressure. This eliminates the need for auxiliary operations such as pumping, pouring, or squeezing. The SFGD demonstrates exceptional average recovery efficiencies of 94% for oils with viscosities ranging from 10 to 1000 mPa·s at room temperature, including dimethylsilicone oil, soybean oil, and machine oil. With its facile design, ease of fabrication, high recovery efficiency, excellent reclaiming capabilities, and scalability for multiple oil mixtures, the SFGD represents a significant advancement in the separation of immiscible oil/water mixtures of various viscosities and brings the separation process one step closer to practical application.

Constructing a highly tough, durable, and renewable flexible filter by epitaxial growth of a glass fiber fabric for high flux and superefficient oil-water separation

The separation and purification of complex and stable stubborn oily sewage is extremely challenging. To respond to this challenge, we developed a powerful flexible filter with ultrahigh strength, durability, flux, separation efficiency, and a multiobjective separation function based on a universal epitaxial growth process of glass fiber fabric (Gf). The underwater oil contact angle (UOCA) of the silicate@Gf (MgSi@Gf) filter is 156.3°, so it can achieve both an ultrahigh permeation flux (5632.7 L·m^-2·h^-1) and oil-water separation efficiency (99.5%) under gravity (≈ 1 kPa) in purifying surfactant-stabilized emulsions, actual industrial oily sewage and mechanical cold rolling emulsions. The filter with a high tensile strength (66.5 MPa) and oil invasion pressure (4626 Pa) can withstand the impact of much sewage or intense water flow. The filter can tolerate extreme conditions and can maintain high separation performance in acid or alkaline (pH 1-13), high or low temperature (100 °C, 200 °C, -18 °C) conditions or natural salty waters such as seawater. The filter can remove methylene blue (MB) dye (99.8%) by filtration, and can be repeatedly and easily reconstructed (renewable advantage). The filter shows great potential for efficiently eliminating the hazards of contaminants in actual oily sewage and thus protect human health.

Slippery Alkoxysilane Coatings for Antifouling Applications

Herein, we report the wettability and antifouling behavior of a range of different siloxane coatings on plastic and glass substrates. The films investigated are prepared using trimethoxysilane precursors with different alkyl chain lengths (1-18 C atoms) in order to study how the nature of the hydrophobic group affects the different parameters used to characterize wettability (contact angles, sliding angles, and contact angle hysteresis). Atomic force microscopy analysis shows that the coatings possess low surface topography [root mean squared roughness (rms) < 50 nm] and are highly transparent as studied using UV-vis spectroscopy. The sliding properties of H2O, CH2I2, methanol, and ethylene glycol were observed to be strongly influenced by the chain length of the alkoxysilane precursor used. The coatings formed from the longer chain analogues show comparable water sliding angles to superhydrophobic surfaces. These coatings show similar performance to analogous alkoxysilane coating-bearing fluorinated groups, indicating that they could act as viable environmentally friendly alternatives to some of the fluorinated films that have been widely adopted. Furthermore, these surfaces are highly durable toward common forms of abrasion and are observed to show low adhesion toward synthetic feces, indicating that their utility extends further than repelling liquids alone. Consequently, these coatings could show promise for potential use in applications in the medical sector where fouling by biological mixtures leads to an unsustainable use of materials.