Strong Metal–Support Interaction Boosts Activity, Selectivity, and Stability in Electrosynthesis of H2O2

Atomically Dispersed Metal Catalysts for Oxygen Reduction Reaction: Two-Electron vs. Four-Electron Pathways

Developing eco-friendly electrochemical devices for electrosynthesis, fuel cells (FCs), and metal-air batteries (MABs) requires precisely designing the electronic pathway in the oxygen reduction reaction (ORR) process. Understanding the principle of developing low-cost, highly active, and stable catalysts helps to reduce the usage of noble metals in ORR. Atomically dispersed metal catalysts (ADMCs) emerge as promising alternatives to replace commercial noble metals due to their high utilization of active metal atoms, high intrinsic activity, and controllable coordination environments. In this review, the research tendency and reaction mechanisms in ORR are first summarized. The basic principles concerning the geometric size and chemical coordination of two-electron ORR (2e- ORR) catalysts were then discussed, aiming to outline the evolution of material design from 2e- ORR to four-electron ORR (4e- ORR). Subsequently, recent advances in ADMCs primarily investigated for the 4e- ORR are well-documented. These advances encompass studies on M-N-C coordination, light heteroatom doping, dual-metal atoms-based coordination, and interaction between nanoparticle (NPs)/nanoclusters (NCs) and atomically dispersed metals (ADMs). Finally, the setups for 2/4e- ORR applications, key challenges, and opportunities in the future design of ADMCs for the ORR are highlighted.

Updating the sub-nanometric cognition of reconstructed oxyhydroxide active phase for water oxidation

Unveiling structure-activity correlations at the sub-nanoscale remains an essential challenge in catalysis science. During electrocatalysis, dynamic structural evolution drives the ambiguous entanglement of crystals and electrons degrees of freedom that obscure the activity origin. Here, we track the structural evolution of Ni-based model pre-catalysts (Ni(OH)2, NiS2, NiSe2, NiTe), detailing their catalytically active state during water oxidation via operando techniques and theoretical calculations. We reveal the sub-nanometric structural difference of NiO6 unit with a regular distortion in the reconstructed active phase NiOOH, codetermined by the geometric (bond lengths) and electronic (covalency) structure of the pre-catalysts on both spatial and temporal scales. The symmetry-broken active units induce the delicate balance of the p and d orbitals in NiOOH, further steering the modulation of catalytic intermediate configurations and mechanisms, with improved performance. This work recognizes the fine structural differences of the active phases from the sub-nanometer scale, and quantitatively explains their influence on activity. Our findings provide a more intuitive design framework for high-efficiency materials through targeted symmetry engineering of active units.

Recent Progress in the Design and Application of Strong Metal-Support Interactions in Electrocatalysis

The strong metal-support interaction (SMSI) in supported metal catalysts represents a crucial factor in the design of highly efficient heterogeneous catalysts. This interaction can modify the surface adsorption state, electronic structure, and coordination environment of the supported metal, altering the interface structure of the catalyst. These changes serve to enhance the catalyst's activity, stability, and reaction selectivity. In recent years, a multitude of researchers have uncovered a range of novel SMSI types and induction methods including oxidized SMSI (O-SMSI), adsorbent-mediated SMSI (A-SMSI), and wet chemically induced SMSI (Wc-SMSI). Consequently, a systematic and critical review is highly desirable to illuminate the latest advancements in SMSI and to deliberate its application within heterogeneous catalysts. This article provides a review of the characteristics of various SMSI types and the most recent induction methods. It is concluded that SMSI significantly contributes to enhancing catalyst stability, altering reaction selectivity, and increasing catalytic activity. Furthermore, this paper offers a comprehensive review of the extensive application of SMSI in the electrocatalysis of hydrogen evolution reaction (HER), oxygen evolution reaction (OER), oxygen reduction reaction (ORR), and carbon dioxide reduction reaction (CO2RR). Finally, the opportunities and challenges that SMSI faces in the future are discussed.

Design and engineering of microenvironments of supported catalysts toward more efficient chemical synthesis

Catalytic species such as molecular catalysts and metal catalysts are commonly attached to varieties of supports to simplify their separation and recovery and accommodate various reaction conditions. The physicochemical microenvironments surrounding catalytic species play an important role in catalytic performance, and the rational design and engineering of microenvironments can achieve more efficient chemical synthesis, leading to greener and more sustainable catalysis. In this review, we highlight recent works addressing the topic of the design and engineering of microenvironments of supported catalysts, including supported molecular catalysts and supported metal catalysts. Six types of materials, including oxide nano/microparticle, mesoporous silica nanoparticle (MSN), polymer nanomaterial, reticular material, zeolite, and carbon-based nanomaterial, are widely used as supports for the immobilization of catalytic species. We summarize and discuss the synthesis and modification of supports and the positive effects of microenvironments on catalytic properties such as metal-support interaction, molecular recognition, pseudo-solvent effect, regulating mass transfer, steric effect, etc. These design principles and engineering strategies allow access to a better understanding of structure-property relationships and advance the development of more efficient catalytic processes.

Formation Mechanism and Influencing Factors of Micro-Nano Dual-Size NiPd Alloy with a Flake-like Microstructure

The large-scale and engineering preparation of NiPd powder with an excellent structure is crucial for promoting the development of catalytic applications and the utilization of hydrogen energy. In this study, micro-nano dual-size NiPd alloy with a flake-like microstructure was synthesized using a simple and efficient high-energy ball milling method. Micro-structural analysis was performed on samples at various stages of ball milling to investigate the atomic migration and refinement mechanisms during the process. The microstructure and elemental distribution at different stages of particle refinement were examined, and the particle size distribution of NiPd alloy at varying ball milling times was statistically analyzed. The NiPd alloy produced using this method exhibits two distinct structural features: a flake-like polycrystalline structure and a dual-size nanocrystalline structure. A flake-like polycrystalline powder was achieved using relatively short ball milling durations and characterized by a polygonal two-dimensional structure with a single particle aspect ratio of 24. After 60 h of ball milling, the NiPd alloy developed a dual-size nanocrystalline structure. Under a high ball-to-powder ratio, the average particle size of the alloy decreased to 3.6 μm, more than tenfold smaller than the initial size. The alloy particles transformed from their original elemental metals into alloy phases, with nanoscale alloy particles (approximately 158 nm) adhering to micrometer-sized alloy particles. Additionally, the influence of the ball-to-powder ratio on the refinement process and outcomes was investigated, indicating that a higher ball-to-powder ratio can effectively improve preparation efficiency by accelerating the ball milling process and reducing the final particle size of the NiPd alloy at each milling stage.

Strong Metal-Support Interaction between Pt and TiO2 over High-Temperature CO2 Hydrogenation

The catalytic activities and stability of oxide-supported metal catalysts are significantly affected by metal-support interactions (MSI) between oxidic supports and supported metals. The surface properties of the support, such as its phase and defects, are crucial in MSI, including both the strong metal-support interaction (SMSI) and electronic metal-support interaction (EMSI). In this study, modulation of SMSI was achieved on rutile-supported Pt nanoparticles (NP) over high-temperature CO2 hydrogenation. The encapsulation of Pt NP surfaces with TiO2-x overlayers is precisely controlled by the defects. It is found that oxygen vacancy defects significantly enhance the catalytic stability of Pt/rutile under high-temperature reverse water-gas shift (RWGS) reaction by inhibiting the occurrence of SMSI. Pt/rutile with oxygen vacancies achieves a 301 molCO ⋅ gM -1 ⋅ h-1 space time yield and considerably catalytic stability (decreased by 8 %) at 800 °C over 100 h time-on-stream. Density functional theory (DFT) calculations suggest that the adsorption capacity of Pt NP on the rutile overlayer can be reduced by increasing electron density. Experimental results combined with DFT calculations show that electron transfer from Pt NP to rutile is reduced by the oxygen vacancy defects on Pt/R, preserving the metallic nature of Pt species during CO2 hydrogenation, thereby preventing the formation of SMSI.

Tuning metal-support interactions in MOF-derived CoNi@NC supported Pd catalysts for efficient hydrogenation of bicarbonate using glycerol as a hydrogen donor

The hydrogenation of bicarbonate, a byproduct of CO2 captured in alkaline solutions, into formic acid (FA) using glycerol (GLY) as a hydrogen source offers a promising carbon-negative strategy for reducing CO2 emissions. While Pd-based catalysts are effective in this reaction, they often require high temperatures, leading to low FA yield due to strong hydrogen adsorption on Pd surfaces. In this work, metal-organic framework derived N-doped carbon encapsulated CoNi alloy nanoparticles (CoNi@NC) were prepared, acid-leached, and employed as a support to modulate the electronic structure of Pd-based catalysts. The electron transfer driven by the Mott-Schottky effect increases the electron density of Pd, lowers its d-band center, and thereby weakens hydrogen adsorption on Pd. Consequently, Pd/CoNi@NC achieved a full conversion of GLY with 87.2% yield of lactic acid and 57.3% yield of FA, outperforming Pd/NC and Pd/C. Additionally, Pd/CoNi@NC demonstrated high catalytic stability and was magnetically separable for ease of use.

Tuning Proton Affinity on Co-N-C Atomic Interface to Disentangle Activity-Selectivity Trade-off in Acidic Oxygen Reduction to H2O2

In oxygen reduction reaction to H2O2 via two-electron pathway (2e- ORR), adsorption strength of oxygen-containing intermediates determines both catalytic activity and selectivity. However, it also causes activity-selectivity trade-off. Herein, we propose a novel strategy through modulating the interaction between protons and *OOH intermediates to break the activity-selectivity trade-off for highly active and selective 2e- ORR. Taking the typical cobalt-nitrogen-carbon single-atom catalyst as an example, boron heteroatoms doped into second coordination sphere of CoN4 (Co1-NBC) increase proton affinity on catalyst surface, facilitating proton attack on the former oxygen of *OOH and thereby promoting H2O2 formation. As a result, Co1-NBC simultaneously achieves prominent 2e- ORR activity and selectivity in acid with onset potential of 0.724 V vs. RHE and H2O2 selectivity of 94 %, surpassing most reported catalysts. Furthermore, Co1-NBC exhibits a remarkable H2O2 productivity of 202.7 mg cm-2 h-1 and a remarkable stability of 60 h at 200 mA cm-2 in flow cell. This work provides new insights into resolving activity-selectivity trade-off in electrocatalysis.

Synergistic Coupling Effect and Anionic Modulation of CoFe LDH@MXene for Triggered and Sustained Alkaline Water/Seawater Electrolysis

The application of seawater splitting is crucial for hydrogen production; therefore, efficient electrocatalysts are necessary to prevent chlorine evolution and severe corrosion. A synergistic method is employed on CoFe LDH by integrating a conductive Ti3C2Tx MXene layer and subsequently applying anionic modulation. Robust metal-substrate interaction along with subsequent phosphidation facilitates efficient electron transfer and optimises the electronic structure of Co and Fe sites. The CoFe-P-1000@Ti3C2Tx/CC demonstrates commendable electrochemical performance, requiring overpotentials of 106.6 mV and 276 mV for the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) at 10 mA cm-2 in 1 M KOH electrolyte, while 292 mV is necessary for OER in a simulated seawater electrolyte (1 M KOH+0.5 M NaCl). Furthermore, the CoFe-P-1000@Ti3C2Tx/CC exhibits an encouraging cell voltage of 1.59 V (j=10 mA cm-2) for comprehensive alkaline seawater splitting, maintaining exceptional stability for over 50 hours.

Interfaces Engineering of Ultrafine Ni@Ni2P/C Core-Shell Heterostructure for High Yield Hydrogen Peroxide Electrosynthesis

Developing cost-effective and sustainable catalysts with exceptional activity and selectivity is essential for the practical implementation of on-site H2O2 electrosynthesis, yet it remains a formidable challenge. Metal phosphide core-shell heterostructures anchored in carbon nanosheets (denoted as Ni@Ni2P/C NSs) are designed and synthesized via carbonization and phosphidation of the 2D Ni-BDC precursor. This core-shell nanostructure provides more accessible active sites and enhanced durability, while the 2D carbon nanosheet substrate prevents heterostructure aggregation and facilitates mass transfer. Theoretical calculations further reveal that the Ni/Ni2P heterostructure-induced optimization of geometric and electronic structures enables the favored adsorption of OOH* intermediate. All these features endow the Ni@Ni2P/C NSs with remarkable performance in 2e ORR for H2O2 synthesis, achieving a top yield rate of 95.6 mg L-1 h-1 with both selectivity and Faradaic efficiency exceeding 90% under a wide range of applied potentials. Furthermore, when utilized as the anode of an assembled gas diffusion electrode (GDE) device, the Ni@Ni2P/C NSs achieve in situ H2O2 production with excellent long-term durability (>32 h). Evidently, this work provides a unique insight into the origin of 2e ORR and proposes optimization of H2O2 production through nano-interface manipulation.

Enhancing Alkaline Hydrogen Evolution by Regulating H and OH Binding Strength through Strong Metal-Support Interactions

Establishing optimized metal-support interaction (MSI) between active sites and the substrate is essential for modulating the adsorption properties of key reaction intermediates during catalysis, thereby enhancing the catalytic performance. In this study, catalyst composites with varying degrees of MSI are constructed using ruthenium (Ru) and different carbon nanotubes, and their performance for alkaline hydrogen evolution reaction (HER) is systematically investigated. Detailed kinetic assessments reveal that catalysts with a strong MSI exhibit superior HER activity. For instance, Ru-O-CNT catalyst composite demonstrates an encouragingly low overpotential of 11 mV at 10 mA cm-2 and excellent stability. Electrochemical voltammetry analysis indicates that an effective MSI optimizes the binding strength of both *H and *OH, accelerating the HER process. Furthermore, we showcase that an industrial-level electrolyzer, assembled using Ru-O-CNT as the cathodic catalyst, achieves impressive performance with a low cell voltage of 1.72 V and high stability at a current density of 1 A cm-2.

Balancing Activity and Selectivity in Two-Electron Oxygen Reduction through First Coordination Shell Engineering in Cobalt Single Atom Catalysts

The electrochemical two-electron oxygen reduction reaction (2e- ORR) offers a potentially cost-effective and eco-friendly route for the production of hydrogen peroxide (H2O2). However, the competing 4e- ORR that converts oxygen to water limits the selectivity towards hydrogen peroxide. Accordingly, achieving highly selective H2O2 production under low voltage conditions remains challenging. Herein, guided by first-principles density functional theory (DFT) calculations, we show that modulation the first coordination sphere in Co single atom catalysts (Co-N-C catalysts with Co-NxO4-x sites), specifically the replacement of Co-N bonds with Co-O bonds, can weaken the *OOH adsorption strength to boost the selectivity towards H2O2 (albeit with a slight decrease in ORR activity). Further, by synthesizing a series of N-doped carbon-supported catalysts with Co-NxO4-x active sites, we were able to validate the DFT findings and explore the trade-off between catalytic activity and selectivity for 2e- ORR. A catalyst with trans-Co-N2O2 sites exhibited excellent catalytic activity and H2O2 selectivity, affording a H2O2 production rate of 12.86 m o l g c a t . - 1 h - 1 ${mol\ {g}_{cat.}^{-1}{h}^{-1}{\rm \ }}$ and an half-cell energy-efficiency of 0.07 m o l H 2 O 2 g c a t . - 1 J - 1 ${{mol}_{{H}_{2}{O}_{2}}\ {g}_{cat.}^{-1}\ {J}^{-1}}$ during a 100-hours H2O2 production test in a flow-cell.

Plasma-Catalyst Dynamics: Nonthermal Activation of Strong Metal-Support Interactions

Nonthermal plasma-surface interactions enable transformative advancements in green chemistry, healthcare, materials processing, pollution abatement, and the ever-growing area of plasma catalysis. In the context of plasma catalysis, the fate of the active sites during plasma treatment has remained enigmatic, and observation of low-temperature plasma-catalyst events has been challenging. The induction of strong metal-support interactions (SMSI) through high-temperature hydrogen treatment is a well-documented and established, yet limited, method to impact selectivity and stability of noble metal catalysts on reducible supports. Thermally driven SMSI occurs through reduction and subsequent migration of the support to the surface of exposed metal sites, thus affecting the catalyst both electronically and geometrically and serving as an ideal system to evaluate dynamic plasma-catalyst interactions. In this study, a dielectric barrier discharge of hydrogen was used to successfully induce a plasma-SMSI state (P-SMSI) in niobia-supported platinum particles at bulk-gas temperatures as low as -30 °C, which enhances the selectivity for propane dehydrogenation and offers conclusive evidence of plasma-catalyst interactions. Time-resolved spectroscopic evidence of this phenomenon was obtained in situ using a cryogenically cooled plasma IR transmission cell, which provided evidence of diffusion-controlled surface migration. Collectively, P-SMSI constitutes a promising, low-impact technology for synthesizing SMSI-enhanced catalysts with controllable active sites, and knowledge of the nonthermal plasma-catalyst dynamics is critical in designing materials for specific applications or selecting conditions of operation.

A Regiospecific Co-Assembly Method to Functionalize Ordered Mesoporous Metal Oxides with Customizable Noble Metal Nanocrystals

An efficient regiospecific co-assembly (RSCA) strategy is developed for general synthesis of mesoporous metal oxides with pore walls precisely decorated by highly dispersed noble metal nanocrystals with customized parameters (diameter and composition). It features the rational utilization of the specific interactions between hydrophilic molecular precursors, hydrophobic noble metal nanocrystals, and amphiphilic block copolymers, to achieve regiospecific co-assembly as confirmed by molecular dynamics simulations. Through this RSCA strategy, we achieved a controllable synthesis of a variety of functional mesoporous metal oxide composites (e.g., WO3, ZrO2, TiO2) with in-pore walls precisely decorated by various noble metal nanocrystals of tailored components (Au, Ag, Pt, Pd and their nanoalloys) and sizes (3.0-8.5 nm). As an example, the obtained mesoporous 0.5-Ag/WO3 material has a highly interconnected mesoporous structure and uniform 6.5 nm Ag nanocrystals confined in the mesopores, showing superior NO sensing performances with high sensitivity, good selectivity, and stability at low working temperature (127 °C). In situ spectroscopy study indicates that the NO sensing process involves a unique gas-solid reaction, where NO molecules are converted into chemisorbed NO x species over the sensitive materials, inducing a remarkable change of resistance and outputting a dramatic response signal.

Strong Metal-Support Interactions in Heterogeneous Oxygen Electrocatalysis

Molecular oxygen redox electrocatalysis involves oxygen reduction and evolution as core reactions in various energy conversion and environmental technology fields. Strong metal-support interactions (SMSIs) based nanomaterials are regarded as desirable and state-of-the-art heterogeneous electrocatalysts due to their exceptional physicochemical properties. Over the past decades, considerable advancements in theory and experiment have been achieved in related studies, especially in modulating the electronic structure and geometrical configuration of SMSIs to enable activity, selectivity, and stability. In this focuses on the concept of SMSI, explore their various manifestations and mechanisms of action, and summarizes recent advances in SMSIs for efficient energy conversion in oxygen redox electrocatalysis applications. Additionally, the correlation between the physicochemical properties of different metals and supports is systematically elucidated, and the potential mechanisms of the structure-activity relationships between SMSIs and catalytic performance are outlined through theoretical models. Finally, the obstacles confronting this burgeoning field are comprehensively concluded, targeted recommendations and coping strategies are proposed, and future research perspectives are outlined.

Designing Heterocyclic Covalent Organic Frameworks with Tunable Electronic Structures for Efficient Electrosynthesis of Hydrogen Peroxide

The electrocatalytic production of hydrogen peroxide (H2O2) through the two-electron oxygen reduction reaction (2e- ORR) has garnered significant research attention in recent years due to its numerous appealing advantages, such as being eco-friendly and exhibiting high energy conversion efficiency. Metal-free carbon materials with specific catalytic sites have been recognized as potential electrocatalysts for 2e- ORR; however, the design of highly efficient catalysts with well-defined structures and long-term stability for large-scale H2O2 production remains unsatisfactory. In this study, three covalent organic frameworks (COFs) - imine-linked LZU-1, oxazole-linked LZU-190, and thiazole-linked LZU-190(S), are successfully synthesized to explore their catalytic activity in electrocatalytic H2O2 production. Among these, the carbon sites LZU-190(S) are predominantly activated by the introduced adjacent heteroatoms via electronic effects, resulting in much higher H2O2 selectivity compared to the oxazole and imine linkages. This work provides new insights into developing COFs-based electrocatalysts for efficient H2O2 generation.

Entropy-Derived Synthesis of the CuPd Sub-1nm Alloy for CO2-to-acetate Electroreduction

Bimetallic alloys exhibit remarkable properties in catalysis and energy storage, while their precise synthesis at the subnanoscale remains a formidable challenge due to their immiscible nature in thermodynamics. In this study, we engineer an atomically dispersed CuPd alloy with an average size of 1.5 nm loaded on CuO and phosphomolybdic acid (PMA) coassembly subnanosheets (CuO-PMA SNSs). Driven by the high vibrational entropy, Cu atoms could escape from CuO supports and bond with adjacent Pd single atoms, leading to the in situ formation of CuPd alloys. Furthermore, this strategy can also be utilized for synthesizing the ZnPt alloy with an average size of 1 nm, thereby providing a general pathway for the design of immiscible subnanoalloys. The fully exposed Cu-Pd pairs in CuPd subnanoalloys significantly enhance the adsorption and coverage of surface *CO during the electrochemical reduction of CO2, thereby leading to enhanced stability of ethenone intermediates and facilitating the production of C2 compounds. The resulting CuPd subnanoalloy exhibits a remarkable Faradaic efficiency of 46.5 ± 2.1% for CO2-to-acetate electroreduction and achieves a high acetate productivity of 99 ± 2.8 μmol cm-2 at -0.7 V versus RHE.

Metal-support interactions in metal oxide-supported atomic, cluster, and nanoparticle catalysis

Supported metal catalysts are essential to a plethora of processes in the chemical industry. The overall performance of these catalysts depends strongly on the interaction of adsorbates at the atomic level, which can be manipulated and controlled by the different constituents of the active material (i.e., support and active metal). The description of catalyst activity and the relationship between active constituent and the support, or metal-support interactions (MSI), in heterogeneous (thermo)catalysts is a complex phenomenon with multivariate (dependent and independent) contributions that are difficult to disentangle, both experimentally and theoretically. So-called "strong metal-support interactions" have been reported for several decades and summarized in excellent review articles. However, in recent years, there has been a proliferation of new findings related to atomically dispersed metal sites, metal oxide defects, and, for example, the generation and evolution of MSI under reaction conditions, which has led to the designation of (sub)classifications of MSI deserving to be critically and systematically evaluated. These include dynamic restructuring under alternating redox and reaction conditions, adsorbate-induced MSI, and evidence of strong interactions in oxide-supported metal oxide catalysts. Here, we review recent literature on MSI in oxide-supported metal particles to provide an up-to-date understanding of the underlying physicochemical principles that dominate the observed effects in supported metal atomic, cluster, and nanoparticle catalysts. Critical evaluation of different subclassifications of MSI is provided, along with discussions on the formation mechanisms, theoretical and characterization advances, and tuning strategies to manipulate catalytic reaction performance. We also provide a perspective on the future of the field, and we discuss the analysis of different MSI effects on catalysis quantitatively.

Engineering antibonding orbital occupancy of NiMoO4-supported Ru nanoparticles for enhanced chlorine evolution reaction

Chlorine evolution reaction (CER) is crucial for industrial-scale production of high-purity Cl2. Despite the development of classical dimensionally stable anodes to enhance CER efficiency, the competitive oxygen evolution reaction (OER) remains a barrier to achieving high Cl2 selectivity. Herein, a binder-free electrode, Ru nanoparticles (NPs)-decorated NiMoO4 nanorod arrays (NRAs) supported on Ti foam (Ru-NiMoO4/Ti), was designed for active CER in saturated NaCl solution (pH = 2). The Ru-NiMoO4/Ti electrode exhibits a low overpotential of 20 mV at 10 mA cm-2 current density, a high Cl2 selectivity exceeding 90%, and robust durability for 90h operation. The marked difference in Tafel slopes between CER and OER indicates the high Cl2 selectivity and superior reaction kinetics of Ru-NiMoO4/Ti electrode. Further studies reveal a strong metal-support interaction (SMSI) between Ru and NiMoO4, facilitating electron transfer through the Ru-O bridge bond and increasing the Ru 3d-Cl 2p antibonding orbital occupancy, which eventually results in weakened Ru-Cl bonding, promoted Cl desorption, and enhanced Cl2 evolution. Our findings provide new insights into developing electrodes with enhanced CER performance through antibonding orbital occupancy engineering.

Bifunctional Oxygen-Defect Bismuth Catalyst toward Concerted Production of H2O2 with over 150% Cell Faradaic Efficiency in Continuously Flowing Paired-Electrosynthesis System

The electrosynthesis of hydrogen peroxide (H2O2) from O2 or H2O via the two-electron (2e-) oxygen reduction (2e- ORR) or water oxidation (2e- WOR) reaction provides a green and sustainable alternative to the traditional anthraquinone process. Herein, a paired-electrosynthesis tactic is reported for concerted H2O2 production at a high rate by coupling the 2e- ORR and 2e- WOR, in which the bifunctional oxygen-vacancy-enriched Bi2O3 nanorods (Ov-Bi2O3-EO), obtained through electrochemically oxidative reconstruction of Bi-based metal-organic framework (Bi-MOF) nanorod precursor, are used as both efficient anodic and cathodic electrocatalysts, achieving concurrent H2O2 production at both electrodes with high Faradaic efficiencies. Specifically, the coupled 2e- ORR//2e- WOR electrolysis system based on such distinctive oxygen-defect Bi catalyst displays excellent performance for the paired-electrosynthesis of H2O2, delivering a remarkable cell Faradaic efficiency of 154.8% and an ultrahigh H2O2 production rate of 4.3 mmol h-1 cm-2. Experiments combined with theoretical analysis reveal the crucial role of oxygen vacancies in optimizing the adsorption of intermediates associated with the selective two-electron reaction pathways, thereby improving the activity and selectivity of the 2e- reaction processes at both electrodes. This work establishes a new paradigm for developing advanced electrocatalysts and designing novel paired-electrolysis systems for scalable and sustainable H2O2 electrosynthesis.

Indium oxide with oxygen vacancies boosts O2 adsorption and activation for electrocatalytic H2O2 production

Oxygen reduction reaction via the two-electron pathway (2e- ORR) offers a sustainable opportunity for hydrogen peroxide (H2O2) production, but suffers from low selectivity. In this work, indium oxide with oxygen vacancies (In2O3-x) exhibits a H2O2 selectivity close to 98% at 0.6 V vs. RHE. Further, a Faradaic efficiency (FE) of around 95% at 0.4-0.6 V vs. RHE and a H2O2 productivity of 3.7 mol gcatalyst-1 h-1 are reached in a flow cell. In situ Raman spectra indicate that In2O3-x promotes the adsorption and activation of O2 and stabilizes oxygen intermediates. This work provides an insight into improving H2O2 selectivity for 2e- ORR catalysts.

Advancing H2O2 electrosynthesis: enhancing electrochemical systems, unveiling emerging applications, and seizing opportunities

Hydrogen peroxide (H2O2) is a highly desired chemical with a wide range of applications. Recent advancements in H2O2 synthesis center on the electrochemical reduction of oxygen, an environmentally friendly approach that facilitates on-site production. To successfully implement practical-scale, highly efficient electrosynthesis of H2O2, it is critical to meticulously explore both the design of catalytic materials and the engineering of other components of the electrochemical system, as they hold equal importance in this process. Development of promising electrocatalysts with outstanding selectivity and activity is a prerequisite for efficient H2O2 electrosynthesis, while well-configured electrolyzers determine the practical implementation of large-scale H2O2 production. In this review, we systematically summarize fundamental mechanisms and recent achievements in H2O2 electrosynthesis, including electrocatalyst design, electrode optimization, electrolyte engineering, reactor exploration, potential applications, and integrated systems, with an emphasis on active site identification and microenvironment regulation. This review also proposes new insights into the existing challenges and opportunities within this rapidly evolving field, together with perspectives on future development of H2O2 electrosynthesis and its industrial-scale applications.

Rationally designed Ru catalysts supported on TiN for highly efficient and stable hydrogen evolution in alkaline conditions

Electrocatalysis holds the key to enhancing the efficiency and cost-effectiveness of water splitting devices, thereby contributing to the advancement of hydrogen as a clean, sustainable energy carrier. This study focuses on the rational design of Ru nanoparticle catalysts supported on TiN (Ru NPs/TiN) for the hydrogen evolution reaction in alkaline conditions. The as designed catalysts exhibit a high mass activity of 20 A mg-1Ru at an overpotential of 63 mV and long-term stability, surpassing the present benchmarks for commercial electrolyzers. Structural analysis highlights the effective modification of the Ru nanoparticle properties by the TiN substrate, while density functional theory calculations indicate strong adhesion of Ru particles to TiN substrates and advantageous modulation of hydrogen adsorption energies via particle-support interactions. Finally, we assemble an anion exchange membrane electrolyzer using the Ru NPs/TiN as the hydrogen evolution reaction catalyst, which operates at 5 A cm-2 for more than 1000 h with negligible degradation, exceeding the performance requirements for commercial electrolyzers. Our findings contribute to the design of efficient catalysts for water splitting by exploiting particle-support interactions.

Electronic Metal-Support Interactions Boost *OOH Intermediate Generation in Cu/In2Se3 for Electrochemical H2O2 Production

Two-electron oxygen reduction reaction (2e- ORR) is a promising method for the synthesis of hydrogen peroxide (H2O2). However, high energy barriers for the generation of key *OOH intermediates hinder the process of 2e- ORR. Herein, we prepared a copper-supported indium selenide catalyst (Cu/In2Se3) to enhance the selectivity and yield of 2e- ORR by employing an electronic metal-support interactions (EMSIs) strategy. EMSIs-induced charge rearrangement between metallic Cu and In2Se3 is conducive to *OOH intermediate generation, promoting H2O2 production. Theoretical investigations reveal that the inclusion of Cu significantly lowers the energy barrier of the 2e- ORR intermediate and impedes the 4e- ORR pathway, thus favoring the formation of H2O2. The concentration of H2O2 produced by Cu/In2Se3 is ~2 times than In2Se3, and Cu/In2Se3 shows promising applications in antibiotic degradation. This research presents a valuable approach for the future utilization of EMSIs in 2e- ORR.

General Design Concept of High-Performance Single-Atom-Site Catalysts for H2O2 Electrosynthesis

Hydrogen peroxide (H2O2) as a green oxidizing agent is widely used in various fields. Electrosynthesis of H2O2 has gradually become a hotspot due to its convenient and environment-friendly features. Single-atom-site catalysts (SASCs) with uniform active sites are the ideal catalysts for the in-depth study of the reaction mechanism and structure-performance relationship. In this review, the outstanding achievements of SASCs in the electrosynthesis of H2O2 through 2e- oxygen reduction reaction (ORR) and 2e- water oxygen reaction (WOR) in recent years, are summarized. First, the elementary steps of the two pathways and the roles of key intermediates (*OOH and *OH) in the reactions are systematically discussed. Next, the influence of the size effect, electronic structure regulation, the support/interfacial effect, the optimization of coordination microenvironments, and the SASCs-derived catalysts applied in 2e- ORR are systematically analyzed. Besides, the developments of SASCs in 2e- WOR are also overviewed. Finally, the research progress of H2O2 electrosynthesis on SASCs is concluded, and an outlook on the rational design of SASCs is presented in conjunction with the design strategies and characterization techniques.

Nanocavity in hollow sandwiched catalysts as substrate regulator for boosting hydrodeoxygenation of biomass-derived carbonyl compounds

Hydrodeoxygenation of oxygen-rich molecules toward hydrocarbons is attractive yet challenging in the sustainable biomass upgrading. The typical supported metal catalysts often display unstable catalytic performances owing to the migration and aggregation of metal nanoparticles (NPs) into large sizes under harsh conditions. Here, we develop a crystal growth and post-synthetic etching method to construct hollow chromium terephthalate MIL-101 (named as HoMIL-101) with one layer of sandwiched Ru NPs as robust catalysts. Impressively, HoMIL-101@Ru@MIL-101 exhibits the excellent activity and stability for hydrodeoxygenation of biomass-derived levulinic acid to gamma-valerolactone under 50°C and 1-megapascal H2, and its activity is about six times of solid sandwich counterparts, outperforming the state-of-the-art heterogeneous catalysts. Control experiments and theoretical simulation clearly indicate that the enrichment of levulinic acid and H2 by nanocavity as substrate regulator enables self-regulating the backwash of both substrates toward Ru NPs sandwiched in MIL-101 shells for promoting reaction with respect to solid counterparts, thus leading to the substantially enhanced performance.

Recent advances in electrosynthesis of H2O2via two-electron oxygen reduction reaction

The electrosynthesis of hydrogen peroxide (H2O2) via a selective two-electron oxygen reduction reaction (2e- ORR) presents a green and low-energy-consumption alternative to the traditional, energy-intensive anthraquinone process. This review encapsulates the principles of designing relational electrocatalysts for 2e- ORR and explores remaining setups for large-scale H2O2 production. Initially, the review delineates the fundamental reaction mechanisms of H2O2 production via 2e- ORR and assesses performance. Subsequently, it methodically explores the pivotal influence of microstructures, heteroatom doping, and metal hybridization along with setup configurations in achieving a high-performance catalyst and efficient reactor for H2O2 production. Thereafter, the review introduces a forward-looking methodology that leverages the synergistic integration of catalysts and reactors, aiming to harmonize the complementary characteristics of both components. Finally, it outlines the extant challenges and the promising avenues for the efficient electrochemical production of H2O2, setting the stage for future research endeavors.

Enhancing H2O2 Electrosynthesis at Industrial-Relevant Current in Acidic Media on Diatomic Cobalt Sites

Electrocatalytic synthesis of hydrogen peroxide (H2O2) in acidic media is an efficient and eco-friendly approach to produce inherently stable H2O2, but limited by the lack of selective and stable catalysts under industrial-relevant current densities. Herein, we report a diatomic cobalt catalyst for two-electron oxygen reduction to efficiently produce H2O2 at 50-400 mA cm-2 in acid. Electrode kinetics study shows a >95% selectivity for two-electron oxygen reduction on the diatomic cobalt sites. In a flow cell device, a record-high production rate of 11.72 mol gcat-1 h-1 and exceptional long-term stability (100 h) are realized under high current densities. In situ spectroscopic studies and theoretical calculations reveal that introducing a second metal into the coordination sphere of the cobalt site can optimize the binding strength of key H2O2 intermediates due to the downshifted d-band center of cobalt. We also demonstrate the feasibility of processing municipal plastic wastes through decentralized H2O2 production.

Renaissance of Strong Metal-Support Interactions

Strong metal-support interactions (SMSIs) have emerged as a significant and cutting-edge area of research in heterogeneous catalysis. They play crucial roles in modifying the chemisorption properties, interfacial structure, and electronic characteristics of supported metals, thereby exerting a profound influence on the catalytic properties. This Perspective aims to provide a comprehensive summary of the latest advancements and insights into SMSIs, with a focus on state-of-the-art in situ/operando characterization techniques. This overview also identifies innovative designs and applications of new types of SMSI systems in catalytic chemistry and highlights their pivotal role in enhancing catalytic performance, selectivity, and stability in specific cases. Particularly notable is the discovery of SMSI between active metals and metal carbides, which opens up a new era in the field of SMSI. Additionally, the strong interactions between atomically dispersed metals and supports are discussed, with an emphasis on the electronic effects of the support. The chemical nature of SMSI and its underlying catalytic mechanisms are also elaborated upon. It is evident that SMSI modification has become a powerful tool for enhancing catalytic performance in various catalytic applications.

A contact-electro-catalysis process for producing reactive oxygen species by ball milling of triboelectric materials

Ball milling is a representative mechanochemical strategy that uses the mechanical agitation-induced effects, defects, or extreme conditions to activate substrates. Here, we demonstrate that ball grinding could bring about contact-electro-catalysis (CEC) by using inert and conventional triboelectric materials. Exemplified by a liquid-assisted-grinding setup involving polytetrafluoroethylene (PTFE), reactive oxygen species (ROS) are produced, despite PTFE being generally considered as catalytically inert. The formation of ROS occurs with various polymers, such as polydimethylsiloxane (PDMS) and polypropylene (PP), and the amount of generated ROS aligns well with the polymers' contact-electrification abilities. It is suggested that mechanical collision not only maximizes the overlap in electron wave functions across the interface, but also excites phonons that provide the energy for electron transition. We expect the utilization of triboelectric materials and their derived CEC could lead to a field of ball milling-assisted mechanochemistry using any universal triboelectric materials under mild conditions.

Regulating Au coverage for the direct oxidation of methane to methanol

The direct oxidation of methane to methanol under mild conditions is challenging owing to its inadequate activity and low selectivity. A key objective is improving the selective oxidation of the first carbon-hydrogen bond of methane, while inhibiting the oxidation of the remaining carbon-hydrogen bonds to ensure high yield and selectivity of methanol. Here we design ultrathin PdxAuy nanosheets and revealed a volcano-type relationship between the binding strength of hydroxyl radical on the catalyst surface and catalytic performance using experimental and density functional theory results. Our investigations indicate a trade-off relationship between the reaction-triggering and reaction-conversion steps in the reaction process. The optimized Pd3Au1 nanosheets exhibits a methanol production rate of 147.8 millimoles per gram of Pd per hour, with a selectivity of 98% at 70 °C, representing one of the most efficient catalysts for the direct oxidation of methane to methanol.

Insight into Controllable Metal-Support Interactions in Metal/Metal Electrocatalysts for Efficient Energy-Saving Hydrogen Production

Controllable metal-support interaction (MSI) modulations have long been studied for improving the performance of catalysts supported on metal oxides. However, the corresponding in-depth study for metal1-metal2 (M1-M2) composited configurations is rarely achieved due to the lack of reliable models and manipulation mechanisms of MSI modifications. We modeled ruthenium on copper support (Ru-Cu) metal catalysts with negligible interfacial contact potential (e0.06 V) and investigated MSI-dependent hydrogen evolution reaction (HER) catalysis kinetics induced by an electronic hydroxyl (HO-) modifier. Comprehensive simulations and characterizations confirmed that adjusting the HO- coverage can readily realize the tailorable improvement of MSI, facilitating charge migration at the Ru-Cu interface and optimizing the overall HER pathway on active Ru. As a result, a 5/10 monolayer (ML) HO-modified catalyst (5/10 ML) exhibits superior HER activity and durability owing to the relatively stronger MSI. This catalyst also ensured sustainable and efficient hydrogen generation in a urea electrolyzer with significant energy savings. Our work provides a valuable reference for optimizing the MSI-activity relationship in M1-M2 catalysts that target more than just HER.

Precise Design and Modification Engineering of Single-Atom Catalytic Materials for Oxygen Reduction

Due to their unique electronic and structural properties, single-atom catalytic materials (SACMs) hold great promise for the oxygen reduction reaction (ORR). Coordinating environmental and engineering strategies is the key to improving the ORR performance of SACMs. This review summarizes the latest research progress and breakthroughs of SACMs in the field of ORR catalysis. First, the research progress on the catalytic mechanism of SACMs acting on ORR is reviewed, including the latest research results on the origin of SACMs activity and the analysis of pre-adsorption mechanism. The study of the pre-adsorption mechanism is an important breakthrough direction to explore the origin of the high activity of SACMs and the practical and theoretical understanding of the catalytic process. Precise coordination environment modification, including in-plane, axial, and adjacent site modifications, can enhance the intrinsic catalytic activity of SACMs and promote the ORR process. Additionally, several engineering strategies are discussed, including multiple SACMs, high loading, and atomic site confinement. Multiple SACMs synergistically enhance catalytic activity and selectivity, while high loading can provide more active sites for catalytic reactions. Overall, this review provides important insights into the design of advanced catalysts for ORR.

Ambient γ-Rays-Mediated Noble-Metal Deposition on Defect-Rich Manganese Oxide for Glycerol-Assisted H2 Evolution at Industrial-Level Current Density

Developing novel synthesis technologies is crucial to expanding bifunctional electrocatalysts for energy-saving hydrogen production. Herein, we report an ambient and controllable γ-ray radiation reduction to synthesize a series of noble metal nanoparticles anchored on defect-rich manganese oxides (M@MnO2-x , M=Ru, Pt, Pd, Ir) for glycerol-assisted H2 evolution. Benefiting from the strong penetrability of γ-rays, nanoparticles and defect supports are formed simultaneously and bridged by metal-oxygen bonds, guaranteeing structural stability and active site exposure. The special Ru-O-Mn bonds activate the Ru and Mn sites in Ru@MnO2-x through strong interfacial coordination, driving glycerol electrolysis at low overpotential. Furthermore, only a low cell voltage of 1.68 V is required to achieve 0.5 A cm-2 in a continuous-flow electrolyzer system along with excellent stability. In situ spectroscopic analysis reveals that the strong interfacial coordination in Ru@MnO2-x balances the competitive adsorption of glycerol and OH* on the catalyst surface. Theoretical calculations further demonstrate that the defect-rich MnO2 support promotes the dissociation of H2 O, while the defect-regulated Ru sites promote deprotonation and hydrogen desorption, synergistically enhancing glycerol-assisted hydrogen production.

Strengthening Pt/WOx interfacial interactions to increase the CO tolerance of Pt for hydrogen oxidation reaction

Here, the modulation of the Pt electronic structure by the formation of an amorphous WOx overlayer on Pt nanoparticles is proposed. The resulting Pt/WOx@NC electrode shows exceptional CO oxidation potential (0.24 V vs. RHE) in aqueous test, and the corresponding membrane electrode assembly (MEA) steadily generates power in fuel cells fed with H2 gas containing 1000 ppm CO.

Laser Synthesis of Nonprecious Metal-Based Single-Atom Catalysts for Oxygen Reduction Reaction

Development of nonprecious metal-based single-atom catalysts (SACs) has provided opportunities to substitute Pt group metals and offer maximum atom utilization and unique coordination environments. Among these catalysts, Fe-N-C catalysts with atomically dispersed Fe-N4 active sites have emerged as some of the most promising oxygen reduction reaction (ORR) catalysts. However, furnace synthesis of Fe-N-C catalysts with carbon substrate derived from metal-organic framework (MOF) involves a high-temperature procedure, in which nitrogen from the carbonized MOF tends to be removed, subsequently leading to a low density of active sites. In this work, we developed a rapid and simple solid-state route to fabricate SACs through laser-induced thermal activation (LITA) of carbonized zeolitic imidazolate framework-8 (ZIF-8) adsorbed with Fe precursors. The results demonstrate that the laser process effectively avoids the loss of nitrogen in the nitrogen-doped carbon substrate and achieves a loading of Fe single atoms of 2.3 wt %, in comparison with that of 1.2 wt % from the conventional furnace treatment. The Fe-N-C catalyst synthesized in the study presents a half-wave potential of 0.91 V for ORR in alkaline media, which is higher than that of commercial Pt/C (0.87 V). When used as a cathode catalyst in zinc-air batteries (ZABs), the battery exhibits excellent electrochemical performance. This work also demonstrates the versatility of the technique through the successful synthesis of Co-N-C and Ni-N-C single atoms on nitrogen-doped carbon substrates.

Coherent Sub-Nanometer Interface between Crystalline and Amorphous Materials Boosts Electrochemical Synthesis of Hydrogen Peroxide

There are enormous yet largely underexplored exotic phenomena and properties emerging from interfaces constructed by diverse types of components that may differ in composition, shape, or crystal structure. It remains poorly understood the unique properties a coherent interface between crystalline and amorphous materials may evoke, and there lacks a general strategy to fabricate such interfaces. It is demonstrated that by topotactic partial oxidation heterostructures composed of coherently registered crystalline and amorphous materials can be constructed. As a proof-of-concept study, heterostructures consisting of crystalline P3 N5 and amorphous P3 N5 Ox can be synthesized by creating amorphous P3 N5 Ox from crystalline P3 N5 without interrupting the covalent bonding across the coherent interface. The heterostructure is dictated by nanometer-sized short-range-ordered P3 N5 domains enclosed by amorphous P3 N5 Ox matrix, which entails simultaneously fast charge transfer across the interface and bicomponent synergistic effect in catalysis. Such a P3 N5 /P3 N5 Ox heterostructure attains an optimal adsorption energy for *OOH intermediates and exhibits superior electrocatalytic performance toward H2 O2 production by adopting a selectivity of 96.68% at 0.4 VRHE and a production rate of 321.5 mmol h-1 gcatalyst -1 at -0.3 VRHE . The current study provides new insights into the synthetic strategy, chemical structure, and catalytic property of a sub-nanometer coherent interface formed between crystalline and amorphous materials.

Photocatalytic Synthesis of Ultrafine Pt Electrocatalysts with High Stability Using TiO2 -Decorated N-Doped Carbon as Composite Support

Commercial Pt/C (Com. Pt/C) electrocatalysts are considered optimal for oxygen reduction and hydrogen evolution reactions (ORR and HER). However, their high Pt content and poor stability restrict their large-scale application. In this study, photocatalytic synthesis was used to reduce ultrafine Pt nanoparticles in-situ on a composite support of TiO2 -decorated nitrogen-doped carbon (TiO2 -NC). The nitrogen-doped carbon had a large surface area and electronic effects that ensured the uniform dispersion of TiO2 nanoparticles to form a highly photoactive and stable support. TiO2 -NC served as a composite support that enhanced the dispersibility and stability of ultrafine Pt electrocatalyst, owing to the presence of N sites and the strong metal-support interaction. Relative to Com. Pt/C, the as-obtained Pt/TiO2 -NC had positive shifts of 44 and 10 mV in the ORR half-wave potential and HER overpotential at -10 mA cm-2 , respectively. After an accelerated durability test, Pt/TiO2 -NC had lower losses in electrochemical specific area (0.7 %) and electrocatalytic activity (0 mV shift) than Com. Pt/C (25.6 %, 22 mV shift). These results indicate that the developed strategy enabled the facile synthesis and stabilization of ultrafine Pt nanoparticles, which improved the utilization efficiency and long-term stability of Pt-based electrocatalysts.

Single-atom Iron Catalyst with Biomimetic Active Center to Accelerate Proton Spillover for Medical-level Electrosynthesis of H2 O2 Disinfectant

Electrosynthesis of H2 O2 has great potential for directly converting O2 into disinfectant, yet it is still a big challenge to develop effective electrocatalysts for medical-level H2 O2 production. Herein, we report the design and fabrication of electrocatalysts with biomimetic active centers, consisting of single atomic iron asymmetrically coordinated with both nitrogen and sulfur, dispersed on hierarchically porous carbon (FeSA -NS/C). The newly-developed FeSA -NS/C catalyst exhibited a high catalytic activity and selectivity for oxygen reduction to produce H2 O2 at a high current of 100 mA cm-2 with a record high H2 O2 selectivity of 90 %. An accumulated H2 O2 concentration of 5.8 wt.% is obtained for the electrocatalysis process, which is sufficient for medical disinfection. Combined theoretical calculations and experimental characterizations verified the rationally-designed catalytic active center with the atomic Fe site stabilized by three-coordinated nitrogen atoms and one-sulfur atom (Fe-N3 S-C). It was further found that the replacement of one N atom with S atom in the classical Fe-N4 -C active center could induce an asymmetric charge distribution over N atoms surrounding the Fe reactive center to accelerate proton spillover for a rapid formation of the OOH* intermediate, thus speeding up the whole reaction kinetics of oxygen reduction for H2 O2 electrosynthesis.

Reductive Treatment of Pt Supported on Ti0.8Sn0.2O2-C Composite: A Route for Modulating the Sn-Pt Interactions

The composites of transition metal-doped titania and carbon have emerged as promising supports for Pt electrocatalysts in PEM fuel cells. In these multifunctional supports, the oxide component stabilizes the Pt particles, while the dopant provides a co-catalytic function. Among other elements, Sn is a valuable additive. Stong metal-support interaction (SMSI), i.e., the migration of a partially reduced oxide species from the support to the surface of Pt during reductive treatment is a general feature of TiO2-supported Pt catalysts. In order to explore the influence of SMSI on the stability and performance of Pt/Ti0.8Sn0.2O2-C catalysts, the structural and catalytic properties of the as prepared samples measured using XRD, TEM, XPS and electrochemical investigations were compared to those obtained from catalysts reduced in hydrogen at elevated temperatures. According to the observations, the uniform oxide coverage of the carbon backbone facilitated the formation of Pt-oxide-C triple junctions at a high density. The electrocatalytic behavior of the as prepared catalysts was determined by the atomic closeness of Sn to Pt, while even a low temperature reductive treatment resulted in Sn-Pt alloying. The segregation of tin oxide on the surface of the alloy particles, a characteristic material transport process in Sn-Pt alloys after oxygen exposure, contributed to a better stability of the reduced catalysts.

Recent Advances of Electrocatalyst and Cell Design for Hydrogen Peroxide Production

Electrochemical synthesis of H2O2 via a selective two-electron oxygen reduction reaction has emerged as an attractive alternative to the current energy-consuming anthraquinone process. Herein, the progress on electrocatalysts for H2O2 generation, including noble metal, transition metal-based, and carbon-based materials, is summarized. At first, the design strategies employed to obtain electrocatalysts with high electroactivity and high selectivity are highlighted. Then, the critical roles of the geometry of the electrodes and the type of reactor in striking a balance to boost the H2O2 selectivity and reaction rate are systematically discussed. After that, a potential strategy to combine the complementary properties of the catalysts and the reactor for optimal selectivity and overall yield is illustrated. Finally, the remaining challenges and promising opportunities for high-efficient H2O2 electrochemical production are highlighted for future studies.

Crystal Engineering Enables Cobalt-Based Metal-Organic Frameworks as High-Performance Electrocatalysts for H2O2 Production

Metal-organic frameworks (MOFs) with highly adjustable structures are an emerging family of electrocatalysts in two-electron oxygen reduction reaction (2e-ORR) for H₂O₂ production. However, the development of MOF-based 2e-ORR catalysts with high H₂O₂ selectivity and production rate remains challenging. Herein, an elaborate design with fine control over MOFs at both atomic and nano-scale is demonstrated, enabling the well-known Zn/Co bimetallic zeolite imidazole frameworks (ZnCo-ZIFs) as excellent 2e-ORR electrocatalysts. Experimental results combined with density functional theory simulation have shown that the atomic level control can regulate the role of water molecules participating in the ORR process, and the morphology control over desired facet exposure adjusts the coordination unsaturation degree of active sites. The structural regulation at two length scales leads to synchronous control over both the kinetics and thermodynamics for ORR on bimetallic ZIF catalysts. The optimized ZnCo-ZIF with a Zn/Co molar ratio of 9/1 and predominant {001} facet exposure exhibits a high 2e^- selectivity of ∼100% and a H₂O₂ yield of 4.35 mol g_cat^-1 h^-1. The findings pave a new avenue toward the development of multivariate MOFs as advanced 2e-ORR electrocatalysts.

Nonclassical Strong Metal-Support Interactions for Enhanced Catalysis

Strong metal-support interaction (SMSI), which encompasses reversible encapsulation and de-encapsulation and modulation of surface adsorption properties, imposes great impacts on the performance of heterogeneous catalysts. Recent development of SMSI has surpassed the prototypical encapsulated Pt-TiO₂ catalyst, affording a series of conceptually novel and practically advantageous catalytic systems. Here we provide our perspective on recent progress in nonclassical SMSIs for enhanced catalysis. Unravelling the structural complexity of SMSI necessitates the combination of multiple characterization techniques at different scales. Synthesis strategies leveraging chemical, photonic, and mechanochemical driving forces further expand the definition and application scope of SMSI. Exquisite structure engineering permits elucidation of the interface, entropy, and size effect on the geometric and electronic characteristics. Materials innovation places the atomically thin two-dimensional materials at the forefront of interfacial active site control. A broader space is awaiting exploration, where exploitation of metal-support interactions brings compelling catalytic activity, selectivity, and stability.

Inserting Single-Atom Zn by Tannic Acid Confinement To Regulate the Selectivity of Pd Nanocatalysts for Hydrogenation Reactions

Precisely controlling the selectivity of nanocatalysts has always been a hot topic in heterogeneous catalysis but remains difficult owing to their complex and inhomogeneous catalytic sites. Herein, an effective strategy to regulate the chemoselectivity of Pd nanocatalysts for selective hydrogenation reactions by inserting single-atom Zn into Pd nanoparticles is reported. Taking advantage of the tannic acid coating-confinement strategy, small-sized Pd nanoparticles with inserted single-atom Zn are obtained on the O-doped carbon-coated alumina. Compared with the pure Pd nanocatalyst, the Pd nanocatalyst with single-atom Zn insertion exhibits prominent selectivity for the hydrogenation of p-iodonitrobenzene to afford the hydrodeiodination product instead of nitro hydrogenation ones. Further computational studies reveal that the single-atom Zn on Pd nanoparticles strengthens the adsorption of the nitro group to avoid its reduction and increases the d-band center of Pd atoms to facilitate the reduction of the iodo group, which leads to enhanced selectivity. This work provides new guidelines to tune the selectivity of nanocatalysts with guest single-atom sites.

Engineering Heterogeneous Catalysis with Strong Metal-Support Interactions: Characterization, Theory and Manipulation

Strong metal-support interactions (SMSI) represent a classic yet fast-growing area in catalysis research. The SMSI phenomenon results in the encapsulation and stabilization of metal nanoparticles (NPs) with the support material that significantly impacts the catalytic performance through regulation of the interfacial interactions. Engineering SMSI provides a promising approach to steer catalytic performance in various chemical processes, which serves as an effective tool to tackle energy and environmental challenges. Our Minireview covers characterization, theory, catalytic activity, dependence on the catalytic structure and inducing environment of SMSI phenomena. By providing an overview and outlook on the cutting-edge techniques in this multidisciplinary research field, we not only want to provide insights into the further exploitation of SMSI in catalysis, but we also hope to inspire rational designs and characterization in the broad field of material science and physical chemistry.

Dynamic Surface Evolution of Metal Oxides for Autonomous Adaptation to Catalytic Reaction Environments

Metal oxides possessing distinctive physical/chemical properties due to different crystal structures and stoichiometries play a pivotal role in numerous current technologies, especially heterogeneous catalysis for production/conversion of high-valued chemicals and energy. To date, many researchers have investigated the effect of the structure and composition of these materials on their reactivity to various chemical and electrochemical reactions. However, metal oxide surfaces evolve from their initial form under dynamic reaction conditions due to the autonomous behaviors of the constituent atoms to adapt to the surrounding environment. Such nanoscale surface phenomena complicate reaction mechanisms and material properties, interrupting the clarification of the origin of functionality variations in reaction environments. In this review, the current findings on the spontaneous surface reorganization of metal oxides during reactions are categorized into three types: 1) the appearance of nano-sized second phase from oxides, 2) the (partial) encapsulation of oxide atoms toward supported metal surfaces, and 3) the oxide surface reconstruction with selective cation leaching in aqueous solution. Then their effects on each reaction are summarized in terms of activity and stability, providing novel insight for those who design metal-oxide-based catalytic materials.

Adsorption Energy in Oxygen Electrocatalysis

Adsorption energy (AE) of reactive intermediate is currently the most important descriptor for electrochemical reactions (e.g., water electrolysis, hydrogen fuel cell, electrochemical nitrogen fixation, electrochemical carbon dioxide reduction, etc.), which can bridge the gap between catalyst's structure and activity. Tracing the history and evolution of AE can help to understand electrocatalysis and design optimal electrocatalysts. Focusing on oxygen electrocatalysis, this review aims to provide a comprehensive introduction on how AE is selected as the activity descriptor, the intrinsic and empirical relationships related to AE, how AE links the structure and electrocatalytic performance, the approaches to obtain AE, the strategies to improve catalytic activity by modulating AE, the extrinsic influences on AE from the environment, and the methods in circumventing linear scaling relations of AE. An outlook is provided at the end with emphasis on possible future investigation related to the obstacles existing between adsorption energy and electrocatalytic performance.