Direct Visualization of the Perforated Layer/Gyroid Grain Boundary in a Polystyrene-block-polyisoprene/polystyrene Blend by Electron Tomography

Reticulation of Block Copolymer Nanostructures from Perforation

This work aims to examine a variety of metastable phases from the controlled self-assembly of a lamellae-forming polystyrene-block-polydimethylsiloxane (PS-b-PDMS) and its blends with a PDMS homopolymer. Kinetically trapped phases including hexagonally perforated lamellae (HPL), double diamond (DD), and double gyroid (DG) can be obtained from the blends, making it feasible to investigate the transition mechanisms from perforation to reticulation for the formation of network phases (i.e., DD and DG) as evidenced by temperature-resolved small-angle X-ray scattering experiments. Most interestingly, on the basis of the 3D reconstruction of transmission electron microscopy (TEM) images (electron tomography), an epitaxial relationship between the [001] direction of HPL and the [111] direction for DG and DD phases for the transformations from HPL to DG and DD, respectively, can be clearly identified. Specifically, the 3D double networks of PDMS are initiated from the parallel PDMS layers with PS perforation, forming the topological building units for the gyroid (trigonal planar texture) and diamond (tetrapod texture) phases. As a result, this finding may fill up the lost parts of the morphological evolution from perforation to reticulation in terms of topological transformations.

Reduction of thrombotic and inflammatory complications of polystyrene-block-polyisoprene-block-polystyrene (SIS) with one-step electrospinning

Polystyrene-block-polyisoprene-block-polystyrene (SIS) has been used as biomaterials due to its soft and stable properties under physiological conditions. However, the thrombotic and inflammatory complications caused by SIS restrain its application as blood-contacting implant. To overcome this problem, the hydrophilic core-shell structured SIS-based microfiber with antioxidant encapsulation is fabricated with one-step reactive electrospinning. We demonstrate that the phase separation of SIS and acylated Pluronic F127 (F127-DA) components and crosslinking during electrospinning renders the microfiber blood compatible and stable under physiological condition; the encapsulation of 2-O-d-glucopyranosyl-l-ascorbic acid (AA-2G) in microfiber and subsequent release of AA-2G detoxifies the excess reactive oxygen species (ROS). The microfibers are nontoxic to cells and promote the fast growth and proliferation of human umbilical vein endothelial cells (HUVECs) in the presence of ROS; the thrombotic and inflammatory complications are effectively reduced with implant evaluation in vivo. Therefore, our work paves a new way to improve the biocompatibility of SIS, making it a promising candidate for blood contact materials.

Three-Dimensional Visualization and Characterization of Polymeric Self-Assemblies by Transmission Electron Microtomography

Self-assembling structures and their dynamical processes in polymeric systems have been investigated using three-dimensional transmission electron microscopy (3D-TEM). Block copolymers (BCPs) self-assemble into nanoscale periodic structures called microphase-separated structures, a deep understanding of which is important for creating nanomaterials with superior physical properties, such as high-performance membranes with well-defined pore size and high-density data storage media. Because microphase-separated structures have become increasingly complicated with advances in precision polymerization, characterizing these complex morphologies is becoming increasingly difficult. Thus, microscopes capable of obtaining 3D images are required. In this article, we demonstrate that 3D-TEM is an essential tool for studying BCP nanostructures, especially those self-assembled during dynamical processes and under confined conditions. The first example is a dynamical process called order-order transitions (OOTs). Upon changing temperature or pressure or applying an external field, such as a shear flow or electric field, BCP nanostructures transform from one type of structure to another. The OOTs are examined by freezing the specimens in the middle of the OOT and then observing the boundary structures between the preexisting and newly formed nanostructures in three-dimensions. In an OOT between the bicontinuous double gyroid and hexagonally packed cylindrical structures, two different types of epitaxial phase transition paths are found. Interestingly, the paths depend on the direction of the OOT. The second example is BCP self-assemblies under confinement that have been examined by 3D-TEM. A variety of intriguing and very complicated 3D morphologies can be formed even from the BCPs that self-assemble into simple nanostructures, such as lamellar and cylindrical structures in the bulk (in free space). Although 3D-TEM is becoming more frequently used for detailed morphological investigations, it is generally used to study static nanostructures. Although OOTs are dynamical processes, the actual experiment is done in the static state, through a detailed morphological study of a snapshot taken during the OOT. Developing time-dependent nanoscale 3D imaging has become a hot topic. Here, the two main problems preventing the development of in situ electron tomography for polymer materials are addressed. First, the staining protocol often used to enhance contrast for electrons is replaced by a new contrast enhancement based on chemical differences between polymers. In this case, no staining is necessary. Second, a new 3D reconstruction algorithm allows us to obtain a high-contrast, quantitative 3D image from fewer projections than is required for the conventional algorithm to achieve similar contrast, reducing the number of projections and thus the electron beam dose. Combining these two new developments is expected to open new doors to 3D in situ real-time structural observation of polymer materials.

Characterizing the Three-Dimensional Structure of Block Copolymers via Sequential Infiltration Synthesis and Scanning Transmission Electron Tomography

Understanding and controlling the three-dimensional structure of block copolymer (BCP) thin films is critical for utilizing these materials for sub-20 nm nanopatterning in semiconductor devices, as well as in membranes and solar cell applications. Combining an atomic layer deposition (ALD)-based technique for enhancing the contrast of BCPs in transmission electron microscopy (TEM) together with scanning TEM (STEM) tomography reveals and characterizes the three-dimensional structures of poly(styrene-block-methyl methacrylate) (PS-b-PMMA) thin films with great clarity. Sequential infiltration synthesis (SIS), a block-selective technique for growing inorganic materials in BCPs films in an ALD tool and an emerging technique for enhancing the etch contrast of BCPs, was harnessed to significantly enhance the high-angle scattering from the polar domains of BCP films in the TEM. The power of combining SIS and STEM tomography for three-dimensional (3D) characterization of BCP films was demonstrated with the following cases: self-assembled cylindrical, lamellar, and spherical PS-b-PMMA thin films. In all cases, STEM tomography has revealed 3D structures that were hidden underneath the surface, including (1) the 3D structure of defects in cylindrical and lamellar phases, (2) the nonperpendicular 3D surface of grain boundaries in the cylindrical phase, and (3) the 3D arrangement of spheres in body-centered-cubic (BCC) and hexagonal-closed-pack (HCP) morphologies in the spherical phase. The 3D data of the spherical morphologies was compared to coarse-grained simulations and assisted in validating the simulations' parameters. STEM tomography of SIS-treated BCP films enables the characterization of the exact structure used for pattern transfer and can lead to a better understating of the physics that is utilized in BCP lithography.

Well-ordered nanohybrids and nanoporous materials from gyroid block copolymer templates

The design of nanostructured materials and their corresponding morphologies has attracted intense attention because of their effectiveness in tuning electronic, optical, magnetic, and catalytic properties, as well as mechanical properties. Although many technologies have been explored to fabricate nanostructured materials, templated synthesis is one of the most important approaches to fabricate nanostructured materials with precisely controlled structures and morphologies from their constituent components. In this review article, we aim to highlight the use of the self-assembly of block copolymers as an emerging and powerful tool to fabricate well-defined nanomaterials with precise control over the structural dimensions and shape, as well as over the composition and corresponding spatial arrangement. After providing a brief introduction to the synthesis of regular porous materials, including silica- and carbon-based mesoporous materials, the review focuses on the fabrication of well-ordered nanoporous polymers from the selfassembly of degradable block copolymers, in particular with gyroid-forming network morphologies, as templates for the syntheses of various materials with different entities. We highlight the principles of different templated syntheses, from the fundamentals to their practical uses in the fabrication of nanohybrids and nanoporous materials; moreover, we provide an introduction to templates, precursors, solvents, and processing. Finally, some recent examples using block copolymer structure-directed nanomaterials for applications, such as solar cells, catalysis, and drug delivery, are presented. In particular, by taking advantage of the "well-ordered" structural characteristics of the gyroid texture, the properties and applications of 3D regular nanostructures, such as the photonic behavior and optical properties of gyroid-forming nanostructures, as well as of gyroid-forming metamaterials, will be emphasized. Special attention is also given to present new developments and future perspectives in this field.

Direct Visualization of Order-Order Transitions in Silicon-Containing Block Copolymers by Electron Tomography

Here, we aim to comprehend the mechanism of the order-order transition (OOT) from nonequilibrium, metastable phase to equilibrium phase. Polystyrene-block-polydimethylsiloxane (PS-PDMS) block copolymer (BCP) bulks with metastable cylinder (C) and double gyroid (G) phases can be obtained from lamellae (L) forming PS-PDMS by simply tuning the selectivity of casting solvent. The recovery of the intrinsic L phase can be achieved by thermal annealing through OOT. Time-resolved small-angle X-ray scattering (SAXS) experiments are carried out to reveal the variation of the structural evolution in reciprocal space during annealing. The structural evolution in real space is directly visualized by using electron tomography (i.e., 3D transmission electron microscopy (TEM)). As a result, combining the time-resolved scattering experiments and the morphological observations from electron tomography offers new insights into the phase behaviors of the OOT of BCPs.

High-resolution three-dimensional probes of biomaterials and their interfaces

Interfacial relationships between biomaterials and tissues strongly influence the success of implant materials and their long-term functionality. Owing to the inhomogeneity of biological tissues at an interface, in particular bone tissue, two-dimensional images often lack detail on the interfacial morphological complexity. Furthermore, the increasing use of nanotechnology in the design and production of biomaterials demands characterization techniques on a similar length scale. Electron tomography (ET) can meet these challenges by enabling high-resolution three-dimensional imaging of biomaterial interfaces. In this article, we review the fundamentals of ET and highlight its recent applications in probing the three-dimensional structure of bioceramics and their interfaces, with particular focus on the hydroxyapatite-bone interface, titanium dioxide-bone interface and a mesoporous titania coating for controlled drug release.

Effect of film thickness on the phase behaviors of diblock copolymer thin film

A phase diagram was constructed for a polystyrene-block-polyisoprene (PS-b-PI, M(W) = 32 700, f(PI) = 0.670) in thin films on Si wafer as a function of film thickness over the range of 150-2410 nm (7-107L(0) (L(0): domain spacing)). The PS-b-PI exhibits a variety of ordered phases from hexagonally perforated lamellar (HPL) via double gyroid (DG) to hexagonally packed cylinder (HEX) before going to the disordered (DIS) phase upon heating. The morphology of the PS-b-PI in thin film was investigated by grazing incidence small-angle X-ray scattering, transmission electron microscopy, and transmission electron microtomography. In thin film, the phase transition temperature is difficult to be determined unequivocally with in situ heating processes since the phase transition is slow and two phases coexist over a wide temperature range. Therefore, in an effort to find an "equilibrium" phase, we determined the long-term stable phase formed after cooling the film from the DIS phase to a target temperature and annealing for 24 h at the temperature. The temperature windows of stable ordered phases are strongly influenced by the film thickness. As the film thickness decreases, the temperature window of layer-like structures such as HPL and HEX becomes wider, whereas that of the DG stable region decreases. For the films thinner than 160 nm (8L(0)), only the HPL phase was found. In the films exhibiting DG phase, a perforated layer structure at the free surface was found, which gradually converts to the internal DG structure. The relief of interfacial tension by preferential wetting appears to play an important role in controlling the morphology in very thin films.