Structure of Membranes for Fuel Cells: SANS and SAXS Analyses of Sulfonated PEEK Membranes and Solutions

Electrocatalysts and Membranes for Aqueous Polysulfide Redox Flow Batteries

Redox flow batteries have demonstrated attractive attributes in large-scale stationary energy storage, but practical applications are impeded by high capital cost. Polysulfides are exceedingly cost-effective candidates of redox-active materials for achieving cost reduction, and a recent revival has been witnessed. But the slow conversion kinetics and irreversible crossover loss of polysulfides are daunting challenges that have caused severe technoeconomic stress and even system failure. Solutions to these issues capitalize on the innovations of powerful electrocatalysts and permselective membranes. To inspire viable development strategies and further advance polysulfide redox, this Review presents a critical overview of the state of the art of electrocatalysts and membranes, highlighting their working mechanisms, design protocols, and performance metrics. We briefly describe the complicated processes of the polysulfide reaction and the major spectroscopic methods for polysulfide speciation. Next, we point out the specific characteristics of polysulfide redox and summarize the metallic, metal sulfide, and molecular electrocatalysts to elucidate the fundamental requirements for imparting strong catalytic effects. We then discuss the possible origins of polysulfide crossover and outline the major families of membrane chemistries targeting polysulfide retention. Finally, the remaining challenges and the future perspectives for potential considerations are provided, aiming to realize efficient, durable polysulfide flow batteries.

Self-Assembled Construction of Ion-Selective Nanobarriers in Electrolyte Membranes for Redox Flow Batteries

Ion-conducting membranes (ICMs) with high selectivity are important components in redox flow batteries. However it is still a challenge to break the trade-off between ion conductivity and ion selectivity, which can be resolved by the regulation of their nanostructures. Here, polyoxometalate (POM)-hybridized block copolymers (BCPs) are used as self-assembled additives to construct proton-selective nanobarriers in the ICM matrix to improve the microscopic structures and macroscopic properties of ICMs. Benefiting from the co-assembly behavior of BCPs and POMs and their cooperative noncovalent interactions with the polymer matrix, ∼50 nm ellipsoidal functional nanoassemblies with hydrophobic vanadium-shielding cores and hydrophilic proton-conducting shells are constructed in the sulfonated poly(ether ether ketone) matrix, which leads to an overall enhancement of proton conductivity, proton selectivity, and cell performance. These results present a self-assembly route to construct functional nanostructures for the modification of polymer electrolyte membranes toward emerging energy technologies.

High-Temperature Proton Conduction in Covalent Organic Frameworks Interconnected with Nanochannels for Reverse Electrodialysis

The crystalline porous organic framework offers a highly ordered and stable structure under hydrated conditions at high temperatures. Here, we demonstrated a method for preparing high-performance membrane buildup using "heterogeneous networks" and "polymer phase-separated nanochannels". A well-interconnected "nanochannel" with a "crystalline organic framework" forms a highly stable hybrid membrane above 80 °C under 100% hydration under acidic and basic conditions. The prepared structure provides a self-standing membrane that easily overcomes the problem faced by conventional high ion-exchange capacity (IEC)-based membranes such as swelling, gelling, fragility, and dissolving at elevated temperatures. Apart from structural stability, it also shows better chemical stability with enhanced proton conduction at elevated temperatures. This proton conduction with better structural stability in the high IEC sample confirms from thermal analysis, whereas it also offers relatively low in-plane membrane swelling as compared to the conventional membranes. These hybrid membranes were further combined with the FAA-3 membrane to manufacture a reverse electrodialysis system for generating a power output. We also evaluated the maximum power density (P_max) of the stack theoretically and experimentally. The determined net power density (P_net) is reported to be 0.45 W m^-2 at a flow rate of 40 mL min^-1. These results confirm that the developed membrane can withstand robustly under realistic ambient conditions maintaining stable cell performance.

Unveiling the multiscale morphology of chemically stabilized proton exchange membranes for fuel cells by means of Fourier and real space studies

We recently presented the elaboration and functional properties of a new generation of hybrid membranes for PEMFC applications showing promising performances and durability. The strategy was to form, inside a commercial sPEEK membrane, via in situ sol-gel (SG) synthesis, a reactive SG phase able to reduce oxidative species generated during FC operation. In order to understand structure-properties interplay, we use a combination of direct space (AFM/3D FIB-SEM) and reciprocal space (SANS/WAXS) techniques to cover dimensional scales ranging from a hundred to few nanometers. AFM modulus images showed the SG phase distributed into spherical domains whose size increases with the SG uptake (ca. 100-200 nm range). Using contrast variation SANS, we observed that the sPEEK nanostructure is mostly unaffected by the insertion of the SG phase which presents a fractal-like multiscale structure. Additionally, the size of both the particles (aggregates/primary) is much too large to be sequestered in the ionic pathways of sPEEK. These findings indicate that the SG-NPs mainly grow within the amorphous interbundle domains. Noticeable rightward shift and widening of the ionomer peak are observed with the SG content, suggesting ion channel compression and greater heterogeneity of the ionic domain size. The SG phase develops in the interbundle regions with a limited impact on the water uptake but leading to a discontinuity of ionic conductivity. This Fourier and real spaces study clarifies the structure of the hybrid membranes and brings into the question the ideal distribution/localization of the SG phase to optimize the membrane's stabilization.

Structural Characterization of Biomaterials by Means of Small Angle X-rays and Neutron Scattering (SAXS and SANS), and Light Scattering Experiments

Scattering techniques represent non-invasive experimental approaches and powerful tools for the investigation of structure and conformation of biomaterial systems in a wide range of distances, ranging from the nanometric to micrometric scale. More specifically, small-angle X-rays and neutron scattering and light scattering techniques represent well-established experimental techniques for the investigation of the structural properties of biomaterials and, through the use of suitable models, they allow to study and mimic various biological systems under physiologically relevant conditions. They provide the ensemble averaged (and then statistically relevant) information under in situ and operando conditions, and represent useful tools complementary to the various traditional imaging techniques that, on the contrary, reveal more local structural information. Together with the classical structure characterization approaches, we introduce the basic concepts that make it possible to examine inter-particles interactions, and to study the growth processes and conformational changes in nanostructures, which have become increasingly relevant for an accurate understanding and prediction of various mechanisms in the fields of biotechnology and nanotechnology. The upgrade of the various scattering techniques, such as the contrast variation or time resolved experiments, offers unique opportunities to study the nano- and mesoscopic structure and their evolution with time in a way not accessible by other techniques. For this reason, highly performant instruments are installed at most of the facility research centers worldwide. These new insights allow to largely ameliorate the control of (chemico-physical and biologic) processes of complex (bio-)materials at the molecular length scales, and open a full potential for the development and engineering of a variety of nano-scale biomaterials for advanced applications.

Acid–base core–shell microspheres are incorporated into proton exchange membranes to effectively alleviate the rapid decline in proton conductivity at low humidity

The development of a proton exchange membrane (PEM) that can avoid rapid decay of proton conductivity under low humidity is of great significance for the practical application of PEMFC. In this study, acid–base core–shell microspheres (PCSMs-MA@TAC) with a carboxylic acid core and a triazine shell were synthesized by distillation-precipitation polymerization using cross-linked carboxylic acid microspheres (PMAA) as seeds. These PCSMs were then incorporated into a sulfonated poly(ether ether ketone) matrix to make hybrid membranes. Incorporation of PCSMs microspheres can not only strengthen the vehicle mechanism by increasing the water uptake of the membrane, but also the acid–base pairs formed at the SPEEK/PCSMs interface provide a new low-energy barrier pathway for proton hopping, thereby enhancing the proton conduction of the Grotthuss mechanism. The results show that when the content is 10 wt%, the proton conductivity of the SPEEK/PCSMs-MA@TAC composite membrane can reach 0.161 S cm−1 at 80°C and 100% RH, which is 19.3% higher than the SPEEK control membrane (0.135 S cm−1). In particular, even at 60% RH, the proton conductivity of the SPEEK/PCSMs-MA@TAC-10 composite membrane is still 67 mS cm−1, which is 3.16 times higher than that of the SPEEK membrane. Therefore, the SPEEK/PCSMs-MA@TAC composite membrane can maintain superior performance even under high temperature and low humidity conditions.

The Multilevel Structure of Sulfonated Syndiotactic-Polystyrene Model Polyelectrolyte Membranes Resolved by Extended Q-Range Contrast Variation SANS

Membranes based on sulfonated synditoactic polystyrene (s-sPS) were thoroughly characterized by contrast variation small-angle neutron scattering (SANS) over a wide Q-range in dry and hydrated states. Following special sulfonation and treatment procedures, s-sPS is an attractive material for fuel cells and energy storage applications. The film samples were prepared by solid-state sulfonation, resulting in uniform sulfonation of only the amorphous phase while preserving the crystallinity of the membrane. Fullerenes, which improve the resistance to oxidation decomposition, were incorporated in the membranes. The fullerenes seem to be chiefly located in the amorphous regions of the samples, and do not influence the formation and evolution of the morphologies in the polymer films, as no significant differences were observed in the SANS patterns compared to the fullerenes-free s-sPS membranes, which were investigated in a previous study. The use of uniaxially deformed film samples, and neutron contrast variation allowed for the identification and characterization of different structural levels with sizes between nm and μm, which form and evolve in both the dry and hydrated states. The scattering length density of the crystalline regions was varied using the guest exchange procedure between different toluene isotopologues incorporated into the sPS lattice, while the variation of the scattering properties of the hydrated amorphous regions was achieved using different H2O/D2O mixtures. Due to the deformation of the films, the scattering characteristics of different structures can be distinguished on specific detection sectors and at different detection distances after the sample, depending on their size and orientation.

Hollow polymer nanocapsules: synthesis, properties, and applications

Hollow polymer nanocapsules (HPNs) have gained tremendous interest in recent years due to their numerous desirable properties compared to their solid counterparts.

Theoretical Investigation of the H2O2-Induced Degradation Mechanism of Hydrated Nafion Membrane via Ether-Linkage Dissociation

A H₂O₂-induced degradation mechanism is presented for the hydrated Nafion membrane proceeding through the dissociation of the ether linkages of the side chains. Although the durability of proton-exchange membrane fuel cells clearly depends on the degradation rate of the membrane, typically Nafion, the degradation mechanism still has not been resolved. It has often been assumed that the principal mode of degradation involves OH^• radicals; in contrast, we show here that a H₂O₂-induced degradation mechanism is more likely. On the basis of state-of-the-art theoretical calculations and detailed comparison with experimental results, we present such a mechanism for the hydrated Nafion membrane, proceeding through the dissociation of the ether linkage of the side chains, with a relatively low activation energy. In this mechanism, (H₂O)_λHO₃S-CF₂-CF₂-O-O-H (λ is the hydration number) is obtained as a key degradation fragment. Possible subsequent decomposition-reaction mechanisms are also elucidated for this fragment. The calculated vibrational spectra for the intermediates and products proposed in these mechanisms were found to be consistent with the experimental IR spectra. Further consideration of this H₂O₂-mediated degradation mechanism could greatly facilitate the search for ways to combat membrane degradation.

Molecular Structuring and Percolation Transition in Hydrated Sulfonated Poly(ether ether ketone) Membranes

The extent of phase separation and water percolation in sulfonated membranes are the key to their performance in fuel cells. Toward this, the effect of hydration on the morphology and transport characteristics of sulfonated poly(ether ether ketone), sPEEK, membrane is investigated using atomistic molecular dynamics simulation at various hydration levels(λ: number of water molecules per sulfonate group). The evolution of local morphology is investigated using structural correlations and minimum pair distances. Transport properties are probed using mean squared displacements and diffusion coefficients. The water-sulfonate interaction in sPEEK is found to be stronger than that in Nafion, as observed in experiments. Analyses indicate the presence of narrow connected path of water and hydronium at λ = 4 and large domains, spanning half the simulation box, at λ = 15. The behavior of membrane water remains far from bulk as indicated by its diffusion coefficient. The persistence of small isolated water clusters demonstrates the extent of phase separation in sPEEK to be lesser than that in Nafion. Analyses at molecular and collective levels suggest the occurrence of a percolation transition between λ = 8 and 10, which leads to a connected network of water channels in the membrane, thereby boosting the hydronium mobility.

Optimization of hydrophilic/hydrophobic phase separation in sPEEK membranes by hydrothermal treatments

The swelling behavior of sPEEK membranes: a thermally activated process associated to the β-relaxation crossover.

Imidazolium-based anion exchange membranes for alkaline anion fuel cells: elucidation of the morphology and the interplay between the morphology and properties

We investigated the morphology and swelling behavior of a new graft-type of anion exchange membrane (AEM) containing 2-methylimidazolium groups by using a contrast variation small angle neutron scattering (SANS) technique. These AEMs were prepared by radiation-induced grafting of 2-methyl-1-vinylimidazole and styrene into poly(ethylene-co-tetrafluoroethylene) (ETFE) films and subsequent N-alkylation with methyliodide, and possessed both high alkaline durability and high conductivity. Our results showed that the crystalline lamellar and crystallite structures originating from the pristine ETFE films were more or less conserved in these AEMs, but the lamellar d-spacing in both dry and wet membranes was enlarged, indicating an expansion of the amorphous lamellae due to the graft chains introduced in the grafting process and the water incorporated in the swelling process. For the first time, the swelling behavior of the AEMs was studied quantitatively in various water mixtures of water and deuterated water with different volume ratios (contrast variation method), and the morphology of these membranes was elucidated by three phases: phase (1) crystalline ETFE domains, which offer good mechanical properties; phase (2) hydrophobic amorphous domains, which are made up of amorphous ETFE chains and offer a matrix to create conducting regions; phase (3) interconnected hydrated domains, which are composed of the entire graft chains and water and play a key role in promoting the conductivity.

Theory of fracture formation in a heterogeneous fibrillar membrane

We present a statistical model of fracture in hierarchical structured heterogeneous materials. We describe the material as a network of fibre bundles. The time to fracture is analytically derived as a function of the bundle size and the local stress. This provides a straightforward criterium for material selection. The original framework here proposed proves versatile: it can be adapted to various practical specific cases upon tuning of its parameters which corresponds to experimentally measurable quantities.

Enhanced water retention and proton conductivity of proton exchange membranes by incorporating hollow polymer microspheres grafted with sulfonated polystyrene brushes

The paper describes the synthesis of hollow polymer microspheres with sulfonated polystyrene brushes and investigation of the enhanced water retention and proton conductivity of proton exchange membranes.

Microstructure and properties of novel SPEEK/PVDF-g-PSSA blends for proton exchange membrane with improved compatibility

Design and fabrication of a novel series of high performance SPEEK/PVDF-g-PSSA blend membranes with improved compatibility via grafting method.

Temperature- and humidity-controlled SAXS analysis of proton-conductive ionomer membranes for fuel cells

We report herein temperature- and humidity-controlled small-angle X-ray scattering (SAXS) analyses of proton-conductive ionomer membranes. The morphological changes of perfluorosulfonic acid polymers (Nafion and Aquivion) and sulfonated aromatic block copolymers (SPE-bl-1 and SPK-bl-1) were investigated and compared under conditions relevant to fuel cell operation. For the perfluorinated ionomer membranes, water molecules were preferentially incorporated into ionic clusters, resulting in phase separation and formation of ion channels. In contrast, for the aromatic ionomer membranes, wetting led to randomization of the ionic clusters. The results describe the differences in the proton-conducting behavior between the fluorinated and nonfluorinated ionomer membranes, and their dependence on the humidity.

A new interpretation of SAXS peaks in sulfonated poly(ether ether ketone) (sPEEK) membranes for fuel cells

SAXS of sPEEK membranes for fuel cells: from a new peaks attribution to the identification of the membrane nanostructuration process.