Recent Advances in Nanoporous Anodic Alumina: Principles, Engineering, and Applications

Homeotropic orientation of an ion-channel forming mesophase induced by nanotemplate wetting

Anodic aluminum oxide (AAO) membranes were used as templates to control orientation of an ion-channel forming columnar mesophase obtained by self assembly of a wedge-shaped sulfonate molecule. Inside the AAO structure, the director vector of the mesophase is oriented parallel to the pore axis due to the confinement effect. The molecular arrangement induced by the spatial confinement within the pores is extended over several microns into the remnant film on the AAO surface. The homeotropic alignment of the channels promotes unidimensional ion conduction through the film plane, which is manifested by a considerable increase in conductivity relative to isotropic samples.

Three-Dimensional Photonic Crystals Based on Porous Anodic Aluminum Oxide

Photonic crystals (PCs) consisting of a periodic arrangement of holes in dielectric media have found success in light manipulation and sensing. Among them, three-dimensional (3D) PCs are in high demand due to their unique properties originating from multiple photonic band gaps (PBGs) and even full ones. Here, 3D PCs based on porous anodic aluminum oxide (AAO) were fabricated for the first time. Our approach involves prepatterning of the aluminum surface by a focused ion beam to form a hexagonal array of pore nuclei. Subsequent anodization in 1 M H3PO3 using a sine wave profile of voltage provides AAO with a defect-free in-plane porous structure and out-of-plane porosity modulation. The ability to tune the position, width, and depth of the PBGs is demonstrated. The combination of the flexibility of the proposed approach with the unique properties of AAO extends the range of practical applications of 3D PCs far beyond the current achievements.

Stained Glass Effect in Anodic Aluminum Oxide Formed in Selenic Acid

A combination of the unique porous structure and physical and chemical properties of anodic aluminum oxide (AAO) makes it widely used in cutting-edge areas of materials science and nanotechnology. Selenic acid electrolyte provides the ability to obtain AAO with low porosity and high optical transparency and thus is promising for the preparation of AAO photonic crystals (PhCs). Here, we show the influence of crystallographic orientation of Al on the electrochemical oxidation rate in 1 M H2SeO4 as well as on the growth rate, porosity, and the effective refractive index of AAO. The cyclic anodization regime is used to prepare AAO PhCs with photonic band gaps, their wavelength positions are used to measure the AAO growth rate. At an anodization voltage of 40-45 V, the growth rate varies by up to 22.6% with crystallographic orientation of Al grains, causing the stained glass effect, which can be seen with the naked eye.

Advances in the Fabrication of Nanoporous Anodic Aluminum Oxide and Its Applications to Sensors: A Review

Nanoporous anodic aluminum oxide (AAO) is an important template for 1D nanomaterial synthesis. It is used as an etching template for nanopattern transfer in a variety of contexts, including nanostructured material synthesis, electrical sensors, optical sensors, photonic and electronic devices, photocatalysis, and hardness and anticorrosion improvement. In this review, we focus on various fabrication methods, pore geometry modification, and recent advances of AAO, as well as sensor applications linked to our environment, daily life, and safety. Pore geometry is concerned with the material composition, applied voltage mold, electrolyte type, temperature, and anodizing time during the fabrication of AAOs and for adjusting their pore size and profile. The applied voltage can be divided into four types: direct current anodization (DCA), reverse pulse anodization, pulse anodization (PA), and hybrid pulse anodization (HPA). Conventional AAOs are fabricated using DCA and mild anodization (MA) at a relatively low temperature (-5~15 °C) to reduce the Joule heating effect. Moreover, the issues of costly high-purity aluminum and a long processing time can be improved using HPA to diminish the Joule heating effect at relatively high temperatures of 20-30 °C with cheap low-purity (≤99%) aluminum. The AAO-based sensors discussed here are primarily divided into electrical sensors and optical sensors; the performance of both sensors is affected by the sensing material and pore geometry. The electrical sensor is usually used for humidity or gas measurement applications and has a thin metal film on the surface as an electrode. On the contrary, the AAO optical sensor is a well-known sensor for detecting various substances with four kinds of mechanisms: interference, photoluminescence, surface plasma resonance, and surface-enhanced Raman scattering (SERS). Especially for SERS mechanisms, AAO can be used either as a solid support for coating metal nanoparticles or a template for depositing the metal content through the nanopores to form the nanodots or nanowires for detecting substances. High-performance sensors will play a crucial role in our living environments and promote our quality of life in the future.

Simple Self-Powered Sensor for the Detection of D2O and Other Isotopologues of Liquid Water

Distinguishing between heavy water and regular water has been a continuing challenge since these isotopologues of water have very similar physical and chemical properties. We report the development and evaluation of a simple, inexpensive sensor capable of detecting liquid D2O and other isotopologues of liquid water through the measurement of electrical signals generated from a nanoporous alumina film. This electrical output, consisting of a sharp voltage pulse followed by a separate broad voltage pulse, is present during the application of microliter volumes of liquid. The amplitude and temporal characteristics of these pulses have been combined to enable four diagnostic parameters for sensing D2O and H218O. The sensing mechanism is based on different modification effects on the alumina surface by H2O and D2O, spatially localized variations in the surface potential of alumina induced by isotopically substituted water molecules, combined with the effect of isotopic composition on charge transfer. As a proof-of-concept demonstration, a sensing system has been developed that provides real-time detection of liquid D2O in a stand-alone system.

Overview of Engineering Carbon Nanomaterials Such As Carbon Nanotubes (CNTs), Carbon Nanofibers (CNFs), Graphene and Nanodiamonds and Other Carbon Allotropes inside Porous Anodic Alumina (PAA) Templates

The fabrication and design of carbon-based hierarchical structures with tailored nano-architectures have attracted the enormous attention of the materials science community due to their exceptional chemical and physical properties. The collective control of nano-objects, in terms of their dimensionality, orientation and size, is of paramount importance to expand the implementation of carbon nanomaterials across a large variety of applications. In this context, porous anodic alumina (PAA) has become an attractive template where the pore morphologies can be straightforwardly modulated. The synthesis of diverse carbon nanomaterials can be performed using PAA templates, such as carbon nanotubes (CNTs), carbon nanofibers (CNFs), and nanodiamonds, or can act as support for other carbon allotropes such as graphene and other carbon nanoforms. However, the successful growth of carbon nanomaterials within ordered PAA templates typically requires a series of stages involving the template fabrication, nanostructure growth and finally an etching or electrode metallization steps, which all encounter different challenges towards a nanodevice fabrication. The present review article describes the advantages and challenges associated with the fabrication of carbon materials in PAA based materials and aims to give a renewed momentum to this topic within the materials science community by providing an exhaustive overview of the current synthesis approaches and the most relevant applications based on PAA/Carbon nanostructures materials. Finally, the perspective and opportunities in the field are presented.

Vibration-Assisted Synthesis of Nanoporous Anodic Aluminum Oxide (AAO) Membranes

In recent years, many research achievements in the field of anodic aluminum oxide (AAO) membranes can be observed. Nevertheless, it is still an interesting research topic due to its high versatility and applications in various fields, such as template-assisted methods, filtration, sensors, etc. Nowadays, miniaturization is an integral part of different technologies; therefore, research on micro- and nanosized elements is relevant in areas such as LEDs and OLEDs, solar cells, etc. To achieve an efficient mixing process of fluid flow in straight nanopores, acoustofluidic physics has attracted great interest in recent decades. Unfortunately, the renewal of the electrolyte concentration at the bottom of a pore is limited. Thus, excitation is used to improve fluid mixing along nanosized diameters. The effect of excitation by high-frequency vibrations on pore geometry is also investigated. In this study, theoretical simulations were performed. Using theoretical calculations, the acoustic pressure, acoustic velocity, and velocity magnitude were obtained at frequencies of 2, 20, and 40 kHz. Moreover, nanoporous AAO membranes were synthesized, and the influence of high-frequency vibrations on the geometry of the pores was determined. Using a high-frequency excitation of 20 kHz, the thickness of the AAO membrane increased by 17.8%. In addition, the thickness increased by 31.1% at 40 kHz and 33.3% at the resonant frequency of 40 kHz. Using high-frequency vibrations during the anodization process, the electrolyte inside the pores is mixed, and as a result, a higher oxide growth rate and a deeper structure can be achieved. On the other hand, to obtain pores of the same depth, the reaction can be performed in a shorter time.

Rapid change in polarization accompanying Fabry-Pérot resonance in anodic porous alumina coated with a gold thin film

We experimentally investigate the polarization property of the specularly reflected light from an anodic porous alumina (APA) membrane coated with a gold (Au) thin film. As a result, we reveal a rapid change in the normalized Stokes parameter s ₃ of the specularly reflected light around the angle of incidence θ _A at which the resonance absorption of the incident light occurs. The rapid change in s ₃ demonstrates that the specularly reflected light can rapidly be right- to left-elliptically polarized via linear polarization at the zero-crossing point θ _Z of s ₃. Moreover, θ _Z is located close to θ _A , and θ _Z as well as θ _A depend on the occurrence conditions of the resonance absorption. From numerical aspects based on the Maxwell Garnett effective medium approximation, we clarify that the rapid change in s ₃ accompanies the Fabry-Pérot (FP) resonance in the Au-coated APA membrane. The numerical results also suggest that the change in the refractive index of the filling material into nanopores of the Au-coated APA membrane can be successfully estimated by using the rapid change in s ₃.

Development and Analysis of Electrochemical Reactor with Vibrating Functional Element for AAO Nanoporous Membranes Fabrication

Nanoporous anodic aluminum oxide (AAO) is needed for a variety of purposes due to its unique properties, including high hardness, thermal stability, large surface area, and light weight. Nevertheless, the use of AAO in different applications is limited because of its brittleness. A new design of an electrochemical reactor with a vibrating element for AAO nanoporous membranes fabrication is proposed. The vibrating element in the form of a piezoceramic ring was installed inside the developed reactor, which allows to create a high-frequency excitation. Furthermore, mixing and vibration simulations in the novel reactor were carried out using ANSYS 17 and COMSOL Multiphysics 5.4 software, respectively. By theoretical calculations, the possibility to excite the vibrations of five resonant modes at different frequencies in the AAO membrane was shown. The theoretical results were experimentally confirmed. Five vibration modes at close to the theoretical frequencies were obtained in the novel reactor. Moreover, nanoporous AAO membranes were synthesized. The novel aluminum anodization technology results in AAO membranes with 82.6 ± 10 nm pore diameters and 43% porosity at 3.1 kHz frequency excitation and AAO membranes with 86.1 ± 10 nm pore diameters and 46% porosity at 4.1 kHz frequency excitation. Furthermore, the chemical composition of the membrane remained unchanged, and the hardness decreased. Nanoporous AAO has become less brittle but hard enough to be used for template synthesis.

Nanoporous Membranes for the Filtration of Proteins from Biological Fluids: Biocompatibility Tests on Cell Cultures and Suggested Applications for the Treatment of Alzheimer's Disease

BACKGROUND

Alzheimer's disease has a significant epidemiological and socioeconomic impact, and, unfortunately, the extensive research focused on potential curative therapies has not yet proven to be successful. However, in recent years, important steps have been made in the development and functionalization of nanoporous alumina membranes, which might be of great interest for medical use, including the treatment of neurodegenerative diseases. In this context, the aim of this article is to present the synthesis and biocompatibility testing of a special filtrating nano-membrane, which is planned to be used in an experimental device for Alzheimer's disease treatment.

METHODS

Firstly, the alumina nanoporous membrane was synthesized via the two-step anodizing process in oxalic acid-based electrolytes and functionalized via the atomic layer deposition technique. Subsequently, quality control tests (spectrophotometry and potential measurements), toxicity, and biocompatibility tests (cell viability assays) were conducted.

RESULTS

The proposed alumina nanoporous membrane proved to be efficient for amyloid-beta filtration according to the permeability studies conducted for 72 h. The proposed membrane has proven to be fully compatible with the tested cell cultures.

CONCLUSIONS

The proposed alumina nanoporous membrane model is safe and could be incorporated into implantable devices for further in vivo experiments and might be an efficient therapeutic approach for Alzheimer's disease.

New insight into anodization of aluminium with focused ion beam pre-patterning

The self-ordered anodic aluminium oxide (AAO) structure consists of micron-scale domains-defect-free areas with a hexagonal arrangement of pores. A substantial increase in domain size is possible solely by pre-patterning the aluminium surface in the form of a defect-free hexagonal array of concaves, which guide the pore growth during subsequent anodization. Among the numerous pre-patterning techniques, direct etching by focused gallium ion beam (Ga FIB) allows the preparation of AAO with a custom-made geometry through precise control of the irradiation positions, beam energy, and ion dosage. The main drawback of the FIB approach includes gallium contamination of the aluminium surface. Here, we propose a multi-step anodizing procedure to prevent gallium incorporation into the aluminium substrate. The suggested approach successfully covers a wide range of AAO interpore distances from 100 to 500 nm. In particular, anodization of FIB pre-patterned aluminium in 0.1 M phosphoric acid at 195 V to prepare AAO with the interpore distance of about 500 nm was demonstrated for the first time. The quantification of the degree of pore ordering reveals the fraction of pores in hexagonal coordination above 96% and the in-plane mosaicity below 3° over an area of about 1000μm². Large-scale defect-free AAO structures are promising for creating photonic crystals and hyperbolic metamaterials with distinct functional properties.

Structural stability and optical properties of 1D photonic crystals based on porous anodic alumina after annealing at different temperatures

Porous anodic alumina (PAA) photonic crystals with a photonic stop-band (PSB) placed in the mid-infrared (MIR) spectral region represent a promising approach for increasing of gas sensors sensitivity. An onion-like layered distribution of anionic impurities is a hallmark of PAA, and its presence is generally considered to demarcate the boundary between transparent and opaque ranges in the infrared spectral region. Here, we study the effect of annealing in the temperature range of 450 °C-1 100 °C on the structural stability and optical properties in photonic crystals based on PAA fabricated by pulse anodization in oxalic acid. Pulse sequences were selected in a way to obtain photonic crystals of different periodic structures with a PSB located in visible and MIR spectral regions. The first photonic crystal was composed of layers with gradually changing porosity, whereas the second photonic crystal consisted of a sequentially repeated double-layer unit with an abrupt change in porosity. We investigated the response of alumina with rationally designed porosities and different arrangements of porous layers for high-temperature treatment. The microstructure (scanning electron microscopy), phase composition (x-ray diffraction), and optical properties (optical spectroscopy) were analysed to track possible changes after annealing. Both photonic crystals demonstrated an excellent structural stability after 24 h annealing up to 950 °C. At the same time, the evaporation of the anionic impurities from PAA walls caused a shift of the PSB towards the shorter wavelengths. Furthermore, the annealing at 1 100 °C induced a high transparency (up to 90%) of alumina in MIR spectral region. It was shown thus that properly selected electrochemical and annealing conditions enable the fabrication of porous photonic crystals with the high transparency spanning the spectral range up to around 10μm.

Photoluminescence properties of anodic aluminum oxide films formed in a mixture of malonic acid and oxalic acid

In this work, porous anodic aluminum oxide (AAO) films were fabricated by anodization in an electrolyte mixture with various concentration ratios of malonic acid and oxalic acid at room temperature. The photoluminescence (PL) properties of the AAO films before and after annealing from 300 °C to 650 °C in air or vacuum conditions were investigated, showing a strong PL band in the range of 300 - 550 nm. We observed a weak PL in the AAO film formed in the malonic acid electrolyte, while the films fabricated using an electrolyte mixture showed strong PL emissions, exhibiting a maximum. The broad PL band was decomposed into three Gaussian sub-bands, where the first two sub-bands could be attributed to the luminescence center oxygen vacancies (F⁺ and F defect centers), while the latter transformed from malonic impurities and oxalic impurities. More interestingly, the redshift of the PL bands occurred with increasing oxalic acid concentration, and the PL wavelength and intensity could be modulated by varying the concentration ratios in the malonic acid and oxalic acid electrolyte mixture.

Evaluation of Mesoporous TiO2 Layers as Glucose Optical Sensors

Porous materials are currently the basis of many optical sensors because of their ability to provide a higher interaction between the light and the analyte, directly within the optical structure. In this study, mesoporous TiO₂ layers were fabricated using a bottom-up synthesis approach in order to develop optical sensing structures. In comparison with more typical top-down fabrication strategies where the bulk constitutive material is etched in order to obtain the required porous medium, the use of a bottom-up fabrication approach potentially allows increasing the interconnectivity of the pore network, hence improving the surface and depth homogeneity of the fabricated layer and reducing production costs by synthesizing the layers on a larger scale. The sensing performance of the fabricated mesoporous TiO₂ layers was assessed by means of the measurement of several glucose dilutions in water, estimating a limit of detection even below 0.15 mg/mL (15 mg/dL). All of these advantages make this platform a very promising candidate for the development of low-cost and high-performance optical sensors.

Improving the Anti-Corrosion and Anti-Wear Performance of Anodic Coating on the Surface of AA 5052 via Hydro-Thermal Treatment

Hydro-thermal technology had been used to improve the anti-corrosion and anti-wear performance of anodizing coating on the surface of aluminium alloys. The micromorphology of the coating has been studied by SEM and results proved the coating had a compact structure. The element in the substrate had been characterized by EDS and results proved Fe had redissolved to the Al substrate. The crystalline structure of the coating had been studied by XRD and results proved the anodic coating could be transformed into η-, p- and γ-alumina. The electrochemical properties had been researched using an electrochemical workstation; results proved after the coating had been treated by hydro-thermal technology, its anti-corrosion properties could be improved. At the hydro-thermal temperature of 400 ℃, its open circuit voltage and impedance reached −0.46 V and 160 kΩ × cm², respectively. The hardness of the coating had to be measured with an HVS-100 micro-hardness tester, with results proving that, after the hydro-thermal treatment, the hardness of the coating increased to 150 HV. The friction coefficient of the coating had been studied using a ball-on-disk tester, and the results proved it decreased to 0.46. The MMW-2 scratch tester had been used to measure the adhesion between the coating and substrate; results proved the coating had better adhesion with the substrate. The thermal conductivity of the coating had been studied by a heat conduction coefficient measurement device; results proved that it reached 11.2 W/m × K at a hydro-thermal temperature of 400 ℃, far higher than that of organic coating.

Unraveling the six stages of the current-time curve and the bilayer nanotubes obtained by one-step anodization of Zr

The application and growth mechanism of anodic TiO2 nanotubes have been a hot topic in the last ten years, but the formation mechanism of anodic ZrO2 nanotubes has rarely been studied. In one-step constant voltage anodization of Al and Ti, the typical current-time curve has three stages. Moreover, the current-time curves of the three stages can last for 10 min or even 10 hours, resulting in a single layer of nanotubes with the same diameter due to the constant voltage in one-step anodization. However, in this paper, it was found for the first time that the three stages of the current-time curve appeared twice in succession during one-step constant voltage anodization of Zr for only 900 seconds, and bilayer nanotubes with increased diameter were obtained. This six-stage current-time curve cannot be explained by classical field-assisted dissolution and field-assisted flow or stress-driven mechanisms. Here, the formation mechanism and growth kinetics of bilayer ZrO2 nanotubes have been clarified rationally by the theories of ionic current, electronic current and oxygen bubble mold. The interesting results presented in this paper are of great significance for revealing the anodizing process of various metals and the formation mechanism of porous structures.

Peculiarities of Aluminum Anodization in AHAs-Based Electrolytes: Case Study of the Anodization in Glycolic Acid Solution

The anodization of aluminum (Al) in three alpha-hydroxy acids (AHAs): glycolic (GC), malic (MC), and citric (CC), was analyzed. Highly ordered pores in GC were obtained for the first time. However, the hexagonal cells were characterized by a non-uniform size distribution. Although common features of current density behavior are visible, the anodization in AHAs demonstrates some peculiarities. The electric conductivity (σ) of 0.5 M GC, MC, and CC electrolytes was in the following order: σ(CC) > σ(MC) > σ(GC), in accordance with the acid strength pK_a(CC) < pK_a(MC) < pK_a(GC). However, the anodization voltage, under which a self-organized pore formation in anodic alumina (AAO) was observed (U_max), decreased with increasing pK_a: U_max(CC) > U_max(MC) ≥ U_max(GC). This unusual behavior is most probably linked with the facility of acid ions to complex Al and the active participation of the Al complexes in the AAO formation. Depending on the AHA, its tendency and different modes to coordinate Al ions, the contribution of stable Al complexes to the AAO growth is different. It can be concluded that the structure of Al complexes, their molecular mass, and the ability to lose electrons play more important roles in the AAO formation than pK_a values of AHAs.

Peculiar Porous Aluminum Oxide Films Produced via Electrochemical Anodizing in Malonic Acid Solution with Arsenazo-I Additive

The influence of arsenazo-I additive on electrochemical anodizing of pure aluminum foil in malonic acid was studied. Aluminum dissolution increased with increasing arsenazo-I concentration. The addition of arsenazo-I also led to an increase in the volume expansion factor up to 2.3 due to the incorporation of organic compounds and an increased number of hydroxyl groups in the porous aluminum oxide film. At a current density of 15 mA·cm⁻² and an arsenazo-I concentration 3.5 g·L⁻¹, the carbon content in the anodic alumina of 49 at. % was achieved. An increase in the current density and concentration of arsenazo-I caused the formation of an arsenic-containing compound with the formula Na_1,5Al₂(OH)_4,5(AsO₄)₃·7H₂O in the porous aluminum oxide film phase. These film modifications cause a higher number of defects and, thus, increase the ionic conductivity, leading to a reduced electric field in galvanostatic anodizing tests. A self-adjusting growth mechanism, which leads to a higher degree of self-ordering in the arsenazo-free electrolyte, is not operative under the same conditions when arsenazo-I is added. Instead, a dielectric breakdown mechanism was observed, which caused the disordered porous aluminum oxide film structure.

Conceptual Progress for Explaining and Predicting Self-Organization on Anodized Aluminum Surfaces

Over the past few years, researchers have made numerous breakthroughs in the field of aluminum anodizing and faced the problem of the lack of adequate theoretical models for the interpretation of some new experimental findings. For instance, spontaneously formed anodic alumina nanofibers and petal-like patterns, flower-like structures observed under AC anodizing conditions, and hierarchical pores whose diameters range from several nanometers to sub-millimeters could be explained neither by the classical field-assisted dissolution theory nor by the plastic flow model. In addition, difficulties arose in explaining the basic indicators of porous film growth, such as the nonlinear current–voltage characteristics of electrochemical cells or the evolution of hexagonal pore patterns at the early stages of anodizing experiments. Such a conceptual crisis resulted in new multidisciplinary investigations and the development of novel theoretical models, whose evolution is discussed at length in this review work. The particular focus of this paper is on the recently developed electroconvection-based theories that allowed making truly remarkable advances in understanding the porous anodic alumina formation process in the last 15 years. Some explanation of the synergy between electrode reactions and transport processes leading to self-organization is provided. Finally, future prospects for the synthesis of novel anodic architectures are discussed.

Effects of Anodic Aluminum Oxide Substrate Pore Geometry on the Gas-Phase Photocatalytic Activity of ZnO/Al2O3 Composites Prepared by Atomic Layer Deposition

We report on the photocatalytic activity of ZnO layers deposited by atomic layer deposition on a porous anodic aluminum oxide substrate with hexagonal pore symmetry and varied pore dimensions. ZnO/Al2O3 composites were prepared with pore diameters in the range 93–134 nm and interpore distance in the range 185–286 nm, and their photocatalytic activity was measured for gas-phase photocatalytic oxidation of acetaldehyde at varying UV illumination intensities (0.08–3.94 mW cm−2). The results show that substrates with narrower pore diameters (<115 nm, in the case of this study) have a detrimental effect on the photocatalyst performance, despite their higher effective surface. The results are explained on the basis of limited mass transfer inside the porous structure and can be used as a guideline in the purposeful design of photocatalysts with a nanoporous or nanotubular structure.

Permeability of anodic alumina membranes grown on low-index aluminium surfaces

Porous anodic aluminium oxide (AAO) membranes have various practical applications in separation and purification technologies. Numerous approaches have been utilized to tailor the transport properties of porous AAO films, but all of them assume an isotropic nature of anodized aluminium. Here, the impact of aluminium crystallography on the permeability of AAO membranes is disclosed. A comparative study of AAO membranes formed on low-index aluminium surfaces by anodizing in a sulphuric acid electrolyte is presented. Small-angle x-ray scattering is used to quantify the out-of-plane pore arrangement. AAO grown on an Al(100) substrate possesses a porous structure with minimal point defects and pore tortuosity, providing the highest permeability of individual gases in a series of AAO membranes. These findings can also be applied for the fabrication of highly permeable AAO membranes on polycrystalline Al foils.