Efficient Oil/Water Separation Membrane Derived from Super-Flexible and Superhydrophilic Core-Shell Organic/Inorganic Nanofibrous Architectures

Recent developments in the application of membrane separation technology and its challenges in oil-water separation: A review

In the development and production process of domestic and foreign oil fields, large amounts of oil-bearing wastewater with complex compositions containing toxic and harmful pollutants are generated. These oil-bearing wastewaters will cause serious environmental pollution if they are not effectively treated before discharge. Among these wastewaters, the oily sewage produced in the process of oilfield exploitation has the largest content of oil-water emulsion. In order to solve the problem of oil-water separation of oily sewage, the paper summarizes the research of many scholars in many aspects, such as the use of physical and chemical methods such as air flotation and flocculation, or the use of mechanical methods such as centrifuges and oil booms for sewage treatment. Comprehensive analysis shows that among these oil-water separation methods, membrane separation technology has higher separation efficiency in the separation of general oil-water emulsions than other methods and also exhibits a better separation effect for stable emulsions, which has a broader application prospect for future developments. To present the characteristics of different types of membranes more intuitively, this paper describes the applicable conditions and characteristics of various types of membranes in detail, summarizes the shortcomings of existing membrane separation technologies, and offers prospects for future research directions.

Antibacterial Filtration Membranes Based on PVDF-co-HFP Nanofibers with the Addition of Medium-Chain 1-Monoacylglycerols

The efficiency of filtration membranes is substantially lowered by bacterial attachments and potential fouling processes, which reduce their durability and lifecycle. The antibacterial and antifouling properties exhibited by the added materials play a substantial role in their application. We tested a material poly(vinylidene fluoride)-co-hexafluoropropylene (PDVF-co-HFP) based on an electrospun copolymer, where an agent was incorporated with a small amount of ester of glycerol consecutively with caprylic, capric, and lauric acids. Each of these three materials differing in the esters (1-monoacylglycerol, 1-MAG) used was prepared with three weighted concentrations of 1-MAG (1, 2, and 3 wt %). The presence of 1-MAG with an amphiphilic structure resulted in the hydrophilic character of the prepared materials that contributed to the filtration performance. The tested materials (membranes) were characterized with rheological, optical (scanning electron microscopy, SEM), Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD), and other methods to evaluate antibacterial and antifouling activities. The pure water flux was 6 times higher than that of the neat PVDF-co-HFP membrane when the added 1-MAG attained only 1 wt %. It was experimentally shown that the PVDF-co-HFP/1-MAG membrane with high wettability improved antibacterial activity and antifouling ability. This membrane is highly promising for water treatment due to the safety of antibacterial 1-MAG additives.

Freely switchable super-hydrophobicity and super-hydrophilicity of sponge-like poly(vinylidene fluoride) porous fibers for highly efficient oil/water separation

Highly efficient oil/water separation ability is a prerequisite for the actual application of the membranes in oily sewage treatment, which is closely related to the surface feature and the porous structure of the membranes. In this work, the electrospun poly(vinylidene fluoride) (PVDF) porous fibers were firstly fabricated through blend-electrospinning with poly(vinyl pyrrolidone) (PVP) and then treating in distilled water. The results showed that the fibers exhibited the sponge-like porous structure, and a few PVP was reserved in the fibers due to the relatively good interaction between PVDF and PVP. The fibrous membrane exhibited high porosity, super-wettability with freely switchable super-lipophilicity and super-hydrophilicity. The oil adsorption capacities as well as the oil and water fluxes were measured, and the oil adsorption capacities were varied in the range of 22.7-76.0 g/g, and oil and water fluxes were 54,737.3 and 56,869.9 L/(m²h), respectively. Specifically, the PVDF porous fibrous membranes showed excellent separation abilities and they could highly efficiently separate oil from oil-in-water emulsions or separate water from water-in-oil emulsions, accompanied with the extremely high water or oil flux. This work confirms that the PVDF membranes composed of the porous fibers can be used in wastewater treatment.

Robust and continuous oil/water separation with superhydrophobic glass microfiber membrane by vertical polymerization under harsh conditions

We report a robust and continuous oil/water separation with nanostructured glass microfiber (GMF) membranes modified by oxygen plasma treatment and self-assembled monolayer coating with vertical polymerization. The modified GMF membrane had a nanostructured surface and showed excellent superhydrophobicity. With an appropriate membrane thickness, a high water intrusion pressure (< 62.7 kPa) was achieved for continuous pressure-driven separation of oil/water mixtures with high flux (< 4418 L h-1 m-2) and high oil purity (> 99%). Under simulated industrial conditions, the modified GMF membrane exhibited robust chemical stability against strong acidic/alkaline solutions and corrosive environments. The proposed superhydrophobic composite coating technique is simple, low cost, environmentally friendly, and suitable for the mass production of scalable three-dimensional surfaces. Moreover, its stability and customizable functionality offers considerable potential for a wide range of novel applications.

Engineering and Characterization of Antibacterial Coaxial Nanofiber Membranes for Oil/Water Separation

In the present study, a coaxial nanofiber membrane was developed using the electrospinning technique. The developed membranes were fabricated from hydrophilic cellulose acetate (CA) polymer and hydrophobic polysulfone (PSf) polymer as a core and shell in an alternative way with addition of 0.1 wt.% of ZnO nanoparticles (NPs). The membranes were treated with a 2M NaOH solution to enhance hydrophilicity and thus increase water separation flux. Chemical and physical characterizations were performed, such as Fourier transform infrared (FTIR) spectroscopy, and surface wettability was measured by means of water contact angle (WCA), mechanical properties, surface morphology via field emission scanning electron microscopy (FESEM), transmission electron microscopy (TEM), and microscopy energy dispersive (EDS) mapping and point analysis. The results show higher mechanical properties for the coaxial nanofiber membranes which reached a tensile strength of 7.58 MPa, a Young's modulus of 0.2 MPa, and 23.4 M J.m-3 of toughness. However, treated mebranes show lower mechanical properties (tensile strength of 0.25 MPa, Young's modulus of 0.01 MPa, and 0.4 M J.m-3 of toughness). In addition, the core and shell nanofiber membranes showed a uniform distribution of coaxial nanofibers. Membranes with ZnO NPs showed a porous structure and elimination of nanofibers after treatment due to the formation of nanosheets. Interestingly, membranes changed from hydrophobic to hydrophilic (the WCA changed from 90 ± 8° to 14 ± 2°). Besides that, composite nanofiber membranes with ZnO NPs showed antibacterial activity against Escherichia coli. Furthermore, the water flux for the modified membranes was improved by 1.6 times compared to the untreated membranes.

2D Nanocomposite Membranes: Water Purification and Fouling Mitigation

In this study, the characteristics of different types of nanosheet membranes were reviewed in order to determine which possessed the optimum propensity for antifouling during water purification. Despite the tremendous amount of attention that nanosheets have received in recent years, their use to render membranes that are resistant to fouling has seldom been investigated. This work is the first to summarize the abilities of nanosheet membranes to alleviate the effect of organic and inorganic foulants during water treatment. In contrast to other publications, single nanosheets, or in combination with other nanomaterials, were considered to be nanostructures. Herein, a broad range of materials beyond graphene-based nanomaterials is discussed. The types of nanohybrid membranes considered in the present work include conventional mixed matrix membranes, stacked membranes, and thin-film nanocomposite membranes. These membranes combine the benefits of both inorganic and organic materials, and their respective drawbacks are addressed herein. The antifouling strategies of nanohybrid membranes were divided into passive and active categories. Nanosheets were employed in order to induce fouling resistance via increased hydrophilicity and photocatalysis. The antifouling properties that are displayed by two-dimensional (2D) nanocomposite membranes also are examined.

Oily Wastewater Treatment Using Polyamide Thin Film Composite Membrane Technology

In this study, polyamide (PA) thin film composite (TFC) reverse osmosis (RO) membrane filtration was used in edible oil wastewater emulsion treatment. The PA-TFC membrane was characterized using mechanical, thermal, chemical, and physical tests. Surface morphology and cross-sections of TFCs were characterized using SEM. The effects of edible oil concentrations, average droplets size, and contact angle on separation efficiency and flux were studied in detail. Purification performance was enhanced using activated carbon as a pre-treatment unit. The performance of the RO unit was assessed by chemical oxygen demand (COD) removal and permeate flux. Oil concentration in wastewater varied between 3000 mg/L and 6000 mg/L. Oily wastewater showed a higher contact angle (62.9°) than de-ionized water (33°). Experimental results showed that the presence of activated carbon increases the permeation COD removal from 94% to 99%. The RO membrane filtration coupled with an activated carbon unit of oily wastewater is a convenient hybrid technique for removal of high-concentration edible oil wastewater emulsion up to 99%. Using activated carbon as an adsorption pre-treatment unit improved the permeate flux from 34 L/m²hr to 75 L/m²hr.

Electrospun Environment Remediation Nanofibers Using Unspinnable Liquids as the Sheath Fluids: A Review

Electrospinning, as a promising platform in multidisciplinary engineering over the past two decades, has overcome major challenges and has achieved remarkable breakthroughs in a wide variety of fields such as energy, environmental, and pharmaceutics. However, as a facile and cost-effective approach, its capability of creating nanofibers is still strongly limited by the numbers of treatable fluids. Most recently, more and more efforts have been spent on the treatments of liquids without electrospinnability using multifluid working processes. These unspinnable liquids, although have no electrospinnability themselves, can be converted into nanofibers when they are electrospun with an electrospinnable fluid. Among all sorts of multifluid electrospinning methods, coaxial electrospinning is the most fundamental one. In this review, the principle of modified coaxial electrospinning, in which unspinnable liquids are explored as the sheath working fluids, is introduced. Meanwhile, several typical examples are summarized, in which electrospun nanofibers aimed for the environment remediation were prepared using the modified coaxial electrospinning. Based on the exploration of unspinnable liquids, the present review opens a way for generating complex functional nanostructures from other kinds of multifluid electrospinning methods.

Review on Blueprint of Designing Anti-Wetting Polymeric Membrane Surfaces for Enhanced Membrane Distillation Performance

Recently, membrane distillation (MD) has emerged as a versatile technology for treating saline water and industrial wastewater. However, the long-term use of MD wets the polymeric membrane and prevents the membrane from working as a semi-permeable barrier. Currently, the concept of antiwetting interfaces has been utilized for reducing the wetting issue of MD. This review paper discusses the fundamentals and roles of surface energy and hierarchical structures on both the hydrophobic characteristics and wetting tolerance of MD membranes. Designing stable antiwetting interfaces with their basic working principle is illustrated with high scientific discussions. The capability of antiwetting surfaces in terms of their self-cleaning properties has also been demonstrated. This comprehensive review paper can be utilized as the fundamental basis for developing antiwetting surfaces to minimize fouling, as well as the wetting issue in the MD process.

Improving Performance of Electrospun Nylon 6,6 Nanofiber Membrane for Produced Water Filtration via Solvent Vapor Treatment

Electrospun nanofiber membrane (NFM) has a high potential to be applied as a filter for produced water treatment due to its highly porous structure and great permeability. However, it faces fouling issues and has low mechanical properties, which reduces the performance and lifespan of the membrane. NFM has a low integrity and the fine mat easily detaches from the sheet. In this study, nylon 6,6 was selected as the polymer since it offers great hydrophilicity. In order to increase mechanical strength and separation performance of NFM, solvent vapor treatment was implemented where the vapor induces the fusion of fibers. The fabricated nylon 6,6 NFMs were treated with different exposure times of formic acid vapor. Results show that solvent vapor treatment helps to induce the fusion of overlapping fibers. The optimum exposure time for solvent vapor is 5 h to offer full retention of dispersed oil (100% of oil rejection), has 62% higher in tensile strength (1950 MPa) compared to untreated nylon 6,6 NFM (738 MPa), and has the final permeability closest to the untreated nylon 6,6 NFM (733 L/m².h.bar). It also took more time to get fouled (220 min) compared to untreated NFM (160 min).