Flexible Sensors—From Materials to Applications

Wireless Battery-free and Fully Implantable Organ Interfaces

Advances in soft materials, miniaturized electronics, sensors, stimulators, radios, and battery-free power supplies are resulting in a new generation of fully implantable organ interfaces that leverage volumetric reduction and soft mechanics by eliminating electrochemical power storage. This device class offers the ability to provide high-fidelity readouts of physiological processes, enables stimulation, and allows control over organs to realize new therapeutic and diagnostic paradigms. Driven by seamless integration with connected infrastructure, these devices enable personalized digital medicine. Key to advances are carefully designed material, electrophysical, electrochemical, and electromagnetic systems that form implantables with mechanical properties closely matched to the target organ to deliver functionality that supports high-fidelity sensors and stimulators. The elimination of electrochemical power supplies enables control over device operation, anywhere from acute, to lifetimes matching the target subject with physical dimensions that supports imperceptible operation. This review provides a comprehensive overview of the basic building blocks of battery-free organ interfaces and related topics such as implantation, delivery, sterilization, and user acceptance. State of the art examples categorized by organ system and an outlook of interconnection and advanced strategies for computation leveraging the consistent power influx to elevate functionality of this device class over current battery-powered strategies is highlighted.

Mechanical and Viscoelastic Properties of Stacked and Grafted Graphene/Graphene Oxide-Polyethylene Nanocomposites: A Coarse-Grained Molecular Dynamics Study

High-performance natural materials with superior mechanical properties often possess a hierarchical structure across multiple length scales. Nacre, also known as the mother of pearl, is an example of such a material and exhibits remarkable strength and toughness. The layered hierarchical architecture across different length scales is responsible for the efficient toughness and energy dissipation. To develop high-performance artificial nacre-like composites, it is necessary to mimic this layered structure and understand the molecular phenomena at the interface. This study uses coarse-grained molecular dynamics simulations to investigate the structure-property relationship of stacked graphene-polyethylene (PE) nanocomposites. Uniaxial and oscillatory shear deformation simulations were conducted to explore the composites' mechanical and viscoelastic behavior. The effect of grafting on the glass-transition temperature and the mechanical and viscoelastic behavior was also examined. The two examined microstructures, the stacked and grafted GnP (graphene nanoplatelet)-PE composites, demonstrated significant enhancement in the Young's modulus and yield strength when compared to the pristine PE. The study also delves into the viscoelastic properties of polyethylene nanocomposites containing graphene and graphene oxide. The grafted composite demonstrated an increased elastic energy and improved capacity for stress transfer. Our study sheds light on the energy dissipation properties of layered nanocomposites through underlying molecular mechanisms, providing promising prospects for designing novel biomimetic polymer nanocomposites.

Device for Measuring Contact Reaction Forces during Animal Adhesion Landing/Takeoff from Leaf-like Compliant Substrates

A precise measurement of animal behavior and reaction forces from their surroundings can help elucidate the fundamental principle of animal locomotion, such as landing and takeoff. Compared with stiff substrates, compliant substrates, like leaves, readily yield to loads, presenting grand challenges in measuring the reaction forces on the substrates involving compliance. To gain insight into the kinematic mechanisms and structural-functional evolution associated with arboreal animal locomotion, this study introduces an innovative device that facilitates the quantification of the reaction forces on compliant substrates, like leaves. By utilizing the stiffness-damping characteristics of servomotors and the adjustable length of a cantilever structure, the substrate compliance of the device can be accurately controlled. The substrate was further connected to a force sensor and an acceleration sensor. With the cooperation of these sensors, the measured interaction force between the animal and the compliant substrate prevented the effects of inertial force coupling. The device was calibrated under preset conditions, and its force measurement accuracy was validated, with the error between the actual measured and theoretical values being no greater than 10%. Force curves were measured, and frictional adhesion coefficients were calculated from comparative experiments on the landing/takeoff of adherent animals (tree frogs and geckos) on this device. Analysis revealed that the adhesion force limits were significantly lower than previously reported values (0.2~0.4 times those estimated in previous research). This apparatus provides mechanical evidence for elucidating structural-functional relationships exhibited by animals during locomotion and can serve as an experimental platform for optimizing the locomotion of bioinspired robots on compliant substrates.

Enhancing Electrical Generation Efficiency through Parametrical Excitation and Slapping Force in Nonlinear Elastic Beams for Vibration Energy Harvesting

This study aims to enhance conventional vibration energy harvesting systems (VEHs) by repositioning the piezoelectric patch (PZT) in the middle of a fixed-fixed elastic steel sheet instead of the root, as is commonly the case. The system is subjected to an axial simple harmonic force at one end to induce transversal vibration and deformation. To further improve power conversion, a baffle is strategically installed at the point of maximum deflection, introducing a slapping force to augment electrical energy harvesting. Employing the theory of nonlinear beams, the equation of motion for this nonlinear elastic beam is derived, and the method of multiple scales (MOMS) is used to analyze the phenomenon of parametric excitation. This study demonstrates through experiments and theoretical analysis that the second mode yields better power generation benefits than the first mode. Additionally, the voltage generation benefits of the enhanced system with the added baffle (slapping force) surpass those of traditional VEH systems. Overall, the proposed model proves feasible and holds promising potential for efficient vibration energy harvesting applications in various industrial sectors.

Flexible thin film thermocouples: From structure, material, fabrication to application

Flexible thin-film thermocouples (TFTCs) have been garnering interest as temperature sensors due to the advantages of being flexible, ultrathin, and ultralight. Additionally, they have fast response times and enable detection of temperature. These properties have made them suitable for applications such as wearable electronics, healthcare, portable personal devices, and smart detection systems. This review presents the progress in the development of flexible TFTCs. The mechanism, structural design, materials, fabrication methods, and related applications of flexible TFTCs are also elaborated. Finally, future development directions of flexible TFTCs are discussed such as wide-range temperature measurement, multiple sensor integration, and achieving reliable cold-end compensation systems.

Paintable Silicone-Based Corrugated Soft Elastomeric Capacitor for Area Strain Sensing

Recent advances in soft polymer materials have enabled the design of soft machines and devices at multiple scales. Their intrinsic compliance and robust mechanical properties and the potential for a rapid scaling of the production process make them ideal candidates for flexible and stretchable electronics and sensors. Large-area electronics (LAE) made from soft polymer materials that are capable of sustaining large deformations and covering large surfaces and are applicable to complex and irregular surfaces and transducing deformations into readable signals have been explored for structural health monitoring (SHM) applications. The authors have previously proposed and developed an LAE consisting of a corrugated soft elastomeric capacitor (cSEC). The corrugation is used to engineer the directional strain sensitivity by using a thermoplastic styrene-ethylene-butadiene-styrene (SEBS). A key limitation of the SEBS-cSEC technology is the need of an epoxy for reliable bonding of the sensor onto the monitored surface, mainly attributable to the sensor's fabrication process that comprises a solvent that limits its direct deployment through a painting process. Here, with the objective to produce a paintable cSEC, we study an improved solvent-free fabrication method by using a commercial room-temperature-vulcanizing silicone as the host matrix. The matrix is filled with titania particles to form the dielectric layer, yielding a permittivity of 4.05. Carbon black powder is brushed onto the dielectric and encapsulated with the same silicone to form the conductive stretchable electrodes. The sensor is deployed by directly painting a layer of the silicone onto the monitored surface and then depositing the parallel plate capacitor. The electromechanical behavior of the painted silicone-cSEC was characterized and exhibited good linearity, with an R2 value of 0.9901, a gauge factor of 1.58, and a resolution of 70 με. This resolution compared well with that of the epoxied SEBS-cSEC reported in previous work (25 με). Its performance was compared against that of its more mature version, the SEBS-cSEC, in a network configuration on a cantilever plate subjected to a step-deformation and to free vibrations. Results showed that the performance of the painted silicone-sCEC compared well with that of the SEBS-cSEC, but that the use of a silicone paint instead of an epoxy could be responsible for larger noise and the under-estimation of the dominating frequency by 6.7%, likely attributable to slippage.

Interconnection Technologies for Flexible Electronics: Materials, Fabrications, and Applications

Flexible electronic devices require metal interconnects to facilitate the flow of electrical signals among the device components, ensuring its proper functionality. There are multiple factors to consider when designing metal interconnects for flexible electronics, including their conductivity, flexibility, reliability, and cost. This article provides an overview of recent endeavors to create flexible electronic devices through different metal interconnect approaches, with a focus on materials and structural aspects. Additionally, the article discusses emerging flexible applications, such as e-textiles and flexible batteries, as essential considerations.

Freestanding laser-induced two dimensional heterostructures for self-contained paper-based sensors

The production of 2D/2D heterostructures (HTs) with favorable electrochemical features is challenging, particularly for semiconductor transition metal dichalcogenides (TMDs). In this studies, we introduce a CO₂ laser plotter-based technology for the realization of HT films comprising reduced graphene oxide (rGO) and 2D-TMDs (MoS₂, WS₂, MoSe₂, and WSe₂) produced via water phase exfoliation. The strategy relies on the Laser-Induced production of HeterosTructures (LIHTs), where after irradiation the nanomaterials exhibit changes in the morphological and chemical structure, becoming conductive easily transferable nanostructured films. The LIHTs were characterized in detail by SEM, XPS, Raman and electrochemical analysis. The laser treatment induces the conversion of GO into conductive highly exfoliated rGO decorated with homogeneously distributed small TMD/TM-oxide nanoflakes. The freestanding LIHT films obtained were employed to build self-contained sensors onto nitrocellulose, where the HT works both as a transducer and sensing surface. The proposed nitrocellulose-sensor manufacturing process is semi-automated and reproducible, multiple HT films may be produced in the same laser treatment and the stencil-printing allows customizable design. Excellent performance in the electroanalytical detection of different molecules such as dopamine (a neurotransmitter), catechin (a flavonol), and hydrogen peroxide was demonstrated, obtaining nanomolar limits of detection and satisfactory recovery rates in biological and agrifood samples, together with high fouling resistance. Considering the robust and rapid laser-induced production of HTs and the versatility of scribing desired patterns, the proposed approach appears as a disruptive technology for the development of electrochemical devices through sustainable and accessible strategies.

Critical Salt Loading in Flexible Poly(vinyl alcohol) Sensors Fabricated by an Inkjet Printing and Plasma Reduction Method

We report a low-temperature inkjet printing and plasma treatment method using silver nitrate ink that allows the fabrication of conductive silver traces on poly(vinyl alcohol) (PVA) film with good fidelity and without degrading the polymer substrate. In doing so, we also identify a critical salt loading in the film that is necessary to prevent the polymer from reacting with the silver nitrate-based ink, which improves the resolution of the silver trace while simultaneously lowering its sheet resistance. Silver lines printed on PVA film using this method have sheet resistances of around 0.2 Ω/□ under wet/dry and stretched/unstretched conditions, while PVA films without prior treatment double in sheet resistance upon wetting or stretching the substrate. This low resistance of printed lines on salt-treated films can be preserved under multiple bending cycles of 0-90° and stretching cycles of 0-6% strain if the polymer is prestretched prior to inkjet printing.

Development of Piezoresistive Sensors Based on Graphene Nanoplatelets Screen-Printed on Woven and Knitted Fabrics: Optimisation of Active Layer Formulation and Transversal/Longitudinal Textile Direction

Although the force/pressure applied onto a textile substrate through a uniaxial compression is constant and independent of the yarn direction, it should be noted that such mechanical action causes a geometric change in the substrate, which can be identified by the reduction in its lateral thickness. Therefore, the objective of this study was to investigate the influence of the fabric orientation on both knitted and woven pressure sensors, in order to generate knowledge for a better design process during textile piezoresistive sensor development. For this purpose, these distinct textile structures were doped with different concentrations of graphene nanoplatelets (GNPs), using the screen-printing technique. The chemical and physical properties of these screen-printed fabrics were analysed using Field Emission Scanning Electron Microscopy, Ground State Diffuse Reflectance and Raman Spectroscopy. Samples were subjected to tests determining linear electrical surface resistance and piezoresistive behaviour. In the results, a higher presence of conductive material was found in woven structures. For the doped samples, the electrical resistance varied between 10⁵ Ω and 10¹ Ω, for the GNPs’ percentage increase. The lowest resistance value was observed for the woven fabric with 15% GNPs (3.67 ± 8.17 × 10¹ Ω). The samples showed different electrical behaviour according to the fabric orientation. Overall, greater sensitivity in the longitudinal direction and a lower coefficient of variation CV% of the measurement was identified in the transversal direction, coursewise for knitted and weftwise for woven fabrics. The woven fabric doped with 5% GNPs assembled in the weftwise direction was shown to be the most indicated for a piezoresistive sensor, due to its most uniform response and most accurate measure of mechanical stress.

Recent Advances in Flexible Sensors and Their Applications

Flexible sensors are low cost, wearable, and lightweight, as well as having a simple structure as per the requirements of engineering applications. Furthermore, for many potential applications, such as human health monitoring, robotics, wearable electronics, and artificial intelligence, flexible sensors require high sensitivity and stretchability. Herein, this paper systematically summarizes the latest progress in the development of flexible sensors. The review briefly presents the state of the art in flexible sensors, including the materials involved, sensing mechanisms, manufacturing methods, and the latest development of flexible sensors in health monitoring and soft robotic applications. Moreover, this paper provides perspectives on the challenges in this field and the prospect of flexible sensors.

A Self-Powered UHF Passive Tag for Biomedical Temperature Monitoring

Self-powered RF passive sensors have potential application in temperature measurements of patients with health problems. Herein, this work presents the design and implementation of a self-powered UHF passive tag prototype for biomedical temperature monitoring. The proposed battery-free sensor is composed of three basic building blocks: a high-frequency section, a micro-power management stage, and a temperature sensor. This passive temperature sensor uses an 860 MHz to 960 MHz RF carrier and a 1 W Effective Isotropic Radiated Power (EIRP) to harvest energy for its operation, showing a read range of 9.5 m with a 13.75 µW power consumption, and an overall power consumption efficiency of 10.92% was achieved. The proposed device can measure temperature variations between 0 °C and 60 °C with a sensitivity of 823.29 Hz/°C and a standard error of 13.67 Hz/°C over linear regression. Circuit functionality was validated by means of post-layout simulations, characterization, and measurements of the manufactured prototype. The chip prototype was fabricated using a 0.18 µm CMOS standard technology with a silicon area consumption of 1065 µm × 560 µm. The overall size of the self-powered passive tag is 8 cm × 2 cm, including both chip and antenna. The self-powered tag prototype could be employed for human body temperature monitoring.

Flexible Sensors Based on Conductive Polymers

Conductive polymers have attracted wide attention since their discovery due to their unique properties such as good electrical conductivity, thermal and chemical stability, and low cost. With different possibilities of preparation and deposition on surfaces, they present unique and tunable structures. Because of the ease of incorporating different elements to form composite materials, conductive polymers have been widely used in a plethora of applications. Their inherent mechanical tolerance limit makes them ideal for flexible devices, such as electrodes for batteries, artificial muscles, organic electronics, and sensors. As the demand for the next generation of (wearable) personal and flexible sensing devices is increasing, this review aims to discuss and summarize the recent manufacturing advances made on flexible electrochemical sensors.

Recent developments in sensors for wearable device applications

Wearable devices are a new means of human-computer interaction with different functions, underlying principles, and forms. They have been widely used in the medical and health fields, in applications including physiological signal monitoring; sports; and environmental detection, while subtly affecting people's lives and work. Wearable sensors as functional components of wearable devices have become a research focus. In this review, we systematically summarize recent progress in the development of wearable sensors and related devices. Wearable sensors in medical health applications, according to the principle of measurement, are divided into physical and chemical quantity detection. These sensors can monitor and measure specific parameters, thereby enabling continuously improvements in the quality and feasibility of medical treatment. Through the detection of human movement, such as breathing, heartbeat, or bending, wearable sensors can evaluate body movement and monitor an individual's physical performance and health status. Wearable devices detecting aspects of the environment while maintaining high adaptability to the human body can be used to evaluate environmental quality and obtain more accurate environmental information. The ultimate goal of this review is to provide new insights and directions for the future development and broader application of wearable devices in various fields.Graphical abstract.

Wearable patch delivery system for artificial pancreas health diagnostic-therapeutic application: A review

The advanced stimuli-responsive approaches for on-demand drug delivery systems have received tremendous attention as they have great potential to be integrated with sensing and multi-functional electronics on a flexible and stretchable single platform (all-in-one concept) in order to develop skin-integration with close-loop sensation for personalized diagnostic and therapeutic application. The wearable patch pumps have evolved from reservoir-based to matrix patch and drug-in-adhesive (single-layer or multi-layer) type. In this review, we presented the basic requirements of an artificial pancreas, surveyed the design and technologies used in commercial patch pumps available on the market and provided general information about the latest wearable patch pump. We summarized the various advanced delivery strategies with their mechanisms that have been developed to date and representative examples. Mechanical, electrical, light, thermal, acoustic and glucose-responsive approaches on patch form have been successfully utilized in the controllable transdermal drug delivery manner. We highlighted key challenges associated with wearable transdermal delivery systems, their research direction and future development trends.

Metal-Oxide Based Nanomaterials: Synthesis, Characterization and Their Applications in Electrical and Electrochemical Sensors

Pure, mixed and doped metal oxides (MOX) have attracted great interest for the development of electrical and electrochemical sensors since they are cheaper, faster, easier to operate and capable of online analysis and real-time identification. This review focuses on highly sensitive chemoresistive type sensors based on doped-SnO₂, RhO, ZnO-Ca, Sm_x-CoFe_2−xO₄ semiconductors used to detect toxic gases (H₂, CO, NO₂) and volatile organic compounds (VOCs) (e.g., acetone, ethanol) in monitoring of gaseous markers in the breath of patients with specific pathologies and for environmental pollution control. Interesting results about the monitoring of biochemical substances as dopamine, epinephrine, serotonin and glucose have been also reported using electrochemical sensors based on hybrid MOX nanocomposite modified glassy carbon and screen-printed carbon electrodes. The fundamental sensing mechanisms and commercial limitations of the MOX-based electrical and electrochemical sensors are discussed providing research directions to bridge the existing gap between new sensing concepts and real-world analytical applications.

Influence of the Thermomechanical Characteristics of Low-Density Polyethylene Substrates on the Thermoresistive Properties of Graphite Nanoplatelet Coatings

Morphological, structural, and thermoresistive properties of films deposited on low-density polyethylene (LDPE) substrates are investigated for possible application in flexible electronics. Scanning and transmission electron microscopy analyses, and X-ray diffraction measurements show that the films consist of overlapped graphite nanoplatelets (GNP) each composed on average of 41 graphene layers. Differential scanning calorimetry and dynamic-mechanical-thermal analysis indicate that irreversible phase transitions and large variations of mechanical parameters in the polymer substrates can be avoided by limiting the temperature variations between −40 and 40 °C. Electrical measurements performed in such temperature range reveal that the resistance of GNP films on LDPE substrates increases as a function of the temperature, unlike the behavior of graphite-based materials in which the temperature coefficient of resistance is negative. The explanation is given by the strong influence of the thermal expansion properties of the LDPE substrates on the thermo-resistive features of GNP coating films. The results show that, narrowing the temperature range from 20 to 40 °C, the GNP on LDPE samples can work as temperature sensors having linear temperature-resistance relationship, while keeping constant the temperature and applying mechanical strains in the 0–4.2 × 10−3 range, they can operate as strain gauges with a gauge factor of about 48.

Smart Fibrous Structures Produced by Electrospinning Using the Combined Effect of PCL/Graphene Nanoplatelets

Over the years, the development of adaptable monitoring systems to be integrated into soldiers’ body gear, making them as comfortable and lightweight as possible (avoiding the use of rigid electronics), has become essential. Electrospun microfibers are a great material for this application due to their excellent properties, especially their flexibility and lightness. Their functionalization with graphene nanoplatelets (GNPs) makes them a fantastic alternative for the development of innovative conductive materials. In this work, electrospun membranes based on polycaprolactone (PCL) were impregnated with different GNPs concentrations in order to create an electrically conductive surface with piezoresistive behavior. All the samples were properly characterized, demonstrating the homogeneous distribution and the GNPs’ adsorption onto the membrane’s surfaces. Additionally, the electrical performance of the developed systems was studied, including the electrical conductivity, piezoresistive behavior, and Gauge Factor (GF). A maximum electrical conductivity value of 0.079 S/m was obtained for the 2%GNPs-PCL sample. The developed piezoresistive sensor showed high sensitivity to external pressures and excellent durability to repetitive pressing. The best value of GF (3.20) was obtained for the membranes with 0.5% of GNPs. Hence, this work presents the development of a flexible piezoresistive sensor, based on electrospun PCL microfibers and GNPs, utilizing simple methods.

Bending Setups for Reliability Investigation of Flexible Electronics

Flexible electronics is a rapidly growing technology for a multitude of applications. Wearables and flexible displays are some application examples. Various technologies and processes are used to produce flexible electronics. An important aspect to be considered when developing these systems is their reliability, especially with regard to repeated bending. In this paper, the frequently used methods for investigating the bending reliability of flexible electronics are presented. This is done to provide an overview of the types of tests that can be performed to investigate the bending reliability. Furthermore, it is shown which devices are developed and optimized to gain more knowledge about the behavior of flexible systems under bending. Both static and dynamic bending test methods are presented.

High Yield Transfer of Clean Large-Area Epitaxial Oxide Thin Films

In this work, we have developed a new method for manipulating and transferring up to 5 mm × 10 mm epitaxial oxide thin films. The method involves fixing a PET frame onto a PMMA attachment film, enabling transfer of epitaxial films lifted-off by wet chemical etching of a Sr₃Al₂O₆ sacrificial layer. The crystallinity, surface morphology, continuity, and purity of the films are all preserved in the transfer process. We demonstrate the applicability of our method for three different film compositions and structures of thickness ~ 100 nm. Furthermore, we show that by using epitaxial nanocomposite films, lift-off yield is improved by ~ 50% compared to plain epitaxial films and we ascribe this effect to the higher fracture toughness of the composites. This work shows important steps towards large-scale perovskite thin-film-based electronic device applications.

Formic acid and formate salts for chemical vapor deposition of copper on glass substrates at atmospheric pressure

Deposition of copper on glass slides is obtained at atmospheric pressure using copper microparticles and formic acid or copper formate.

3D-Printable Carbon Nanotubes-Based Composite for Flexible Piezoresistive Sensors

The intersection between nanoscience and additive manufacturing technology has resulted in a new field of printable and flexible electronics. This interesting area of research tackles the challenges in the development of novel materials and fabrication techniques towards a wider range and improved design of flexible electronic devices. This work presents the fabrication of a cost-effective and facile flexible piezoresistive pressure sensor using a 3D-printable carbon nanotube-based nanocomposite. The carbon nanotubes used for the development of the material are multi-walled carbon nanotubes (MWCNT) dispersed in polydimethylsiloxane (PDMS) prepolymer. The sensor was fabricated using the direct ink writing (DIW) technique (also referred to as robocasting). The MWCNT-PDMS composite was directly printed onto the polydimethylsiloxane substrate. The sensor response was then examined based on the resistance change to the applied load. The sensor exhibited high sensitivity (6.3 Ω/kPa) over a wide range of applied pressure (up to 1132 kPa); the highest observed measurement range for MWCNT-PDMS composite in previous work was 40 kPa. The formulated MWCNT-PDMS composite was also printed into high-resolution 3-dimensional shapes which maintained their form even after heat treatment process. The possibility to use 3D printing in the fabrication of flexible sensors allows design freedom and flexibility, and structural complexity with wide applications in wearable or implantable electronics for sport, automotive and biomedical fields.

A review of flexible force sensors for human health monitoring

BACKGROUND

In recent years, health monitoring systems (HMS) have aroused great interest due to their broad prospects in preventive medicine. As an important component of HMS, flexible force sensors (FFS) with high flexibility and stretch-ability can monitor vital health parameters and detect physical movements.

AIM OF REVIEW

In this review, the novel materials, the advanced additive manufacturing technologies, the selective sensing mechanisms and typical applications in both wearable and implantable HMS are discussed.

KEY SCIENTIFIC CONCEPTS AND IMPORTANT FINDINGS OF REVIEW

We recognized that the next generation of the FFS will have higher sensitivity, wider linear range as well as better durability, self-power supplied and multifunctional integrated. In conclusion, the FFS will provide powerful socioeconomic benefits and improve people's quality of life in the future.

Xurography-Enabled Thermally Transferred Carbon Nanomaterial-Based Electrochemical Sensors on Polyethylene Terephthalate-Ethylene Vinyl Acetate Films

A novel benchtop approach to fabricate xurography-enabled thermally transferred (XTT) carbon nanomaterial-based electrochemical sensors is proposed. Filtered nanomaterial (NM) films were transferred from Teflon filters to polyethylene terephthalate-ethylene vinyl acetate (PET-EVA) substrates by a temperature-driven approach. Customized PET-EVA components were xurographically patterned by a cutting plotter. The smart design of PET-EVA films enabled us to selectively transfer the nanomaterial to the exposed EVA side of the substrate. Hence, the substrate played an active role in selectively controlling where nanomaterial transfer occurred allowing us to design different working electrode geometries. Counter and reference electrodes were integrated by a stencil-printing approach, and the whole device was assembled by thermal lamination. To prove the versatility of the technology, XTT materials were exclusively made of carbon black (XTT-CB), multiwalled carbon nanotubes (XTT-MWCNTs), and single-walled carbon nanotubes (XTT-SWCNTs). Their electrochemical behavior was carefully studied and was found to be highly dependent on the amount and type of NM employed. XTT-SWCNTs were demonstrated to be the best-performing sensors, and they were employed for the determination of l-tyrosine (l-Tyr) in human plasma from tyrosinemia-diagnosed patients. High analytical performance toward l-Tyr (linear range of 0.5-100 μM, LOD = 0.1 μM), interelectrode precision (RSD i_p,a = 3%, n = 10; RSD calibration slope = 4%, n = 3), and accurate l-Tyr quantification in plasma samples with low relative errors (≤7%) compared to the clinical declared values were obtained. The proposed benchtop approach is cost-effective and straightforward, does not require sophisticated facilities, and can be potentially employed to develop pure or hybrid nanomaterial-based electrodes.

Transduction Mechanisms, Micro-Structuring Techniques, and Applications of Electronic Skin Pressure Sensors: A Review of Recent Advances

Electronic skin (e-skin), which is an electronic surrogate of human skin, aims to recreate the multifunctionality of skin by using sensing units to detect multiple stimuli, while keeping key features of skin such as low thickness, stretchability, flexibility, and conformability. One of the most important stimuli to be detected is pressure due to its relevance in a plethora of applications, from health monitoring to functional prosthesis, robotics, and human-machine-interfaces (HMI). The performance of these e-skin pressure sensors is tailored, typically through micro-structuring techniques (such as photolithography, unconventional molds, incorporation of naturally micro-structured materials, laser engraving, amongst others) to achieve high sensitivities (commonly above 1 kPa⁻¹), which is mostly relevant for health monitoring applications, or to extend the linearity of the behavior over a larger pressure range (from few Pa to 100 kPa), an important feature for functional prosthesis. Hence, this review intends to give a generalized view over the most relevant highlights in the development and micro-structuring of e-skin pressure sensors, while contributing to update the field with the most recent research. A special emphasis is devoted to the most employed pressure transduction mechanisms, namely capacitance, piezoelectricity, piezoresistivity, and triboelectricity, as well as to materials and novel techniques more recently explored to innovate the field and bring it a step closer to general adoption by society.

Year 2020: A Snapshot of the Last Progress in Flexible Printed Gas Sensors

A review of recent advances in flexible printed gas sensors is presented. During the last years, flexible electronics has started to offer new opportunities in terms of sensors features and their possible application fields. The advent of this technology has made sensors low-cost, thin, with a large sensing area, lightweight, wearable, flexible, and transparent. Such new characteristics have led to the development of new gas sensor devices. The paper makes some statistical remarks about the research and market of the sensors and makes a shot of the printing technologies, the flexible organic substrates, the functional materials, and the target gases related to the specific application areas. The conclusion is a short notice on perspectives in the field.

Performance Analysis of a Lower Limb Multi Joint Angle Sensor Using CYTOP Fiber: Influence of Light Source Wavelength and Angular Velocity Compensation

This paper presents the analysis of an intensity variation polymer optical fiber (POF)-based angle sensor performance, i.e., sensitivity, hysteresis and determination coefficient ( R 2 ), using cyclic transparent optical polymer (CYTOP) fiber. The analysis consisted of two approaches: influence of different light source central wavelengths (430 nm, 530 nm, 660 nm, 870 nm and 950 nm) and influence of different angular velocities ( 0.70 rad/s, 0.87 rad/s, 1.16 rad/s, 1.75 rad/s and 3.49 rad/s). The first approach aimed to select the source which resulted in the most suitable performance regarding highest sensitivity and linearity while maintaining lowest hysteresis, through the figure of merit. Thereafter, the analysis of different angular velocities was performed to evaluate the influence of velocity in the curvature sensor performance. Then, a discrete angular velocity compensation was proposed in order to reduce the root-mean-square error (RMSE) of responses for different angular velocities. Ten tests for each analysis were performed with angular range of 0 ∘ to 50 ∘ , based on knee and ankle angle range during the gait. The curvature sensor was applied in patterns simulating the knee and ankle during the gait. Results show repeatability and the best sensor performance for λ = 950 nm in the first analysis and show high errors for high angular velocities ( w = 3.49 rad/s) in the second analysis, which presented up to 50 % angular error. The uncompensated RMSE was high for all velocities ( 6.45 ∘ to 12.41 ∘ ), whereas the compensated RMSE decreased up to 74 % ( 1.67 ∘ to 3.62 ∘ ). The compensated responses of application tests showed maximum error of 5.52 ∘ and minimum of 1.06 ∘ , presenting a decrease of mean angular error up to 30 ∘ when compared with uncompensated responses.

Flexible Temperature Sensor Integration into E-Textiles Using Different Industrial Yarn Fabrication Processes

Textiles enhanced with thin-film flexible sensors are well-suited for unobtrusive monitoring of skin parameters due to the sensors' high conformability. These sensors can be damaged if they are attached to the surface of the textile, also affecting the textiles' aesthetics and feel. We investigate the effect of embedding flexible temperature sensors within textile yarns, which adds a layer of protection to the sensor. Industrial yarn manufacturing techniques including knit braiding, braiding, and double covering were utilised to identify an appropriate incorporation technique. The thermal time constants recorded by all three sensing yarns was <10 s. Simultaneously, effective sensitivity only decreased by a maximum of 14% compared to the uncovered sensor. This is due to the sensor being positioned within the yarn instead of being in direct contact with the measured surface. These sensor yarns were not affected by bending and produced repeatable measurements. The double covering method was observed to have the least impact on the sensors' performance due to the yarn's smaller dimensions. Finally, a sensing yarn was incorporated in an armband and used to measure changes in skin temperature. The demonstrated textile integration techniques for flexible sensors using industrial yarn manufacturing processes enable large-scale smart textile fabrication.

Fabrics and Garments as Sensors: A Research Update

Properties critical to the structure of apparel and apparel fabrics (thermal and moisture transfer, elasticity, and flexural rigidity), those related to performance (durability to abrasion, cleaning, and storage), and environmental effects have not been consistently addressed in the research on fabric sensors designed to interact with the human body. These fabric properties need to be acceptable for functionalized fabrics to be effectively used in apparel. Measures of performance such as electrical conductivity, impedance, and/or capacitance have been quantified. That the apparel/human body system involves continuous transient conditions needs to be taken into account when considering performance. This review highlights gaps concerning fabric-related aspects for functionalized apparel and includes information on increasing the inclusion of such aspects. A multidisciplinary approach including experts in chemistry, electronics, textiles, and standard test methods, and the intended end use is key to widespread development and adoption.

Direct Patterning of a Carbon Nanotube Thin Layer on a Stretchable Substrate

Solution-based direct patterning on an elastomer substrate with meniscus-dragging deposition (MDD) enables fabrication of very thin carbon nanotube (CNT) layers in the nanometer scale (80–330 nm). To fabricate the CNT pattern with CNT solution, contact angle, electrical variation, mechanical stress, and surface cracks of elastomer substrate were analyzed to identify the optimal conditions of O₂ treatment (treatment for 30 s with RF power of 50 W in O₂ atmosphere of 50 sccm) and mixture ratio between Ecoflex and polydimethylsiloxane (PDMS) (Ecoflex:PDMS = 5:1). The type of mask for patterning of the CNT layer was determined through quantitative analysis for sharpness and uniformity of the fabricated CNT pattern. Through these optimization processes, the CNT pattern was produced on the elastomer substrate with selected mask (30 μm thick oriented polypropylene). The thickness of CNT pattern was also controlled to have hundreds nanometer and 500 μm wide rectangular and circular shapes were demonstrated. Furthermore, the change in the current and resistance of the CNT layer according to the applied strain on the elastomer substrate was analyzed. Our results demonstrated the potential of the MDD method for direct CNT patterning with high uniformity and the possibility to fabricate a stretchable sensor.