Novel Ni foam catalysts for sustainable nitrate to ammonia electroreduction

Efficient Electrochemical Nitrate Removal by Ordered Ultrasmall Intermetallic AuCu3 via Enhancing Nitrate Adsorption

Developing a high-performance electrocatalyst for synthesizing ammonia from nitrate represents a promising solution for addressing wastewater pollution and achieving sustainable ammonia production. However, it remains a formidable challenge. Herein, an intermetallic AuCu3 electrocatalyst with high-density active sites is designed and prepared for an efficient nitrate electroreduction to generate ammonia. Remarkably, the Faraday efficiency and yield rate of ammonia at -0.9 V are 97.6% and 75.9 mg h-1 cm-2, respectively. More importantly, after 10 cycles of testing, the removal rate of nitrate can still reach 95.2%. Electrochemical in situ Fourier transform infrared analysis indicates that AuCu3 IM can promote the adsorption of nitrate and enhance ammonia production from nitrate. *NH3, *NO, and *NO2 have been proven to be active intermediates. Theoretical and experimental studies show that the Au site can provide a large amount of *H for nitrate reduction, and the Cu site is conducive to the reduction of nitrate to produce nitrogen-containing products. Meanwhile, AuCu3 intermetallic compounds (AuCu3 IM) can inhibit the dimerization of *H. The power density and ammonia yield of the assembled Zn-nitrate battery reached 2.17 mW cm-2 and 71.2 mg h-1 cm-2, respectively.

Electrochemical Nitrate Reduction: Ammonia Synthesis and the Beyond

Natural nitrogen cycle has been severely disrupted by anthropogenic activities. The overuse of N-containing fertilizers induces the increase of nitrate level in surface and ground waters, and substantial emission of nitrogen oxides causes heavy air pollution. Nitrogen gas, as the main component of air, has been used for mass ammonia production for over a century, providing enough nutrition for agriculture to support world population increase. In the last decade, researchers have made great efforts to develop ammonia processes under ambient conditions to combat the intensive energy consumption and high carbon emission associated with the Haber-Bosch process. Among different techniques, electrochemical nitrate reduction reaction (NO3RR) can achieve nitrate removal and ammonia generation simultaneously using renewable electricity as the power, and there is an exponential growth of studies in this research direction. Here, a timely and comprehensive review on the important progresses of electrochemical NO3RR, covering the rational design of electrocatalysts, emerging CN coupling reactions, and advanced energy conversion and storage systems is provided. Moreover, future perspectives are proposed to accelerate the industrialized NH3 production and green synthesis of chemicals, leading to a sustainable nitrogen cycle via prosperous N-based electrochemistry.

Unveiling Cutting-Edge Developments in Electrocatalytic Nitrate-to-Ammonia Conversion

The excessive enrichment of nitrate in the environment can be converted into ammonia (NH3) through electrochemical processes, offering significant implications for modern agriculture and the potential to reduce the burden of the Haber-Bosch (HB) process while achieving environmentally friendly NH3 production. Emerging research on electrocatalytic nitrate reduction (eNitRR) to NH3 has gained considerable momentum in recent years for efficient NH3 synthesis. However, existing reviews on nitrate reduction have primarily focused on limited aspects, often lacking a comprehensive summary of catalysts, reaction systems, reaction mechanisms, and detection methods employed in nitrate reduction. This review aims to provide a timely and comprehensive analysis of the eNitRR field by integrating existing research progress and identifying current challenges. This review offers a comprehensive overview of the research progress achieved using various materials in electrochemical nitrate reduction, elucidates the underlying theoretical mechanism behind eNitRR, and discusses effective strategies based on numerous case studies to enhance the electrochemical reduction from NO3 - to NH3. Finally, this review discusses challenges and development prospects in the eNitRR field with an aim to guide design and development of large-scale sustainable nitrate reduction electrocatalysts.

Fe and Cu Double-Doped Co3O4 Nanorod with Abundant Oxygen Vacancies: A High-Rate Electrocatalyst for Tandem Electroreduction of Nitrate to Ammonia

The electrochemical nitrate reduction reaction (NO3RR) is an attractive green alternative to the conventional Haber-Bosch method for the synthesis of NH3. However, this reaction is a tandem process that involves multiple steps of electrons and protons, posing a significant challenge to the efficient synthesis of NH3. Herein, we report a high-rate NO3RR electrocatalyst of Fe and Cu double-doped Co3O4 nanorod (Fe1/Cu2-Co3O4) with abundant oxygen vacancies, where the Cu preferentially catalyzes the rapid conversion of NO3- to NO2- and the oxygen vacancy in the Co3O4 substrate can accelerate NO2- reduction to NH3. In addition, the introduction of Fe can efficiently capture atomic H* that promotes the dynamics of NO2- to NH3, improving Faradaic efficiency of the produced NH3. Controlled experimental results show that the optimal electrocatalyst of Fe1/Cu2-Co3O4 exhibits good performance with high conversion (93.39%), Faradaic efficiency (98.15%), and ammonia selectivity (98.19%), which is significantly better than other Co-based materials. This work provides guidance for the rational design of high-performance NO3RR catalysts.

Electrochemical reduction of wastewater by non-noble metal cathodes: From terminal purification to upcycling recovery

A shift beyond conventional environmental remediation to a sustainable pollutant upgrading conversion is extremely desirable due to the rising demand for resources and widespread chemical contamination. Electrochemical reduction processes (ERPs) have drawn considerable attention in recent years in the fields of oxyanion reduction, metal recovery, detoxification and high-value conversion of halogenated organics and benzenes. ERPs also have the potential to address the inherent limitations of conventional chemical reduction technologies in terms of hydrogen and noble metal requirements. Fundamentally, mechanisms of ERPs can be categorized into three main pathways: direct electron transfer, atomic hydrogen mediation, and electrode redox pairs. Furthermore, this review consolidates state-of-the-art non-noble metal cathodes and their performance comparable to noble metals (e.g., Pd, Pt) in electrochemical reduction of inorganic/organic pollutants. To overview the research trends of ERPs, we innovatively sort out the relationship between the electrochemical reduction rate, the charge of the pollutant, and the number of electron transfers based on the statistical analysis. And we propose potential countermeasures of pulsed electrocatalysis and flow mode enhancement for the bottlenecks in electron injection and mass transfer for electronegative pollutant reduction. We conclude by discussing the gaps in the scientific and engineering level of ERPs, and envisage that ERPs can be a low-carbon pathway for industrial wastewater detoxification and valorization.

Ultrathin Atomic Layer Deposited Al2O3 Overcoat Stabilizes Al2O3-Pt/Ni-Foam Hydrogenation Catalysts

Galvanic exchange seeds the growth of Pt nanostructures on the Ni foam monolith. Subsequent atomic layer deposition of ultrathin Al2O3 followed by annealing under air affords supported Pt catalysts with ultralow loading (0.020 ppm). In addition to the expected enhancement of the stability of the Pt particles on the surface, the ∼2 nm Al2O3 overcoat appears to also play a crucial role in the overall structural integrity of the NiOx nanoplates that grow on the Ni foam surface as a result of the preparative route. The resulting material is physically robust toward repeated handling and showcases retention of catalytic activity over 10 standard catalyst recycling trials, standing in marked contrast to the uncoated samples. Catalyst activity was tested via the hydrogenation of various functionalized styrenes at low temperatures and low hydrogen pressure in ethanol as a solvent, with a TOF as high as 9.5 × 106 h-1 for unfunctionalized styrene. Notably, the catalysts show excellent tolerance toward F, Cl, and Br substituents and no hydrogenation of the aromatic ring.

Boosting Nitrate to Ammonia Electroconversion through Hydrogen Gas Evolution over Cu-foam@mesh Catalysts

The hydrogen evolution reaction (HER) is often considered parasitic to numerous cathodic electro-transformations of high technological interest, including but not limited to metal plating (e.g., for semiconductor processing), the CO₂ reduction reaction (CO₂RR), the dinitrogen → ammonia conversion (N₂RR), and the nitrate reduction reaction (NO₃^-RR). Herein, we introduce a porous Cu foam material electrodeposited onto a mesh support through the dynamic hydrogen bubble template method as an efficient catalyst for electrochemical nitrate → ammonia conversion. To take advantage of the intrinsically high surface area of this spongy foam material, effective mass transport of the nitrate reactants from the bulk electrolyte solution into its three-dimensional porous structure is critical. At high reaction rates, NO₃^-RR becomes, however, readily mass transport limited because of the slow nitrate diffusion into the three-dimensional porous catalyst. Herein, we demonstrate that the gas-evolving HER can mitigate the depletion of reactants inside the 3D foam catalyst through opening an additional convective nitrate mass transport pathway provided the NO₃^-RR becomes already mass transport limited prior to the HER onset. This pathway is achieved through the formation and release of hydrogen bubbles facilitating electrolyte replenishment inside the foam during water/nitrate co-electrolysis. This HER-mediated transport effect "boosts" the effective limiting current of nitrate reduction, as evidenced by potentiostatic electrolyses combined with an operando video inspection of the Cu-foam@mesh catalysts under operating NO₃^-RR conditions. Depending on the solution pH and the nitrate concentration, NO₃^-RR partial current densities beyond 1 A cm^-2 were achieved.

Advances in iron-based electrocatalysts for nitrate reduction

Excessive nitrate has been a critical issue in the water environment, originating from the burning of fossil fuels, inefficient use of nitrogen fertilizers, and discharge of domestic and industrial wastewater. Among the effective treatments for nitrate reduction, electrocatalysis has become an advanced technique because it uses electrons as green reducing agents and can achieve high selectivity through cathode potential control. The effectiveness of electrocatalytic nitrate reduction (NO₃RR) mainly lies in the electrocatalyst. Iron-based catalysts have the advantages of high activity and low cost, which are well-used in the field of electrocatalytic nitrates. A comprehensive overview of the electrocatalytic mechanism and the iron-based materials for NO₃RR are given in terms of monometallic iron-based materials as well as bimetallic and oxide iron-based materials. A detailed introduction to NO₃RR on zero valent iron, single-atom iron catalysts, and Cu/Fe-based bimetallic electrocatalysts are provided, as they are essential for the improvement of NO₃RR performance. Finally, the advantages of iron-based materials for NO₃RR and the problems in current applications are summarized, and the development prospects of efficient iron-based catalysts are proposed.