Properties and Performance of Epoxy Resin/Boron Acid Composites

This research study focused on the effect of adding boric acid to epoxy resin in order to obtain a composite material with improved properties and performance. To this end, a fine powder of boric acid (H3BO3) was introduced into epoxy resin in different amounts, i.e., 0.5 g, 1.0 g, and 1.5 g. As the matrix of the epoxy composites, styrene-modified epoxy resin based on bisphenol A (BPA) (Epidian 53) was used. It was cross-linked with two types of curing agents, i.e., an amine (ET) and a polyamide (PAC). The mechanical properties of the obtained epoxy composites (in terms of compressive strength, compressive modulus, and compressive strain) were determined at room temperature in order to assess the effect of the addition of boron acid and of the type of curing agent employed to cure the epoxy on these characteristics. Calorimetric measurements were made to highlight any changes in the glass transition temperature (Tg) as a result of the addition of boric acid to epoxy resin. Finally, flammability tests were performed on both Epidian 53/PAC and Epidian 53/ET epoxy composites to analyze their fire behavior and consequently establish the effectiveness of the selected additive as a flame retardant.

Mechanical Properties of Epoxy Compounds Based on Unmodified Epoxy Resin Modified with Boric Acid as an Antiseptic

The objective of this study was to compare the selected mechanical properties of epoxy compounds based on an unmodified epoxy resin with those containing an antiseptic as a modifying agent. Experiments were carried out on twelve epoxy compounds made of an epoxy resin based on bisphenol A (BPA) with a basic epoxide amount of 0.48-0.51 mol/100 g. Three curing agents were used: one polyamide (a polyaminoamide curing agent) and two amines (one was an adduct of aliphatic amine and aromatic glycidyl ether, and the other was an adduct of cycloaliphatic amine). The epoxy compounds were modified by adding an antiseptic in the form of powdered boric acid (H3BO3) in three amounts: 0.5 g, 1.0 g, and 1.5 g. The cured modified and unmodified epoxy compounds were subjected to compressive strength testing and microscopic examination. The experimental results showed that the epoxy compounds containing adduct of aliphatic amine (triethylenetetramine) and aromatic glycidyl ether as the amine curing agent, i.e., E5/ET/100:18, had the highest compressive strength out of all the tested epoxy compounds, with the highest value of 119 MPa obtained for the epoxy compound modified by the addition of 1.0 g boric acid. The epoxy compounds modified with boric acid acquired antiseptic properties and, for most cases, exhibited a higher compressive strength than the unmodified epoxy compounds (not lower than that specified by the manufacturer for unmodified epoxy compounds).

Modification of Epoxides with Metallic Fillers-Mechanical Properties after Ageing in Aqueous Environments

The aim of this research was a comparative analysis of selected mechanical properties of epoxy compounds that were modified with metallic fillers and aged in aqueous environments. The tested epoxy compounds consisted of three components: styrene modified epoxy resin based on Bisphenol A, triethylenetetramine curing agent (resin/curing agent ratio of 100:10) and two types of metallic fillers in the form of particles: aluminum alloy (EN AW-2024-AlCu4Mg1) and tin-phosphor bronze (CuSn10P). Samples were subjected to ageing in 4 water environments: low-, medium- and high-mineralized natural water and in a sugar-containing solution for 1, 2 and 3 months. The epoxy samples were subjected to compressive strength tests in accordance with the ISO 604:2002 standard. It was observed that, among others, the compositions seasoned in low-mineralized water usually achieved the highest average compressive strength. As for filler type, using the bronze filler (CuSn10P) usually achieved the highest average compressive strength results.

Polylactide-Based Films Incorporated with Berberine-Physicochemical and Antibacterial Properties

A series of new polymeric materials consisting of polylactide (PLA), polyethylene glycol (PEG) and berberine chloride (B) was evaluated. PEG was incorporated into the polymer matrix with the aim of obtaining a plasticizing effect, while berberine was added in order to obtain antibacterial properties in formed packaging materials. Materials were formed using the solvent-casting procedure. Fourier transform infrared spectroscopy and scanning electron microscopy were used so as to establish the structural changes resulting from the introduction of berberine. Thermogravimetry and differential scanning calorimetry were applied to study the thermal properties. Further, mechanical properties and differences in colour and transparency between the control sample and films containing berberine were also studied. The recorded data indicates that berberine formed a network on the surface of the PLA-based materials. Introduction of an active compound significantly improved thermal stability and greatly affected the Young's modulus values of the studied polymeric films. Moreover, it should be stressed that the addition of the studied active compound leads to an improvement of the antibacterial properties, resulting in a significant decrease in growth of E. coli and the S. aureus bacteria cultures.

Biological Effects and Toxicity of Compounds Based on Cured Epoxy Resins

The aim of this work was to investigate selected biological and toxicity properties of cured epoxy resin-based compounds based on a bisphenol A epoxy resin, cold-cured by a polyamide and containing two types of metal powders (aluminum and copper). This study involved cytotoxicity analysis, pH measurements, absorbance measurements and sterilization. The cytotoxicity analysis was conducted to determine the harmful degree of the cured epoxy resin. Aimed at identifying toxic agents in cured compounds, the cytotoxicity analysis involved absorbance measurements in an entire wavelength range. Cytotoxicity and absorbance results demonstrated that the extracts of all the tested resin samples had no cytotoxic effects on the cells of living organisms. The absorbance values obtained over the entire wavelength range did not point to the formation of aggregations, which proved that no toxic agents harmful to living organisms were extracted from the resin samples. Based on the results obtained, it can be concluded that all tested compounds, based on epoxy resins, which are also used as adhesives in various applications, are essentially safe materials when using such formulations in a cured state.

Influence of Physical Modification of the Adhesive Composition on the Strength Properties of Aerospace Aluminum Alloy Sheet Adhesive Joints

One of the most important design factors in the constitution of adhesive joints is the correct choice of adhesive. Currently, there is a full range of options on the commercial market in this regard, but there is increasing research into modifying adhesives for specific engineering applications. The aim of this study was to analyze the effect of physical modification with fillers on the properties of the adhesive composition and the adhesive joints. The adhesives used in the study were a composition of Epidian 5 epoxy resin and PAC curing agent modified with 1% montmorillonite, 5% calcium carbonate and 20% activated carbon. The adhesive compositions in the cured state were subjected to strength tests and SEM and DSC analyses. Using these compositions, adhesive joints of EN AW 2024 T3 aluminum alloy sheets were also made. The tests carried out showed that, due to the use of different fillers, their effects on certain properties of the adhesive compositions are different types. It was shown that physical modification of the adhesive composition does not always result in positive effects. The study also attempted to determine the correlation between the properties of the adhesive compositions in the cured state and the strength of the adhesive joints.

Investigation of the Surface Roughness and Surface Uniformity of a Hybrid Sandwich Structure after Machining

The parameters of surface roughness Ra, Rz and Rmax as well as surface topography Sa, Sz, Sp and Sv of the two-layer sandwich structure composed of an AW-2024 T3 aluminum alloy (Al) and a carbon-fiber-reinforced polymer (CFRP) were measured to determine an impact of the machining configuration (arrangement of the materials forming a sandwich structure) and the type of tool (presence of the tool coating) on the quality of the surface obtained through circumferential milling. The measurements revealed that milling produced different values of surface roughness for the aluminum alloy and the CFRP composite with values of 2D and 3D surface roughness being higher for the composite layer. The highest value of Ra of 1.10 µm was obtained for the surface of the CFRP composite using the CFRP/Al configuration and a TiAlN-coated tool. The highest values of the Rz (6.51 µm) and Rmax (8.85 µm) surface roughness parameters were also obtained for the composite layer using the same machining configuration and type of tool.

Assessment of Surface Treatment Degree of Steel Sheets in the Bonding Process

The aim of the paper is to determine the influence of the surface treatment on the adhesive properties of steel sheet surfaces and the strength of the adhesive joints of steel sheets. The paper also aims to assess the degree of steel sheets’ surface treatment in the bonding process. Due to the many methods of surface treatment and types of materials, the assessment of the surface treatment method is extremely important in adhesive processes. Two variants of the surface treatment were used: without a paint coating and with a paint coating, divided into two groups (without degreasing and with degreasing). Additionally, in the case of the analysis of the steel samples without the paint coating, mechanical treatment was applied. Two-component epoxy adhesive, prepared on the basis of bisphenol A and a polyamide curing agent, was used to prepare the single-lap adhesive joints of the steel sheets. The tests determined: (i) the adhesive properties of the steel sheets’ surface based on the measurement of the contact angle of polar and apolar liquids (including wettability, work of adhesion, and surface free energy), (ii) surface roughness parameters (PN EN ISO 4287), and (iii) mechanical properties (load capacity and shear strength) of the steel sheets’ adhesive joints (EN DIN 1465). Contact angle measurements of the steel sheet surfaces showed that the polar liquid better reflects the obtained strength results of the analyzed adhesive joints than the apolar liquid. Furthermore, better wettability of the surface of steel sheets with both polar and apolar liquids was obtained for samples whose surface was subjected to degreasing. It can also be concluded that the wettability of the surface can be used as one of the indicators of the degree of the surface treatment for the bonding process.

Effect of Polymer Additives on the Microstructure and Mechanical Properties of Self-Leveling Rubberised Concrete

The materials based on concrete with an addition of rubber are well-known. The interaction between concrete components and rubber particles is in the majority cases insufficient. For this reason, different substances are introduced into concrete-rubber systems. The aim of this paper is to establish the influence of five different polymer additives, i.e., 1. an aqueous dispersion of a styrene-acrylic ester copolymer (silanised) (ASS), 2. water dispersion of styrene-acrylic copolymer (AS), 3. anionic copolymer of acrylic acid ester and styrene in the form of powder (AS.RDP), 4. water polymer dispersion produced from the vinyl acetate and ethylene monomers (EVA), 5. copolymer powder of vinyl acetate and ethylene (EVA.RDP)) on the properties of the self-leveling rubberised concrete. Scanning electron microscopy has allowed to establish the interaction between the cement paste and rubber aggregates. Moreover, the compressive strength and flexural strength of the studied materials were evaluated. The results indicate that the mechanical properties depend extensively on the type as well as the amount of the polymer additive introduced into the system.

Surface Roughness after Milling of the Al/CFRP Stacks with a Diamond Tool

This study presents the results of research on the surface quality of hybrid sandwich structures after milling with a diamond blade tool. It identifies the effects of feed and machining strategy on the roughness and topography of the surface. It provides an analysis of Ra and Rz surface roughness parameters as well as Sp, Sz, and Sv surface topography parameters. The processed object was a two-layer sandwich structure consisting of aluminium alloy 2024 and CFRP (carbon fibre-reinforced polymer) composite. The minimum values of the Ra and Rz surface roughness parameters were obtained on the aluminium alloy surface, whereas the maximum values were obtained on the CFRP surface. The same was true for the 3D surface roughness parameters—the lowest values of Sp, Sz, and Sv parameters were obtained on the surface of the metal layer, while the highest values were obtained on the surface of the composite layer (the maximum value of the Sp parameter was an exception). A surface topography analysis has revealed a targeted and periodic pattern of micro-irregularities for the vast majority of the samples considered. The statistical analysis shows that the surface roughness of the aluminium alloy was only affected by the feed rate. For the CFRP, the feed rate and the interaction of milling strategy and feed rate (S × f_z) had a statistically significant effect. The obtained results provide a basis for designing such sandwich element processing technology, for which differences in roughness and topography parameters for the component materials are lowest.

Antibacterial Films Based on Polylactide with the Addition of Quercetin and Poly(Ethylene Glycol)

A series of new films with antibacterial properties has been obtained by means of solvent casting method. Biodegradable materials including polylactide (PLA), quercetin (Q) acting as an antibacterial compound and polyethylene glycol (PEG) acting as a plasticizer have been used in the process. The effect of quercetin as well as the amount of PEG on the structural, thermal, mechanical and antibacterial properties of the obtained materials has been determined. It was found that an addition of quercetin significantly influences thermal stability. It should be stressed that samples containing the studied flavonoid are characterized by a higher Young modulus and elongation at break than materials consisting only of PLA and PEG. Moreover, the introduction of 1% of quercetin grants antibacterial properties to the new materials. Recorded results showed that the amount of plasticizer did not influence the antibacterial properties; it does, however, cause changes in physicochemical properties of the obtained materials. These results prove that quercetin could be used as an antibacterial compound and simultaneously improve mechanical and thermal properties of polylactide-based films.

Cold-Cured Bisphenolic Epoxy Adhesive Filled with Low Amounts of CaCO3: Effect of the Filler on the Durability to Aqueous Environments

The effects of aging exposures to three non-saline aqueous environments on the compressive mechanical properties of a calcium carbonate-filled bisphenolic epoxy adhesive, cold-cured with the addition of two curing agents suitable for the cure at ambient temperature (i.e., Mannich base and triethylenetetramine), were assessed. The amount of the added filler (CaCO₃) varied from 1 to 3 g per 100 g of resin; the immersion times in each of the selected medium varied from 1 to 10 months. It was found that the mechanical properties measured in compression mode on cylindrical specimens of unfilled and CaCO₃-loaded epoxy were scarcely influenced by the kind of curing agent employed; only the compressive modulus was limitedly affected by this parameter. Referring to the behavior when aged in water, the CaCO₃-filled epoxies displayed noticeable growths in modulus, small reductions in strength, and limited variations in strain, with a certain influence of the exposure time, especially when comparing the properties at the lowest time with those at medium–long times. On the basis of the results of statistical MANOVA analysis, it can be concluded that among the compositional factors (i.e., the type of curing agent employed to cure the epoxy compounds and the micro-filler content), only the amount of CaCO₃ filler significantly affects the compressive modulus.

Influence of Tea Tree Essential Oil and Poly(ethylene glycol) on Antibacterial and Physicochemical Properties of Polylactide-Based Films

The aim of the study was to establish the influence of poly(ethylene glycol) (PEG) on the properties of potential biodegradable packaging materials with antibacterial properties, based on polylactide (PLA) and tea tree essential oil (TTO). The obtained polymeric films consisted of PLA, a natural biocide, and tea tree essential oil (5–20 wt. %) was prepared with or without an addition of 5 wt. % PEG. The PLA-based materials have been tested, taking into account their morphology, and their thermal, mechanical and antibacterial properties against Staphylococcus aureus and Escherichia coli. It was established that the introduction of a plasticizer into the PLA–TTO systems leads to an increase in tensile strength, resistance to deformation, as well an increased thermal stability, in comparison to films modified using only TTO. The incorporation of 5 wt. % PEG in the PLA solution containing 5 wt. % TTO allowed us to obtain a material exhibiting a satisfactory antibacterial effect on both groups of representative bacteria. The presented results indicated a beneficial effect of PEG on the antibacterial and functional properties of materials with the addition of TTO.

Milling of an Al/CFRP Sandwich Construction with Non-Coated and TiAlN-Coated Tools

In this study, the effect of cutting parameters on the quality of an Al/CFRP sandwich structure (aluminium alloy–carbon fibre reinforced polymer) after milling with uncoated and TiAlN-coated tools was examined. The results of the cutting force were also investigated. The research was conducted in a VMC 800 HS vertical machining centre with a variable cutting speed and feed. The milling process was carried out using a non-coated, two-blade carbide milling cutter with a 35° helix angle and an analogous tool with a TiAlN coating. The surface quality was characterised in terms of the height deviation, which is one of the shape deviations after machining hybrid materials. The research showed that the maximum (77.60 µm) and minimum (1.78 µm) values of the height deviations were obtained using the tool with a TiAlN coating. It was found that the tested factors had significant effects on the height deviation, where the feed had the greatest influence and the cutting speed had the lowest influence on the surface quality. The tested factors were not statistically significant in terms of the cutting force.

Influence of Cutting Parameters on the Surface Quality of Two-Layer Sandwich Structures

Hybrid sandwich structures are more and more widely used in many industries. This is mainly due to their good properties. One of the limitations regarding the use of sandwich structures is their difficult processing. Therefore, it seems reasonable to determine the influence of cutting parameters and machining configuration on the characteristic defect (phase) formed at the boundary of the materials forming a hybrid sandwich structure. This study investigates the effects of layer orientations during milling and machining parameters such as the cutting speed V_c, the feed f_z and the cutting width a_e. The study is conducted on a two-layer sandwich structure composed of two materials: 2024 aluminum alloy and epoxy-carbon composite with 60% of high-strength carbon fibers. A statistical analysis is performed using the Statistica program. The results show that the change in the cutting parameters has a greater impact on the formation of a defect on the surface of samples when the machining process starts on the side of the composite rather than the metal. The highest defect value is obtained for the milling from the composite layer when the process is performed with the following cutting parameters: V_c = 300 m/min, f_z = 0.08 mm/tooth, a_e = 5 mm.

The Influence of Modification with Natural Fillers on the Mechanical Properties of Epoxy Adhesive Compositions after Storage Time

This article presents the initial test results examining basic technological factors, such as type of modifying agent and seasoning time, which influence properties of adhesive epoxide compositions. The aim of the study was to prepare adhesive compositions with 2% content of the selected natural fillers (montmorillonite NanoBent ZR-2, ground chalk (powder)—CaCO₃, and activated carbon powder C) and to examine their strength properties. A polymeric matrix used to prepare an adhesive composition consisted of the epoxide resins used in industry: Epidian 5 and Epidian 53 cured by addition of an aminomethyl group, where curing occurred through the Mannich reaction. A composition of epoxide resins with a curing agent and without any modifying agents was used as reference. The examinations described in the present article aimed to show the significance of the impact of the fillers used on the strength properties of the examined compositions. A fracture surface of epoxide adhesive compositions modified with the selected fillers was tested by means of a scanning electron microscope.

Effect of the Application of Different Surface Treatment Methods on the Strength of Titanium Alloy Sheet Adhesive Lap Joints

This study investigated the effect of the different surface treatment methods on the strength of Ti6Al4V titanium alloy sheet adhesive joints. The following surface treatment methods were used: alkaline degreasing, anodizing, vibratory shot peening, and anodizing with vibrational shot peening. The following tests/measurements were carried out during the experiment: surface roughness measurements; microhardness measurements (conducted by the Vickers hardness test method); and strength tests of single-lap adhesive joints fabricated with the use of two epoxy adhesives, rigid and flexible, both based on epoxy resin Epidian 5. It has been found that the application of anodizing followed by vibratory shot peening leads to increased strength of adhesive joints, irrespective of the type of applied epoxy adhesive.

The Impact of the Seasoning Conditions on Mechanical Properties of Modified and Unmodified Epoxy Adhesive Compounds

The aim of this study was to analyse the impact of the adhesive samples seasoning conditions (temperature and time) on selected mechanical properties of four epoxy adhesive compounds (two unmodified and two modified ones). The samples were made of Epidian 53 epoxy resin mixed with the two different amine curing agents in appropriate stoichiometric proportions. A filler in the form of calcium carbonate (CaCO₃) powder was used as a modifier. The adhesive compound samples were cured for seven days. Six seasoning variants were used. Four of them were related with the seasoning time at ambient temperature of 24 ± 2 °C for: one month, two months, five months and eight months, respectively. Two other variants were related with seasoning at negative temperature (−10 ± 2 °C) for one month. The last variant (F) also included seasoning at ambient temperature (24 ± 2 °C) for five months right after seasoning in negative temperature. Cured and cylinder-shaped adhesive compound samples were subjected to compressive strength tests (according to the ISO 604 standard). The strength tests were performed using a Zwick/Roell Z150 testing machine. Based on the tests, it was observed that both temperature and time of seasoning influenced the adhesive’s mechanical properties. In the perspective of eight months, these changes were relatively minor for the samples seasoned at ambient temperature. The adhesive samples prepared for the tests were especially sensitive to negative temperature.

The Influence of Adhesive Compounds Biochemical Modification on the Mechanical Properties of Adhesive Joints

The main purpose of this paper was to determine the effect of biochemical modification of epoxy adhesive compounds on the mechanical properties of hot-dip galvanized steel sheet DX51+Z275 adhesive joints. The epoxy adhesives (resin and curing agent) were biochemically modified by lyophilized fungal metabolites (in the form of lyophilized fungal fractions or materials preparation containing low molecular weight secondary metabolites of lignocellulose-degrading white rot fungi (WRF) Pycnoporus sanguineus (L.) Murrill and prepared by two methods). The epoxy adhesives (epoxy resin Epidian 53 and poliaminoamide curing agent PAC) were biochemical modified by lyophilized fungal metabolites and prepared by two methods. In the first method (Method I), the epoxy resin and the curing agent were mixed with the fungal material in the desired concentration. In the second method (Method II), the resin was mixed with mortar-grounded lyophilized post-culture liquid of the desired concentration and after following thorough mixing, a suitable amount of the poliaminoamide curing agent was added. The single-lap adhesive joints were prepared by modified epoxy adhesive compounds and were cured in various climatic factors. The specimens of adhesive joints were cured at single stage at the same temperature and humidity as during adhesive bonding (Variant A and Variant B). At the second stage, Method I adhesive joints were seasoned for two months at the temperature of 50 °C and 50% humidity in a climate test chamber (Variant C). The shear strength tests of the single-lap adhesive joints were performed using a Zwick/Roell Z150 testing machine in accordance with the DIN EN 1465 standard. The analysis of results revealed that the addition of the biological modifier can lead to reduced adhesive joint strength in ambient conditions, yet at elevated temperature and the higher humidity it results in a significant increase in adhesive joint strength.

The Influence of Biochemical Modification on the Properties of Adhesive Compounds

The main objective of this study was to determine the effect of biochemical modification of epoxy adhesive compounds on the mechanical properties of a cured adhesive exposed to various climatic factors. The epoxy adhesive was modified by lyophilized fungal metabolites and prepared by three methods. Additionally, the adhesive compound specimens were seasoned for two months at a temperature of 50 °C and 50% humidity in a climate test chamber, Espec SH 661. The tensile strength tests of the adhesive compounds were performed using a Zwick/Roell Z150 testing machine in compliance with the DIN EN ISO 527-1 standard. The examination of the adhesive specimens was performed using two microscopes: a LEO 912AB transmission electron microscope equipped with Quantax 200 for EDS X-ray spectroscopy and a Zeiss 510 META confocal microscope coupled to an AxioVert 200M. The experiments involved the use of a CT Skyscan 1172 tomograph. The results revealed that some mechanical properties of the modified adhesives were significantly affected by both the method of preparation of the adhesive compound and the content of the modifying agent. In addition, it was found that seasoning of the modified adhesives does not lead to a decrease in some of their mechanical properties.