Melamine Network as a Solution for Significant Enhancement of the Mechanical, Adsorptive, and Surface Properties in a Novel Carbon Nanomaterial-Silica Aerogel Composite

Silica aerogels exhibit exceptional characteristics such as mesoporosity, light weight, high surface area, and pore volume. Nevertheless, their utilization in industrial settings remains constrained due to their brittleness, moisture sensitivity, and costly synthesis procedure. Several studies have proved that adding nanofillers, such as carbon nanotubes (CNT) or graphene nanoplatelets (GNP), can improve the mechanical strength of the aerogels. The incorporation of nanofillers is often accompanied by agglomeration and pore blockage, which, in turn, deteriorates the surface area, pore volume, and low density. Including flexible melamine foam (MF) as a scaffold for the silica aerogel and nanofiller composite can prevent the restacking of the nanofillers through π-π interaction, hence maintaining the incredible properties of aerogels and improving their mechanical properties. CNT, GNP, and the polymeric silica precursor, polyvinyltrimethoxysilane (PVTMS), were added to a MF, at varying concentrations, to fabricate the MF-aerogel nanocomposites. Surfactant and sonication were utilized to ensure a homogeneous dispersion of the nanofillers in the system. The presence of MF prevented the agglomeration of nanofillers, resulting in lower density and relatively higher surface properties (SBET up to 929 m2·g-1 and pore volume up to 4.34 cc·g-1). Moreover, the MF-supported samples could endure 80% strain without breakage and showed an outstanding compressive strength of up to ∼20 MPa. These aerogel nanocomposites also demonstrated an excellent volatile organic compound (∼2680 mg·g-1) and cationic dye adsorption (∼10 mg·g-1).

Two-dimensional MXene nanosheets on nano-scale fibrils in hierarchical porous structure to achieve ultra-high sensitivity

The complex hybrid nanostructure combining a two-dimensional (2D) conductive material and a hierarchical nanoscale skeleton plays an important role to enhance its piezoresistive sensitivity. To construct such a novel hybrid nanostructure, a piezoresistive sensor was designed with the following strategy to take the full advantages of 2D MXene and nanoscale fibrils: ethylene oxide propylene oxide random copolymer (EOPO) was grafted to ethylene-vinyl alcohol (EVOH) molecular chains and was foamed by an environmentally-friendly supercritical CO2 (scCO2) foaming technology to fabricate abundant nanoscale EVOH fibrils surrounding micropores; MXene featured as a 2D structure of nanoscale size that strongly interacted with this hierarchical nanoscale skeleton, and MXene not only convolved on nanoscale fibrils to generate bumps but also MXene covered the end of broken fibrils to build spots, and furthermore, MXene adhered on the soft EOPO embedded EVOH fibrils to form wrinkles, in which these bumps, spots and wrinkles assembled by highly conductive 2D MXene offered sufficient contacts when the hierarchical nanoscale skeleton was compressed (these contacts would then destruct when the skeleton recovered). Such an elaborated hybrid nanostructural design exploits the full potential of 2D MXene and hence achieves an ultra-high sensitivity of 6895.0 kPa-1 for this fabricated MXene piezoresistive sensor.

Comparative Effects of Hydrazine and Thermal Reduction Methods on Electromagnetic Interference Shielding Characteristics in Foamed Titanium Carbonitride MXene Films

The urgent need for the development of micro-thin shields against electromagnetic interference (EMI) has sparked interest in MXene materials owing to their metallic electrical conductivity and ease of film processing. Meanwhile, postprocessing treatments can potentially exert profound impacts on their shielding effectiveness (SE). This work comprehensively compares two reduction methods, hydrazine versus thermal, to fabricate foamed titanium carbonitride (Ti3 CNTx ) MXene films for efficient EMI shielding. Upon treatment of ≈ 100 µm-thick MXene films, gaseous transformations of oxygen-containing surface groups induce highly porous structures (up to ≈ 74.0% porosity). The controlled application of hydrazine and heat allows precise regulation of the reduction processes, enabling tailored control over the morphology, thickness, chemistry, and electrical properties of the MXene films. Accordingly, the EMI SE values are theoretically and experimentally determined. The treated MXene films exhibit significantly enhanced SE values compared to the pristine MXene film (≈ 52.2 dB), with ≈ 38% and ≈ 83% maximum improvements for the hydrazine and heat-treated samples, respectively. Particularly, heat treatment is more effective in terms of this enhancement such that an SE of 118.4 dB is achieved at 14.3 GHz, unprecedented for synthetic materials. Overall, the findings of this work hold significant practical implications for advancing high-performance, non-metallic EMI shielding materials.

Incorporating Loss Factor Modular Design for Full Ku-Band Microwave Attenuation in Double-Layered Graphene Aerogels

The fabrication of absorption-dominant electromagnetic interference (EMI) shielding materials is a pressing priority to prevent secondary electromagnetic pollution in miniaturized electronic devices and communication systems. Meeting this goal has remained a tough challenge to keep pace with the rapid evolution of electronics due to the complex compositional and structural design and narrow operating bands. This work articulates a sound and simple strategy to precisely modulate the electrical conductivity of reduced graphene oxide (rGO), as the building block in lightweight double-layered rGO-film/rGO-aerogel/polyvinyl-alcohol (PVA) composites, for efficient microwave absorption over the entire Ku-band frequency range. These constructs reasonably comprised a porous absorption structure built from parallel rGO sheets aligned and prepared via freeze casting followed by freeze drying. The electrical conductivity and impedance of this layer were tuned by varying the annealing temperature from 400 to 800 °C, thereby adjusting the degree of reduction and the absorption characteristic. This layer was backed by a highly conductive rGO film reduced at a high temperature of 1000 °C, with a reflectivity of 97.5%. The incorporation of this film ensured high EMI shielding effectiveness of the double-layered structure through the absorption-reflection-reabsorption mechanism, consistent with the predicted values based on calculated loss factors and the input impedance of the structure. Accordingly, at an average EMI shielding effectiveness of 57.59 dB, the reflection shielding effectiveness (SER) and reflectivity (R) of the assembled composites were optimized to be as low as 0.22 dB and 0.049, respectively. This equates to approximately 99.999% shielding (SET) and ∼95% absorptivity (A) of the incident wave. This study opens new avenues for the development of lightweight (with a density as low as 15 mg/cm3) absorption-dominant EMI shielding composite materials with promising EMI shielding efficiency and potential applications in modern electronics.

Efficient Electromagnetic Wave Absorption and Thermal Infrared Stealth in PVTMS@MWCNT Nano-Aerogel via Abundant Nano-Sized Cavities and Attenuation Interfaces

Pre-polymerized vinyl trimethoxy silane (PVTMS)@MWCNT nano-aerogel system was constructed via radical polymerization, sol-gel transition and supercritical CO2 drying. The fabricated organic-inorganic hybrid PVTMS@MWCNT aerogel structure shows nano-pore size (30-40 nm), high specific surface area (559 m2 g-1), high void fraction (91.7%) and enhanced mechanical property: (1) the nano-pore size is beneficial for efficiently blocking thermal conduction and thermal convection via Knudsen effect (beneficial for infrared (IR) stealth); (2) the heterogeneous interface was beneficial for IR reflection (beneficial for IR stealth) and MWCNT polarization loss (beneficial for electromagnetic wave (EMW) attenuation); (3) the high void fraction was beneficial for enhancing thermal insulation (beneficial for IR stealth) and EMW impedance match (beneficial for EMW attenuation). Guided by the above theoretical design strategy, PVTMS@MWCNT nano-aerogel shows superior EMW absorption property (cover all Ku-band) and thermal IR stealth property (ΔT reached 60.7 °C). Followed by a facial combination of the above nano-aerogel with graphene film of high electrical conductivity, an extremely high electromagnetic interference shielding material (66.5 dB, 2.06 mm thickness) with superior absorption performance of an average absorption-to-reflection (A/R) coefficient ratio of 25.4 and a low reflection bandwidth of 4.1 GHz (A/R ratio more than 10) was experimentally obtained in this work.

Flexible, Thermally Stable, and Ultralightweight Polyimide-CNT Aerogel Composite Films for Energy Storage Applications

Polyimide (PI) aerogels are promising in various fields of application, ranging from thermal insulators to aerospace. However, they are typically in the form of a bulk monolith, which suffers from a lack of conformability and drapability. Moreover, their electrical conductivity is limited, and they mainly display an insulative behavior. These shortcomings can limit the applications of PI aerogels in energy storage systems, which require ultralightweight flexible conductive films, which at the same time offer high thermal stability, ultralow density, and high surface area. To overcome these obstacles, the present study reports the fabrication of PI-carbon nanotube (PI-CNT) aerogel composite films with varying CNT content prepared through a sol-gel preparation method, followed by a supercritical drying procedure. Compared to pristine PI aerogels, which displayed a large shrinkage and density of 18.3% and 0.12 g cm-3, respectively, the incorporation of only 5 wt % CNTs resulted in a significant reduction of both shrinkage and density to only 11.5% and 0.10 g cm-3, respectively. This suggests the importance of CNTs in improving the dimensional stability of aerogels and creating a robust network. Further characterizations showed that incorporation of 5 wt % CNTs also resulted in the highest pore volume (1.25 cm3 g-1), highest surface area (324 m2 g-1), highest real permittivity (80), highest electrical conductivity (3 × 10-1 S m-1), and ultrahigh service temperature (575 °C). It was also shown that the aerogel films can withstand a large degree of bending, can be twisted, and can be fully rolled with no obvious cracks propagated in the structure. The combined outstanding properties of the developed aerogel composite films make them promising potential candidates for supercapacitor electrodes. Therefore, the electrochemical performance of the devices based on aerogel electrodes was further studied. The device demonstrated a high energy density of 2.6 Wh kg-1 at a power density of 303.8 W kg-1. The total capacitance after 5000 cycles was 91.8% of the initial capacitance, which indicated excellent stability and durability of the device. Overall, this work provides a facile yet effective methodology for the development of high-performance aerogel materials for energy storage applications.

Layered polymer composite foams for broadband ultra-low reflectance EMI shielding: a computationally guided fabrication approach

The development of layered polymer composites and foams offers a promising solution for achieving effective electromagnetic interference (EMI) shielding while minimizing secondary electromagnetic pollution. However, the current fabrication process is largely based on trial and error, with limited focus on optimizing geometry and microstructure. This often results in suboptimal electromagnetic wave reflection and the use of unnecessarily thick samples. In this study, an input impedance model was employed to guide the fabrication of layered PVDF composite foams. This approach optimized the void fraction (VF) and the thickness of each layer to achieve broadband low reflection. Moreover, hybrid heterostructures of SiCnw@MXene were incorporated into the PVDF composite foams as an absorption layer, while the conductive PVDF/CNT composite foams served as a shielding layer. Directed by theoretical computations, we found that combining 2.2 mm of PVDF/SiCnw@MXene composite foam (50% VF) and 1.6 mm of PVDF/CNT composite yielded EMI shielding effectiveness of 45 dB, with an average reflectivity (R) of 0.03 and an effective absorption bandwidth of 5.54 GHz (for R < 0.1) over the Ku-band (12.4-18 GHz). Importantly, the corresponding peak R was only 0.000017. Our work showcases a theoretically guided approach for developing absorption-dominant EMI shielding materials with broadband ultra-low reflection, paving the way for cutting-edge applications.

Evaluation of Usefulness of Yeast-Based Biological Phantom and Preliminary Study for Verification of Hypoxic Effect of Flash Radiotherapy

PURPOSE/OBJECTIVE(S)

As a basic hypothesis for the effectiveness of flash radiation therapy, the effect of preserving normal tissue during flash radiation is due to the instantaneous chemical depletion of oxygen. A yeast-based biological phantom was created to verify the hypoxic effect of flash radiation therapy. A study to upgrade the previously developed X-Band LINAC to a flash irradiation mode is in progress, and a preceding study is conducted to evaluate the usefulness of a yeast-based biological phantom manufactured by analyzing the change in oxygen by irradiating a high dose in a general radiation therapy device.

MATERIALS/METHODS

Freeze-dried yeast sample (Saccharomyces cerevisiae, S288C) is activated and sub-cultured. For mass production of yeast samples, yeast culture medium is prepared by adding yeast colonies to the ypd medium. This study was conducted to verify the hypoxic effect among the biological mechanisms that occur during flash radiation therapy at the basic stage, and the oxygen concentration change during general radiation irradiation was measured in real time using a DO (Dissolved oxygen) meter and fiber optic sensor designed to do that. To prevent scatter, which is a concern during flash irradiation, the fiber form was used, and precise experiments are possible as a non-invasive oxygen concentration measurement method. Based on 10MV of general radiation therapy device, high-dose radiation of 500-10,000 cGy is irradiated to measure real-time oxygen concentration change.

RESULTS

As a result of irradiation with high-dose (500-10,000 cGy) radiation of general LINAC, it was confirmed that the oxygen concentration of the yeast culture medium decreased by 5.7-63.2%, and the usefulness of the biological phantom fabricated based on the yeast culture medium was evaluated.

CONCLUSION

Prior to the analysis of oxygen concentration change in yeast cells during X-Band LINAC flash irradiation, a preliminary study was conducted at a high dose in a general LINAC to obtain a significant result of oxygen concentration change and confirm the usefulness of the yeast-based biological phantom. Prior research was conducted and verified as a general irradiation experiment using a yeast-based biological phantom manufactured based on a DO meter and a fiber optic oxygen sensor. After irradiation with high-dose radiation, the oxygen concentration of the yeast culture medium was measured 5 times, and it was confirmed that there was a change in oxygen concentration of 5.7-63.2%, verifying the usefulness and stability of the biological phantom. The usefulness of the yeast-based biological phantom for high doses was confirmed, and it is expected that the usefulness of the biological phantom for flash radiation can be verified by additionally measuring the change in oxygen concentration of the biological phantom according to the high dose rate in the future.

Correction: From micro/nano structured isotactic polypropylene to a multifunctional low-density nanoporous medium

[This corrects the article DOI: 10.1039/C6RA22607H.].

Synergism Effect between Nanofibrillation and Interface Tuning on the Stiffness-Toughness Balance of Rubber-Toughened Polymer Nanocomposites: A Multiscale Analysis

As the design and scalable technology development of tough, yet stiff, polymer nanocomposites receive attention in the automotive industry, fundamental understating of underlying toughening mechanisms at the nanoscale is inevitable. However, mechanical tests on rubber-toughened nanocomposites have shown that their overall fracture properties are significantly smaller than theoretical predictions. Our previous study showed that major factors in this regard are the simultaneous operation of different toughening mechanisms and the nanostructural features of the interface. As a result, it may be necessary to employ multiscale and multimechanism modeling strategies to accurately account for the contribution of each toughening mechanism. In this study, the effects of nanofibrillation (i.e., size, orientation, and dispersion) and interfacial tuning on the mechanical properties of nanofibrillated rubber-toughened nanocomposites are examined using molecular dynamics (MD) simulations. We report that by interfacial modification via grafting compatibilizer at the interface, nanofibrillated rubber-toughened polypropylene (PP) nanocomposite can achieve superior mechanical properties as a result of enhanced interfacial load transfer. Compared to pure ethylene propylene diene monomer rubber (EPDM)/PP system, an increase of 49% in energy absorbed per unit volume during fracture was achieved for 30% functionalized nanocomposites. Such an increase in energy dissipation was caused by a transition in the dominant crack propagation mechanism from interfacial slippage to crack-arresting behavior, owing to enhanced interfacial adhesion. MD simulations in conjunction with the multiscale model revealed that such a change in mechanism is caused by the formation of strong covalent bonds, interfacial friction, and the presence of a highly entangled polymeric network at the interface. Although the multiscale framework can be viewed as a road map for modeling the interface of various nanocomposite systems, the results obtained from our study may offer valuable insights for developing robust and scalable fabrication processes for nanofibrillated rubber-toughened nanocomposite structures, which pose significant technological challenges.

Enhanced electrical properties of microcellular polymer nanocomposites via nanocarbon geometrical alteration: a comparison of graphene nanoribbons and their parent multiwalled carbon nanotubes

Geometric factors of nanofillers considerably govern the properties of conductive polymer composites (CPCs). This study provides insights into how geometrical alteration through nanotube-to-nanoribbon conversion affects the electrical properties of solid and microcellular CPCs. In this regard, polyvinylidene fluoride (PVDF)-based nanocomposites are synthesized using both the parent multi-walled carbon nanotube (MWCNT) and its chemically unzipped product, i.e., graphene nanoribbons (GNRs). Theoretical and experimental results show that GNR-based composites exhibit 1-4 orders greater conductivities than MWCNT-based composites at the same filler loading because of the larger number of filler-filler junctions as well as the significantly greater contact areas. On the other hand, the conductivities of MWCNT-based and GNR-based composites are significantly increased by 230 times and 121 times, respectively, through microcellular foaming. The effective rearrangements of rigid MWCNTs and flexible GNRs (having 4 and 5 orders less bending stiffness) for network formation during cellular growth are compared. The GNR-based composites also exhibit a superior dielectric permittivity (e.g., 2.6 times larger real permittivity at a representative frequency of 10³ Hz and a nanofiller loading of 4.2 vol%) compared to their MWCNT-based counterparts. This study demonstrates how the modification of the carbon fillers and the polymer matrix can dramatically enhance EMI shielding.

Biomimetic hydrophobic plastic foams with aligned channels for rapid oil absorption

Although many oil absorption materials have been developed, it still remains a great challenge to achieve rapid absorption and efficient recovery. Over the past decade, research has focused on the development of freeze casting technology using water as a solvent. The materials prepared by this method have poor water resistance and are difficult to apply to oil absorption in aqueous environments. Here, an organic solvent freeze casting strategy is proposed to fabricate ultralight hydrophobic plastic foams with aligned channel structures. Through microscopy in situ observation, we revealed the growth morphology of ice crystals during directional freezing process. Moreover, aligned porous foams with various channel sizes are fabricated by regulating the cooling rate. We found that organic solvent-assisted freeze casting can enhance the hydrophobicity of the matrix material. These aligned porous foams exhibit excellent liquid absorption performance, with high absorption speed and large absorption capacity over a wide viscosity range. This approach has general applicability and can be used to tailor a wide variety of engineering plastic-based aligned porous foams, as long as they can dissolve in organic solvents.

Mechanical Properties of Injection Molded PP/PET-Nanofibril Composites and Foams

The creation and application of PET nanofibrils for PP composite reinforcement were studied. PET nanofibrils were fibrillated within a PP matrix using a spunbond process and then injection molded to test for the end-use properties. The nanofibril reinforcement helped to provide higher tensile and flexural performance in solid (unfoamed) injection molded parts. With foam injection molding, the nanofibrils also helped to improve and refine the microcellular morphology, which led to improved performance. Easily and effectively increasing the strength of a polymeric composite is a goal for many research endeavors. By creating nanoscale fibrils within the matrix itself, effective bonding and dispersion have already been achieved, overcoming the common pitfalls of fiber reinforcement. As blends of PP and PET are drawn in a spunbond system, the PET domains are stretched into nanoscale fibrils. By adapting the spunbonded blends for use in injection molding, both solid and foamed nanocomposites are created. The injection molded nanocomposites achieved increased in both tensile and flexural strength. The solid and foamed tensile strength increased by 50 and 100%, respectively. In addition, both the solid and foamed flexural strength increased by 100%. These increases in strength are attributed to effective PET nanofibril reinforcement.

Controlling stereocomplex crystal morphology in poly(lactide) through chain alignment

The incorporation of poly(d-lactide) (PDLA) to form stereocomplex crystallites (SCs) within a poly(l-lactide) (PLLA) matrix is among the most effective strategies in overcoming PLLA's numerous drawbacks. However, high concentrations of PDLA (>3 wt%) are required to improve PLLA's crystallization kinetics and melt strength, which is undesirable owing to PDLA's high cost. In this study, we use chain alignment as a levier to tune stereocomplex superstructure morphology to overcome these limitations. Herein, PLLA/PDLA blends were manufactured using an environmentally friendly and low-cost single step spunbond fibrillation process, yielding microfibers stretched to diameters of 5-20 μm. During this stretching process, PLLA and PDLA chains are aligned along the flow direction. SCs subsequently formed in situ upon heating, dramatically improving crystallization kinetics, melt elasticity, and tensile performance compared with neat PLLA and non-stretched blend analogues, even with low PDLA content (<3 wt%). These improvements were attributed to topological variations in SC superstructures caused by alignment of PLLA and PDLA chains. The application of chain alignment in tuning SC superstructure morphology is ubiquitous in fibrillation processes.

Low-emission and energetically efficient co-gasification of coal by incorporating plastic waste: A modeling study

The issues of global plastic waste generation and demand for hydrogen energy can be simultaneously resolved by gasification process. In this regard, feasibility and efficiency of steam and air co-gasification of coal by incorporating five different and prevalent types of plastic waste were investigated in this modeling study. All steam and air coal/plastic waste co-gasification types were multi-objective optimized utilizing a response surface methodology. The best co-gasification types were selected using VIekriterijumsko KOmpromisno Rangiranje (VIKOR) analysis. Overall, the results showed that incorporating plastic waste into coal gasification improved hydrogen concentration in the syngas and increased normalized carbon dioxide production due to the high carbon content of plastic waste and activation of water-gas and CO shift reactions. VIKOR analysis revealed that steam coal/low density polyethylene was the best optimized co-gasification type with hydrogen concentration of 62.8 mol %, normalized carbon dioxide production of 2.60 g/mol, based on the feedstock entering the system, and energy efficiency of 76.6%. Increasing gasifier temperature enhanced hydrogen concentration and decreased normalized carbon dioxide production. The energy efficiency was markedly improved by increasing the moisture content and decreasing the ratio of steam/feedstock. This study confirmed the hypothesis of efficient utilization of plastic waste in coal/plastic waste co-gasification.

Greatly Enhanced Electromagnetic Interference Shielding Effectiveness and Mechanical Properties of Polyaniline-Grafted Ti3C2Tx MXene-PVDF Composites

Nowadays, evolutions in wireless telecommunication industries, such as the emergence of complex 5G technology, occur together with massive development in portable electronics and wireless systems. This positive progress has come at the expense of significant electromagnetic interference (EMI) pollution, which requires the development of highly efficient shielding materials with low EM reflection. The manipulation of MXene surface functional groups and, subsequently, incorporation into engineered polymer matrices provide mechanisms to improve the electromechanical performance of conductive polymer composites (CPCs) and create a safe EM environment. Herein, Ti₃C₂T_x MXene nanoflakes were first synthesized and then, taking advantage of their abundant surface functional groups, polyaniline (PA) nanofibers were grafted onto the MXene surface via oxidant-free oxidative polymerization at two different MXene to monomer ratios. The electrical conductivity, EMI shielding effectiveness (SE), and mechanical properties of poly (vinylidene fluoride) (PVDF)-based CPCs at different nanomaterial loadings were then thoroughly investigated. A very low percolation threshold of 1.8 vol % and outstanding electrical conductivities of 0.23, 0.195, and 0.17 S/cm were obtained at 6.9 vol % loading for PVDF-MXene, PVDF-MX₂AN₁, and PVDF-MX₁AN₁, respectively. Compared to the pristine MXene composite, surface modification significantly enhanced the EMI SE of the PVDF-MX₂AN₁ and PVDF-MX₁AN₁ composites by 19.6 and 32.7%, respectively. The remarkable EMI SE enhancement of the modified nanoflakes was attributed to (i) the intercalation of PA nanofibers between MXene layers, resulting in better nanoflake exfoliation, (ii) a large amount of dipole and interfacial polarization dissipation by constructing capacitor-like structures between nanoflakes and polymer chains, and (iii) augmented EMI attenuation via conducting PA nanofibers. The surface modification of the MXene nanoflakes also enhanced the interfacial interactions between PVDF chains and nanoflakes, which resulted in an improved Young's modulus of the PVDF matrix by about 67 and 46% at 6.9 vol % loading for PVDF-MX₂AN₁ and PVDF-MX₁AN₁ composites, respectively.

Friction of Ti3C2Tx MXenes

2D materials are well-known for their low-friction behavior by modifying the interfacial forces at atomic surfaces. Of the wide range of 2D materials, MXenes represent an emerging material class but their lubricating behavior has been scarcely investigated. Herein, the friction mechanisms of 2D Ti₃C₂T_x MXenes are demonstrated which are attributed to their surface terminations. We find that Ti₃C₂T_x MXenes do not exhibit the well-known frictional layer dependence of other 2D materials. Instead, the nanoscale lubricity of 2D MXenes is governed by the termination species resulting from synthesis. Annealing the MXenes demonstrate a 7% reduction in OH termination which translates to a 16-57% reduction of friction in agreement with DFT calculations. Finally, the stability of MXene flakes is demonstrated upon isolation from their aqueous environment. This work indicates that MXenes can provide sustainable lubricity at any thickness which makes them uniquely positioned among 2D material lubricants.

Computational Optimizing the Electromagnetic Wave Reflectivity of Double-Layered Polymer Nanocomposites

Double-layered absorption-dominated electromagnetic interference (EMI) shielding composites are highly desirable to prevent secondary electromagnetic wave pollution. However, it is a tremendous challenge to optimize the shielding performance via the trial-and-error method due to the low efficiency. Herein, a novel approach of computation-aided experimental design is proposed to efficiently optimize the reflectivity of the double-layered composites. A normalized input impedance (NII) method is presented to calculate the electromagnetic wave reflectivity of multilayered EMI shielding composites. The calculated results are a good match with the experimental results. Then, the NII method is utilized to design polyvinylidene difluoride/MXene/carbon nanotube (PVDF/MXene/CNT) composites. According to the optimization of the NII method, the prepared PVDF/MXene/CNT composite has an ultralow reflectivity of 0.000057, which outperforms that reported in current work and satisfies the requirement of electromagnetic wave absorbing material. Additionally, its average EMI shielding effectiveness is 30 dB, demonstrating that PVDF/MXene/CNT composite simultaneously achieves shielding and absorption. The ultralow reflection mechanism can be ascribed to the ideal impedance match. Both the PVDF/MXene and the PVDF/CNT layers can attenuate electromagnetic energy, which subverts the traditional cognition of double-layered absorption-dominated EMI shielding composites. The NII method opens a way for the practical fabrication of double-layered absorption-dominated EMI shielding composites.

Sustainable and efficient technologies for removal and recovery of toxic and valuable metals from wastewater: Recent progress, challenges, and future perspectives

Due to their numerous effects on human health and the natural environment, water contamination with heavy metals and metalloids, caused by their extensive use in various technologies and industrial applications, continues to be a huge ecological issue that needs to be urgently tackled. Additionally, within the circular economy management framework, the recovery and recycling of metals-based waste as high value-added products (VAPs) is of great interest, owing to their high cost and the continuous depletion of their reserves and natural sources. This paper reviews the state-of-the-art technologies developed for the removal and recovery of metal pollutants from wastewater by providing an in-depth understanding of their remediation mechanisms, while analyzing and critically discussing the recent key advances regarding these treatment methods, their practical implementation and integration, as well as evaluating their advantages and remaining limitations. Herein, various treatment techniques are covered, including adsorption, reduction/oxidation, ion exchange, membrane separation technologies, solvents extraction, chemical precipitation/co-precipitation, coagulation-flocculation, flotation, and bioremediation. A particular emphasis is placed on full recovery of the captured metal pollutants in various reusable forms as metal-based VAPs, mainly as solid precipitates, which is a powerful tool that offers substantial enhancement of the remediation processes' sustainability and cost-effectiveness. At the end, we have identified some prospective research directions for future work on this topic, while presenting some recommendations that can promote sustainability and economic feasibility of the existing treatment technologies.

Generation of Tough, Stiff Polylactide Nanocomposites through the In Situ Nanofibrillation of Thermoplastic Elastomer

Polylactide (PLA) resins are among the most desirable biopolymers due to their biobased and compostable nature, excellent stiffness, and tensile strength. However, the widespread application of PLA has long been hindered by its inherent brittleness. While multiple routes have been successfully developed for the toughening of PLA, this toughening has always come at the cost of compromising the stiffness and strength of the matrix. In this work, we report a robust and scalable method for the development of PLA nanocomposites with an unprecedented combination of stiffness and toughness. Using the in situ nanofibrillation technique, we generated PLA composites containing nanofibrils of thermoplastic polyester elastomer (TPEE). Due to the high aspect ratio of these nanofibrils, they form physically percolated networks at low weight fractions (∼2.8 wt %) which dramatically change the mechanical behavior of the material. We found that, upon network formation, the material transitions from brittle to ductile behavior, dramatically increasing its toughness with only a marginal decrease in Young's modulus. We investigate the peculiar rheological behavior and crystallization kinetics of these blends, and propose an extension of the critical ligament thickness mechanism, wherein intrinsic toughening arises at the fiber-matrix interface in the presence of entangled elastomer networks.

Closely Packed Conductive Droplets with Polygon-Like Patterns Confined at the Interface in Ternary Polymer Blends

This work reports on the formation of closely packed conductive droplets demonstrating polygon-like patterns at the interface in partially wetted ternary polymer systems prepared by melt blending and annealing treatment. The low-density polyethylene/poly(ether-block-amide)/poly(butylene-adipate-co-terephthalate) (LDPE/PEBA/PBAT) blend showed an intermediate partial wetting tendency where the interfacially localized conductive PEBA phase developed connected structure after blending but transformed into dispersed droplets upon annealing. The coalescence of the PEBA droplets appeared to be initiated by the Rayleigh-type instability in the thin PBAT film separating PEBA. However, the intrinsic coalescence rate of the PEBA droplets was very low due to the low interfacial tension of PEBA/PBAT. This slow coalescence of PEBA combined with the fast reduction in the interfacial area during annealing and the intermediate partial wetting state of the LDPE/PEBA/PBAT system resulted in a unique morphology of closely packed PEBA droplets with polygon-like patterns at a volume fraction of 50/10/40. Two other representative ternary polymer blends, LDPE/PEBA/polypropylene (PP) and compatibilized LDPE/PEBA/polystyrene (PS), with strong and weak partial wetting morphologies were also examined to highlight the mechanism for the morphology development in the LDPE/PEBA/PBAT blend.

Determination of CO2 solubility in semi-crystalline polylactic acid with consideration of rigid amorphous fraction

Due to phase heterogeneity in semi-crystalline polymers, accurate determination of gas solubility has been a challenge. In this regard, PLA/CO₂ was used as a case study to investigate the parameters governing formation of the rigid amorphous fraction (RAF) and its effect on the gas sorption behavior of the polymer. Six samples with different degrees of RAF were prepared through varying PLA tacticity and thermal history. Then, a gravimetric method involving a magnetic suspension balance and an in-house PVT visualization system was employed to experimentally determine the CO₂ solubility at 70 °C under a pressure of 4.5 MPa. Furthermore, a theoretical CO₂ solubility was calculated based on the Simha-Somcynski equation of state and was used in conjunction with the two-phase and three-phase models to describe the phase dependency of the gas solubility. The conventional two-phase model that considered the bulk amorphous phase consistently over-approximated the CO₂ solubility compared to the measured data. On the other hand, the three-phase model that distinguished the rigid and the mobile amorphous phases well represented the experimental result. The analysis yielded CO₂ solubility coefficients of 0.0375 g_gas/g_poly for the RAF and 0.0817 g_gas/g_poly for the mobile counterpart.

Sectorization of Macromolecular Single Crystals Unveiled by Probing Shear Anisotropy

Polymer single crystals continue to infiltrate emerging technologies such as flexible organic field-effect transistors because of their excellent translational symmetry and chemical purity. However, owing to the methodological challenges, direct imaging of the polymer chains folding direction resulting in sectorization of single crystals has rarely been investigated. Herein, we directly image the sectorization of polymer single crystals through anisotropic elastic deformation on the surface of macromolecular single crystals. A variant of friction force microscopy, in which the scanning direction of the probe tip is parallel with the cantilever axis, allows for high contrast imaging of the sectorization in polymer single crystals. The lateral deflection of the cantilever resulting from shear forces transverse to the scan direction shows a close connection with the in-plane components of the elastic tensor of the polymer single crystals, which is of a fundamentally different origin than the friction forces. This allows for fast, facile, and nondestructive characterization of the microstructure and in-plane elastic anisotropy of compliant crystalline materials such as polymers.

Comparative study on air gasification of plastic waste and conventional biomass based on coupling of AHP/TOPSIS multi-criteria decision analysis

A broad range of conventional biomass and plastic waste types was considered and their air gasification process was modeled using a Gibbs free energy minimization coupled with Lagrange multiplier approach. The comparison between the performances of biomass and plastic waste gasification is the main issue of this study. Another important novelty and contribution of this study is analytical hierarchy process/technique for order performance by similarity to the ideal solution coupled method that is employed in gasification of conventional biomass and plastic waste, to prioritize the considered criteria and to select the best feedstock for gasification. Hydrogen production was linearly reduced in the case of conventional biomass with an in increase in the equivalence ratio; however, there was an optimum equivalence ratio to achieve the highest hydrogen production in plastic waste gasification. Plastic waste had a higher low heating value compared to conventional biomass. However, carbon monoxide and nitrogen production from conventional biomass was smaller than from plastic waste. Ten types of feedstock, comprising six types of conventional biomass and four types of plastic waste, were selected as alternatives. The multi-criteria decision analysis coupled method revealed that waste polypropylene and polyethylene were the best alternatives.

Entirely environment-friendly polylactide composites with outstanding heat resistance and superior mechanical performance fabricated by spunbond technology: Exploring the role of nanofibrillated stereocomplex polylactide crystals

This study aims at investigating the manufacturing and characterization of all-polylactide composites prepared by melt spunbond spinning technology. To do so, a series of asymmetric stereocomplex polylactide (SC-PLA) blends (PLLA 95 wt%/PDLA 5 wt%) was melt spun. To examine the impact of molecular structure of PDLA, the blends of linear PLLA, and low and high molecular weight as well as branched PDLAs, were subjected to a single step spunbond process. DSC thermograms of the samples showed two melting temperatures at around 170 °C and 210 °C, which were attributed to the melting of homo and stereocomplex crystals, respectively. The samples were spun at 190 °C, between the homo and stereocomplex crystals' melting temperatures, and at 230 °C, above the stereocomplex crystals' melting temperature. Morphology images showed the formation of fibers in the range of 40-50 μm. Shear rheological measurements revealed that the spun SC-PLA samples had a substantially higher viscosity and storage modulus in the low frequency region, and higher shear thinning behavior, compared to the non-spun samples. Extensional rheology measurements also showed that the spun samples demonstrated strain hardening behavior. Substantial enhancement of rheological properties was noted for the samples containing the branched and high molecular weight PDLA spun at 230 °C. After etching, the spun samples at 190 °C exhibited small spherical crystals with diameters in the range of 80-90 nm, whereas comparatively thin fibers in the size range of 60-70 nm were observed for the samples spun at 230 °C. Remarkable enhancements up to 100% and 60% was noted for the tensile modulus and strength, respectively, of the spun SC-PLA samples. The spun fibers also demonstrated a considerable reduction in boiling water and hot air shrinkage. The distinctive role of nanofibrillated stereocomplex crystals as a rheology modifier and a crystallization nucleating agent makes PLA more sustainable and paves the way for the fabricated all-PLA composites in applications requiring high heat resistance and superior mechanical performance. The present study unequivocally indicates a huge potential for the sustainable entirely all-PLA products manufactured by fiber in fiber and, indeed, unfolds unknown opportunities for PLA-based merchandises in future.

The role of interface on the toughening and failure mechanisms of thermoplastic nanocomposites reinforced with nanofibrillated rubber

The interface plays a crucial role in the physical and functional properties of polymer nanocomposites, yet its effects have not been fully recognized in the setting of classical continuum-based modeling. In the present study, we investigate the roles of interface and interfiber interactions on the toughening effects of rubber nanofibers embodied in thermoplastic-based materials. Emphasis is placed on establishing comprehensive theoretical and atomistic descriptions of the nanocomposite systems subjected to pull-out and uniaxial extension in the longitudinal and transverse directions. Using the framework of molecular dynamics, the annealed melt-drawn nanofibers were spontaneously formed via the proposed four-step methodology. The generated nanofibers were then crosslinked using the proposed robust topology-matching algorithm, through which the chemical reactions arising in the crosslinking were closely assimilated. The interfiber interactions were also examined with respect to separation distances and nanofiber radius via a nanofiber-pair atomistic scheme, and the obtained results were subsequently incorporated into the pull-out and uniaxial test simulations. The results indicate that the compatibilizer grafting results in enhanced interfacial shear strength by introducing extra chemical interactions at the interface. In particular, it was found that the compatibilizer restricts the formation and coalescence of nanovoids, resulting in enhanced toughening effects. Together, we have shown that the presence of a small amount of well-dispersed rubber nanofibrillar network whose surfaces are grafted with maleic anhydride compatibilizer can dramatically increase the toughness and alter the failure mechanisms of the nanocomposites without any deterioration in the stiffness, which is also consistent with the recent experimental observations in our lab. The interfacial failure mechanism was also investigated by monitoring the changes in the atomic concentration profiles, mean square displacement and fractional free volume. The results obtained may serve as a promising alternative for the continuum-based modeling and analysis of interfaces.

Layered Foam/Film Polymer Nanocomposites with Highly Efficient EMI Shielding Properties and Ultralow Reflection

Lightweight, high-efficiency and low reflection electromagnetic interference (EMI) shielding polymer composites are greatly desired for addressing the challenge of ever-increasing electromagnetic pollution. Lightweight layered foam/film PVDF nanocomposites with efficient EMI shielding effectiveness and ultralow reflection power were fabricated by physical foaming. The unique layered foam/film structure was composed of PVDF/SiCnw/MXene (Ti₃C₂T_x) composite foam as absorption layer and highly conductive PVDF/MWCNT/GnPs composite film as a reflection layer. The foam layer with numerous heterogeneous interfaces developed between the SiC nanowires (SiCnw) and 2D MXene nanosheets imparted superior EM wave attenuation capability. Furthermore, the microcellular structure effectively tuned the impedance matching and prolonged the wave propagating path by internal scattering and multiple reflections. Meanwhile, the highly conductive PVDF/MWCNT/GnPs composite (~ 220 S m^-1) exhibited superior reflectivity (R) of 0.95. The tailored structure in the layered foam/film PVDF nanocomposite exhibited an EMI SE of 32.6 dB and a low reflection bandwidth of 4 GHz (R < 0.1) over the Ku-band (12.4 - 18.0 GHz) at a thickness of 1.95 mm. A peak SE_R of 3.1 × 10^-4 dB was obtained which corresponds to only 0.0022% reflection efficiency. In consequence, this study introduces a feasible approach to develop lightweight, high-efficiency EMI shielding materials with ultralow reflection for emerging applications.

Opportunities and challenges in microwave absorption of nickel-carbon composites

In recent years, the problem of electromagnetic wave (EMW) pollution has attracted more and more attention with the development of science and technology. In order to solve this complex problem, the research and development of EMW-absorbing materials is crucial. The new absorbing materials should have the characteristics of light weight, high efficiency, wide bandwidth, environmental protection, oxidation resistance, and other characteristics. Traditional single-phase Ni materials exhibit remarkable ferromagnetic behavior and double-loss mechanisms (dielectric loss and magnetic loss), and are considered as efficient EMW absorbers. However, under the action of EMWs, especially in the GHz frequency band, Ni materials tend to produce an eddy current effect, which limits their application prospects. For Ni-based materials, there is much interest in modifying the composite materials by designing a hierarchical structure for their preparation. Traditional, single-phase, carbon-based materials have been widely used in related fields because of their light weight and good conductivity. However, a single-loss mechanism will affect the impedance matching of carbon materials, thus affecting their application in the field of absorbing waves. For carbon materials, people use them as a filler or matrix material to fabricate composites with metals, metal oxides, or polymer materials to obtain carbon-containing absorbing materials. This paper reviews the evaluation and design principles of the absorbing properties of EMW-absorbing materials. Then, the progress of modified single-phase Ni-based materials (designed materials with 0D, 1D, 2D, and 3D structures), the development of carbon materials (carbon black, carbon nanotubes, carbon fiber, graphite oxide, reduced graphene oxide, and biomedical carbon), and the research progress of Ni-C composite materials (the composite material formed by nickel and carbon) are reviewed. The ultimate goal is to obtain absorbers with light weight, strong absorbing ability, and a wide frequency band. In particular, Ni-MXene, Ni-biomedical carbon, and Ni-multiphase carbon composites are the target direction for designing new and high efficiency EMW absorbers. Finally, the basic challenges and opportunities in this field are discussed.

Synthesis, structures and properties of hydrophobic Alkyltrimethoxysilane-Polyvinyltrimethoxysilane hybrid aerogels with different alkyl chain lengths

HYPOTHESIS

Alkyltrimethoxysilane (ATMS) is among most widely used silane coupling agents. These commercially available, reasonably priced chemicals are often utilized to improve the compatibility of inorganic surfaces with organic coatings. With three hydrolysable moieties, ATMS is an outstanding candidate for solving the hydrophilicity, moisture sensitivity and high cost of silica aerogels. However, ATMS has a non-hydrolysable alkyl chain that undergoes cyclization reactions. The alkyl chain prevents ATMS from being incorporated in aerogel structures. Polyvinyltrimethoxysilane (PVTMS) is a silica precursor that offers two types of crosslinking to the final aerogel product. This strong doubly-crosslinked network can potentially suppress the cyclization reactions of ATMS and include it in aerogel structure.

EXPERIMENTS

PVTMS was used with ATMS having different alkyl lengths (3-16 carbons) and loadings (25 or 50 wt%) as the silica precursors. Acid and base catalysts were used to perform hydrolysis and condensation reactions on the mixture and ATMS:PVTMS aerogels were obtained via supercritical drying.

FINDINGS

The incorporation of ATMS in the aerogels was approved by different characterization methods. Results showed that ATMS:PVTMS aerogels possess hydrophobicity (θ ∼ 130°), moisture resistance, varying surface area (44-916 m²·g^-1), meso/microporous structure and thermal insulation properties (λ ∼ 0.03 W·m^-1K^-1). These samples also showed excellent performance in oil and organic solvent adsorption.

Fabrication of outstanding thermal-insulating, mechanical robust and superhydrophobic PP/CNT/sorbitol derivative nanocomposite foams for efficient oil/water separation

Water pollution caused by industrial oily wastewater, is world-widely concerned by both scientific and practical researches, owing to its catastrophic destruction to natural environment, which highlights the urgency of producing green and advanced separation materials. Herein, a novel approach was proposed to fabricate oil-absorbing and oil/water-separating microcellular polypropylene (PP)/carbon nanotubes (CNTs)/sorbitol nanocomposites using a simple, green, and facile microcellular foaming technology. Owning to the effectively modified crystallization via introducing CNTs/sorbitol derivatives, the ultralight and highly-reticulated PP microcellular foam was prepared with an open-cell content of 99.4% and an expansion ratio of 50, which facilitated the creation of nano-porous structures on cell walls. Hence, the as-prepared PP nanocomposite foam presented pronounced absorption capacity of 40 g/g for applied oils with recovery efficiency of 97.2%, superior thermal-insulating and mechanical performance. Furthermore, the as-achieved unique hierarchical porous structures of the PP/CNT/sorbitol foam contributed to the outstanding oil/water separation capability, separation efficiency of up-to 97.6%, ascribed to its superhydrophobicity, capillary penetration action, high porosity and open-cell content. Therefore, this work provided new insight into the feasibility of advantageous, high-efficiency, environmentally friendly, and profitable PP-based foams as oil absorbents, which, to the best of our knowledge, outperform conventional polymer absorbents in treatment of oily wastewater.

Hydrophobic Porous Polypropylene with Hierarchical Structures for Ultrafast and Highly Selective Oil/Water Separation

Recently, various porous absorbents have been developed and the in situ vacuum/pump-assisted continuous separation process has proven to be the most efficient technique to utilize those absorbents for oil spill cleanup. However, to achieve a high oil removal throughput, a high pumping pressure and/or large absorbent pore sizes are required, which would compromise the selectivity of oil/water separation, as water may penetrate the absorbent beyond a critical external pressure. In this work, this challenge has been circumvented by employing hierarchically porous polypropylene (PP) with controlled pore sizes generated from a tricontinuous heterophase polymer blend system. As compared to unimodal pores, the incorporation of the secondary smaller pores significantly enhances the oil removal throughput by up to 4-5 times without the necessity of raising the pumping pressure or increasing the diameter of the primary pores, which in turn, prevents compromising the oil/water separation selectivity.