Lumbar model generator: a tool for the automated generation of a parametric scalable model of the lumbar spine

Low back pain is a major cause of disability and requires the development of new devices to treat pathologies and improve prognosis following surgery. Understanding the effects of new devices on the biomechanics of the spine is crucial in the development of new effective and functional devices. The aim of this study was to develop a preliminary parametric, scalable and anatomically accurate finite-element model of the lumbar spine allowing for the evaluation of the performance of spinal devices. The principal anatomical surfaces of the lumbar spine were first identified, and then accurately fitted from a previous model supplied by S14 Implants (Bordeaux, France). Finally, the reconstructed model was defined according to 17 parameters which are used to scale the model according to patient dimensions. The developed model, available as a toolbox named the lumbar model generator, enables generating a population of models using subject-specific dimensions obtained from data scans or averaged dimensions evaluated from the correlation analysis. This toolbox allows patient-specific assessment, taking into account individual morphological variation. The models have applications in the design process of new devices, evaluating the biomechanics of the spine and helping clinicians when deciding on treatment strategies.

The role of subchondral bone, and its histomorphology, on the dynamic viscoelasticity of cartilage, bone and osteochondral cores

OBJECTIVE

Viscoelastic properties of articular cartilage have been characterised at physiological frequencies. However, studies investigating the interaction between cartilage and subchondral bone and the influence of underlying bone histomorphometry on the viscoelasticity of cartilage are lacking.

METHOD

Dynamic Mechanical Analysis (DMA) has been used to quantify the dynamic viscoelasticity of bovine tibial plateau osteochondral cores, over a frequency sweep from 1 to 88 Hz. Specimens (approximately aged between 18 and 30 months) were neither osteoarthritic nor otherwise compromised. A maximum nominal stress of 1.7 MPa was induced. Viscoelastic properties of cores have been compared with that of its components (cartilage and bone) in terms of the elastic and viscous components of both structural stiffness and material modulus. Micro-computed tomography scans were used to quantify the histomorphological properties of the subchondral bone.

RESULTS

Opposing frequency-dependent loss stiffness, and modulus, trends were witnessed for osteochondral tissues: for cartilage it increased logarithmically (P < 0.05); for bone it decreased logarithmically (P < 0.05). The storage stiffness of osteochondral cores was logarithmically frequency-dependent (P < 0.05), however, the loss stiffness was typically frequency-independent (P > 0.05). A linear relationship between the subchondral bone plate (SBP) thickness and cartilage thickness (P < 0.001) was identified. Cartilage loss modulus was linearly correlated to bone mineral density (BMD) (P < 0.05) and bone volume (P < 0.05).

CONCLUSION

The relationship between the subchondral bone histomorphometry and cartilage viscoelasticity (namely loss modulus) and thickness, have implications for the initiation and progression of osteoarthritis (OA) through an altered ability of cartilage to dissipate energy.

Effect of frequency on crack growth in articular cartilage

Cracks can occur in the articular cartilage surface due to the mechanical loading of the synovial joint, trauma or wear and tear. However, the propagation of such cracks under different frequencies of loading is unknown. The objective of this study was to determine the effect of frequency of loading on the growth of a pre-existing crack in cartilage specimens subjected to cyclic tensile strain. A 2.26 mm crack was introduced into cartilage specimens and crack growth was achieved by applying a sinusoidally varying tensile strain at frequencies of 1, 10 and 100 Hz (i.e. corresponding to normal, above normal and up to rapid heel-strike rise times, respectively). These frequencies were applied with a strain of between 10–20% and the crack length was measured at 0, 20, 50, 100, 500, 1000, 5000 and 10,000 cycles of strain. Crack growth increased with increasing number of cycles. The maximum crack growth was 0.6 ± 0.3 (mean ± standard deviation), 0.8 ± 0.2 and 1.1 ± 0.4 mm at frequencies of 1, 10 and 100 Hz, respectively following 10,000 cycles. Mean crack growth were 0.3 ± 0.2 and 0.4 ± 0.2 at frequencies of 1 and 10 Hz, respectively. However, this value increased up to 0.6 ± 0.4 mm at a frequency of 100 Hz. This study demonstrates that crack growth was greater at higher frequencies. The findings of this study may have implications in the early onset of osteoarthritis. This is because rapid heel-strike rise times have been implicated in the early onset of osteoarthritis.

Fatigue strength of bovine articular cartilage-on-bone under three-point bending: the effect of loading frequency

Background

The objective of this study was to determine the influence of loading frequency on the failure of articular cartilage-on-bone specimens under three-point bending.

Methods

In this study, cyclic three-point bending was used to introduce failure into cartilage-on-bone specimens at varying loading frequencies. Sinusiodally varying maximum compressive loads in the range 40–130 N were applied to beam-shaped cartilage-on-bone specimens at frequencies of 1, 10, 50 and 100 Hz.

Results

The number of cycles to failure decreased when loading frequency increased from normal and above gait (1 and 10 Hz) to impulsive loading frequencies (50 and 100 Hz). It was found that 67 and 27% of the specimens reached run-out at loading of 10,000 cycles at frequencies of 1 and 10 Hz, respectively. However, 0% of the specimens reached run-out at loading frequencies of 50 and 100 Hz.

Conclusion

The results indicate that increasing the loading frequency reduces the ability of specimens to resist fracture during bending. The findings underline the importance of the loading frequency concerning the failure of articular cartilage-on-bone and it may have implications in the early onset of osteoarthritis.

Ergonomic T-Handle for Minimally Invasive Surgical Instruments

A T-handle has been designed to be used for minimally invasive implantation of a dynamic hip screw to repair fractures of the proximal femur. It is capable of being used in two actions: (i) push and hold (while using an angle guide) and (ii) application of torque when using the insertion wrench and lag screw tap. The T-handle can be held in a power or precision grip. It is suitable for either single (sterilised by γ-irradiation) or multiple (sterilised by autoclaving) use. The principles developed here are applicable to handles for a wide range of surgical instruments.

Viscoelastic properties of human bladder tumours

The urinary bladder is an organ which facilitates the storage and release of urine. The bladder can develop tumours and bladder cancer is a common malignancy throughout the world. There is a consensus that there are differences in the mechanical properties of normal and malignant tissues. However, the viscoelastic properties of human bladder tumours at the macro-scale have not been previously studied. This study investigated the viscoelastic properties of ten bladder tumours, which were tested using dynamic mechanical analysis at frequencies up to 30Hz. The storage modulus ranged between 0.052MPa and 0.085MPa while the loss modulus ranged between 0.019MPa and 0.043MPa. Both storage and loss moduli showed frequency dependent behaviour and the storage modulus was higher than the loss modulus for every frequency tested. Viscoelastic properties may be useful for the development of surgical trainers, surgical devices, computational models and diagnostic equipment.

Effect of the variation of loading frequency on surface failure of bovine articular cartilage

BACKGROUND

Mechanical loading of synovial joints can damage the articular cartilage surface and may lead to osteoarthritis. It is unknown if, independent of load, frequency alone can cause failure in cartilage. This study investigated the variation of articular cartilage surface damage under frequencies associated with normal, above normal and traumatic loading frequencies.

METHOD

Cartilage on bone, obtained from bovine shoulder joints, was tested. Damage was created on the cartilage surface through an indenter being sinusoidally loaded against it at loading frequencies of 1, 10 and 100 Hz (i.e., relevant to normal, above normal and up to rapid heel-strike rise times, respectively). The frequencies were applied with a maximum load in the range 60-160 N. Surface cracks were marked with India ink, photographed and their length measured using image analysis software.

RESULTS

Surface damage increased significantly (P < 0.0001) with frequency throughout all load ranges investigated. The dependence of crack length, c, on frequency, f, could be represented by, c=A(log10(f))2+B(log10(f))+Dc=A(log10(f))2+B(log10(f))+D where A = 0.006 ± 0.23, B = 0.62 ± 0.23 and D = 0.38 ± 0.51 mm (mean ± standard deviation).

CONCLUSION

The increase in crack length with loading frequency indicated that, increased loading frequency can result in cartilage becoming damaged. The results of this study have implications in the early stages of osteoarthritis.

Design of a surgical instrument for removing bone to provide screw access to a spinal fusion cage

A surgical instrument to aid implantation of a range of lumbar spinal fusion cages has been developed. Once the cage is in position, the entrance to screw holes is partially blocked by the edge of the vertebral body. In order to insert fixation screws to secure the cage between the vertebrae, some part of the blocking edge has to be removed. Rongeurs are currently being used, but they can be time consuming and have the disadvantage that they may remove more bone than is necessary and may cause damage to the fusion cage if not used with care. In addition, access around some of the screw holes may be difficult. The aim of this instrument was to overcome these shortcomings. This paper describes the design of a surgical instrument for cutting edges from vertebral bodies. The development and evaluation of concept designs are presented and discussed. Potential risks were considered and modifications were performed on the selected concept. Functional prototypes were manufactured and tested on sheep lumbar vertebrae. The results showed that the newly designed cutting instrument functions as required and removes the required amount of bone from the vertebral body edge.

Range of motion of the metacarpophalangeal joint in rheumatoid patients, with and without a flexible joint replacement prosthesis, compared with normal subjects

BACKGROUND

The metacarpophalangeal is commonly affected by rheumatoid arthritis. This may lead to joint replacement with a flexible prosthesis. The aims of this study were to determine the effects of rheumatoid arthritis on joint motion and to determine whether joint replacement needs to restore the full range of motion.

METHODS

Three-dimensional motion analysis was used to measure the range of motion of the metacarpophalangeal joint in rheumatoid patients with and without a flexible silicone arthroplasty, when performing pinch and key grips, when making a fist and when spreading the fingers. The results were compared with those from younger and older normal subjects.

FINDINGS

There appeared to be a trend for a decrease in range of motion from younger normal to older normal to rheumatoid (no prosthesis) to rheumatoid (with prosthesis) subject groups. However, statistically different (p<0.05) results were only observed for some movements (mostly involved in making a fist), in some fingers and between some subject groups. The only exception to this apparent trend was in flexion/extension when spreading the fingers into abduction.

INTERPRETATION

Making a fist is the most sensitive simple measure of range of motion in the metacarpophalangeal joint. Successful replacement of the metacarpophalangeal joint in patients with rheumatoid arthritis need not restore the normal range of motion.

PEEK (Polyether-ether-ketone) Based Cervical Total Disc Arthroplasty: Contact Stress and Lubrication Analysis

This paper presents a theoretical analysis of the maximum contact stress and the lubrication regimes for PEEK (Polyether-ether-ketone) based self-mating cervical total disc arthroplasty. The NuNec® cervical disc arthroplasty system was chosen as the study object, which was then analytically modelled as a ball on socket joint. A non-adhesion Hertzian contact model and elastohydrodynamic lubrication theory were used to predict the maximum contact stress and the minimum film thickness, respectively. The peak contact stress and the minimum film thickness between the bearing surfaces were then determined, as the radial clearance or lubricant was varied. The obtained results show that under 150 N loading, the peak contact stress was in the range 5.9 – 32.1 MPa, well below the yield and fatigue strength of PEEK; the calculated minimum film thickness ranged from 0 to 0.042 µm and the corresponding lambda ratio range was from 0 to 0.052. This indicates that the PEEK based cervical disc arthroplasty will operate under a boundary lubrication regime, within the natural angular velocity range of the cervical spine.

Pedicle Screw Surgery in the UK and Ireland: A Questionnaire Study

Pedicle screw (PS) malpositioning rates are high in spine surgery. This has resulted in the use of computed navigational aids to reduce the rate of malposition; but these are often expensive and limited in availability. A simple mechanical device to aid PS insertion might overcome some of these disadvantages. The purpose of this study was to determine the demand and design criteria for a simple device to aid PS placement, as well as to collect opinions and experiences on PS surgery in the UK and Ireland. A postal questionnaire was sent to 422 spinal surgeons in the UK and Ireland. 101 questionnaires were received; 67 of these (16% of total sent) contained useful information. 78% of surgeons experienced problems with PS placement. The need for a simple mechanical device to aid PS placement was expressed by 59% of respondent surgeons. The proportion of respondents that inserted PSs in the cervical spine was 14%; PSs are mainly inserted in the thoracic, lumbar and sacral spine, but potential exists for a PS placement aid for the cervical and thoracic spine. From the experiences of these 67 surgeons, there is evidence to suggest that surgeons would prefer a pedicle aid that is multiple use, one-piece, hand-held, radiolucent, unilateral and uses the line of sight principle in traditional open surgery. Based on the experiences of 67 surgeons, there is evidence to suggest that computed navigational aids are not readily used in PS surgery and that a simple mechanical device could be a better option. This paper provides useful data for improving the outcomes of spinal surgery.

Effect of side holes in cervical fusion cages: a finite element analysis study

The objective of this study was to investigate the effect of side holes on the predicted von Mises stress levels in cervical spinal fusion cages subjected to compressive loading. Models with between zero and ten side holes were developed. Finite element analysis (FEA) was used to simulate compression of the cage, made from the polymer PEEK (polyetheretherketone), between two adjacent vertebrae. The analyses were validated by experimental tests. In all of the models, the von Mises stress was highest at the cage–vertebrae interface with peak stresses of between 14 and 18 MPa. Increasing the Young’s modulus of the vertebrae from 12 to 30 GPa increased the peak stress on average by 29 per cent. The stresses in the models were lower than the compressive strength of PEEK (118 MPa), and are well within the PEEK fatigue strength reported (60 MPa at 10 million cycles). This study suggests that the number of side holes had a negligible effect on the stress distribution within the cage; the stress magnitudes were fairly constant across all of the models and did not change substantially with the number of holes. Hence, a cervical cage with side holes is unlikely to fail in compression.

Viscoelastic properties of the intervertebral disc and the effect of nucleus pulposus removal

The viscoelastic properties of 12 ovine lumbar discs attached to the adjacent vertebrae were investigated using dynamic mechanical analysis. Each specimen was subjected to a sinusoidally varying compressive force of between 36 and 44 N at frequencies in the range 0.1–10 Hz. Storage stiffness, loss stiffness, and phase angle were calculated. The nucleus pulposus was then removed and the dynamic mechanical analysis was repeated for the denucleated specimen. During the testing the intact and denucleated discs were viscoelastic. Storage stiffness for the intact and denucleated discs increased linearly with log frequency. After removal of the nucleus pulposus the storage stiffness can increase or decrease. The experimental procedure may be useful for investigating whether nucleus replacement implants can restore the viscoelastic properties of an intact disc.

A review of the design process for implantable orthopedic medical devices

The design process for medical devices is highly regulated to ensure the safety of patients. This paper will present a review of the design process for implantable orthopedic medical devices. It will cover the main stages of feasibility, design reviews, design, design verification, manufacture, design validation, design transfer and design changes.

Frequency dependence of viscoelastic properties of medical grade silicones

Cylinders of medical grade silicone elastomers, (29 mm in diameter and 13 mm thick), immersed in physiological saline solution at 37 degrees C, were investigated by dynamic mechanical analysis (DMA). A sinusoidal cyclic compression of 40 +/- 5 N was applied over a frequency range, f, of 0.02-100 Hz. Values of the storage, E', and loss, E'', moduli for the cylinders were found to depend on f; the dependence of E' or E'' on the logarithm (base 10) of f was represented by a third-order polynomial. Above about 0.3 Hz, the cylindrical specimens appeared to be undergoing the onset of a transition from the rubbery to the glassy state. There was no significant difference between results obtained at 37 and 23 degrees C; pretreatment of specimens in physiological saline at 37 degrees C for 24 h and 29 days had no appreciable effect on the results.

Crack growth of medical-grade silicone using pure shear tests

Silicone elastomers are commonly used in the manufacture of single-piece joint replacement implants for the finger joints. However, the survivorship of these implants can be poor, with failure typically occurring from fracture of the stems. The aim of this paper was to investigate the crack growth of medical-grade silicone using pure shear tests. Two medical-grade silicones (C6-180 and Med82-5010-80) were tested. Each sample had a 20 mm crack introduced and was subjected to a sinusoidally varying tensile strain, with a minimum of 0 per cent and a maximum in the range 10 to 77 per cent. Testing was undertaken at a frequency of 10 Hz. At various times during testing, the testing machine was stopped, the number of cycles completed was noted, and the crack length measured. Graphs of crack length against number of cycles were plotted, as well as the crack growth rate against tearing energy. The results show that Med82-5010-80 is more crack resistant than C6-180. Graphs of crack growth rate against tearing energy can be used to predict the failure of these medical-grade elastomers.

Viscoelastic properties of composites of calcium alginate and hydroxyapatite

Calcium alginate was reinforced with hydroxyapatite (HA) particles, whose dimensions were a few micrometres, with mass fraction, mf, values in the range 0-0.8. Cylindrical samples of these composite materials were subjected to cyclic compression in the frequency range f = 0.001-20 Hz; in these tests a sinusoidal load of amplitude 1 N was applied either side of a static compression of 2 N. Storage and loss moduli, E' and E'', respectively, were found to be independent of particle size; however, E' increased with frequency consistent with the materials undergoing a glass transition. Above frequencies of about 0.05 Hz, E' > E'' for all materials. For each frequency, the dependence of the moduli on log10f could be represented by a third order polynomial; these equations can be used to calculate E' and E'' for a range of compositions. Approximate values of (E*) = square root of E'2 + E''2 are predicted by a Reuss model.

Wear of medical grade silicone rubber against titanium and ultrahigh molecular weight polyethylene

The replacement of arthritic small joints, such as the fingers and wrist, has typically involved the use of one-piece silicone rubber implants. Newer designs have involved the silicone moving against either a titanium or ultrahigh molecular weight polyethylene (UHMWPE) component. The aim of this study was to investigate the wear of medical grade silicone rubber against titanium and UHMWPE. A pin-on-disc apparatus was used to slide a titanium and UHMWPE pin against a silicone disc, in the presence of either a Ringer's solution or bovine serum lubricant. Testing was undertaken at a sliding speed of 0.079 m/s and was continued for 10 km. Wear factors for titanium against silicone were 40.0 x 10(-6) mm(3)/N m and 66.5 x 10(-6) mm(3)/N m for bovine serum and Ringer's solution, respectively. The wear factors for UHMWPE against silicone were higher with values of 84.4 x 10(-6) mm(3)/N m and 88.3 x 10(-6) mm(3)/N m for bovine serum and Ringer's solution, respectively. The results of this study will be useful in future designs of finger and wrist implants that combine silicone rubber with either titanium or UHMWPE.

Finite element modelling of the Ilizarov external fixation system

This study describes a computational method for predicting the mechanical response of any configuration of the Ilizarov external fixation system. Mechanical testing of each of the individual components (ring, threaded rod, and wire) of the Ilizarov system was used to determine the stiffness of each component. Finite element (FE) analysis was then used to model each of the individual components. Each model was tuned to match the mechanical testing. A modular FE modelling system, using a master input file, was then developed where the tuned FE models of the individual components could be generated, positioned, and interconnected to replicate a range of fixator configurations. The results showed that the stiffness predications from the FE modelling of the fixator configurations were consistently 10 per cent higher than the stiffness values obtained from the mechanical testing. The FE modelling system can be used to predict the characteristic response of the fixator configurations and clearly shows the relative changes in that response for variations in the number of components used.

Soft layered concept in the design of metacarpophalangeal joint replacement implants

The metacarpophalangeal (MCP) joint is crucial for hand function, but the joints are frequently affected by arthritis, leading to pain and disability. Joint replacement implants are used to replace the diseased MCP joint. This paper presents an investigation of applying the soft layered concept in the design of a new MCP joint replacement implant. Analytical methods were used to investigate the minimum film thickness for a novel MCP joint with a soft layer. The effect of load, entraining velocity, radial clearance, radius of the metacarpal head, elastic modulus and thickness of the soft layer were investigated. The soft layered joints show an enhanced predicted film thickness and some evidence of fluid film lubrication that should help to reduce wear rates. It may be beneficial for future MCP joint implant designs to utilise the soft layered joint concept.

Lubrication regimes in lumbar total disc arthroplasty

A number of total disc arthroplasty devices have been developed. Some concern has been expressed that wear may be a potential failure mode for these devices, as has been seen with hip arthroplasty. The aim of this paper was to investigate the lubrication regimes that occur in lumbar total disc arthroplasty devices. The disc arthroplasty was modelled as a ball-and-socket joint. Elastohydrodynamic lubrication theory was used to calculate the minimum film thickness of the fluid between the bearing surfaces. The lubrication regime was then determined for different material combinations, size of implant, and trunk velocity. Disc arthroplasties with a metal-polymer or metal-metal material combination operate with a boundary lubrication regime. A ceramic-ceramic material combination has the potential to operate with fluid-film lubrication. Disc arthroplasties with a metal-polymer or metal-metal material combination are likely to generate wear debris. In future, it is worth considering a ceramic-ceramic material combination as this is likely to reduce wear.

Contact stresses in lumbar total disc arthroplasty

Total disc arthroplasty is gaining in popularity as an alternative to spinal fusion. A total disc consists of articulating bearing surfaces with one made from a metal and the other made from either a metal or a polymer. The aim of this study was to determine the contact stresses in lumbar total disc arthroplasty devices. The total disc was modelled as a ball and socket joint and Hertzian contact theory was used to determine the maximum contact stresses. The effect of material combination and implant size on contact stress was investigated. For a typical disc arthroplasty with a ball radius of 14 mm, the contact stresses for metal against polymer and metal against metal material combinations were 3 to 6 MPa and 63-130 MPa, respectively, and were below the fatigue strength of the materials.

A new design concept for wrist arthroplasty

The wrist joint is frequently affected by arthritis, which leads to pain, loss of function and ultimately deformity. Various designs of wrist arthroplasty have been introduced to attempt to relieve pain and provide a functional range of motion. The first generation of wrist implant was a one-piece silicone elastomer. Later generations have designs that have two parts that articulate against each other. However, wrist implants have not achieved the same clinical success to date, compared with hip and knee implants, and there is a high revision rate associated with them. This paper describes a new design concept for wrist arthroplasty, based around the idea of combining the principles of an articulating implant with that of a flexible elastomer implant. The design consists of assembling a radial, carpal/metacarpal, plate and flexible parts together. The radial and carpal/metacarpal parts are to be made from ultra high molecular weight polyethylene. The bearing surfaces of the radial and carpal/metacarpal parts articulate against the flat surfaces of the plate, made from cobalt chrome molybdenum alloy. The radius on the bearing surface of the radial part enables flexion/extension, while the radius on the carpal/metacarpal surface enables radial/ulnar deviation. The articulation of the carpal/metacarpal part against the plate also allows for rotation as well as flexion/extension. The flexible part, made from Elast-Eon, which is a silicone polyurethane elastomer, is inserted through the hole of the plate and into the holes of the radial and carpal/metacarpal parts.

Determination of the pressure required to cause mitral valve failure

A method has been developed for applying water pressure to a closed mitral valve on the side corresponding to the heart's left ventricle. The pressure is increased until fluid flows through the valve, i.e. until it fails. A specific dissection technique has been developed to produce a specimen with two annular rings, mitral annulus and papillary muscle annulus. Since the valve is maintained intact, with its leaflets attached to papillary muscles by the chordae tendineae, this method allows the effects of ruptured chordae and their surgical repair or replacement to be assessed in vitro. The chamber that holds the valve supports both the mitral annulus and papillary muscle annulus of the specimen. The mitral annulus is sutured onto rubber sheeting held in the chamber. The papillary muscle annulus is held in place by a Perspex support. The main part of the apparatus consists of a water pump connected through flexible tubing to the chamber that holds the valve in place. The pressure at failure is measured using a pressure transducer. Preliminary experiments demonstrate that anterior leaflet marginal chordae, but not strut chordae, are vital to valve function. Posterior leaflet chordae have been found to be important for valve competence.

Wire tension in the Ilizarov system: accuracy of the wire-tensioning device

The Ilizarov fixator consists of tensioned wires that attach bone segments to a modular frame. The aim of this study was to establish the accuracy and precision of the wire-tensioning device supplied with the Ilizarov external fixation system. The device was used to tension a wire in direct opposition to a calibrated load cell. Five subjects tested three devices, at each of their four tension settings, in two separate sessions. Subjects could not see the true tension during the test. There were significant differences between the results for different subjects (p < 0.01) and instruments (p < 0.01) but not for different tension settings or between the two sessions. Overall mean measured tensions were 4.9 per cent (standard deviation, 4.4 per cent) below intended values. Tensions obtained at the maximum edge (completely occluded) on the scale markings were significantly (p < 0.001) closer to the nominal values (mean discrepancy, 3.6 per cent) than those at the minimum edge (mean discrepancy, 17.6 per cent). Several factors influence wire tension. Tensioning devices are not identical and the results obtained with them depend on the user. If the scale markings are completely occluded, the discrepancy between intended and actual tensions of around 5 per cent is likely to be adequate for clinical practice since surgeons do not select the most suitable tension following quantitative data assessment, but rather it is a judgement based on surgical experience and consideration for the patient weight and expected level of activity.

Skin cell culture on an ear-shaped scaffold created by fused deposition modelling

Tissue engineering, where cells attach and grow on a scaffold, has the potential to produce replacement ears made from natural tissues and replace the need for rubber prosthetic ears. This study investigated the feasibility of using the rapid prototyping technique of Fused Deposition Modelling (FDM) to produce an ear-shaped scaffold. A three-dimensional image of the ear was used to manufacture ear-shaped scaffolds from ABS (acrylonitrile/butadiene/styrene) plastic using FDM. Human dermal fibroblasts were seeded on the scaffold (coated with fibronectin) to attach and grow in culture medium in an incubator for two weeks. Human keratinocytes were then seeded on to the fibroblast layer to attempt to produce a more realistic skin covering. The morphology of the cells were observed using scanning electron microscopy. The results show that a realistic ear-shaped scaffold can be made using FDM. Human fibroblasts were found to attach and grow. Human keratinocytes were successfully attached and grown on top of the fibroblasts and this resulted in a skin covering over the scaffold. This study shows that FDM has great potential as a manufacturing technique for ear-shaped scaffolds for tissue engineering.

Fused deposition models from CT scans

Fused deposition modelling (FDM) is a new method for rapid prototyping, a technique that produces models of objects from computer files. The most commonly used rapid prototyping technique for medical applications is stereolithography, but FDM has several potential advantages. This paper is concerned with the accuracy of an FDM model of a sheep lumbar vertebra using data from a CT scan. The model and the original vertebra were compared by making measurements with vernier callipers and by laser scanning. Visually, the model reproduced the features of the original object; this conclusion was supported by a comparison of the laser scans. Discrepancies in measurements were comparable with those of models produced using other rapid prototyping techniques, demonstrating that FDM is a viable method for making models for clinical use.

Prediction of lubrication regimes in wrist implants with spherical bearing surfaces

The wrist joint is frequently affected by rheumatoid arthritis, resulting in wrist pain, deformity and ultimately loss of function. Artificial wrist implants have been introduced to treat the rheumatoid wrist, to attempt to alleviate pain and restore some function to the joint. The aim of this study was to predict the likely lubrication regimes that occur in wrist implants with spherical bearing surfaces. The implant was modelled as an equivalent ball-on-plane. Elastohydrodynamic lubrication theory was used to determine the minimum film thickness for the implant under different load, entraining velocity, lubricant viscosity, size of implant and material combinations. The results show that the highest film thickness is found in large implants, with high viscosity, high entraining velocity and low load. Hard-on-soft material combinations will operate with a boundary lubrication regime. Material combinations involving ceramic bearing surfaces have the potential to operate with a mixed lubrication regime.

Design of a retractable intramedullary nail for the humerus

This paper describes the design of a retractable intramedullary nail for the humerus that does not require inter-locking screws. The developed nail has a series of fins which open out from the casing to grip the medullary canal of the bone, thus securing it in position. Prototypes of the nail have been mechanically tested using static compression, dynamic compression and static torsion tests. During the compression tests no nails were found to fail. Statically a mean force of 809 N was withstood. During dynamic testing all the nails survived 1 million cycles, with a maximum applied load of 400 N. In torsion the two nails failed at 1.0 and 2.2 N m. Based on the mechanical testing, the retractable intramedullary nail would appear strong enough to withstand the expected loading conditions in the human body.

Investigation into the material properties of beech wood and cortical bone

When testing medical implants it is very important to be able to test the implant using a suitable material. In the case of orthopaedic implants the optimum material is bone. Beech wood is considered a suitable substitute for bone as it has a similar Young's modulus in tension. Although it is widely used, no actual comparison of the two materials has been undertaken. The aim of this study was to compare the material properties of beech wood and cortical bone using conventional compression tests. Cortical bone samples 4 mm in diameter and 20 mm in length, were prepared from the tibia of an amputated leg. Beech wood samples were prepared to the same specifications. In compression, the Young's modulus for cortical bone was found to be 27+/-9.9 GPa (mean +/- standard deviation) and for beech wood 2.6+/-1.7 GPa. The failure load for cortical bone was 911+/-207 N and 732+/-62 N for beech wood. Although beech wood has been used as a substitute for bone in some studies, this study has shown that there are significant differences in the properties of the two materials when they are subjected to compression.

A comparison of the torsional performance of stainless steel and titanium alloy tibial intramedullary nails: a clinically relevant approach

In recent years there has been a tendency to design and manufacture intramedullary nails from titanium alloy rather than from stainless steel. The aim of this project was to compare the torsional performance of one manufacturers standard stainless steel and titanium alloy tibial intramedullary nails, using their distal locking screw holes and dedicated cross screws to secure each nail distally. A custom built test rig and materials testing machine were used to determine the torsional rigidity of the nails. Theory was used to calculate the torsional rigidity of the central parts of each nail. From the mechanical testing, the mean torsional rigidity of the titanium alloy nail system was 40.9 N m2 while that of the stainless steel nail system was 34.6 N m2, for all distal interlocking screw positions tested. Based on theoretical calculations the torsional rigidity of the central part of the nail was 83 N m2 for the stainless steel nail and 66 N m2 for the titanium alloy nail. This study shows the importance of using the distal locking screw holes and dedicated cross screws to secure intramedullary nails during mechanical testing so that clinically relevant results are obtained about the whole nail system and not just the nail.

Fatigue strength of a wire passing through a cannulated screw: implications for closure of the sternum following cardiac surgery

It has been proposed that the incidence of sternal dehiscence can be decreased by passing the wires used for sternotomy closure through cannulated screws. However, there is a potential risk of fatigue failure as a result of the wire moving against the screw, e.g. during coughing and sneezing. The system of cannulated screws and wire was subjected to static tensile testing to failure. Five tests were performed and failure occurred at 388 +/- 34 N (mean +/- SD). Ten cyclic tests were then performed. Sinusoidal loading was applied at 10 Hz with peak forces in the range 10-90 per cent of the static failure force, at a constant load ratio R = 10. The test with the lowest peak force reached run-out at 6 x 10(6) cycles. The others failed by the ends of the wire closures becoming untwisted (one test), the wire fracturing at the twist (three tests) or the wire fracturing at the screw (five tests). However, calculations based on these results suggest that fatigue failure is unlikely to occur as a result of regular breathing or continuous coughing or sneezing.

Design considerations for a wrist implant

Rheumatoid arthritis and other forms of inflammatory arthritides commonly affect the wrist leading to pain, deformity and a reduced quality of life for the patient. Joint arthroplasty is an attractive solution for improving function while relieving pain, but unfortunately, current designs of wrist arthroplasties have not met with great success. This review paper describes the anatomy and biomechanics of the normal wrist, and reviews the current and past designs of artificial wrist joints. The design considerations for a successful wrist implant are discussed, and it is concluded that future generations of wrist implants should not attempt to recreate the natural wrist, but permit a limited functional range of motion. Different materials and methods of fixation of artificial wrist joints should also be considered to improve implant durability.

Finite element analysis of stress around a sternum screw used to prevent sternal dehiscence after heart surgery

The sternum screw has been proposed as a means of preventing sternal dehiscence, following heart surgery, by increasing the contact area between the wire used to close the median sternotomy and the surrounding bone; as a result, the contact stress is reduced. A finite element model was constructed of a cylindrical wire or screw passing through a block of sternum which consisted of cancellous bone sandwiched within a cortical shell. The thickness of the cortical shell and the material properties of bone were varied between reasonable values. The stress distribution in the sternum was calculated for each model when the wire was subjected to a tension (250 N) which would be required for six wires to withstand a strong cough (40 kPa). Results were validated by comparison with a simple analytical model in which the bone and wire were considered incompressible. They show that the screw reduces the contact stress to almost one-seventh of its value when wire is used alone. Contact stresses are especially high if the cortical shell is thin. The high stress in the bone around a screw falls off within a few millimetres. As a result, no problems are anticipated in placing six screws in each half-sternum so that the sternotomy may be closed with the usual six wires.

Risk analysis for a radio-carpal joint replacement

Risk analysis is required by the medical device directives to provide evidence that manufacturers have eliminated or reduced risks as far as possible so that a medical device does not compromise the safety of patients or health workers. This paper presents a risk analysis for the Swanson wrist implant, which is made from an implantable-grade silicone elastomer and used to replace the radiocarpal joint in the rheumatoid wrist. The main hazards identified were that the implant fractures and that silicone synovitis occurs in patients. The results of this risk analysis will be used to aid the design of a new wrist implant.