Study on Characteristics of Ultrasound-Assisted Fracture Splitting for AISI 1045 Quenched and Tempered Steel

Ultrasonic vibration-assisted con-rod fracture splitting (UV-CFS) was used to carry out the fracture experiment of 1045 quenched and tempered steel. The effect of ultrasonic vibration on the fracture properties was studied, the fracture microstructure and the evolution of dislocations near the fracture were analyzed and the microscopic mechanism was analyzed. The results show that in the case of conventional fracture splitting without amplitude, the dimple and the fracture belong to ductile fracture. With the increase in ultrasonic amplitude, the plasticity and pore deformation of the con-rod samples decrease at first and then increase; when the amplitude reaches a certain point, the load required for cracking is reduced to a minimum and the ultrasonic hardening effect is dominant, resulting in a decrease in the plasticity of the sample, a cleavage fracture, a brittle fracture, the minimum pore deformation and high cracking quality. The research results also show that with the increase in ultrasonic amplitude, the fracture dislocation density decreases at first, then increases, and dislocation entanglement and grain breakage appear, then decrease, and multiple dislocation slip trajectories appear. The changes in the dislocation density and microstructure are consistent with the above results.

Effect of Welding Parameters on Al/Mg Dissimilar Friction Stir Lap Welding with and without Ultrasonic Vibration

The amount of heat input during welding impacts the weld's thermal and mechanical behavior and the joint's properties. The current study involved conducting AA 6061 and AZ31B Mg dissimilar welding, using friction stir lap welding (FSLW) and ultrasonic vibration-enhanced FSLW (UVeFSLW). The comparison and analysis of the welding load, the weld's macro-microstructure, intermetallic compounds (IMCs), and joint properties were conducted by adjusting the process parameters. The study also examined the effect of ultrasonic vibration (UV) variations on welding heat input. The study demonstrated that it is possible to reduce the welding load by employing UV. Moreover, this impact becomes more pronounced as the welding heat input decreases. Additionally, the material flow in the weld, the width of the weld nugget zone, and the continuous IMC layer are significantly influenced by ultrasonic vibration, irrespective of the heat input during welding. However, the impact on large areas of irregular IMCs or eutectic structures is relatively small. Furthermore, achieving better joint properties becomes more feasible when a higher welding speed is employed for the Al alloy placed on top. Specifically, the impact of UV becomes more evident at higher welding speeds (≥220 mm/min).

Improving Inhalation Performance with Particle Agglomeration via Combining Mechanical Dry Coating and Ultrasonic Vibration

Agglomerate formulations for dry powder inhalation (DPI) formed with fine particles are versatile means for the highly efficient delivery of budesonide. However, uncontrolled agglomeration induces high deposition in the upper airway, causing local side effects due to high mechanical strength, worse deagglomeration, and poor fine-particle delivery. In the present study, fine lactose was mechanically dry-coated prior to particle agglomeration, and the agglomerates were then spheroidized via ultrasonic vibration to improve their aerosol performance. The results showed that the agglomerate produced with the surface-enriched hydrophobic magnesium stearate and ultrasonic vibration demonstrated improved aerosolization properties, benefiting from their lower mechanical strength, less interactive cohesive force, and improved fine powder dispersion behavior. After dispersion utilizing a Turbuhaler® with a pharmaceutical cascade impactor test, a fine particle fraction (FPF) of 71.1 ± 1.3% and an artificial throat deposition of 19.3 ± 0.4% were achieved, suggesting the potential to improve the therapeutic outcomes of budesonide with less localized infections of the mouth and pharynx.

Ultrasonic-Vibration-Assisted Waterjet Drilling of [0/45/-45/90]2s Carbon-Fiber-Reinforced Polymer Laminates

The pure waterjet (WJ) drilling process of carbon-fiber-reinforced polymer (CFRP) laminates causes damage, such as tears and delamination, leading to poor-quality hole-wall. Ultrasonic-vibration-assisted technology can improve the quality of hole walls and repair such damage, particularly the delamination of CFRP laminates. In this study, we conducted a numerical and experimental investigation of a high-pressure pure WJ drilling process of CFRP laminates performed using ultrasonic vibration to improve the delamination phenomena of the pure WJ drilling process. An explicit dynamic model using the smoothed particle hydrodynamics method was employed to simulate the ultrasonic-vibration-assisted WJ drilling of CFRP laminates and ascertain the optimal drilling performance. Thereafter, WJ drilling experiments were conducted to verify the numerical simulation. The results illustrate that the employment of ultrasonic vibration significantly increased the material removal rate by approximately 20%. Moreover, the water-wedging action that induces the propagation of delamination was weakened with an increase in the amplitude of the ultrasonic vibration. The hole-wall quality was optimal with the following drilling parameters: amplitude, 10 μm; frequency, 20 kHz; and WJ velocity, 900 m/s. The delamination zone length was only 0.19 mm and was reduced by 85.6% compared with the values obtained using non-assisted WJ drilling.

Interfacial Self-Assembly-Induced Lattice Distortion in Ti3C2 for Enhanced Piezocatalytic Activity

Herein, self-assembled monolayers (SAMs) are constructed on the surface of Ti3C2 MXene to improve its environmental stability and piezocatalytic activity. Ti3C2/SAMs-X (X = H, Cl, and NH2) was prepared to enhance the piezocatalytic degradation of bisphenol A (BPA) and hydrogen production. Surface-treated Ti3C2 exhibits different lattice parameters and symmetry, thus leading to an increased polarization. The presence of polar functional groups in SAMs remarkably increases the surface potential of Ti3C2, thereby promoting the migration of piezoelectric electrons. Ti3C2/SAMs-NH2 exhibits the highest piezocatalytic performance, thus improving BPA removal and H2 generation by 7 and 1.8 times, respectively. In addition, Ti3C2/SAMs-NH2 remained stable under 100% relative humidity for 15 days. Therefore, it provides a facile strategy for modulating piezocatalytic properties through interfacial self-assembly-induced lattice distortion.

Improving the Mechanical Properties of CCFRPLA by Enhancing the Interface Binding Energy and Strengthening the Anti-Separation Ability of a PLA Matrix

Additive manufacturing (AM) can produce almost any product shape through layered stacking. The usability of continuous fiber-reinforced polymers (CFRP) fabricated by AM, however, is restricted owing to the limitations of no reinforcing fibers in the lay-up direction and weak interface bonding between the fibers and matrix. This study presents molecular dynamics in conjunction with experiments to explore how ultrasonic vibration enhances the performance of continuous carbon fiber-reinforced polylactic acid (CCFRPLA). Ultrasonic vibration improves the mobility of PLA matrix molecular chains by causing alternative fractures of chains, promoting crosslinking infiltration among polymer chains, and facilitating interactions between carbon fibers and the matrix. The increase in entanglement density and conformational changes enhanced the density of the PLA matrix and strengthened its anti-separation ability. In addition, ultrasonic vibration shortens the distance between the molecules of the fiber and matrix, improving the van der Waals force and thus promoting the interface binding energy between them, which ultimately achieves an overall improvement in the performance of CCFRPLA. The bending strength and interlaminar shear strength of the specimen treated with 20 W ultrasonic vibration reached 111.5 MPa and 10.16 MPa, respectively, 33.11% and 21.5% higher than those of the untreated specimen, consistent with the molecular dynamics simulations, and confirmed the effectiveness of ultrasonic vibration in improving the flexural and interlaminar properties of the CCFRPLA.

Evaluation of Er,Cr:YSGG laser technique for fiber post removal of endodontically treated teeth using micro-computed tomography

Various clinical techniques such as removal kits, ultrasonic tips, burs, and drills, have been used for fiber post removal in endodontically treated teeth. In most clinical cases, the dental practitioners prefer to use ultrasonic tips, despite the heat generation and the formation of microcracks induced in the radicular dentin. The purpose of this study was to investigate the effectiveness of using erbium, chromium: yttrium-scandium-gallium-garnet (Er,Cr:YSGG) laser (2780 nm) as an alternative fiber post removal technique and to compare it to an ultrasonic method using micro-computed tomography (micro-CT). The operating parameters of the X-ray tube were set to 50 kVp and 300 mA. This approach allowed the generation of 2D lateral projections that were then used to reconstruct the 3D volume in DICOM format. Fiber posts were removed from 20 endodontically treated single-rooted premolars (n = 10) using an ultrasonic vibrator with diamond-coated ultrasonic tip (control method), or Er,Cr:YSGG laser irradiation protocol; average power 2.5 W, repetition rate 20 Hz, pulse duration 140 μs, 40% air and 20% water, and close-contact mode. The number of sections with newly formed microcracks, the loss of dentinal tissue, the amount of the residual resin cement, and the removal time were evaluated for both methods. The data were analyzed using paired t-test, Wilcoxon signed-rank and Mann-Whitney U tests at level of significance a = .05. In the laser-treated group the parameters regarding microcracks formation (21 ± 16) and removal time (4.7 ± 1.1 min) were advantageous compared to the ultrasonic-treated group (42 ± 27 and 9.2 ± 1.0 min, respectively), indicating that Er,Cr:YSGG laser could be an alternative fiber post removal technique.

Ultrasonic Vibration-Assisted Stamping of Serpentine Micro-Channel for Titanium Bipolar Plates Used in Proton-Exchange Membrane Fuel Cell

Metallic bipolar plates (BPPs) are key components in the proton-exchange membrane fuel cell (PEMFC), which can replace traditional fossil fuels as a kind of clean energy. However, these kinds of plates, characterized by micro-channels with a high ratio between depth and width, are difficult to fabricate with an ultra-thin metallic sheet. Then, ultrasonic-vibration-assisted stamping is performed considering the acoustic softening effect. Additionally, the influence of various vibration parameters on the forming quality is analyzed. The experimental results show that ultrasonic vibration can obviously increase the channel depth. Among the vibration parameters, the vibration power has the maximum influence on the depth, the vibration interval time is the second, and the vibration duration time is the last. In addition, the rolling direction will affect the channel depth. When the micro-channels are parallel to the rolling direction, the depth of a micro-channel is the largest. This means that the developed ultrasonic-vibration-assisted stamping process is helpful for improving the forming limitation of micro-channels used for the bipolar plates in PEMFC.

Reducing Interface Defects and Porosity of Adhesive Bonded Aluminum Alloy Joints via Ultrasonic Vibration

The surface microstructure formed by physical or chemical modification is essential for the desired joint strength. However, defects in the bonding interface and adhesive can be found. Such defects decrease shear strength and durability. In this study, ultrasonic vibration was applied to liquid adhesive on the sandblasted aluminum alloy plates. With ultrasonic treatment, the joints obtained the compact bonding interfaces and lower porosity of the adhesive layer. The treatment improved the shear strength by 9.1%. After two weeks of hydrothermal aging, the shear strength of joints only sandblasted decreased drastically by 48.9%, while it was 14% for the joints with ultrasonic vibration. The cavitation effect in the adhesive was detected by the aluminum foil erosion method. The result showed that a great number of micro-jets generated by the cavitation effect have intensive impact on the bonding interface which provide the adhesive with powerful force to fill the micro-grooves. Another finding in this work is that bubbles were gathered in the adhesive away from the vibration area. This mechanism was successfully used to reduce the porosity of the adhesive layer of joints.

Enhancing Wire-EDM Performance with Zinc-Coated Brass Wire Electrode and Ultrasonic Vibration

This study aimed to investigate the performance of zinc-coated brass wire in wire-cut electrical discharge machining (EDM) using an ultrasonic-assisted wire on tungsten carbide. The research focused on the effect of the wire electrode material on the material removal rate, surface roughness, and discharge waveform. Experimental results demonstrated that using ultrasonic vibration improved the material removal rate and reduced surface roughness compared to conventional wire-EDM. Cross-sectional SEM of the white layer and discharge waveform were investigated to explain the phenomena of ultrasonic vibration in the wire-cut EDM process.

Microstructures and Properties of NbC-Reinforced Ni-Based Coatings Synthesized In Situ by Ultrasonic Vibration-Assisted Laser Cladding

This paper aims to explore the mechanism of an ultrasonic applied field on the microstructures and properties of coatings, and clarify the evolution of the molten pool under different ultrasonic frequencies. The Taguchi experimental design method was adopted in this paper. NbC-reinforced Ni-based coatings were in situ synthesized by laser cladding to investigate the effects of ultrasonic vibration process parameters on the microstructure, pore area, microhardness, and wear resistance of the cladding layer. The results show that the pore area decreases first and then increases as ultrasonic power increases from 600 to 900 W and ultrasonic frequency from 23 to 40 kHz. On the contrary, the hardness and wear resistance increase at first and then decrease. The pore area is minimized at 800 W ultrasonic power and 32 kHz ultrasonic frequency, and the hardness is maximized at 600 W ultrasonic power and 40 kHz ultrasonic frequency. Meanwhile, the highest wear resistance can be obtained when ultrasonic power is 700 W and ultrasonic frequency is 32 kHz. Based on the phase structure analysis, the cladding layer mainly consists of FeNi₃, NbC, B₄C, and CrB₂. Ultrasonic vibration will not change the phase composition of the layer. Combined with the varying G/R value and cooling rate, the reasons for the change in grain morphology in different areas were analyzed to reveal the evolution mechanism of the molten pool under the influence of ultrasound.

Research on Damage Characteristics of Ultrasonic Vibration-Assisted Grinding of a C/SIC Composite Material

C/SiC composites are the preferred materials for high temperature resistant (usually above 1500 °C) structural parts in aerospace, aviation, shipbuilding, and other industries. When this kind of material component is processed efficiently by grinding, the damage forms of fiber step brittle fracture and fiber pulling out are often produced on the machined surface/subsurface. The existence of these damage forms deteriorates the quality of the machine surface and may reduce the bending strength of materials to a certain extent. Therefore, it is very important to study the mechanism and the damage law of ordinary grinding and ultrasonic vibration-assisted grinding and take reasonable measures to restrain the machining damage. In this paper, the typical damage forms of C/SiC composites during the end and side grinding are explored. The surface and subsurface damage degree of C/SiC composites during grinding and ultrasonic vibration-assisted grinding were compared. The effects of different process parameters on material damage were compared and analyzed. The results show that the damage forms of ordinary grinding and ultrasonic grinding are basically the same. Compared with ordinary grinding, ultrasonic-assisted grinding can reduce surface damage to a certain extent and subsurface damage significantly.

Experimental Study of Injection Molding Replicability for the Micro Embossment of the Ultrasonic Vibrator

It is challenging to fabricate micro features on an injection-molded polymer product. Ultrasonic vibration induced into micro-injection molding is helpful for flow of polymer melt. In this paper, a micro-injection mold integrated with ultrasonic vibration was designed and fabricated, and micro embossment was machined on the surface of the ultrasonic vibrator. Poly(methacrylic acid methyl ester) (PMMA) was used for injection molding experiments, with four ultrasonic power levels (0, 300, 600, and 900 W), three injection speed levels (60, 80, and 100 cm³/s), two injection pressure levels (60 and 90 MPa) and a mold temperature of 60 °C. It was found that ultrasonic vibration perpendicular to the middle surface of the cavity is beneficial in forming transverse microstructure, but is not conducive to generating longitudinal microstructure. Increase in injection pressure can improve molding qualities for both the longitudinal micro groove and the transverse micro groove. Increase in injection speed is not conducive to forming the longitudinal micro groove but benefits formation of the transverse micro groove. When ultrasonic vibration is applied at the injection and packing stages, molding quality of the longitudinal micro groove becomes worse, while that of the transverse micro groove becomes better.

Effects of Al-Ti-C Refiner and Forming Processes on the Microstructure and Properties of Al-Zn-Mg-Cu Alloys

In this paper, the refinement effect of Al-5Ti-0.2C refiner on Al-Zn-Mg-Cu alloys was first investigated, and then the effects of three forming processes, i.e., Gravity Casting (GC), Squeeze Casting (SC), and Squeeze Casting after Ultrasonic Treatment (UT-SC), on microstructure and properties of Al-Zn-Mg-Cu alloys were studied. The results show that the refining effect of Al-5Ti-0.2C refiner is obvious; first, the average grain size of the alloy decreases and then increases with the increase in Ti content from 0.15 wt.% to 0.3 wt.%. The optimal amount of added Al-5Ti-0.2C is 0.2 wt.% Ti content. The good refining effect is attributed to the formation of TiC particles and Al₃Ti compounds by the refiner, which can all be the nucleus of solidification. The poor refining effect when the Ti content was more than 0.2 wt.% is due to the formation of coarse Al₃Ti particles. The results of three forming processes that cast Al-Zn-Mg-Cu alloys under the addition of Al-5Ti-0.2C with 0.2 wt.% Ti content show that the mechanical properties under the UT-SC process are the best; the tensile strength in the as-cast state reaches 367 MPa, and the elongation is 3.84%. The effect of tiny TiC particles in the refiner on the microstructure and properties of Al-Zn-Mg-Cu alloys is also discussed.

Effects of In-Process Ultrasonic Vibration on Weld Formation and Grain Size of Wire and Arc Additive Manufactured Parts

Wire and arc additive manufacturing (WAAM) is a competitive technique, which enables the fabrication of medium and large metallic components. However, due to the presence of coarse columnar grains in the additively manufactured parts, the resultant mechanical properties will be reduced, which limits the application of WAAM processes in the engineering fields. Grain refinement and improved mechanical properties can be achieved by introducing ultrasonic vibration. Herein, we applied ultrasonic vibration to the WAAM process and investigated the effects of wire feed speed, welding speed, and ultrasonic amplitude on the weld formation and grain size during ultrasonic vibration. Finally, a regression model between the average grain size and wire feed speed, welding speed, and ultrasonic amplitude was established. The results showed that due to the difference in heat input and cladding amount, wire feed speed, welding speed, and ultrasonic amplitude have a significant influence on the weld width and reinforcement. Excessive ultrasonic amplitude could cause the weld to crack during spreading. The average grain size increased with increasing wire feed speed and decreasing welding speed. With increasing ultrasonic amplitude, the average grain size exhibited a trend of decreasing first and then increasing. This would be helpful to manufacture parts of the required grain size in ultrasonic vibration-assisted WAAM fields.

Enhancement of Weldability at Laser Beam Welding of 22MnB5 by an Entrained Ultrasonic Wave Superposition

In this paper, the potential of directional ultrasonic wave superposition by moving sound generators for laser beam welding of high-strength steel alloys 1.5528 (22MnB5) is studied. Steel sheets of identical thickness and in form of tailored blanks were joined in butt joint configuration. The influences of the various excitation parameters of the moving sound generators on the ultrasonic coupling and their influence on the distribution of the AlSi coating components within the melting zone and the weld seam characteristics are investigated. Etched cross-sections, scanning electron microscopy, energy dispersive X-ray spectroscopy, and electron backscattering measurements were used as the investigation methods to determine the AlSi distribution in the weld as well as its microstructure. The results presented a series of experiments which show that a suitable superposition of ultrasonic waves by the moving sound generators lead to a more homogeneous distribution of AlSi particles in the melt as well as to a finer microstructure within the weld, which improves the mechanical-technological properties.

Mechanically Induced Highly Efficient Hydrogen Evolution from Water over Piezoelectric SnSe nanosheets

Piezoelectric nanomaterials open new avenues in driving green catalysis processes (e.g., H₂ evolution from water) through harvesting mechanical energy, but their catalytic efficiency is still limited. The predicted enormous piezoelectricity for 2D SnSe, together with its high charge mobility and excellent flexibility, renders it an ideal candidate for stimulating piezocatalysis redox reactions. In this work, few-layer piezoelectric SnSe nanosheets (NSs) are utilized for mechanically induced H₂ evolution from water. The finite elemental method simulation demonstrates an unprecedent maximal piezoelectric potential of 44.1 V for a single SnSe NS under a pressure of 100 MPa. A record-breaking piezocurrent density of 0.3 mA cm^-2 is obtained for SnSe NSs-based electrode under ultrasonic excitation (100 W, 45 kHz), which is about three orders of magnitude greater than that of reported piezocatalysts. Moreover, an exceptional H₂ production rate of 948.4 µmol g^-1 h^-1 is achieved over the SnSe NSs without any cocatalyst, far exceeding most of the reported piezocatalysts and competitive with the current photocatalysis technology. The findings not only enrich the potential piezocatalysis materials, but also provide useful guidance toward high-efficiency mechanically driven chemical reactions such as H₂ evolution from water.

Study on Interfacial Interlocking Effect of Ultrasonic Vibration-Assisted Adhesive Bonding

Carbon fiber reinforced polymer (CFRP) blades are often exposed to wild and even harsh environments. The durability of the blade can be greatly improved by adhesively bonding a Ni erosion shield to the leading edge. In a traditional bonding process, the permeation of adhesive is poor at the interface, which gives an insufficient micromechanical interlocking. In this study, ultrasonic vibration was applied during the bonding process of sandblasted Ni plates and CFRP laminates. The values of shear strength were measured by tensile tests to verify the strengthening effect of applying ultrasonication. The cross-section of the bonded interface was characterized by scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS), and the surfaces with different treatments were explored by atomic force microscopy (AFM). The cross-sectional morphology and failure model of the samples were investigated. The strengthening mechanism was then studied by a molecular dynamics method. For the simulation of molecular dynamics, the CFRP/Ni bonding interface model was designed using the Materials Studio software package. The Perl scripts were used to simulate the ultrasonic vibration with different frequencies and amplitudes. The results showed that the ultrasonic process could improve the permeability and uniformity of the adhesive, enhancing the micromechanical interlocking effect.

Improving the Quality of Dissimilar Al/Steel Butt-Lap Joint via Ultrasonic-Assisted Friction Stir Welding

A dissimilar AA7075/Q235 butt-lap joint was fabricated via ultrasonic-assisted friction stir welding (UaFSW), and the characteristics of the UaFSW joint were investigated systematically. The acoustoplastic effect of the ultrasonic vibration led to the softening of the materials and enhanced the material flow during welding, decreasing the volume of welding defects in the nugget zone of the UaFSW joint. With the help of ultrasonic vibration, a smooth and thin intermetallic compounds (IMCs) layer could generate along the Al/steel interface at the top of nugget zone, which possibly consisted of Al₅Fe₂ and Al₁₃Fe₄ phases. However, the positive effects of the ultrasonic vibration were weakened at low temperatures; consequently, the IMCs layer became discontinuous at the bottom of the nugget zone and the welding defects also formed. The ultrasonic vibration accelerated the dynamic recrystallization and refined the microstructures in the nugget zone due to the increased strain rate and stored energy. As a result, the UaFSW joint exhibited a better mechanical performance in comparison to the FSW joint, and the increment in the peak tensile load/elongation was more than twice. In addition, the UaFSW joint failed in the nugget zone along with the Al/steel interface, and the fracture mode was a mixture of ductile and brittle.

Tuning Power Ultrasound for Enhanced Performance of Thermoplastic Micro-Injection Molding: Principles, Methods, and Performances

With the wide application of Micro-Electro-Mechanical Systems (MEMSs), especially the rapid development of wearable flexible electronics technology, the efficient production of micro-parts with thermoplastic polymers will be the core technology of the harvesting market. However, it is significantly restrained by the limitations of the traditional micro-injection-molding (MIM) process, such as replication fidelity, material utilization, and energy consumption. Currently, the increasing investigation has been focused on the ultrasonic-assisted micro-injection molding (UAMIM) and ultrasonic plasticization micro-injection molding (UPMIM), which has the advantages of new plasticization principle, high replication fidelity, and cost-effectiveness. The aim of this review is to present the latest research activities on the action mechanism of power ultrasound in various polymer micro-molding processes. At the beginning of this review, the physical changes, chemical changes, and morphological evolution mechanism of various thermoplastic polymers under different application modes of ultrasonic energy field are introduced. Subsequently, the process principles, characteristics, and latest developments of UAMIM and UPMIM are scientifically summarized. Particularly, some representative performance advantages of different polymers based on ultrasonic plasticization are further exemplified with a deeper understanding of polymer–MIM relationships. Finally, the challenges and opportunities of power ultrasound in MIM are prospected, such as the mechanism understanding and commercial application.

Assessment of the Physical, Mechanical, and Tribological Properties of PDMS Thin Films Based on Different Curing Conditions

Polydimethylsiloxane (PDMS), a silicone-based elastomeric polymer, is generally cured by applying heat to a mixture of a PDMS base and crosslinking agent, and its material properties differ according to the mixing ratio and heating conditions. In this study, we analyzed the effects of different curing processes on the various properties of PDMS thin films prepared by mixing a PDMS solution comprising a PDMS base and a crosslinking agent in a ratio of 10:1. The PDMS thin films were cured using three heat transfer methods: convection heat transfer using an oven, conduction heat transfer using a hotplate, and conduction heat transfer using an ultrasonic device that generates heat internally from ultrasonic vibrations. The physical, chemical, mechanical, and tribological properties of the PDMS thin films were assessed after curing. The polymer chains in the PDMS thin films varied according to the heat transfer method, which resulted in changes in the mechanical and tribological properties. The ultrasonicated PDMS thin film exhibited the highest crystallinity, and hence, the best mechanical, friction, and wear properties.

Experimental Investigation of the Rapid Fabrication of Micron and Submicron Structures on Polymers Utilizing Ultrasonic Assisted Embossing

Small-scale optical components with micron or submicron features have grown in popularity in recent years. High-quality, high-efficient, and cost-effective processing approaches for polymer optics mass production are an urgent need. In this study, ultrasonic vibration will be introduced in embossing. The major advantage is that the required energy can be provided for process times ranging from a few hundred milliseconds to a few seconds, and that the process energy is provided at exactly the required location so that the structures in the surrounding area are not affected. Due to the strong correlation between electrical impedance and the temperature of the material, a novel impedance-based control strategy has been utilized for precisely controlling ultrasonic vibration during the embossing process. The investigation used two types of stamps with grating line widths of 4 µm and 500 nm, respectively. As a result, an embossing time of less than a few seconds was accomplished and a uniform embossed surface with an average fill rate of more than 75% could be achieved.

Microstructure Evolution and Strengthening Mechanism of Galvanized Steel/Mg Alloy Joint Obtained by Ultrasonic Vibration-Assisted Welding Process

A novel ultrasonic vibration-assisted welding (UVAW) process was used to achieve reliable joining of galvanized steel and Mg alloy. The effects of the UVAW technique on the microstructure and mechanical properties of galvanized steel/Mg alloy weldment were studied in detail. The introduction of ultrasonic vibration can ameliorate the wetting of welds and eliminate porosity defects. A refined microstructure of the fusion welding zone with an average grain size of 39 ± 1.7 µm was obtained and attributed to cavitation and acoustic streaming caused by the UVAW process. The grain refinement led to an increase in the microhardness and joining strength of the galvanized steel/Mg alloy weldment. Under the ultrasonic power of 0.9 kW and a current of 65 A, the maximum joining strength of the ultrasound-treated galvanized steel/Mg alloy joint was 251 ± 4.1 MPa, which was a 14.6% increase over the joint without ultrasonic treatment.

Piezoelectric Ultrasonic Biological Microdissection Device Based on a Novel Flexure Mechanism for Suppressing Vibration

Biological microdissection has a wide range of applications in the field of molecular pathology. The current laser-assisted dissection technology is expensive. As an economical microdissection method, piezoelectric ultrasonic microdissection has broad application prospects. However, the performance of the current piezoelectric ultrasonic microdissection technology is unsatisfactory. This paper aims to solve the problems of the low dissecting precision and excessive wear of the dissecting needle caused by the harmful lateral vibration of the present piezoelectric ultrasonic microdissection device. A piezoelectric ultrasonic microdissection device based on a novel flexure mechanism is proposed. By analyzing the flexure hinge flexibility, the type of flexure beam and the optimal design parameters are determined. Through harmonic response simulation analysis, the newly designed microdissection device with a vibration-suppressing mechanism achieves the best vibration effect when the driving frequency is 28 kHz. Under this driving frequency, the lateral vibration suppression effect is improved by 68% compared to the traditional effect without vibration suppression. Then, based on 3D printing technology, a prototype of a novel microdissection device is produced, and its performance is tested. Experiments on dissecting needle vibration tests show that the flexure mechanism does indeed suppress the lateral vibration of the needle tip. We conducted various tissue dissection experiments on paraffin tissue sections. First, we determine the optimal dissecting parameters (driving voltage, frequency, feed speed, cutting angle) of the new equipment through various parameter dissecting experiments. Then, we adopt these optimal dissecting parameters to perform three kinds of dissecting experiments on mouse tissue paraffin section (liver, lung, bone), dissecting experiments on tissue sections of different thicknesses (3 μm, 4 μm, 5 μm), sampling and extraction experiments on complete tissue. The new device has a better dissecting performance for paraffin tissue sections below a 5 μm thickness and can complete various dissecting tasks. Finally, we compare the wear of the dissecting needles of the new and old devices after the same dissecting tasks. The results prove that the suppression of harmful lateral vibration not only significantly improves the dissecting effect but also increases the service life and durability of the dissecting needle, which is beneficial for reducing the equipment costs.

Experimental Study on Ultrasonic Vibration-Assisted WECDM of Glass Microstructures with a High Aspect Ratio

With the rapid development of micro-electro-mechanical systems (MEMSs), the demand for glass microstructure is increasing. For the purpose of achieving high quality and stable machining of glass microstructures with a high aspect ratio, ultrasonic vibration is applied into the micro-wire electrochemical discharge machining (WECDM), which is proposed as ultrasonic vibration-assisted WECDM with a micro helical electrode. Firstly, the formation of a gas film on the surface of the helical electrode in WECDM machining is simulated, meaning the thickness of the gas film can be reduced by adding suitable ultrasonic amplitude, thus reducing the critical voltage, then the machining localization and stability were enhanced. Then, the micro helical electrode with a diameter of 100 μm is used to carry out sets of experiments that study the influence of ultrasonic amplitude, machining voltage, duty factor, pulse frequency, and feed rate on the slit width. The experimental results show that the machining stability and quality are significantly improved by adding suitable ultrasonic amplitude. When the amplitude was 5.25 μm, the average slit width was reduced to 128.63 μm with a decrease of 20.78%. Finally, with the optimized machining parameters, micro planar coil structure and microcantilever structure with a high aspect ratio were fabricated successfully on the glass plate. It is proved that ultrasonic vibration-assisted WECDM with the micro helical electrode method can meet the requirements of high aspect ratio microstructure machining for hard and brittle materials.

Micro Electrochemical Milling of Micro Metal Parts with Rotating Ultrasonic Electrode

With the rapid development of MEMS, the demand for metal microstructure is increasing. Micro electrochemical milling technology (MECM) is capable of manufacturing micro metallic devices or components based on the principle of electrochemical anode dissolution. To improve the capacity of MECM, this paper presents a compound method named ultrasonic vibration-assisted micro electrochemical milling technology (UA-MECM). Firstly, the simulation and mathematical model of UA-MECM process is established to explain the mechanism of ultrasonic vibration on micro electrochemical milling. Then, the effects of ultrasonic parameters, electrical parameters and feedrate on machining localization and surface quality are discussed considering sets of experiments. The surface roughness was effectively reduced from Ra 0.83 to Ra 0.26 µm with the addition of ultrasonic vibration. It turns out that ultrasonic vibration can obviously improve machining precision, efficiency and quality. Finally, two- and three-dimensional microstructures with good surface quality were successful fabricated. It shows that ultrasonic vibration-assisted electrochemical milling technology has excellent machining performance, which has potential and broad industrial application prospects.

Promotion of Ionic Conductivity of PEO-Based Solid Electrolyte Using Ultrasonic Vibration

All solid-state lithium-ion batteries based on polymer electrolytes have higher safety and energy density, but the low conductivity of lithium ion restricts its application. This study proposes a new method to promote the ionic conductivity of polyethylene oxide (PEO)-based solid electrolytes. In this method, the PEO-based solid electrolyte was first prepared by casting, and then power ultrasound was exerted on the electrolyte by a sandwich structure to modify the electrolyte structure. Through analysis of the performance and microstructure of the electrolyte, it was found that the ultrasonic treatment increased the ionic conductivity by 78%, improved tensile strength and plastic deformation ability, but did not affect the thermal stability and the chemical composition. The ultrasonic vibration, exerting high energy to the solid electrolyte through high-frequency vibration, broke PEO grains and melted them with the frictional heat at boundary. Due to the slight melting and fast solidifying produced by the pulsed ultrasonic treatment, the crystallization was suppressed. The crystallinity was thus reduced by 6.2%, which increased the migration channels of lithium ions and reduced the tortuosity effect. Furthermore, the ultrasonic vibration compressed the electrolyte to produce plastic flow of the material, which made the electrolyte structure more compact. The density of ethylene oxide (EO) units thus increased in the amorphous phase, providing multiple electron-donor coordination sites for the Li⁺. The hopping distance of the ion between donors decreased, which also facilitated the migration. In addition, the mechanical performance of the electrolyte membrane improved. This study provides a reference for the improvement of polymer based all-solid-state batteries.

Influence of post-core material and cement peculiarities on stress of post-cores under ultrasonic vibration: a three-dimensional finite element analysis

AIM

To analyse the effect of post-core, and cement materials and thickness of the cement lute on the stress in post-core systems under ultrasonic vibration at different frequencies and amplitudes using three-dimensional finite element analysis.

METHODOLOGY

Eight three-dimensional finite element models of a maxillary central incisor with post-cores were established. Two post-core materials (Au and Ni-Cr alloys), two cements (glass ionomer (GI) and zinc phosphate (ZP)) and two cement layer thicknesses (50 and 150 μm) were considered. Vibration loads were applied near the neck on the buccal side of the core at frequencies of 10-40 kHz and amplitudes of 10-50 μm. The maximum shear stress of the cement layer and maximum principal stress of the roots and their distributions were investigated.

RESULTS

The stresses on cements and roots increased with an increase in the frequency and amplitude of the vibration load and elastic modulus of the cements, and decreased with increasing thickness of the cement layer and elastic modulus of the post-core. Maximum cement stress was observed on the contralateral upper part of the loading side, whereas the maximum root stress was found on the ferrule where the load was applied.

CONCLUSIONS

In this simulated model, the frequency and amplitude of ultrasound needed to remove a post-core were positively related to the elastic modulus of the post-core and thickness of the cement layer and negatively related to the elastic modulus of the cements.

Effect of Ultrasonic Vibration on Adhesive Bonding of CFRP/Al Alloy Joints Grafted with Silane Coupling Agent

Adhesive bonding is widely used in the joining of metals and carbon fiber-reinforced plastics (CFRPs). Ultrasonic vibration was used to improve adhesive bonding of CFRP/Al alloy joints grafted with silane coupling agent, and the effect of the ultrasound on the bonding was studied. The surface of Al alloy was treated with a silane coupling agent, and then the ultrasonic vibration was applied on the adherend during the adhesive bonding process. The shear strength was tested, and the mechanism was analyzed by scanning electron microscope (SEM) and Fourier transform infrared spectrometer (FTIR). It is found that the ultrasonic assisting can further promote the bonding of the Al alloy and the adhesive. For the test joins, the shear strength was increased by 267.50% using the silanization treatment plus the ultrasonic assisting. The ultrasonic assisting promoted the grafted epoxy group to react with the adhesive more sufficiently at the Al/adhesive interface by causing micro-mixing and intensified molecule collision, and thus more chemical bond was formed. Under the ultrasonic action, the interface and the adhesive layer became tighter owing to the impact contact at the interface and the oscillating flow in the adhesive layer. The ultrasonic vibration assisting increased the bonding strength by promoting the chemical bond and improving physical morphology.

Experimental and numerical investigation of the fatigue behaviour and crack evolution mechanism of granite under ultra-high-frequency loading

Assisted ultrasonic vibration technology has received great interest in the past few years for petroleum and mining engineering related to hard rock breaking. Understanding the fatigue behaviour and damage characteristics of rock subject to ultra-high-frequency loading is vital for its application. In this research, we conducted ultrasonic vibration breaking rock experiments combined with an ultra-dynamic data receiver and strain gauges to monitor the development of strain in real time. The experimental results show that the strain curve is U-shaped, and it can be divided into three stages: the strain first decreases, then remains steady (with light fluctuations) and finally increases. The sample first underwent compressive deformation, and no rupture occurred. As the vibration continued, the compressive deformation decreased with the initiation and propagation of cracks, and fragmentation occurred. To elucidate the crack evolution mechanism of the granite specimens, numerical simulations were performed using particle flow code in two dimensions (PFC2D), and an improved fatigue damage model based on the flat-joint contact model was proposed. The numerical results indicate that this model can effectively reproduce the fatigue characteristics of hard brittle rocks under ultrasonic vibration. By analysing the stress and strain fields and cracking process, the crack evolution mechanism in the brittle hard rock under ultra-high-frequency loading is revealed. These experimental and numerical results are expected to improve the understanding of the fragmentation mechanism of rock under assisted ultrasonic vibration.

Investigation on Microsheet Metal Deformation Behaviors in Ultrasonic-Vibration-Assisted Uniaxial Tension with Aluminum Alloy 5052

Ultrasonic vibration (UV) is widely used in the forming, joining, machining process, etc. for the acoustic softening effect. For parts with small dimensions, UV with limited output energy is very suitable for the microforming process and has been gaininf more and more attention. In this investigation, UV-assisted uniaxial tensile experiments were carried out utilizing GB 5052 thin sheets of different thicknesses and grain sizes, respectively. The coupling effects of UV and the specimen dimension on the properties of the material were analyzed from the viewpoint of acoustic energy in activating dislocations. A reduction of flow stress was found for the existing acoustic softening effects of UV. Additionally, the residual effects of UV were demonstrated when UV was turned off. The uniform deformation ability of thin sheet could be improved by increasing the hardening exponent with UV. The experimental results indicate that UV is very helpful in improving the forming limit in microsheet forming, e.g., microbulging and deep drawing processes.

Microstructure and Mechanical Properties of Al-12Si Alloys Fabricated by Ultrasonic-Assisted Laser Metal Deposition

This paper presents a method of ultrasonic-assisted laser metal deposition of Al-12Si alloy. The effects of the ultrasonic power and remelting treatment on the development of porosity, microstructural evolution, and tensile properties of the deposits were investigated. The results suggested that a combination of an ultrasonic vibration and remelting treatment could prolong the existence of the molten pool and the effect of the ultrasound. Therefore, the density of the samples increased from 95.4% to 99.1% compared to the as-prepared samples. The ultrasonic action in the molten pool could not only increase the density of the samples but also refine the grains and improve the tensile properties of the samples. Metallographic observation showed that the maximum size of the primary α-Al dendrites were refined from 277.5 µm to 87.5 µm. The ultimate tensile strength and elongation of the remelting treatment samples with ultrasonic vibration were ~227 ± 3 MPa and 12.2% ± 1.4%, respectively, which were approximately 1.17 and 1.53 times those of the as-prepared samples, respectively. According to the tensile properties and fracture analysis, the density increase dominated the improvement of the mechanical properties.

Effect of Compound Fields of Ultrasonic Vibration and Applied Pressure on the 3D Microstructure and Tensile Properties of Recycled Al-Cu-Mn-Fe-Si Alloys

The effect of compound fields of ultrasonic vibration and applied pressure (UV+AP) on three-dimensional (3D) microstructure and tensile properties of recycled Al-Cu-Mn-Fe-Si alloys was systematically studied using conventional two-dimensional (2D) microscopy, synchrotron X-ray tomography, and tensile test. The properties of UV+AP treated alloys with the pouring temperature of 740, 710 and 680 °C were compared when those alloys achieved after gravity casting. After UV+AP treatment, the alloy with pouring temperature of 710 °C show the smallest grain size. Also, the sizes of Fe-rich phases and Al2Cu are greatly reduced and their 3D morphologies are compacted. The mechanical properties of UV+AP treated alloys are relatively higher than those measured for gravity cast equivalents. This improvement can be explained by the synergistic effect of acoustic cavitation, acoustic streaming, and force-feeding, which resulted in the dendrite fragmentation, uniform solute distribution, and microstructural refinement. The Orowan strengthening and solution strengthening were identified as the main strengthening mechanisms.

Study on the Mechanism of Interfacial Friction Heating in Polymer Ultrasonic Plasticization Injection Molding Process

Ultrasonic Plasticization Injection Molding (UPIM) is an effective way to manufacture polymeric micro parts and has great potential for energy saving with processing polymeric materials of a small amount. To better control the UPIM process and improve the quality of micro parts, it is necessary to study the heat generation mechanism. In this paper, the interfacial friction heating process of UPIM was studied by finite element (FEM) simulation and experiment, and the temperature change in the friction interface was estimated. Then, the effects of different process parameters such as ultrasonic frequency and ultrasonic amplitude on the friction heating process were analyzed. The results showed that the rising trend of friction heating temperature was transient (finished within 1 s), and the change trend of FEM simulation was consistent with experimental results. Adjusting ultrasonic frequency and amplitude has a significant influence on the friction heating process. Increasing the ultrasonic frequency and amplitude can improve the efficiency of friction heating.

Modeling and Analysis of Single Point Incremental Forming Force with Static Pressure Support and Ultrasonic Vibration

In order to solve the problem of low accuracy caused by instability and springback during the single point incremental forming (SPIF) process, static pressure support (SPS) and ultrasonic vibration (UV) are introduced into the technology for auxiliary forming. In order to qualitatively and quantitatively study the mechanism of static pressure support–ultrasonic vibration-single point incremental forming (SPS-UV-SPIF) force, a typical truncated cone is used as the research object. The working principle and motion rules of the technology are analyzed. The sheet micro-element of the sidewall area is taken as an analysis object. The spatial stress balance equation of the sheet is constructed. The various stresses are integrated and calculated. The forces in each area of the sheet are analyzed and modeled. Finally, an analytical model for SPS-UV-SPIF force is established. The influence law of the static pressure parameter and the vibration parameter on the forming force is obtained. The corresponding SPS system and UV system are designed. The Kistler forming force test system is built. The experimental results are consistent with the theoretical analysis results, which verifies the correctness of the analytical model.

3P's in Retreatment Endodontics-An Often Forgotten Virtue

Separation of instrument in the root canal is a common mishap that occurs during the cleaning and shaping procedure. So many different methods have been developed to retrieve fractured instruments from root canal. Separated instrument leads to incomplete cleaning of root canal and eventually causes posttreatment disease. For successful completion of treatment, a separated instrument must be retrieved and if not, a bypass must be attempted. This article presents four cases requiring removal of separated instruments from the root canal. All four cases were successfully treated by conservative means of instrument retrieval by using two different techniques.

Ultrasonic Vibration Assisted Electro-Discharge Machining (EDM)-An Overview

Many of the industrial processes, including material removal operation for shape generation on the surface of material, exploit the assistance of ultrasonic vibrations. This trend of using ultrasonic vibration in order to improve the process performance is becoming more and more prominent recently. One of the significant applications of this ultrasonic vibration is in the industrial processes such as Electro-discharge machining (EDM), where ultrasonic vibration (UV) is inserted as a medium for enhancing the process performance. Mostly ultrasonic vibration is applied along with the EDM process to increase the efficiency of the process through debris cleansing from the sparking gap. There have been significant changes in ultrasonic assisted technology during the past years. Due to its inherent advantages, ultrasonic assistance infiltrated in different areas of EDM, such as wire cut EDM, micro EDM and die sinking EDM. This article presents an overview of ultrasonic vibration applications in electric discharge machining. This review provides information about modes of UV application, impacts on parameters of performance, optimization and process designing on difficult-to-cut materials. On the bases of available research works on ultrasonic vibration assisted EDM, current challenges and future research direction to improve the process capabilities are identified. Literature suggested improved material removal rate (MRR), increased surface roughness (SR) and tool wear ratio (TWR) due to the application of ultrasonic vibration assisted EDM. However, tool wear and surface roughness can be lessened with the addition of carbon nanofiber along with ultrasonic vibration. Moreover, the application of ultrasonic vibration to both tool and workpiece results in higher MRR compared to its application to single electrode.

The Improvement Effect and Mechanism of Longitudinal Ultrasonic Vibration on the Injection Molding Quality of a Polymeric Micro-Needle Array

A polymeric micro-needle array with high quality has been fabricated using a longitudinal ultrasonic-assisted micro-injection molding (LUμIM) method. To realize the practicability and stability in actual industrial processing, this paper is aimed at studying the improvement mechanism of ultrasonic vibration on the molding quality. The melt-filling process in the micro-needle array cavity is simulated, and the improvement effect of ultrasonic vibration is discussed. The enhancement effect of ultrasonic vibration on material properties of polypropylene and polymethylmethacrylate parts are experimentally investigated. The results show that in the manufacturing of the micro-needle array part using LUμIM, the mold-filling quality is improved by the enhanced melt filling capability and pressure compensation effect, which are caused by the increased corner viscosity gradient, reduced the filling time and melt viscosity under ultrasonic vibration. Material properties of both the semi-crystalline polymer and amorphous polymer could be enhanced by the transformation of micromorphology. It is proved that for a semi-crystalline polymer, this novel method could be employed as a material properties enhancement method, and an optimal excitation voltage of ultrasonic vibration is obtained to achieve the best material properties.

Ultrasonic Vibration Facilitates the Micro-Formability of a Zr-Based Metallic Glass

Thermoplastic microforming not only breaks through the bottleneck in the manufacture of metallic glasses, but also offers alluring prospects in microengineering applications. The microformability of metallic glasses decreases with a reduction in the mold size owing to the interfacial size effect, which seriously hinders their large-scale applications. Here, ultrasonic vibration was introduced as an effective method to improve the microformability of metallic glasses, owing to its capabilities of improving the material flow and reducing the interfacial friction. The results reveal that the microformability of supercooled Zr₃₅Ti₃₀Cu_8.25Be_26.75 metallic glasses is conspicuously enhanced by comparison with those under quasi-static loading. The more intriguing finding is that the microformability of the Zr-based metallic glasses can be further improved by tuning the amplitude of the ultrasonic vibration. The physical origin of the above scenario is understood, in depth, on the basis of ultrasonic vibration-assisted material flow, as demonstrated by the finite element method.

Effect of Samarium on the Microstructure and Corrosion Resistance of AZ91 Magnesium Alloy Treated by Ultrasonic Vibration

The effects of samarium (Sm) on the microstructure and corrosion behavior of AZ91 magnesium alloy treated by ultrasonic vibration were investigated by scanning electron microscopy, X-ray diffraction, transmission electron microscopy, and electrochemical measurements. The results showed that the addition of Sm resulted in the formation of Al₂Sm, which reduced the volume fraction of the β-Mg₁₇Al₁₂ phase and changed its morphology to fine granular. The AZ91–Sm alloys treated by ultrasonic vibration revealed relatively lower weight loss, hydrogen evolution, and corrosion current density values compared to the ultrasonic-treated AZ91 alloy prepared without Sm. Locally, a coarse β phase in the ultrasonic-treated AZ91 alloy accelerated the possibility of micro-galvanic corrosion growing into the matrix. In the prepared AZ91–Sm alloys treated by ultrasonic vibration, the fine β and Al₂Sm phases reduced the probability of micro-galvanic corrosion growth and, therefore, formed a uniform corrosion layer on the surface of the alloys.

Design and Implementation of a Novel Single-Driven Ultrasonic Elliptical Vibration Assisted Cutting Device

In this paper, a novel single-driven ultrasonic elliptical vibration cutting (SDUEVC) device with a succinct structure and a simple assembly is proposed and investigated. A tailored horn with a tilted-slot structure was employed in the designed SDUEVC device. Also, the elliptical trajectory formation mechanism of the designed SDUEVC device was described by using the theory of mechanical vibration. Furthermore, the finite element method (FEM) was used to optimize the tilted-slot structure parameters and there are four parameters selected as the optimization factors. The results indicated that the proposed SDUEVC device can generate larger vertical amplitude than previous SDUEVC devices, which provides an important and positive effect for the cutting performance of the proposed SDUEVC device. According to the optimized results, a prototype SDUEVC device was fabricated and its vibration characteristic was tested. When the excitation signal voltage was 500 V_p-p, the test results indicated that the amplitudes in the axial and vertical directions were 8.7 μm and 6.8 μm, respectively. Furthermore, an elliptical trajectory was generated at the cutting tool tip. Finally, the proposed SDUEVC device was used to fabricate microdimple patterns as the initial application to confirm the feasibility of the proposed SDUEVC device.

Ultrasonically Assisted Single Point Diamond Turning of Optical Mold of Tungsten Carbide

To realize high efficiency, low/no damage and high precision machining of tungsten carbide used for lens mold, a high frequency ultrasonic vibration cutting system was developed at first. Then, tungsten carbide was precisely machined with a polycrystalline diamond (PCD) tool assisted by the self-developed high frequency ultrasonic vibration cutting system. Tool wear mechanism was investigated in ductile regime machining of tungsten carbide. The cutter back-off phenomenon in the process was analyzed. The subsequent experimental results of ultra-precision machining with a single crystal diamond tool showed that: under the condition of high frequency ultrasonic vibration cutting, nano-scale surface roughness can be obtained by the diamond tool with smaller tip radius and no defects like those of ground surface were found on the machined surface. Tool wear mechanisms of the single crystal diamond tool are mainly abrasive wear and micro-chipping. To solve the problem, a method of inclined ultrasonic vibration cutting with negative rake angle was put forward according to force analysis, which can further reduce tool wear and roughness of the machined surface. The investigation was important to high efficiency and quality ultra-precision machining of tungsten carbide.

The tactile perception of transient changes in friction

When we touch an object or explore a texture, frictional strains are induced by the tactile interactions with the surface of the object. Little is known about how these interactions are perceived, although it becomes crucial for the nascent industry of interactive displays with haptic feedback (e.g. smartphones and tablets) where tactile feedback based on friction modulation is particularly relevant. To investigate the human perception of frictional strains, we mounted a high-fidelity friction modulating ultrasonic device on a robotic platform performing controlled rubbing of the fingertip and asked participants to detect induced decreases of friction during a forced-choice task. The ability to perceive the changes in friction was found to follow Weber's Law of just noticeable differences, as it consistently depended on the ratio between the reduction in tangential force and the pre-stimulation tangential force. The Weber fraction was 0.11 in all conditions demonstrating a very high sensitivity to transient changes in friction. Humid fingers experienced less friction reduction than drier ones for the same intensity of ultrasonic vibration but the Weber fraction for detecting changes in friction was not influenced by the humidity of the skin.

Rapid Low-Temperature 3D Integration of Silicon Nanowires on Flexible Substrates

The vertical integration of 1D nanostructures onto the 2D substrates has the potential to offer significant performance gains to flexible electronic devices due to high integration density, large surface area, and improved light absorption and trapping. A simple, rapid, and low temperature transfer bonding method has been developed for this purpose. Ultrasonic vibration is used to achieve a low temperature bonding within a few seconds, resulting in a polymer-matrix-free, electrically conducting vertical assembly of silicon nanowires (SiNWs) with a graphene/PET substrate. The microscopic structure, and mechanical and electrical characteristics of the interface between the transferred SiNW array and graphene layer are subsequently investigated, revealing that this creates a mechanically robust and electrically Ohmic contact. This newly developed ultrasonic transfer bonding technique is also found to be readily adaptable for diverse substrates of both metal and polymer. It is therefore considered as a valuable technique for integrating 1D vertical nanostructures onto the 2D flexible substrates for flexible photovoltaics, energy storage, and water splitting systems.