Flow and fracture in drying nanoparticle suspensions

Light interactions with supracrystals either deposited on a substrate or dispersed in water

Nanocrystals with low size distribution are able to self-assemble into a 3D crystalline structure called colloidal crystals or super/supracrystals.

Crack formation during solid pyrolysis: evolution, pattern formation and statistical behaviour

As solids pyrolyse during combustion, they lose chemical and structural integrity by gradually degrading into residual char and forming defects such as voids, fissures and cracks. The material degradation process, which is coupled to the crack formation process, is described using a theoretical model and is numerically simulated using the finite-element method for a generic, charring, rubber-like material. In this model, a slab of material is subjected to an external, localized heat flux and, as the material degrades, cracks form when the local principal stress exceeds a defined cracking threshold. The magnitude of the cracking threshold σ _c is systematically varied in order to examine its influences on crack initiation, evolution, distribution and behaviour over time. When σ _c exceeds the maximum principal stress for the entire process, σ _m , then no cracks are generated. We quantify how the average crack spacing, total crack length and crack initiation time depend upon the ratio σ _c /σ _m . Two characteristic domains of crack formation behaviour are identified from the crack initiation behaviour. Correlations are produced for the crack length evolution and final crack length values as functions of σ _c /σ _m . Crack intersection patterns and behaviour are described and characterized.

The solute mechanical properties impact on the drying of dairy and model colloidal systems

The evaporation of colloidal solutions is frequently observed in nature and in everyday life. The investigation of the mechanisms taking place during the desiccation of biological fluids is currently a scientific challenge with potential biomedical and industrial applications. In the last few decades, seminal works have been performed mostly on dried droplets of saliva, urine and plasma. However, the full understanding of the drying process in biocolloids is far from being achieved and, notably, the impact of solute properties on the morphological characteristics of the evaporating droplets, such as colloid segregation, skin formation and crack pattern development, is still to be elucidated. For this purpose, the use of model colloidal solutions, whose rheological behavior is more easily deducible, could represent a significant boost. In this work, we compare the drying of droplets of whey proteins and casein micelles, the two main milk protein classes, to that of dispersions of silica particles and polymer-coated silica particles, respectively. The mechanical behavior of such biological colloids and model silica dispersions was investigated through the analysis of crack formation, and the measurements of their mechanical properties using indentation testing. The study reveals numerous analogies between dairy and the corresponding model systems, thus confirming the latter as a plausible powerful tool to highlight the signature of the matter at the molecular scale during the drying process.

Raman Techniques: Fundamentals and Frontiers

Driven by applications in chemical sensing, biological imaging and material characterisation, Raman spectroscopies are attracting growing interest from a variety of scientific disciplines. The Raman effect originates from the inelastic scattering of light, and it can directly probe vibration/rotational-vibration states in molecules and materials. Despite numerous advantages over infrared spectroscopy, spontaneous Raman scattering is very weak, and consequently, a variety of enhanced Raman spectroscopic techniques have emerged. These techniques include stimulated Raman scattering and coherent anti-Stokes Raman scattering, as well as surface- and tip-enhanced Raman scattering spectroscopies. The present review provides the reader with an understanding of the fundamental physics that govern the Raman effect and its advantages, limitations and applications. The review also highlights the key experimental considerations for implementing the main experimental Raman spectroscopic techniques. The relevant data analysis methods and some of the most recent advances related to the Raman effect are finally presented. This review constitutes a practical introduction to the science of Raman spectroscopy; it also highlights recent and promising directions of future research developments.

Crack formation and self-closing in shrinkable, granular packings

Many clays, soils, biological tissues, foods, and coatings are shrinkable, granular materials: they are composed of packed, hydrated grains that shrink when dried. In many cases, these packings crack during drying, critically hindering applications. However, while cracking has been widely studied for bulk gels and packings of non-shrinkable grains, little is known about how packings of shrinkable grains crack. Here, we elucidate how grain shrinkage alters cracking during drying. Using experiments with model shrinkable hydrogel beads, we show that differential shrinkage can dramatically alter crack evolution during drying-in some cases, even causing cracks to spontaneously "self-close". In other cases, packings shrink without cracking or crack irreversibly. We developed both granular and continuum models to quantify the interplay between grain shrinkage, poromechanics, packing size, drying rate, capillarity, and substrate friction on cracking. Guided by the theory, we also found that cracking can be completely altered by varying the spatial profile of drying. Our work elucidates the rich physics underlying cracking in shrinkable, granular packings, and yields new strategies for controlling crack evolution.

Transport dynamics of charged colloidal particles during directional drying of suspensions in a confined microchannel

Directional drying of colloidal suspensions, experimentally observed to exhibit mechanical instabilities, is a nonequilibrium procedure that is susceptible to geometric confinement and the properties of colloidal particles. Here, we develop an advection-diffusion model to characterize the transport dynamics for unidirectional drying of a suspension consisting of charged particles in a confined Hele-Shaw cell. We consider the electrostatic interactions by means of the Poisson-Boltzmann cell approach with the viscous flow confined to the cell. By solving the nonequilibrium transport equations, we clarify how the multiple parameters, such as drying rate, confinement ratio, and the monovalent slat concentration, affect the transport dynamics of charged colloidal particles. We find that the drying front recedes into the cell with linear behavior, while the liquid-solid transition front recedes with power law behaviors. The faster evaporation rate creates a rapid formation of the drying front and produces a thinner transition layer. We show that confinement is equivalent to raising the effective concentration in the cell, and, accordingly, the drying front appears earlier and grows more rapidly. Under geometric confinement, a longer fully dried film is created while the total drying time is shortened. Moreover, we have theoretically illustrated that low salt loadings cause a large collective diffusivity of charged colloidal particles, which results in a colloidal network by aggregation. Thus, the drying behavior alters dramatically as salt loadings decrease, since the resulting compacted clusters of charged particles eventually convert the suspension into a gel-like material instead of a simple fluid. Our model is consistent with the current experiments and provides a simple insight for applications in directional solidification and microfluidics.

Flow of condensed particles around a packing front visualized by drying colloidal suspensions on a tilted substrate

A gravity effect was demonstrated for 10 nm particles drying in colloidal suspensions. The particles were well-dispersed and did not sediment. However, when a suspension was dried on a tilted directional cell, a clear downward flow of particles was observed around the packing front, which was the boundary between the packed particles layer and the suspension. Three particle sizes (10-110 nm) were examined, with the most pronounced effect being on the 10 nm particles. The primary origin of the downflow was attributed to condensation of particles near the packing front and the subsequent increase in the overall density of the condensed layer. Because of the flow, the packing front was not parallel to the drying interface and tilted cracks formed in the packed layer. A mathematical model was proposed that considered conservation of the suspended particles in the condensed layer. Three competing factors of particle transport (advection, particle consumption by packing, and particle transport by the downward flow) were used to explain the experimental results. Overall, the results suggested that simple substrate tilting would be useful to evaluate whether suspended particles are easily packed or not during drying.

Multiscale poromechanics of wet cement paste

Capillary effects, such as imbibition drying cycles, impact the mechanics of granular systems over time. A multiscale poromechanics framework was applied to cement paste, which is the most common building material, experiencing broad humidity variations over the lifetime of infrastructure. First, the liquid density distribution at intermediate to high relative humidity is obtained using a lattice gas density functional method together with a realistic nanogranular model of cement hydrates. The calculated adsorption/desorption isotherms and pore size distributions are discussed and compare well with nitrogen and water experiments. The standard method for pore size distribution determination from desorption data is evaluated. Second, the integration of the Korteweg liquid stress field around each cement hydrate particle provided the capillary forces at the nanoscale. The cement mesoscale structure was relaxed under the action of the capillary forces. Local irreversible deformations of the cement nanograins assembly were identified due to liquid-solid interactions. The spatial correlations of the nonaffine displacements extend to a few tens of nanometers. Third, the Love-Weber method provided the homogenized liquid stress at the micrometer scale. The homogenization length coincided with the spatial correlation length of nonaffine displacements. Our results on the solid response to capillary stress field suggest that the micrometer-scale texture is not affected by mild drying, while nanoscale irreversible deformations still occur. These results pave the way for understanding capillary phenomena-induced stresses in heterogeneous porous media ranging from construction materials to hydrogels and living systems.

Structuration of the Surface Layer during Drying of Colloidal Dispersions

During evaporative drying of a colloidal dispersion, the structural behavior at the air-dispersion interface is of particular relevance to the understanding of the consolidation mechanism and the final structural and mechanical properties of the porous media. The drying interface constitutes the region of initial drying stress that, when accumulated over a critical thickness, leads to crack formation. This work presents an experimental study of top-down drying of colloidal silica dispersions with three different sizes (radius 5, 8, and 13 nm). Using specular neutron reflectivity, we focus on the structural evolution at the free drying front of the dispersion with a macroscopic drying surface and demonstrate the existence of a thick concentrated surface layer induced by heterogeneous evaporation. The reflectivity profile contains a strong structure peak due to scattering from particles in the interfacial region, from which the interparticle distance is deduced. A notable advantage of these measurements is the direct extraction of the corresponding dispersion concentration from the critical total reflection edge, providing a straightforward access to a structure-concentration relation during the drying process. The bulk reservoir of this experimental configuration renders it possible to verify the evaporation-diffusion balance to construct the surface layer and also to check reversibility of particle ordering. We follow the structural evolution of this surface layer from a sol to a soft wet-gel that is the precursor of a fragile skin and the onset of significant particle aggregation that precedes formation of the wet-crust. Separate complementary measurements on the structural evolution in the bulk dispersion are also carried out by small-angle neutron scattering, where the particle concentration is also extracted directly from the experimental curves. The two sets of data reveal similar structural evolution with concentration at the interface and in the bulk and an increase in the degree of ordering with the particle size.

Influence of Cracks on the Optical Properties of Silver Nanocrystals Supracrystal Films

Physical properties of nanocrystals self-assembled into 3D superlattices called supracrystals are highly specific with unexpected behavior. The best example to support such a claim was given through STM/STS experiments at low temperature of very thick supracrystals (around 1000 layers) where it was possible to image the surpracrystal surface and study their electronic properties. From previous studies, we know the optical properties of Ag nanocrystals self-assembled in a hexagonal network two-dimensional (2D) or by forming small 3D superlattices (from around 2 to 7 layers) are governed by dipolar interactions. Here, we challenge to study the optical properties of Ag supracrystals film characterized by large thicknesses (from around 27 to 180 Ag nanocrystals layers). In such experimental conditions, according to the classical Beer-Lambert law, the absorption of Ag films is expected to be very large, and the film transmission is close to zero. Very surprisingly, we observe reduced transmission intensity with an increase of the notch line width, in the 300-800 nm wavelength range, as the supracrystal film thickness increased. By calculating the transmission through the supracrystal films, we deduced that the films were dominated by the presence of cracks with wetting layers existing at their bottoms. This result was also confirmed by optical micrographs. The cracks widths increased with increasing the film thickness leading to more complex wetting layers. We also demonstrated the formation of small Ag clusters at the nanocrystal surface. These results provide some implications toward the design of plasmonic materials.

Universal scaling of polygonal desiccation crack patterns

Polygonal desiccation crack patterns are commonly observed in natural systems. Despite their quotidian nature, it is unclear whether similar crack patterns which span orders of magnitude in length scales share the same underlying physics. In thin films, the characteristic length of polygonal cracks is known to monotonically increase with the film thickness; however, existing theories that consider the mechanical, thermodynamic, hydrodynamic, and statistical properties of cracking often lead to contradictory predictions. Here we experimentally investigate polygonal cracks in drying suspensions of micron-sized particles by varying film thickness, boundary adhesion, packing fraction, and solvent. Although polygonal cracks were observed in most systems above a critical film thickness, in cornstarch-water mixtures, multiscale crack patterns were observed due to two distinct desiccation mechanisms. Large-scale, primary polygons initially form due to capillary-induced film shrinkage, whereas small-scale, secondary polygons appear later due to the deswelling of the hygroscopic particles. In addition, we find that the characteristic area of the polygonal cracks, A_{p}, obeys a universal power law, A_{p}=αh^{4/3}, where h is the film thickness. By quantitatively linking α with the material properties during crack formation, we provide a robust framework for understanding multiscale polygonal crack patterns from microscopic to geologic scales.

Viscoelastic properties of Pseudomonas aeruginosa variant biofilms

Pseudomonas aeruginosa evolves during chronic pulmonary infections of cystic fibrosis (CF) patients, forming pathoadapted variants that are persistent. Mucoid and rugose small-colony variants (RSCVs) are typically isolated from sputum of CF patients. These variants overproduce exopolysaccharides in the biofilm extracellular polymeric substance (EPS). Currently, changes to the biophysical properties of RSCV and mucoid biofilms due to variations in EPS are not well understood. This knowledge may reveal how lung infections resist host clearance mechanisms. Here, we used mechanical indentation and shear rheometry to analyse the viscoelasticity of RSCV and mucoid colony-biofilms compared to their isogenic parent at 2-, 4-, and 6-d. While the viscoelasticity of parental colony-biofilms underwent fluctuating temporal changes, in contrast, RSCV and mucoid colony-biofilms showed a gradual progression to more elastic-solid behaviour. Theoretical indices of mucociliary and cough clearance predict that mature 6-d parental and RSCV biofilms may show reduced cough clearance from the lung, while early mucoid biofilms may show reduced clearance by both mechanisms. We propose that viscoelasticity be considered a virulence property of biofilms.

A quantitative study of enhanced drying flux from a narrow liquid–air interface of colloidal suspensions during directional drying

Drying flux changes by the drying interfacial area of a colloidal suspension that affects the formation kinetics of particulate films.

Role of Vapor Mass Transfer in Flow Coating of Colloidal Dispersions in the Evaporative Regime

In flow-coating processes at low substrate velocity, solvent evaporation occurs during the film withdrawal and the coating process directly yields a dry deposit. In this regime, often referred to as the evaporative regime, several works performed on blade-coating-like configurations have reported a deposit thickness h_d proportional to the inverse of the substrate velocity V. Such a scaling can be easily derived from simple mass conservation laws, assuming that evaporation occurs on a constant distance, referred to as the evaporation length, noted L_ev in the present paper and of the order of the meniscus size. However, the case of colloidal dispersions deserves further attention. Indeed, the coating flow leads to a wet film of densely packed colloids before the formation of the dry deposit. This specific feature is related to the porous nature of the dry deposit, which can thus remain wet when capillary forces are strong enough to prevent the receding of the solvent through the pores of the film (the so-called pore-emptying). The length of this wet film may possibly be much larger than the meniscus size, therefore modifying the solvent evaporation rate, as well as the scaling h_d ∼ 1/V. This result was suggested recently by different groups using basic modeling and assuming for simplicity a uniform evaporation rate over the wet film. In this article, we go a step further and investigate the effect of multidimensional vapor mass transfer in the gas phase on L_ev and h_d in the specific case of colloidal dispersions. Using simplified models, we first provide analytical expressions in asymptotic cases corresponding to 1D or 2D diffusive vapor transport. These theoretical investigations then led us to show that L_ev is independent of the evaporation rate amplitude, and roughly independent of its spatial distribution. Conversely, h_d strongly depends on the characteristics of vapor mass transfer in the gas phase, and different scaling laws are obtained for the 1D or the 2D case. These theoretical findings are finally tested by comparison with experimental results supporting our theoretical simplified approach.

Role of red cells and plasma composition on blood sessile droplet evaporation

The morphology of dried blood droplets derives from the deposition of red cells, the main components of their solute phase. Up to now, evaporation-induced convective flows were supposed to be at the base of red cell distribution in blood samples. Here, we present a direct visualization by videomicroscopy of the internal dynamics in desiccating blood droplets, focusing on the role of cell concentration and plasma composition. We show that in diluted suspensions, the convection is promoted by the rich molecular composition of plasma, whereas it is replaced by an outward red blood cell displacement front at higher hematocrits. We also evaluate by ultrasounds the effect of red cell deposition on the temporal evolution of sample rigidity and adhesiveness.

Kinetics in directional drying of water that contains deformable non-volatile oil droplets

Herein, we report assessments of the kinetics in directional drying of water that contains non-volatile oil droplets, based on direct observations using a confocal microscope. The water was found to evaporate at a constant rate during the initial stage of drying, after which the evaporation rate decreased. The dispersed oil droplets were compressed and distorted as the surrounding water was lost. Further evaporation of water resulted in coalescence of the oil droplets, with the eventual formation of an oil layer at the drying interface. However, it was apparent that the drying rate decreased even before the formation of this oil layer. We propose that the restricted transport of water via the narrow paths between the distorted oil droplets was responsible for the decreased drying rate. A mathematical model based on foam drainage theory is proposed and describes the experimental data very well. This work also determined that the critical disjoining pressure for the oil droplets is affected by the drying rate, such that higher pressure values are associated with slow drying conditions. The drying kinetics and stability of the dispersed oil droplets are discussed.

Nanofluidic crystals: nanofluidics in a close-packed nanoparticle array

With various promising applications demonstrated, nanofluidics has been of broad research interest in the past decade. As nanofluidics matures from a proof of concept towards practical applications, it faces two major barriers: expensive nanofabrication and ultra-low throughput. To date, the only material that enables nanofabrication-free, high-throughput, yet precisely controllable nanofluidic systems is the close-packed nanoparticle array, i.e. nanofluidic crystals. Recently, significant progress in nanofluidics has been made using nanofluidic crystals, including high-current ionic diodes, high-power energy harvesters, efficient biomolecular separation, and facile biosensors. Nanofluidic crystals are seen as a key to applying nanofluidic concepts to real-world applications. In this review, we introduce the key concepts and models in nanofluidic crystals, summarize the fabrication methods, and discuss the various applications of nanofluidic crystals in depth, highlighting their advantages in terms of simple fabrication, low cost, flexibility, and high throughput. Finally, we provide our perspectives on the future of nanofluidic crystals and their potential impacts.

Tailoring crack morphology in coffee-ring deposits via substrate heating

The drying of a sessile drop consisting of colloidal particles and the formation of particulate deposits with spatially periodic cracks were ubiquitous. The drying induced stress, which is generated during the evaporation of a colloidal drop, is released by the formation of cracks. We find that the morphology of cracks formed in particulate films dried at substrate temperature, T_sub = 25 °C is markedly different from that of cracks formed at T_sub > 45 °C. The cracks are disordered in the former case, but ordered and periodic in the latter. The disorderedness of cracks observed at T_sub = 25 °C is mainly due to the formation of a coffee-ring like particle deposit that exhibits a larger height gradient. The ultimate deposit pattern after complete drying is observed to be different for colloidal dispersion drops evaporated at different substrate temperatures. This is attributed to temperature-dependent solvent flow mechanisms and capillary-driven flow, which occur inside the colloidal drop during the course of drying. In addition, for the coffee-ring-like particulate deposit obtained at T_sub ≤ 45 °C, the ratio between the width of the deposit w and the radius of the ring R scales with the volume fraction of the colloids φ, w/R ∼ φ^0.5, in the range of volume fractions studied in this work. The deposited patterns obtained at temperature T_sub > 45 °C are largely dominated by the capture of particles by the receding liquid-vapor interface. This is due to the faster rate of decrease of the liquid-vapor interface position with an increase in substrate temperature.

Deposition Patterns of Two Neighboring Droplets: Onsager Variational Principle Studies

When two droplets containing nonvolatile components are sitting close to each other, asymmetrical ring-like deposition patterns are formed on the substrate. We propose a simple theory based on the Onsager variational principle to predict the deposition patterns of two neighboring droplets. The contact line motion and the interference effect of two droplets are considered simultaneously. We demonstrate that the gradients of evaporation rate along two droplets is the main reason for forming asymmetrical deposition patterns. By tracing the relative motion between the contact line and the solute particles, we found that the velocities of solute particles have no cylindrical symmetry anymore because of the asymmetrical evaporation rate, giving the underlying mechanism of forming asymmetrical patterns. Moreover, controlling the evaporation rate combined with varying the contact line friction, fan-like and eclipse-like deposition patterns are obtained. The theoretical results of pinned contact line cases are qualitatively consistent with the pervious experimental results.

Evaporation of Drops Containing Silica Nanoparticles of Varying Hydrophobicities: Exploiting Particle-Particle Interactions for Additive-Free Tunable Deposit Morphology

We describe the systematic and quantitative investigation of a large number of patterns that emerge after the evaporation of aqueous drops containing fumed silica nanoparticles (NPs) of varying wettabilities for an extended particle concentration range. We show that for a chosen system, the dry pattern morphology is mainly determined by particle-particle interactions (Coulomb repulsion and hydrophobic attraction) in the bulk. These depend on both particle hydrophobicity and particle concentration within the drop. For high and intermediate particle concentrations, interparticle hydrophobic attraction is the dominant factor defining the deposit morphology. With increasing particle hydrophobicity, patterns ranging from rings to domes are observed, arising from the time needed for the drop to gel compared with the total evaporation time. On the contrary, drops of dilute suspensions maintain a finite viscosity during most of the drop lifetime, resulting in dry patterns that are predominantly rings for all particle hydrophobicities. In all investigated systems, the NP concentration corresponded to a large excess of NPs in the bulk compared with the maximal amount that could be adsorbed at available interfaces, making particle-interface interactions such as adsorption of hydrophobic NPs at the air-water interface a negligible contribution over bulk particle-particle interactions. This work emphasizes the advantage of particle surface chemistry in tuning both particle-particle interactions and particle deposition onto solid substrates in a robust manner, without the need for any additive such as a surfactant.

Drying paint: from micro-scale dynamics to mechanical instabilities

Charged colloidal dispersions make up the basis of a broad range of industrial and commercial products, from paints to coatings and additives in cosmetics. During drying, an initially liquid dispersion of such particles is slowly concentrated into a solid, displaying a range of mechanical instabilities in response to highly variable internal pressures. Here we summarize the current appreciation of this process by pairing an advection-diffusion model of particle motion with a Poisson-Boltzmann cell model of inter-particle interactions, to predict the concentration gradients in a drying colloidal film. We then test these predictions with osmotic compression experiments on colloidal silica, and small-angle X-ray scattering experiments on silica dispersions drying in Hele-Shaw cells. Finally, we use the details of the microscopic physics at play in these dispersions to explore how two macroscopic mechanical instabilities-shear-banding and fracture-can be controlled.This article is part of the themed issue 'Patterning through instabilities in complex media: theory and applications.'

Suppressing Crack Formation in Particulate Systems by Utilizing Capillary Forces

Cracks, formed during the drying of particulate films, can reduce the effectiveness or even render products useless. We present a novel, generic approach to suppress crack formation in thin films made from hard particle suspensions, which are otherwise highly susceptible to cracking, using the capillary force between particles present when a trace amount of an immiscible liquid is added to a suspension. This secondary liquid preserves the particle cohesion, modifying the structure and increasing the drying rate. Crack-free films can be produced at thicknesses much greater than the critical cracking thickness for a suspension without capillary interactions, and even persists after sintering. This capillary suspension strategy is applicable to a broad range of materials, including suspensions of metals, semiconductive and ceramic oxides, or glassy polymeric particles, and can be easily implemented in many industrial processes since it is based on well-established unit operations. Promising fields of application include ceramic foils and printed electronic devices.

Evaporative Lithography in Open Microfluidic Channel Networks

We demonstrate a direct capillary-driven method based on wetting and evaporation of various suspensions to fabricate regular two-dimensional wires in an open microfluidic channel through continuous deposition of micro- or nanoparticles under evaporative lithography, akin to the coffee-ring effect. The suspension is gently placed in a loading reservoir connected to the main open microchannel groove on a PDMS substrate. Hydrophilic conditions ensure rapid spreading of the suspension from the loading reservoir to fill the entire channel length. Evaporation during the spreading and after the channel is full increases the particle concentration toward the end of the channel. This evaporation-induced convective transport brings particles from the loading reservoir toward the channel end where this flow deposits a continuous multilayered particle structure. The particle deposition front propagates backward over the entire channel length. The final dry deposit of the particles is thereby much thicker than the initial volume fraction of the suspension. The deposition depth is characterized using a 3D imaging profiler, whereas the deposition topography is revealed using a scanning electron microscope. The patterning technology described here is robust and passive and hence operates without an external field. This work may well become a launching pad to construct low-cost and large-scale thin optoelectronic films with variable thicknesses and interspacing distances.

Harnessing Colloidal Crack Formation by Flow-Enabled Self-Assembly

Self-assembly of nanomaterials to yield a wide diversity of high-order structures, materials, and devices promises new opportunities for various technological applications. Herein, we report that crack formation can be effectively harnessed by elaborately restricting the drying of colloidal suspension using a flow-enabled self-assembly (FESA) strategy to yield large-area periodic cracks (i.e., microchannels) with tunable spacing. These uniform microchannels can be utilized as a template to guide the assembly of Au nanoparticles, forming intriguing nanoparticle threads. This strategy is simple and convenient. As such, it opens the possibility for large-scale manufacturing of crack-based or crack-derived assemblies and materials for use in optics, electronics, optoelectronics, photonics, magnetic device, nanotechnology, and biotechnology.

Generation of strength in a drying film: How fracture toughness depends on dispersion properties

The fracture toughness of colloidal films is measured by characterizing cracks which form during directional drying. Images from a confocal microscope are processed to measure the crack width as a function of distance from the crack tip. Applying theory for thin elastic films the fracture toughness is extracted. It is found that the fracture toughness scales with the particle size to the -0.8 power and that the critical energy release rate scales with the particle size to the -1.3 power. In addition, the fracture toughness is found to increase at lower evaporation rates, but the film thickness does not have a significant effect.

Uniformly spaced nanoscale cracks in nanoparticle films deposited by convective assembly

Rapid convective deposition is used to assemble nanoparticle coatings from suspension, with controllable thickness. Varying film thickness generates stress-induced linear cracks with highly monodisperse spacing. Film thickness is controlled through mechanical means, suspension volume fraction, and the use of applied thermal gradients. These cracks extend in the deposition direction, and a uniform crack spacing from 2 to 160μm is observed. The nanoparticle film thickness is the relevant length scale for hydrodynamic flow, and films will crack with this spacing, in a characteristic manner to minimize the system energy and capillary stresses. As expected from this energy minimization problem and relevant theory, the correlation between coating thickness and crack spacing is highly linear. Because this process is continuous, continuous cracks have potential as a high-throughput method of fabricating nanoscale channels for microfluidics and MEMS.

Drying kinetics of deformable and cracking nano-porous gels

The desiccation of porous materials encompasses a wide range of technological and industrial processes and is acutely sensitive to the hierarchical structure of the porous materials resulting in complex dynamics which are challenging to unravel. Macroscopic observations of the surface and geometry of model colloidal gels during desiccation under controlled air flow highlight the role of crack formation in drying. The density of cracks and their rate of appearance depend on the initial solid fraction of the gels and their adherence to the substrate. While under certain conditions cracking leads to an increase of the drying rate, in other cases cracking allows for its conservation over an extended period of the drying process. Nevertheless, as long as the sample is saturated with water, each piece within the sample shrinks isotropically as if it were an independent drying system. By simulating the airflow around the sample and inside the crack cavities, we show the existence of a perturbation in the air velocity in the vicinity of the crack cavity whose scale depends on the aspect ratio (depth/width) of the latter. On this basis, we propose a simple model which predicts the observed drying rate variations encountered while the sample cracks; and further enables to simulate the desiccation for a designated crack density.

Experimental Protocol to Investigate Particle Aerosolization of a Product Under Abrasion and Under Environmental Weathering

The present article presents an experimental protocol to investigate particle aerosolization of a product under abrasion and under environmental weathering, which is a fundamental element to the approach of nanosafety-by-design of nanostructured products for their durable development. This approach is basically a preemptive one in which the focus is put on minimizing the emission of engineered nanomaterials' aerosols during the usage phase of the product's life cycle. This can be attained by altering its material properties during its design phase without compromising with any of its added benefits. In this article, an experimental protocol is presented to investigate the nanosafety-by-design of three commercial nanostructured products with respect to their mechanical solicitation and environmental weathering. The means chosen for applying the mechanical solicitation is an abrasion process and for the environmental weathering, it is an accelerated UV exposure in the presence of humidity and heat. The eventual emission of engineered nanomaterials is studied in terms of their number concentration, size distribution, morphology and chemical composition. The purpose of the protocol is to study the emission for test samples and experimental conditions which are corresponding to real life situations. It was found that the application of the mechanical stresses alone emits the engineered nanomaterials' aerosols in which the engineered nanomaterial is always embedded inside the product matrix, thus, a representative product element. In such a case, the emitted aerosols comprise of both nanoparticles as well as microparticles. But if the mechanical stresses are coupled with the environmental weathering, the experimental protocol reveals then the eventual deterioration of the product, after a certain weathering duration, may lead to the emission of the free engineered nanomaterial aerosols too.

The interplay of crack hopping, delamination and interface failure in drying nanoparticle films

Films formed through the drying of nanoparticle suspensions release the build-up of strain through a variety of different mechanisms including shear banding, crack formation and delamination. Here we show that important connections exist between these different phenomena: delamination depends on the dynamics of crack hopping, which in turn is influenced by the presence of shear bands. We also show that delamination does not occur uniformly across the film. As cracks hop they locally initiate the delamination of the film which warps with a timescale much longer than that associated with the hopping of cracks. The motion of a small region of the delamination front, where the shear component of interfacial crack propagation is believed to be enhanced, results in the deposition of a complex zig-zag pattern on the supporting substrate.

Blood drop patterns: Formation and applications

The drying of a drop of blood or plasma on a solid substrate leads to the formation of interesting and complex patterns. Inter- and intra-cellular and macromolecular interactions in the drying plasma or blood drop are responsible for the final morphologies of the dried patterns. Changes in these cellular and macromolecular components in blood caused by diseases have been suspected to cause changes in the dried drop patterns of plasma and whole blood, which could be used as simple diagnostic tools to identify the health of humans and livestock. However, complex physicochemical driving forces involved in the pattern formation are not fully understood. This review focuses on the scientific development in microscopic observations and pattern interpretation of dried plasma and whole blood samples, as well as the diagnostic applications of pattern analysis. Dried drop patterns of plasma consist of intricate visible cracks in the outer region and fine structures in the central region, which are mainly influenced by the presence and concentration of inorganic salts and proteins during drying. The shrinkage of macromolecular gel and its adhesion to the substrate surface have been thought to be responsible for the formation of the cracks. Dried drop patterns of whole blood have three characteristic zones; their formation as functions of drying time has been reported in the literature. Some research works have applied engineering treatment to the evaporation process of whole blood samples. The sensitivities of the resultant patterns to the relative humidity of the environment, the wettability of the substrates, and the size of the drop have been reported. These research works shed light on the mechanisms of spreading, evaporation, gelation, and crack formation of the blood drops on solid substrates, as well as on the potential applications of dried drop patterns of plasma and whole blood in diagnosis.

Modulation of Buckling Dynamics in Nanoparticle Laden Droplets Using External Heating

Dynamics of contact free (levitated) drying of nanofluid droplets is ubiquitous in many application domains ranging from spray drying to pharmaceutics. Controlling the final morphology (macro to micro scales) of the dried out sample poses some serious challenges. Evaporation of solvent and agglomeration of particles leads to porous shell formation in acoustically levitated nanosilica droplets. The capillary pressure due to evaporation across the menisci at the nanoscale pores causes buckling of the shell which leads to ring and bowl shaped final structures. Acoustics plays a crucial role in flattening of droplets which is a prerequisite for initiation of buckling in the shell. Introduction of mixed nanocolloids (sodium dodecyl sulfate + nanosilica) reduces evaporation rate, disrupts formation of porous shell, and enhances mechanical strength of the shell, all of which restricts the process of buckling. Although buckling is completely arrested in such surfactant added droplets, controlled external heating using laser enhances evaporation through the pores in the shell due to thermally induced structural changes and rearrangement of SDS aggregates which reinitializes buckling in such droplets. Furthermore, inclusion of anilinium hydrochloride into the nanoparticle laden droplets produces ions which adsorb and modify the morphology of sodium dodecyl sulfate crystals and reinitializes buckling in the shell (irrespective of external heating conditions). The kinetics of buckling is determined by the combined effect of morphology of the colloidal particles, particle/aggregate diffusion rate within the droplet, and the rate of evaporation of water. The buckling dynamics leads to cavity formation which grows subsequently to yield final structures with drastically different morphological features. The cavity growth is controlled by evaporation through the nanoscale pores and exhibits a universal trend irrespective of heating rate and nanoparticle type.

Facile fabrication of centimeter-scale stripes with inverse-opal photonic crystals structure and analysis of formation mechanism

A facile fabrication process for centimeter-scale colloidal photonic crystal stripe is developed through self-assembling polymer microspheres and silica colloidal nanoparticles. With the aid of sintering, porous-ordered microstructure forms.

Universal buckling kinetics in drying nanoparticle-laden droplets on a hydrophobic substrate

We provide a comprehensive physical description of the vaporization, self-assembly, agglomeration, and buckling kinetics of sessile nanofluid droplets pinned on a hydrophobic substrate. We have deciphered five distinct regimes of the droplet life cycle. Regimes I-III consists of evaporation-induced preferential agglomeration that leads to the formation of a unique dome-shaped inhomogeneous shell with a stratified varying-density liquid core. Regime IV involves capillary-pressure-initiated shell buckling and stress-induced shell rupture. Regime V marks rupture-induced cavity inception and growth. We demonstrate through scaling arguments that the growth of the cavity (which controls the final morphology or structure) can be described by a universal function.

Acoustic suppression of the coffee-ring effect

We study the influence of acoustic fields on the evaporative self-assembly of solute particles suspended inside sessile droplets of complex fluids. The self-assembly process often results in an undesirable ring-like heterogeneous residue, a phenomenon known as the coffee-ring effect. Here we show that this ring-like self-assembly can be controlled acoustically to form homogeneous disc-like or concentrated spot-like residues. The principle of our method lies in the formation of dynamic patterns of particles in acoustically excited droplets, which inhibits the evaporation-driven convective transport of particles towards the contact line. We elucidate the mechanisms of this pattern formation and also obtain conditions for the suppression of the coffee-ring effect. Our results provide a more general solution to suppress the coffee-ring effect without any physiochemical modification of the fluids, the particles or the surface, thus potentially useful in a broad range of industrial and analytical applications that require homogenous solute depositions.

Formation of Shear Bands in Drying Colloidal Dispersions

In directionally dried colloidal dispersions regular bands can appear behind the drying front, inclined at ±45° to the drying line. Although these features have been noted to share visual similarities with shear bands in metal, no physical mechanism for their formation has ever been suggested, until very recently. Here, through microscopy of silica and polystyrene dispersions, dried in Hele-Shaw cells, we demonstrate that the bands are indeed associated with local shear strains. We further show how the bands form, that they scale with the thickness of the drying layer, and that they are eliminated by the addition of salt to the drying dispersions. Finally, we reveal the origins of these bands in the compressive forces associated with drying, and show how they affect the optical properties (birefringence) of colloidal films and coatings.

Crack formation and prevention in colloidal drops

Crack formation is a frequent result of residual stress release from colloidal films made by the evaporation of colloidal droplets containing nanoparticles. Crack prevention is a significant task in industrial applications such as painting and inkjet printing with colloidal nanoparticles. Here, we illustrate how colloidal drops evaporate and how crack generation is dependent on the particle size and initial volume fraction, through direct visualization of the individual colloids with confocal laser microscopy. To prevent crack formation, we suggest use of a versatile method to control the colloid-polymer interactions by mixing a nonadsorbing polymer with the colloidal suspension, which is known to drive gelation of the particles with short-range attraction. Gelation-driven crack prevention is a feasible and simple method to obtain crack-free, uniform coatings through drying-mediated assembly of colloidal nanoparticles.

Solidification of a Charged Colloidal Dispersion Investigated Using Microfluidic Pervaporation

We investigate the dynamics of solidification of a charged colloidal dispersion using an original microfluidic technique referred to as micropervaporation. This technique exploits pervaporation within a microfluidic channel to extract the solvent of a dilute colloidal dispersion. Pervaporation concentrates the colloids in a controlled way up to the tip of the channel until a wet solid made of closely packed colloids grows and invades the microfluidic channel. For the charged dispersion under study, we however evidence a liquid to solid transition (LST) preceding the formation of the solid, owing to the presence of long-range electrostatic interactions. This LST is associated with the nucleation and growth of domains confined in the channel. These domains are then compacted anisotropically up to forming a wet solid of closely packed colloids. This solid then invades the whole channel as in directional drying with a growth rate which depends on the microfluidic geometry. In the final steps of the solidification, we observed the occurrence of cracks and shear bands, the delamination of the wet solid from the channel walls, and its invasion by a receding air front. Interestingly, this air front follows specific patterns within the solid which reveal different microscopic colloidal organizations.

Low-Temperature Fabrication of Mesoporous Titanium Dioxide Thin Films with Tunable Refractive Indices for One-Dimensional Photonic Crystals and Sensors on Rigid and Flexible Substrates

Highly transparent mesoporous titanium dioxide (TiO2; anatase) thin films were prepared at room temperature via ultraviolet (UV) irradiation of hybrid polymer-TiO2 nanoparticle thin films. This approach utilized a UV-curable polymer in conjunction with the photocatalytic activity of TiO2 to form and degrade the organic component of the composite films in one step, producing films with well-controlled porosity and refractive index. By adjustment of the loading of TiO2 nanoparticles in the host polymer, the refractive index was tuned between 1.53 and 1.73. Facile control of these properties and mild processing conditions was leveraged to fabricate robust one-dimensional photonic crystals (Bragg mirrors) consisting entirely of TiO2 on silicon and flexible poly(ethylene terephthalate) substrates. The mesoporous Bragg mirrors were shown to be effective chemical vapor sensors with strong optical responses.

Effect of Surface Wettability on Crack Dynamics and Morphology of Colloidal Films

The effect of surface wettability on the dynamics of crack formation and their characteristics are examined during the drying of aqueous colloidal droplets (1 μL volume) containing nanoparticles (53 nm mean particle diameter, 1 w/w %). Thin colloidal films, formed during drying, rupture as a result of the evaporation-induced capillary pressure and exhibit microscopic cracks. The crack initiation and propagation velocity as well as the number of cracks are experimentally evaluated for substrates of varying wettability and correlated to their wetting nature. Atomic force and scanning electron microscopy are used to examine the region in the proximity of the crack including the particle arrangements near the fracture zone. The altered substrate-particle Derjaguin-Landau-Verwey-Overbeek (DLVO) interactions, as a consequence of the changed wettability, are theoretically evaluated and found to be consistent with the experimental observations. The resistance of the film to cracking is found to depend significantly on the substrate surface energy and quantified by the critical stress intensity factor, evaluated by analyzing images obtained from confocal microscopy. The results indicate the possibility of controlling crack dynamics and morphology by tuning the substrate wettability.

Shear banding in drying films of colloidal nanoparticles

Drying suspensions of colloidal nanoparticles exhibit a variety of interesting strain release mechanisms during film formation. These result in the selection of characteristic length scales during failure processes such as cracking and subsequent delamination. A wide range of materials (e.g., bulk metallic glasses) release strain through plastic deformations which occur in a narrow band of material known as a shear band. Here we show that drying colloidal films also exhibit shear banding. Bands are observed to form a small distance behind the drying front and then to propagate rapidly at ∼45° to the direction of drying. It is shown that the spacing of the bands depends on salt concentration and the evaporation rate of the colloidal suspension. These combined observations suggest that there is a critical shear rate (related to the film yield stress) which controls the ratio of bandwidth to band spacing. Local deformations were measured in the early stages of drying using fluorescent tracer particles. The measurements were used to show that the existence of shear bands is linked to the compaction of particles perpendicular to the drying front. The spacing of shear bands was also found to be strongly correlated with the characteristic length scale of the compaction process. These combined studies elucidate the role of plastic deformation during pattern formation in drying films of colloidal nanoparticles.

Coalescence, Cracking, and Crack Healing in Drying Dispersion Droplets

The formation of a uniform film from a polymer dispersion is a complex phenomenon involving the interplay of many processes: evaporation and resulting fluid flows through confined geometries, particle packing and deformation, coalescence, and cracking. Understanding this multidimensional problem has proven challenging, precluding a clear understanding of film formation to date. This is especially true for drying dispersion droplets, where the particular geometry introduces additional complexity such as lateral flow toward the droplet periphery. We study the drying of these droplets using a simplified approach in which we systematically vary a single parameter: the glass transition temperature (Tg) of the polymer. We combine optical with scanning electron microscopy to elucidate these processes from the macroscopic down to the single-particle level, both qualitatively and quantitatively, over times ranging from seconds to days. Our results indicate that the polymer Tg has a marked influence on the time evolution of particle deformation and coalescence, giving rise to a distinct and sudden cracking transition. Moreover, in cracked droplets it affects the frequently overlooked time scale of crack healing, giving rise to a second transition from self-healing to permanently cracked droplets. These findings are in line with the classical Routh-Russel model for film formation yet extend its scope from particle-level dynamics to long-range polymer flow.

In situ observation of meniscus shape deformation with colloidal stripe pattern formation in convective self-assembly

Vertical convective self-assembly is capable of fabricating stripe-patterned structures of colloidal particles with well-ordered periodicity. To unveil the mechanism of the stripe pattern formation, in the present study, we focus on the meniscus shape and conduct in situ observations of shape deformation associated with particulate line evolution. The results reveal that the meniscus is elongated downward in a concave fashion toward the substrate in accordance with solvent evaporation, while the concave deformation is accelerated by solvent flow, resulting in the rupture of the liquid film at the thinnest point of the meniscus. The meniscus rupture triggers the meniscus to slide off from the particulate line, followed by the propagation of the sliding motion of the three-phase contact line, resulting in the formation of stripe spacing.

Water transfer and crack regimes in nanocolloidal gels

Direct observations of the surface and shape of model nanocolloidal gels associated with measurements of the spatial distribution of water content during drying show that air starts to significantly penetrate the sample when the material stops shrinking. We show that whether the material fractures or not during desiccation, as air penetrates the porous body, the water saturation decreases but remains almost homogeneous throughout the sample. This air invasion is at the origin of another type of fracture due to capillary effects; these results provide insight into the liquid dynamics at the nanoscale.