Electrosynthesis of Hydrogen Peroxide Synergistically Catalyzed by Atomic Co-Nx -C Sites and Oxygen Functional Groups in Noble-Metal-Free Electrocatalysts

Enhanced two-electron oxygen reduction via Lewis acidic aluminum sites and heterostructures in a nickel-aluminum layered double hydroxide/carbon nitride catalyst

NiAl-LDH/CN heterostructures, featuring Lewis acidic Al sites, were synthesized as highly efficient catalysts for the two-electron oxygen reduction reaction (ORR). Al sites enhanced the two-electron ORR activity, achieving an 87% selectivity for H2O2 and an H2O2 yield rate of 1710 mmol gcat-1 h-1 in an H-type electrolytic cell.

Engineering Asymmetric Electronic Structure of Co─N─C Single-Atomic Sites Toward Excellent Electrochemical H2O2 Production and Biomass Upgrading

To advance electrochemical H2O2 production and unravel catalytic mechanisms, the precise structural coordination of single-atomic M-N-C electrocatalysts is urgently required. Herein, the Co─N5 site with an asymmetric electronic configuration is constructed to boost the two-electron oxygen reduction reaction (2e- ORR) compared to symmetric Co─N4, effectively overcoming the trade-off between activity and selectivity in H2O2 production. Both experimental and theoretical analyses demonstrate that breaking the symmetry of Co─N sites promotes the activation of O2 molecules and moderates the adsorption of the key *OOH intermediate by disrupting the linear scaling relationship for intermediates adsorption. This modulation enables efficient H₂O₂ production and its effective retention for subsequent applications. As a proof of concept, Co─N5 achieves a H2O2 production rate as high as 16.1 mol gcat -1 h-1 in a flow cell, outperforming most recently reported counterparts. Furthermore, the coupling of 2e- ORR with the oxidation of cellulose-derived carbohydrates accomplishes high formic acid yields (84.1% from glucose and 62.0%-92.1% from other substrates), underpinning the sustainable electro-refinery for biomass valorization at ambient conditions. By elucidating the intrinsic relationship between 2e⁻ ORR and the asymmetry of single-atomic sites, this work paves the way for high-performance electrosynthesis.

Selective two-electron and four-electron oxygen reduction reactions using Co-based electrocatalysts

The oxygen reduction reaction (ORR) can take place via both four-electron (4e-) and two-electron (2e-) pathways. The 4e- ORR, which produces water (H2O) as the only product, is the key reaction at the cathode of fuel cells and metal-air batteries. On the other hand, the 2e- ORR can be used to electrocatalytically synthesize hydrogen peroxide (H2O2). For the practical applications of the ORR, it is very important to precisely control the selectivity. Understanding structural effects on the ORR provides the basis to control the selectivity. Co-based electrocatalysts have been extensively studied for the ORR due to their high activity, low cost, and relative ease of synthesis. More importantly, by appropriately designing their structures, Co-based electrocatalysts can become highly selective for either the 2e- or the 4e- ORR. Therefore, Co-based electrocatalysts are ideal models for studying fundamental structure-selectivity relationships of the ORR. This review starts by introducing the reaction mechanism and selectivity evaluation of the ORR. Next, Co-based electrocatalysts, especially Co porphyrins, used for the ORR with both 2e- and 4e- selectivity are summarized and discussed, which leads to the conclusion of several key structural factors for ORR selectivity regulation. On the basis of this understanding, future works on the use of Co-based electrocatalysts for the ORR are suggested. This review is valuable for the rational design of molecular catalysts and material catalysts with high selectivity for 4e- and 2e- ORRs. The structural regulation of Co-based electrocatalysts also provides insights into the design and development of ORR electrocatalysts based on other metal elements.

Carbon Surface Chemistry: Benchmark for the Analysis of Oxygen Functionalities on Carbon Materials

The explicit roles of the hardly avoidable oxygen species on carbon materials in various fields remain contentious due to the limitations of characterization techniques, which lead to a lack of fundamental understanding of carbon surface chemistry. This study delves exhaustively into the comprehension of the features of different oxygen-modified carbons through the dynamic evolution of surficial oxygen functional groups. Significant differences of thermal stability and electronic properties among various oxygen species are elucidated via in situ characterizations and theoretical calculations, providing a reliable benchmark for identifying oxygen functional groups on carbon materials. The chemical properties of the carbon materials are simultaneously investigated to show the influence of the oxygen functional groups on carbon structures, redox stability, and scalable metal adsorption. These findings not only consider the common misconception that oxygen species produced under various conditions possess identical properties but also raise awareness of understanding carbon surface chemistry in the atomic level.

Tailoring Oxygen Reduction Selectivity for Acidic H2O2 Electrosynthesis on Single-Atom Co-N-C Catalyst via PEG Post-treatment

The selective two-electron oxygen reduction reaction (ORR) for H2O2 electrosynthesis provides a promising alternative to anthraquinone-based redox technology. However, atomically dispersed Co-N-C materials routinely lead the ORR process to follow a four-electron path via accessible Co-N4 moieties rather than terminating in competitive H2O2 production. Herein, we demonstrate that by simultaneously reconstructing Co-N2-C and modifying oxygen functional groups into a Co-adjacent carbon matrix through low-temperature pyrolysis with oxygen-containing molecules, a Co SAC four-electron catalyst with typical Co-N4 sites can be transformed into a Co SAC-PEG electrocatalyst with high H2O2 selectivity. A combination of X-ray absorption and infrared spectroscopy confirmed that the shift in ORR selectivity from the four-electron pathway to the two-electron pathway originated from the transfer of the real active sites from rigid in-plane embedded Co-N4 to the oxygen functional groups modified with low-coordinated Co-N2-C for Co SAC-PEG. In stark contrast to the remarkable 4e- prototype Co SAC, the Co SAC-PEG after treatment has a surprising Eonset and selectivity for H2O2 electrosynthesis in acidic electrolytes. This study presents a new avenue for the selective manipulation of the ORR pathway via tailoring the flexible structure of single Co sites by a one-step post treatment process, ultimately converting the readily available 4e- catalyst directly into a difficult-to-obtain 2e- catalyst.

A Chlorine-Resistant Self-Doped Nanocarbon Catalyst for Boosting Hydrogen Peroxide Synthesis in Seawater

Developing seawater-compatible hydrogen peroxide (H2O2) electroproduction technologies is crucial for advancing marine resource utilization in coastal regions. However, designing efficient and highly stable non-noble metal catalysts for two-electron oxygen reduction reaction (2e- ORR) in seawater environment remains a challenging task due to the corrosive and toxic nature of chloride ions (Cl-). Herein, we present, for the first time, a novel nitrogen and oxygen self-doped defect-rich nanocarbon (NO-DC700) catalyst, derived from silk fiber, which addresses these challenges with low toxicity, cost-effectiveness, and high adaptability. The obtained NO-DC700 catalyst demonstrates an impressive H2O2 production rate of up to 4997 mg L-1 h-1, a high Faradaic efficiency of 96.5 %, and produces 4.3 wt % H2O2 after 20 hours of stable operation, placing it among the highest-performing catalysts reported in neutral electrolytes. Theoretical calculations reveal that NO-DC700's superior 2e- ORR performance is due to the synergistic effect of graphitic nitrogen and C-OH, which inhibits Cl- adsorption and promotes *OOH adsorption. Additionally, integrating 2e- ORR with Fenton-like technology enables rapid degradation of organic pollutants and effective inactivation of seawater algae, offering significant potential for mitigating coastal eutrophication and red tide pollution. This work provides valuable insights into H2O2 electrosynthesis in seawater solution and promises advancements in ocean-energy applications.

Ambient Synthesis of Cyclohexanone Oxime via In Situ Produced Hydrogen Peroxide over Cobalt-Based Electrocatalyst

Cyclohexanone oxime, a critical precursor for nylon-6 production, is traditionally synthesized via the hydroxylamine method under industrial harsh conditions. Here is present a one-step electrochemical integrated approach for the efficient production of cyclohexanone oxime under ambient conditions. This approach employed the coupling of in situ electro-synthesized H2O2 over a cobalt (Co)-based electrocatalyst with the titanium silicate-1 (TS-1) heterogeneous catalyst to achieve the cyclohexanone ammoximation process. The cathode electrocatalyst is consisted of atomically dispersed Co sites and small Co nanoparticles co-anchored on carboxylic multi-walled carbon nanotubes (CoSAs/SNPs-OCNTs), which delivered superior electrocatalytic activity toward the two-electron oxygen reduction reaction (2e- ORR) with high-efficient H2O2 production in 0.1 m sodium phosphate (NaPi). Theoretical calculations revealed that the introduction of Co nanoparticles effectively optimized the binding strength of *OOH species on Co atomic sites, thus facilitating the 2e- ORR. The subsequent tandem catalytic system achieved a high cyclohexanone conversion of 71.7% ± 1.1% with a cyclohexanone oxime selectivity of 70.3% ± 0.6%. In this system, the TS-1 catalyst effectively captured the *OOH intermediate and activated the in situ generated H2O2 to form Ti-OOH species, which promoted the formation of hydroxylamine and thereby enhanced the oxime production performance.

Edge-doped substituents as an emerging atomic-level strategy for enhancing M-N4-C single-atom catalysts in electrocatalysis of the ORR, OER, and HER

M-N4-C single-atom catalysts (MN4) have gained attention for their efficient use at the atomic level and adjustable properties in electrocatalytic reactions like the ORR, OER, and HER. Yet, understanding MN4's activity origin and enhancing its performance remains challenging. Edge-doped substituents profoundly affect MN4's activity, explored in this study by investigating their interaction with MN4 metal centers in ORR/OER/HER catalysis (Sub@MN4, Sub = B, N, O, S, CH3, NO2, NH2, OCH3, SO4; M = Fe, Co, Ni, Cu). The results show overpotential variations (0 V to 1.82 V) based on Sub and metal centers. S and SO4 groups optimize FeN4 for peak ORR activity (overpotential at 0.48 V) and reduce OER overpotentials for NiN4 (0.48 V and 0.44 V). N significantly reduces FeN4's HER overpotential (0.09 V). Correlation analysis highlights the metal center's key role, with ΔG*H and ΔG*OOH showing mutual predictability (R2 = 0.92). Eg proves a reliable predictor for Sub@CoN4 (ΔG*OOH/ΔG*H, R2 = 0.96 and 0.72). Machine learning with the KNN model aids catalyst performance prediction (R2 = 0.955 and 0.943 for ΔG*OOH/ΔG*H), emphasizing M-O/M-H and the d band center as crucial factors. This study elucidates edge-doped substituents' pivotal role in MN4 activity modulation, offering insights for electrocatalyst design and optimization.

Balancing Activity and Selectivity in Two-Electron Oxygen Reduction through First Coordination Shell Engineering in Cobalt Single Atom Catalysts

The electrochemical two-electron oxygen reduction reaction (2e- ORR) offers a potentially cost-effective and eco-friendly route for the production of hydrogen peroxide (H2O2). However, the competing 4e- ORR that converts oxygen to water limits the selectivity towards hydrogen peroxide. Accordingly, achieving highly selective H2O2 production under low voltage conditions remains challenging. Herein, guided by first-principles density functional theory (DFT) calculations, we show that modulation the first coordination sphere in Co single atom catalysts (Co-N-C catalysts with Co-NxO4-x sites), specifically the replacement of Co-N bonds with Co-O bonds, can weaken the *OOH adsorption strength to boost the selectivity towards H2O2 (albeit with a slight decrease in ORR activity). Further, by synthesizing a series of N-doped carbon-supported catalysts with Co-NxO4-x active sites, we were able to validate the DFT findings and explore the trade-off between catalytic activity and selectivity for 2e- ORR. A catalyst with trans-Co-N2O2 sites exhibited excellent catalytic activity and H2O2 selectivity, affording a H2O2 production rate of 12.86 m o l g c a t . - 1 h - 1 ${mol\ {g}_{cat.}^{-1}{h}^{-1}{\rm \ }}$ and an half-cell energy-efficiency of 0.07 m o l H 2 O 2 g c a t . - 1 J - 1 ${{mol}_{{H}_{2}{O}_{2}}\ {g}_{cat.}^{-1}\ {J}^{-1}}$ during a 100-hours H2O2 production test in a flow-cell.

Fragmented Polymetric Carbon Nitride with Rich Defects for Boosting Electrochemical Synthesis of Hydrogen Peroxide in Alkaline and Neutral Media

Electrocatalytic oxygen reduction reaction via 2e- pathway is a safe and friendly route for hydrogen peroxide (H2O2) synthesis. In order to achieve efficient synthesis of H2O2, it is essential to accurately control the active sites. Here, fragmented polymetric carbon nitride with rich defects (DCN) is designed for H2O2 electrosynthesis. The multi-type defects, including the sodium atom doping in six-fold cavities, the boron atom doping at N-B-N sites and the cyano groups, are successfully created. Owing to the synergistic effect of these defects, the fragmented DCN achieves a high H2O2 production rate of 2.28 mol gcat. -1 h-1 and a high Faradic efficiency of nearly 90 % in alkaline media at 0.4 V vs. RHE in H-type cell. In neutral media, the H2O2 concentration produced by DCN can reach 1815 μM within 6 h at a potential of 0.2 V vs. RHE, and the H2O2 production rate of DCN is 0.23 mol gcat. -1 h-1. In addition, DCN shows excellent long-term durability in alkaline and neutral media. This study provides a new approach for the development of the boron, nitrogen doped carbon-based electrocatalysts for H2O2 electrochemical synthesis.

Engineering of Single-Atomic Sites for Electro- and Photo-Catalytic H2O2 Production

Direct electro- and photo-synthesis of H2O2 through the 2e- O2 reduction reaction (ORR) and H2O oxidation reaction (WOR) offer promising alternatives for on-demand and on-site production of this chemical. Exploring robust and selective active sites is crucial for enhancing H2O2 production through these pathways. Single-atom catalysts (SACs), featuring isolated active sites on supports, possess attractive properties for promoting catalysis and unraveling catalytic mechanisms. This review first systematically summarizes significant advancements in atomic engineering of both metal and nonmetal single-atom sites for electro- and photo-catalytic 2e- ORR to H2O2, as well as the dynamic behaviors of active sites during catalytic processes. Next, the progress of single-atom sites in H2O2 production through 2e- WOR is overviewed. The effects of the local physicochemical environments on the electronic structures and catalytic behaviors of isolated sites, along with the atomic catalytic mechanism involved in these H2O2 production pathways, are discussed in detail. This work also discusses the recent applications of H2O2 in advanced chemical transformations. Finally, a perspective on the development of single-atom catalysis is highlighted, aiming to provide insights into future research on SACs for electro- and photo-synthesis of H2O2 and other advanced catalytic applications.

Oxygen doping regulation of Co single atom catalysts for electro-Fenton degradation of tetracycline

Electro-Fenton is an effective process for degrading hard-to-degrade organic pollutants, such as tetracycline (TC). However, the degradation efficiency of this process is limited by the activity and stability of the cathode catalyst. Herein, a temperature gradient pyrolysis strategy and oxidation treatment is proposed to modulate the coordination environment to prepare oxygen-doped cobalt monoatomic electrocatalysts (CoNOC). The CoNOC catalysts can achieve the selectivity of 93 % for H2O2 with an electron transfer number close to 2. In the H-cell, the prepared electrocatalysts can achieve more than 100 h of H2O2 production with good stability and the yield of 1.41 mol gcatalyst-1 h-1 with an average Faraday efficiency (FE) of more than 88 %. The calculations indicate that the epoxy groups play a crucial role in modulating the oxygen reduction pathway. The O doping and unique N coordination of Co single-atom active sites (CoN(Pd)3N(Po)1O1) can effectively weaken the O2/OOH* interaction, thereby promoting the production of H2O2. Finally, the electro-Fenton system could achieve a TC degradation rate of 94.9 % for 120 min with a mineralization efficiency of 87.8 % for 180 min, which provides a reliable option for antibiotic treatment. The significant involvement of OH in the electro-Fenton process was confirmed, and the plausible mineralization pathway for TC was proposed.

Microenvironment Engineering of Heterogeneous Catalysts for Liquid-Phase Environmental Catalysis

Environmental catalysis has emerged as a scientific frontier in mitigating water pollution and advancing circular chemistry and reaction microenvironment significantly influences the catalytic performance and efficiency. This review delves into microenvironment engineering within liquid-phase environmental catalysis, categorizing microenvironments into four scales: atom/molecule-level modulation, nano/microscale-confined structures, interface and surface regulation, and external field effects. Each category is analyzed for its unique characteristics and merits, emphasizing its potential to significantly enhance catalytic efficiency and selectivity. Following this overview, we introduced recent advancements in advanced material and system design to promote liquid-phase environmental catalysis (e.g., water purification, transformation to value-added products, and green synthesis), leveraging state-of-the-art microenvironment engineering technologies. These discussions showcase microenvironment engineering was applied in different reactions to fine-tune catalytic regimes and improve the efficiency from both thermodynamics and kinetics perspectives. Lastly, we discussed the challenges and future directions in microenvironment engineering. This review underscores the potential of microenvironment engineering in intelligent materials and system design to drive the development of more effective and sustainable catalytic solutions to environmental decontamination.

Advanced Nanocarbons Toward two-Electron Oxygen Electrode Reactions for H2O2 Production and Integrated Energy Conversion

Hydrogen peroxide (H2O2) plays a pivotal role in advancing sustainable technologies due to its eco-friendly oxidizing capability. The electrochemical two-electron (2e-) oxygen reduction reaction and water oxidation reaction present an environmentally green method for H2O2 production. Over the past three years, significant progress is made in the field of carbon-based metal-free electrochemical catalysts (C-MFECs) for low-cost and efficient production of H2O2 (H2O2EP). This article offers a focused and comprehensive review of designing C-MFECs for H2O2EP, exploring the construction of dual-doping configurations, heteroatom-defect coupling sites, and strategic dopant positioning to enhance H2O2EP efficiency; innovative structural tuning that improves interfacial reactant concentration and promote the timely release of H2O2; modulation of electrolyte and electrode interfaces to support the 2e- pathways; and the application of C-MFECs in reactors and integrated energy systems. Finally, the current challenges and future directions in this burgeoning field are discussed.

Fe-O4 Motif Activated Graphitic Carbon via Oxo-Bridge for Highly Selective H2O2 Electrosynthesis

Carbon-based materials have been utilized as effective catalysts for hydrogen peroxide electrosynthesis via two-electron oxygen reduction reaction (2e ORR), however the insufficient selectivity and productivity still hindered the further industrial applications. In this work, we report the Fe-O4 motif activated graphitic carbon material which enabled highly selective H2O2 electrosynthesis operating at high current density with excellent anti-poisoning property. In the bulk production test, the concentration of H2O2 cumulated to 8.6 % in 24 h and the corresponding production rate of 33.5 mol gcat -1 h-1 outperformed all previously reported materials. Theoretical model backed by in situ characterization verified α-C surrounding the Fe-O4 motif as the actual reaction site in terms of thermodynamics and kinetics aspects. The strategy of activating carbon reaction site by metal center via oxo-bridge provides inspiring insights for the rational design of carbon materials for heterogeneous catalysis.

Isomerization Engineering of Oxygen-Enriched Carbon Quantum Dots for Efficient Electrochemical Hydrogen Peroxide Production

Hydrogen peroxide (H2O2) has emerged as a kind of multi-functional green oxidants with extensive industrial utility. Oxidized carbon materials exhibit promises as electrocatalysts in the two-electron (2e-) oxygen reduction reaction (ORR) for H2O2 production. However, the precise identification and fabrication of active sites that selectively yield H2O2 present a serious challenge. Herein, a structural engineering strategy is employed to synthesize oxygen-doped carbon quantum dots (o-CQD) for the 2e- ORR. The surface electronic structure of the o-CQDs is systematically modulated by varying isomerization precursors, thereby demonstrating excellent electrocatalyst performance. Notably, o-CQD-3 emerges as the most promising candidate, showcasing a remarkable H2O2 selectivity of 96.2% (n = 2.07) at 0.68 V versus RHE, coupled with a low Tafel diagram of 66.95 mV dec-1. In the flow cell configuration, o-CQD-3 achieves a H2O2 productivity of 338.7 mmol gcatalyst -1 h-1, maintaining consistent production stability over an impressive 120-hour duration. Utilizing in situ technology and density functional theory calculations, it is unveil that edge sites of o-CQD-3 are facilely functionalized by C-O-C groups under alkaline ORR conditions. This isomerization engineering approach advances the forefront of sustainable catalysis and provides a profound insight into the carbon-based catalyst design for environmental-friendly chemical synthesis processes.

Bifunctional Oxygen-Defect Bismuth Catalyst toward Concerted Production of H2O2 with over 150% Cell Faradaic Efficiency in Continuously Flowing Paired-Electrosynthesis System

The electrosynthesis of hydrogen peroxide (H2O2) from O2 or H2O via the two-electron (2e-) oxygen reduction (2e- ORR) or water oxidation (2e- WOR) reaction provides a green and sustainable alternative to the traditional anthraquinone process. Herein, a paired-electrosynthesis tactic is reported for concerted H2O2 production at a high rate by coupling the 2e- ORR and 2e- WOR, in which the bifunctional oxygen-vacancy-enriched Bi2O3 nanorods (Ov-Bi2O3-EO), obtained through electrochemically oxidative reconstruction of Bi-based metal-organic framework (Bi-MOF) nanorod precursor, are used as both efficient anodic and cathodic electrocatalysts, achieving concurrent H2O2 production at both electrodes with high Faradaic efficiencies. Specifically, the coupled 2e- ORR//2e- WOR electrolysis system based on such distinctive oxygen-defect Bi catalyst displays excellent performance for the paired-electrosynthesis of H2O2, delivering a remarkable cell Faradaic efficiency of 154.8% and an ultrahigh H2O2 production rate of 4.3 mmol h-1 cm-2. Experiments combined with theoretical analysis reveal the crucial role of oxygen vacancies in optimizing the adsorption of intermediates associated with the selective two-electron reaction pathways, thereby improving the activity and selectivity of the 2e- reaction processes at both electrodes. This work establishes a new paradigm for developing advanced electrocatalysts and designing novel paired-electrolysis systems for scalable and sustainable H2O2 electrosynthesis.

Sustainable H2O2 production via solution plasma catalysis

Clean production of hydrogen peroxide (H2O2) with water, oxygen, and renewable energy is considered an important green synthesis route, offering a valuable substitute for the traditional anthraquinone method. Currently, renewable energy-driven production of H2O2 mostly relies on soluble additives, such as electrolytes and sacrificial agents, inevitably compromising the purity and sustainability of H2O2. Herein, we develop a solution plasma catalysis technique that eliminates the need for soluble additives, enabling eco-friendly production of concentrated H2O2 directly from water and O2. Screening over 40 catalysts demonstrates the superior catalytic performance of carbon nitride interacting with discharge plasma in water. High-throughput density functional theory calculations for 68 models, along with machine learning using 29 descriptors, identify cyano carbon nitride (CCN) as the most efficient catalyst. Solution plasma catalysis with the CCN achieves concentrated H2O2 of 20 mmol L-1, two orders of magnitude higher than photocatalysis by the same catalyst. Plasma diagnostics, isotope labeling, and COMSOL simulations collectively validate that the interplay of solution plasma and the CCN accounts for the significantly increased production of singlet oxygen and H2O2 thereafter. Our findings offer an efficient and sustainable pathway for H2O2 production, promising wide-ranging applications across the chemical industry, public health, and environmental remediation.

Metal Atom-Support Interaction in Single Atom Catalysts toward Hydrogen Peroxide Electrosynthesis

Single metal atom catalysts (SACs) have garnered considerable attention as promising agents for catalyzing important industrial reactions, particularly the electrochemical synthesis of hydrogen peroxide (H2O2) through the two-electron oxygen reduction reaction (ORR). Within this field, the metal atom-support interaction (MASI) assumes a decisive role, profoundly influencing the catalytic activity and selectivity exhibited by SACs, and triggers a decade-long surge dedicated to unraveling the modulation of MASI as a means to enhance the catalytic performance of SACs. In this comprehensive review, we present a systematic summary and categorization of recent advancements pertaining to MASI modulation for achieving efficient electrochemical H2O2 synthesis. We start by introducing the fundamental concept of the MASI, followed by a detailed and comprehensive analysis of the correlation between the MASI and catalytic performance. We describe how this knowledge can be harnessed to design SACs with optimized MASI to increase the efficiency of H2O2 electrosynthesis. Finally, we distill the challenges that lay ahead in this field and provide a forward-looking perspective on the future research directions that can be pursued.

Oxygen Functional Groups Regulate Cobalt-Porphyrin Molecular Electrocatalyst for Acidic H2O2 Electrosynthesis at Industrial-Level Current

Electrosynthesis of hydrogen peroxide (H2O2) based on proton exchange membrane (PEM) reactor represents a promising approach to industrial-level H2O2 production, while it is hampered by the lack of high-efficiency electrocatalysts in acidic medium. Herein, we present a strategy for the specific oxygen functional group (OFG) regulation to promote the H2O2 selectivity up to 92 % in acid on cobalt-porphyrin molecular assembled with reduced graphene oxide. In situ X-ray adsorption spectroscopy, in situ Raman spectroscopy and Kelvin probe force microscopy combined with theoretical calculation unravel that different OFGs exert distinctive regulation effects on the electronic structure of Co center through either remote (carboxyl and epoxy) or vicinal (hydroxyl) interaction manners, thus leading to the opposite influences on the promotion in 2e- ORR selectivity. As a consequence, the PEM electrolyzer integrated with the optimized catalyst can continuously and stably produce the high-concentration of ca. 7 wt % pure H2O2 aqueous solution at 400 mA cm-2 over 200 h with a cell voltage as low as ca. 2.1 V, suggesting the application potential in industrial-scale H2O2 electrosynthesis.

Waste plastics upcycled for high-efficiency H2O2 production and lithium recovery via Ni-Co/carbon nanotubes composites

The disposal and management of waste lithium-ion batteries (LIBs) and low-density polyethylene (LDPE) plastics pose significant environmental challenges. Here we show a synergistic pyrolysis approach that employs spent lithium transition metal oxides and waste LDPE plastics in one sealed reactor to achieve the separation of Li and transition metal. Additionally, we demonstrate the preparation of nanoscale NiCo alloy@carbon nanotubes (CNTs) through co-pyrolysis of LiNi0.6Co0.2Mn0.2O2 and LDPE. The NiCo alloy@CNTs exhibits excellent catalytic activity (Eonset = ~0.85 V) and the selectivity (~90%) for H2O2 production through the electrochemical reduction of oxygen. This can be attributed to the NiCo nanoalloy core and the presence of CNTs with abundant oxygen-containing functional groups (e.g., -COOH and C-O-C), as confirmed by density function theory calculations. Overall, this work presents a straightforward and green approach for valorizing and upcycling various waste LIBs and LDPE plastics.

Steering sp-Carbon Content in Graphdiynes for Enhanced Two-Electron Oxygen Reduction to Hydrogen Peroxide

Compared to sp2-hybridized graphene, graphdiynes (GDYs) composed of sp and sp2 carbon are highly promising as efficient catalysts for electrocatalytic oxygen reduction into oxygen peroxide because of the high catalytic reactivity of the electron-rich sp-carbon atoms. The desired catalytic capacity of GDY, such as catalytic selectivity and efficiency, can theoretically be achieved by strategically steering the sp-carbon contents or the topological arrangement of the acetylenic linkages and aromatic bonds. Herein, we successfully tuned the electrocatalytic activity of GDYs by regulating the sp-to-sp2 carbon ratios with different organic monomer precursors. As the active sp-carbon atoms possess electron-sufficient π orbitals, they can donate electrons to the lowest unoccupied molecular orbital (LUMO) orbitals of O2 molecules and initiate subsequent O2 reduction, GDY with the high sp-carbon content of 50 at % exhibits excellent capability of catalyzing O2 reduction into H2O2. It demonstrates exceptional H2O2 selectivity of over 95.0 % and impressive performance in practical H2O2 production, Faraday efficiency (FE) exceeding 99.0 %, and a yield of 83.3 nmol s-1 cm-2. Our work holds significant importance in effectively steering the inherent properties of GDYs by purposefully adjusting the sp-to-sp2 carbon ratio and highlights their immense potential for research and applications in catalysis and other fields.

General Design Concept of High-Performance Single-Atom-Site Catalysts for H2O2 Electrosynthesis

Hydrogen peroxide (H2O2) as a green oxidizing agent is widely used in various fields. Electrosynthesis of H2O2 has gradually become a hotspot due to its convenient and environment-friendly features. Single-atom-site catalysts (SASCs) with uniform active sites are the ideal catalysts for the in-depth study of the reaction mechanism and structure-performance relationship. In this review, the outstanding achievements of SASCs in the electrosynthesis of H2O2 through 2e- oxygen reduction reaction (ORR) and 2e- water oxygen reaction (WOR) in recent years, are summarized. First, the elementary steps of the two pathways and the roles of key intermediates (*OOH and *OH) in the reactions are systematically discussed. Next, the influence of the size effect, electronic structure regulation, the support/interfacial effect, the optimization of coordination microenvironments, and the SASCs-derived catalysts applied in 2e- ORR are systematically analyzed. Besides, the developments of SASCs in 2e- WOR are also overviewed. Finally, the research progress of H2O2 electrosynthesis on SASCs is concluded, and an outlook on the rational design of SASCs is presented in conjunction with the design strategies and characterization techniques.

Roles of Oxygen-Containing Functional Groups in Carbon for Electrocatalytic Two-Electron Oxygen Reduction Reaction

Recent years have witnessed great research interests in developing high-performance electrocatalysts for the two-electron (2e-) oxygen reduction reaction (ORR) that enables the sustainable and flexible synthesis of H2O2. Carbon-based electrocatalysts exhibit attractive catalytic performance for the 2e- ORR, where oxygen-containing functional groups (OFGs) play a decisive role. However, current understanding is far from adequate, and the contribution of OFGs to the catalytic performance remains controversial. Therefore, a critical overview on OFGs in carbon-based electrocatalysts toward the 2e- ORR is highly desirable. Herein, we go over the methods for constructing OFGs in carbon including chemical oxidation, electrochemical oxidation, and precursor inheritance. Then we review the roles of OFGs in activating carbon toward the 2e- ORR, focusing on the intrinsic activity of different OFGs and the interplay between OFGs and metal species or defects. At last, we discuss the reasons for inconsistencies among different studies, and personal perspectives on the future development in this field are provided. The results provide insights into the origin of high catalytic activity and selectivity of carbon-based electrocatalysts toward the 2e- ORR and would provide theoretical foundations for the future development in this field.

Highly coordinative molecular cobalt-phthalocyanine electrocatalyst on an oxidized single-walled carbon nanotube for efficient hydrogen peroxide production

H2O2 production via the two-electron oxygen reduction reaction (2e- ORR) offers a potential alternative to the current anthraquinone method owing to its efficiency and environmental friendliness. However, it is necessary to determine the structures of electrocatalysts with cost-effectiveness and high efficiency for future industrialization demand. Herein, a supramolecular catalyst composed of cobalt-phthalocyanine on a near-monodispersed and oxidized single-walled carbon nanotube (CoPc/o-SWCNT) was synthesized via a solution self-assembly method for catalyzing the 2e- ORR for H2O2 electrosynthesis. Benefiting from the enhanced intermolecular interaction by introducing oxygen functional groups on o-SWCNTs, the oxidation states of single-atom Co sites were tuned via the formation of two extra Co-O bonds. Coupled with structural characterizations, density-functional theory (DFT) calculations reveal that the depressed d-band center of the Co site regulated by two axially-bridged O atoms gives rise to a suitable binding strength of oxygen intermediates (*OOH) to favor the 2e- ORR. Thus, the CoPc-6wt%/o-SWCNT-2 catalyst with optimized synthetic parameters delivers competitive 2e- ORR performance for H2O2 electrosynthesis in a neutral electrolyte (pH = 7), including enhanced H2O2 generation, satisfactory molar selectivity of ∼83-95% and long-period stability (75 h) in H-cell measurement. Moreover, it could also be boosted to show a high current of 45 mA cm-2, recorded turnover frequency of 25.3 ± 0.5 s-1 and maximum H2O2 production rate of 5.85 mol g-1 h-1 with a continuous H2O2 accumulation of 1.2 wt% in a flow-cell device, which outperformed most of the reported neutral-selective nonprecious metal single-atom catalysts.

Recent advances in electrosynthesis of H2O2via two-electron oxygen reduction reaction

The electrosynthesis of hydrogen peroxide (H2O2) via a selective two-electron oxygen reduction reaction (2e- ORR) presents a green and low-energy-consumption alternative to the traditional, energy-intensive anthraquinone process. This review encapsulates the principles of designing relational electrocatalysts for 2e- ORR and explores remaining setups for large-scale H2O2 production. Initially, the review delineates the fundamental reaction mechanisms of H2O2 production via 2e- ORR and assesses performance. Subsequently, it methodically explores the pivotal influence of microstructures, heteroatom doping, and metal hybridization along with setup configurations in achieving a high-performance catalyst and efficient reactor for H2O2 production. Thereafter, the review introduces a forward-looking methodology that leverages the synergistic integration of catalysts and reactors, aiming to harmonize the complementary characteristics of both components. Finally, it outlines the extant challenges and the promising avenues for the efficient electrochemical production of H2O2, setting the stage for future research endeavors.

Effects of porous structure and oxygen functionalities on electrochemical synthesis of hydrogen peroxide on ordered mesoporous carbon

Two-electron oxygen reduction reaction (2e- ORR) is a promising alternative to energy-intensive anthraquinone process for hydrogen peroxide (H2O2) production. Metal-free nanocarbon materials have garnered intensive attention as highly prospective electrocatalysts for H2O2 production, and an in-depth understanding of their porous structure and active sites have become a critical scientific challenge. The present research investigates a range of porous carbon catalysts, including non-porous, microporous, and mesoporous structures, to elucidate the impacts of porous structures on 2e- ORR activity. The results highlighted the superiority of mesoporous carbon over other porous materials, demonstrating remarkable H2O2 selectivity. Furthermore, integration of X-ray photoelectron spectroscopy (XPS) data analysis with electrochemical assessment results unravels the moderate surface oxygen content is the key to increase 2e- ORR activity. These results not only highlight the intricate interplay between pore structure and oxygen content in determining catalytic selectivity, but also enable the design of carbon catalysts for specific electrochemical reactions.

Elucidating the impact of oxygen functional groups on the catalytic activity of M-N4-C catalysts for the oxygen reduction reaction: a density functional theory and machine learning approach

Efforts to enhance the efficiency of electrocatalysts for the oxygen reduction reaction (ORR) in energy conversion and storage devices present formidable challenges. In this endeavor, M-N4-C single-atom catalysts (MN4) have emerged as promising candidates due to their precise atomic structure and adaptable electronic properties. However, MN4 catalysts inherently introduce oxygen functional groups (OGs), intricately influencing the catalytic process and complicating the identification of active sites. This study employs advanced density functional theory (DFT) calculations to investigate the profound influence of OGs on ORR catalysis within MN4 catalysts (referred to as OGs@MN4, where M represents Fe or Co). We established the following activity order for the 2eORR: for OGs@CoN4: OH@CoN4 > CoN4 > CHO@CoN4 > C-O-C@CoN4 > COC@CoN4 > COOH@CoN4 > CO@CoN4; for OGs@FeN4: COC@FeN4 > CO@FeN4 > OH@FeN4 > FeN4 > COOH@FeN4 > CHO@FeN4 > C-O-C@FeN4. Multiple oxygen combinations were constructed and found to be the true origin of MN4 activity (for instance, the overpotential of 2OH@CoN4 as low as 0.07 V). Furthermore, we explored the performance of the OGs@MN4 system through charge and d-band center analysis, revealing the limitations of previous electron-withdrawing/donating strategies. Machine learning analysis, including GBR, GPR, and LINER models, effectively guides the prediction of catalyst performance (with an R2 value of 0.93 for predicting ΔG*OOH_vac in the GBR model). The Eg descriptor was identified as the primary factor characterizing ΔG*OOH_vac (accounting for 62.8%; OGs@CoN4: R2 = 0.9077, OGs@FeN4: R2 = 0.7781). This study unveils the significant impact of OGs on MN4 catalysts and pioneers design and synthesis criteria rooted in Eg. These innovative findings provide valuable insights into understanding the origins of catalytic activity and guiding the design of carbon-based single-atom catalysts, appealing to a broad audience interested in energy conversion technologies and materials science.

Zeolitic Imidazolate Framework-Derived Pt-Co in Nanofibrous Networks as Stable Oxygen Reduction Electrocatalysts with Low Pt Loading

Proton-exchange membrane fuel cell technology is a key component in the future zero-carbon energy system, generating power from carbon-free fuels, such as green hydrogen. However, the high Pt loading in conventional fuel cell electrodes to maintain electrocatalytic activity and durability, especially on the cathode for oxygen reduction, is the Achilles heel for the worldwide deployment of fuel cell technologies. To minimize Pt consumption for oxygen reduction, we synthesized Pt-Co-based electrocatalysts with meticulous structuring from micrometer to the atomic scale based on reaction pathways. The resulting Pt-Co-based electrocatalysts contain only 1.9 wt% Pt, which is 20 times lower than the conventional Pt-C catalysts for fuel cells. By utilizing electrospinning and in situ synthesis, we anchored three-dimensionally structured zeolitic imidazolate frameworks on continuously connected nanofibrous electrospun mats. The Pt-Co@Pt-free nanowire (PC@PFN) electrocatalysts contain Pt-Co nanoparticles (NPs) and non-Pt elements, Co-containing sites comprising NPs, nanoclusters, and N-coordinated Co single atoms. Despite the ultralow Pt loading in PC@PFN, the mass activity exceeds the U.S. Department of Energy 2025 target by 2.8 times and retains 85.5% of the initial activity after 80,000 durability test cycles, possibly owing to synergistic reaction pathways between Pt and non-Pt sites.

Tetraiodo Fe/Ni phthalocyanine-based molecular catalysts for highly efficient oxygen reduction reaction and oxygen evolution reaction: Constructing a built-in electric field with iodine groups

In this paper, we report on the preparation and catalysis of a bifunctional molecular catalyst (Fe[Pc(I)4]+Ni[Pc(I)4]@NCPDI) for oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) in rechargeable Zn-air batteries. This catalyst is prepared by self-assembling tetraiodo metal phthalocyanines (Fe[Pc(I)4] and Ni[Pc(I)4]) on a 2D N-doped carbon material (NCPDI) through π-π interactions. The introduction of iodine groups in the edge of phthalocyanines controls the density of electron cloud and electrostatic potential around Fe-N/Ni-N sites and constructs a built-in electric field that facilitates directional transport of charges, enhancing the catalytic activity of the catalyst. Density functional theory (DFT) calculations support this mechanism by showing a reduced energy barrier for the ORR rate-determining step (RDS). The Fe[Pc(I)4]+Ni[Pc(I)4]@NCPDI exhibits excellent performance outperforming 20 wt% Pt/C and single-molecule self-assembled Fe[Pc(I)4]@NCPDI and Ni[Pc(I)4]@NCPDI, with a half-wave potential of E1/2 = 0.940 V in the ORR process under alkaline condition. During the OER process, Fe[Pc(I)4]+Ni[Pc(I)4]@NCPDI exhibited a low overpotential of 298 mV at 10 mA cm-2 under the alkaline condition, which is much better than RuO2, Fe[Pc(I)4]@NCPDI and Ni[Pc(I)4]@NCPDI. The catalyst also demonstrates excellent catalysis and durability in rechargeable Zn-air batteries. This work provides a simple and specific method to develop efficient multifunctional molecular electrocatalysts.

Encapsulation of Co nanoparticles with single-atomic Co sites into nitrogen-doped carbon for electrosynthesis of hydrogen peroxide

The electrosynthesis of hydrogen peroxide (H2O2) offers a sustainable and viable option for generating H2O2 directly, as an alternative to the anthraquinone oxidation method. This study focuses on the comparative study of Co nanoparticles and single-atomic Co sites (Co SACs) that were encapsulated into nitrogen-doped carbon for the electrosynthesis of H2O2, which has been synthesized by direct pyrolysis of Zn/Co-ZIF or Co-based zeolitic imidazolate frameworks (ZIF-67). The electrochemical measurement results demonstrate that the coexistence of Co nanoparticles and single-atomic Co sites in the CoNC catalyst is more conducive for H2O2 production compared to Co SACs only, possessing better H2O2 selectivity of 73.3% and higher faradaic efficiency of 87%. The improved performance of CoNC with SACs can be attributed to the presence of additional Co nanoparticles in the nitrogen-doped carbon layers.

Dithiine-linked metalphthalocyanine framework with undulated layers for highly efficient and stable H2O2 electroproduction

Realization of stable and industrial-level H2O2 electroproduction still faces great challenge due large partly to the easy decomposition of H2O2. Herein, a two-dimensional dithiine-linked phthalocyaninato cobalt (CoPc)-based covalent organic framework (COF), CoPc-S-COF, was afforded from the reaction of hexadecafluorophthalocyaninato cobalt (II) with 1,2,4,5-benzenetetrathiol. Introduction of the sulfur atoms with large atomic radius and two lone-pairs of electrons in the C-S-C linking unit leads to an undulated layered structure and an increased electron density of the Co center for CoPc-S-COF according to a series of experiments in combination with theoretical calculations. The former structural effect allows the exposition of more Co sites to enhance the COF catalytic performance, while the latter electronic effect activates the 2e- oxygen reduction reaction (2e- ORR) but deactivates the H2O2 decomposition capability of the same Co center, as a total result enabling CoPc-S-COF to display good electrocatalytic H2O2 production performance with a remarkable H2O2 selectivity of >95% and a stable H2O2 production with a concentration of 0.48 wt% under a high current density of 125 mA cm-2 at an applied potential of ca. 0.67 V versus RHE for 20 h in a flow cell, representing the thus far reported best H2O2 synthesis COFs electrocatalysts.

Highly Accessible Co-Nx Active Sites-Doped Carbon Framework with Uniformly Dispersed Cobalt Nanoparticles for the Oxygen Reduction Reaction in Alkaline and Neutral Electrolytes

Porous carbon materials with nitrogen-coordinated transition metal active sites have been widely regarded as appealing alternatives to replace noble metal catalysts in oxygen-based electrochemical reaction activities. However, improving the electrocatalytic activity of transition-metal-based catalysts remains a challenge for widespread application in renewable devices. Herein, we use a simple one-step pyrolysis method to construct a Co nanoparticles/Co-Nx-decorated carbon framework catalyst with a near-total external surface structure and uniform dispersion nanoparticles, which displays promising catalytic activity and superior stability for oxygen reduction reactions in both alkaline and neutral electrolytes, as evidenced by the positive shift of half-wave potential by 44 and 11 mV compared to 20% Pt/C. Excellent electrochemical performance originates from highly accessible Co nanoparticles/Co-Nx active sites at the external surface structure (this is, exposing active sites). The thus-assembled liquid zinc-air battery using the synthesized electrocatalyst as the cathode material delivers a maximum power density of 178 mW cm-2 with an open circuit potential of 1.48 V and long-term discharge stability over 150 h.

Constructing sulfur and oxygen super-coordinated main-group electrocatalysts for selective and cumulative H2O2 production

Direct electrosynthesis of hydrogen peroxide (H2O2) via the two-electron oxygen reduction reaction presents a burgeoning alternative to the conventional energy-intensive anthraquinone process for on-site applications. Nevertheless, its adoption is currently hindered by inferior H2O2 selectivity and diminished H2O2 yield induced by consecutive H2O2 reduction or Fenton reactions. Herein, guided by theoretical calculations, we endeavor to overcome this challenge by activating a main-group Pb single-atom catalyst via a local micro-environment engineering strategy employing a sulfur and oxygen super-coordinated structure. The main-group catalyst, synthesized using a carbon dot-assisted pyrolysis technique, displays an industrial current density reaching 400 mA cm-2 and elevated accumulated H2O2 concentrations (1358 mM) with remarkable Faradaic efficiencies. Both experimental results and theoretical simulations elucidate that S and O super-coordination directs a fraction of electrons from the main-group Pb sites to the coordinated oxygen atoms, consequently optimizing the *OOH binding energy and augmenting the 2e- oxygen reduction activity. This work unveils novel avenues for mitigating the production-depletion challenge in H2O2 electrosynthesis through the rational design of main-group catalysts.

Review of Carbon Support Coordination Environments for Single Metal Atom Electrocatalysts (SACS)

This topical review focuses on the distinct role of carbon support coordination environment of single-atom catalysts (SACs) for electrocatalysis. The article begins with an overview of atomic coordination configurations in SACs, including a discussion of the advanced characterization techniques and simulation used for understanding the active sites. A summary of key electrocatalysis applications is then provided. These processes are oxygen reduction reaction (ORR), oxygen evolution reaction (OER), hydrogen evolution reaction (HER), nitrogen reduction reaction (NRR), and carbon dioxide reduction reaction (CO2 RR). The review then shifts to modulation of the metal atom-carbon coordination environments, focusing on nitrogen and other non-metal coordination through modulation at the first coordination shell and modulation in the second and higher coordination shells. Representative case studies are provided, starting with the classic four-nitrogen-coordinated single metal atom (MN4 ) based SACs. Bimetallic coordination models including homo-paired and hetero-paired active sites are also discussed, being categorized as emerging approaches. The theme of the discussions is the correlation between synthesis methods for selective doping, the carbon structure-electron configuration changes associated with the doping, the analytical techniques used to ascertain these changes, and the resultant electrocatalysis performance. Critical unanswered questions as well as promising underexplored research directions are identified.

Oxygen-Bridged Cobalt-Chromium Atomic Pair in MOF-Derived Cobalt Phosphide Networks as Efficient Active Sites Enabling Synergistic Electrocatalytic Water Splitting in Alkaline Media

Electrochemical water splitting offers a most promising pathway for "green hydrogen" generation. Even so, it remains a struggle to improve the electrocatalytic performance of non-noble metal catalysts, especially bifunctional electrocatalysts. Herein, aiming to accelerate the hydrogen and oxygen evolution reactions, an oxygen-bridged cobalt-chromium (Co-O-Cr) dual-sites catalyst anchored on cobalt phosphide synthesized through MOF-mediation are proposed. By utilizing the filling characteristics of 3d orbitals and modulated local electronic structure of the catalytic active site, the well-designed catalyst requires only an external voltage of 1.53 V to deliver the current density of 20 mA cm-2 during the process of water splitting apart from the superb HER and OER activity with a low overpotential of 87 and 203 mV at a current density of 10 mA cm-2 , respectively. Moreover, density functional theory (DFT) calculations are utilized to unravel mechanistic investigations, including the accelerated adsorption and dissociation process of H2 O on the Co-O-Cr moiety surface, the down-shifted d-band center, a lowered energy barrier for the OER and so on. This work offers a design direction for optimizing catalytic activity toward energy conversion.

Rechargeable Zinc-Air Batteries: Advances, Challenges, and Prospects

Rechargeable zinc-air batteries (Re-ZABs) are one of the most promising next-generation batteries that can hold more energy while being cost-effective and safer than existing devices. Nevertheless, zinc dendrites, non-portability, and limited charge-discharge cycles have long been obstacles to the commercialization of Re-ZABs. Over the past 30 years, milestone breakthroughs have been made in technical indicators (safety, high energy density, and long battery life), battery components (air cathode, zinc anode, and gas diffusion layer), and battery configurations (flexibility and portability), however, a comprehensive review on advanced design strategies for Re-ZABs system from multiple angles is still lacking. This review underscores the progress and strategies proposed so far to pursuit the high-efficiency Re-ZABs system, including the aspects of rechargeability (from primary to rechargeable), air cathode (from unifunctional to bifunctional), zinc anode (from dendritic to stable), electrolytes (from aqueous to non-aqueous), battery configurations (from non-portable to portable), and industrialization progress (from laboratorial to practical). Critical appraisals of the advanced modification approaches (such as surface/interface modulation, nanoconfinement catalysis, defect electrochemistry, synergistic electrocatalysis, etc.) are highlighted for cost-effective flexible Re-ZABs with good sustainability and high energy density. Finally, insights are further rendered properly for the future research directions of advanced zinc-air batteries.

Langmuir-Blodgett Monolayer of Cobalt Phthalocyanine as Ultralow Loading Single-Atom Catalyst for Highly Efficient H2O2 Production

The electrochemical production of H2O2 via the two-electron oxygen-reduction reaction (2e- ORR) has been actively studied using systems with atomically dispersed metal-nitrogen-carbon (M-N-C) structures. However, the development of well-defined M-N-C structures that restrict the migration and agglomeration of single-metal sites remains elusive. Herein, we demonstrate a Langmuir-Blodgett (LB) monolayer of cobalt phthalocyanine (CoPc) on monolayer graphene (LB CoPc/G) as a single-metal catalyst for the 2e- ORR. The as-prepared CoPc LB monolayer has a β-form crystalline structure with a lattice space for the facile adsorption of oxygen molecules on the cobalt active sites. The CoPc LB monolayer system provides highly exposed Co atoms in a well-defined structure without agglomeration, resulting in significantly improved catalytic activity, which is manifested by a very high H2O2 production rate per catalyst (31.04 mol gcat-1 h-1) and TOF (36.5 s-1) with constant production stability for 24 hours. To the best of our knowledge, the CoPc LB monolayer system exhibits the highest H2O2 production rate per active site. This fundamental study suggests that an LB monolayer of molecules with single-metal atoms as a well-defined structure works for single-atom catalysts.

Single-Atom Zinc Sites with Synergetic Multiple Coordination Shells for Electrochemical H2 O2 Production

Precise manipulation of the coordination environment of single-atom catalysts (SACs), particularly the simultaneous engineering of multiple coordination shells, is crucial to maximize their catalytic performance but remains challenging. Herein, we present a general two-step strategy to fabricate a series of hollow carbon-based SACs featuring asymmetric Zn-N2 O2 moieties simultaneously modulated with S atoms in higher coordination shells of Zn centers (n≥2; designated as Zn-N2 O2 -S). Systematic analyses demonstrate that the synergetic effects between the N2 O2 species in the first coordination shell and the S atoms in higher coordination shells lead to robust discrete Zn sites with the optimal electronic structure for selective O2 reduction to H2 O2 . Remarkably, the Zn-N2 O2 moiety with S atoms in the second coordination shell possesses a nearly ideal Gibbs free energy for the key OOH* intermediate, which favors the formation and desorption of OOH* on Zn sites for H2 O2 generation. Consequently, the Zn-N2 O2 -S SAC exhibits impressive electrochemical H2 O2 production performance with high selectivity of 96 %. Even at a high current density of 80 mA cm-2 in the flow cell, it shows a high H2 O2 production rate of 6.924 mol gcat -1  h-1 with an average Faradaic efficiency of 93.1 %, and excellent durability over 65 h.

An Unlocked Two-Dimensional Conductive Zn-MOF on Polymeric Carbon Nitride for Photocatalytic H2 O2 Production

Developing highly efficient catalytic sites for O2 reduction to H2 O2 , while ensuring the fast injection of energetic electrons into these sites, is crucial for artificial H2 O2 photosynthesis but remains challenging. Herein, we report a strongly coupled hybrid photocatalyst comprising polymeric carbon nitride (CN) and a two-dimensional conductive Zn-containing metal-organic framework (Zn-MOF) (denoted as CN/Zn-MOF(lc)/400; lc, low crystallinity; 400, annealing temperature in °C), in which the catalytic capability of Zn-MOF(lc) for H2 O2 production is unlocked by the annealing-induced effects. As revealed by experimental and theoretical calculation results, the Zn sites coordinated to four O (Zn-O4 ) in Zn-MOF(lc) are thermally activated to a relatively electron-rich state due to the annealing-induced local structure shrinkage, which favors the formation of a key *OOH intermediate of 2e- O2 reduction on these sites. Moreover, the annealing treatment facilitates the photoelectron migration from the CN photocatalyst to the Zn-MOF(lc) catalytic unit. As a result, the optimized catalyst exhibits dramatically enhanced H2 O2 production activity and excellent stability under visible light irradiation.

Atomically dispersed Fe-O4-C sites as efficient electrocatalysts for electrosynthesis of hydrogen peroxide

The electrochemical reduction of oxygen via the 2e pathway is an environmentally friendly approach to the electrosynthesis of H2O2. Nevertheless, its sluggish kinetics and limited selectivity hinder its practical application. Herein, single Fe atoms anchored on graphene oxide (SA Fe/GO) with Fe-O4-C sites are developed as an efficient electrocatalyst for the electro-synthesis of H2O2. These Fe-O4-C site active centres could efficiently enhance the activity and selectivity towards 2e electrochemical oxygen reduction in an alkaline environment. The newly-developed SA Fe/GO electrocatalyst demonstrates exceptional electrochemical performance, exhibiting impressive activity with an onset potential of 0.90 and H2O2 production of 0.60 mg cm-2 h-1 at 0.4 V. Remarkably, it achieves a remarkable H2O2 selectivity of over 95.5%.

Electrosynthesis of Hydrogen Peroxide through Selective Oxygen Reduction: A Carbon Innovation from Active Site Engineering to Device Design

Electrochemical synthesis of hydrogen peroxide (H2 O2 ) through the selective oxygen reduction reaction (ORR) offers a promising alternative to the energy-intensive anthraquinone method, while its success relies largely on the development of efficient electrocatalyst. Currently, carbon-based materials (CMs) are the most widely studied electrocatalysts for electrosynthesis of H2 O2 via ORR due to their low cost, earth abundance, and tunable catalytic properties. To achieve a high 2e- ORR selectivity, great progress is made in promoting the performance of carbon-based electrocatalysts and unveiling their underlying catalytic mechanisms. Here, a comprehensive review in the field is presented by summarizing the recent advances in CMs for H2 O2 production, focusing on the design, fabrication, and mechanism investigations over the catalytic active moieties, where an enhancement effect of defect engineering or heteroatom doping on H2 O2 selectivity is discussed thoroughly. Particularly, the influence of functional groups on CMs for a 2e- -pathway is highlighted. Further, for commercial perspectives, the significance of reactor design for decentralized H2 O2 production is emphasized, bridging the gap between intrinsic catalytic properties and apparent productivity in electrochemical devices. Finally, major challenges and opportunities for the practical electrosynthesis of H2 O2 and future research directions are proposed.

Enhanced membraneless fuel cells by electrooxidation of ethylene glycol with a nanostructured cobalt metal catalyst

The advancement of effective and long-lasting electrocatalysts for energy storage devices is crucial to reduce the impact of the energy crisis. In this study, a two-stage reduction process was used to synthesize carbon-supported cobalt alloy nanocatalysts with varying atomic ratios of cobalt, nickel and iron. The formed alloy nanocatalysts were investigated using energy-dispersive X-ray spectroscopy, X-ray diffraction, and transmission electron microscopy to determine their physicochemical characterization. According to XRD results, Cobalt-based alloy nanocatalysts form a face-centered cubic solid solution pattern, illustrating thoroughly mixed ternary metal solid solutions. Transmission electron micrographs also demonstrated that samples of carbon-based cobalt alloys displayed homogeneous dispersion at particle sizes ranging from 18 to 37 nm. Measurements of cyclic voltammetry, linear sweep voltammetry, and chronoamperometry revealed that iron alloy samples exhibited much greater electrochemical activity than non-iron alloy samples. The alloy nanocatalysts were evaluated as anodes for the electrooxidation of ethylene glycol in a single membraneless fuel cell to assess their robustness and efficiency at ambient temperature. Remarkably, in line with the results of cyclic voltammetry and chronoamperometry, the single-cell test showed that the ternary anode works better than its counterparts. The significantly higher electrochemical activity was observed for alloy nanocatalysts containing iron than for non-iron alloy catalysts. Iron stimulates nickel sites to oxidize cobalt to cobalt oxyhydroxides at lower over-potentials, which contributes to the improved performance of ternary alloy catalysts containing iron.

Cyclodextrin-supported Co(OH)2 Clusters as Electrocatalysts for Efficient and Selective H2 O2 Synthesis

Co-based material catalysts have shown attractive application prospects in the 2 e- oxygen reduction reaction (ORR). However, for the industrial synthesis of H2 O2 , there is still lack of Co-based catalysts with high production yield rate. Here, novel cyclodextrin-supported Co(OH)2 cluster catalysts were prepared via a mild and facile method. The catalyst exhibited remarkable H2 O2 selectivity (94.2 % ~ 98.2 %), good stability (99 % activity retention after 35 h), and ultra-high H2 O2 production yield rate (5.58 mol gcatalyst -1 h-1 in the H-type electrolytic cell), demonstrating its promising industrial application potential. Density functional theory (DFT) reveals that the cyclodextrin-mediated Co(OH)2 electronic structure optimizes the adsorption of OOH* intermediates and significantly enhances the activation energy barrier for dissociation, leading to the high reactivity and selectivity for the 2 e- ORR. This work offers a valuable and practical strategy to design Co-based electrocatalysts for H2 O2 production.

p-Block Bismuth Nanoclusters Sites Activated by Atomically Dispersed Bismuth for Tandem Boosting Electrocatalytic Hydrogen Peroxide Production

Constructing electrocatalysts with p-block elements is generally considered rather challenging owing to their closed d shells. Here for the first time, we present a p-block-element bismuth-based (Bi-based) catalyst with the co-existence of single-atomic Bi sites coordinated with oxygen (O) and sulfur (S) atoms and Bi nanoclusters (Biclu ) (collectively denoted as BiOSSA /Biclu ) for the highly selective oxygen reduction reaction (ORR) into hydrogen peroxide (H2 O2 ). As a result, BiOSSA /Biclu gives a high H2 O2 selectivity of 95 % in rotating ring-disk electrode, and a large current density of 36 mA cm-2 at 0.15 V vs. RHE, a considerable H2 O2 yield of 11.5 mg cm-2 h-1 with high H2 O2 Faraday efficiency of ∼90 % at 0.3 V vs. RHE and a long-term durability of ∼22 h in H-cell test. Interestingly, the experimental data on site poisoning and theoretical calculations both revealed that, for BiOSSA /Biclu , the catalytic active sites are on the Bi clusters, which are further activated by the atomically dispersed Bi coordinated with O and S atoms. This work demonstrates a new synergistic tandem strategy for advanced p-block-element Bi catalysts featuring atomic-level catalytic sites, and the great potential of rational material design for constructing highly active electrocatalysts based on p-block metals.

Continuous On-Site H2O2 Electrosynthesis via Two-Electron Oxygen Reduction Enabled by an Oxygen-Doped Single-Cobalt Atom Catalyst with Nitrogen Coordination

Single-Co atom catalysts are suggested as an efficient platinum metal group-free catalyst for promoting the oxygen reduction into water or hydrogen peroxide, while the relevance of the catalyst structure and selectivity is still ambiguous. Here, we propose a thermal evaporation method for modulating the chemical environment of single-Co atom catalysts and unveil the effect on the selectivity and activity. It discloses that nitrogen functional groups prefer to proceed the oxygen reduction via a 4e- pathway and notably improve the intrinsic activity, especially when being coordinated with the Co center, while oxygen doping tempts the electron delocalization around cobalt sites and decreases the binding force toward HOO* intermediates, thereby increasing the 2e- selectivity. Consequently, the well-designed oxygen-doped single-Co atom catalysts with nitrogen coordination deliver an impressive 2e- oxygen reduction performance, approaching the onset potential of 0.78 V vs RHE and selectivity of >90%. As an impressive cathode catalyst of an electrochemical flow cell, it generates H2O2 at a rate of 880 mmol gcat-1 h-1 and faradaic efficiency of 95.2%, in combination with an efficient nickel-iron oxygen evolution anode.

Approaching Theoretical Performances of Electrocatalytic Hydrogen Peroxide Generation by Cobalt-Nitrogen Moieties

Electrocatalytic oxygen reduction reaction (ORR) has been intensively studied for environmentally benign applications. However, insufficient understanding of ORR 2 e- -pathway mechanism at the atomic level inhibits rational design of catalysts with both high activity and selectivity, causing concerns including catalyst degradation due to Fenton reaction or poor efficiency of H2 O2 electrosynthesis. Herein we show that the generally accepted ORR electrocatalyst design based on a Sabatier volcano plot argument optimises activity but is unable to account for the 2 e- -pathway selectivity. Through electrochemical and operando spectroscopic studies on a series of CoNx /carbon nanotube hybrids, a construction-driven approach based on an extended "dynamic active site saturation" model that aims to create the maximum number of 2 e- ORR sites by directing the secondary ORR electron transfer towards the 2 e- intermediate is proven to be attainable by manipulating O2 hydrogenation kinetics.

Strategies for Sustainable Production of Hydrogen Peroxide via Oxygen Reduction Reaction: From Catalyst Design to Device Setup

An environmentally benign, sustainable, and cost-effective supply of H2O2 as a rapidly expanding consumption raw material is highly desired for chemical industries, medical treatment, and household disinfection. The electrocatalytic production route via electrochemical oxygen reduction reaction (ORR) offers a sustainable avenue for the on-site production of H2O2 from O2 and H2O. The most crucial and innovative part of such technology lies in the availability of suitable electrocatalysts that promote two-electron (2e-) ORR. In recent years, tremendous progress has been achieved in designing efficient, robust, and cost-effective catalyst materials, including noble metals and their alloys, metal-free carbon-based materials, single-atom catalysts, and molecular catalysts. Meanwhile, innovative cell designs have significantly advanced electrochemical applications at the industrial level. This review summarizes fundamental basics and recent advances in H2O2 production via 2e--ORR, including catalyst design, mechanistic explorations, theoretical computations, experimental evaluations, and electrochemical cell designs. Perspectives on addressing remaining challenges are also presented with an emphasis on the large-scale synthesis of H2O2 via the electrochemical route.

Insights into the Electrochemical Production of Hydrogen Peroxide over Single-Atom Co-N-C Catalysts with the Introduction of Carbon Vacancy Defect near the Co-N4 Site

With the introduction of carbon divacancy, trivacancy, and tetravacancy defects near the Co-N₄ site, we have explored the 2e^- ORR activity at the Co-N₄ site from the perspective of spatial structure and the atomic orbital by DFT calculations. We demonstrate the hybridization strength between Co 3dyz (3dxz) and O 2py (2px) orbitals is the origin of 2e^- ORR activity at the Co-N₄ site and the hybridization strength relates to the height of the Co 3d projected orbital in the Z direction. The bond length (L_Co-O, L_O-O), the charge transfer from the Co site to the *OOH adsorbate (ΔQ_Co-O), the d-band center of the Co site (ε_d), and the ICOHP value between Co 3d and O 2p orbitals as descriptors can well predict the 2e^- ORR activity at the Co-N₄ site. This work provides original insights into the 2e^- ORR activity over the single-atom Co-N-C catalysts.

Recent Advances of Electrocatalyst and Cell Design for Hydrogen Peroxide Production

Electrochemical synthesis of H2O2 via a selective two-electron oxygen reduction reaction has emerged as an attractive alternative to the current energy-consuming anthraquinone process. Herein, the progress on electrocatalysts for H2O2 generation, including noble metal, transition metal-based, and carbon-based materials, is summarized. At first, the design strategies employed to obtain electrocatalysts with high electroactivity and high selectivity are highlighted. Then, the critical roles of the geometry of the electrodes and the type of reactor in striking a balance to boost the H2O2 selectivity and reaction rate are systematically discussed. After that, a potential strategy to combine the complementary properties of the catalysts and the reactor for optimal selectivity and overall yield is illustrated. Finally, the remaining challenges and promising opportunities for high-efficient H2O2 electrochemical production are highlighted for future studies.