Structural Design Strategies of Polymer Matrix Composites for Electromagnetic Interference Shielding: A Review

Electrically Insulating yet Excellent EMI Shielding FeSiAl/CNF Composite Film with Thermal Conductivity for Electronic Packaging Applications

Electrical conductivity is typically prioritized when designing and fabricating high-performance electromagnetic interference (EMI) shielding materials. Achieving electrically insulating yet high-performance EMI shielding presents a significant challenge in the field of advanced electronic packaging due to the essence of the conflict between electric insulation and EMI shielding. Herein, we innovatively design and propose a flaky FeSiAl/cellulose nanofiber composite film (FFSA/CNF) with a markedly aligned structure, which achieves an insulation resistivity of up to 109 Ω·cm while providing broadband EMI shielding efficiency of 60 dB with a thickness of 220 μm. The mechanism of electrically insulating EMI shielding is systematically investigated based on the contact resistance between FFSA, localized eddy current losses, and strong magnetic loss of FFSA. Moreover, the FFSA/CNF film with densely stacked and oriented FFSA possesses a high thermal conductivity of 4.74 W/m·K. Interestingly, it exhibits a tunable and intelligent characteristic for EM attenuation by varying the aqueous FFSA/CNF composite film. In addition, the outstanding near-field shielding performance of FFSA/CNF is demonstrated in simulated electronic chips, which have the potential to be applied in the electronic packaging field. This study provides insights for design and development in both electrically insulating and high-performance EMI shielding materials.

High-Performance Electromagnetic Interference Shielding and Photothermal Superhydrophobicity Achieved by Nuclear Sheath Stacking in Three-Dimensional Honeycomb Structure and Multi-Level Heterogeneous Interfaces

The unpredictable and extremely cold weather conditions, combined with increasing electromagnetic pollution, have posed a serious threat to human health and socioeconomic well-being. However, existing deicing technologies and electromagnetic interference (EMI) materials lack adaptability to low-temperature, high-humidity environments. This study developed a lightweight asymmetric layered composite foam by integrating multilevel core-shell structures with heterogeneous core-shell fillers into a melamine foam (MF) matrix. Designed to leverage the differences in conductivity and dielectric constant between multiscale heterogeneous interfaces, this composite foam enhances the movement of free electrons and the relative displacement between electrons and atomic nuclei, thereby achieving efficient polarization and conduction losses. More than that, the unique feature of this composite lies in its ″absorption-absorption-reflection-reabsorption″ multilevel structure, enabling the composite to achieve an EMI shielding effectiveness of 70.7 dB in the X-band (8.2-12.4 GHz) and an absorption efficiency of 79.8%. Benefiting from the destructive interference of electromagnetic waves within the layered foam structure, the asymmetric composite foam (MHC-MNPF-ACN) exhibits superior absorption-dominated EMI shielding performance with excellent frequency selectivity. Additionally, by anchoring dual-size fillers onto the MF skeleton via impregnation adsorption to form a honeycomb-like 3D ″light-trapping″ network. This not only allows the composite foam to reach 93.6 °C under 1 sun, enabling rapid deicing within 160 s but also endows it with excellent superhydrophobicity and mechanical properties. These features provide a novel and multifunctional integrated approach to the fabrication of frequency-selective, absorption-dominated EMI shielding materials, proposing a new strategy for the protection of outdoor electromagnetic facilities in extremely low-temperature environments.

Multi-scale heterogeneous composite elastomer absorbers synergistically enhanced by CoNi nanospheres and carbon nanotubes

The advancement of high-performance absorbers is essential for applications in electromagnetic wave absorption (EWA) and stealth technologies. To enhance EWA performances, it is imperative to employ advanced design strategies that incorporate heterogeneous interfaces and multi-scale structures. In this study, we developed a composite elastomer demonstrating exceptional EWA characteristics using a two-step process involving liquid-phase reduction followed by thermal curing. High aspect ratio carbon nanotubes were integrated onto the surface of CoNi nanospheres, creating a multi-scale architecture with heterogeneous interfaces that ranged from zero-dimensional to two-dimensional. This innovative structural design significantly improved the EWA capabilities of the composite elastomer. Notably, even with only 15 wt% filler content, the composite elastomer achieved a minimum reflection loss of -54.4 dB at a thickness of 4 mm, alongside an adjustable effective absorption bandwidth exceeding 60 % of the 2-18 GHz frequency range. Additionally, it exhibited favorable mechanical strength and stretchability, enhancing its practical applicability. This work provides valuable insights into optimizing dielectric and magnetic properties through advanced structural design and underscores the potential for developing effective elastomer absorbers to deal with electromagnetic pollution in complex environment.

Core-shell structured waste paper/biocarbon composite providing exceptional electromagnetic interference shielding and flame retardancy

The widespread use of electronic devices significantly facilitates daily human life, but also leads to increasingly serious electromagnetic pollution. Therefore, it is necessary to develop eco-friendly electromagnetic interference (EMI) shielding materials with excellent overall performance. Here, we prepare a waste paper/biocarbon (WP/BC) composite with a distinct densely self-bonded core-shell structure through the partial dissolution co-mixing process. Benefiting from this structure, the WP/BC composite exhibits metal-grade EMI shielding performance of EMI shielding effectiveness (EMI SE) up to 69.59 dB and superior flame retardancy (limiting oxygen index of 33.39 %). In addition, the WP/BC composite also shows favorable thermal management performance and low environmental impacts. This lightweight and eco-friendly WP/BC composite with excellent overall performance possesses significant potential for applications in commercial, industrial, and military sectors.

Advancements in electromagnetic microwave absorbers: Ferrites and carbonaceous materials

Heightened levels of electromagnetic (EM) radiation emitted by electronic devices, communication equipment, and information processing technologies have become a significant concern recently. So, substantial efforts have been devoted for developing novel materials having high EM absorption properties. This critical review article provides an overview of the advancements in understanding and developing such materials. It delves into the interaction between EM radiation and absorbing materials, focusing on phenomena like multiple reflections, scattering, and polarization. Additionally, the study discusses various types of losses that impact microwave absorber performance, like magnetic loss, and dielectric loss. Each of these losses has distinct implications for microwave absorbers' effectiveness. Furthermore, the review offers detailed insights into different microwave-absorbing materials, such as metal composites, magnetic materials, conducting polymers, and carbonaceous materials (composites with carbon fiber, porous carbon, carbon nanotube, graphene oxide, etc.). Overall, it highlights the progress achieved in microwave-absorbing materials and emphasizes optimizing various loss mechanisms for enhanced performance.

Eco-friendly cellulose paper composites: A sustainable solution for EMI shielding and green engineering applications

Cellulose paper-based composites represent a promising and sustainable alternative for electromagnetic interference (EMI) shielding applications. Derived from renewable and biodegradable cellulose fibers, these composites are enhanced with conductive fillers namely carbon nanotubes, graphene, or metallic nanoparticles, achieving efficient EMI shielding while maintaining environmental friendliness. Their lightweight, flexible nature, and mechanical robustness make them ideal for diverse applications, including wearable electronics, flexible circuits, and green electronics. This paper explores the fabrication techniques, composite properties, with particular emphasis on ways to enhance the shielding properties, and performance metrics of cellulose-based composites, highlighting their potential to replace traditional metallic materials in various EMI shielding scenarios, thus contributing to the development of eco-friendly and high-performance electronic devices. Despite advancements, challenges such as achieving uniform filler dispersion and scalability of eco-friendly production methods persist, limiting industrial application.

Surface and Interfacial Engineering for Multifunctional Nanocarbon Materials

Multifunctional materials are accelerating the development of soft electronics with integrated capabilities including wearable physical sensing, efficient thermal management, and high-performance electromagnetic interference shielding. With outstanding mechanical, thermal, and electrical properties, nanocarbon materials offer ample opportunities for designing multifunctional devices with broad applications. Surface and interfacial engineering have emerged as an effective approach to modulate interconnected structures, which may have tunable and synergistic effects for the precise control over mechanical, transport, and electromagnetic properties. This review presents a comprehensive summary of recent advances empowering the development of multifunctional nanocarbon materials via surface and interfacial engineering in the context of surface and interfacial engineering techniques, structural evolution, multifunctional properties, and their wide applications. Special emphasis is placed on identifying the critical correlations between interfacial structures across nanoscales, microscales, and macroscales and multifunctional properties. The challenges currently faced by the multifunctional nanocarbon materials are examined, and potential opportunities for applications are also revealed. We anticipate that this comprehensive review will promote the further development of soft electronics and trigger ideas for the interfacial design of nanocarbon materials in multidisciplinary applications.

Electric-magnetic dual-gradient structure design of thin MXene/Fe3O4 films for absorption-dominated electromagnetic interference shielding

The challenge of achieving high-performance electromagnetic interference (EMI) shielding films, which focuses on electromagnetic waves absorption while maintaining thin thickness, is a crucial endeavor in contemporary electronic device advancement. In this study, we have successfully engineered hybrid films based on MXene nanosheets and Fe3O4 nanoparticles, featuring intricate electric-magnetic dual-gradient structures. Through the collaborative influence of a unique dual-gradient structure equipped with transition and reflection layers, these hybrid films demonstrate favorable impedance matching, abundant loss mechanisms (Ohmic loss, interfacial polarization and magnetic loss), and an "absorb-reflect-reabsorb" process to achieve absorption-dominated EMI shielding capability. Compared with the single conductive gradient structure, the dual-gradient structure effectively enhances the absorption intensity per unit thickness, and thus reduces the thickness of the film. The optimized film demonstrates a remarkable EMI shielding effectiveness (SE) of 49.98 dB alongside an enhanced absorption coefficient (A) of 0.51 with a thickness of only 180 μm. The thin films with a dual-gradient structure hold promise for crafting absorption-dominated electromagnetic shielding materials, highlighting the potential for advanced electromagnetic protection solutions.

Designing Carbon-Foam Composites via Molten-State Reduction for Multifunctional Electromagnetic Interference Shielding

Advanced electromagnetic interference (EMI) shielding materials are in great demand because of the severe electromagnetic population problem caused by the explosive growth of advanced electronics. Besides superior EMI shielding properties, the mechanical strength of the shielding materials is also critical for some specific application scenarios (e.g., shielding cases and shielding frames). Although most reported EMI shielding materials possess good shielding properties and lightweight characteristics, they usually exhibit a poor mechanical strength. Concurrently, multifunctionality is also essential for the application of the EMI shielding material. This study develops a molten-state-based in situ reduction strategy to fabricate an efficient EMI shielding composite, enabling the uniform dispersion of Co-nanoparticles on the carbon form matrix while featuring a high density of defects. This ensures the high mechanical strength of the composite due to the presence of a huge interface and significantly enhances the EMI shielding performance. The composite achieves an optimal shielding effectiveness of 32.6 dB and compressive strength of 38.31 MPa, respectively, improved by 65.4 and 123.4% compared to the pristine carbon foam. Simultaneously, the composite also exhibits desirable electrochemical and photothermal conversion properties. This research offers insights into the design of composites that excel in electromagnetic interference shielding, mechanical robustness, and multifunctionality.

Constructing Grape Bunch Structure Composite Film via Hollow AgNPs Coated Cellulose Nanofibers (CNF@PDA@H-AgNPs)/CNF for Efficient Electromagnetic Shielding, Thermal Conductivity, and Strain Sensing

Achieving high shielding effectiveness in electromagnetic shielding materials relies heavily on high conductivity, yet simultaneously enhancing the absorption loss remains a persistent challenge. Consequently, the study successfully creates efficient electromagnetic shielding composite films with a unique grape-like bunch structure of hollow nanosilver (HCAF) through layer-by-layer assembly. The utilization of poly(dopamine) (PDA) to anchor nanosilver granules (AgNPs) onto cellulose nanofibers (CNF) results in the formation of CNF@PDA@AgNPs. Subsequently, a surface protection etching method is employed to etch the AgNPs, resulting in hollow nanosilver (H-AgNPs) and the generation of CNF@PDA@H-AgNPs. A composite film featuring a grape bunch structure is fabricated by interweaving high aspect ratio CNF with CNF@PDA@H-AgNPs. A substantial quantity of H-AgNPs creates an abundant interface, while the grape bunch structure establishes an efficient conductive network. That enables the composite film to exhibit excellent impedance matching, excellent conductivity loss, abundant polarization loss, and multiple reflection loss. Therefore, the conductivity of the composite film with a thickness of 148.8 μm reaches 212660 S/m, with SET, SEA, and SER 89.56, 79.03, and 10.53 dB in the X band, significantly better than the 76.9, 55.55, and 21.41 dB of the solid AgNPs composite film. The composite film also exhibits remarkable thermal conductivity (The coefficients of in-plane and out-plane thermal conductivity are 4.61 and 0.17 W/(m·K), respectively), mechanical properties, and strain sensing capabilities, making it significant potential for applications in flexible electronics and other related fields.

Robust Multifunctional Films with Excellent EMI Shielding, Anti-Peeling, and Joule Heating Performances Enabled by an Encapsulated Highly Conductive Fabric Strategy

Recently, the issue of electromagnetic pollution has become increasingly prominent. Flexible polymer films with various conductive fillers are preferred to address this problem due to their highly efficient and durable electromagnetic interference (EMI) shielding performance. However, their applications are restricted by the unbalanced and insufficient electromagnetic wave absorption and shielding capabilities, as well as the weak interlayer bonding force. In this work, robust flexible multifunctional AgNW/MXene/NiCo-C (AMN) films are fabricated by hierarchical casting assembly and an encapsulated conductive fabric strategy. The synergistic effect of the conductive-absorption integrated sandwich core fabric and the conductive encapsulation layer collaborate to provide excellent absorption-dominated EMI shielding (EMI SEmax = 89.12 dB with an ultralow reflectivity value of 0.19) and Joule heating (a high temperature of 103.5 °C at 4.5 V) performances. Besides, AMN films with embedded fabrics as a reinforcement structure achieved enhanced peel (1.97 N mm-1) and tensile (7.85 MPa) strengths through an interface enhancement process (plasma and pre-immersion treatments). In conclusion, this paper proposes a feasible paradigm to prepare flexible multifunctional conductive films, which demonstrate tremendous potential for applications in the wearable electronics and aerospace fields.

New Carbon Materials for Multifunctional Soft Electronics

Soft electronics are garnering significant attention due to their wide-ranging applications in artificial skin, health monitoring, human-machine interaction, artificial intelligence, and the Internet of Things. Various soft physical sensors such as mechanical sensors, temperature sensors, and humidity sensors are the fundamental building blocks for soft electronics. While the fast growth and widespread utilization of electronic devices have elevated life quality, the consequential electromagnetic interference (EMI) and radiation pose potential threats to device precision and human health. Another substantial concern pertains to overheating issues that occur during prolonged operation. Therefore, the design of multifunctional soft electronics exhibiting excellent capabilities in sensing, EMI shielding, and thermal management is of paramount importance. Because of the prominent advantages in chemical stability, electrical and thermal conductivity, and easy functionalization, new carbon materials including carbon nanotubes, graphene and its derivatives, graphdiyne, and sustainable natural-biomass-derived carbon are particularly promising candidates for multifunctional soft electronics. This review summarizes the latest advancements in multifunctional soft electronics based on new carbon materials across a range of performance aspects, mainly focusing on the structure or composite design, and fabrication method on the physical signals monitoring, EMI shielding, and thermal management. Furthermore, the device integration strategies and corresponding intriguing applications are highlighted. Finally, this review presents prospects aimed at overcoming current barriers and advancing the development of state-of-the-art multifunctional soft electronics.

High-Precision Printing Sandwich Flexible Transparent Silver Mesh for Tunable Electromagnetic Interference Shielding Visualization Windows

Flexible transparent conductive films (FTCFs) with electromagnetic interference (EMI) shielding performance are increasingly crucial as visualization windows in optoelectronic devices due to their capabilities to block electromagnetic radiation (EMR) generated during operation. Metal mesh-based FTCFs have emerged as a promising representative in which EMI shielding effectiveness (SE) can be enhanced by increasing the line width, reducing the line spacing, or increasing mesh thickness. However, these conventional approaches decrease optical transmittance or increase material consumption, thus compromising the optical performance and economic viability. Hence, a significant challenge still remains in the realm of metal mesh-based FTCFs to enhance EMI SE while maintaining their original optical transmittance and equivalent material usage. Herein, we propose an innovative symmetric structural optimization strategy to create silver mesh-based sandwich-FTCFs with arbitrary customized sizes through high-precision extrusion printing technology for tunable EMI shielding performance. The meticulous adjustment of xy-axis offsets and printing starting point ensures perfect alignment of the silver mesh on both sides of the transparent substrate. This approach yields sandwich-FTCFs with optical transmittance equivalent to single-layer-FTCFs under identical parameters while simultaneously achieving up to 40% enhanced EMI SE. This improvement stems from the synergistic effect of multiple internal reflections and wave interference between the symmetric silver meshes. The excellent shielding performance of sandwich-FTCFs is evidenced through effectively blocking electromagnetic waves from common devices such as mobile phones, Bluetooth earphones, and smartwatches. Our work represents a significant advancement in balancing optical transmittance, EMI SE, and material efficiency in high-performance and cost-effective FTCFs.

Hierarchical Polyimide Nonwoven Fabric with Ultralow-Reflectivity Electromagnetic Interference Shielding and High-Temperature Resistant Infrared Stealth Performance

Designing and fabricating a compatible low-reflectivity electromagnetic interference (EMI) shielding/high-temperature resistant infrared stealth material possesses a critical significance in the field of military. Hence, a hierarchical polyimide (PI) nonwoven fabric is fabricated by alkali treatment, in-situ growth of magnetic particles and "self-activated" electroless Ag plating process. Especially, the hierarchical impedance matching can be constructed by systematically assembling Fe3O4/Ag-loaded PI nonwoven fabric (PFA) and pure Ag-coated PI nonwoven fabric (PA), endowing it with an ultralow-reflectivity EMI shielding performance. In addition, thermal insulation of fluffy three-dimensional (3D) space structure in PFA and low infrared emissivity of PA originated from Ag plating bring an excellent infrared stealth performance. More importantly, the strong bonding interaction between Fe3O4, Ag, and PI fiber improves thermal stability in EMI shielding and high-temperature resistant infrared stealth performance. Such excellent comprehensive performance makes it promising for military tents to protect internal equipment from electromagnetic interference stemmed from adjacent equipment and/or enemy, and inhibit external infrared detection.

Electromagnetic Interference Shielding Films: Structure Design and Prospects

The popularity of portable and wearable flexible electronic devices, coupled with the rapid advancements in military field, requires electromagnetic interference (EMI) shielding materials with lightweight, thin, and flexible characteristics, which are incomparable for traditional EMI shielding materials. The film materials can fulfill the above requirements, making them among the most promising EMI shielding materials for next-generation electronic devices. Meticulously controlling structure of composite film materials while optimizing the electromagnetic parameters of the constructed components can effectively dissipate and transform electromagnetic wave energy. Herein, the review systematically outlines high-performance EMI shielding composite films through structural design strategies, including homogeneous structure, layered structure, and porous structure. The attenuation mechanism of EMI shielding materials and the evaluation (Schelkunoff theory and calculation theory) of EMI shielding performance are introduced in detail. Moreover, the effect of structure attributes and electromagnetic properties of composite films on the EMI shielding performance is analyzed, while summarizing design criteria and elucidating the relevant EMI shielding mechanism. Finally, the future challenges and potential application prospects of EMI shielding composite films are prospected. This review provides crucial guidance for the construction of advanced EMI shielding films tailored for highly customized and personalized electronic devices in the future.

Advanced Functional Electromagnetic Shielding Materials: A Review Based on Micro-Nano Structure Interface Control of Biomass Cell Walls

Research efforts on electromagnetic interference (EMI) shielding materials have begun to converge on green and sustainable biomass materials. These materials offer numerous advantages such as being lightweight, porous, and hierarchical. Due to their porous nature, interfacial compatibility, and electrical conductivity, biomass materials hold significant potential as EMI shielding materials. Despite concerted efforts on the EMI shielding of biomass materials have been reported, this research area is still relatively new compared to traditional EMI shielding materials. In particular, a more comprehensive study and summary of the factors influencing biomass EMI shielding materials including the pore structure adjustment, preparation process, and micro-control would be valuable. The preparation methods and characteristics of wood, bamboo, cellulose and lignin in EMI shielding field are critically discussed in this paper, and similar biomass EMI materials are summarized and analyzed. The composite methods and fillers of various biomass materials were reviewed. this paper also highlights the mechanism of EMI shielding as well as existing prospects and challenges for development trends in this field.

Multifunctional phase-change composites for green electromagnetic interference shielding and thermal response prepared under the guidance of an impedance matching strategy

With the advent of the information age, electromagnetic hazards are becoming more serious. In view of environmental protection, green electromagnetic interference (EMI) shielding materials with little or no secondary reflection have become the ideal choice. In this paper, by freeze-drying, high-temperature carbonization, coating and impregnation backfilling, we prepared carbonized Ni-MOF/reduced graphene oxide/silver nanowire-polyimide@polyethylene glycol composites (Ni@C/r-GO/AgNW-PI@PEG) with gradient conductivity based on impedance matching. The impedance matching layer Ni@C/r-GO-300 reduces the reflection of electromagnetic waves from the surface of the material, the dissipation layer Ni@C/r-GO-600 provides excellent electromagnetic wave dissipation capability, and the reflection layer AgNW-PI ensures that the electromagnetic waves are reflected back into the material. Meanwhile, the EMI shielding performance value of Ni@C/r-GO/AgNW-PI@PEG reaches 62.3 dB with an ultra-low reflectivity (R) of 0.04. In CST simulations, the intrinsic mechanism of electromagnetic energy loss within the material is revealed by energy loss density cloud maps. In addition, heat from high-temperature objects is transferred through the highly thermally conductive AgNW-PI membrane to the long-channel Ni@C/r-GO backbone. Therefore, the composites prepared on the basis of impedance matching will accelerate the use of EMI shielding materials for the thermal management of portable electronic devices and battery heat dissipation packaging.

A Review of the Establishment of Effective Conductive Pathways of Conductive Polymer Composites and Advances in Electromagnetic Shielding

The enhancement of the electromagnetic interference shielding efficiency (EMI SE) for conductive polymer composites (CPCs) has garnered increasing attention. The shielding performance is influenced by conductivity, which is dependent on the establishment of effective conductive pathways. In this review, Schelkunoff's theory on outlining the mechanism of electromagnetic interference shielding was briefly described. Based on the mechanism, factors that influenced the electrical percolation threshold of CPCs were presented and three main kinds of efficient methods were discussed for establishing conductive pathways. Furthermore, examples were explored that highlighted the critical importance of such conductive pathways in attaining optimal shielding performance. Finally, we outlined the prospects for the future direction for advancing CPCs towards a balance of enhanced EMI SE and cost-performance.

MXene Composite Electromagnetic Shielding Materials: The Latest Research Status

MXene emerges as a premier candidate for electromagnetic shielding owing to its unique properties as a novel two-dimensional material. Its exceptional electrical conductivity, chemical reactivity, surface tunability, and facile processing render it highly suitable for diverse electromagnetic shielding applications. The research status of MXene and MXene-based electromagnetic shielding materials is systematically discussed in this paper. First, the research status of MXene as a single-component electromagnetic shielding material is briefly introduced. Subsequently, the research status of composite structures constructed by MXene with polymers, carbon derivatives, and ferrites is introduced in detail. Furthermore, the research progress of MXene-based ternary and quaternary composite electromagnetic shielding materials is further focused. Finally, the application of MXene-based composite electromagnetic shielding materials is prospected. A deeper understanding of MXene's electromagnetic shielding properties is facilitated by this paper, providing the direction for the future development of two-dimensional materials in the design and processing of electromagnetic shielding materials.

Cellulose-inspired approaches to sustainable EMI shielding materials: A comprehensive review

Electromagnetic induction (EMI) shielding has become essential across various industries to counteract the detrimental impact of EMI on electronic devices and delicate machinery. Traditional EMI shielding materials, predominantly composed of metals and metal alloys, raise environmental concerns due to their non-biodegradability and energy-intensive manufacturing processes. Consequently, demand for environmentally friendly materials for EMI shielding applications is rising. This comprehensive review focuses on sustainable materials derived from bamboo, wood, cellulose, biopolymers, and industrial recycled materials for EMI shielding. The study begins with an overview of the theoretical principles and mechanisms underlying EMI shielding, providing insights into the ideal requirements and structure-property relationships of shielding materials. Subsequently, various categories of sustainable materials for EMI shielding are compared, including aerogel-based, foam-based, nanocarbon (CNT/graphene)-based, nanocellulose-based, and hybrid biocomposites. These materials will be studied in-depth based on their material type, structure type, and production method, encompassing diverse approaches such as bottom-up synthesis, top-down fabrication, and composite assembly. Furthermore, the review highlights the difficulties and potential advantages linked with developing sustainable materials for EMI shielding. By exploring bamboo, wood, cellulose and biopolymer-based materials, this review contributes to the ongoing efforts in advancing sustainable practices in EMI shielding technology.

A Breathable Fibrous Membrane with Coaxially Heterogeneous Conductive Networks toward Personal Thermal Management and Electromagnetic Interference Shielding

The expeditious growth of wearable electronic devices has boomed the development of versatile smart textiles for personal health-related applications. In practice, integrated high-performance systems still face challenges of compromised breathability, high cost, and complicated manufacturing processes. Herein, a breathable fibrous membrane with dual-driven heating and electromagnetic interference (EMI) shielding performance is developed through a facile process of electrospinning followed by targeted conformal deposition. The approach constructs a robust hierarchically coaxial heterostructure consisting of elastic polymers as supportive "core" and dual-conductive components of polypyrrole and copper sulfide (CuS) nanosheets as continuous "sheath" at the fiber level. The CuS nanosheets with metal-like electrical conductivity demonstrate the promising potential to substitute the expensive conductive nano-materials with a complex fabricating process. The as-prepared fibrous membrane exhibits high electrical conductivity (70.38 S cm-1), exceptional active heating effects, including solar heating (saturation temperature of 69.7 °C at 1 sun) and Joule heating (75.2 °C at 2.9 V), and impressive EMI shielding performance (50.11 dB in the X-band), coupled with favorable air permeability (161.4 mm s-1 at 200 Pa) and efficient water vapor transmittance (118.9 g m-2 h). This work opens up a new avenue to fabricate versatile wearable devices for personal thermal management and health protection.

Enhanced High-Performance iPP/TPU/MWCNT Nanocomposite for Electromagnetic Interference Shielding

The rapid development of electronic communication technology has led to an undeniable issue of electromagnetic pollution, prompting widespread attention from researchers to the study of electromagnetic shielding materials. Herein, a simple and feasible method of melt blending was applied to prepare iPP/TPU/MWCNT nanocomposites with excellent electromagnetic shielding performance. The addition of maleic anhydride-grafted polypropylene (PP-g-MAH) effectively improved the interface compatibility of iPP and TPU. A double continuous structure within the matrix was achieved by controlling the iPP/TPU ratio at 4:6, while the incorporation of multi-walled carbon nanotubes endowed the composites with improved electromagnetic shielding properties. Furthermore, by regulating the addition sequence of raw materials during the melt-blending process, a selective distribution of carbon nanotubes in the TPU matrix was achieved, thereby constructing interconnected conductive networks within the composites, significantly enhancing the electromagnetic shielding performance of iPP/TPU/MWCNTs, which achieved a maximum EMI shielding efficiency of 37.8 dB at an iPP/TPU ratio of 4:6 and an MWCNT concentration of 10 wt.%.

Exploring the Potential of Sustainable Biopolymers as a Shield against Electromagnetic Radiations

The increasing demand for biodegradable and environmentally friendly materials is shifting the focus from traditional polymer composites to biocomposites in various applications, especially in electromagnetic shielding. Effective utilization of biopolymers demands improved properties and can be achieved to a certain extent by functionalization. Biopolymers such as cellulose, polylactic acid, and starch are some of the potential candidates for mitigating electromagnetic pollution in next-generation electronic devices because of their high aspect ratio, flexibility, light weight, high mechanical strength, thermal stability, and tunable microwave absorption to the electromagnetic interference (EMI) shielding composites. This Review provides an overview of the current advancements in EMI shielding materials and outlines recent research on EMI shielding composites that utilize various biodegradable polymer structures.

Segregated Conductive Polymer Composite with Fe3O4-Decorated Graphite Nanoparticles for Microwave Shielding

Graphite nanoplatelets (GNPs)-the segregated ultra-high molecular weight polyethylene (UHMWPE)-based composites with hybrid filler-decorated with Fe3O4 were developed. Using X-ray diffraction and scanning electron microscopy, it was shown that the decorated component has the shape of separate granules, or their clusters were distributed evenly over the GNPs surface. The individual Fe3O4 nanoparticles are predominantly rounded, with diameters of approximately 20-60 nm. The use of GNPs/Fe3O4 as a filler leads to significant decreases in the percolation limit φc, 0.97 vol% vs. 0.56 vol% for GNPs/UHMWPE- and (GNPs/Fe3O4)/UHMWPE segregated composite material (SCM), respectively. Modification of the GNP surface with Fe3O4 leads to an essential improvement in the electromagnetic interference shielding due to enhanced microwave absorption in the 26-37 GHz frequency range in its turn by abundant surface functional groups and lattice defects of GNPs/Fe3O4 nanoparticles.

Flexible, Reliable, and Lightweight Multiwalled Carbon Nanotube/Polytetrafluoroethylene Membranes with Dual-Nanofibrous Structure for Outstanding EMI Shielding and Multifunctional Applications

In this study, lightweight, flexible, and environmentally robust dual-nanofibrous membranes made of carbon nanotube (CNT) and polytetrafluoroethylene (PTFE) are fabricated using a novel shear-induced in situ fibrillation method for electromagnetic interference (EMI) shielding. The unique spiderweb-like network, constructed from fine CNTs and PTFE fibrils, integrates the inherent characteristics of these two materials to achieve high conductivity, superhydrophobicity, and extraordinary chemical resistance. The dual-nanofibrous membranes demonstrate a high EMI shielding effectiveness (SE) of 25.7-42.2 dB at a thickness range of 100-520 µm and the normalized surface-specific SE can reach up to 9931.1 dB·cm2·g-1, while maintaining reliability even under extremely harsh conditions. In addition, distinct electrothermal and photothermal conversion properties can be achieved easily. Under the stimulation of a modest electrical voltage (5 V) and light power density (400 mW·cm-2), the surface temperatures of the CNT/PTFE membranes can reach up to 135.1 and 147.8 °C, respectively. Moreover, the CNT/PTFE membranes exhibit swift, stable, and highly efficient thermal conversion capabilities, endowing them with self-heating and de-icing performance. These versatile, flexible, and breathable membranes, coupled with their efficient and facile fabrication process, showcase tremendous application potential in aerospace, the Internet of Things, and the fabrication of wearable electronic equipment for extreme environments.

In Situ Synthesis of Liquid Metal Conductive Fibers toward Smart Cloth

To meet the diverse needs of humans, smart cloth has become a potential research hotspot to replace traditional cloth. However, it is challenging to manufacture a flexible fabric with multiple functions. Here, we introduce a smart cloth based on liquid metal (LM) conductive fibers. Ga2O3 nanoparticles are obtained through ultrasonic pretreatment. Furthermore, a coordination bond is formed between thiol groups on the surface of protein fibers and Ga2O3 through a scraping method, allowing Ga2O3 particles to be grafted onto the surface of protein fibers in situ. Finally, LM conductive fibers are encapsulated using a photocuring adhesive. In addition, a wearable smart cloth integrated with multiple sensors has been developed based on LM conductive fibers. Users can not only monitor their movement trajectory and the surrounding environment in real time but also have their data supervised by family members through a client, achieving remote and continuous monitoring. The development of this wearable smart cloth provides strong support for future wearable, flexible electronic devices.

Multifunctional Integrated Organic-Inorganic-Metal Hybrid Aerogel for Excellent Thermal Insulation and Electromagnetic Shielding Performance

Vehicles operating in space need to withstand extreme thermal and electromagnetic environments in light of the burgeoning of space science and technology. It is imperatively desired to high insulation materials with lightweight and extensive mechanical properties. Herein, a boron-silica-tantalum ternary hybrid phenolic aerogel (BSiTa-PA) with exceptional thermal stability, extensive mechanical strength, low thermal conductivity (49.6 mW m-1 K-1), and heightened ablative resistance is prepared by an expeditious method. After extremely thermal erosion, the obtained carbon aerogel demonstrates noteworthy electromagnetic interference (EMI) shielding performance with an efficiency of 31.6 dB, accompanied by notable loading property with specific modulus of 272.8 kN·m kg-1. This novel design concept has laid the foundation for the development of insulation materials in more complex extreme environments.

Leakage Proof, Flame-Retardant, and Electromagnetic Shield Wood Morphology Genetic Composite Phase Change Materials for Solar Thermal Energy Harvesting

Phase change materials (PCMs) offer a promising solution to address the challenges posed by intermittency and fluctuations in solar thermal utilization. However, for organic solid-liquid PCMs, issues such as leakage, low thermal conductivity, lack of efficient solar-thermal media, and flammability have constrained their broad applications. Herein, we present an innovative class of versatile composite phase change materials (CPCMs) developed through a facile and environmentally friendly synthesis approach, leveraging the inherent anisotropy and unidirectional porosity of wood aerogel (nanowood) to support polyethylene glycol (PEG). The wood modification process involves the incorporation of phytic acid (PA) and MXene hybrid structure through an evaporation-induced assembly method, which could impart non-leaking PEG filling while concurrently facilitating thermal conduction, light absorption, and flame-retardant. Consequently, the as-prepared wood-based CPCMs showcase enhanced thermal conductivity (0.82 W m-1 K-1, about 4.6 times than PEG) as well as high latent heat of 135.5 kJ kg-1 (91.5% encapsulation) with thermal durability and stability throughout at least 200 heating and cooling cycles, featuring dramatic solar-thermal conversion efficiency up to 98.58%. In addition, with the synergistic effect of phytic acid and MXene, the flame-retardant performance of the CPCMs has been significantly enhanced, showing a self-extinguishing behavior. Moreover, the excellent electromagnetic shielding of 44.45 dB was endowed to the CPCMs, relieving contemporary health hazards associated with electromagnetic waves. Overall, we capitalize on the exquisite wood cell structure with unidirectional transport inherent in the development of multifunctional CPCMs, showcasing the operational principle through a proof-of-concept prototype system.

Shear-Induced Fabrication of Cellulose Nanofibril/Liquid Metal Nanocomposite Films for Flexible Electromagnetic Interference Shielding and Thermal Management

To address electromagnetic interference (EMI) pollution in modern society, the development of ultrathin, high-performance, and highly stable EMI shielding materials is highly desired. Liquid metal (LM) based conductive materials have received enormous amounts of attention. However, the processing approach of LM/polymer composites represents great challenges due to the high surface tension and cohesive energy of LMs. In this study, we develop a universal one-step fabrication strategy to directly process composites containing LMs and cellulose nanofibrils (CNFs) and successfully fabricate the ultrathin, flexible, and stable EMI shielding films with an average specific EMI shielding efficiency (EMI SE) value of 429 dB/mm and small thickness of only 70 μm in the wide frequency range of 8.2-18 GHz. In addition, the resulting films also exhibit excellent mechanical performance and flexibility, which endow the film with the ability to withstand repeated folding, bending, and folding into complex shapes without producing cracks or fractures. Besides, the resulting films display excellent thermal conductivity with a λ of 4.90 W/(m K) and an α of 3.17 mm2/s. Thus, the presented approach shows great potential in fabricating advanced materials for EMI shielding applications.

Hollow Metal-Organic Framework/MXene/Nanocellulose Composite Films for Giga/Terahertz Electromagnetic Shielding and Photothermal Conversion

With the continuous advancement of communication technology, the escalating demand for electromagnetic shielding interference (EMI) materials with multifunctional and wideband EMI performance has become urgent. Controlling the electrical and magnetic components and designing the EMI material structure have attracted extensive interest, but remain a huge challenge. Herein, we reported the alternating electromagnetic structure composite films composed of hollow metal-organic frameworks/layered MXene/nanocellulose (HMN) by alternating vacuum-assisted filtration process. The HMN composite films exhibit excellent EMI shielding effectiveness performance in the GHz frequency (66.8 dB at Ka-band) and THz frequency (114.6 dB at 0.1-4.0 THz). Besides, the HMN composite films also exhibit a high reflection loss of 39.7 dB at 0.7 THz with an effective absorption bandwidth up to 2.1 THz. Moreover, HMN composite films show remarkable photothermal conversion performance, which can reach 104.6 °C under 2.0 Sun and 235.4 °C under 0.8 W cm-2, respectively. The unique micro- and macro-structural design structures will absorb more incident electromagnetic waves via interfacial polarization/multiple scattering and produce more heat energy via the local surface plasmon resonance effect. These features make the HMN composite film a promising candidate for advanced EMI devices for future 6G communication and the protection of electronic equipment in cold environments.

Flexible Sandwich-Shaped Cellulose Nanocrystals/Silver Nanowires/MXene Films Exhibit Efficient Electromagnetic-Shielding Interference Performance

The electromagnetic pollution problem is becoming increasingly serious due to the speedy advance of electronic communication devices. There are broad application prospects for the development of flexible, wearable composite films with high electromagnetic interference (EMI)-shielding performance. The MX@AC composite films were prepared from MXene, silver nanowires (AgNWs) and cellulose nanocrystals (CNCs) with a sandwich structure. Benefiting from the upper and lower frame structure formed by winding 1D AgNWs and CNC, the tensile strength of the MX@AC was improved to 35 MPa (12.5 wt% CNC content) from 4 MPa (0 wt% CNC content). The high conductivity of MXene and AgNWs resulted in the MX@AC composite film conductivity up to 90,670 S/m, EMI SE for 90 dB, as well as SSE/t up to 7797 dB cm2 g-1. And the MX@AC composite film was tested for practical application, showing that it can effectively isolate electromagnetic waves in practical application.

High-Compressive, Elastic, and Wearable Cellulose Nanofiber-Based Carbon Aerogels for Efficient Electromagnetic Interference Shielding

Developing excellent electromagnetic interference (EMI) shielding materials with robust EMI shielding efficiency (SE), high mechanical performance, and multifunctionality is imperative. Carbon materials are well recognized as promising alternatives for high-performance EMI shielding, but their high brittleness greatly hampers their applications. In this work, a cellulose nanofiber/reduced graphene oxide-glucose carbon aerogel (C-CNFs/rGO-glu) with high compression, elasticity, and excellent EMI shielding performance was fabricated by directional freeze-drying followed by carbonization. Specifically, the height and stress retention are 88% and 90.9%, respectively, after 100 cycles of compression release at a high strain of 70%. The electromagnetic shielding effectiveness of the aerogels reached 67.5 dB and presented an absorption-dominant shielding mechanism with a 97.5% absorption loss ratio. Further, the carbon aerogel could capture subtle electrical signals to monitor different human behaviors and showed excellent heat insulation and infrared stealth performance.

E-Tattoos: Toward Functional but Imperceptible Interfacing with Human Skin

The human body continuously emits physiological and psychological information from head to toe. Wearable electronics capable of noninvasively and accurately digitizing this information without compromising user comfort or mobility have the potential to revolutionize telemedicine, mobile health, and both human-machine or human-metaverse interactions. However, state-of-the-art wearable electronics face limitations regarding wearability and functionality due to the mechanical incompatibility between conventional rigid, planar electronics and soft, curvy human skin surfaces. E-Tattoos, a unique type of wearable electronics, are defined by their ultrathin and skin-soft characteristics, which enable noninvasive and comfortable lamination on human skin surfaces without causing obstruction or even mechanical perception. This review article offers an exhaustive exploration of e-tattoos, accounting for their materials, structures, manufacturing processes, properties, functionalities, applications, and remaining challenges. We begin by summarizing the properties of human skin and their effects on signal transmission across the e-tattoo-skin interface. Following this is a discussion of the materials, structural designs, manufacturing, and skin attachment processes of e-tattoos. We classify e-tattoo functionalities into electrical, mechanical, optical, thermal, and chemical sensing, as well as wound healing and other treatments. After discussing energy harvesting and storage capabilities, we outline strategies for the system integration of wireless e-tattoos. In the end, we offer personal perspectives on the remaining challenges and future opportunities in the field.

Tailoring Interfaces of All-Carbon Electromagnetic Interference Shielding Materials for Boosting Comprehensive Performance

Electromagnetic interference (EMI) shielding materials with lightweight, high shielding effectiveness, excellent chemical stability, especially minimized secondary electromagnetic pollution, are urgently desired for integrated electronic systems operating in harsh working environments. Here in this study, by systematically engineering and matching the interfacial properties of carbon-based membrane materials, i.e., graphite paper, whisker carbon nanotube paper (WCNT paper), carbon nanotube film (CNT film), bucky paper (BP), and carbon cloth (CC) with three-dimensional (3D) porous carbon nanotube sponge (CNTS), we successfully constructed a series of multifunctional all-carbon EMI shielding materials, which exhibit excellent average shielding effectiveness of over 90 dB with a thickness of about 1 mm and dramatically minimized secondary electromagnetic reflection. Moreover, benefiting from the all-carbon nature and engineered interfaces, our CMC materials also exhibit excellent photothermal and Joule heating performances. These results not only provide guidance for designing advanced multifunctional all-carbon EMI shielding materials but also shed light on the hidden mechanism between interfaces and performances of composite materials.

Size-matching compositing nanoprobe of AIE-type gold nanocluster supramolecular nanogels wrapped by hypergravity-tailored MnO2 nanosheets for cellular glutathione detection

Compositing has been the main approach for material creation via wisely combining material components with different properties. MnO2 nanosheets (MNSs) with thin 2 D morphology are usually applied to composite molecules or nanomaterials for biosensing and bioimaging applications. However, such composition is actually structurally unmatched, albeit performance matching. Here, a series of benefits merely on the basis of structural match have been unearthed via tailoring MNSs with four sizes by synthesis under controllable hypergravity field. The classical fluorophore-quencher couple was utilized as the subject model, where the soft supramolecular nanogels based on aggregation-induced emission (AIE)-active gold nanoclusters were wrapped by MNSs of strong absorption. By comparative study of one-on-one wrapping and one-to-many encapsulation with geometrical selection of different MNSs, we found that the one-on-one wrapping model protected weakly-bonded nanogels from combination-induced distortion and strengthened nanogel networks via endowing exoskeleton. Besides, wrapping pattern and size-match significantly enhanced the quenching efficiency of MNSs towards the emissive nanogels. More importantly, the well-wrapped nanocomposites had considerable enhanced biological compatibility with much lower cytotoxicity and higher transfection capacity than the untailored MNSs composite and could serve as cellular glutathione detection.

Ultra-Low Loading of Ultra-Small Fe3 O4 Nanoparticles on Nonmodified CNTs to Improve Green EMI Shielding Capability of Rubber Composites

From a material design perspective, the incorporation of Fe3 O4 @carbon nanotube (Fe3 O4 @CNT) hybrids is an effective approach for reconciling the contradictions of high shielding and low reflection coefficients, enabling the fabrication of green shielding materials and reducing the secondary electromagnetic wave pollution. However, the installation of Fe3 O4 nanoparticles on nonmodified and nondestructive CNT walls remains a formidable challenge. Herein, a novel strategy for fabricating the above-mentioned Fe3 O4 @CNTs and subsequently assembling segregated Fe3 O4 @CNT networks in natural rubber (NR) matrices is proposed. The advanced and unique structure, magnetism, and lossless conductivity endow the as-obtained Fe3 O4 @CNT/NR with a shielding effectiveness (SE) of 63.8 dB and a low reflection coefficient of 0.24, which indicates a prominent green-shielding capability that surpasses those of previously reported green-shielding materials. Moreover, the specific SE reaches 531 dB cm-1 , exceeding that of those of previously reported carbon/polymer composites. Meanwhile, the outstanding conductivity enables the composite to reach a saturation temperature of ≈95 °C at a driving voltage of 1.5 V with long-term stability. Therefore, the as-fabricated Fe3 O4 @CNT/rubber composites represent an important development in green-shielding materials that are applied in cold environment.

Scalable Production of Highly Conductive 2D NbSe2 Monolayers with Superior Electromagnetic Interference Shielding Performance

Thin, flexible, and electrically conductive films are in demand for electromagnetic interference (EMI) shielding. Two-dimensional NbSe2 monolayers have an electrical conductivity comparable to those of metals (106-107 S m-1) but are challenging for high-quality and scalable production. Here, we show that electrochemical exfoliation of flake NbSe2 powder produces monolayers on a large scale (tens of grams), at a high yield (>75%, monolayer), and with a large average lateral size (>20 μm). The as-exfoliated NbSe2 monolayer flakes are easily dispersed in diverse organic solvents and solution-processed into various macroscopic structures (e.g., free-standing films, coatings, patterns, etc.). Thermal annealing of the free-standing NbSe2 films reduces the interlayer distance of restacked NbSe2 from 1.18 to 0.65 nm and consequently enhances the electrical conductivity to 1.16 × 106 S m-1, which is superior to those of MXenes and reduced graphene oxide. The optimized NbSe2 film shows an EMI shielding effectiveness (SE) of 65 dB at a thickness of 5 μm (>110 dB for a 48-μm-thick film), among the highest in materials of similar thicknesses. Moreover, a laminate of two layers of the NbSe2 film (2 μm thick) with an insulating interlayer shows a high SE of 85 dB, surpassing that of the 20-μm-thick NbSe2 film (83 dB). A two-layer theoretical model is proposed, and it agrees with the experimental EMI SE of the laminated NbSe2 films. The ability to produce NbSe2 monolayers on a tens of grams scale will enable their diverse applications beyond EMI shielding.

Flexible Embedded Metal Meshes by Sputter-Free Crack Lithography for Transparent Electrodes and Electromagnetic Interference Shielding

A facile and novel fabrication method is demonstrated for creating flexible poly(ethylene terephthalate) (PET)-embedded silver meshes using crack lithography, reactive ion etching (RIE), and reactive silver ink. The crack width and spacing in a waterborne acrylic emulsion polymer are controlled by the thickness of the polymer and the applied stress due to heating and evaporation. Our innovative fabrication technique eliminates the need for sputtering and ensures stronger adhesion of the metal meshes to the PET substrate. Crack trench depths over 5 μm and line widths under 5 μm have been achieved. As a transparent electrode, our flexible embedded Ag meshes exhibit a visible transmission of 91.3% and sheet resistance of 0.54 Ω/sq as well as 93.7% and 1.4 Ω/sq. This performance corresponds to figures of merit (σDC/σOP) of 7500 and 4070, respectively. For transparent electromagnetic interference (EMI) shielding, the metal meshes achieve a shielding efficiency (SE) of 42 dB with 91.3% visible transmission and an EMI SE of 37.4 dB with 93.7% visible transmission. We demonstrate the highest transparent electrode performance of crack lithography approaches in the literature and the highest flexible transparent EMI shielding performance of all fabrication approaches in the literature. These metal meshes may have applications in transparent electrodes, EMI shielding, solar cells, and organic light-emitting diodes.

3D-Printed Carbon-Based Conformal Electromagnetic Interference Shielding Module for Integrated Electronics

Electromagnetic interference shielding (EMI SE) modules are the core component of modern electronics. However, the traditional metal-based SE modules always take up indispensable three-dimensional space inside electronics, posing a major obstacle to the integration of electronics. The innovation of integrating 3D-printed conformal shielding (c-SE) modules with packaging materials onto core electronics offers infinite possibilities to satisfy ideal SE function without occupying additional space. Herein, the 3D printable carbon-based inks with various proportions of graphene and carbon nanotube nanoparticles are well-formulated by manipulating their rheological peculiarity. Accordingly, the free-constructed architectures with arbitrarily-customized structure and multifunctionality are created via 3D printing. In particular, the SE performance of 3D-printed frame is up to 61.4 dB, simultaneously accompanied with an ultralight architecture of 0.076 g cm-3 and a superhigh specific shielding of 802.4 dB cm3 g-1. Moreover, as a proof-of-concept, the 3D-printed c-SE module is in situ integrated into core electronics, successfully replacing the traditional metal-based module to afford multiple functions for electromagnetic compatibility and thermal dissipation. Thus, this scientific innovation completely makes up the blank for assembling carbon-based c-SE modules and sheds a brilliant light on developing the next generation of high-performance shielding materials with arbitrarily-customized structure for integrated electronics.

From Waste to Value Added Products: Manufacturing High Electromagnetic Interference Shielding Composite from End-of-Life Vehicle (ELV) Waste

The use of plastics in automobiles is increasing dramatically due to their advantages of low weight and cost-effectiveness. Various products can be manufactured by recycling end-of-life vehicle (ELV) plastic waste, enhancing sustainability within this sector. This study presents the development of an electromagnetic interference (EMI) shield that can be used for protecting electronic devices in vehicles by recycling waste bumpers of ethylene propylene diene monomer (EPDM) rubber from ELVs. EPDM waste was added to a unique combination of 40/60: PP/CaCO3 master batch and conductive nanofiller of carbon nanotubes using an internal melt mixing process. This nanocomposite was highly conductive, with an electrical conductivity of 5.2×10-1S·cm-1 for 5 vol% CNT in a 30 wt% EPDM/70 wt% PP/CaCO3 master batch and showed a high EMI shielding effectiveness of 30.4 dB. An ultra-low percolation threshold was achieved for the nanocomposite at 0.25 vol% CNT. Waste material in the composite improved the yield strain by about 46% and strain at break by 54% in comparison with the same composition without waste. Low cost and light-weight fabricated composite from ELV waste shows high EMI SE for application in electronic vehicles and opens a new path to convert waste to wealth.

Self-Assembly of Binderless MXene Aerogel for Multiple-Scenario and Responsive Phase Change Composites with Ultrahigh Thermal Energy Storage Density and Exceptional Electromagnetic Interference Shielding

The severe dependence of traditional phase change materials (PCMs) on the temperature-response and lattice deficiencies in versatility cannot satisfy demand for using such materials in complex application scenarios. Here, we introduced metal ions to induce the self-assembly of MXene nanosheets and achieve their ordered arrangement by combining suction filtration and rapid freezing. Subsequently, a series of MXene/ K+/paraffin wax (PW) phase change composites (PCCs) were obtained via vacuum impregnation in molten PW. The prepared MXene-based PCCs showed versatile applications from macroscale technologies, successfully transforming solar, electric, and magnetic energy into thermal energy stored as latent heat in the PCCs. Moreover, due to the absence of binder in the MXene-based aerogel, MK3@PW exhibits a prime solar-thermal conversion efficiency (98.4%). Notably, MK3@PW can further convert the collected heat energy into electric energy through thermoelectric equipment and realize favorable solar-thermal-electric conversion (producing 206 mV of voltage with light radiation intensity of 200 mw cm-2). An excellent Joule heat performance (reaching 105 °C with an input voltage of 2.5 V) and responsive magnetic-thermal conversion behavior (a charging time of 11.8 s can achieve a thermal insulation effect of 285 s) for contactless thermotherapy were also demonstrated by the MK3@PW. Specifically, as a result of the ordered arrangement of MXene nanosheet self-assembly induced by potassium ions, MK3@PW PCC exhibits a higher electromagnetic shielding efficiency value (57.7 dB) than pure MXene aerogel/PW PCC (29.8 dB) with the same MXene mass. This work presents an opportunity for the multi-scene response and practical application of PCMs that satisfy demand of next-generation multifunctional PCCs.

Carbon-Based Radar Absorbing Materials toward Stealth Technologies

Stealth technology is used to enhance the survival of military equipment in the field of military surveillance, as it utilizes a combination of techniques to render itself undetectable by enemy radar systems. Radar absorbing materials (RAMs) are specialized materials used to reduce the reflection (or absorption) of radar signals to provide stealth capability, which is a core component of passive countermeasures in military applications. The properties of RAMs can be optimized by adjusting their composition, microstructure, and surface geometry. Carbon-based materials present a promising approach for the fabrication of ultrathin, versatile, and high-performance RAMs due to their large specific surface area, lightweight, excellent dielectric properties, high electrical conductivity, and stability under harsh conditions. This review begins with a brief history of stealth technology and an introduction to electromagnetic waves, radar systems, and radar absorbing materials. This is followed by a discussion of recent research progress in carbon-based RAMs, including carbon blacks, carbon fibers, carbon nanotubes, graphite, graphene, and MXene, along with an in-depth examination of the principles and strategies on electromagnetic attenuation characteristics. Hope this review will offer fresh perspectives on the design and fabrication of carbon-based RAMs, thereby fostering a deeper fundamental understanding and promoting practical applications.

Layered polymer composite foams for broadband ultra-low reflectance EMI shielding: a computationally guided fabrication approach

The development of layered polymer composites and foams offers a promising solution for achieving effective electromagnetic interference (EMI) shielding while minimizing secondary electromagnetic pollution. However, the current fabrication process is largely based on trial and error, with limited focus on optimizing geometry and microstructure. This often results in suboptimal electromagnetic wave reflection and the use of unnecessarily thick samples. In this study, an input impedance model was employed to guide the fabrication of layered PVDF composite foams. This approach optimized the void fraction (VF) and the thickness of each layer to achieve broadband low reflection. Moreover, hybrid heterostructures of SiCnw@MXene were incorporated into the PVDF composite foams as an absorption layer, while the conductive PVDF/CNT composite foams served as a shielding layer. Directed by theoretical computations, we found that combining 2.2 mm of PVDF/SiCnw@MXene composite foam (50% VF) and 1.6 mm of PVDF/CNT composite yielded EMI shielding effectiveness of 45 dB, with an average reflectivity (R) of 0.03 and an effective absorption bandwidth of 5.54 GHz (for R < 0.1) over the Ku-band (12.4-18 GHz). Importantly, the corresponding peak R was only 0.000017. Our work showcases a theoretically guided approach for developing absorption-dominant EMI shielding materials with broadband ultra-low reflection, paving the way for cutting-edge applications.

Versatile Liquid Metal/Alginate Composite Fibers with Enhanced Flame Retardancy and Triboelectric Performance for Smart Wearable Textiles

Liquid metal (LM) shows the superiority in smart wearable devices due to its biocompatibility and electromagnetic interference (EMI) shielding. However, LM based fibers that can achieve multifunctional integrated applications with biodegradability remain a daunting challenge. Herein, versatile LM based fibers are fabricated first by sonication in alginate solution to obtain LM micro/nano droplets and then wet-spinning into LM/alginate composite fibers. By mixing with high-concentration alginate solution (4-6 wt.%), the LM micro/nano droplets stability (colloidal stability for > 30 d and chemical stability for > 45 d) are not only improved, but also facilitate its spinning into fibers through bimetallic ions (e.g., Ga3+ and Ca2+ ) chelation strategy. These resultant fibers can be woven into smart textiles with excellent flexibility, air permeability, water/salt resistance, and high temperature tolerance (-196-150 °C). In addition, inhibition of smoldering result from the LM droplets and bimetallic ions is achieved to enhance flame retardancy. Furthermore, these fibers combine the exceptional properties of LM droplets (e.g., photo-thermal effect and EMI shielding) and alginate fibers (e.g., biocompatibility and biodegradability), applicable in wearable heating devices, wireless communication, and triboelectric nanogenerator, making it a promising candidate for flexible smart textiles.

External field-assisted techniques for polymer matrix composites with electromagnetic interference shielding

The rapid development of mobile devices has greatly improved the lives of people, but they have also caused problems with electromagnetic interference (EMI) and information security. Therefore, there is an urgent need to develop high performance EMI shielding materials to suppress electromagnetic radiation and prevent information leakage. Some reports point out that the self-orientation behavior of fillers under external forces contributes to the improvement of EMI shielding performance. So how to construct an effective filler orientation structure in the polymer matrix is becoming a hot topic in the research of EMI shielding materials. In view of the fact that there are few reports on the preparation of polymer matrix EMI shielding composites by external field induction, from this perspective, we first highly focus on strategies for the construction of conductive networks within composites based on external field induction. Subsequently, the research progress on the preparation of polymer matrix EMI shielding composites by inducing the orientation of inorganic fillers through external fields, including temperature, electrostatic, gravity, mechanical force and magnetic fields, is organized and sorted out in detail. Notably, the particular response relationship between the unique composite structures prepared by external field induction and the incident electromagnetic waves is further dissected. Finally, the key scientific problems that need to be solved in the preparation of polymer matrix EMI shielding composites assisted by external fields are proposed. The approach discussed and the strategies proposed are expected to provide some guidance for the innovative design of high-performance polymer matrix EMI shielding composites.

Multifunctional Flexible AgNW/MXene/PDMS Composite Films for Efficient Electromagnetic Interference Shielding and Strain Sensing

With the rapid development of electronic information technology, composite materials with outstanding performance in terms of electromagnetic interference (EMI) shielding and strain sensing are crucial for next-generation smart wearable electronic devices. However, the fabrication of flexible composite films with dual functionality remains a significant challenge. Herein, multifunctional flexible composite films with exciting EMI shielding and strain sensing properties were constructed using a facile vacuum-assisted filtration process and transfer method. The films consisted of ultrathin AgNW/MXene (Ti3C2Tx)/AgNW conductive networks (1 μm) attached to a flexible polydimethylsiloxane (PDMS) substrate. The obtained AgNW/MXene/PDMS composite film exhibited an exceptional EMI shielding effectiveness of 50.82 dB and good flexibility (retaining 93.67 and 90.18% of its original value after 1000 bending and stretching cycles, respectively), which are attributed to the enhanced multilayer internal reflection network created by the AgNWs and MXene as well as the synergistic effect of PDMS. Besides EMI shielding, the composite films also displayed remarkable strain sensing properties. They exhibited a wide linear range of tensile strain up to 68% with a gauge factor of 468. They also showed fast response, ultralow detection limit, and high mechanical stability. Interestingly, the composite films could also detect motion and voice recognition, demonstrating their potential as wearable sensors. This study highlights the effectiveness of multifunctional flexible AgNW/MXene/PDMS composite films in resisting electromagnetic radiation and monitoring human motion, thereby providing a promising solution for the development of flexible wearable electronic devices in complex electromagnetic environments.

Exploring the promising frontiers of barium hexaferrite and barium titanate composites for electromagnetic shielding applications

This study provides a comprehensive synthesis and meticulous examination of barium hexaferrite (BHF), barium titanate (BT), and their respective nanocomposites, unveiling their potential in specific applications, including electromagnetic interference shielding. The successful formation of BHF and BT was confirmed through Fourier-transform infrared (FTIR) spectroscopy and X-ray diffraction (XRD) analyses, revealing distinct absorption peaks indicative of the tetragonal configuration of BT and the BHF’s crystal structure. Scanning electron microscopy (SEM) depicted the unique morphologies and dispersions of particles in the synthesized nanocomposites, with BHF appearing larger (~ 82 nm) than BT (~ 50 nm). Vibrating sample magnetometry (VSM) findings exhibited an increased resistance to demagnetization with the addition of BT, despite a slight decline at 75% BT concentration due to the non-magnetic nature of BT dominating. Uniquely, the study presented an in-depth analysis of the composites’ conductivity, detailing their non-monotonic behavior across a frequency range. A detailed investigation into the complex permittivity and permeability revealed the composite’s enhanced ability to store and dissipate both electrical and magnetic energy, a function influenced by the concentrations of BT and BHF. A pivotal highlight of this research was the significant achievement of a reflection loss (RL) value of − 45 dB at 9.3 GHz for the composite with 75% BHF, suggesting the composite’s potential as an effective microwave absorber. This study represents a significant step toward designing and optimizing nanocomposites for specific applications in the realm of electromagnetic materials.

Wearable Safeguarding Leather Composite with Excellent Sensing, Thermal Management, and Electromagnetic Interference Shielding

This work illustrates a "soft-toughness" coupling design method to integrate the shear stiffening gel (SSG), natural leather, and nonwoven fabrics (NWF) for preparing leather/MXene/SSG/NWF (LMSN) composite with high anti-impact protecting, piezoresistive sensing, electromagnetic interference (EMI) shielding, and human thermal management performance. Owing to the porous fiber structure of the leather, the MXene nanosheets can penetrate leather to construct a stable 3D conductive network; thus both the LM and LMSN composites exhibit superior conductivity, high Joule heating temperature, and an efficient EMI shielding effectiveness. Due to the excellent energy absorption of the SSG, the LMSN composites possess a huge force-buffering (about 65.5%), superior energy dissipation (above 50%), and a high limit penetration velocity of 91 m s-1 , showing extraordinary anti-impact performance. Interestingly, LMSN composites possess an unconventional opposite sensing behavior to piezoresistive sensing (resistance reduction) and impact stimulation (resistance growing), thus they can distinguish the low and high energy stimulus. Ultimately, a soft protective vest with thermal management and impact monitoring performance is further fabricated, and it shows a typical wireless impact-sensing performance. This method is expected to have broad application potential in the next-generation wearable electronic devices for human safeguarding.

Advances in Graphene-Polymer Nanocomposite Foams for Electromagnetic Interference Shielding

With the continuous advancement of wireless communication technology, the use of electromagnetic radiation has led to issues such as electromagnetic interference and pollution. To address the problem of electromagnetic radiation, there is a growing need for high-performance electromagnetic shielding materials. Graphene, a unique carbon nanomaterial with a two-dimensional structure and exceptional electrical and mechanical properties, offers advantages such as flexibility, light weight, good chemical stability, and high electromagnetic shielding efficiency. Consequently, it has emerged as an ideal filler in electromagnetic shielding composites, garnering significant attention. In order to meet the requirements of high efficiency and low weight for electromagnetic shielding materials, researchers have explored the use of graphene-polymer nanocomposite foams with a cellular structure. This mini-review provides an overview of the common methods used to prepare graphene-polymer nanocomposite foams and highlights the electromagnetic shielding effectiveness of some representative nanocomposite foams. Additionally, the future prospects for the development of graphene-polymer nanocomposite foams as electromagnetic shielding materials are discussed.

Structural design and preparation of Ti3C2Tx MXene/polymer composites for absorption-dominated electromagnetic interference shielding

Electromagnetic interference (EMI) is a pervasive and harmful phenomenon in modern society that affects the functionality and reliability of electronic devices and poses a threat to human health. To address this issue, EMI-shielding materials with high absorption performance have attracted considerable attention. Among various candidates, two-dimensional MXenes are promising materials for EMI shielding due to their high conductivity and tunable surface chemistry. Moreover, by incorporating magnetic and conductive fillers into MXene/polymer composites, the EMI shielding performance can be further improved through structural design and impedance matching. Herein, we provide a comprehensive review of the recent progress in MXene/polymer composites for absorption-dominated EMI shielding applications. We summarize the fabrication methods and EMI shielding mechanisms of different composite structures, such as homogeneous, multilayer, segregated, porous, and hybrid structures. We also analyze the advantages and disadvantages of these structures in terms of EMI shielding effectiveness and the absorption ratio. Furthermore, we discuss the roles of magnetic and conductive fillers in modulating the electrical properties and EMI shielding performance of the composites. We also introduce the methods for evaluating the EMI shielding performance of the materials and emphasize the electromagnetic parameters and challenges. Finally, we provide insights and suggestions for the future development of MXene/polymer composites for EMI shielding applications.