Characterization of hydrothermal carbonization products (hydrochars and spent liquor) and their biomethane production performance

Impact of using glucose as a sole carbon source to analyze the effect of biochar on the kinetics of biomethane production

The adaptation of biochar in anaerobic digestion (AD) positively influences the conversion of substrate to biomethane and promotes system stability. This study investigated the influence of biochar (BC) doses (0 to 8 g/L) on the Biochemical Methane Potential (BMP) of glucose during a 60-day AD in a mesophilic batch-type reactor. The first 6.5 weeks of the experimentation were dedicated to the microorganism's adaptation to the biochar and degradation of organics from the used inoculum (3 phases of the glucose feeding). The last 2 weeks (4th phase of glucose feeding) represented the assumption, that glucose is the sole carbon source in the system. A machine learning model based on the autoregressive integrated moving average (ARIMA) method was used to model the cumulative BMP. The results showed that the BMP increased with the amount of BC added. The highest BMP was obtained at a dose of 8 g/L, with a maximum cumulative BMP of 390.33 mL CH4/g-VS added. Likewise, the system showed stability in the pH (7.17 to 8.17). In contrast, non-amended reactors produced only 135.06 mL CH4/g-VS and became acidic at the end of the operation. Reducing the influence of carbon from inoculum, sharpened the positive effect of BC on the kinetics of biomethane production from glucose.

New insights into antibiotic stimulation of methane production during anaerobic digestion

Residual antibiotics in swine wastewater pose a critical challenge for stable anaerobic digestion (AD). This study offers fresh insights into the anaerobic treatment of swine wastewater. The results showed that the presence of three typical antibiotics (sulfamethoxazole (SMX), oxytetracycline (OTC) and ciprofloxacin (CIP)) in swine wastewater could promote methane production by stimulating the production and conversion of ethanol. Among them, SMX exhibited the strongest methane promotion effect, with the cumulative methane production increasing from 138.47 to 2204.19 mL/g VS. According to the microbial community structure, antibiotics could promote the growth of Corynebacterium, Lutispora and hydrogenotrophic methanogens (Methanosassiliicoccus, Methanobrevibacter, and Methanobacterium), but inhibit the enrichment of acetoclastic methanogen (Methanosaeta). The relative abundance of Methanosaeta decreased from 2.93-19.80% to 0.52-2.58% under antibiotic stress. Furthermore, there were significant differences in the influence of different antibiotic types on methanogenic pathways. Specifically, OTC and CIP promoted the acetoclastic and hydrogenotrophic pathways, respectively, to enhance methane production. However, SMX could promote both acetoclastic and hydrogenotrophic pathways.

Hydrothermal carbonization of food waste: Process parameters optimization and biomethane potential evaluation of process water

Food waste (FW) is one of the major biomasses produced in large quantities in urban areas, which contributes to more than one-third of global greenhouse gas emissions. FW must be properly managed to minimize its environmental consequences. Hydrothermal carbonization (HTC) of FW is a promising technology compared to conventional methods. The objective of the present study is to maximize the mass yield (MY), higher heating value (HHV) and energy yield (EY) of FW by optimizing the operational variables of HTC process. Additionally, process water generated during HTC of FW under optimal conditions was evaluated for methane yield using anaerobic digestion. To optimize the HTC process, three operational variables, including solid-to-liquid (S/L) ratio, temperature, and reaction time, were manipulated using response surface methodology (RSM). According to RSM studies, the optimum operating conditions are 198.5 °C for 150 min with a 0.2 S/L ratio, resulting in MY, HHV and EY as 62.5%, 21.24 MJ/kg and 81.71%, respectively. Proximate and elemental analysis for the hydrochars synthesized at various operating conditions reveals that the temperature and reaction time have a significant impact on fixed carbon and carbon percentage. The anaerobic digestion results showed that the combination of process water and hydrochar, yielded a maximum cumulative methane production of 298.5 ± 16.34 mL/g COD. To mimic methane production, the modified Gompertz model was utilized. Thus, this finding contributes towards the commercialization of the HTC process to produce solid fuel (hydrochar) and provides a way to find an alternative energy source that enhances the HTC process and tackles the problem of process water disposal.

Hydrothermal carbonization of food waste for sustainable biofuel production: Advancements, challenges, and future prospects

With the improvement of living standards, food waste (FW) has become one of the most important organic solid wastes worldwide. Owing to the high moisture content of FW, hydrothermal carbonization (HTC) technology that can directly utilize the moisture in FW as the reaction medium, is widely used. Under mild reaction conditions and short treatment cycle, this technology can effectively and stably convert high-moisture FW into environmentally friendly hydrochar fuel. In view of the importance of this topic, this study comprehensively reviews the research progress of HTC of FW for biofuel synthesis, and critically summarizes the process parameters, carbonization mechanism, and clean applications. Physicochemical properties and micromorphological evolution of hydrochar, hydrothermal chemical reactions of each model component, and potential risks of hydrochar as a fuel are highlighted. Furthermore, carbonization mechanism of the HTC treatment process of FW and the granulation mechanism of hydrochar are systematically reviewed. Finally, potential risks and knowledge gaps in the synthesis of hydrochar from FW are presented and new coupling technologies are pointed out, highlighting the challenges and prospects of this study.

The integrated production of hydrochar and methane from lignocellulosic fermentative residue coupling hydrothermal carbonization with anaerobic digestion

The popularization of large-scale biogas project makes the disposal of fermentative residue an urgent issue to be solved. Hydrothermal carbonization (HTC) technology is suitable for treating wet biomass to produce carbonaceous materials. In this study, the solid residue from the two-phase anaerobic digestion (AD) was hydrothermally converted in the range of 180-240 °C, and the hydrochar and aqueous components were characterized for subsequent utilization. The heating values of hydrochar were indicated to be increased by 14.2% and 16.6% at 210 °C and 240 °C as compared with feedstock, and also the specific surface areas were 34.8 m2/g and 27.1 m2/g with 17.4- and 13.3-fold enhancement, respectively. The migration of elements such as S, Cl, K to aqueous phase was beneficial for fuel application. The mesoporous pores were dominant in hydrochars with ample oxygenated functional groups. In addition, the wastewater involved organic acids, phenols, and nitrogen-containing compounds, etc. Evaluating the biodegradability by AD, it was found that when the initial concentration was ≤8 g COD/L, the maximum methane yields up to 275.9 mL CH4/g CODremoval and 277.6 mL CH4/g CODremoval were obtained. The enhanced toxicity/inhibition of representative pollutants on microorganisms was significant at higher organic loading, which could be indicated in the microbial structure and diversity. As a conclusion, the integrated production of hydrochar and methane will provide an extended route for further processing of lignocellulosic fermentative residue.

Influence of Pre-Incubation of Inoculum with Biochar on Anaerobic Digestion Performance

The application of biochar as an additive to enhance the anaerobic digestion (AD) of biomass has been extensively studied from various perspectives. This study reported, for the first time, the influence of biochar incubation in the inoculum on the anaerobic fermentation of glucose in a batch-type reactor over 20 days. Three groups of inoculum with the same characteristics were pre-mixed once with biochar for different durations: 21 days (D21), 10 days (D10), and 0 days (D0). The BC was mixed in the inoculum at a concentration of 8.0 g/L. The proportion of the inoculum and substrate was adjusted to an inoculum-to-substrate ratio of 2.0 based on the volatile solids. The results of the experiment revealed that D21 had the highest cumulative methane yield, of 348.98 mL, compared to 322.66, 290.05, and 25.15 mL obtained from D10, D0, and the control, respectively. Three models-modified Gompertz, first-order, and Autoregressive Integrated Moving Average (ARIMA)-were used to interpret the biomethane production. All models showed promising fitting of the cumulative biomethane production, as indicated by high R2 and low RMSE values. Among these models, the ARIMA model exhibited the closest fit to the actual data. The biomethane production rate, derived from the modified Gompertz Model, increased as the incubation period increased, with D21 yielding the highest rate of 31.13 mL/gVS. This study suggests that the application of biochar in the anaerobic fermentation of glucose, particularly considering the short incubation period, holds significant potential for improving the overall performance of anaerobic digestion.

Co-hydrothermal carbonization of pine residual sawdust and non-dewatered sewage sludge - effect of reaction conditions on hydrochar characteristics

Waste valorization is mandatory to develop and consolidate a circular bioeconomy. It is necessary to search for appropriate processes to add value to different wastes by utilizing them as feedstocks to provide energy, chemicals, and materials. For instance, hydrothermal carbonization (HTC) is an alternative thermochemical process that has been suggested for waste valorization aiming at hydrochar production. Thus, this study proposed the Co-HTC of pine residual sawdust (PRS) with non-dewatered sewage sludge (SS) - two wastes largely produced in sawmills and wastewater treatment plants, respectively - without adding extra water. The influence of temperature (180, 215, and 250 °C), reaction time (1, 2, and 3 h), and PRS/SS mass ratio (1/30, 1/20, and 1/10) on the yield and characteristics of the hydrochar were evaluated. The hydrochars obtained at 250 °C had the best coalification degree, showing the highest fuel ratio, high heating value (HHV), surface area, and N, P, and K retention, although presenting the lowest yields. Conversely, hydrochar functional groups were generally reduced by increasing Co-HTC temperatures. Regarding the Co-HTC effluent, it presented acidic pH (3.66-4.39) and high COD values (6.2-17.3 g·L^-1). In general, this new approach could be a promising alternative to conventional HTC, in which a high amount of extra water is required. Besides, the Co-HTC process can be an option for managing lignocellulosic wastes and sewage sludges while producing hydrochar. This carbonaceous material has the potential for several applications, and its production is a step towards a circular bioeconomy.

Hydrochar mediated anaerobic digestion of bio-wastes: Advances, mechanisms and perspectives

Bio-wastes treatment and disposal has become a challenge because of their increasing output. Given the abundant organic matter in bio-wastes, its related resource treatment methods have received more and more attention. As a promising strategy, anaerobic digestion (AD) has been widely used in the treatment of bio-wastes, during which not only methane as energy can be recovered but also their reduction can be achieved. However, AD process is generally disturbed by some internal factors (e.g., low hydrolysis efficiency and accumulated ammonia) and external factors (e.g., input pollutants), resulting in unstable AD operation performance. Recently, hydrochar was wildly found to improve AD performance when added to AD systems. This review comprehensively summarizes the research progress on the performance of hydrochar-mediated AD, such as increased methane yield, improved operation efficiency and digestate dewatering, and reduced heavy metals in digestate. Subsequently, the underlying mechanisms of hydrochar promoting AD were systematically elucidated and discussed, including regulation of electron transfer (ET) mode, microbial community structure, bio-processes involved in AD, and reaction conditions. Moreover, the effects of properties of hydrochar (e.g., feedstock, hydrothermal carbonization (HTC) temperature, HTC time, modification and dosage) on the improvement of AD performance are systematically concluded. Finally, the relevant knowledge gaps and opportunities to be studied are presented to improve the progress and application of the hydrochar-mediated AD technology. This review aims to offer some references and directions for the hydrochar-mediated AD technology in improving bio-wastes resource recovery.

A review on hydrothermal carbonization of potential biomass wastes, characterization and environmental applications of hydrochar, and biorefinery perspectives of the process

It is imperative to search for appropriate processes to convert wastes into energy, chemicals, and materials to establish a circular bio-economy toward sustainable development. Concerning waste biomass valorization, hydrothermal carbonization (HTC) is a promising route given its advantages over other thermochemical processes. From that perspective, this article reviewed the HTC of potential biomass wastes, the characterization and environmental utilization of hydrochar, and the biorefinery potential of this process. Crop and forestry residues and sewage sludge are two categories of biomass wastes (lignocellulosic and non-lignocellulosic, respectively) readily available for HTC or even co-hydrothermal carbonization (Co-HTC). The temperature, reaction time, and solid-to-liquid ratio utilized in HTC/Co-HTC of those biomass wastes were reported to range from 140 to 370 °C, 0.05 to 48 h, and 1/47 to 1/1, respectively, providing hydrochar yields of up to 94 % according to the process conditions. Hydrochar characterization by different techniques to determine its physicochemical properties is crucial to defining the best applications for this material. In the environmental field, hydrochar might be suitable for removing pollutants from aqueous systems, ameliorating soils, adsorbing atmospheric pollutants, working as an energy carrier, and performing carbon sequestration. But this material could also be employed in other areas (e.g., catalysis). Regarding the effluent from HTC/Co-HTC, this byproduct has the potential for serving as feedstock in other processes, such as anaerobic digestion and microalgae cultivation. These opportunities have aroused the industry interest in HTC since 2010, and the number of industrial-scale HTC plants and patent document applications has increased. The hydrochar patents are concentrated in China (77.6 %), the United States (10.6 %), the Republic of Korea (3.5 %), and Germany (3.5 %). Therefore, considering the possibilities of converting their product (hydrochar) and byproduct (effluent) into energy, chemicals, and materials, HTC or Co-HTC could work as the first step of a biorefinery. And this approach would completely agree with circular bioeconomy principles.

Technological advancements in valorisation of industrial effluents employing hydrothermal liquefaction of biomass: Strategic innovations, barriers and perspectives

Hydrothermal liquefaction (HTL) is identified as a promising thermochemical technique to recover biofuels and bioenergy from waste biomass containing low energy and high moisture content. The wastewater generated during the HTL process (HTWW) are rich in nutrients and organics. The release of the nutrients and organics enriched HTWW would not only contaminate the water bodies but also lead to the loss of valued bioenergy sources, especially in the present time of the energy crisis. Thus, biotechnological as well as physicochemical treatment of HTWW for simultaneous extraction of valuable resources along with reduction in polluting substances has gained significant attention in recent times. Therefore, the treatment of wastewater generated during the HTL of biomass for reduced environmental emission and possible bioenergy recovery is highlighted in this paper. Various technologies for treatment and valorisation of HTWW are reviewed, including anaerobic digestion, microbial fuel cells (MFC), microbial electrolysis cell (MEC), and supercritical water gasification (SCWG). This review paper illustrates that the characteristics of biomass play a pivotal role in the selection process of appropriate technology for the treatment of HTWW. Several HTWW treatment technologies are weighed in terms of their benefits and drawbacks and are thoroughly examined. The integration of these technologies is also discussed. Overall, this study suggests that integrating different methods, techno-economic analysis, and nutrient recovery approaches would be advantageous to researchers in finding way for maximising HTWW valorisation along with reduced environmental pollution.

Clay-hydrochar composites return to cadmium contaminated paddy soil: Reduced Cd accumulation in rice seed and affected soil microbiome

Excess cadmium (Cd) in rice precipitated by Cd contamination in paddy soils is a global human health threat and rational response is urgently needed. In this study, attapulgite-modified hydrochar (CA) and the montmorillonite-modified hydrochar (CM) were utilized in Cd-contaminated paddy soils at 0.5% (w/w) and 1% (w/w) application rates to investigate the effects of these clay-hydrochar composites on rice growth and soil Cd availability. The results show that the utility of CA and CM resulted in a significant increase in rice yield, especially at 1% application rate, which extended rice yield by 46.7-50.0% compared to 0.5% application rate. This is related to the Cd fixation and nutrient sequestration of the acidic functional groups on the surface of CA and CM. Additionally, CA-1% and CM-1% reduced the Cd concentration in rice seeds by 26.9-28.1% relative to the control. Notably, CA-1% showed the capacity to passivate Cd at the early stage of rice transplanting, lowering the proportion of Cd in the ion exchange state by 41.6% compared to the control, and this passivation effect persisted until the late stage of transplanted rice. The soil microbial community consequences showed that CA and CM did not significantly change the horizontal composition of the soil bacterial phylum and species diversity, indicating that CA and CM had excessive soil microbial adaptability. Moreover, results of correlation and Canonical Correspondence Analysis confirm that microbial genera responded significantly to the soil Cd morphologies, revealing the importance of CA and CM in the remediation of Cd-contaminated soils by influencing microorganisms. Our findings provide clay-hydrochar composites as a low-cost approach to effectively mitigate soil Cd contamination and improve the security and quality of rice.

Synergistic effect of combined hydrothermal carbonization of Fenton's reagent and biomass enhances the adsorption and combustion characteristics of sludge towards eco-friendly and efficient sludge treatment

The amount of lignocellulose biomass and sludge is enormous, so it is of great significance to find a treatment combining the two substances. Co-hydrothermal carbonization (Co-HTC) has emerged as an efficient approach to dispose sludge. However, the improvement of sludge upgrading and combustion performance remains an important challenge during the Co-HTC of sludge. In this work, the Co-HTC of sludge and Fenton's reagent at different mixing ratios was proposed to achieve sludge reduction. Moreover, the addition of two kinds of biomass improved the adsorption capacity and combustion performance of hydrochars. When sludge and sawdust were the Co-HTC at the mass ratio of 1:3, the liquid phase Pb concentration decreased notably to 18.06%. Furthermore, the adsorption capacity of hydrochars was further improved by modification, which was in accordance with pseudo-second-order kinetics. Particularly, the hydrochars derived from the Co-HTC had higher heating value (HHV) and could be used as a clean fuel. This study proposed a new technical route of combining the HTC with Fenton's reagent and lignocellulose biomass, which could be served as a cleaner and eco-friendly treatment of sludge.

Optimizing the effect of hydrochar on anaerobic digestion of organic fraction municipal solid waste for biogas and methane production

BACKGROUND

Anaerobic digestion (AD) is the biological waste treatment method for the organic fraction of municipal solid waste (OFMSW). AD is notable for its ability to reduce volume and produce biogas from waste. However, the conventional AD of OFMSW has a low degradation rate. In recent years, some treatment method has been used to promote the biogas and methane production of AD. One of these methods is hydrothermal carbonization (HTC).

PURPOSE

This study aimed to evaluate the effect of hydrothermal carbonization (HTC) temperature and hydrochar: OFMSW ratio as factors on biogas production, methane production, and methane content of anaerobic digestion (AD) as responses was investigated.

METHODS

This study determined the biomethane potential of raw and pretreated OFMSW (hydrochars) in 118 ml serum glass bottles. Based on the Hansen method, all tests were conducted at mesophilic temperature (37 ± 1 °C) in an incubator for 45 days. The response surface method and central composite model were used for designing experimental conditions. Quadratic models were used to estimate the correlation between factors and responses. Also, the optimal conditions for maximizing responses were determined.

RESULTS

Biogas production of mixing hydrochar and OFMSW was 41% more than control groups which contained OFMSW and inoculum. The optimal operating conditions to maximize all responses were applied in HTC temperature and hydrochar: OFMSW ratio of 179.366 °C and 2.406, respectively. In this condition, the maximum biogas production, methane production, and methane content were 394 mL/g VS, 284.351 mL/g VS, and 73.176%, respectively.

CONCLUSION

As an OFMSW HTC pretreatment for AD, hydrochar additive has a significantly positive and negative effect on biogas production, methane production, and methane content of biogas depending on operating conditions. Therefore. It is necessary to consider the individual and interaction effects of the temperature and hydrochar: OFMSW ratio, obtain the optimal conditions and determine responses.

Biochar and hydrochar in the context of anaerobic digestion for a circular approach: An overview

Biochar and hydrochar are carbonaceous materials with valuable applications. They can be synthesized from a wide range of organic wastes, including digestate. Digestate is the byproduct of anaerobic digestion (AD), which is performed for bioenergy (biogas) production from organic residues. Through a thermochemical process, such as pyrolysis, gasification, and hydrothermal carbonization - HTC, digestate can be converted into biochar or hydrochar. The addition of either biochar or hydrochar in AD has been reported to improve biochemical reactions and microbial growth, increasing the buffer capacity, and facilitating direct interspecies electrons transfer (DIET), resulting in higher methane (CH₄) yields. Both biochar and hydrochar can adsorb undesired compounds present in biogas, such as carbon dioxide (CO₂), hydrogen sulfide (H₂S), ammonia (NH₃), and even siloxanes. However, an integrated understanding of biochar and hydrochar produced from digestate through their return to the AD process, as additives or as adsorbents for biogas purification, is yet to be attained to close the material flow loop in a circular economy model. Therefore, this overview aimed at addressing the integration of biochar and hydrochar production from digestate, their utilization as additives and effects on AD, and their potential to adsorb biogas contaminants. This integration is supported by life cycle assessment (LCA) studies, showing positive results when combining AD and the aforementioned thermochemical processes, although more LCA is still necessary. Techno-economic assessment (TEA) studies of the processes considered are also presented, and despite an expanding market of biochar and hydrochar, further TEA is required to verify the profitability of the proposed integration, given the specificities of each process design. Overall, the synthesis of biochar and hydrochar from digestate can contribute to improving the AD process, establishing a cyclic process that is in agreement with the circular economy concept.

How does biochar aging affect NH3 volatilization and GHGs emissions from agricultural soils?

Biochar has been considered as a potential tool to mitigate soil ammonia (NH₃) volatilization and greenhouse gases (GHGs) emissions in recent years. However, the aging effect of biochar on soils remains elusive, which introduces uncertainty on the effectiveness of biochar to mitigate global warming in a long term. Here, a meta-analysis of 22 published works of literature with 217 observations was conducted to systematically explore the aging effect of biochar on soil NH₃ and GHGs emissions. The results show that, in comparison with the fresh biochar, the aging makes biochar more effective to decrease soil NH₃ volatilization by 7% and less risk to contribute CH₄ emissions by 11%. However, the mitigation effect of biochar on soil N₂O emissions is decreased by 15% due to aging. Additionally, aging leads to a promotion effect on soil CO₂ emissions by 25% than fresh biochar. Our findings suggest that along with aging, particularly the effect of artificial aging, biochar could further benefit the alleviation of soil NH₃ volatilization, whereas its potential role to mitigate global warming may decrease. This study provides a systematic assessment of the aging effect of biochar to mitigate soil NH₃ and GHGs, which can provide a scientific basis for the sustainable green development of biochar application.

Presence of microplastics alone and co-existence with hydrochar unexpectedly mitigate ammonia volatilization from rice paddy soil and affect structure of soil microbiome

Microplastics (MPs), as an emerging pollutant, may cause deleterious changes to the nitrogen cycle in terrestrial ecosystems. However, single impact of MPs and synergistic effects of MPs with hydrochar on ammonia (NH₃) volatilization and soil microbiome in paddy fields has been largely unexplored. In this study, polyethylene (PE), polyacrylonitrile (PAN) and straw-derived hydrochar (HBC) were selected for observations in an entire rice cycle growth period. Results showed that under the condition of 0.5% (w/w) MPs concentration, presence of MPs alone and co-existence of MPs and HBC (MPs + HBC) unexpectedly mitigated cumulative NH₃ volatilization from paddy soil compared with the control with no MPs or HBC addition. MPs + HBC increased NH₃ volatilization by 37.8-46.2% compared with MPs alone, indicating that co-existence of MPs and HBC weaken the mitigation effect of MPs on NH₃ volatilization. Additionally, results of nitrogen cycle related microorganisms closely related to NH₃ volatilization demonstrated that MPs + HBC altered the bacterial community structure and species diversity. These findings provide an important opportunity to advance our understanding of the impacts of MPs in agricultural environment and soils, and provide a sound theoretical basis for rationalizing the application of HBC in soil with MPs.

A Sustainable Approach on Spruce Bark Waste Valorization through Hydrothermal Conversion

In the context of sustainable use of resources, hydrothermal conversion of biomass has received increased consideration. As well, the hydrochar (the solid C-rich phase that occurs after the process) has caused great interest. In this work, spruce bark (Picea abies) wastes were considered as feedstock and the influence of hydrothermal process parameters (temperature, reaction time, and biomass to water ratio) on the conversion degree has been studied. Using the response surface methodology and MiniTab software, the process parameters were set up and showed that temperature was the significant factor influencing the conversion, while residence time and the solid-to-liquid ratio had a low influence. Furthermore, the chemical (proximate and ultimate analysis), structural (Fourier-transform infrared spectroscopy, scanning electron microscopy) and thermal properties (thermogravimetric analysis) of feedstock and hydrochar were analyzed. Hydrochar obtained at 280 °C, 1 h processing time, and 1/5 solid-to-liquid ratio presented a hydrophobic character, numerous functional groups, a lower O and H content, and an improved C matter, as well as a good thermal stability. Alongside the structural features, these characteristics endorsed this waste-based product for applications other than those already known as a heat source.

Bio-based carbon materials with multiple functional groups and graphene structure to boost methane production from ethanol anaerobic digestion

This study evaluated the effects of bio-based carbon materials on methane production by anaerobic digestion. The results showed that biochar and hydrochar can promote cumulative methane yield by 15% to 29%. However, there was no statistical significance (p > 0.05) between hydrochar and biochar produced at different temperature on methane production. 16S rRNA gene sequencing and bioinformatics analysis showed that biochar and hydrochar enriched microorganism that might participate in direct interspecies electron transfer (DIET) such as Pseudomonadaceae, Bacillaceae, and Clostridiaceae. The the surface properties of the modified biochar were characterized with BET, Raman, FTIR and XPS. Bio-based carbon materials with uniform dispersion provided a stable environment for the DIET of microorganisms and electrons are transferred through aromatic functional groups on the surface of materials. This study reveals bio-based carbon materials surface properties on methane production in anaerobic digestion and provides a new approach to recycling spent coffee grounds.

Valorization of oat husk by hydrothermal carbonization: Optimization of process parameters and anaerobic digestion of spent liquors

The hydrothermal carbonization (HTC) optimization of oat husk was performed using a response surface methodology. Furthermore, anaerobic digestion (AD) of spent liquor and hydrochar addition were evaluated in the biomethane potential (BMP) test. Results found that temperature influences the most in the studied responses (i.e., mass yield (MY) and higher heating value (HHV)). Optimal hydrochar MY (53.8%) and HHV (21.5 MJ/kg) were obtained for 219.2 °C, 30 min, and 0.08 of biomass/water ratio. A successful prediction capability of the optimization approach was observed, archiving an error < 1% between predicted and validated responses. The BMP experiment showed the feasibility of spent liquor as a potential substrate to be treated by AD (144 NmLCH₄/gCOD). Hydrochar boosted the methane production of spent liquor increasing up to 17% compared to digestion with no hydrochar addition. These findings provide new insights regarding oat husk valorization by integrating HTC and AD for energy production.

Improving nutrients removal and energy recovery from wastes using hydrochar

Hydrothermal carbonization (HTC) is an eco-friendly, flexible and efficient way to valorise wet solid wastes, producing a carbon-rich material named as hydrochar. Considerable efforts have been devoted to studying the feasibility of using hydrochar in waste management to achieve the goal of circular economy. However, a comprehensive evaluation of the impacts of hydrochar on energy recovery from anaerobic digestion (AD), nutrient reclamation, and wastewater treatment is currently lacking. To understand the influence of hydrochar type on its application, this review will firstly introduce the mechanisms and biomass treatment for hydrochar preparation. Most recent studies regarding the improvement of methane (CH₄) and volatile fatty acids (VFAs) production after dosing hydrochar in anaerobic digesters are quantitatively summarized and deeply discussed. The potential of using various hydrochar as slow-fertilizer to support the growth of plants are analysed by providing quantitative data. The usage of hydrochar in remediating pollutants from wastewater as effective adsorbent is also evaluated. Based on the review, we also address the challenges and demonstrate the opportunities for the future application of hydrochar in waste management. Conclusively, this review will not only provide a systematic understanding of the up-to-date developments of improving the nutrients removal and energy recovery from wastes by using hydrochar but also several new directions for the application of hydrochar in the future.

Anaerobic degradation of digestate based hydrothermal carbonization products in a continuous hybrid fixed bed anaerobic filter

This study investigates the suitability of continuous hybrid fixed bed anaerobic filter reactor for treating sewage and agro-industrial digestate hydrothermal carbonization (HTC) products; hydrochar and HTC liquor (HTCL). The reactor was operated for 300 days under mesophilic conditions at different organic loading rates (OLR); maximum OLRs of 7.4 and 10 gCOD/L/d were reached while treating HTC liquor and slurry, respectively. 15 g/L hydrochar were added to the reactor as a supplement while treating HTCL solely thus increasing the biogas production up to 153%. The reactor was fed with HTCL and hydrochar with an increasing mixing ratio, and the co-digestion impact was dependent on hydrochar concentrations. The results of the study indicate that the hybrid fixed bed anaerobic filter reactor is a promising anaerobic digestion configuration for treating HTCL and overcoming the HTC upscaling challenges, and the suitability of digestate hydrochar utilization as supplement material for anaerobic digestion.

Sewage Sludge Treatment by Hydrothermal Carbonization: Feasibility Study for Sustainable Nutrient Recovery and Fuel Production

Phosphorus recovery from waste biomass is becoming increasingly important, given that phosphorus is an exhaustible non-renewable resource. For the recovery of plant nutrients and production of climate-neutral fuel from wet waste streams, hydrothermal carbonization (HTC) has been suggested as a promising technology. In this study, digested sewage sludge (DSS) was used as waste material for phosphorus and nitrogen recovery. HTC was conducted at 200 °C for 4 h, followed by phosphorus stripping (PS) or leaching (PL) at room temperature. The results showed that for PS and PL around 84% and 71% of phosphorus, as well as 53% and 54% of nitrogen, respectively, could be recovered in the liquid phase (process water and/or extract). Heavy metals were mainly transferred to the hydrochar and only <1 ppm of Cd and 21–43 ppm of Zn were found to be in the liquid phase of the acid treatments. According to the economic feasibility calculation, the HTC-treatment per dry ton DSS with an industrial-scale plant would cost around 608 USD. Between 349–406 kg of sulfuric acid are required per dry ton DSS to achieve a high yield in phosphorus recovery, which causes additional costs of 96–118 USD. Compared to current sewage sludge treatment costs in Switzerland, which range between 669 USD and 1173 USD, HTC can be an economically feasible process for DSS treatment and nutrient recovery.

Characterization of hydrochar and process water from the hydrothermal carbonization of Refuse Derived Fuel

In this study, hydrothermal carbonization (HTC) was used as a thermochemical conversion process to upgrade Refuse Derived Fuel (RDF). The effect of process temperature (250 °C, 275 °C and 300 °C), residence time (30 min and 120 min), and RDF-to-water ratio (1:15 and 1:5) on the main characteristics of the produced hydrochars and process waters was assessed. The HTC process yielded hydrochars with enhanced fuel properties when compared to the original feedstock, namely higher carbon content and heating value. The hydrochars also presented reduced oxygen and ash contents. The hydrochar produced at 300 °C for 120 min presented the lowest ash content (3.3 wt%, db) whereas the highest heating value was found for the hydrochar obtained at 275 °C for 120 min (28.1 MJ/kg, db). The HTC process was also responsible for a significant reduction in chlorine concentration, showing dechlorination efficiencies between 69.2 and 77.9%. However, the HTC process generated acidic process waters with high COD values (maximum 27.2 gO₂/L), which need to be further managed or valorized. Energy calculations were also performed, revealing that lower water amounts, lower temperatures, and longer residence times, represent optimal conditions for higher hydrochar yields and consequently good process efficiencies.

Stabilization of anaerobic co-digestion of biowaste using activated carbon of coffee ground biomass

Process instability commonly encountered in anaerobic co-digestion (AcoD) of organic fractions of municipal solid wastes (OFMSWs) is addressed by utilizing hydrochar (CB-HTC) and activated hydrochar (ACB-HTC) derived from coffee ground biomass. Addition of CB-HTC or ACB-HTC shortened the lag phase resulting in high biogas yield of 68.57 Nl/kg oTS or 102.86 Nl/kg oTS, respectively within the first week. Improvement in biogas yield (~5% higher than the control) was due to unique properties which prevented washout of consortia of bacteria useful for AcoD and subsequently led to a more stable process. An increase in either OLR [1.0 kg oTS/(m³*d) to 1.5 kg oTS/(m³*d)] or temperature (36.5 °C to 42.5 °C) did not lead to increase in ammonium-nitrogen or TKN in reactors amended with hydrochars. Likewise, ratio of VFA/TA was within 0.2-0.3 after the fourth week in ACB-HTC treated reactor. Addition of ACB-HTC greatly improved nutrient retention in the digestate.

Bioenergy recovery from wastewater produced by hydrothermal processing biomass: Progress, challenges, and opportunities

Hydrothermal carbonization (HTC)/liquefaction (HTL)/gasification (HTG) are promising processes for biofuel production from biomass containing high moisture. However, wastewater, the aqueous phase (AP) byproduct from these hydrothermal processes, is inevitably produced in large amounts. The AP contains >20% of the biomass carbon, and the total organic carbon in AP is as high as 10-20 g/L. The treatment and utilization of AP are becoming a bottleneck for the industrialization of hydrothermal technologies. The major challenges are the presence of various inhibitory substances and the high complexity of AP. Bioenergy recovery from AP has attracted increasing interest. In the present review, the compositions and characteristics of AP are first presented. Then, the progress in recovering bioenergy from AP by recirculation as the reaction solvent, anaerobic digestion (AD), supercritical water gasification (SCWG), microbial fuel cell (MFC), microbial electrolysis cell (MEC), and microalgae cultivation is discussed. Recirculation of AP as reaction solvent is preferable for AP from biomass with relatively low moisture; AD, MFC/MEC, and microalgae cultivation are desirable for the treatment of AP produced from processing biomass with low lignin content at relatively low temperatures; SCWG is widely applicable but is energy-intensive. Finally, challenges and corresponding strategies are proposed to promote the development of AP valorization technologies. Comprehensive analysis of AP compositions, clarification of the mechanisms of valorization processes, valorization process integration detoxification of AP, polycultures and co-processing of AP with other waste, enhancement in pollutant removal, scaling-up performance, and the techno-economic analysis and life-cycle assessment of valorization systems are promising directions in future investigations.

Valorization of the liquid fraction of co-hydrothermal carbonization of mixed biomass by anaerobic digestion: Effect of the substrate to inoculum ratio and hydrochar addition

The effect of the substrate to inoculum ratio (SIR) on the anaerobic digestion (AD) of the liquid fractions (LFs) of co-hydrothermally treated mixed biomass (sewage sludge (SS) and the organic fraction of municipal solid waste (MSW)) was evaluated. The impact of SS + MSW-hydrochar was also studied at different hydrochar concentrations (0, 1, 5, 10, 15, 20 and 25 g_hydrochar/L), in two of the LFs studied. The SIR had a significant impact on methane yield (YCH₄) and organic matter degradation, with low methane production (4-44 NmLCH₄/g tCOD_added) observed for all LFs at SIR = 1:3. Hydrochar significantly improved YCH₄ and specific methane production rate. Compared with the AD without hydrochar, the YCH₄ improved up to 1.95 times at 15 g/L. Hydrochar doses from 1 to 10 g/L shortened the lag phase, while higher concentrations (15 to 25 g/L) showed an increment with respect to the control reactor without hydrochar.

An Assessment of Different Integration Strategies of Hydrothermal Carbonisation and Anaerobic Digestion of Water Hyacinth

Water hyacinth (WH) is an invasive aquatic macrophyte that dominates freshwater bodies across the world. However, due to its rapid growth rate and wide-spread global presence, WH could offer great potential as a biomass feedstock, including for bioenergy generation. This study compares different integration strategies of hydrothermal carbonisation (HTC) and anaerobic digestion (AD) using WH, across a range of temperatures. These include (i) hydrochar combustion and process water digestion, (ii) hydrochar digestion, (iii) slurry digestion. HTC reactions were conducted at 150 °C, 200 °C, and 250 °C. Separation of hydrochars for combustion and process waters for digestion offers the most energetically-feasible valorisation route. However, hydrochars produced from WH display slagging and fouling tendencies; limiting their use in large-scale combustion. AD of WH slurry produced at 150 °C appears to be energetically-feasible and has the potential to also be a viable integration strategy between HTC and AD, using WH.

Hydrothermal carbonization coupled with anaerobic digestion for the valorization of the organic fraction of municipal solid waste

Hydrothermal carbonization (HTC) was evaluated as a promising treatment to enhance the biomethane potential during anaerobic digestion (AD) of the organic fraction of municipal solid waste (OFMSW). The OFMSW was carbonized at different conditions and HTC products were tested for biomethane potential into AD. Results proved that the use of HTC liquid and slurry into AD led to an increase in biomethane production up to 37% and 363%, respectively, compared to OFMSW. Methane production increased as the HTC process severity decreased, reaching its maximum at 180 °C, 1 h for both HTC products. Energy assessment demonstrated that the combustion of biogas produced by AD of HTC liquid and slurries covers up to 30% and 104% of the HTC thermal demand, respectively. When the energy from hydrochar and biogas combustion was recovered, the process efficiency reached 60%. Hence, HTC coupled with AD demonstrates to be an efficient way to valorize OFMSW.

Process Waters from Hydrothermal Carbonization of Sludge: Characteristics and Possible Valorization Pathways

Hydrothermal carbonization (HTC) is an innovative process capable of converting wet biodegradable residues into value-added materials, such as hydrochar. HTC has been studied for decades, however, a lack of detailed information on the production and composition of the process water has been highlighted by several authors. In this paper the state of the art of the knowledge on this by-product is analyzed, with attention to HTC applied to municipal and agro-industrial anaerobic digestion digestate. The chemical and physical characteristics of the process water obtained at different HTC conditions are compared along with pH, color, organic matter, nutrients, heavy metals and toxic compounds. The possibility of recovering nutrients and other valorization pathways is analyzed and technical feasibility constraints are reported. Finally, the paper describes the main companies which are investing actively in proposing HTC technology towards improving an effective process water valorization.

Hydrochars as Emerging Biofuels: Recent Advances and Application of Artificial Neural Networks for the Prediction of Heating Values

In this study, the growing scientific field of alternative biofuels was examined, with respect to hydrochars produced from renewable biomasses. Hydrochars are the solid products of hydrothermal carbonization (HTC) and their properties depend on the initial biomass and the temperature and duration of treatment. The basic (Scopus) and advanced (Citespace) analysis of literature showed that this is a dynamic research area, with several sub-fields of intense activity. The focus of researchers on sewage sludge and food waste as hydrochar precursors was highlighted and reviewed. It was established that hydrochars have improved behavior as fuels compared to these feedstocks. Food waste can be particularly useful in co-hydrothermal carbonization with ash-rich materials. In the case of sewage sludge, simultaneous P recovery from the HTC wastewater may add more value to the process. For both feedstocks, results from large-scale HTC are practically non-existent. Following the review, related data from the years 2014–2020 were retrieved and fitted into four different artificial neural networks (ANNs). Based on the elemental content, HTC temperature and time (as inputs), the higher heating values (HHVs) and yields (as outputs) could be successfully predicted, regardless of original biomass used for hydrochar production. ANN3 (based on C, O, H content, and HTC temperature) showed the optimum HHV predicting performance (R2 0.917, root mean square error 1.124), however, hydrochars’ HHVs could also be satisfactorily predicted by the C content alone (ANN1, R2 0.897, root mean square error 1.289).

Valorisation of macroalgae via the integration of hydrothermal carbonisation and anaerobic digestion

This study investigates the integration of hydrothermal carbonisation (HTC) with anaerobic digestion (AD) as a valorisation route for two macroalgae species; S. latissima (SL) and F. serratus (FS). HTC reactions were conducted at temperatures of 150 °C, 200 °C and 250 °C, with resulting hydrochars, process waters and hydrothermal slurries assessed for biomethane potential yields. Un-treated SL generated similar biomethane levels compared to all SL slurries. Whereas all FS slurries improved biomethane yields compared to un-treated FS. Hydrochars represent a greater energy carrier if used as a solid fuel, rather than a feedstock for anaerobic digestion. Integrating HTC and AD, through hydrochar combustion and process water digestion has a greater energetic output than anaerobic digestion of the un-treated macroalgae. Treatment at 150 °C, with separate utilisation of products, can improve the energetic output of S. latissima and F. serratus by 47% and 172% respectively, compared to digestion of the un-treated macroalgae.

Food waste leachate treatment using an Upflow Anaerobic Sludge Bed (UASB): Effect of conductive material dosage under low and high organic loads

In this study, the performance of UASB for treating food waste leachate was investigated, with the objective of studying the effect of conductive material on anaerobic digestion (AD) enhancement at two organic loads. Conductive and control materials (i.e. graphite and glass) were first compared for their surface porosity then dosed in UASB for side-by-side comparison of the corresponding AD performance. In the first phase (organic load of 2660 mg-COD/L), compared to glass-added UASB, 29.5% reduction of effluent COD was observed in graphite-added UASB, however, only a little biogas enhancement (2.3%) was achieved. In the second phase (organic load of 4140 mg-COD/L), the results show that it could promote better AD enhancement in graphite-added UASB, where 36% effluent COD and 38% biogas production enhancement were simultaneously observed. The overall results support that utilization of conductive material is a viable approach for enhancing biogas production in UASB, especially for high organic loads.

Urea/ZnCl2 in situ hydrothermal carbonization of Camellia sinensis waste to prepare N-doped biochar for heavy metal removal

Environmental benefits of biochar require a simple and effective method for preparation of functional N-doped biochar. In this study, urea/ZnCl₂ was developed to prepare N-doped biochar via in situ hydrothermal carbonization (HTC) of Camellia sinensis waste at 120-280 °C for 2 h under 1.0-9.8 MPa. Physicochemical and structural properties of the N-doped biochar were investigated by Raman spectra, elemental analysis, BET surface area, SEM, TEM, XRD, and XPS. The results showed that the N content in biochar could reach up to 7.79% at 280 °C. Surface chemistry suggested that pyridinic N, pyrollic N, and graphitic N were the major N species on the biochar. Moreover, the N-doped biochar was successfully employed to remove metal ions Cu²⁺, Pb²⁺, Zn²⁺, and Cr⁶⁺. Adsorption data fit closely to the pseudo-second-order kinetic equation and the Langmuir adsorption isotherm model for all metal ions.

Efficient acetogenesis of anaerobic co-digestion of food waste and maize straw in a HSAD reactor

In this study, food waste and maize straw were used as feedstock, and the two-phase high-solid anaerobic digestion (TP-HSAD) technology was used to optimize the process parameters of leachate reflux in acid-production stage. Results indicated that compared with other waste activated sludge, pig manure digestate (PM) as leachate can achieve better hydrolysis and acidification effect. The increase of leachate reflux ratio can shorten the fermentation time of the acid-producing stage and increase the fermentation efficiency. When the reflux ratio was 32:1, peak concentration of volatile fatty acids (VFAs) was 45.4 g/L and the volatile solids (VS) removal rate was 61.7%. Reflux frequency has minimal effect on the concentration of VFAs and the degree of degradation of VS, but a higher reflux frequency will prolong the reaction time of acid-production stage. When PM is used as reflux leachate, the HSAD reactor can improve the hydrolysis and acidification of the anaerobic fermentation.

Integration of Hydrothermal Carbonisation with Anaerobic Digestion; Opportunities for Valorisation of Digestate

Hydrothermal carbonisation (HTC) has been identified as a potential route for digestate enhancement producing a solid hydrochar and a process water rich in organic carbon. This study compares the treatment of four dissimilar digestates from anaerobic digestion (AD) of agricultural residue (AGR); sewage sludge (SS); residual municipal solid waste (MSW), and vegetable, garden, and fruit waste (VGF). HTC experiments were performed at 150, 200 and 250 °C for 1 h using 10%, 20%, and 30% solid loadings of a fixed water mass. The effect of temperature and solid loading to the properties of biocoal and biochemical methane potential (BMP) of process waters are investigated. Results show that the behaviour of digestate during HTC is feedstock dependent and the hydrochar produced is a poor-quality solid fuel. The AGR digestate produced the greatest higher heating value (HHV) of 24 MJ/kg, however its biocoal properties are poor due to slagging and fouling propensities. The SS digestate process water produced the highest amount of biogas at 200 °C and 30% solid loading. This study concludes that solely treating digestate via HTC enhances biogas production and that hydrochar be investigated for its use as a soil amender.