Recent progress in flocculation, dewatering, and drying technologies for microalgae utilization: Scalable and low-cost harvesting process development

Optimizing calcium and magnesium in seawater medium with high bicarbonate concentration for efficient growth and self-flocculation harvesting of Chlorella sp

Microalgae cultivation using high bicarbonate concentration in seawater medium triggers CaCO3 precipitation due to pH elevation, contaminating the photobioreactor and reduce biomass productivity. It is necessary to control Ca2+ and Mg2+ concentration in appropriate range to allow microalgae rapid growth without precipitation, followed by effective self-flocculation for harvesting. This study optimized this concentration range as 0.5-1.0 mmol L-1 for Ca2+ and 2.5-5.0 mmol L-1 for Mg2+. With this concentration, subsequent pH adjustment to 11 induced > 90 % self-flocculation efficiency. Also, outdoor cultivation in floating photobioreactors utilized treated seawater with optimized Ca2+ and Mg2+ concentration achieved productivity of 9.36 g m-2 day-1, which is 112 % higher than untreated seawater (4.42 g m-2 day-1). The optimized process reached the goal of higher biomass productivity without precipitation and efficient harvesting. On the other hand, microalgae-induced precipitation may serve as potential carbon sink, contributing to ocean-negative carbon emissions.

Selecting optimal algal strains for robust photosynthetic upgrading of biogas under temperate oceanic climates

Biogas generated from anaerobic digestion can be upgraded to biomethane by photosynthetic biogas upgrading, using CO2 as a bioresource for algal (cyanobacteria and microalgae) cultivation. This allows the upgrading technology to offer economic and environmental benefits to conventional physiochemical upgrading techniques (which can be energy-intensive and costly) by co-generating biomethane with high-value biomass. However, a critical challenge in implementing this technology in temperate oceanic climatic conditions (as found in Japan, and the northwest coasts of Europe and of North America, with average temperatures ranging between 5 and 20 °C) is the selection of algal strains that must be capable of sustained growth under lower ambient temperatures. Accordingly, this paper investigated the selection of algae that met seven key criteria: optimal growth at high pH (9-11); at alkalinity of 1.5-2.5 g inorganic carbon per litre; operation at low temperature (5-20 °C); tolerance to high CO2 concentrations (above 20 %); capability for mixotrophic cultivation; ability to accumulate high-value metabolites such as photosynthetic pigments and bioactive fatty acids; and ease of harvesting. Of the twenty-six algal species assessed and ranked using a Pugh Matrix, Anabaena sp. and Phormidium sp. were assessed as the most favourable species, followed by Oscillatoria sp., Spirulina subsalsa, and Leptolyngbya sp. Adaptive laboratory evolution together with manipulation of abiotic factors could be effectively utilised to increase the efficiency and economic feasibility of the use of the selected strain in a photosynthetic biogas upgrading system, through improvement of growth and yield of high-value compounds.

Evaluation of the actinia-shaped composite coagulant for removal of algae in water: Role of charge density

A series of novel cationic modified actinia-shaped composite coagulant (AMS-C), with similar tentacle length and distribution but different charge density (CD), was successfully designed and fabricated by combination of a cationic graft starch and attapulgite (ATP). AMS-C shows a high efficiency in coagulative removal of Microcystis aeruginosa from water over a wide pH range. The algae-harvesting efficiency of optimized AMS-C can reach to 92.27 % only within 1.0 min after settlement and its maximal harvesting efficiency is as high as 99.25 % at the optimum dosage of 1.5 mg/L. This can be attributed to its special composited structure with abundant cationic long tentacle chains. CD of AMS-C is a key structural factor. AMS-C with a relatively high CD obviously enhanced the coagulation efficiency and settling performance through the improved charge neutralization, besides, the distinct long tentacle chains of AMS-C allowed its easy accessibility and tightly contacted with the algal cells, and thus facilitated the formation of large, dense and fast regrowing algal flocs by the enhanced bridging and sweeping effects. The aforementioned effects were together contributed to the effective removal of algae. The effective interactions between microalga cells and the composite coagulants were also verified using extended Deryaguin-Landau-Verwey-Overbeek theory. Moreover, AMS-C was able to remove Microcystins-LR without destroying the cells, and still maintained a high algae-harvesting efficiency in real water bodies. Therefore, AMS-C, with the advantages of high-performance, environmentally-friendliness and low-cost, has notably promising application prospects in effective treatment of harmful algal blooms.

Harnessing oleaginous protist Schizochytrium for docosahexaenoic acid: Current technologies in sustainable production and food applications

Docosahexaenoic acid (DHA) exerts versatile roles in nutrition supplementation and numerous health disorders prevention. Global consumption demand for DHA has also been consistently increasing with enhanced health awareness. Oleaginous marine protist Schizochytrium is praised as a potential DHA source due to short growth cycle, convenient artificial culture, harmless to the human body, and easy manipulation of the DHA synthesis pathway. However, factors including strain performances, fermentation parameters, product harvest and extraction strategies, safety and stability maintenance, and also application limitations in health and functional properties affect the widespread adoption of Schizochytrium DHA products. This review provides a comprehensive summary of the current biotechnologies used for tackling factors affecting the Schizochytrium DHA production, with special focuses on Schizochytrium strain improvement technologies, fermentation optimization projects, DHA oil extraction strategies, safety evaluations and stability maintenance schemes, and DHA product application approaches in foods. Inspired by systematic literature investigations and recent advances, suggestive observations composed of improving strain with multiple breeding technologies, considering artificial intelligence and machine learning to optimize the fermentative process, introducing nanoparticles packing technology to improve oxidation stability of DHA products, covering up DHA odor defect with characteristic flavor foods, and employing synthetic biology to construct the structured lipids with DHA to exploit potential functions are formed. This review will give a guideline for exploring more Schizochytrium DHA and propelling the application development in food and health.

Economic and demonstrative pilot-scale harvesting of microalgae biomass via novel combined process of dissolved air flotation and screw-press filtration

Microalgae, a promising sustainable biomass resource, lacks sufficient research for pilot-scale processes despite available technologies. Harvesting methods also pose challenges for large-scale applications. To address this, the economically viable large-scale microalgae harvesting system is here presented. The design integrates dissolved air flotation (5 m3/h) and screw-press filtration (10 kg/h), minimizing energy consumption suitable for industrial processes. This system efficiently harvests chlorella sp. (up to 4.1 m3) with a biomass harvest efficiency of 93 % and a dewatering rate of 11.9 %. Compared to centrifugation, the multi-stage system improves energy efficiency by 60.5 % with 1.7 kWh/m3 of energy consumption. This innovative approach demonstrates the potential for large-scale microalgae biomass harvesting.

Microalgae to bioenergy production: Recent advances, influencing parameters, utilization of wastewater - A critical review

Fossil fuel limitations and their influence on climate change through atmospheric greenhouse gas emissions have made the excessive use of fossil fuels widely recognized as unsustainable. The high lipid content, carbon-neutral nature and potential as a biofuel source have made microalgae a subject of global study. Microalgae are a promising supply of biomass for third-generation biofuels production since they are renewable. They have the potential to produce significant amounts of biofuel and are considered a sustainable alternative to non-renewable energy sources. Microalgae are currently incapable to synthesize algal biofuel on an extensive basis in a sustainable manner, despite their significance in the global production of biofuels. Wastewater contains nutrients (both organic and inorganic) which is essential for the development of microalgae. Microalgae and wastewater can be combined to remediate waste effectively. Wastewater of various kinds such as industrial, agricultural, domestic, and municipal can be used as a substrate for microalgal growth. This process helps reduce carbon dioxide emissions and makes the production of biofuels more cost-effective. This critical review provides a detailed analysis of the utilization of wastewater as a growth medium for microalgal - biofuel production. The review also highlights potential future strategies to improve the commercial production of biofuels from microalgae.

Microalgae Flocculation: Assessment of Extraction Yields and Biological Activity

Downstream costs represent one of the main obstacles to enabling microalgae to become widespread. The development of an economical, easily scaled-up strategy could reduce the overall process costs. Here, different flocculants were tested on different microalgae strains and a cyanobacterium. The results indicate that flocculation could be an alternative to centrifugation, as CaCl2 induced a complete flocculation of green and red marine strains (96 ± 4% and 87.0 ± 0.5%, respectively), whereas Chitosan was the only agent able to induce flocculation on the cyanobacterium (46 ± 1%). As for the thermoacidophilic red microalga, 100% flocculation was achieved only by increasing the pH. Carotenoids were extracted from the flocculated biomass, and the strategy improved with the use of the wet biomass. The results indicate that flocculation does not affect carotenoid yield, which is at least the same than that obtained upon centrifugation and extraction from the wet biomass. Then, for the first time, the biological activity of the extracts obtained from the flocculated biomasses was evaluated. The results indicate that only the green microalga extract shows increased antioxidant activity. In conclusion, this work highlights that a general downstream procedure cannot be developed for microalgae strains but should be rationally tailored.

Surfactant-Mediated Microalgal Flocculation: Process Efficiency and Kinetic Modelling

Microalgae are a valuable source of lipids, proteins, and pigments, but there are challenges in large-scale production, especially in harvesting. Existing methods lack proven efficacy and cost-effectiveness. However, flocculation, an energy-efficient technique, is emerging as a promising solution. Integrating surfactants enhances microalgal harvesting and disruption simultaneously, reducing processing costs. This study investigated cetyltrimethylammonium bromide (CTAB), dodecyltrimethylammonium bromide (DTAB), and sodium dodecyl sulphate (SDS) for harvesting Tetraselmis sp. strains (75LG and 46NLG). CTAB exhibits superior results, with 88% harvesting efficiency at 1500 and 2000 mg L-1 for 75LG and 46NLG, respectively, for 60 min of sedimentation-thus being able to reduce the operating time. Beyond evaluating harvesting efficiency, our study explored the kinetics of the process; the modified Gompertz model led to the best fit. Furthermore, the largest kinetic constants were observed with CTAB, thus highlighting its efficacy in optimising the microalgal harvesting process. With the incorporation of the suggested enhancements, which should be addressed in future work, CTAB could hold the potential to optimise microalgal harvesting for cost-effective and sustainable large-scale production, eventually unlocking the commercial potential of microalgae for biodiesel production.

Microalgae-mediated bioremediation: current trends and opportunities-a review

Environmental pollution poses a critical global challenge, and traditional wastewater treatment methods often prove inadequate in addressing the complexity and scale of this issue. On the other hand, microalgae exhibit diverse metabolic capabilities that enable them to remediate a wide range of pollutants, including heavy metals, organic contaminants, and excess nutrients. By leveraging the unique metabolic pathways of microalgae, innovative strategies can be developed to effectively remediate polluted environments. Therefore, this review paper highlights the potential of microalgae-mediated bioremediation as a sustainable and cost-effective alternative to conventional methods. It also highlights the advantages of utilizing microalgae and algae-bacteria co-cultures for large-scale bioremediation applications, demonstrating impressive biomass production rates and enhanced pollutant removal efficiency. The promising potential of microalgae-mediated bioremediation is emphasized, presenting a viable and innovative alternative to traditional treatment methods in addressing the global challenge of environmental pollution. This review identifies the opportunities and challenges for microalgae-based technology and proposed suggestions for future studies to tackle challenges. The findings of this review advance our understanding of the potential of microalgae-based technology wastewater treatment.

Ecology and evolution of algal-fungal symbioses

Ecological interactions and symbiosis between algae and fungi are ancient, widespread, and diverse with many independent origins. The heterotrophic constraint on fungal nutrition drives fungal interactions with autotrophic organisms, including algae. While ancestors of modern fungi may have evolved as parasites of algae, there remains a latent ability in algae to detect and respond to fungi through a range of symbioses that are witnessed today in the astounding diversity of lichens, associations with corticoid and polypore fungi, and endophytic associations with macroalgae. Research into algal-fungal interactions and biotechnological innovation have the potential to improve our understanding of their diversity and functions in natural systems, and to harness this knowledge to develop sustainable and novel approaches for producing food, energy, and bioproducts.

Mechanistic insights into chemical conditioning on transformation of dissolved organic matter and plant biostimulants production during sludge aerobic composting

Inorganic coagulants (aluminum and iron salt) are widely used to improve sludge dewaterability, resulting in numerous residues in dewatered sludge. Composting refers to the controlled microbial process that converts organic wastes into fertilizer, and coagulant residues in dewatered sludge can affect subsequent compost efficiency and resource recycling, which remains unclear. This work investigated the effects of two typical metal salt coagulants (poly aluminum chloride [PAC] and poly ferric sulfate [PFS]) conditioning on sludge compost. Our results revealed that PAC conditioning inhibited composting with decreased peak temperature, microbial richness, enzymatic reaction intensities, and compost quality, associated with decreased pH and microbial toxicity of aluminum. Nevertheless, PFS conditioning selectively enriched Pseudoxanthomonas sp. and resulted in more fertile compost with increased peak temperature, enzymatic reaction intensities, and humification degree. Spectroscopy and mass difference analyses indicated that PFS conditioning enhanced reaction intensities of labile biopolymers at the thermophilic stage, mainly comprising hydrolyzation (H2O), dehydrogenation (-H2, -H4), oxidation (+O1H2), and other reactions (i.e., +CH2, C2H4O1, C2H6O1). Unlike the common composting process primarily conducts humification at the cooling stage, PFS conditioning changed the main occurrence stage to the thermophilic stage. Non-targeted metabolomics revealed that indole (a humification intermediate) is responsible for the increased humification degree and indoleacetic acid content in the PFS-conditioned compost, which then promoted compost quality. Plant growth experiments further confirmed that the dissolved organic matter (DOM) in PFS-conditioned compost produced the maximum plant biomass. This study provided molecular-level evidence that PFS conditioning can promote humification and compost fertility during sludge composting, enabling chemical conditioning optimization for sustainable management of sludge.

Biocompounds from wastewater-grown microalgae: a review of emerging cultivation and harvesting technologies

Microalgae biomass has attracted attention as a feedstock to produce biofuels, biofertilizers, and pigments. However, the high production cost associated with cultivation and separation stages is a challenge for the microalgae biotechnology application on a large scale. A promising approach to overcome the technical-economic limitations of microalgae production is using wastewater as a nutrient and water source for cultivation. This strategy reduces cultivation costs and contributes to valorizing sanitation resources. Therefore, this article presents a comprehensive literature review on the status of microalgae biomass cultivation in wastewater, focusing on production strategies and the accumulation of valuable compounds such as lipids, carbohydrates, proteins, fatty acids, and pigments. This review also covers emerging techniques for harvesting microalgae biomass cultivated in wastewater, discussing the advantages and limitations of the process, as well as pointing out the main research opportunities. The novelty of the study lies in providing a detailed analysis of state-of-the-art and potential advances in the cultivation and harvesting of microalgae, with a special focus on the use of wastewater and implementing innovative strategies to enhance productivity and the accumulation of compounds. In this context, the work aims to guide future research concerning emerging technologies in the field, emphasizing the importance of innovative approaches in cultivating and harvesting microalgae for advancing knowledge and practical applications in this area.

Advances in Membrane Separation for Biomaterial Dewatering

Biomaterials often contain large quantities of water (50-98%), and with the current transition to a more biobased economy, drying these materials will become increasingly important. Contrary to the standard, thermodynamically inefficient chemical and thermal drying methods, dewatering by membrane separation will provide a sustainable and efficient alternative. However, biomaterials can easily foul membrane surfaces, which is detrimental to the performance of current membrane separations. Improving the antifouling properties of such membranes is a key challenge. Other recent research has been dedicated to enhancing the permeate flux and selectivity. In this review, we present a comprehensive overview of the design requirements for and recent advances in dewatering of biomaterials using membranes. These recent developments offer a viable solution to the challenges of fouling and suboptimal performances. We focus on two emerging development strategies, which are the use of electric-field-assisted dewatering and surface functionalizations, in particular with hydrogels. Our overview concludes with a critical mention of the remaining challenges and possible research directions within these subfields.

Harnessing the potential of microalgae-bacteria interaction for eco-friendly wastewater treatment: A review on new strategies involving machine learning and artificial intelligence

In the pursuit of effective wastewater treatment and biomass generation, the symbiotic relationship between microalgae and bacteria emerges as a promising avenue. This analysis delves into recent advancements concerning the utilization of microalgae-bacteria consortia for wastewater treatment and biomass production. It examines multiple facets of this symbiosis, encompassing the judicious selection of suitable strains, optimal culture conditions, appropriate media, and operational parameters. Moreover, the exploration extends to contrasting closed and open bioreactor systems for fostering microalgae-bacteria consortia, elucidating the inherent merits and constraints of each methodology. Notably, the untapped potential of co-cultivation with diverse microorganisms, including yeast, fungi, and various microalgae species, to augment biomass output. In this context, artificial intelligence (AI) and machine learning (ML) stand out as transformative catalysts. By addressing intricate challenges in wastewater treatment and microalgae-bacteria symbiosis, AI and ML foster innovative technological solutions. These cutting-edge technologies play a pivotal role in optimizing wastewater treatment processes, enhancing biomass yield, and facilitating real-time monitoring. The synergistic integration of AI and ML instills a novel dimension, propelling the fields towards sustainable solutions. As AI and ML become integral tools in wastewater treatment and symbiotic microorganism cultivation, novel strategies emerge that harness their potential to overcome intricate challenges and revolutionize the domain.

Phycobiliproteins from microalgae: research progress in sustainable production and extraction processes

Phycobiliproteins (PBPs), one of the functional proteins from algae, are natural pigment-protein complex containing various amino acids and phycobilins. It has various activities, such as anti-inflammatory and antioxidant properties. And are potential for applications in food, cosmetics, and biomedicine. Improving their metabolic yield is of great interest. Microalgaes are one of the important sources of PBPs, with high growth rate and have the potential for large-scale production. The key to large-scale PBPs production depends on accumulation and recovery of massive productive alga in the upstream stage and the efficiency of microalgae cells breakup and extract PBPs in the downstream stage. Therefore, we reviewed the status quo in the research and development of PBPs production, summarized the advances in each stage and the feasibility of scaled-up production, and demonstrated challenges and future directions in this field.

Technologies for harvesting the microalgae for industrial applications: Current trends and perspectives

Microalgae are emerging as a promising source for augmenting the supply of essential products to meet global demands in an environmentally sustainable manner. Despite the potential benefits of microalgae in industry, the high energy consumption for harvesting remains a significant obstacle. This review offers a comprehensive overview of microalgae harvesting technologies and their industrial applications, with particular emphasis on the latest advances in flocculation techniques. These cutting-edge methods have been applied to biodiesel production, food and nutraceutical processing, and wastewater treatment. Large-scale harvesting is still severely impeded by the high cost despite progress has been made in laboratory studies. In the future, cost-effective microalgal harvesting will rely on efficient resource utilization, including the use of waste materials and the reuse of media and flocculants. Additionally, precise regulation of biological metabolism will be necessary to overcome algal species-related limitations through the development of extracellular polymeric substance-induced flocculation technology.

Optimizing aeration intensity to enhance self-flocculation in algal-bacterial symbiosis systems

Effectuating optimal wastewater treatment via algae-bacterial symbiosis (ABS) systems necessitates the precise selection of aeration intensity. This study pioneers an in-depth investigation into the interplay of aeration intensity on the microalgal-bacterial consortia's self-flocculation efficacy and the overall treatment performance within ABS systems. The research provides evidence for a direct association between aeration intensity and biomass proliferation, indicating enhanced pollutant removal efficiency with escalated intensities (1.0 and 1.5 L min-1), though the variance lacks statistical significance. The peak self-flocculation efficacy of the microalgal-bacterial consortium (82.39% at 30 min) was manifested at an aeration intensity of 1.0 L min-1. The meticulous analysis of biomass properties showed the complexity of self-flocculation capacity in the consortium, which involves a dynamic interplay of several pivotal factors, including floc size, zeta potential, and EPS content. In situations where these factors pose conflicting influences, the determining factor emerges as the dominant influencer. In this study, the optimal aeration intensity was identified as 1 L min-1, shedding light on the critical threshold for ABS system operation. This study not only enriches the understanding of microalgal-bacterial wastewater treatment mechanisms but also fosters innovative strategies to enhance the performance of such systems.

Strategies and challenges to enhance commercial viability of algal biorefineries for biofuel production

The rise in energy consumption would quadruple in the coming century and the, existing energy resources might be insufficient to meet the demand of the growing population. An alternative and sustainable energy resource is therefore needed to address the fossil fuel deficiency. The utility of microalgae strains in the aspect of biorefinery has been in research for quite some time. Algal biorefinery is an alternate way of renewable energy however even after decades of research it still suffers from commercialization bottlenecks. The current manuscript reviews the scenarios where the innovation needs an ignition for its commercialization. This review discusses the prospects of up-scale cultivation, and harvesting algal biomass for biorefineries. It narrates algal biorefinery hurdles that can be solved using integrated technology approach, life cycle assessment and applications of nanotechnology. The review also sheds light upon the ties of algal biorefineries with its economic viability.

Net zero emission in circular bioeconomy from microalgae biochar production: A renewed possibility

The rapid expansion of industrialization and continuous population growth have caused a steady increase in energy consumption. Despite using renewable energy, such as bioethanol, to replace fossil fuels had been strongly promoted, however the outcomes were underwhelming, resulting in excessive greenhouse gases (GHG) emissions. Microalgal biochar, as a carbon-rich material produced from the pyrolysis of biomass, provides a promising solution for achieving net zero emission. By utilizing microalgal biochar, these GHG emissions can be captured and stored efficiently. It also enhances soil fertility, improves water retention, and conduct bioremediation in agriculture and environmental remediation field. Moreover, incorporating microalgal biochar into a zero-waste biorefinery could boost the employ of biomass feedstocks effectively to produce valuable bioproducts while minimizing waste. This contributes to sustainability and aligns with the concepts of a circular bioeconomy. In addition, some challenges like commercialization and standardization will be addressed in the future.

Innovation in lignocellulosics dewatering and drying for energy sustainability and enhanced utilization of forestry, agriculture, and marine resources - A review

Efficient utilization of forestry, agriculture, and marine resources in various manufacturing sectors requires optimizing fiber transformation, dewatering, and drying energy consumption. These processes play a crucial role in reducing the carbon footprint and boosting sustainability within the circular bioeconomy framework. Despite efforts made in the paper industry to enhance productivity while conserving resources and energy through lower grammage and higher machine speeds, reducing thermal energy consumption during papermaking remains a significant challenge. A key approach to address this challenge lies in increasing dewatering of the fiber web before entering the dryer section of the paper machine. Similarly, the production of high-value-added products derived from alternative lignocellulosic feedstocks, such as nanocellulose and microalgae, requires advanced dewatering techniques for techno-economic viability. This critical and systematic review aims to comprehensively explore the intricate interactions between water and lignocellulosic surfaces, as well as the leading technologies used to enhance dewatering and drying. Recent developments in technologies to reduce water content during papermaking, and advanced dewatering techniques for nanocellulosic and microalgal feedstocks are addressed. Existing research highlights several fundamental and technical challenges spanning from the nano- to macroscopic scales that must be addressed to make lignocellulosics a suitable feedstock option for industry. By identifying alternative strategies to improve water removal, this review intends to accelerate the widespread adoption of lignocellulosics as feasible manufacturing feedstocks. Moreover, this review aims to provide a fundamental understanding of the interactions, associations, and bonding mechanisms between water and cellulose fibers, nanocellulosic materials, and microalgal feedstocks. The findings of this review shed light on critical research directions necessary for advancing the efficient utilization of lignocellulosic resources and accelerating the transition towards sustainable manufacturing practices.

Evidence of the drying technique's impact on the biomass quality of Tetraselmis subcordiformis (Chlorophyceae)

Rapid drying, cost-effective and safe, will increase the viability of using microalgae for several bio-industrial applications. In this study, five different drying techniques of microalgal biomass were investigated. These include freeze drying, oven drying, air drying, sun drying, and microwave drying. Morphology, metabolite content, FAME profiling, chlorophyll content, total organic carbon, and total nitrogen were analyzed. Results showed that the freeze-drying technique preserves the highest amounts of chlorophyll, proteins, and lipids. Oven drying underperformed as it retained the lowest amount of chlorophyll, protein, and lipid content. More importantly, FAME profiling results showed that air drying was the best technique in maintaining the highest amount of polyunsaturated fatty acids and more specifically docosahexaenoic acid (DHA). Furthermore, this process requires the least capital and energy needs. The findings from this study confirmed that the drying technique affects the microalga biomass quality.

Integrated culture and harvest systems for improved microalgal biomass production and wastewater treatment

Microalgae cultivation in wastewater has received much attention as an environmentally sustainable approach. However, commercial application of this technique is challenging due to the low biomass output and high harvesting costs. Recently, integrated culture and harvest systems including microalgae biofilm, membrane photobioreactor, microalgae-fungi co-culture, microalgae-activated sludge co-culture, and microalgae auto-flocculation have been explored for efficiently coupling microalgal biomass production with wastewater purification. In such systems, the cultivation of microalgae and the separation of algal cells from wastewater are performed in the same reactor, enabling microalgae grown in the cultivation system to reach higher concentration, thus greatly improving the efficiency of biomass production and wastewater purification. Additionally, the design of such innovative systems also allows for microalgae cells to be harvested more efficiently. This review summarizes the mechanisms, characteristics, applications, and development trends of the various integrated systems and discusses their potential for broad applications, which worth further research.

Microalgae harvesting using flocculation and dissolved air flotation: Selecting the right vessel for lab-scale experiments

Flocculation combined with dissolved air flotation (DAF) is a promising technology for harvesting microalgae; therefore, optimisation of flocculant-DAF operating conditions are frequently explored in laboratory experiments. DAF systems have jars of differing volumes, height to diameter ratios, shapes and materials used to manufacture the jars; thus, the harvesting efficiency (η) may differ between these jars. The aim was to systematically compare η between different types of benchtop DAF jars. Evaluation of 30 different types of DAF jars revealed that η was not influenced by the volume of the jars, but was impacted by the height to diameter ratio, with optimal η at a ratio ranging between 1.6 and 2.05. There was no difference in η between cylindrical and cuboid jars, but jars made of hydrophobic (polypropylene) plastic resulted in a lower η. Overall, these results are useful to guide the design of lab-scale DAF microalgae harvesting experiments.

slr2103, a homolog of type-2 diacylglycerol acyltransferase genes, for plastoquinone-related neutral lipid synthesis and NaCl-stress acclimatization in a cyanobacterium, Synechocystis sp. PCC 6803

A cyanobacterium, Synechocystis sp. PCC 6803, contains a lipid with triacylglycerol-like TLC mobility but its identity and physiological roles remain unknown. Here, on ESI-positive LC-MS² analysis, it is shown that the triacylglycerol-like lipid (lipid X) is related to plastoquinone and can be grouped into two subclasses, X_a and X_b, the latter of which is esterified by 16:0 and 18:0. This study further shows that a Synechocystis homolog of type-2 diacylglycerol acyltransferase genes, slr2103, is essential for lipid X synthesis: lipid X disappears in a Synechocystis slr2103-disruptant whereas it appears in an slr2103-overexpressing transformant (OE) of Synechococcus elongatus PCC 7942 that intrinsically lacks lipid X. The slr2103 disruption causes Synechocystis cells to accumulate plastoquinone-C at an abnormally high level whereas slr2103 overexpression in Synechococcus causes the cells to almost completely lose it. It is thus deduced that slr2103 encodes a novel acyltransferase that esterifies 16:0 or 18:0 with plastoquinone-C for the synthesis of lipid X_b. Characterization of the slr2103-disruptant in Synechocystis shows that slr2103 contributes to sedimented-cell growth in a static culture, and to bloom-like structure formation and its expansion by promoting cell aggregation and floatation upon imposition of saline stress (0.3-0.6 M NaCl). These observations provide a basis for elucidation of the molecular mechanism of a novel cyanobacterial strategy to acclimatize to saline stress, and one for development of a system of seawater-utilization and economical harvesting of cyanobacterial cells with high-value added compounds, or blooming control of toxic cyanobacteria.

Improving green hydrogen production from Chlorella vulgaris via formic acid-mediated hydrothermal carbonisation and neural network modelling

This study investigates the formic acid-mediated hydrothermal carbonisation (HTC) of microalgae biomass to enhance green hydrogen production. The effects of combined severity factor (CSF) and feedstock-to-suspension ratio (FSR) are examined on HTC gas formation, hydrochar yield and quality, and composition of the liquid phase. The hydrothermal conversion of Chlorella vulgaris was investigated in a CSF and FSR range of -2.529 and 2.943; and 5.0 wt.% - 25.0 wt.%. Artificial neural networks (ANNs) were developed based on experimental data to model and analyse the HTC process. The results show that green hydrogen formation can be increased up to 3.04 mol kg^-1 by applying CSF 2.433 and 12.5 wt.% FSR reaction conditions. The developed ANN model (BR-2-11-9-11) describes the hydrothermal process with high testing and training performance (MSE_z = 1.71E-06 & 1.40E-06) and accuracy (R² = 0.9974 & R² = 0.9781). The enhanced H₂ yield indicates an effective alternative green hydrogen production scenario at low temperatures using high-moisture-containing biomass feedstocks.

Small peptide glutathione-induced bioflocculation for enhancing the food application potential of Chlorella pyrenoidosa

Existing flocculants are used to enhance the harvesting efficiency of microalgae; however, harvesting biomass containing residues is unsuitable for food applications. In this study, a small peptide-induced bioflocculation technique was developed for harvesting microalgae, and the biomass was free of impurities. After seven days of cultivation with glutathione, 72 % flocculation efficiency of Chlorella pyrenoidosa was achieved after settling for 1 h. The nutrient composition of flocs depicted a higher protein (68.94 mg/L) and lipid (48.97 mg/L) content than those of the control (65.91 and 41.44 mg/L). The amino acid profiles of flocs showed the presence of more essential amino acids than in untreated cells. More omega polyunsaturated fatty acids, such as ω-3 and ω-9, accumulate in flocs. Extracellular polymeric substances, which induced bioflocculation, appeared markedly in flocs (150.02 mg/L) compared to the control (32.30 mg/L). This study provides novel insights into the residue-free algal harvesting method and obtained nutrition-enriched biomass.

Recent progress on converting CO2 into microalgal biomass using suspended photobioreactors

Inhomogeneous light distribution and poor CO₂ transfer capacity are two critical concerns impeding microalgal photosynthesis in practical suspended photobioreactors (PBRs). To provide valuable guidance on designing high-performance PBRs, recent progress on enhancing light and CO₂ availabilities is systematically summarized in this review. Particularly, for the first time, the strategies on elevating light availability are classified and discussed from the perspectives of increasing incident light intensity, introducing internal illumination, optimizing flow field, regulating biomass concentrations, and enlarging illumination surface areas. Meanwhile, the strategies on enhancing CO₂ light availability are outlined from the aspects of generating smaller bubbles, extending bubbles residence time, and facilitating CO₂ dissolution using extra additives. Given the microalgal biomass production using current PBRs are still suffering from low productivity and economic feasibility, the possible future directions for PBRs implementation and development are presented. Altogether, this review is beneficial to furthering development of PBRs as a practical technology.

Microalgae-derived hydrogen production towards low carbon emissions via large-scale outdoor systems

Hydrogen as a clean fuel is receiving attention because it generates only water and a small amount of nitrogen oxide upon combustion. Biohydrogen production using microalgae is considered to be a highly promising carbon-neutral technology because it can secure renewable energy while efficiently reducing CO2 emissions. However, previous studies have mainly focused on improving the biological performance of microalgae; these approaches have struggled to achieve breakthroughs in commercialization because they do not heavily consider the complexity of the entire production process with microalgae, including large-scale cultivation, biomass harvest, and biomass storage. This work presents an in-depth analysis of the state-of-the-art technologies focused on large-scale cultivation systems with efficient downstream processes. Considering the individual processes of biohydrogen production, strategies are discussed to minimize carbon emissions and improve productivity simultaneously. A comprehensive understanding of microalgae-derived biohydrogen production suggests future directions for realizing environmental and economic sustainability.

A review on biodiesel production from microalgae: Influencing parameters and recent advanced technologies

Microalgae are the important part of carbon cycle in the nature, and they could utilize the carbon resource in water and soil efficiently. The abilities of microalgae to mitigate CO₂ emission and produce oil with a high productivity have been proven. Hence, this third-generation biodiesel should be popularized. This review firstly introduce the basic characteristics and application fields of microalgae. Then, the influencing parameters and recent advanced technologies for the microalgae biodiesel production have been discussed. In influencing parameters for biodiesel production section, the factors of microalgae cultivation, lipid accumulation, microalgae harvesting, and lipid extraction have been summarized. In recent advanced technologies for biodiesel production section, the microalgae cultivation systems, lipid induction technologies, microalgae harvesting technologies, and lipid extraction technologies have been reviewed. This review aims to provide useful information to help future development of efficient and commercially viable technology for microalgae-based biodiesel production.

Optimization of Microalgal Harvesting with Inorganic and Organic Flocculants Using Factorial Design of Experiments

Microalgae have a lot of potential as a source of several compounds of interest to various industries. However, developing a sustainable and efficient harvesting process on a large scale is still a major challenge. This is particularly a problem when the production of low-value products is intended. Chemical flocculation, followed by sedimentation, is seen as an alternative method to improve the energetic and economic balance of the harvesting step. In this study, inorganic (aluminum sulfate, ferric sulfate, ferric chloride) and organic (Zetag 8185, chitosan, Tanfloc SG) flocculants were tested to harvest Chlorella vulgaris in batch mode. Preliminary assays were conducted to determine the minimum dosages of each flocculant that generates primary flocs at different pH. Except for chitosan, the organic flocculants required small dosages to initiate floc formation. Additional studies were performed for the flocculants with a better performance in the preliminary assays. Zetag 8185 had the best results, reaching 98.8% and 97.9% efficiencies with dosages of 50 and 100 mg L−1, respectively. Lastly, a 24 full factorial design experiment was performed to determine the effects of the flocculant dosage, settling time, and mixing time on the Zetag 8185 harvesting efficiency. The harvesting efficiency of C. vulgaris was optimal at a dosage of 100 mg L−1 and 3 min of rapid mixing.

Humic Substances as Microalgal Biostimulants—Implications for Microalgal Biotechnology

Humic substances (HS) act as biostimulants for terrestrial photosynthetic organisms. Their effects on plants are related to specific HS features: pH and redox buffering activities, (pseudo)emulsifying and surfactant characteristics, capacity to bind metallic ions and to encapsulate labile hydrophobic molecules, ability to adsorb to the wall structures of cells. The specific properties of HS result from the complexity of their supramolecular structure. This structure is more dynamic in aqueous solutions/suspensions than in soil, which enhances the specific characteristics of HS. Therefore, HS effects on microalgae are more pronounced than on terrestrial plants. The reported HS effects on microalgae include increased ionic nutrient availability, improved protection against abiotic stress, including against various chemical pollutants and ionic species of potentially toxic elements, higher accumulation of value-added ingredients, and enhanced bio-flocculation. These HS effects are similar to those on terrestrial plants and could be considered microalgal biostimulant effects. Such biostimulant effects are underutilized in current microalgal biotechnology. This review presents knowledge related to interactions between microalgae and humic substances and analyzes the potential of HS to enhance the productivity and profitability of microalgal biotechnology.

Recent Advances of Microalgae Exopolysaccharides for Application as Bioflocculants

Microalgae are used in flocculation processes because biopolymers are released into the culture medium. Microalgal cell growth under specific conditions (temperature, pH, luminosity, nutrients, and salinity) provides the production and release of exopolysaccharides (EPS). These biopolymers can be recovered from the medium for application as bioflocculants or used directly in cultivation as microalgae autoflocculants. The optimization of nutritional parameters, the control of process conditions, and the possibility of scaling up allow the production and industrial application of microalgal EPS. Therefore, this review addresses the potential use of EPS produced by microalgae in bioflocculation. The recovery, determination, and quantification techniques for these biopolymers are also addressed. Moreover, other technological applications of EPS are highlighted.