Environment-friendly urea-oxidized starch adhesive with zero formaldehyde-emission

Flame-retardant innovations in bio-based treatments for lignocellulosic natural fibers: A review

The growing environmental concerns tied to synthetic materials have sparked interest in renewable, biodegradable, and sustainable alternatives like lignocellulosic fibers (LFs) from plants and agricultural waste. While advantageous, the inherent flammability of LFs limits their use in safety-critical applications, necessitating effective flame-retardant treatments. Traditional flame retardants (FRs) involve harmful chemicals, which pose environmental and health risks. Consequently, research is increasingly focusing on bio-based FRs derived from natural compounds such as polysaccharides, proteins, and phytic acid. These materials have shown promise in enhancing the fire resistance of natural fiber through mechanisms that improve thermal stability and char formation. This review provides a comprehensive analysis of recent advancements in bio-based flame retardant solutions alongside the physical, mechanical, thermal, and flammability properties of LFs. It also examines recent techniques for applying bio-based coatings to fibers and explores the latest fiber applications. By evaluating the interactions between these FRs and fiber structures, the review highlights the potential for developing effective, sustainable solutions that can facilitate the safe and environmentally friendly use of LFs across various applications. Ultimately, this review aims to contribute to a transformative shift toward safer and more sustainable materials in the face of growing environmental challenges.

Mildew resistant modified starch adhesive by soybean meal flour crosslinking with excellent bonding properties

Starch adhesives have gained popularity due to their unique properties, which include a range of raw materials, simplicity of separation and purification, high yield, non-toxicity, and biodegradability. However, starch-based adhesives have weaknesses such as poor bonding effectiveness, poor water resistance, and poor mildew resistance. This study aims to solve these shortcomings and make such adhesives useful in the wood processing industry. Sodium periodate was used on corn starch (US) to yield oxidized starch (OS) containing aldehyde groups, and afterwards mixing it with soybean meal flour (SF). Through a Schiff base reaction, addition reaction, and hydrogen bonding, a cross-linked network was formed, yielding a starch-based wood adhesive (OSSF). The dry shear strength, 24-h cold water (20 °C), 3-h hot water (63 °C) and 3-h boiling (93 °C) water soaking strength of the plywood bonded with this resin were respectively 2.0, 1.27, 1.15, and 0.92 MPa, which is better than the strength requirements of the GB/T 9846-2015 standard (≥0.7 MPa). Additionally, the OSSF adhesive showed good storage stability for 50 days without mildewing, with the hot water strength still satisfying the requirements of the standard. This offers a practical approach to creating starch-based wood adhesives that have low cost, high performance, and are environmentally friendly.

Preparation and characterization of polymeric cellulose wood adhesive with excellent bonding properties and water resistance

Developing the most abundant cellulose resources in nature as wood adhesives is a challenging but significant work. In this study, an oxidized cellulose-hexamethylene diamine-urea (OCHU) resin adhesive, of high bonding performance, and excellent water resistance has been prepared. The cellulose was firstly enzymatically hydrolyzed to increase its solubility and expose more hydroxyl groups, then oxidized by sodium periodate (NaIO4) to generate a biological compound being rich of aldehyde groups. The OCHU adhesive was prepared by crosslinking oxidized cellulose (OC) with a synthetic reactive polyurea (HU) polymer, which was formed through the deamidation reaction between hexamethylenediamine (H) and urea (U). This adhesive exhibited a 24 h cold water soaking strength of 1.61 MPa, 3 h hot water (63 °C) strength of 1.05 MPa and a dry strength of 1.71 MPa. Compared to oxidized cellulose-hexamethylenediamine (OCH) adhesive, a significant increase of 60 % in this adhesive's wet strength. The Schiff base and addition reactions in the preparation were confirmed by XPS, solid-state NMR, and FTIR. This cellulose-based wood adhesive has great market competitiveness for mass production and application in the plywood industry, due to its excellent bonding properties.

A comprehensive review of lignin-reinforced lignocellulosic composites: Enhancing fire resistance and reducing formaldehyde emission

The rising environmental concerns and the growing demand for renewable materials have surged across various industries. In this context, lignin, being a plentiful natural aromatic compound that possesses advantageous functional groups suitable for utilization in biocomposite systems, has gained notable attention as a promising and sustainable alternative to fossil-derived materials. It can be obtained from lignocellulosic biomass through extraction via various techniques, which may cause variability in its thermal, mechanical, and physical properties. Due to its excellent biocompatibility, eco-friendliness, and low toxicity, lignin has been extensively researched for the development of high-value materials including lignin-based biocomposites. Its aromatic properties also allow it to successfully substitute phenol in the production of phenolic resin adhesives, resulting in decreased formaldehyde emission. This review investigated and evaluated the role of lignin as a green filler in lignin-based lignocellulosic composites, aimed at enhancing their fire retardancy and decreasing formaldehyde emission. In addition, relevant composite properties, such as thermal properties, were investigated in this study. Markedly, technical challenges, including compatibility with other matrix polymers that are influenced by limited reactivity, remain. Some impurities in lignin and various sources of lignin also affect the performance of composites. While lignin utilization can address certain environmental issues, its large-scale use is limited by both process costs and market factors. Therefore, the exact mechanism by which lignin enhances flame retardancy, reduces formaldehyde emissions, and improves the long-term durability of lignocellulosic composites under various environmental conditions remains unclear and requires thorough investigation. Life cycle analysis and techno-economic analysis of lignin-based composites may contribute to understanding the overall influence of systems not only at the laboratory scale but also at a larger industrial scale.

Effect of different initiators on the properties of diacetone acrylamide grafted starch-based adhesive

Environmentally friendly and non-toxic bio-based adhesives are emerging as the most promising substitutes for petroleum-based adhesives, attracting increasing attention. This work involved the synthesis of a starch-based adhesive for particleboards by grafting diacetone acrylamide (DAAM) onto starch. The graft polymerization was initiated using three different initiators: ammonium persulfate (APS), hydrogen peroxide (H2O2)/ammonium ferrous sulfate system, and ceric ammonium nitrate (CAN). A comparative study was conducted to assess the varying effects of these initiators. The results showed that in the graft copolymerization of starch with DAAM, different initiators produced different types of free radicals, and CAN initiation produced alkyl radicals and long-chain alkyl radicals with a peak total spin value of 3.96 × 1015, and thus had the highest grafting efficiency and grafting rate of 72.59 % and 16.75 %, respectively. From the comparison of the total number of spins, it can be seen that CAN is more targeted for starch initiation. In addition, characterization results from Fourier transform infrared spectroscopy and confocal Raman spectroscopy showed that DAAM underwent a graft copolymerization reaction with starch. Notably, the adhesive initiated by CAN demonstrated the highest water resistance and mechanical strength, with an absorption thickness expansion and static bending strength of 8.52 % and 10.56 MPa, respectively.

Facile preparation of high-performance plywood adhesive from gelatinized corn starch crosslinked with ammonium dihydrogen phosphate

A flame retardant high-performance gelatinized starch (GS)-ammonium dihydrogen phosphate (ADP) wood adhesive, named GS-ADP adhesive was prepared by condensation of GS and ADP under acidic condition. The preparation process of GS-ADP adhesive is very simple by mixing and stirring GS and ADP evenly at room temperature. The results revealed that the GS-ADP adhesive has good storage stability and water resistance, and its wet shear strength is much higher than that of phenolic resin (PF) adhesive. Markedly, the cone calorimeter test results show that G-ADP adhesive has good flame retardancy, and the plywood based on GS-ADP adhesive has good flame retardancy. Meanwhile, it can be seen from dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA) that GS-ADP has excellent modulus of elasticity (MOE), high glass transition temperature (Tg) and good thermal stability. The findings suggest that GS-ADP could be a viable substitute for PF resin in structural wood fabrication.

A tough bio-adhesive inspired by pearl layer and arthropod cuticle structure with desirable water resistance, flame-retardancy, and antibacterial property

Petroleum-derived formaldehyde resin adhesives are serious hazards to human health and depend on limited resources. Abundant, cheap and renewable biomass materials are expected to replace them. However, the contradictory mechanisms of high mechanical strength and fracture toughness affect the use of bioadhesives. Herein, a biomimetic soybean meal (SM) adhesive inspired by the structure of insect cuticles and shell pearl layer was proposed. Specifically, chitosan (CS@DA) modified 3,4-dihydroxybenzoic acid (DA, rich in catechol moiety) was anchored on molybdenum disulfide nanosheets (MoS2) to construct a biomimetic structure with copper hydroxide and SM substrate (SM-MoS2/CS@DA-Cu). Schiff base, ionic, and hydrogen bonding strengthened the cohesion of the adhesive. The ordered alternating stacking "brick-mortar" structure stimulated the lamellar sliding and crack deflection of MoS2, synergistically reinforcing the toughness. Compared to SM adhesive (0.57 MPa and 0.148 J), the wet shear strength and adhesion work of the SM-MoS2/CS@DA-Cu were 1.68 MPa and 0.867 J, with 194.7 % and 485.8 % increases, respectively. The multiple antimicrobial effects of CS@DA, Schiff base, and Cu2+ increased the applicability period of the adhesive to 40 days. The adhesive also displayed favorable water resistance and flame retardancy. Therefore, this peculiar and efficient biomimetic structural design inspired the development of multi-functional composites.

Preparation and characterization of the bonding performance of a starch-based water resistance adhesive by Schiff base reaction

Starch is one of the important raw materials for the preparation of biomass adhesives for its good viscosity and low-cost properties. However, the drawbacks of poor water resistance and bonding performance seriously restrict its application in the wood industry. To resolve those problems, an environment-friendly renewable, and high water resistance starch-based adhesive (OSTH) was prepared with oxidized starch and hexanediamine by Schiff base reaction. In order to optimize the adhesive preparation process, the effect of different oxidation times and oxidant addition on the mechanical performance of plywood were investigated. In addition, the curing behavior characteristics, thermomechanical properties, and thermal stability of the OSTH adhesives were analyzed by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and thermogravimetric analysis (TG). Fourier-transform infrared (FTIR) spectrometry and Liquid Chromatography-Mass Spectrometry (LC-MS) were used to explain the reaction mechanisms involved. The results show this adhesive has an excellent bonding performance at the oxidation time of 12 h with 11 % (w/w, dry starch basis) NaIO4 as an oxidant. The dry shear strength, 24-hour cold water, and 3-hour hot water (63 °C) soaking shear strength of the plywood bonded with this resin were respectively 1.87 MPa, 0.96 MPa, and 0.91 MPa, which satisfied the standard requirement of GB/T 9846-2015 (≥0.7 MPa). Thus, this study provided a potential strategy to prepare starch-based wood adhesives with good bonding performance and water resistance.

Effect of nano-TiO2 particle size on the bonding performance and film-forming properties of starch-based wood adhesives

The effect of nano-TiO₂ particle size on the properties of starch-based wood adhesives was studied in this work. Our findings indicate that a smaller size of nano-TiO₂ particles corresponds with a larger specific surface area and more hydroxyl sites on the particle surface that interact with latex molecules, forming a more compact network structure. Therefore, the bonding performance and water resistance of the adhesive were enhanced. In addition, rheology results showed that the adhesive behaves as a pseudoplastic fluid. Small-angle X-ray scattering and energy dispersive spectroscopy confirmed the good compatibility and dispersion of nano-TiO₂ in the adhesive films. Diffusing wave spectroscopy and scanning electron microscopy showed that smaller TiO₂ particles were more favorable for the formation of smoother and denser films. These results are of great significance for improving the structure and properties of starch-based wood adhesives and preparing high-performance environmentally friendly biobased adhesives.

Adhesive Interfaces toward a Zero-Waste Industry

This Feature Article evaluates ongoing efforts to adapt adhesives toward the goal of zero-waste living and suggests the most promising future directions. Adhesives are not always considered in zero-waste manufacturing because they represent only a small fraction of a product and offer no additional functionality. However, their presence restricts the reintegration of constituent parts into a circular economy, so a new generation of adhesives is required. Furthermore, their production often leads to harmful pollutants. Here, two main approaches toward addressing these problems are considered: first, the use of natural materials that replace petroleum-based polymers from which conventional adhesives are made and second, the production of dismantlable adhesives capable of debonding on demand with the application of an external stimulus. These approaches, either individually or combined, offer a new paradigm in zero-waste industrial production and consumer applications.

An Improved Optimization Model to Predict the MOR of Glulam Prepared by UF-Oxidized Starch Adhesive: A Hybrid Artificial Neural Network-Modified Genetic Algorithm Optimization Approach

The purpose of the present article is to study the bending strength of glulam prepared by plane tree (Platanus Orientalis-L) wood layers adhered by UF resin with different formaldehyde to urea molar ratios containing the modified starch adhesive with different NaOCl concentrations. Artificial neural network (ANN) as a modern tool was used to predict this response, too. The multilayer perceptron (MLP) models were used to predict the modulus of rapture (MOR) and the statistics, including the determination coefficient (R²), root mean square error (RMSE), and mean absolute percentage error (MAPE) were used to validate the prediction. Combining the ANN and the genetic algorithm by using the multiple objective and nonlinear constraint functions, the optimum point was determined based on the experimental and estimated data, respectively. The characterization analysis, performed by FTIR and XRD, was used to describe the effect of the inputs on the output. The results indicated that the statistics obtained show excellent MOR predictions by the feed-forward neural network using Levenberg-Marquardt algorithms. The comparison of the optimal output of the actual values obtained by the genetic algorithm resulting from the multi-objective function and the optimal output of the values estimated by the nonlinear constraint function indicates a minimum difference between both functions.

Modified Starch-Based Adhesives: A Review

Consumer trends towards environmentally friendly products are driving plastics industries to investigate more benign alternatives to petroleum-based polymers. In the case of adhesives, one possibility to achieve sustainable production is to use non-toxic, low-cost starches as biodegradable raw materials for adhesive production. While native starch contains only hydroxyl groups and has limited scope, chemically modified starch shows superior water resistance properties for adhesive applications. Esterified starches, starches with ester substituents, can be feasibly produced and utilized to prepare bio-based adhesives with improved water resistance. Syntheses of esterified starch materials can involve esterification, transesterification, alkylation, acetylation, succinylation, or enzymatic reactions. The main focus of this review is on the production of esterified starches and their utilization in adhesive applications (for paper, plywood, wood composites, fiberboard, and particleboard). The latter part of this review discusses other processes (etherification, crosslinking, grafting, oxidation, or utilizing biobased coupling agents) to prepare modified starches that can be further applied in adhesive production. Further discussion on the characteristics of modified starch materials and required processing methods for adhesive production is also included.

A Novel Environment-Friendly Adhesive Based on Recycling of Broussonetia papyrifera Leaf Forestry Waste Protein

Wood adhesive was prepared using Broussonetia papyrifera waste leaf protein as the raw material. The performance of the B. papyrifera leaf protein adhesive compared to soy protein was investigated using X-ray diffraction, Fourier transform infrared spectroscopy, and differential scanning calorimetry. The results indicated that both B. papyrifera leaf protein and soy protein were spherical proteins that could easily form three-dimensional crosslinked network structures and were of potential for protein adhesive preparation. The B. papyrifera leaf and soy protein-based adhesives had similar curing behaviors, but the crosslinking reaction of B. papyrifera leaf protein-based adhesive seems to be more complex than that of the soy protein-based adhesive. The B. papyrifera leaf protein-based adhesive had a lower increasing trend of particle size and crystallinity than the soy-based protein adhesive, and its water resistance and bonding strength were also weaker. The plywood with BP leaf protein adhesive had dry and wet shear strengths of 0.93 MPa and 0.59 MPa, respectively. These results are promising for future industrial production using Broussonetia papyrifera waste leaf protein as a new protein wood adhesive in the wood industry.

A Critical Review on Wood-Based Polymer Composites: Processing, Properties, and Prospects

Waste recycling is one of the key aspects in current day studies to boost the country's circular economy. Recycling wood from construction and demolished structures and combining it with plastics forms wood-polymer composites (WPC) which have a very wide scope of usage. Such recycled composites have very low environmental impact in terms of abiotic potential, global warming potential, and greenhouse potential. Processing of WPCs can be easily done with predetermined strength values that correspond to its end application. Yet, the usage of conventional polymer composite manufacturing techniques such as injection molding and extrusion has very limited scope. Many rheological characterization techniques are being followed to evaluate the influence of formulation and process parameters over the quality of final WPCs. It will be very much interesting to carry out a review on the material formulation of WPCs and additives used. Manufacturing of wood composites can also be made by using bio-based adhesives such as lignin, tannin, and so on. Nuances in complete replacement of synthetic adhesives as bio-based adhesives are also discussed by various researchers which can be done only by complete understanding of formulating factors of bio-based adhesives. Wood composites play a significant role in many non-structural and structural applications such as construction, floorings, windows, and door panels. The current review focuses on the processing of WPCs along with additives such as wood flour and various properties of WPCs such as mechanical, structural, and morphological properties. Applications of wood-based composites in various sectors such as automotive, marine, defense, and structural applications are also highlighted in this review.

Preparation and characterization of a water-resistant polyamide-oxidized starch-methyl methacrylate eco-friendly wood adhesive

A water-resistant polyamide-oxidized starch-methyl methacrylate (P-OS-M) adhesive with zero formaldehyde-emission was successfully synthesized, using natural corn starch, KMnO₄, polyamide and methyl methacrylate as raw material, oxidant, crosslinking agent and comonomer, respectively. The P-OS-M25 adhesive synthesized with the optimal amount of methyl methacrylate (25 ml) could reach wet shear strength of 1.04 MPa, which was far greater than natural starch (NS) and oxidized starch (OS). Fourier transforms infrared spectrometer (FTIR) and X-ray diffraction (XRD) results showed that polyamide and methyl methacrylate were successfully cross-linked and copolymerized with oxidized starch. In addition, thermogravimetric analysis (TGA), rheology, scanning electron microscope (SEM) and contact angle respectively indicated that P-OS-M adhesive was suitable for wood adhesives in terms of thermal stability, viscosity, morphological and water resistence. These advantages increased the possibility of P-OS-M adhesive instead of petroleum-based wood adhesives.

Evaluation of Functional Features of Lignocellulosic Particle Composites Containing Biopolymer Binders

In this research, the assessment of the impact of natural biopolymer binders on selected mechanical and physical properties of lignocellulosic composites manufactured with different resination (12%, 15%, 20%). Different mechanical and physical properties were determined: modulus of rupture, modulus of elasticity, internal bonding strength, thickness swelling, water absorption, contact angle, and density profile. Moreover, thermal properties such as thermogravimetric analysis and differential scanning calorimetry were studied for the polymers. The results showed significant improvement of characterized features of the composites produced using biopolymers. However, the rise of the properties was visible when the binder content raised from 12% to 15%. Further increase of biopolymer binder did not imply a considerable change. The most promising biopolymer within the tested ones seems to be polycaprolactone (PCL).

Formulation and Characterization of Formaldehyde-Free Chemically Modified Bone-Based Adhesive for Lignocellulosic Composite Products

This study investigates the efficacy of chemically modified bone adhesive as a formaldehyde-free binder for wood-based industries. Two different types of adhesive are formulated after chemical modification of bone powder using sulfuric acid (0.5 m) and polyvinyl acetate (PVA). Gel time, solid content, Fourier-transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA), viscosity, and single lap joint test for shear strength are analyzed in order to assess the adhesive properties. To analyze the efficacy of the formulated adhesive, particleboards are fabricated using boiled and unboiled sugarcane bagasse. The physical and mechanical properties of the fabricated panels are measured following ASTM standards. It is found that adhesive Type C (T-C) has the shortest gel time of 4.2 min for the highest shear strength, i.e., 5.31 MPa. The particleboard (BTC-2) fabricated using T-C adhesive shows a highest density of 0.73 g cm-3, a modulus of elasticity (MOE) of 1975 N mm-2, and a modulus of rupture (MOR) of 11.80 N mm-2. The dimensional stability of the fabricated particleboards does not follow the standard requirements; however, further study might be helpful for using the chemically modified bone adhesive as a biobased adhesive.

Preparation and Evaluation of Rice Bran-Modified Urea Formaldehyde as Environmental Friendly Wood Adhesive

In this study, defatted rice bran (RB) is used to prepare an environmentally friendly adhesive through chemical modifications. The RB is mixed with distilled water with ratios of 1:5 and 1:4 to prepare Type A and Type B adhesives, respectively having pH of 6, 8 and 10. Type A adhesive is prepared by treating RB with 1% potassium permanganate and 4% poly(vinyl alcohol), whereas Type B is formulated by adding 17.3% formaldehyde and 5.7% urea to RB. Viscosity, gel time, solid content, shear strength, Fourier transform infrared (FTIR) spectroscopy is carried out, and glass transition temperature (T g), and activation energy (E a) are determined to evaluate the performance of the adhesives. E a data reveal that adhesives prepared at mild alkaline (pH 8) form long-chain polymers. Gel time is higher in the fabricated adhesives than that of the commercial urea formaldehyde (UF). FTIR data suggest that functional groups of the raw RB are chemically modified, which enhances the bondability of the adhesives. Shear strength data indicates that bonding strength increases with increasing pH. Similar results are also observed for physical and mechanical properties of fabricated particleboards with the adhesives. The results demonstrate that RB-based adhesives can be used as a potential alternative to currently used UF-based resin.

Structure and properties of corn starch synthesized by using sulfobetaine and deoxycholic acid

Novel starch polymers (sulfobetaine-starch-deoxycholic acid) were first synthesized by grafting zwitterionic sulfobetaine and deoxycholic acid onto corn starch molecules. In order to explore the mechanism of modified starch, the chemical structure, morphological properties, thermal stability, and self-assembly performance of modified corn starch were determined. Preliminary structural characterization, using NMR, demonstrated that the glucose carbon C6 was the main etherification grafting site and C2 and C3 were the esterification grafting sites. This was confirmed using FT-IR to detect the presence of a new carbonyl signal around 1739 cm^-1. XRD, SEM, and PLM micrographs showed structural losses in the starch granule. Thermogravimetric analysis showed an increase in thermal stability with etherification and esterification in nature. Self-assembly performance analysis demonstrated that the polymer formed more thermodynamically stable micelles under highly diluted conditions. This work will help expand the space for starch application.

Recent Developments in Lignin- and Tannin-Based Non-Isocyanate Polyurethane Resins for Wood Adhesives—A Review

This review article aims to summarize the potential of using renewable natural resources, such as lignin and tannin, in the preparation of NIPUs for wood adhesives. Polyurethanes (PUs) are extremely versatile polymeric materials, which have been widely used in numerous applications, e.g., packaging, footwear, construction, the automotive industry, the lighting industry, insulation panels, bedding, furniture, metallurgy, sealants, coatings, foams, and wood adhesives. The isocyanate-based PUs exhibit strong adhesion properties, excellent flexibility, and durability, but they lack renewability. Therefore, this study focused on the development of non-isocyanate polyurethane lignin and tannin resins for wood adhesives. PUs are commercially synthesized using polyols and polyisocyanates. Isocyanates are toxic, costly, and not renewable; thus, a search of suitable alternatives in the synthesis of polyurethane resins is needed. The reaction with diamine compounds could result in NIPUs based on lignin and tannin. The research on bio-based components for PU synthesis confirmed that they have good characteristics as an alternative for the petroleum-based adhesives. The advantages of improved strength, low curing temperatures, shorter pressing times, and isocyanate-free properties were demonstrated by lignin- and tannin-based NIPUs. The elimination of isocyanate, associated with environmental and human health hazards, NIPU synthesis, and its properties and applications, including wood adhesives, are reported comprehensively in this paper. The future perspectives of NIPUs’ production and application were also outlined.

Eco-Friendly Fiberboard Panels from Recycled Fibers Bonded with Calcium Lignosulfonate

The potential of using residual softwood fibers from the pulp and paper industry for producing eco-friendly, zero-formaldehyde fiberboard panels, bonded with calcium lignosulfonate (CLS) as a lignin-based, formaldehyde free adhesive, was investigated in this work. Fiberboard panels were manufactured in the laboratory by applying CLS addition content ranging from 8% to 14% (on the dry fibers). The physical and mechanical properties of the developed composites, i.e., water absorption (WA), thickness swelling (TS), modulus of elasticity (MOE), bending strength (MOR), as well as the free formaldehyde emission, were evaluated according to the European norms. In general, only the composites, developed with 14% CLS content, exhibited MOE and MOR values, comparable with the standard requirements for medium-density fiberboards (MDF) for use in dry conditions. All laboratory-produced composites demonstrated significantly deteriorated moisture-related properties, i.e., WA (24 h) and TS (24 h), which is a major drawback. Noticeably, the fiberboards produced had a close-to-zero formaldehyde content, reaching the super E0 class (≤1.5 mg/100 g), with values, ranging from 0.8 mg/100 g to 1.1 mg/100 g, i.e., equivalent to formaldehyde emission of natural wood. The amount of CLS adhesive had no significant effect on formaldehyde content.

Investigating the structure and self-assembly behavior of starch-g-VAc in starch-based adhesive by combining NMR analysis and multi-scale simulation

This work investigated the structure and self-assembly behavior of grafted starch (GS) prepared by grafting vinyl acetate (VAc) on the starch molecule. Our preliminary structure characterization, NMR, and quantum mechanical simulation demonstrated the C2 of the glucose unit as the main grafting site. The grafting frequency and chain length (starch, VAc) were calculated based on the result of gel permeation chromatography. Molecular dynamics simulation showed that, when compared with native starch, GS had less hydrogen bonding interaction, lower orderness, and higher extensibility, which were supported by the experimental results. In dissipative particle dynamics simulation, GS was shown to self-assemble into a core-shell structure (latex) and form a bridge structure with cross-linking interaction. The overall results indicate that chain entanglement and hydrogen bonding interaction of starch play a significant role in adhesive curing. This research provides a novel insight into the grafting and molecular interaction mechanism in the GS adhesive system.

Use of Ionic Liquids and Deep Eutectic Solvents in Polysaccharides Dissolution and Extraction Processes towards Sustainable Biomass Valorization

A shift to a bioeconomy development model has been evolving, conducting the scientific community to investigate new ways of producing chemicals, materials and fuels from renewable resources, i.e., biomass. Specifically, technologies that provide high performance and maximal use of biomass feedstocks into commodities with reduced environmental impact have been highly pursued. A key example comprises the extraction and/or dissolution of polysaccharides, one of the most abundant fractions of biomass, which still need to be improved regarding these processes' efficiency and selectivity parameters. In this context, the use of alternative solvents and the application of less energy-intensive processes in the extraction of polysaccharides might play an important role to reach higher efficiency and sustainability in biomass valorization. This review debates the latest achievements in sustainable processes for the extraction of polysaccharides from a myriad of biomass resources, including lignocellulosic materials and food residues. Particularly, the ability of ionic liquids (ILs) and deep eutectic solvents (DESs) to dissolve and extract the most abundant polysaccharides from natural sources, namely cellulose, chitin, starch, hemicelluloses and pectins, is scrutinized and the efficiencies between solvents are compared. The interaction mechanisms between solvent and polysaccharide are described, paving the way for the design of selective extraction processes. A detailed discussion of the work developed for each polysaccharide as well as the innovation degree and the development stage of dissolution and extraction technologies is presented. Their advantages and disadvantages are also identified, and possible synergies by integrating microwave- and ultrasound-assisted extraction (MAE and UAE) or a combination of both (UMAE) are briefly described. Overall, this review provides key information towards the design of more efficient, selective and sustainable extraction and dissolution processes of polysaccharides from biomass.

Improved wet shear strength in eco-friendly starch-cellulosic adhesives for woody composites

Development of eco-friendly adhesives from renewable biomass has attracted considerable attention in recent years. Here, we present a novel approach via combination of waste newspaper (WNP) powder, oxidized glutinous rice starch, and polyamidoamine-epichlorohydrin (PAE) to prepare a formaldehyde-free starch-cellulosic adhesive (SCA) for woody composites. The oxidation treatment made the carboxyl/carbonyl groups more available in starch. Plywood bonded by the optimum SCA with 50 wt% of the WNP powder showed a wet shear strength of 0.83 MPa exceeding that of the oxidized starch adhesive by 130.5 %. During the curing process of SCA, the oxidized starch and WNP fiber participated into the crosslinking reaction with PAE via ester and ether bonds, as evidenced by FTIR analysis. The resulting cured adhesive had enhanced crystalline structures, thermal properties, hydrophobicity, wet-cohesion, rheological properties, and adhesiveness to wood. The SCA showed great potential in wood composites as an alternative to formaldehyde-derived adhesives.

Investigation of Synthesis Mechanism, Optimal Hot-Pressing Conditions, and Curing Behavior of Sucrose and Ammonium Dihydrogen Phosphate Adhesive

In this study, a further investigation was carried out on the synthesis mechanism, optimal manufacturing conditions, and curing behavior of a sucrose-ammonium dihydrogen phosphate (SADP) adhesive. The results of ¹³C nuclear magnetic resonance (NMR) spectroscopy confirmed that SADP was composed of 5-hydroxymethylfurfural (5-HMF), deoxyfructosazine (DOF), amino compounds, Schiff base, monosaccharides, and oligosaccharide. The optimal hot-pressing conditions were a hot-pressing temperature of 170 °C, a hot-pressing time of 7 min, and a spread rate of 120 g/m². The wet shear strength of plywood bonded at optimal manufacturing conditions met the requirements of China National Standard (GB/T 9846-2015). Thermal analysis and insoluble mass proportion measurements showed that the main curing behavior of the SADP adhesive occurred at curing temperatures higher than 145 °C, and more than 50% insoluble mass was formed when the heating time was longer than 5 min. Fourier-transform infrared spectroscopy (FT-IR) indicated that cross-linking of the cured adhesive was promoted by prolonging the heating time. In addition, pyrolysis gas chromatography and mass spectrometry (Py-GC/MS) confirmed that the cured SADP adhesive was composed of furan and nitrogen-containing compounds.

Synthesis and Characterization of Sucrose and Ammonium Dihydrogen Phosphate (SADP) Adhesive for Plywood

The development of eco-friendly adhesives for wood composite products has been a major topic in the field of wood science and product engineering. Although the research on tannin-based and soybean protein-based adhesives has already reached, or at least nears, industrial implementation, we also face a variety of remaining challenges with regards to the push for sustainable adhesives. First, petroleum-derived substances remain a pre-requisite for utilization of said adhesive systems, and also the viscosity of these novel adhesives continues to limit its ability to serve as a drop-in substitute. Within this study, we focus upon the development of an eco-friendly plywood adhesive that does not require any addition of petroleum derived reagents, and the resultant liquid adhesive has both high solid contents as well as a manageably low viscosity at processing temperatures. Specifically, a system based on sucrose and ammonium dihydrogen phosphate (ADP) was synthesized into an adhesive with ~80% solid content and with viscosities ranging from 480–1270 mPa·s. The bonding performance of all adhesive-bound veneer specimens satisfied GB/T 9846-2015 standard at 170 °C hot pressing temperature. To better explain the system’s efficiency, in-depth chemical analysis was performed in an effort to understand the chemical makeup of the cured adhesives as well as the components over the time course of curing. Several new structures involving the fixation of nitrogen speak to a novel adhesive molecular network. This research provides a possibility of synthesizing an eco-friendly wood adhesive with a high solid content and a low viscosity by renewable materials, and this novel adhesive system has the potential to be widely utilized in the wood industry.

Functionalized nano-starch prepared by surface-initiated atom transfer radical polymerization and quaternization

Functionalized nano-starch particles, designed for the adsorption of heavy metals in wastewater, were prepared by a nano-processing, a halogenated grafting modification, a grafting copolymerization of surface-initiated atom transfer radical polymerization (SI-ATRP) and a quaternized modification of native corn starch. The influence of the synthesis process variables, such as the hydrolysis time, the concentration of monomer, the molar ratio of copper bromide (CuBr) to 2, 2'-bipyridine (bpy) and the graft copolymerization temperature on the properties of the products were studied. The morphology, molecular structure, crystalline structure of the functionalized nano-starch and its derivatives were characterized by Fourier transform-infrared spectroscopy (FT-IR), ¹H nuclear magnetic resonance (¹H-NMR) spectroscopy, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and transmission electron microscope (TEM). The functionalized nano-starch showed strong adsorption for chromate and could be used as an effective wastewater treatment agent. Its adsorption capability could be almost totally regenerated by an easy process.

A Novel Eco-Friendly Wood Adhesive Composed by Sucrose and Ammonium Dihydrogen Phosphate

Development of a bio-based wood adhesive is a significant goal for several wood-based material industries. In this study, a novel adhesive based upon sucrose and ammonium dihydrogen phosphate (ADP) was formulated in hopes of furthering this industrial goal through realization of a sustainable adhesive with mechanical properties and water resistance comparable to the synthetic resins used today. Finished particleboards exhibited excellent mechanical properties and water resistance at the revealed optimal adhesive conditions. In fact, the board properties fulfilled in principle the requirements of JIS A 5908 18 type standard, however this occured at production conditions for the actual state of development as reported here, which are still different to usual industrial conditions. Thermal analysis revealed addition of ADP resulted in decreases to the thermal thresholds associated with degradation and curing of sucrose. Spectral results of FT-IR elucidated that furanic ring chemistry was involved during adhesive curing. A possible polycondensation reaction pathway was proposed from this data in an attempt to explain why the adhesive exhibited such favorable bonding properties.