Polyurethane foam impregnated with lignin as a filler for the removal of crude oil from contaminated water

Synthesis of a new oil-absorbing PVC oil boom and its application to maritime oil spills

This paper aims to address the issue of environmental pollution resulting from marine oil spills by evaluating the oil adsorption performance of commonly used fence materials. Conventional oil adsorption materials exhibit limited rates and capacities for oil adsorption. Existing methods have proven insufficient in meeting the requirements for efficient and rapid oil-water separation. A new oil-absorbing barrier was developed by utilizing high oil adsorption resin as the primary material and hydroxypropyl methyl cellulose (HPMC) as the binder, leveraging the exceptional oil adsorption and hydrophobic properties of P(BMA-SMA-St)/MIL-101(Fe) resin. The oil-absorbing fence was characterized using scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR) and thermogravimetric analysis (TGA). The oil adsorption rates of carbon tetrachloride, toluene, diesel and gasoline by the oil adsorption fence with 25 g/L resin content were 101.26 g/m2, 68.12 g/m2, 35.19 g/m2, and 46.69 g/m2, respectively. After 120 h of UV irradiation, the coating's oil absorption capacity remained nearly unchanged, and it demonstrated outstanding mechanical, chemical, and wear resistance. As a result, the oil adsorption fence possesses the capability to rapidly absorb oil from the water's surface during the process of containing oil pollution, leading to positive social and economic impacts.

Research Status of Lignin-Based Polyurethane and Its Application in Flexible Electronics

Polyurethanes (PU) have drawn great attention due to their excellent mechanical properties and self-healing and recyclable abilities. Lignin is a natural and renewable raw material in nature, composed of a large number of hydroxyl groups, and has a great potential to replace petroleum polyols in PU synthesis. This review summarizes the recent advances in modification methods such as the liquefaction, alkylation, and demethylation of lignin, and a systematic analysis of how to improve the reactivity and monomer substitution of lignin during polyurethane synthesis for the green manufacturing of high-performance polyurethanes was conducted. Polyurethane can be used in the form of films, foams, and elastomers instead of conventional materials as a dielectric or substrate material to improve the reliability and durability of flexible sensors; this review summarizes the green synthesis of polyurethanes and their applications in flexible electronics, which are expected to provide inspiration for the wearable electronics sector.

Cascade reaction for bio-polyol synthesis from sunflower oil over a W/ZSM-5 zeolite catalyst for the fabrication of a bio-polyurethane-based porous biocomposite with high oil uptake

A W/ZSM-5 zeolite was successfully prepared by incorporating tungsten transition metal into a zeolite structure using a conventional impregnation method. The as-obtained W/ZSM-5 zeolite was characterized using several characterization techniques such as XRD, IR and SEM-EDS. The catalyst was then applied to a cascade, single-batch reaction to synthesize bio-polyol from sunflower oils using H2O2 in isopropanol solvent. The obtained results indicated that the W/ZSM-5 zeolite had high catalytic efficiency in the epoxidation of the double bond of vegetable oil and the epoxy ring opening reaction to form bio-polyol. The effect of different reaction conditions on bio-polyol synthesis, such as the dosage of the catalyst and reaction time, were investigated. Bio-polyol was obtained from sunflower oil with a hydroxyl number of 160 mg KOH per g and functionality of 2.9 OH groups per mol. The as-synthesized sunflower oil-based polyol was used to replace fossil-based polyol in the fabrication of a bio-polyurethane-based composite with high oil uptake capacity. The oil adsorption capacity of the porous polyurethane-corn stalk composite was relatively high, up to 15.07 g g-1. In comparison with neat polyurethane and lignocellulosic materials, the new porous bio-composite had higher oil uptake capacity.

Porous lignin-based composites for oil/water separation: A review

Frequent oceanic oil spill incidents and the discharge of industrial oily wastewaters have caused serious threats to environments, food chains and human beings. Lignin wastes with many reactive groups exist as the byproducts from bioethanol and pulping processing industries, and they are either discarded as wastes or directly consumed as a fuel. To make full use of lignin wastes and simultaneously deal with oily wastewaters, porous lignin-based composites have been rationally designed and prepared. In this review, recent advances in the preparation of porous lignin-based composites are summarized in terms of aerogels, sponges, foams, papers, and membranes, respectively. Then, the mechanisms and the application of porous lignin-based adsorbents and filtration materials for oil/water separation are discussed. Finally, the challenges and perspectives of porous lignin-based composites are proposed in the field of oil/water separation. The utilization of abundant lignin wastes can replace fossil resources, and meanwhile porous lignin-based composites can be used to efficiently treat with oily wastewaters. The above utilization strategy opens an avenue to the rational design and preparation of lignin wastes with high-added value, and gives a possible solution to use lignin wastes in a sustainable and environmentally friendly way.

Recycled Waste as Polyurethane Additives or Fillers: Mini-Review

The intensive development of the polyurethanes industry and limited resources (also due to the current geopolitical situation) of the raw materials used so far force the search for new solutions to maintain high economic development. Implementing the principles of a circular economy is an approach aimed at reducing the consumption of natural resources in PU production. This is understood as a method of recovery, including recycling, in which waste is processed into PU, and then re-used and placed on the market in the form of finished sustainable products. The effective use of waste is one of the attributes of the modern economy. Around the world, new ways to process or use recycled materials for polyurethane production are investigated. That is why innovative research is so important, in which development may change the existing thinking about the form of waste recovery. The paper presents the possibilities of recycling waste (such as biochar, bagasse, waste lignin, residual algal cellulose, residual pineapple cellulose, walnut shells, silanized walnut shells, basalt waste, eggshells, chicken feathers, turkey feathers, fiber, fly ash, wood flour, buffing dust, thermoplastic elastomers, thermoplastic polyurethane, ground corncake, Tetra Pak®, coffee grounds, pine seed shells, yerba mate, the bark of Western Red Cedar, coconut husk ash, cuttlebone, glass fibers and mussel shell) as additives or fillers in the formulation of polyurethanes, which can partially or completely replace petrochemical raw materials. Numerous examples of waste applications of one-component polyurethanes have been given. A new unexplored niche for the research on waste recycling for the production of two components has been identified.

Preparation of bio-based porous material with high oil adsorption capacity from bio-polyurethane and sugarcane bagasse

This work presents the fabrication of bio-based porous material for highly efficient removing of oil from oil/water system. The sunflower oil-based polyol was synthesized and then used to replace the petro-polyol in the simultaneous preparation of a sugarcane bagasse-polyurethane composite (SC-PU composite) by inserting sugarcane fiber filler into the PU matrix. The bio-polyol was obtained from sunflower oil with a hydroxyl number of 182 mg KOH g-1, and functionality of 3.5 OH groups per mol. The bio-polyol and the newly designed bio-based SC-PU composite were characterized by NMR, FT-IR and SEM analysis. The effect of several parameters such as bio-polyol/petro-polyol ratio, dosage of adding sugarcane fiber and size of filler particles on oil adsorption capacity of a new sorbent material were also investigated. Oil sorption capacity of the newly designed sorbent was relatively high, up to 15.2 g g-1 when 20% sugarcane bagasse with a particle size of 1 mm was added into the bio-polyurethane matrix. This is nearly four times higher than that of neat PU foam without the biomass filler and lignocellulosic materials. This finding demonstrated the importance of selecting the right components to fabricate a cost-effective, highly renewable and biodegradable sorbent with high oil-water separation efficiency, reducing the use of chemicals from fossil sources.

Preparation and fire resistance modification on tannin-based non-isocyanate polyurethane (NIPU) rigid foams

Non-isocyanate polyurethane (NIPU) as a new type of polyurethane material has become a hot research topic in the polyurethane industry due to its no utilization of toxic isocyanates during the synthesis process. And the developing on recyclable biomass materials has also much attention in the industrial sector, hence the preparation and application of bio-based NIPU has also become a very meaningful study work. So, in this paper, tannin as a biomass material was used to synthesize tannin based non-isocyanate polyurethanes (TNIPU) resin, and then successfully prepared a self-blowing TNIPU foam at room temperature by using formic acid as initiator and glutaraldehyde as cross-linking agent. The compressive strength of this foam as high as 0.8 MPa, which is an excellent compressive performance. Meanwhile it will return to the state before compression when removing the pressure. This indicating that the foam has good toughness. In addition, formic acid can react with the amino groups in TNIPU to form amide substances, and generated enough heat to initiate the foaming process. Glutaraldehyde, as a crosslinking agent, reacts with the amino group in TNIPU to form a network structure system. By scanning electron microscope (SEM) observation of the cell shapes, it can be seen that the foam cells were uniform in size and shape, and the cell pores showed open and closed cells. The limiting oxygen index (LOI) tested value of this TNIPU foam is 24.45 % without any flame retardant added, but compared to the LOI value of polyurethane foam (17 %-19 %), TNIPU foam reveal a better fire resistance. It has a wider application prospect.

Deriving high value products from depolymerized lignin oil, aided by (bio)catalytic funneling strategies

Lignin holds tremendous and versatile possibilities to produce value-added chemicals and high performing polymeric materials. Over the years, different cutting-edge lignin depolymerization methodologies have been developed, mainly focusing on achieving excellent yields of mono-phenolic products, some even approaching the theoretical maximum. However, due to lignin's inherent heterogeneity and recalcitrance, its depolymerization leads to relatively complex product streams, also containing dimers, and higher molecular weight fragments in substantial quantities. The subsequent chemo-catalytic valorization of these higher molecular weight streams, containing difficult-to-break, mainly C-C covalent bonds, is tremendously challenging, and has consequently received much less attention. In this minireview, we present an overview of recent advances on the development of sustainable biorefinery strategies aimed at the production of well-defined chemicals and polymeric materials, the prime focus being on depolymerized lignin oils, containing high molecular weight fractions. The key central unit operation to achieve this is (bio)catalytic funneling, which holds great potential to overcome separation and purification challenges.

Preparation, characteristics, and performance of the microemulsion system in the removal of oil from beach sand

Oil deposited on shoreline substrates has serious adverse effects on the coastal environment and can persist for a long time. In this study, a green and effective microemulsion (ME) derived from vegetable oil was developed as a washing fluid to remove stranded oil from beach sand. The pseudo-ternary phase diagrams of the castor oil/water (without or without NaCl)/Triton X-100/ethanol were constructed to determine ME regions, and they also demonstrated that the phase behaviors of ME systems were almost independent of salinity. ME-A and ME-B exhibited high oil removal performance, low surfactant residues, and economic benefits, which were determined to be the W/O microstructure. Under optimal operation conditions, the oil removal efficiencies for both ME systems were 84.3 % and 86.8 %, respectively. Moreover, the reusability evaluation showed that the ME system still had over 70 % oil removal rates, even though it was used six times, implying its sustainability and reliability.

Wheat husk-based sorbent as an economical solution for removal of oil spills from sea water

Oil spills are a significant threat to the marine ecosystem that requires immediate removal from the oceanic environment. Many technologies have been employed to clean up oil spills. Of these, adsorption has scored a prominent success due to the high efficiency, economic viability, environmental friendship, and ease of application. The utilization of agricultural waste to produce biosorbents have been considered as an ecofriendly and efficient approach for removing oil. Thus, a new low-cost oil adsorbent was prepared via esterification of the wheat straw (Str) with a hydrophobic benzoyl group, the resulting copolymer (Str-co-Benz) was characterized by FTIR, TGA, DSC, and SEM and used at laboratory scale. The oil spill cleanup process was conducted using a crude oil-natural seawater system under different adsorption conditions such as oil concentration, adsorbent dose, agitation time and speed. Equilibrium studies were performed to determine the capacity of the prepared materials for crude oil adsorption. Langmuir and Freundlich adsorption models were used to describe the experimental isotherms. The reliability of the data was examined and evaluated via application of response surface methodology program. The results showed that oil adsorption followed a pseudo-second-order kinetic model and fitted well with Langmuir model with a maximum adsorption capacity of 10.989 and 12.786 g/g for Str and (Str-co-Benz), respectively. Overall, the modified wheat husk is an effective platform for removing oil from marine ecosystems due to low cost, biodegradability, simple synthesis and fast removal. Moreover, the resulted solid can be used as a fuel in some industrial processes such as steam boilers and brick production incinerators.

Superhydrophobic and Conductive Foams with Antifouling and Oil-Water Separation Properties

Hybrid organic-inorganic materials are attracting enormous interest in materials science due to the combination of multiple advantageous properties of both organic and inorganic components. Taking advantage of a simple, scalable, solvent-free hard-sacrificial method, we report the successful fabrication of three-dimensional hybrid porous foams by integrating two types of fillers into a poly(dimethylsiloxane) (PDMS) framework. These fillers consist of hydrophobic electrically conductive graphene (GR) nanoplatelets and hydrophobic bactericidal copper (Cu) microparticles. The fillers were utilized to create the hierarchical rough structure with low-surface-energy properties on the PDMS foam surfaces, leading to remarkable superhydrophobicity/superoleophilicity with contact angles of 158 and 0° for water and oil, respectively. The three-dimensional interconnected porous foam structures facilitated high oil adsorption capacity and excellent reusability as well as highly efficient oil/organic solvent-water separation in turbulent, corrosive, and saline environments. Moreover, the introduction of the fillers led to a significant improvement in the electrical conductivity and biofouling resistance (vs whole blood, fibrinogen, platelet cells, and Escherichia coli) of the foams. We envision that the developed composite strategy will pave a facile, scalable, and effective way for fabricating novel multifunctional hybrid materials with ideal properties that may find potential use in a broad range of biomedical, energy, and environmental applications.

Impact of Different Ratios of Lignin Waste and Liquid Glass on the Performance Characteristics of Biopolyurethane Foams

In the current study, biopolyurethane foam was modified with 2.5-10 wt.% lignin waste (LigW) and liquid glass (LG)-modified LigW particles at different LigW/LG ratios-1:1 and 1:2-and their impact on performance characteristics-i.e., rheology, foaming times, apparent density, thermal conductivity before and after aging, dimensional stability at ambient and elevated conditions, compressive and tensile strengths, short-term water absorption by partial immersion, and water vapor permeability-was determined and evaluated. Structural analysis was implemented and structural parameters were taken into consideration as well. During the study, it was determined that 2.5-10 wt.% particles at the LigW/LG ratio of 1:2 showed a superior impact on the physical and mechanical properties of bioPUR foams. The apparent density only insignificantly increased and was in a density range suitable for commercially available polyurethanes. For particles at 10 wt.% and LigW/LG ratio of 1:1, the thermal conductivity value improved by 3.2%, the compressive strength increased by 153%, while the tensile strength improved by 23.5%, indicating sufficient interfacial adhesion between the filler and polymer matrix. Moreover, the short-term water absorption by partial immersion remained almost unchanged, while the water vapour diffusion resistance factor improved from 43 to 48. Additionally, the incorporation of LigW/LG 1:1 and LigW/LG 1:2 particles made it possible to obtain dimensionally and structurally stable closed-cell bioPUR foams for possible application as thermal insulation in building envelopes.

SARS-CoV-2 removal with a polyurethane foam composite

The pandemic of COVID-19 (SARS-CoV-2 disease) has been causing unprecedented health and economic impacts, alerting the world to the importance of basic sanitation and existing social inequalities. The risk of the spread and appearance of new diseases highlights the need for the removal of these pathogens through efficient techniques and materials. This study aimed to develop a polyurethane (PU) biofoam filled with dregs waste (leftover from the pulp and paper industry) for removal SARS-CoV-2 from the water. The biofoam was prepared by the free expansion method with the incorporation of 5wt% of dregs as a filler. For the removal assays, the all materials and its isolated phases were incubated for 24 h with an inactivated SARS-CoV-2 viral suspension. Then, the RNA was extracted and the viral load was quantified using the quantitative reverse transcription (RT-qPCR) technique. The biofoam (polyurethane/dregs) reached a great removal percentage of 91.55%, whereas the isolated dregs waste was 99.03%, commercial activated carbon was 99.64%, commercial activated carbon/polyurethane was 99.30%, and neat PU foam reached was 99.96% for this same property and without statistical difference. Those new materials endowed with low cost and high removal efficiency of SARS-CoV-2 as alternatives to conventional adsorbents.

A Silica–Lignin Hybrid Filler in a Natural Rubber Foam Composite as a Green Oil Spill Absorbent

Oil spills in the marine environment are a rising concern due to their adverse impacts on living creatures and the environment. Hence, remediation methods have been used to remove the oil from the contaminated water. A sorbent material is considered the best method for oil spill absorption. However, commonly used commercial sorbents are made from nonrenewable and nonenvironmentally friendly materials. In this research, natural rubber foam (NRF) was used as a sorbent material with the addition of a filler, i.e., silica and a silica–lignin hybrid, to increase its oil sorption capacity and reusability. The silica and silica–lignin hybrid were extracted from rice husk waste by means of the precipitation method. The silica–lignin hybrid-filled NRF exhibited excellent hydrophobicity, with a water contact angle of 133°, and had more stable reusability compared to unfilled NRF and silica-filled NRF. In addition, the optimum oil absorption capacity of silica–lignin hybrid-filled NRF was 1.36 g g⁻¹. Overall, the results showed that silica–lignin hybrid-filled NRF has the potential to be developed as a green oil absorbent material and is promising in terms of economic and environmental aspects.

Mechanically durable green aerogel composite based on agricultural lignocellulosic residue for organic liquids/oil sorption

Various oil spill cleanup sorbents have good hydrophobicity and oil separation efficiency, but their practical use has been limited due to the difficult and costly fabrication procedure. The research aims towards material development using the consumption of lignocellulosic agricultural residue for isolating cellulose nanofiber and its forward use to construct a 3D porous structure. A simple freeze-drying technique was used to assemble low-density porous structure. The biodegradable polylactic acid coating was used to alter the wettability from hydrophilic to hydrophobic and the maximum water contact angle value was around 120°. The prepared coated samples were testified for a series of oil/organic solvents-water mixtures. The sorption capacity was in the range of 28-70 g/g. The prepared aerogels were efficiently reused for at least 10 cycles. Developed material was used in continuous oil-water separation to remove oil from the water's surface. The cost analysis was estimated for scaleup production in the future.

Physiological changes in Rhodococcus ruber S103 immobilized on biobooms using low-cost media enhance stress tolerance and crude oil-degrading activity

For economic feasibility, sugarcane molasses (0.5%, w/v) containing K₂HPO₄ (0.26%, w/v) and mature coconut water, low value byproducts, were used in cultivation of Rhodococcus ruber S103 for inoculum production and immobilization, respectively. Physiological changes of S103 grown in low-cost media, including cell hydrophobicity, saturated/unsaturated ratio of cellular fatty acids and biofilm formation activity, enhanced stress tolerance and crude oil biodegradation in freshwater and even under high salinity (5%, w/v). Biobooms comprised of S103 immobilized on polyurethane foam (PUF) was achieved with high biomass content (10¹⁰ colony-forming units g^-1 PUF) via a scale-up process in a 5-L modified fluidized-bed bioreactor within 3 days. In a 500-L mesocosm, natural freshwater was spiked with crude oil (72 g or 667 mg g^-1 dry biobooms), and a simulated wave was applied. Biobooms could remove 100% of crude oil within only 3 days and simultaneously biodegraded 60% of the adsorbed oil after 7 days when compared to boom control with indigenous bacteria. In addition, biobooms had a long shelf-life (at least 100 days) with high biodegradation activity (85.2 ± 2.3%) after storage in 10% (w/v) skimmed milk at room temperature. This study demonstrates that the low-cost production of biobooms has potential for future commercial bioremediation.

Superhydrophobic sponges based on green deep eutectic solvents for spill oil removal from water

The paper described a new method for crude oil-water separation by means of superhydrophobic melamine sponges impregnated by deep eutectic solvents (MS-DES). Due to the numerous potential of two-component DES formation, simple and quick screening of 156 non-ionic deep eutectic solvents using COSMO-RS (Conductor-like Screening Model for Real Solvents) computational model was used. DES which were characterized by high solubility of hydrocarbons and the lowest water solubility were synthesized and embedded on melamine sponges. The new sponges were characterized by Fourier transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), X-ray diffraction (XRD), and goniometer. Several parameters affecting the crude oil-water separation (i.e. type and amount of DES, density and porosity of sponges, water contact eagle) were thoroughly studied. In order to studies of MS-DES affinity to the selected groups of crude oil i.e. Saturated, Aromatic, Resins, Asphaltenes (SARA) the thin layer liquid chromatography-flame ionization detection (TLC-FID) was used. The obtained results indicate that the melamine sponges impregnated by DES composed of eucalyptol and menthol in 1:5 molar ratio have high real crude oil absorption capacity in the range of 96.1 - 132.2 g/g and slightly depends on crude oil compositions, superhydrophobic properties (water contact angle 152°), low density of 9.23 mg/cm³, high porosity of 99.39%, and excellent reusability which was almost not changing even after 80 cycles. The outcomes indicate that new MS-DES materials could be excellent alternatives as absorbents for the cleanup of crude oil-polluted water.

Bio-Based Polyurethane Resins Derived from Tannin: Source, Synthesis, Characterisation, and Application

Tannins are soluble, astringent secondary phenolic metabolites generally obtained from renewable natural resources, and can be found in many plant parts, such as fruits, stems, leaves, seeds, roots, buds, and tree barks, where they have a protective function against bacterial, fungal, and insect attacks. In general, tannins can be extracted using hot water or organic solvents from the bark, leaves, and stems of plants. Industrially, tannins are applied to produce adhesives, wood coatings, and other applications in the wood and polymer industries. In addition, tannins can also be used as a renewable and environmentally friendly material to manufacture bio-based polyurethanes (bio-PUs) to reduce or eliminate the toxicity of isocyanates used in their manufacture. Tannin-based bio-PUs can improve the mechanical and thermal properties of polymers used in the automotive, wood, and construction industries. The various uses of tannins need to be put into perspective with regards to possible further advances and future potential for value-added applications. Tannins are employed in a wide range of industrial applications, including the production of leather and wood adhesives, accounting for almost 90% of the global commercial tannin output. The shortage of natural resources, as well as the growing environmental concerns related to the reduction of harmful emissions of formaldehyde or isocyanates used in the production of polyurethanes, have driven the industrial and academic interest towards the development of tannin-based bio-PUs as sustainable alternative materials with satisfactory characteristics. The aim of the present review is to comprehensively summarize the current state of research in the field of development, characterization, and application of tannin-derived, bio-based polyurethane resins. The successful synthesis process of the tannin-based bio-PUs was characterized by Fourier-transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), MALDI-TOF mass spectrometry, and gel permeation chromatography (GPC) analyses.

New lignin-based hybrid materials as functional additives for polymer biocomposites: From design to application

Within this study, the ZrO₂/lignin and ZrO₂-SiO₂/lignin hybrid materials were obtained for the first time. The mechanical grinding method was used for this purpose. In order to determine the properties of obtained lignin-based hybrids and the components used to produce them, as well as to evaluate the efficiency of their preparation, the authors used such research techniques as scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), elemental analysis, porous structure analysis and thermal stability assessment (TGA/DTG). The next step involved using the components and produced hybrid materials as polymer fillers for poly(methyl methacrylate) (PMMA). The obtained lignin-based hybrid biocomposites have then been thoroughly characterized using gel permeation chromatography (GPC), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA) and hardness testing. All the conducted tests confirm the possibility of using the obtained bio-based products in practice, within the widely understood construction industry, for producing durable building facades or noise barriers, among others.

Rigid Polyurethane Foams Modified with Biochar

This paper presents results of research on the preparation of biochar-modified rigid polyurethane foams that could be successfully used as thermal insulation materials. The biochar was introduced into polyurethane systems in an amount of up to 20 wt.%. As a result, foam cells became elongated in the direction of foam growth and their cross-sectional areas decreased. The filler-containing systems exhibited a reduction in their apparent densities of up to 20% compared to the unfilled system while maintaining a thermal conductivity of 25 mW/m·K. Biochar in rigid polyurethane foams improved their dimensional and thermal stability.

Polyurethane-Nanolignin Composite Foam Coated with Propolis as a Platform for Wound Dressing: Synthesis and Characterization

This piece of research explores porous nanocomposite polyurethane (PU) foam synthesis, containing nanolignin (NL), coated with natural antimicrobial propolis for wound dressing. PU foam was synthesized using polyethylene glycol, glycerol, NL, and 1, 6-diisocyanato-hexane (NCO/OH ratio: 1.2) and water as blowing agent. The resultant foam was immersed in ethanolic extract of propolis (EEP). PU, NL-PU, and PU-NL/EEP foams were characterized from mechanical, morphological, and chemical perspectives. NL Incorporation into PU increased mechanical strength, while EEP coating showed lower strength than PU-NL/EEP. Morphological investigations confirmed an open-celled structure with a pore diameter of 150-200 μm, a density of nearly 0.2 g/cm3,, and porosity greater than 85%, which led to significantly high water absorption (267% for PU-NL/EEP). The hydrophilic nature of foams, measured by the contact angle, proved to be increased by NL addition and EEP coating. PU and PU-NL did not show important antibacterial features, while EEP coating resulted in a significant antibacterial efficiency. All foams revealed high biocompatibility toward L929 fibroblasts, with the highest cell viability and cell attachment for PU-NL/EEP. In vivo wound healing using Wistar rats' full-thickness skin wound model confirmed that PU-NL/EEP exhibited an essentially higher wound healing efficacy compared with other foams. Hence, PU-NL/EEP foam could be a promising wound dressing candidate.

Fabrication of outstanding thermal-insulating, mechanical robust and superhydrophobic PP/CNT/sorbitol derivative nanocomposite foams for efficient oil/water separation

Water pollution caused by industrial oily wastewater, is world-widely concerned by both scientific and practical researches, owing to its catastrophic destruction to natural environment, which highlights the urgency of producing green and advanced separation materials. Herein, a novel approach was proposed to fabricate oil-absorbing and oil/water-separating microcellular polypropylene (PP)/carbon nanotubes (CNTs)/sorbitol nanocomposites using a simple, green, and facile microcellular foaming technology. Owning to the effectively modified crystallization via introducing CNTs/sorbitol derivatives, the ultralight and highly-reticulated PP microcellular foam was prepared with an open-cell content of 99.4% and an expansion ratio of 50, which facilitated the creation of nano-porous structures on cell walls. Hence, the as-prepared PP nanocomposite foam presented pronounced absorption capacity of 40 g/g for applied oils with recovery efficiency of 97.2%, superior thermal-insulating and mechanical performance. Furthermore, the as-achieved unique hierarchical porous structures of the PP/CNT/sorbitol foam contributed to the outstanding oil/water separation capability, separation efficiency of up-to 97.6%, ascribed to its superhydrophobicity, capillary penetration action, high porosity and open-cell content. Therefore, this work provided new insight into the feasibility of advantageous, high-efficiency, environmentally friendly, and profitable PP-based foams as oil absorbents, which, to the best of our knowledge, outperform conventional polymer absorbents in treatment of oily wastewater.

Recent advances in the polyurethane-based adsorbents for the decontamination of hazardous wastewater pollutants

The pollution of aquatic systems with noxious organic and inorganic contaminants is a challenging problem faced by most countries. Water bodies are contaminated with diverse inorganic and organic pollutants originating from various diffuse and point sources, including industrial sectors, agricultural practices, and domestic wastes. Such hazardous water pollutants tend to accumulate in the environmental media including living organisms, thereby posing significant environmental health risks. Therefore, the remediation of wastewater pollutants is a priority. Adsorption is considered as the most efficient technique for the removal of pollutants in aqueous systems, and the deployment of suitable adsorbents plays a vital role for the sustainable application of the technique. The present review gives an overview of polyurethane foam (PUF) as an adsorbent, the synthesis approaches of polyurethane, and characterization aspects. Further emphasis is on the preparation of the various forms of polyurethane adsorbents, and their potential application in the removal of various challenging water pollutants. The removal mechanisms, including adsorption kinetics, isotherms, thermodynamics, and electrostatic and hydrophobic interactions between polyurethane adsorbents and pollutants are discussed. In addition, regeneration, recycling and disposal of spent polyurethane adsorbents are reported. Finally, key knowledge gaps on synthesis, characterization, industrial applications, life cycle analysis, and potential health risks of polyurethane adsorbents are discussed.

Recyclable polyurethane foam loaded with carboxymethyl chitosan for adsorption of methylene blue

Novel composite foam (CMCTS-PUF-s) was prepared by immobilizing carboxymethyl chitosan (CMCTS) on polyurethane foam (PUF) in which amino groups in CMCTS reacted with isocyanate groups in polyurethane prepolymer. The adsorption capacity of the optimal composite foam (CMCTS-PUF-5) reached to 118.2 mg/g with 5% CMCTS loading. The removal rate to methylene blue (MB) was up to 97.1%, which was obviously higher than 18.9% of PUF. After recycling for five times, the removal rate still reached 83.2%, which strongly proved the excellent reusability of immobilizing CMCTS modified PUF. The characterization results of FTIR and TG showed that CMCTS was well loaded on PUF by covalent bond. The Young's modulus and tensile strength of CMCTS-PUF-5 were increased by 252% and 97% compared with that of PUF. MIP characterization result showed the porosity of CMCTS-PUF-5 was 73.99% and the pore sizes were mainly distributed between 50 and 150 µm, which provide sufficient diffusion channels and active sites for MB dyes. The adsorption kinetics and isotherm proved pseudo-second-order kinetic model and Langmuir isotherm model could well describe the adsorption process of CMCTS-PUF-5. Therefore, CMCTS-PUF-s presents excellent recoverability, high stability and attractive adsorption efficiency, shows the potential application in future treatment of dye wastewater.

Insight on açaí seed biomass economy and waste cooking oil: Eco-sorbent castor oil-based

The reuse of açaí seeds is an organic approach for valorizing biomass, encouraging the public policies of circular economy, which reduces the human impact on the production chain processes. This research proposes an alternative for açaí seed as a filler in castor oil-based polyurethane, obtaining eco-sorbent to evaluate the sorption capacity for another impactful food industry by-product: waste cooking oil (WCO). Eco-sorbents were obtained with castor oil based-polyol and isocyanate (MDI) by mass mixing equal to 1:1 (OH:NCO), reinforced with açaí seed residue (5-20 wt%). The samples were characterized by techniques scanning electron microscopy (SEM), optical microscopy (OM), apparent density, contact angle, infrared spectroscopy (FTIR), and thermogravimetric analysis (TGA). Sorption capacity and efficiency were evaluated as a function of the fiber content, with tests performed in times of 30-180 s in two systems: oil and oil/water. The results showed that the eco-sorbents had a hydrophobic nature (θ > 98.3°) and macroporous morphology (pore size from 152 to 119 μm), which allowed the adsorption of residual cooking oil by the porous structure. The kinetics study showed that the sample with greater fiber content (15% wt.) reached the equilibrium in a short time compared to the neat PU for the oil system, with a sorption capacity of 9.50 g g^-1 in the first 30 s. For the oil/water system, an opposite behavior could be observed, with a sorption capacity of 9.98 g g^-1 in the 150 s equilibrium time. The Langmuir isotherm model presented a maximum adsorption capacity of 10.42 g g^-1. However, the Freundlich isotherm model had a better fit to the experimental data with R² (0.97) and lower chi-square (0.159), showing favorable adsorption (n = 1.496). Thus, it was proved that the weak interactions (connection H) and the binding energy of the predominant physisorption for the oil/water system. Thus, developed eco-sorbents are an excellent option for the sorption of WCO.

Synthesis and Physicochemical Characteristics of Chitosan-Based Polyurethane Flexible Foams

The use of shrimp waste to obtain chitosan (Ch) is an essential issue, considering a circular economy, waste management, and its application to environmentally friendly materials. In this study, northern prawn shells were utilized to obtain Ch, which could then be used for synthesizing chitosan-based polyurethane (PUR+Ch) foams with different Ch concentration. The chemical structure, morphology, hardness, thermal properties, viscoelastic properties, and sorption properties in relation to oil and water of these materials were determined. The results present that the addition of Ch into PUR influences the physicochemical characteristics and properties of the tested materials. PUR+Ch foams with 1–3 wt% Ch had more open cells and were softer than neat PUR. PUR+Ch1 had the best thermal properties. PUR+Ch2 foam with 2 wt% Ch as a whole was characterized as having the highest water sorption. The PUR+Ch1 foam with 1 wt% Ch had the best oil sorption. This paper shows that the modification of PUR by Ch is a very promising solution, and PUR+Ch foams can be applied in the water treatment of oil spills, which can be dangerous to the water environment.

Efficient and Fast Removal of Oils from Water Surfaces via Highly Oleophilic Polyurethane Composites

In this study we evaluated the oil adsorption capacity of an aliphatic polyurethane foam (PU 1) and two of its composites, produced through surface coating using microparticles of silica (PU-Si 2) and activated carbon (PU-ac 3). The oil adsorption capacity in diesel was improved up to 36% using the composite with silica and up to 50% using the composite with activated carbon with respect to the initial PU 1. Excellent performances were retained in gasoline and motor oil. The adsorption was complete after a few seconds. The process follows a monolayer adsorption fitted by the Langmuir isotherm, with a maximum adsorption capacity of 29.50 g/g of diesel for the composite with activated carbon (PU-ac 3). These materials were proved to be highly oleophilic for oil removal from fresh water and sea water samples. Regeneration and reuse can be repeated up to 50 times by centrifugation, without a significant loss in adsorption capacity.

Application of coagulation/flocculation in oily wastewater treatment: A review

Volumes of oily wastewater are inevitably generated by every walk of life. The removal of oil particles from oil-contaminated wastewater which is characterized as huge amounts, intricate composition, and great threats to human health and the ecological environment is a research hotspot in water treatment fields. Due to high treatment costs and undesirable treatment efficiencies, oily wastewater treatment remains a topical and urgent issue. At present, coagulation/flocculation as an indispensable oily wastewater treatment technology receives much attention because it is very well established, economical, practical and relatively efficient. The influencing factors of oil wastewater treatment by coagulation/flocculation have also been summarized in-depth, like dosage, pH, etc. In consideration of its complex composition and treatment difficulty, this paper will also compare the treatment effects of different coagulants/flocculants used alone and combined effects in oily wastewater treatment: inorganic coagulants, organic synthetic polymeric flocculants, natural flocculants and modified polymeric flocculants. Additionally, in this review, the mechanisms of removing oily substance by coagulation/flocculation are emphasized. Given strict emission standards and the refractory nature of oily wastewater, the combination process with coagulation/flocculation, such as electrocoagulation, coagulation-membrane filtration hybrid process, and coagulation/flocculation-flotation can present better application potential and are discussed in this review. To provide a proper choice in practical application, the operating cost of coagulation and several conventional technologies are also compared. Finally, the existing challenges in the treatment of oily wastewater by coagulation are analyzed, and the feasible research direction is proposed.

Crude oil and S500 diesel removal from seawater by polyurethane composites reinforced with palm fiber residues

In this work, we prepared PU-composites with Australian palm residues (PR) in different contents (5, 10, 15, and 20 wt%) and granulometry (28 and 35 mesh) to improve the oil (crude oil and S500 Diesel) sorption capacity. The foams were characterized by life cycle assessment (LCA), scanning electron microscopy, oil sorption, desorption, and Langmuir, Freundlich, and Temkin sorption isotherms. LCA indicated that higher PR contents decreased the foam environmental impacts than the classical residue handling, indicating that 20 wt% PR is the better environmental option, independent of the residues granulometry. The PR incorporation into PU foams resulted in smaller pore sizes, with a higher number of homogeneous open-cells. The PU composites exhibited higher oil adsorption capacity than the pristine foam. The PU sample showed maximum absorption capability of 6.1 and 6.7 g g^-1 for diesel S500 and crude oil, and the composites showed increased values of ∼18 g g^-1 and ∼24 g g^-1. The Langmuir model presented the best fit and predicted a maximum adsorption capacity of 30.39 and 25.57 g g^-1 for PU-20% PR 28 and 35 mesh, respectively. The composites presented excellent reusability with PU-20% PR (28 mesh) and PU-20% PR (35 mesh), showing removal efficiency after 16 and 9 cycles, respectively. The results classify the developed foams as excellent materials to sorb spilled crude oil in marine accidents.

Composited Gels from Nature Growing Scaffold: Synthesis, Properties, and Application

As a nature ultralight, well-aligned porous and anisotropy feedstock, cornstalk pith (CSP) has not been exploited for material design. Herein, we use CSP as substrate to prepare multifunctional elastic composite gels. First, CSP is pretreated by ferric chloride then immersed in an unsaturated monomer solution, following by a polymerization to form enhanced networks. The ferric ions act as junction sites for the combination between the polymer chains and the CSP matrix, therefore, dynamically reversible bonds are constructed. The bonds dissipate the compression force by breaking the dynamic bonds and reconstruct when the loading is removed. The reconstructed dynamic bonds endow an antifatigue performance of the prepared gels, in the cyclic compression test conducting 100 times with a 50% strain, and the gel holds a 94% elastic recovery. Furtherly, oil/water separation, cushioning system and biobased sensor are developed on the basis of what the matrix endows and what the reversible bonds exhibit. The preparation method in this study enriches a simply and high value-added method to utilize biobased material.

A green synthesized recyclable ZnO/MIL-101(Fe) for Rhodamine B dye removal via adsorption and photo-degradation under UV and visible light irradiation

Metal-organic frameworks (MOFs) have recently debuted as participants and solid supports in catalysts for environmental application in water treatment. Visible light active nanocomposites; ZnO/MIL-101(Fe); were synthesized via a hydrothermal method by loading ZnO; prepared by a green method; on a porous MIL-101(Fe) to be used as a heterogeneous catalyst for Rhodamine B dye (RhB) degradation as a model pollutant. The effect of adding acetic acid during the preparation of MIL-101(Fe) was studied; [A] used for the samples prepared by acetic acid. The prepared catalysts were characterized by XPS, XRD, zeta potential, TGA, FTIR, N₂ adsorption-desorption measurements, SEM, EDX, elemental mapping, TEM, and UV-VIS diffuse reflectance spectroscopy. The loading of ZnO on MIL-101(Fe) decreased the band gap from 3.2 eV for ZnO to be 2.85 eV for ZnO/MIL-101(Fe)[A], this low band gap explaining the obtained high activity under visible light irradiation. The mechanism of the photocatalytic degradation of RhB was investigated by introducing different scavengers to compete for the possible reactive species involved in the degradation process. The trapping experiments indicated that h⁺ and ^•OH have a vital role in the RhB degradation. The reusability of MIL-101(Fe) was also investigated after three runs. Thus, the synthesized ZnO/MIL-101(Fe)[A] could be used as an alternative catalyst for the photocatalytic degradation of coloured wastewater as it can successfully degrade 97.1% of Rhodamine B (10 mg/L) with high reaction rate (k = 0.0339 min^-1) under visible light irradiation for 300 min using 0.5 g/L of the catalyst. The as-prepared ZnO/MIL-101(Fe) and ZnO/MIL-101(Fe)[A] have competitive photocatalytic dye degradation activity.

In situ self-foaming preparation of hydrophobic polyurethane foams for oil/water separation

Polyurethane foams with excellent oil–water separation performance were prepared using hydrophobic raw materials with the assistance of a physical cooling agent.

Functionalized polyurethane sponge based on dopamine derivative for facile and instantaneous clean-up of cationic dyes in a large scale

Functionalized sponge adsorbent was prepared by a mussel-inspired strategy, which achieved successive modification of material and remained the properties of substrate. The dopamine derivative, DOPAm, was synthesized and adhered to polyurethane (PU) sponge before in situ polymerization with sodium p-styrenesulfonate. The adsorbent showed superior removal efficiency for cationic dyes (98.9 % for methylene blue (MB) at the concentration of 200 μmol/L); it took 1 s only for the adsorbent to adsorb the dyes by swelling and squeezing out the bulk solution simply. Meanwhile, the superior adsorption effect of the adsorbent could be maintained in a wide range of solution pH values from 1 to 13 at room temperature (293 K) in several repeat experiments, due to the slight influence of strong acid and alkali on polysulfonate. With unchanged other experimental conditions, the removal efficiency is still more than 90 % after reusing for 10 times at the different concentrations of MB dye solutions (50, 100, 200 μmol/L). For large-scale wastewater treatment, with the removal efficiency of 80.0 %, the adsorbent could purify 4.1 L wastewater containing MB dye (100 μmol/L) with the maximum flux of 22.2 L/(m³·s) without the assistance of any equipment except for a vacuum pump. Therefore, the adsorbent has great possibilities to be applied in high-efficient and convenient treatment of wastewater in a large scale.

Lignin-Based Polyurethane: Recent Advances and Future Perspectives

Polyurethane (PU), as a polymer material with versatile product forms and excellent performance, is used in coatings, elastomers, adhesives, and foams widely. However, the raw materials (polyols and isocyanates) of PU are usually made using petroleum-derived chemicals. With the concern for depletion of petroleum resources and the associated negative impact on the environment, developing technologies that can use renewable raw materials as feedstock has become a research hotspot. Lignin, as an abundant, natural, and renewable organic carbon resource, has been explored as raw material for making polyurethanes because it possesses rich hydroxyl groups on its surface. Meanwhile, compared to vegetable oils, lignin does not compete with food supply and performance of the resulting products is superior. Lignin or modified lignin has been shown to impart the polyurethane material with additional functionalities, such as UV-blocking ability, hydrophobicity, and flame retardancy. However, the utilization of lignin has encountered some challenges, such as product isolation, heterogeneity, aggregation, steric hindrance, and low activity. This paper summarizes recent research progress on utilizing lignin and modified lignin for bio-based polyurethane synthesis with a focus on elastomers and foams. Opportunities and challenges for application of the lignin-based polyurethanes in various fields are also discussed.

A Green Approach to Modify Surface Properties of Polyurethane Foam for Enhanced Oil Absorption

The non-selective property of conventional polyurethane (PU) foam tends to lower its oil absorption efficiency. To address this issue, we modified the surface properties of PU foam using a rapid solvent-free surface functionalization approach based on the chemical vapor deposition (CVD) method to establish an extremely thin yet uniform coating layer to improve foam performance. The PU foam was respectively functionalized using different monomers, i.e., perfluorodecyl acrylate (PFDA), 2,2,3,4,4,4-hexafluorobutyl acrylate (HFBA), and hexamethyldisiloxane (HMDSO), and the effect of deposition times (1, 5 and 10 min) on the properties of foam was investigated. The results showed that all the modified foams demonstrated a much higher water contact angle (i.e., greater hydrophobicity) and greater absorption capacities compared to the control PU foam. This is due to the presence of specific functional groups, e.g., fluorine (F) and silane (Si) in the modified PU foams. Of all, the PU/PHFBA_i foam exhibited the highest absorption capacities, recording 66.68, 58.15, 53.70, and 58.38 g/g for chloroform, acetone, cyclohexane, and edible oil, respectively. These values were 39.19–119.31% higher than that of control foam. The promising performance of the PU/PHFBA_i foam is due to the improved surface hydrophobicity attributed to the original perfluoroalkyl moieties of the HFBA monomer. The PU/PHFBA_i foam also demonstrated a much more stable absorption performance compared to the control foam when both samples were reused for up to 10 cycles. This clearly indicates the positive impact of the proposed functionalization method in improving PU properties for oil absorption processes.

Polyurethane film prepared from ball-milled algal polyol particle and activated carbon filler for NH3-N removal

This research offers a novel approach of free chemical preparation to obtain algae-based biopolyol through a ball milling method. The algae-based polyurethane (AlgPU) film was obtained from a casting solution made of ball-milled algal polyol particle and methylene diphenyl diisocyanate (MDI). The characteristics of the material had been investigated using Fourier Transform Infrared, Scanning Electron Microscopy – Electron Dispersive Spectroscopy, Differential Scanning Calorimetry, and Tensile Strength Analysis. The surface area was determined by Brunauer–Emmett–Teller (BET) isotherm, meanwhile the total pore volume was by Barrett-Joyner-Halenda (BJH) isotherm, based on the adsorption-desorption of N₂. The addition of activated carbon contributed in the increase of functional group and surface area, which were important for the NH₃–N removal. As a result, the adsorption capacity increased greatly after the addition of activated carbon (from 187.84 to 393.43 μg/g). The results also suggested AlgPU as a good matrix for immobilizing activated carbon filler. The adsorption shows a better fit with Langmuir isotherm model, with R² = 0.97487 and root-mean-square error (RMSE) = 33.91952, compared to Freundlich isotherm model (R² = 0.96477 and RMSE = 44.05388). This means the NH₃–N adsorption followed the assumption of homogenous and monolayer adsorption, in which the maximum adsorption was found to be 797.95 μg/g. This research suggests the potential of newly developed material for NH₃–N removal.

Preparation and Characterization of Condensed Tannin Non-Isocyanate Polyurethane (NIPU) Rigid Foams by Ambient Temperature Blowing

Ambient temperature self-blowing mimosa tannin-based non-isocyanate polyurethane (NIPU) rigid foam was produced, based on a formulation of tannin-based non-isocyanate polyurethane (NIPU) resin. A citric acid and glutaraldehyde mixture served as a blowing agent used to provide foaming energy and cross-link the tannin-derived products to synthesize the NIPU foams. Series of tannin-based NIPU foams containing a different amount of citric acid and glutaraldehyde were prepared. The reaction mechanism of tannin-based NIPU foams were investigated by Fourier Trasform InfraRed (FT-IR), Matrix Assisted Laser Desorption Ionization (MALDI-TOF) mass spectrometry, and 13C Nuclear Magnetic Resonance (13C NMR). The results indicated that urethane linkages were formed. The Tannin-based NIPU foams morphology including physical and mechanical properties were characterized by mechanical compression, by scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). All the foams prepared showed a similar open-cell morphology. Nevertheless, the number of cell-wall pores decreased with increasing additions of glutaraldehyde, while bigger foam cells were obtained with increasing additions of citric acid. The compressive mechanical properties improved with the higher level of crosslinking at the higher amount of glutaraldehyde. Moreover, the TGA results showed that the tannin-based NIPU foams prepared had similar thermal stability, although one of them (T-Fs-7) presented the highest char production and residual matter, approaching 18.7% at 790 °C.

Facile fabrication of wood-inspired aerogel from chitosan for efficient removal of oil from Water

Aerogels that derived from biomass have long been attractive as absorbents for oil clean-up. However, it remains a significant challenge to prepare fully bio-based oil absorbents that combines fast oil/water separation capacity, adequate mechanical robustness and easy recyclability through green and facile strategy. Inspired by the fascinating structure of wood, here we report a highly porous and anisotropic bio-based aerogel by taking advantage of the directional freezing technology, followed by a freeze-drying and silylation process. Due to the directional growth of ice crystals along the vertical direction, a special spring like morphology was obtained, which is mainly composed of well aligned low-tortuosity channels that seamlessly connected to bottom layer. Superior mechanical properties that allow for high mechanical compressing and fast elastic recovery were consequently acquired. Moreover, the silylated CS aerogel displays a rather high oil absorption capacity of 63 g g^-1, together with excellent recyclability via simple hand squeezing. By virtue of such hierarchical morphology, a device that could continuously separate oil from water was successfully designed. Given the natural abundance of raw material as well as the easy processability, this work would lay solid foundation for further fabrication of bio-based oil absorbents toward low-cost, high-performance and large-scale commodities.