Antifouling membrane surface construction: Chemistry plays a critical role

Carboxyl-free polyamide reverse osmosis membrane with sustainable anti-fouling performance in treating industrial coke wastewater

Carboxyl groups in polyamide (PA) reverse osmosis (RO) membrane contribute significantly to fouling and scaling, hindering the sustainable operation of RO in practical applications. Herein, we developed a novel interfacial polymerization (IP) strategy to finely engineer the molecular structure of PA with no carboxyl groups, and to significantly enhance RO membrane fouling/scaling-resistance. During IP, trimesoyl chloride (TMC) at the interface was consumed completely by the diffused m-phenylenediamine (MPD) and glycerol (GLY) under the assistance of benzalkonium chloride (BAC) surfactant. The fabricated RO membrane with no carboxyl groups exhibits sustainable anti-fouling performance with low flux decline ratios and high flux recovery ratios during the five cycles of fouling and cleaning when treating real coke wastewater, surpassing the reported anti-fouling membranes and the renowned commercial fouling-resistant RO membrane (DuPont FilmTec™ CR100). This work provides some insights to precisely tailor the molecular structure of PA RO membrane with sustainable anti-fouling performance.

Dopamine-alginate-zinc ion dressings employing synergistic active and passive antimicrobial strategies for enhanced burn wound infection management and accelerated healing

Burn wounds are particularly challenging to manage due to high infection rates, excessive exudate, and impaired healing. We developed an innovative burn Polydopamine-Alginate-Zinc ion (Zn2+) dressing (APBM) using a synergistic approach combining passive bacterial inhibition and active sterilization mechanisms. APBM was synthesized through a facile two-step process, integrating an effective bacterial adhesion-blocking mechanism with active sterilization via Zn2+. In vitro studies demonstrated that APBM achieved over 99 % antibacterial efficacy against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus), and exhibited notable activity against Candida albicans (C. albicans). The antibacterial effect persisted for 11 days against S. aureus and 9 days against E. coli. APBM exhibited an exudate absorption rate twice that of conventional polyurethane (PU) sponges. In a rat burn model, APBM enhanced micro angiogenesis, collagen deposition and reduced inflammation, resulting in a 27.5 % faster wound healing rate compared to the blank group. This performance was superior to dressings employing only a single antimicrobial strategy and conventional sponges. Overall, APBM showed significant potential as a composite functional dressing addressing infection prevention, exudate management, and healing promotion, presenting a promising solution to the major challenges faced in burn wound care.

Maximizing membrane antifouling potential: The impact of fluoride positioning in multifunctional designs

Fluoropolymers with low surface energy demonstrate outstanding potential for fouling release. However, their limited effectiveness in practical antifouling applications requires integration with other strategies. This study explored the significant impact of fluoropolymers in a multifunctional approach that combines antiadhesion (S), antibacterial (M), and fouling release (H) properties to enhance the performance of thin-film-composite (TFC) membranes for controlling biofouling (The letters S, M and H originate from the initial letters of the corresponding functional monomers). We constructed membrane surface functionalities with fluoropolymers placed in different layers: p(H-M-S), which incorporates fluoropolymers in the innermost layer as a release-antibacterial-antiadhesion membrane; p(M-H-S), where fluoropolymers are in the middle layer as an antibacterial-release-antiadhesion membrane; and p(M-S-H), with fluoropolymers in the outermost layer as an antibacterial-antiadhesion-release membrane. This multifunctional approach resulted in superior membrane transport properties and varying resistance to biofouling. During repeated filtration cycles, the p(H-M-S) membrane showed the most effective biofouling mitigation and long-term durability, achieving an 82 % flux recovery in the third cycle due to the synergistic effects of its three combined functions. The p(M-H-S) membrane displayed strong antiadhesion performance in the early stages but had limited durability over time. In contrast, the p(M-S-H) membrane revealed the weakest fouling resistance, likely because of the hydrophobic nature of the fluorinated components in the outermost layer. Bacterial adhesion assay and protein release tests further demonstrated that the p(M-H-S) membrane reduced bacterial adhesion by 66 % and released 23 % of the protein foulants. This effectiveness is attributed to the antifouling activity provided by the hydrophilic zwitterions and bactericidal quaternary ammonium compounds, as well as the fouling-release capability of fluoropolymers, which facilitates the detachment of foulants under hydraulic forces. Microscopic analysis, coupled with interfacial energy evaluations, confirmed the presence of various multi-defense mechanisms based on the different functional architectures of the membranes. These findings offer valuable insights for designing optimized multifunctional antifouling membranes with improved performance and stability.

Insight into Iron(III)-Tannate Biosorbent for Adsorption Desalination and Tertiary Treatment of Water Resources

An innovative biosorbent-based water remediation unit could reduce the demand for freshwater while protecting the surface and groundwater sources by using saline water resources, such as brine, brackish water, and seawater for irrigation. Herein, for the first time, we introduce a simple, rapid, and cost-effective iron(III)-tannate biosorbent-based technology, which functions as a stand-alone fixed-bed filter system for the treatment of salinity, heavy-metal contaminants, and pathogens present in a variety of water resources. Our approach presents a streamlined, cost-efficient, energy-saving, and sustainable avenue for water treatment, distinct from current adsorption desalination or conventional membrane techniques supplemented with chemical and UV treatments for disinfection. The proof of feasibility for effective treatment of heavy metals, adsorption desalination, and cleansing of pathogens is demonstrated using synthetic water, brine, and field-collected seawater. The adsorption equilibrium and adsorption kinetic isotherm models, and mass transfer diffusion models confirmed the sorbent's function for sieving heavy-metal ions-silver (Ag+), cadmium (Cd2+), and lead (Pb2+)-from water. The maximum adsorption capacities (q m) of the sorbent for Ag+, Cd2+, and Pb2+ reach 96.25, 66.54, and 133.83 mg/g at neutral pH. The sorbent's affinity for heavy-metal-ion adsorption significantly increased, yielding q m of 116.57 mg/g for Ag+, 104.04 mg/g for Cd2+, and 165.66 mg/g for Pb2+, at pH 9, respectively, due to the sorbent's amphoteric nature. The pristine sorbents exhibit exceptional adsorption desalination efficacy (>70%) for removing salinity from brine and seawater, promoting heterogeneous adsorption. Fe(III)-TA's ability to disinfect seawater, with 67% efficacy over a very short contact time (∼15 min), confirms its remarkable antimicrobial properties for contact active mode pathogens cleansing. By preventing the release of salts, heavy-metal contaminants, and pathogens into the environment, our results proved that this novel multiplex biobased sorbent approach directly contributes to the water quality of surface and groundwater resources.

A Novel Shear-Detachment Approach for Modeling Dynamics of Membrane Cleaning

We report a novel shear-detachment (SD) approach to simulate the dynamics of flux recovery in the membrane cleaning process. In this model, the rate of foulant detachment away from the membrane is governed by both the shear intensity and the probability of successful foulant detachment, with the latter modeled by Boltzmann distribution. Our SD predictions exhibit good agreement with experimental results, accurately capturing the dynamics of flux recovery. Modeling outcomes reveal that the time required for fully restoring water flux is largely independent of the initial cake mass but significantly dependent on crossflow-flushing velocity and adhesive energy of foulant to membrane. Higher flushing velocity and/or lower adhesive energy can create a shear-limited condition where almost all shear events bring about successful foulant detachment, facilitating rapid flux recovery. Conversely, a smaller flushing velocity or greater adhesive energy can result in increasingly detachment-limited situations, where the cleaning efficiency is primarily dictated by the probability of foulant detachment. Our study offers profound insights into the importance of shear rate and detachment probability in governing foulant detachment kinetics and self-cleaning behavior, which carry significant implications for membrane preparation and process operation.

Rational regulation of post-electrodialysis electrochromic anion exchange membranes via TiO2@Ag synergistically strengthens visible-light photocatalytic anti-contamination activity

Membrane-contamination during electrodialysis (ED) process is still a non-negligible challenge, while irreversible consumption and unsustainability have become the main bottlenecks limiting the improvement of anion exchange membranes (AEMs) anti-contamination activity. Here, we introduce a novel approach to design AEMs by chemically assembling 4-pyndinepropanol with bromomethylated poly(2,6-dimethyl-1,4-phenylene oxide) (BPPO) in an electrochromic-inspired process. Subsequently, the co-mingled TiO2@Ag nanosheet with the casting-solution were sprayed onto the surface of the substrate membrane to create a micrometer-thick interfacial layer. The addition of Ag nanoparticles (NPs) enhances the active sites of TiO2, resulting in stronger local surface plasmon resonance (LSPR) effects and reducing its energy band gap limitation (From 3.11 to 2.63 eV). Post-electrodialysis electrochromic AEMs incorporating TiO2@Ag exhibit synergistic enhancement of sunlight absorption, effectively suppressing photogenerated carrier binding and promoting migration. These resultant-membranes demonstrate significantly improved bacterial inhibition properties (42.0-fold increase for E. coli) and degradation activity (7.59-fold increase for rhodamine B) compared to pure TiO2 membranes. Importantly, they maintain photocatalytic activity without compromising salt-separation performance or stability, as the spraying process utilizes the same substrate materials. This approach to rational design and regulation of anti-contamination AEMs offers new insights into the collaborative synergy of color-changing and photocatalytic materials.

Cyclodextrin-modified PVDF membranes with improved anti-fouling performance

The design of hydrophilic polyvinylidene fluoride (PVDF) membranes with anti-fouling properties has been explored for decades. Surface modification and blending are typical strategies to tailor the hydrophilicity of PVDF membranes. Herein, cyclodextrin was used to improve the antifouling performance of PVDF membranes. Cyclodextrin-modified PVDF membranes were prepared by coupling PVDF amination (blending with branched polyethyleneimine) and activated cyclodextrin grafting. The blending of PEI in the PVDF casting solution preliminarily aminated the PVDF, resulting in PEI-crosslinked/grafted PVDF membranes after phase inversion. Aldehydes groups on cyclodextrin, introduced by oxidation, endow cyclodextrin to be grafted on the aminated PVDF membrane by the formation of imines. Borch reduction performed on the activated cyclodextrin-grafted PVDF membrane converted the imine bonds to secondary amines, ensuring the membrane stability. The resulting membranes possess excellent antifouling performance, with a lower protein adsorption capacity (5.7 μg/cm2, indicated by Bovine Serum Albumin (BSA)), and a higher water flux recovery rate (FRR = 96%). The proposed method provides a facial strategy to prepare anti-fouling PVDF membranes.

Photo-responsive anti-fouling polyzwitterionic brushes: a mesoscopic simulation

The antifouling effects of a toothbrush-shaped photo-responsive polyzwitterionic membrane were studied via dissipative particle dynamics simulations in this work. The results reveal that the membrane modified by spiropyran methacrylate brushes displays photo-switchable and antifouling capability due to the photo-induced ring-opening reaction. Namely, surface morphology and hydrophilicity change in response to visible or UV light irradiation, which can be observed visually by protein adsorption and desorption. Further study indicates that: (1) brush-modification density can influence the structure and properties of the membrane. With low modification density, systems cannot establish an intact selective layer, which hinders the antifouling ability; as the modification density increases, the intact selective layer can be formed, which is conducive to the expression of photo-responsiveness and antifouling capability. (2) Factors of toothbrush-hair length and grafting ratio can influence the establishment of a light-responsive surface: as the grafting ratio and toothbrush-hair length increase, the light-responsive surface is gradually formed, meanwhile, the antifouling ability can be continuously reinforced under UV light irradiation. (3) As the brushes switch into a zwitterionic merocyanine state under UV exposure, the selective layer swelling becomes stronger than that with a hydrophobic spiropyran state under visible exposure. This is owing to the enhanced interaction between zwitterionic brushes and water, which is the root of the antifouling effect. The present work is expected to provide some guidelines for the design and development of novel antifouling membrane surfaces.

Sulfonated Pentablock Copolymer (NexarTM) for Water Remediation and Other Applications

This review focuses on the use of a sulfonated pentablock copolymer commercialized as NexarTM in water purification applications. The properties and the use of sulfonated copolymers, in general, and of NexarTM, in particular, are described within a brief reference focusing on the problem of different water contaminants, purification technologies, and the use of nanomaterials and nanocomposites for water treatment. In addition to desalination and pervaporation processes, adsorption and photocatalytic processes are also considered here. The reported results confirm the possibility of using NexarTM as a matrix for embedded nanoparticles, exploiting their performance in adsorption and photocatalytic processes and preventing their dispersion in the environment. Furthermore, the reported antimicrobial and antibiofouling properties of NexarTM make it a promising material for achieving active coatings that are able to enhance commercial filter lifetime and performance. The coated filters show selective and efficient removal of cationic contaminants in filtration processes, which is not observed with a bare commercial filter. The UV surface treatment and/or the addition of nanostructures such as graphene oxide (GO) flakes confer NexarTM with coating additional functionalities and activity. Finally, other application fields of this polymer are reported, i.e., energy and/or gas separation, suggesting its possible use as an efficient and economical alternative to the more well-known Nafion polymer.

Recent advancement on water filtration membranes: Navigating biofouling challenges

This study investigates the field of antifouling membranes for water filtration and desalination applications, specifically focusing on two-dimensional materials. The study examines the importance of these membranes in the context of climate change and its effects on coastal ecosystems. The occurrence of biofouling in seawater desalination membranes is closely connected to intricate processes influenced by factors such as water quality, microbial communities, hydrodynamics, and membrane properties. Microorganism adhesion initiates the process, which then advances into irreversible attachment and the creation of biofilm. Detached pieces contribute to the perpetuation of fouling. Biofouling is caused by a variety of biomaterials and organics, including bacteria, extracellular polymeric substances (EPS), proteins, and humic compounds. Innovative methods such as surface alterations using two-dimensional materials like graphene and graphene oxide, as well as the use of biofouling-resistant materials, provide promising possibilities. These materials have antifouling characteristics, making them environmentally beneficial options that reduce the need for chemical cleaning. Their application improves the water treatment process by preventing fouling and enhancing membrane performance. Real-world research applications can enhance and optimize these tactics to effectively reduce biofouling in seawater desalination systems, hence improving efficiency and sustainability. This is particularly important in light of climate change and its impact on coastal ecosystems. The findings obtained from the literature review emphasise the utmost significance of tackling biofouling in the face of a changing environment, particularly with regard to microorganisms. Important factors to consider are the selection of coating materials, the implementation of environmentally friendly cleaning solutions made from natural chemicals, and the improvement of pretreatment systems. Green cleaning agents are important eco-friendly alternatives to typical biocides, as they possess antibacterial, antifungal, and antifouling capabilities. Given the existence of climate change, these observations serve as a basis for promoting environmentally friendly methods in water treatment technology.

Bioinspired Dopamine and N-Oxide-Based Zwitterionic Polymer Brushes for Fouling Resistance Surfaces

Biofouling is a great challenge for engineering material in medical-, marine-, and pharmaceutical-related applications. In this study, a novel trimethylamine N-oxide (TMAO)-analog monomer, 3-(2-methylacrylamido)-N,N-dimethylpropylamine N-oxide (MADMPAO), was synthesized and applied for the grafting of poly(MADMPAO) (pMPAO) brushes on quartz crystal microbalance (QCM) chips by the combination of bio-inspired poly-dopamine (pDA) and surface-initiated atom transfer radical polymerization technology. The result of ion adsorption exhibited that a sequential pDA and pMPAO arrangement from the chip surface had different characteristics from a simple pDA layer. Ion adsorption on pMPAO-grafted chips was greatly inhibited at low salt concentrations of 1 and 10 mmol/L due to strong surface hydration in the presence of charged N+ and O- of zwitterionic pMPAO brushes on the outer layer on the chip surface, well known as the "anti-polyelectrolyte" effect. During BSA adsorption, pMPAO grafting also led to a marked decrease in frequency shift, indicating great inhibition of protein adsorption. It was attributed to weaker BSA-pMPAO interaction. In this study, the Au@pDA-4-pMPAO chip with the highest coating concentration of DA kept stable dissipation in BSA adsorption, signifying that the chip had a good antifouling property. The research provided a novel monomer for zwitterionic polymer and demonstrated the potential of pMPAO brushes in the development and modification of antifouling materials.

Fabrication and characterization of dual-layer hollow fibre membranes incorporating poly(citric acid)-grafted GO with enhanced antifouling properties for water treatment

Membrane fouling during the filtration process is a perennial issue and could lead to reduced separation efficiency. In this work, poly(citric acid)-grafted graphene oxide (PGO) was incorporated into a matrix of single-layer hollow fibre (SLHF) and dual-layer hollow fibrr (DLHF) membranes, respectively, aiming to improve membrane antifouling properties during water treatment. Different loadings of PGO ranging from 0 to 1 wt% were first introduced into the SLHF to identify the best PGO loading for the DLHF preparation with its outer layer modified by nanomaterials. The findings showed that at the optimized PGO loading of 0.7 wt%, the resultant SLHF membrane could achieve higher water permeability and bovine serum albumin rejection compared to the neat SLHF membrane. This is due to the improved surface hydrophilicity and increased structural porosity upon incorporation of optimized PGO loading. When 0.7 wt% PGO was introduced only to the outer layer of DLHF, the cross-sectional matrix of the membrane was altered, forming microvoids and spongy-like structures (more porous). Nevertheless, the BSA rejection of the membrane was improved to 97.7% owing to an inner selectivity layer produced from a different dope solution (without the PGO). The DLHF membrane also demonstrated significantly higher antifouling properties than the neat SLHF membrane. Its flux recovery rate is 85%, i.e. 37% better than that of a neat membrane. By incorporating hydrophilic PGO into the membrane, the interaction of the hydrophobic foulants with the membrane surface is greatly reduced.

Unveiling the spatiotemporal dynamics of membrane fouling: A focused review on dynamic fouling characterization techniques and future perspectives

Membrane technology has emerged as a crucial method for obtaining clean water from unconventional sources in the face of water scarcity. It finds wide applications in wastewater treatment, advanced treatment, and desalination of seawater and brackish water. However, membrane fouling poses a huge challenge that limits the development of membrane-based water treatment technologies. Characterizing the dynamics of membrane fouling is crucial for understanding its development, mechanisms, and effective mitigation. Instrumental techniques that enable in situ or real-time characterization of the dynamics of membrane fouling provide insights into the temporal and spatial evolution of fouling, which play a crucial role in understanding the fouling mechanism and the formulation of membrane control strategies. This review consolidates existing knowledge about the principal advanced instrumental analysis technologies employed to characterize the dynamics of membrane fouling, in terms of membrane structure, morphology, and intermolecular forces. Working principles, applications, and limitations of each technique are discussed, enabling researchers to select appropriate methods for their specific studies. Furthermore, prospects for the future development of dynamic characterization techniques for membrane fouling are discussed, underscoring the need for continued research and innovation in this field to overcome the challenges posed by membrane fouling.

Membrane modification with carbon nanomaterials for fouling mitigation: A review

This paper provides a comprehensive overview of recent advancements in membrane modification for fouling mitigation in various water treatment processes, employing carbon nanomaterials such as fullerenes, nanodiamonds, carbon quantum dots, carbon nanotubes, and graphene oxide. Currently, using different carbon nanomaterials for polymeric membrane fouling mitigation is at various stages: CNT-modified membranes have been studied for more than ten years and have already been tested in pilot-scale setups; tremendous attention has been paid to utilizing graphene oxide as a modifying agent, while the research on carbon quantum dots' influence on the membrane antifouling properties is in the early stages. Given the intricate nature of fouling as a colloidal phenomenon, the review initially delves into the factors influencing the fouling process and explores strategies to address it. The diverse chemistry and antibacterial properties of carbon nanomaterials make them valuable for mitigating scaling, colloidal, and biofouling. This review covers surface modification of existing membranes using different carbon materials, which can be implemented as a post-treatment procedure during membrane fabrication. Creating mixed-matrix membranes by incorporating carbon nanomaterials into the polymer matrix requires the development of new synthetic procedures. Additionally, it discusses promising strategies to actively suppress fouling through external influences on modified membranes. In the concluding section, the review compares the effectiveness of carbon materials of varying dimensions and identifies key characteristics influencing the antifouling properties of membranes modified with carbon nanomaterials.

Inhibition of biofouling by in-situ grown zwitterionic hydrogel nanolayer on membrane surface in ultralow-pressurized ultrafiltration process

Ultralow-pressurized ultrafiltration membrane process with low energy consumption is promising in surface water purification. However, membrane fouling and low selectivity are significant barriers for the wide application of this process. Herein, an ultrathin zwitterionic hydrogel nanolayer was in-situ grown on polysulfone ultrafiltration membrane surface through interfacially-initiated free radical polymerization. The hydrogel-modified membrane possessed improved biological fouling resistance during the dynamic filtration process (bovine serum albumin, Escherichia coli and Staphylococcus aureus), comparing with commercial polysulfone membrane. The enhanced biofouling resistance ability of zwitterionic hydrogel nanolayer was derived from the foulant repulsion of hydration shell and the bactericidal effect of quaternary ammonium, according to the results of foulant-membrane interaction energy analyses and antibacterial performances. In surface water treatment, the zwitterionic hydrogel layer inhibited biofouling and resulted in the formation of a loose and thin biofilm. In addition, the hydrogel-modified membrane possessed 22% improvement in dissolved organic carbon (DOC) removal and 134% increasement in stable water flux, compared to commercial polysulfone membrane. The in-situ grown zwitterionic hydrogel nanolayer on membrane surface offers a prospectively alternative for biofouling control in ultralow-pressurized membrane process.

Small Channels Assembled by Multilayer ZIF-8 in Nanocomposite Membranes for Filtration of Ofloxacin in Water

Metal-organic framework (MOF)-based hybrid membranes still face many unsolved difficulties in the field of liquid separation, with a reliable production technique standing out, in particular, for the water-stable MOF membranes. In this study, zeolitic imidazolate framework-8 (ZIF-8) with acceptable water stability, favorable polymer affinity, and high selectivity was meticulously grafted on commercial poly(vinylidene fluoride) (PVDF) via substrate carboxylation-assisted etching and then overlaid onto PVDF to fabricate a novel hybrid membrane by a layer-by-layer self-assembly method. The optimal membrane manufacturing conditions, including assembly time (10 min), Hmim/Zn2+ molar ratio (8:1), and optimal layer number (three layers), were thoroughly investigated for cutting-off ofloxacin in water filtration. Under low pressure, a nanofiltration scale permeability of about 199.2 L m-2 h-1 MPa-1 and 97.9% rejection of ofloxacin were obtained in bench-scale tests based on the synergistic effect of the Donnan effect and steric hindrance. More significantly, the resulting hybrid membrane demonstrated excellent hydrophilicity, high antifouling, and mechanical and repeatability performances, suggesting promising application possibilities in real-world wastewater filtering settings.

Defect Engineering in GO Membranes - Tailoring Size and Oxidation Degree of Nanosheet for Enhanced Pore Channels

Graphene Oxide (GO) membrane has been extensively applied in the field of water purification and membrane separation processes. While the solute molecule transport in GO membranes encompasses interlayer channels, edge defects, and in-plane crack-like holes, the significance of edge defects or crack-like pores in ultrathin membranes is often overlooked. In our study, we focused on the construction of short-range channel GO membranes with varied defect structures by modulating the transverse size of the porous nanosheets. GO nanosheets with different sizes were procured through high-energy γ-irradiation combined with centrifugation. Notably, the large-sized porous GO nanosheets (L-pGO) exhibit a consistent structure, and numerous in-plane defects. In contrast, the smaller counterparts (S-pGO) present a fewer in-plane defects. The performance metrics revealed that L-pGO exhibited a water flux of 849.25 L m-2  h-1  bar-1 , while S-pGO demonstrated nearly 100 % dye rejection capacity. These findings underscore the potential of defect engineering as a powerful strategy to enhance the efficiency of two-dimensional membranes.

Bioinspired Multiscale Mineralization: From Fundamentals to Potential Applications

The wondrous and imaginative designs of nature have always been an inexhaustible treasure trove for material scientists. Throughout the long evolutionary process, biominerals with hierarchical structures possess some specific advantages such as outstanding mechanical properties, biological functions, and sensing performances, the formation of which (biomineralization) is delicately regulated by organic component. Provoked by the subtle structures and profound principles of nature, bioinspired functional minerals can be designed with the participation of organic molecules. Because of the designable morphology and functions, multiscale mineralization has attracted more and more attention in the areas of medicine, chemistry, biology, and material science. This review provides a summary of current advancements in this extending topic. The mechanisms underlying mineralization is first concisely elucidated. Next, several types of minerals are categorized according to their structural characteristic, as well as the different potential applications of these materials. At last, a comprehensive overview of future developments for bioinspired multiscale mineralization is given. Concentrating on the mechanism of fabrication and broad application prospects of multiscale mineralization, the hope is to provide inspirations for the design of other functional materials.

Surface Segregation Methods toward Molecular Separation Membranes

As a highly promising approach to solving the issues of energy and environment, membrane technology has gained increasing attention in various fields including water treatment, liquid separations, and gas separations, owing to its high energy efficiency and eco-friendliness. Surface segregation, a phenomenon widely found in nature, exhibits irreplaceable advantages in membrane fabrication since it is an in situ method for synchronous modification of membrane and pore surfaces during the membrane forming process. Meanwhile, combined with the development of synthesis chemistry and nanomaterial, the group has developed surface segregation as a versatile membrane fabrication method using diverse surface segregation agents. In this review, the recent breakthroughs in surface segregation methods and their applications in membrane fabrication are first briefly introduced. Then, the surface segregation phenomena and the classification of surface segregation agents are discussed. As the major part of this review, the authors focus on surface segregation methods including free surface segregation, forced surface segregation, synergistic surface segregation, and reaction-enhanced surface segregation. The strategies for regulating the physical and chemical microenvironments of membrane and pore surfaces through the surface segregation method are emphasized. The representative applications of surface segregation membranes are presented. Finally, the current challenges and future perspectives are highlighted.

Nanofiltration Membranes for the Removal of Heavy Metals from Aqueous Solutions: Preparations and Applications

Water shortages are one of the problems caused by global industrialization, with most wastewater discharged without proper treatment, leading to contamination and limited clean water supply. Therefore, it is important to identify alternative water sources because many concerns are directed toward sustainable water treatment processes. Nanofiltration membrane technology is a membrane integrated with nanoscale particle size and is a superior technique for heavy metal removal in the treatment of polluted water. The fabrication of nanofiltration membranes involves phase inversion and interfacial polymerization. This review provides a comprehensive outline of how nanoparticles can effectively enhance the fabrication, separation potential, and efficiency of NF membranes. Nanoparticles take the form of nanofillers, nanoembedded membranes, and nanocomposites to give multiple approaches to the enhancement of the NF membrane's performance. This could significantly improve selectivity, fouling resistance, water flux, porosity, roughness, and rejection. Nanofillers can form nanoembedded membranes and thin films through various processes such as in situ polymerization, layer-by-layer assembly, blending, coating, and embedding. We discussed the operational conditions, such as pH, temperature, concentration of the feed solution, and pressure. The mitigation strategies for fouling resistance are also highlighted. Recent developments in commercial nanofiltration membranes have also been highlighted.

Research on the Antibacterial Properties of MXene-Based 2D-2D Composite Materials Membrane

Novel MXene-based two-dimensional (2D) membranes are widely used for water purification due to their highly controllable structure and antibacterial properties. However, in the process of membrane separation, the problems of membrane fouling, especially biological fouling, limits the further application of MXene-based membranes. In this study, in order to improve the antibacterial and separation properties of membranes, three kinds of MXene-based 2D-2D composite membranes (M2~M4) were prepared using polyethersulfone (PES) as the substrate, which were GO@MXene, O-g-C₃N₄@MXene and BiOCl@MXene composite membranes respectively. The results showed that the antibacterial activity of M2~M4 against Escherichia coli and Staphylococcus aureus was further improved, especially the antibacterial ratio of M4 against Escherichia coli and Staphylococcus aureus was up to 50% and 82.4%, respectively. By comparing the surface morphology of MXene membrane and modified membrane treated bacteria through scanning electron microscopy (SEM), it was found that the cell density on modified membrane was significantly lower than that of pure MXene membrane.

Biofouling in Membrane Bioreactors: Mechanism, Interactions and Possible Mitigation Using Biosurfactants

Biofouling roots damage to membrane bioreactors (MBRs), such as physical, functional and organisational changes and even therefore clogging of the membrane pores and successive microbial degradation. Further, it blocks the pores, results into a biomass cake and in due course reduces the membrane flux and leads to an increase in the operational costs. MBR fouling contributed to the rise in transmembrane pressure (TMP) and decrease in permeate flux (in case of constant pressure operation mode). Chemical surfactants adopted for the cleaning of membrane surfaces have certain disadvantages such as toxicity manifestations, damage to the membranes and high CMC concentrations. Biosurfactant surfactants have attained increasing interest due to their low toxicity, biodegradability, stability to extreme environmental conditions such as temperatures, pH and tolerance to salinity. The biosurfactants trapped the foulants via micelle formation, which distresses hydrophobic interactions amongst bacteria and the surface. Rhamnolipids as an anionic biosurfactant pose a significant interfacial potential and have affinity to bind organic matter. The present review discusses the problem of biofouling in MBRs, type and interactions of foulants involved and also highlights the mechanisms of biosurfactant cleaning, effect of different parameters, effect of concentration, TMP, flux recovery, permeability, mitigation practices and challenges.

Cross-Linked and Doped Graphene Oxide Membranes with Excellent Antifouling Capacity for Rejection of Antibiotics and Salts

Graphene oxide (GO) membranes have suffered from the instability of water permeability and low rejection of pollutant separation. In this paper, a reasonable modification protocol for GO nanosheets at the molecular level was proposed. A molecular cross-linking strategy was adopted to regulate the interlayer spacing of GO nanosheets, and nanofiltration membranes with high water stability and excellent antifouling capacity were prepared, which could effectively reject antibiotics and salts. The GO₁-MPD_0.5 (the mass ratio of GO nanosheets to MPD is 1:0.5) and GO/GO₁-MPD_0.5-0.25 (the doping ratio of GO₁-MPD_0.5 is 25%) membranes had stable water permeability of 4.22 ± 0.06 and 3.65 ± 0.11 L m^-2 h^-1 bar^-1, and the rejection rates for ciprofloxacin (CIP) and ofloxacin (OFX) were 93.35 ± 3.62 and 95.48 ± 2.97 and 85.89 ± 6.52 and 88.21 ± 3.67%, respectively. Molecular dynamics simulations well explained the high water stability of membranes, and the cross-linked hydrophobic benzene ring played a role in the rejection of pollutant molecules. Moreover, the GO₁-MPD_0.5 membrane showed excellent antifouling capacity and the flux recovery ratio (FRR) was more than 98%. This paper provides a new idea for the design of nanofiltration membranes with high stability and good rejection permeability at the molecular level and provides a prospect for the application of nanofiltration membranes in practical water treatment and water purification.

Agricultural Residues as Raw Materials for Pulp and Paper Production: Overview and Applications on Membrane Fabrication

The need for pulp and paper has risen significantly due to exponential population growth, industrialization, and urbanization. Most paper manufacturing industries use wood fibers to meet pulp and paper requirements. The shortage of fibrous wood resources and increased deforestation are linked to the excessive dependence on wood for pulp and paper production. Therefore, non-wood substitutes, including corn stalks, sugarcane bagasse, wheat, and rice straw, cotton stalks, and others, may greatly alleviate the shortage of raw materials used to make pulp and paper. Non-woody raw materials can be pulped easily using soda/soda-AQ (anthraquinone), organosolv, and bio-pulping. The use of agricultural residues can also play a pivotal role in the development of polymeric membranes separating different molecular weight cut-off molecules from a variety of feedstocks in industries. These membranes range in applications from water purification to medicinal uses. Considering that some farmers still burn agricultural residues on the fields, resulting in significant air pollution and health issues, the use of agricultural residues in paper manufacturing can eventually help these producers to get better financial outcomes from the grown crop. This paper reviews the current trends in the technological pitch of pulp and paper production from agricultural residues using different pulping methods, with an insight into the application of membranes developed from lignocellulosic materials.

Antifouling CuO@TiO2 coating on plasma-grafted PAA/PES membrane based on photocatalysis and hydrogen peroxide activation

Because of the small size effect leading to the high bandgap of TiO₂ P25, the photocatalytic membrane using this photocatalyst has low antifouling efficiency. This study prepared CuO@TiO₂ composite photocatalyst with a lower bandgap than TiO₂ P25 and used it as antifouling coatings on the PES membrane with PAA intermediate adhesive layer. PAA was grafted onto the surface of the PES membranes through free radicals generated by the cold plasma treatment of the PES membrane. The composite photocatalysts were characterized by FTIR, SEM-EDS, TEM-EDS, XRD, BET, UV-Vis DRS, XPS, and ESR methods demonstrating high surface area (51.0 m²/g), decreased bandgap, and the formation of active free radicals under UV light irradiation. Under photocatalysis and hydrogen peroxide activation, the degradation of AB260 (acid blue 260) catalyzed by 10%CuO@TiO₂ reached about 92% after 60 min. Besides, the photocatalytic and antifouling activities of CuO@TiO₂/PAA/PES membranes are high and stable over five continuous cycles. The water flux of the modified membrane was not significantly influenced and only decreased about 10% compared to the pristine membrane. In addition, the flux recovery ratios (FRR) of fouled membranes treated by photocatalysis were almost 100%.

Inverse Design of Pore Wall Chemistry To Control Solute Transport and Selectivity

Next-generation membranes for purification and reuse of highly contaminated water require materials with precisely tuned functionality to address key challenges, including the removal of small, charge-neutral solutes. Bioinspired multifunctional membrane surfaces enhance transport properties, but the combinatorically large chemical space is difficult to navigate through trial and error. Here, we demonstrate a computational inverse design approach to efficiently identify promising materials and elucidate design rules. We develop a combined evolutionary optimization, machine learning, and molecular simulation workflow to spatially design chemical functional group patterning in a model nanopore that enhances transport of water relative to solutes. The genetic optimization discovers nonintuitive functionalization strategies that hinder the transport of solutes through the pore, simply by patterning hydrophobic methyl and hydrophilic hydroxyl functional groups. Examining these patterns, we demonstrate that they exploit an unexpected diffusive solute hopping mechanism. This inverse design procedure and the identification of novel molecular mechanisms for pore chemical heterogeneity to impact solute selectivity demonstrate new routes to the design of membrane materials with novel functionalities. More broadly, this work illustrates how chemical design is a powerful strategy to modulate water-mediated surface-solute interactions in complex, soft material systems that are relevant to diverse technologies.

An Overview of the Modification Strategies in Developing Antifouling Nanofiltration Membranes

Freshwater deficiency has become a significant issue affecting many nations' social and economic development because of the fast-growing demand for water resources. Nanofiltration (NF) is one of the promising technologies for water reclamation application, particularly in desalination, water, and wastewater treatment fields. Nevertheless, membrane fouling remains a significant concern since it can reduce the NF membrane performance and increase operating expenses. Consequently, numerous studies have focused on improving the NF membrane's resistance to fouling. This review highlights the recent progress in NF modification strategies using three types of antifouling modifiers, i.e., nanoparticles, polymers, and composite polymer/nanoparticles. The correlation between antifouling performance and membrane properties such as hydrophilicity, surface chemistry, surface charge, and morphology are discussed. The challenges and perspectives regarding antifouling modifiers and modification strategies conclude this review.

Zwitterionic metal-organic frameworks modified polyamide membranes with enhanced water flux and antifouling capacity

Antifouling properties are considered to be crucial parameter to polyamide (PA) composite nanofiltration (NF) membranes for practical applications. In this study, an antifouling material, surface zwitterionization of Metal-organic frameworks (Z-MIL-101 (Cr)) was firstly prepared by decorating zwitterionic polymer onto the MOFs surface. Subsequently, a novel type of MOFs-based hybrid membranes were fabricated via mixing the Z-MIL-101 (Cr) nanoparticle with the organic matrix by interfacial polymerization technique. The most optimal hybrid membrane had a high water permeation of 26 L m^-2 h^-1 bar^-1, which was 2.1 times higher than that pristine PA membrane, while the retention for Na₂SO₄ was still kept at a considerably high value of 93%. The significant increased water flue can attribute to the existence of water channels generated by the Z-MIL-101 (Cr). More important, the antifouling property of the hybrid membrane was much better than that pristine PA, which was due to the formation of superhydrophilic liquid layer surrounding the zwitterionic groups. The combination of the micropore structure of the MOFs and the excellent antifouling properties of the decorated zwitterionic polymer effectively improved separation performances and antifouling ability, which makes these hybrid membranes promising for water purification.

Mussel-inspired polymeric coatings with the antifouling efficacy controlled by topologies

Block copolymers with different topologies (linear, loop, 3-armed and 4-armed polymers) containing poly(N-vinylpyrrrolidone) (PVP) antifouling blocks and terminal poly(dopamine-acrylamide) (PDAA) anchoring blocks were synthesized. These polymers can form a robust antifouling nanolayer on various surfaces. The morphologies of the polymer-modified surfaces are strongly dependent on the topologies of the polymers: with the increase of arm numbers, the morphology evolves from the smooth surface to the nanoscale coarse surface. As a result, the hydrophilicity of the coatings increases with the increase of degree of nanoscale roughness, and the 4-armed block copolymer forms a superhydrophilic surface with a water contact angle (WCA) as low as 8.7°. Accordingly, the linear diblock copolymer exhibits the worst antifouling efficiency, while the 4-armed polymer exhibits the best antifouling efficiency. This is the first example systematically showing that the antifouling efficacy could be adjusted simply by the topology of the coatings. Cell viability studies revealed that all of the copolymers exhibit excellent cytocompatibility. These biocompatible polymers with narrowly distributed molecular weight might find niches for antifouling applications in various areas such as anti-protein absorption, anti-bacterial and anti-marine fouling.

Membrane fouling behaviors in a full-scale zero liquid discharge system for cold-rolling wastewater brine treatment: A comprehensive analysis on multiple membrane processes

The challenge of water scarcity drives zero liquid discharge (ZLD) treatment to maximize reuse of industrial wastewater. Deciphering the characteristics and mechanisms of membrane fouling in the membrane-based ZLD system is crucial for the development of effective fouling control strategies. However, current studies only focused on the membrane fouling of single step, lacking in-depth understanding on the ZLD systems using multiple membrane processes. Herein, membrane fouling characteristics and mechanisms in a full-scale ZLD system for cold-rolling wastewater brine treatment were investigated via a comprehensive analysis on multiple nanofiltration (NF) and reverse osmosis (RO) membrane processes. The membrane fouling behaviors showed distinct characteristics along the wastewater flow direction in the ZLD system. Increasing amounts of foulants were deposited on the membrane surfaces with the sequence of the 1st pass RO, 1st stage NF, and 2nd stage NF processes. The organic fouling and silica scaling were more intensive in the 1st stage NF and 2nd stage NF for treating the brine of the 1st pass RO, as the foulants were rejected and concentrated by previous membrane processes. Severe inorganic fouling, containing amorphous SiO₂, Al₂O₃, and Al₂SiO₅, occurred on the membrane surface of the 2nd pass RO membrane, due to the recirculated high-concentration silica, high water recovery, and concentration polarization. For the 3rd pass RO process, both the amounts of organic and inorganic foulants decreased dramatically, due to the low foulant concentration in its influent. This work provides a comprehensive understanding of membrane fouling in a membrane-based ZLD system, facilitating the development of membrane fouling control strategies for multiple membrane processes.

Volume Overlap Variation within Hyperbranched Polymer Brushes Resolves Topology Effects against Protein Fouling

Hyperbranched polymer brushes with a three-dimensional dendritic structure are used in antifouling applications to obtain bioinert and compact dendritic structures. Though hyperbranched polyglycerol (HPG) is extensively utilized in the antifouling layer, there is still a lack of direct studies on the relationship between the interfacial properties and topology effect of hyperbranched polymer brushes. Here, we established the degree of chain volume overlap (D_v) to characterize the spatial shielding efficiency generated by HPG brushes and investigated the impact mechanism of the variable chain length on the interfacial physicochemical properties. The results revealed the D_v-relevant feature of performance that the most densely packed HPG brushes for a medium-length L_HPG3.07 enable the functional surface to display optimal antifouling performance toward protein adsorption by forming the most effective space barrier and hydrated layer in appropriate molecular weights and graft density. Moreover, we clarified the advance of hyperbranched polymer brushes exhibited in topology effects for imparting surface-enhanced resistance to biofouling relies on the generable higher steric hindrance as compared with linear analogs. This study established a D_v-relevant evaluation model for acquiring an optimized antifouling surface based on the appropriate choice of polymer structure, topology morphologies, and grafting parameters.

Incorporating Ag@RF core-shell nanomaterials into the thin film nanocomposite membrane to improve permeability and long-term antibacterial properties for nanofiltration

Ag@resorcinol-formaldehyde resin (Ag@RF) core-shell nanomaterials were prepared by Stöber method, and introduced into polyamide (PA) selective layer of thin-film nanocomposite (TFN) membranes through the interfacial polymerization (IP) process. Due to the abundant hydroxyl groups on the surface and suitable particle size, Ag@RF nanoparticles (Ag@RFs) could be uniformly dispersed in the piperazine aqueous solution and participate in the IP process to precisely regulate the microstructure of the PA selective layer. The resulting "crater structure" and irregular granular structure enlarged the permeable area and contributed to the surface hydrophilicity. For the nanofiltration application, the water flux of TFN membrane modified by Ag@RFs to Na₂SO₄ solution reached 150 L·m^-2·h^-1 which was 87.5% greater than TFC, and salt rejection was maintained. The antibacterial efficiency of the prepared TFN membrane on E. coli reached 99.6% in the antibacterial experiment. In addition, due to the special structure of Ag@RFs, the TFN membrane also showed an expected slow-release capability of Ag⁺, allowing for long-term anti-biofouling properties. This work demonstrates that Ag@RF core-shell nanoparticles with high compatibility of organic nanoparticles and antibacterial properties of Ag nanoparticles could be used as promising nanofillers for designing functional nanofiltration TFN membranes.