Thermo-mechanical properties of LLDPE/SiO2 nanocomposites

Interrelation of macroscopic mechanical properties and molecular scale thermal relaxation of biodegradable and non-biodegradable polymers

Comparative analysis of macroscopic mechanical properties of a biodegradable polymer polypropylene carbonate (PPC) is carried out concerning two most commonly used, non-biodegradable synthetic polymers-high-density polyethylene (HDPE) and linear-low density polyethylene (LLDPE). Responses of the films of these polymers when subjected to mechanical and thermal stresses are analyzed. Response to tensile stress reveals the highest elongation at break (EB) in PPC films (396 ± 104 mm), compared to HDPE (26 ± 0.5 mm) and LLDPE (301 ± 143 mm), although the elastic modulus (YM) of PPC is around 50 ± 6 MPa, 3-fold lesser than LLDPE (YM = 153 ± 7 MPa) and 6-fold lesser than HDPE (YM = 305 ± 32 MPa). The plastic deformation response of PPC is intermediate to that of HDPE and LLDPE; initial strain softening is followed by strain hardening in LLDPE, a plateau region in PPC, and prolonged strain softening in HDPE. Crystalline domains in HDPE produce restriction on molecular motion. Crystallinity abruptly decreases by 70% in HDPE following a thermal quench, showing the possibility of free chain molecular mobility during plastic deformation. High correlation among Raman modes for all polymers reveals cooperative relaxation processes after thermal quench; C-C stretching modes and C-H bending, CH2wagging modes have Pearson's correlation coefficient 0.9. The integrated peak intensity and width of the C-C stretching Raman mode is 3-fold higher in PPC than HDPE after a thermal quench, showing enhanced molecular mobility and contributing modes in PPC. The peak width of this mode shows a strong negative correlation of -0.7 with the YM and a strong positive correlation of 0.6 with EB, showing that higher amorphicity leads to enhanced molecular mobility and EB at the cost of YM. This study reveals importance of molecular-scale response in governing the macroscopic properties of polymers.

Preparation and Characterization of Thermal-Insulating Microporous Breathable Al/LLDPE/CaCO3 Composite Films

Breathable films were prepared based on linear low-density polyethylene (LLDPE), calcium carbonate (CaCO₃), and aluminum (Al; 0, 2, 4, and 8 wt.%) using extrusion molding at a pilot scale. These films must generally be able to transmit moist vapor through pores (breathability) while maintaining a barrier to liquids; this was accomplished using properly formulated composites containing spherical CaCO₃ fillers. The presence of LLDPE and CaCO₃ was confirmed by X-ray diffraction characterization. Fourier-transform infrared spectroscopy results revealed the formation of Al/LLDPE/CaCO₃ composite films. The melting and crystallization behaviors of the Al/LLDPE/CaCO₃ composite films were investigated using differential scanning calorimetry. Thermogravimetric analysis results show that the prepared composites exhibited high thermal stability up to 350 °C. Moreover, the results demonstrate that surface morphology and breathability were both influenced by the presence of various Al contents, and their mechanical properties improved with increasing Al concentration. In addition, the results show that the thermal insulation capacity of the films increased after the addition of Al. The composite with 8 wt.% Al showed the highest thermal insulation capacity (34.6%), indicating a new approach to transform composite films into novel advanced materials for use in the fields of wooden house wrapping, electronics, and packaging.

The Effect of Silica Particle Size on the Mechanical Enhancement of Polymer Nanocomposites

In the present work, SiO₂micro/nanocomposites based on poly-lactic acid (PLA) and an epoxy resin were prepared and experimentally studied. The silica particles were of varying sizes from the nano to micro scale at the same loading. The mechanical and thermomechanical performance, in terms of dynamic mechanical analysis, of the composites prepared was studied in combination with scanning electron microscopy (SEM). Finite element analysis (FEA) has been performed to analyze the Young's modulus of the composites. A comparison with the results of a well-known analytical model, taking into account the filler's size and the presence of interphase, was also performed. The general trend is that the reinforcement is higher for the nanosized particles, but it is important to conduct supplementary studies on the combined effect of the matrix type, the size of the nanoparticles, and the dispersion quality. A significant mechanical enhancement was obtained, particularly in the Resin/based nanocomposites.

Development of Cotton Fabrics via EVA/SiO2/Al2O3 Nanocomposite Prepared by γ-Irradiation for Waterproof and Fire Retardant Applications

Development of cotton fabric (CF) properties using nanocomposites via coating method was of considerable interest for wide applications. This article aims at developing CF properties by coating treatment using ethylene–vinyl-acetate (EVA), silicon dioxide (SiO2), aluminum oxide (Al2O3) nanoparticles and γ-irradiation widely used in waterproof and flame retardant applications. EVA-based nanocomposites, EVA/SiO2, EVA/Al2O3, and EVA/SiO2/Al2O3, were synthesized by γ-irradiation and the highest gel content of 81.2–95.3% was achieved at 30 kGy. The physicochemical properties of EVA-based nanocomposites were characterized by FT-IR, XRD, DSC and SEM techniques. Usage of irradiated EVA and EVA-based nanocomposites for treatment of CF by coating technique was successfully achieved. This technique provides a simple and versatile method leading to excellent uniform and smooth surface morphology without aggregation. The weight gain, mechanical properties, thermal properties, water vapor permeability and flame-retardant properties of the modified CF were evaluated. Moreover, compared with control CF, the resistivity of water absorptivity and hydrophobic property and the thermal stability were gained. The flame retardant properties of CF samples were performed using limited oxygen index (LOI) and vertical burning flame tests. LOI percentages of CF/EVA/SiO2, CF/EVA/Al2O3 and CF/EVA/SiO2/Al2O3 increased to 25.3, 27.5, and 29.3%, respectively. Untreated CF ignited and burned rapidly after 5 s. Meanwhile, the treated CF hold flame resistance properties and the burning time prolonged to 25 s. The results of the treated CF providing revealed hydrophobic and protective capability of the fabrics from being destroyed by burning, and support their further use in waterproof and flame retardant applications of fabrics.

Impact of Hybrid Fillers on the Properties of High Density Polyethylene Based Composites

The main objective of this work is to develop a variety of hybrid high-density polyethylene (HDPE) micro- and nanocomposites and to investigate their thermal, mechanical, and morphological characteristics as a function of number of fillers and their contents percentage. In this study, 21 formulations of the composites were prepared using fillers with different sizes including micro fillers such as talc, calcium carbonate (CaCO₃), as well as nano-filler (fumed silica (FS)) though the melt blending technique. The morphological, mechanical, and thermal properties of the composite samples were evaluated. The morphological study revealed negligible filler agglomerates, good matrix–filler interfacial bonding in case of combined both CaCO₃ and FS into the composites. Sequentially, improvements in tensile, flexural and Izod impact strengths as a function of fillers loading in the HDPE matrix have been reported. The maximum enhancement (%) of tensile, flexural and impact strengths were 127%, 86% and 16.6%, respectively, for composites containing 25% CaCO₃ and 1% FS without any inclusion of talc filler; this indicates that the types/nature, size, quantity and dispersion status of fillers are playing a major role in the mechanical properties of the prepared composites more than the number of the used fillers.

Mechanical and Antimicrobial Polyethylene Composites with CaO Nanoparticles

Low-density polyethylene composites containing different sizes of calcium oxide (CaO) nanoparticles were obtained by melt mixing. The CaO nanoparticles were synthesized by either the sol-gel or sonication methods, obtaining two different sizes: ca. 55 nm and 25 nm. These nanoparticles were used either as-synthesized or were modified organically on the surface with oleic acid (Mod-CaO), at concentrations of 3, 5, and 10 wt% in the polymer. The Mod-CaO nanoparticles of 25 nm can act as nucleating agents, increasing the polymer’s crystallinity. The Young’s Modulus increased with the Mod-CaO nanoparticles, rendering higher reinforcement effects with an increase as high as 36%. The reduction in Escherichia coli bacteria in the nanocomposites increased with the amount of CaO nanoparticles, the size reduction, and the surface modification. The highest antimicrobial behavior was found in the composites with a Mod-CaO of 25 nm, presenting a reduction of 99.99%. This strong antimicrobial effect can be associated with the release of the Ca²⁺ from the composites, as studied for the composite with 10 wt% nanoparticles. The ion release was dependent on the size of the nanoparticles and their surface modification. These findings show that CaO nanoparticles are an excellent alternative as an antimicrobial filler in polymer nanocomposites to be applied for food packaging or medical devices.

Morphology and Plastic Yielding of Ultrahigh Molecular Weight Polyethylene

The structure, morphology, and mechanical properties of two compression-molded grades of ultrahigh-molecular-weight polyethylene (UHMWPE) and, for comparison, one conventional linear polyethylene (HDPE) were studied. Compression molding resulted in some preferred orientation of lamellae in the compression direction in UHMWPE samples, while no preferred orientation in HDPE. The mean crystal thickness estimated from the size distribution agrees better with those obtained from small-angle X-ray scattering (SAXS) and mechanical yield data than the thickness determined from the melting peak temperature. Microscopic examination of microtomed and etched UHMWPE samples showed that the lamellae are in the form of platelets with the width and length in the range of 300–700 nm. The lamellae radiate from primary nuclei forming small embryonal spherulites; their radial growth ends at 0.3–0.7 μm from the center. There is no evidence of branching and secondary nucleation from those primary lamellae. Because the lamellae are radially ordered, there is no parallel stacking of lamellae. Samples were subjected to deformation by plane-strain compression at a constant true strain rate. In axial UHMWPE samples, where lamellae were preferentially oriented along the loading direction, the second yield was clearly observed. The second yield was found to be related to the deformation instability leading to kinking of lamellae oriented initially along the loading direction. Kinking was clearly shown by SAXS and microscopic observation of microtomed and etched samples. No cooperativity of kinking was observed because the lamellae are arranged in small spherulites and not parallel in stacks. The stress–strain curves were fitted with model curves assuming crystal plasticity and network elasticity in the amorphous component. The effective density of the molecular network within the amorphous phase depended on the molecular weight of UHMWPE.

Long-Lasting Examinations of Surface and Structural Properties of Medical Polypropylene Modified with Silver Nanoparticles

Composite materials based on polypropylene modified with silver nanoparticles (PP/AgNPs) were manufactured using injection molding and extrusion. Two different matrices were used to prepare the samples consisting of 0.5 and 1.0 wt. % of silver nanoparticles, respectively. The aim of this study was to assess whether silver nanoparticles (AgNPs) could influence the stability of a polymer matrix during the 24-month period of the in vitro testing. The results indicated that composites with silver nanoparticles displayed the significantly higher Young modulus and tensile strength after the first and second year of investigation. Moreover, the incorporation of nanoparticles into the matrix slightly increased the roughness and contact angle values and the parameters remained stable after the in vitro incubation. The two-year immersion of materials in the deionized water proved that the microstructure of composites did not change. The DSC analysis revealed that the material incubation resulted in a slight reduction in the melting temperature and degree of crystallinity of PP. The addition of nanoparticles to polymer matrices led to the increase in content of β crystals in the crystalline phase of PP, which was revealed in the long-term in vitro tests. The XRD measurement also showed the heightened surface crystallinity. The conducted studies have proved that all composites are stable over a period of 24 months. Such behavior suggests that the tested materials can be used as biomaterials.

SiO2‐covered graphene oxide nanohybrids for in situ preparation of UHMWPE/GO(SiO2) nanocomposites with superior mechanical and tribological properties

The modified Hummer technique was used in the preparation of graphene oxide (GO) nanosheets, and then SiO2 decorated GO [GO(SiO2)] nanosheets were synthesized via the sol–gel method. Then, ultrahigh‐molecular‐weight polyethylene (UHMWPE) nanocomposites loaded with 0.5, 1, 1.5, and 2 wt % of GO(SiO2) were prepared using magnesium ethoxide/GO(SiO2)‐supported Ziegler–Natta catalysts via the in situ polymerization. Morphological study of the prepared polymer powders was assessed using field‐emission scanning electron microscopy, which showed that GO(SiO2) nanohybrids have been uniformly dispersed and distributed into the UHMWPE matrix. Also, the neat UHMWPE and its nanocomposites were evaluated with different analyses, including viscosity‐average molecular weight measurement, differential scanning calorimetry, thermogravimetric analysis, tensile test, scratch hardness, and pin‐on‐disk test. The characterization of the UHMWPE nanocomposites indicated that many characterizations, including the mechanical, thermal, and tribological properties of UHMWPE, were significantly improved by incorporation of these new nanosheets in spite of the molecular weight reduction of the polymeric matrix and the improved flowability and processability of the produced nanocomposite. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019, 136, 47796.

Development of LLDPE based active nanocomposite films with nanoclays impregnated with volatile compounds

In this study, a novel procedure was performed for grafting of nanoclays (montmorillonite (MMT) and halloysite (HNT)) with essential oil constituents (thymol (THY), eugenol (EUG) and carvacrol (CRV)) using Tween 80 as surfactant and then the nanoclay particles were incorporated into LLDPE pellets (5 wt%) to produce active nanocomposite films using a twin screw extruder. The resulting nanocomposite films were analyzed for antimicrobial and antioxidant capacity as well as thickness, mechanical, color, barrier, thermal properties and surface morphology and molecular composition. Release of the active compounds from the films at the refrigerated and room temperature conditions were also tested. The results showed that the films had strong in vitro antibacterial activity against pathogenic bacteria (Salmonella Typhimurium, Escherichia coli O157:H7, Listeria monocytogenes, Staphylococcus aureus and Bacillus cereus) while their effect against lactic acid bacteria (Lactobacillus rhamnosus and Lb. casei) was limited. The lowest and highest DPPH scavenging ability levels were 65.59% and % 87.92, belonged to THY-MMT and EUG-MMT, respectively. Release of active compounds at 24 °C was much more rapid than at 4 °C. CRV-HNT and THY-HNT provided slower release than the other films. SEM results showed that nanoclays were uniformly dispersed in the polymer matrix with exceptional agglomerates. Incorporation of the active nanoclays significantly (P > 0.05) improved tensile strength and elongation of the films. The results confirmed that LLDPE based active nanocomposite films could be successfully produced due to its good interaction with MMT and HNT, activated with THY, EUG and CRV.

Innovative Linear Low Density Polyethylene Nanocomposite Films Reinforced with Organophilic Layered Double Hydroxides: Fabrication, Morphology and Enhanced Multifunctional Properties

Herein, we reported the successful development of novel nanocomposite films based on linear low density polyethylene (LLDPE) with enhanced anti-drop, optical, mechanical, thermal and water vapor barrier properties by introducing organophilic layered double hydroxides (OLDHs) nanosheets. OLDHs loadings were varied from 0–6 wt.%. Structural analyses using the Fourier transform infrared spectrum (FT-IR), X-ray diffraction (XRD), transmission electron microscopy (TEM), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) indicated that the OLDHs nanosheets were homogeneously dispersed with an ordered alignment in the LLDPE matrix. The LLDPE film containing 2 wt.% OLDHs (denoted as OLDHs-2) showed the optimal mechanical, thermal and water vapor barrier properties, whilst the anti-drop and optical performance of the films improved with increasing OLDHs content. The enhanced antidrop properties of the composite films relative to pristine LLDPE can be expected to effectively reduce agricultural losses to disease when the films are applied as agricultural films, whilst the superior light transmittance and water-retaining properties of the composite films will boost agricultural production. Results presented suggest that multifunctional LLDPE/OLDHs nanocomposites show great promise as low cost agricultural plastic films.

Expansion of Kolarik model for tensile strength of polymer particulate nanocomposites as a function of matrix, nanoparticles and interphase properties

Kolarik proposed a model for tensile strength of polymer particulate composites based on the cubic orthogonal skeleton or three perpendicular plates (3PP) system. In this paper, Kolarik model is expanded for tensile strength of polymer nanocomposites containing spherical nanoparticles assuming the interphase properties. This model expresses the strength as a function of interphase properties. This development is performed using some models such as Pukanszky and Nicolais-Narkis. The expanded model is applied to calculate the thickness and strength of interphase by the experimental results. Furthermore, the strength of polymer nanocomposites is evaluated at different levels of material and interphase properties. The experimental data show good agreement with the predictions of the developed model.

Effect of aluminum nitride concentration on different physical properties of low density polyethylene based nanocomposites

In this study, blends of low-density polyethylene (LDPE)/aluminum nitride (AlN) ceramic nanocomposites have been prepared through melt blending technique. Increased loading of AIN leads to reduction in tensile properties but improvement in rheological property (storage modulus). The rheological behavior tends to become unique at higher frequencies (≥10 rad/s). Differential scanning calorimetry (DSC) results show that the total crystallinity has decreased with the increase in AlN loading in the composites. It is seen that there is an improvement in electrical conductivity, dielectric constant, and flammability properties with the addition of AlN in the nanocomposites. The experimental data of tensile modulus, electrical conductivity, and dielectric constant have been fitted with some available theoretical models to check the models’ applicability for the present composite systems. Results show that only Nicolais-Nicodemo model, McCullough model, and Rahaman-Khastgir model are applicable for predicting the tensile modulus, electrical conductivity, and dielectric constant of the composites, respectively.

Development of Antimicrobial Packaging Film Made from Poly(Lactic Acid) Incorporating Titanium Dioxide and Silver Nanoparticles

Polylactide (PLA)/nano-TiO₂ and PLA/nano-TiO₂/nano-Ag blends films were prepared by a solvent volatilization method. Compared to pure PLA film, the nano-blend films have low water vapor permeability (WVP) and a poor transparency. With the increase of the NPs in the PLA, the tensile strength (TS) and elastic modulus (EM) decreased, while the elongation at break (ε) increased. SEM analysis indicated a rougher cross-section of the nano-blend films. According to the FTIR analysis, no new chemical bonds were formed in the nano-blend films. By using DSC to examine the crystallization and melting behavior, the result shows that the NPs have no effect on the glass transition (Tg) and melting temperature (Tm), but they caused an increase on the cold crystallization (Tc) and crystallinity (Xc). TGA results show that the addition of nanoparticles significantly improved the thermal stability. The PLA nano-blend films show a good antimicrobial activity against. E. coli and Listeria monocytogenes. Most important, we carried out migration tests, and verified that the release of NPs from the nano-blend films was within the standard limits.

Effect of the Organobentonite Filler on Structure and Properties of Composites Based on Hydroxyethyl Cellulose

Organobentonite powder was synthesized and characterized using laser diffraction, X-ray diffraction, low-temperature nitrogen adsorption-desorption technique, and dynamic light scattering. Obtained powder was found as material with mesopores. The organobentonite particles were larger than pure bentonite one. Hydroxyethyl cellulose (HEC) was filled with organobentonite particles by mechanical dispersion, and produced composite films were researched by the number of methods. New data relating to structure, tensile properties, and antimicrobial activity of HEC/organobentonite composites were obtained. Using results of X-ray diffraction, the reflections assigned to crystal filler in polymer material were proved. Concentration effect of the filling agent on tensile properties of composite film was revealed. Data of infrared (IR) spectrometry indicated a decrease in the density of hydrogen-bond net in HEC/organobentonite composite as compared with pristine HEC. Using microbiological tests, it was found that the HEC/organobentonite films exhibited bacteriostatic action against S. aureus and fungistatic action against molds.

A, Khorasheh F, Baghalha M, Bahrami H. Effects of nano graphene oxide as support on the product properties and performance of Ziegler–Natta catalyst in production of UHMWPE

The synthesis of mono‐ and bi‐supported Ziegler–Natta catalysts using magnesium etoxide Mg(OEt)2 and graphene oxide (GO) as catalyst support for production of Ultra High Molecular Weight Polyethylene (UHMWPE) is reported in this investigation. Nano‐graphene oxide was prepared by the modified Hummer's method and its structure was analyzed by XRD and FTIR indicating the presence of hydroxyl groups on graphene oxide and the formation of an exfoliated structure. The activity of TiCl4/Mg(OEt)2, TiCl4/Mg(OEt)2‐GO, and TiCl4/GO catalysts in terms of grams of PE produced per mmol of Ti per hour was experimentally obtained for catalysts with different ratios of co‐catalyst (triisobutylaluminium) to TiCl4. For all three series of catalysts, the activity curve showed an optimum point at a specific Al/Ti molar ratio. Catalyst activity was highest for TiCl4/Mg(OEt)2 and lowest for TiCl4/GO. The characterization of UHMWPE products indicated that the viscosity average molecular weight (Mv) was highest for the polymer produced by TiCl4/Mg(OEt)2 and lowest for the polymer produced by TiCl4/GO. Furthermore, thermogravimetric analysis (TGA), dynamic mechanical thermal analysis (DMTA), and mechanical tensile testing were conducted on the prepared polymers indicating that the polymer produced by TiCl4/GO had the highest thermal and mechanical properties, while these properties were at their minimum for polymers produced by TiCl4/Mg(OEt)2. Copyright © 2015 John Wiley & Sons, Ltd.

Synthesis of linear low-density polyethylene-g-poly (acrylic acid)-co-starch/organo-montmorillonite hydrogel composite as an adsorbent for removal of Pb(ΙΙ) from aqueous solutions

The purpose of this work is to remove Pb(II) from the aqueous solution using a type of hydrogel composite. A hydrogel composite consisting of waste linear low density polyethylene, acrylic acid, starch, and organo-montmorillonite was prepared through emulsion polymerization method. Fourier transform infrared spectroscopy (FTIR), Solid carbon nuclear magnetic resonance spectroscopy (CNMR)), silicon(-29) nuclear magnetic resonance spectroscopy (Si NMR)), and X-ray diffraction spectroscope ((XRD) were applied to characterize the hydrogel composite. The hydrogel composite was then employed as an adsorbent for the removal of Pb(II) from the aqueous solution. The Pb(II)-loaded hydrogel composite was characterized using Fourier transform infrared spectroscopy (FTIR)), scanning electron microscopy (SEM)), and X-ray photoelectron spectroscopy ((XPS)). From XPS results, it was found that the carboxyl and hydroxyl groups of the hydrogel composite participated in the removal of Pb(II). Kinetic studies indicated that the adsorption of Pb(II) followed the pseudo-second-order equation. It was also found that the Langmuir model described the adsorption isotherm better than the Freundlich isotherm. The maximum removal capacity of the hydrogel composite for Pb(II) ions was 430mg/g. Thus, the waste linear low-density polyethylene-g-poly (acrylic acid)-co-starch/organo-montmorillonite hydrogel composite could be a promising Pb(II) adsorbent.

Effect of titanium nanofiller on the productivity and crystallinity of ethylene and propylene copolymer

Bis(cyclopentadienyl) zirconium (IV) dichloride of empirical formula C10 H10 Cl2 Zr was used as a catalyst. Doped titania with iron (TiO2/Fe) nanofillers were used to study the effect of nanofillers on ethylene homopolymer and ethylene/propylene copolymer properties. Using titanium dioxide doped with iron (TiO2/Fe) resulted in the increase in the molecular weight (Mw) of polyethylene and ethylene/propylene copolymer nanocomposites of up to 80% when compared to the neat polymer. The catalyst activity was increased by using TiO2/Fe nanofiller for both ethylene polymerization and ethylene/propylene copolymerization. Besides the investigation of the catalyst activity and the molecular weight (Mw) of the obtained polymer, molecular weight distribution, copolymer composition, crystallinity and thermal characteristics of polyethylene and polyethylene/polypropylene nanocomposites were also studied. Non-isothermal crystallization kinetics of polyethylene and polyethylene/polypropylene nanocomposites fits well with the Avrami-Erofeev model.

Retention of the original LLC structure in a cross-linked poly(ethylene glycol) diacrylate hydrogel with reinforcement from a silica network

Cross-linked poly(ethylene glycol) diacrylate (PEGDA) hydrogels with uniformly controlled nanoporous structures templated from hexagonal lyotropic liquid crystals (LLC) represent separation membrane materials with potentially high permeability and selectivity due to their high pore density and narrow pore size distribution. However, retaining LLC templated nanostructures is a challenge as the polymer gels are not strong enough to sustain the surface tension during the drying process. In the current study, cross-linked PEGDA gels were reinforced with a silica network synthesized via an in situ sol-gel method, which assists in the retention of the hexagonal LLC structure. The silica precursor does not obstruct the formation of hexagonal phases. After surfactant removal and drying, these hexagonal structures in samples with a certain amount of tetraethoxysilane (TEOS) loading are well retained while the nanostructures are collapsed in samples without silica reinforcement, leading to the hypothesis that the reinforcement provided by the silica network stabilizes the LLC structure. The study examines the conditions necessary for a sufficient and well dispersed silica network in PEGDA gels that contributes to the retention of original LLC structures, which potentially enables broad applications of these gels as biomedical and membrane materials.