Carbon materials derived from waste tires as high-performance anodes in microbial fuel cells

Conversion of carbon black recovered from waste tires into activated carbon via chemical/microwave methods for efficient removal of heavy metal ions from wastewater

In this research study, recovered carbon black (rCB) was obtained via pyrolysis of waste tires. The obtained rCB was then converted into activated carbon species through both chemical treatment and microwave coupled with chemical treatment as a two-step activation process. The activated carbon obtained from chemical activation was denoted as C-AC, while that obtained from exposure to microwave followed by chemical activation was labeled as MC-AC. These two structures were consequently introduced as sorbents for the removal of cadmium ions from an aqueous solution. The structural characteristics of the introduced adsorbents were confirmed using various techniques, namely X-ray diffraction (XRD), Fourier-transform infrared (FTIR) spectroscopy, and energy-dispersive X-ray (EDX) spectroscopy. Additionally, textual features of these adsorbents were acquired via both scanning electron microscopy (SEM) and N2 adsorption-desorption BET surface area analyses. These two structures were then introduced for Cd ion adsorption under different operating conditions. Particularly, the effect of pH, contact time, adsorbent dose, and metal ion concentration on the efficiency of adsorption was investigated. The 1maximum adsorption capacity was detected at a pH value of 5.0, a contact time of 30 min, a sorbent dose of 0.4 g L-1, and an initial metal concentration of 50 mg L-1 using MC-AC, which exhibited nearly double the sorption capacity detected for C-AC. Kinetic studies indicated that the process of Cd(ii) adsorption is perfectly described and fitted by the pseudo-second-order model. However, adsorption isotherms for the two adsorbents were found to match the Langmuir model, referring to the occurrence of uniform monolayer adsorption for the metal ions. Thermodynamic analysis demonstrated that the adsorption process was spontaneous and endothermic.

A novel three-chamber modular PMFC with bentonite/flyash based clay membrane and oxygen reducing biocathode for long term sustainable bioelectricity generation

In this work, a novel three-chamber modular plant microbial fuel cell (PMFC) was designed and tested for long term sustainable generation of bioelecricity. The modular setup makes operation easy and hassle-free as placing every components, i.e., membranes, electrodes, and even changing the plants, becomes very convenient. The novel membrane assembly design combined with pre-activated electrodes with increased surface area helped promote biofilm growth and electrocatalytic activity on anode and cathode surface. The new design resulted in improved performance and stability of the PMFC system for long term usage with minimal maintenance. The use of composite membrane consisting of clay, bentonite, and fly ash mixture was used for the first time in PMFC research and proved to be an excellent alternative to existing expensive Nafion membranes. The power density and current density has increased up to 24.56 mW m-2 and 52 mA m-2 respectively, which is 63% increase in power production and is amongst the highest in PMFC research.

Sustainable strategy on microbial fuel cell to treat the wastewater for the production of green energy

Microbial fuel cell (MFC) is one of the promising alternative energy systems where the catalytic conversion of chemical energy into electrical energy takes places with the help of microorganisms. The basic configuration of MFC consists of three major components such as electrodes (anode and cathode), catalyst (microorganism) and proton transport/exchange membrane (PEM). MFC classified into four types based on the substrate utilized for the catalytic energy conversion process such as Liquid-phase MFC, Solid-phase MFC, Plant-MFC and Algae-MFC. The core performance of MFC is organic substrate oxidation and electron transfer. Microorganisms and electrodes are the key factors that decide the efficiency of MFC system for electricity generation. Microorganism catalysis degradation of organic matters and assist the electron transfer to anode surface, the conductivity of anode material decides the rate of electron transport to cathode through external circuit where electrons are reduced with hydrogen and form water with oxygen. Not limited to electricity generation, MFC also has diverse applications in different sectors including wastewater treatment, biofuel (biohydrogen) production and used as biosensor for detection of biological oxygen demand (BOD) of wastewater and different contaminants concentration in water. This review explains different types of MFC systems and their core performance towards energy conversion and waste management. Also provides an insight on different factors that significantly affect the MFC performance and different aspects of application of MFC systems in various sectors. The challenges of MFC system design, operations and implementation in pilot scale level and the direction for future research are also described in the present review.

Biodiesel Synthesis from High Free-Fatty-Acid Chicken Fat using a Scrap-Tire Derived Solid Acid Catalyst and KOH

A heterogeneous solid acid catalyst was synthesized using tire polymer waste (TPW) for the esterification of waste chicken fat (CF) enriched with fatty acids. The TPW was carbonized and functionalized with concentrated sulfuric acid under various sulfonation conditions to obtain a sulfonated tire polymer char (TPC-SO3H) catalyst. The TPC-SO3H catalyst was further characterized via acid-base titration (to ascertain the total concentration of acid), X-ray diffraction, scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDAX), and Brunauer-Emmett-Teller (BET) analysis. The esterification reaction conditions of extracted chicken fat with methanol and the viability of catalyst reuse were also investigated. The composition of the free fatty acid (FFA) decreased to below 1% under optimum reaction conditions of 5% TPC-SO3H catalyst, the methanol-to-CF molar-ratio of 15:1, and a reaction time of 120 min at 70 °C. The catalyst preserved its conversion efficiency above 90%, even after three cycles. The results demonstrate that the catalyst is applicable and efficient in the esterification of raw materials containing various fatty acid compositions since different carbonized materials have distinct abilities to combine acid groups. Furthermore, after de-acidification of CF-FFA by the as-prepared TPC-SO3H catalyst, the neutral CF was transesterified completely to biodiesel and characterized via Fourier Transform Infrared (FTIR) spectroscopy, proton nuclear magnetic resonance (1H NMR) spectroscopy and physicochemical analysis. This work unveils a promising technique for utilizing tire waste generated in large quantities for the development of a novel heterogeneous acid catalyst for biodiesel production.

Cleaner production of tamarind fruit shell into bio-mass derived porous 3D-activated carbon nanosheets by CVD technique for supercapacitor applications

This paper reported the successful preparation and characterization of bio-activated carbon nanosheets (ACNSs) synthesized from tamarind (tamarind indicia) fruits shells (TFSs) by employing Chemical Vapor Deposition (CVD) tubular furnace. The preparation of pure ACNSs and also potassium hydroxide (KOH) activated carbon nanosheets (K-ACNSs) were made through a pyrolysis process with Argon (Ar) gas as an inert gas at 800 °C for 2h 30min, followed by further purifications of K-ACNSs. The scanning electron microscope (SEM) images of ACNSs and K-ACNSs explored with and without pores respectively. The SEM micrographs also explored 3D-porous microstructure sheets with thickness around 18-65 nm. Raman spectroscopy explored crystallinity, SP₂ order and graphitization at 1577-1589 cm^-1. The major functional groups were also observed. The photoluminescence (PL) was analyzed for K-ACNSs materials and revealed carbon emission broad peak value at 521.3 nm. As prepared ACNSs and K-ACNSs active materials was applied for three-electrode materials of energy storage supercapacitor analysis of cyclic voltammeter for -0.4 - 0.15 V at scan rates of 10-100 mV/s. The electrochemical impedance spectroscopy (EIS) was performed with low Rct values of K-ACNSs as 0.65Ω when compared to pure ACNSs as 5.03Ω. Mainly, the galvanostatic charge-discharge test carried out in ACNSs and KCNSs materials was corresponded to 77 and 245.03 F/g respectively, with respect to 1 A/g current density. Finally, we promise that this reported novel tamarind bio-waste into conductive porous carbon nanosheets could develop future energy storage applications of biomass-derived carbons.

Progress in microbial fuel cell technology for wastewater treatment and energy harvesting

The global energy crisis has stimulated the development of various forms of green energy technology such as microbial fuel cells (MFCs) that can be applied synergistically and simultaneously toward wastewater treatment and bioenergy generation. This is because electricigens in wastewater can act as catalysts for destroying organic pollutants to produce bioelectricity through bacterial metabolism. In this review, the factors affecting energy production are discussed to help optimize MFC processes with respect to design (e.g., single, double, stacked, up-flow, sediment, photosynthetic, and microbial electrolysis cells) and operational conditions/parameters (e.g., cell potential, microorganisms, substrate (in wastewater), pH, temperature, salinity, external resistance, and shear stress). The significance of electron transfer mechanisms and microbial metabolism is also described to pursue the maximum generation of power by MFCs. Technically, the generation of power by MFCs is still a significant challenge for real-world applications due to the difficulties in balancing between harvesting efficiency and upscaling of the system. This review summarizes various techniques used for MFC-based energy harvesting systems. This study aims to help narrow such gaps in their practical applications. Further, it is also expected to give insights into the upscaling of MFC technology while assisting environmental scientists to gain a better understanding on this energy harvesting approach.

Tuning of Electrode Surface for Enhanced Bacterial Adhesion and Reactions: A Review on Recent Approaches

The study of bacterial adhesion and its consequences has great significance in different fields such as marine science, renewable energy sectors, soil and plant ecology, food industry, and the biomedical field. Generally, the adverse effects of microbial surface interactions have attained wide visibility. However, herein, we present distinct approaches to highlight the beneficial aspects of microbial surface interactions for various applications rather than deal with the conventional negative aspects or prevention strategies. The surface microbial reactions can be tuned for useful biochemical or bio-electrochemical applications, which are otherwise unattainable through conventional routes. In this context, the present review is a comprehensive approach to highlight the basic principles and signature parameters that are responsible for the useful microbial-electrode interactions. It also proposes various surface tuning strategies, which are useful for tuning the electrode characteristics particularly suitable for the enhanced bacterial adhesion and reactions. The tuning of surface characteristics of electrodes is discussed with a special reference to the Microbial Fuel Cell as an example.

The Positive Effect of ZnS in Waste Tire Carbon as Anode for Lithium-Ion Batteries

There is great demand for high-performance, low-cost electrode materials for anodes of lithium-ion batteries (LIBs). Herein, we report the recovery of carbon materials by treating waste tire rubber via a facile one-step carbonization process. Electrochemical studies revealed that the waste tire carbon anode had a higher reversible capacity than that of commercial graphite and shows the positive effect of ZnS in the waste tire carbon. When used as the anode for LIBs, waste tire carbon shows a high specific capacity of 510.6 mAh·g^-1 at 100 mA·g^-1 with almost 97% capacity retention after 100 cycles. Even at a high rate of 1 A·g^-1, the carbon electrode presents an excellent cyclic capability of 255.1 mAh·g^-1 after 3000 cycles. This high-performance carbon material has many potential applications in LIBs and provide an alternative avenue for the recycling of waste tires.

Status Update on Bioelectrochemical Systems: Prospects for Carbon Electrode Design and Scale-Up

Bioelectrochemical systems (BES) employ enzymes, subcellular structures or whole electroactive microorganisms as biocatalysts for energy conversion purposes, such as the electrosynthesis of value-added chemicals and power generation in biofuel cells. From a bioelectrode engineering viewpoint, customizable nanostructured carbonaceous matrices have recently received considerable scientific attention as promising electrode supports due to their unique properties attractive to bioelectronics devices. This review demonstrates the latest advances in the application of nano- and micro-structured carbon electrode assemblies in BES. Specifically, in view of the gradual increase in the commercial applicability of these systems, we aim to address the stability and scalability of different BES designs and to highlight their potential roles in a circular bioeconomy.

Sulfur self-doped char with high specific capacitance derived from waste tire: Effects of pyrolysis temperature

Preparation of sulfur self-doped char derived from waste tire (WT) was realized via two successively processes of pyrolysis and activation treatment. WT was firstly pyrolyzed at 400 °C, 600 °C, 800 °C, and 1000 °C to collect waste tire chars (WTCs) and they were subsequently activated at 800 °C with potassium ferrate (K₂FeO₄). The specific capacitance of activated waste tire chars at different pyrolysis temperatures (AWTCs-x-800) decreased from 92.60 F/g to 54.05 F/g at 1 A/g with pyrolysis temperature rising from 400 °C to 1000 °C. As for AWTCs-x-800, higher pyrolysis temperature promoted pore-forming process before 800 °C, and higher pyrolysis temperature enlarged pores after 800 °C. Increase of pyrolysis temperature promoted decomposition of alkyl-aryl CC bonds, transformation of relative small to large aromatic ring system, ordered arrangement of carbon atoms. Besides, it was found that sulfur doping content dominated in specific capacitance performance before 800 °C while surface area dominated after 800 °C. The large surface area and high S 2p_3/2 (-C-S-C-, sulphide bridge) content were beneficial for the larger specific capacitance while more S 2p_5/2 (-C-SOx-C- (x = 2-4, sulphone bridge) had the negative effect. Pyrolysis mainly affected sulfur doping properties, lower pyrolysis temperature promoted sulfur enrichment and S 2p_3/2 generation. Activation promoted surface area improvement and sulfur conversion, higher pyrolysis temperature promoted surface area improvement and sulfur release before 800 °C while the promotion effects weakened after 800 °C, and sulfur transformation of S 2p_3/2 converting to S 2p_5/2 strengthened at higher pyrolysis temperature.

Improved bio-electricity production in bio-electrochemical reactor for wastewater treatment using biomass carbon derived from sludge supported carbon felt anode

Microbial fuel cell (MFC), a promising bio-electrochemical reactor could decompose organics in wastewater by redox processes of electro-active microorganism in anode and produce bio-energy, and the total MFC performance could mainly rely on electrochemical performance anode. Here, biomass carbon derived from municipal sludge was employed as low-cost and high-performance bio-anode for enhancing bioelectricity generation and wastewater treatment in MFC simultaneously. The electrochemical tests demonstrated that the large electrochemical active surface area, strong conductivity, and good biocompatibility in sludge carbon (SC) electrode resulted in higher power density (615.2 mW m^-2) and lower power loss (5.4%) than those of none carbon (NC) electrode in long term operation. After 30-cycle of continuous running, the low loss of chemical oxygen demand (COD) removal was achieved up to 5.2%, which was smaller than that of NC electrode (14.1%), indicating that the MFC with SC anode could effectively treat wastewater and keep stable redox processes in anode electrode. After the formation of biofilm, the charge transfer resistance of SC electrode (16.38 Ω) was 72.4% lower than that of NC electrode (59.35 Ω). High-throughput analysis of biofilm exhibit Proteobacteria was the dominant electro-active bacteria, and the modification of SC could slightly change the bacterial community. Therefore, resource utilization of natural wastes provided the novel concept of anode catalyst fabrication for MFC in enhancing electron transfer, power output and wastewater decomposition.

Spraying carbon powder derived from mango wood biomass as high-performance anode in bio-electrochemical system

Microbial fuel cell is a green and sustainable bio-electrochemical system that can harvest bioelectricity from organic matter conversion by bacteria in wastewater, but weak electrochemical activity and poor biocompatibility between electro-active bacteria and anode limit its scale-up application. In the present, the biomass carbon derived from mango wood was prepared via one-step carbonization method for anode materials in microbial fuel cell. A desirable anode C/1050 with large electrochemical active surface area (75.3 cm²), low electron transfer resistance (4.36 Ω), and benign biocompatibility were developed, achieving power density up to 589.8 mW·m^-2. This study provides a low-cost and high-performance biomass carbon used as anode material in microbial fuel cell for practical application.

Hierarchically structured carbon materials derived from lotus leaves as efficient electrocatalyst for microbial energy harvesting

Developing a highly efficient, cost-effective, easily scalable and sustainable cathode for oxygen reduction reaction (ORR) is a crucial challenge in terms of future "green" energy conversion technologies, e.g., microbial fuel cells (MFCs). In this study, a natural and widely available lotus leaf with intrinsically hierarchical structure was employed to serve as the single precursor to prepare the catalyst applied as the MFC cathode. The hierarchically particle-coated bio‑carbon was self-constructed from the lotus leaf, which yielded a large specific surface area, highly porous structure and superhydrophobicity via facile pyrolysis coupling hydrothermal activation by ZnCl₂/(NH₄)₂SO₄. Electrochemical evaluation demonstrated that these natural leaf-derived carbons have an efficient ORR activity. Specifically, the HC-900 catalyst with hydrothermal activation achieved an onset potential of -0.015 V vs. Ag/AgCl, which was comparable to the commercial Pt/C catalyst (-0.010 V vs. Ag/AgCl) and was more efficient than the DC-900 catalyst through direct pyrolysis. Furthermore, the HC-900 catalyst achieved an outstanding ORR activity via a one-step and four-electron pathway, exhibiting a potential alternative to Pt/C as electrocatalyst in ORR, due to its better long-term durability and methanol resistance. Additionally, the HC-900 catalyst was applied as an effective electrocatalytic cathode in an MFC system with a maximum power density of 511.5 ± 25.6 mW⋅m^-2, exhibiting a superior energy harvesting capacity to the Pt/C cathode.

Challenges in the application of microbial fuel cells to wastewater treatment and energy production: A mini review

Wastewater is now considered to be a vital reusable source of water reuse and saving energy. However, current wastewater has multiple limitations such as high energy costs, large quantities of residuals being generated and lacking in potential resources. Recently, great attention has been paid to microbial fuel cells (MFCs) due to their mild operating conditions where a variety of biodegradable substrates can serve as fuel. MFCs can be used in wastewater treatment facilities to break down organic matter, and they have also been analysed for application as a biosensor such as a sensor for biological oxygen which demands monitoring. MFCs represent an innovation technology solution that is simple and rapid. Despite the advantages of this technology, there are still practical barriers to consider including low electricity production, current instability, high internal resistance and costly materials used. Thus, many problems must be overcome and doing this requires a more detailed analysis of energy production, consumption, and application. Currently, real-world applications of MFCs are limited due to their low power density level of only several thousand mW/m². Efforts are being made to improve the performance and reduce the construction and operating costs of MFCs. This paper explores several aspects of MFCs such as anode, cathode and membrane, and in an effort to overcome the practical challenges of this system.

Bioelectricity production from wood hydrothermal-treatment wastewater: Enhanced power generation in MFC-fed mixed wastewaters

Electrogenic microorganisms are the heart of microbial fuel cell (MFC) systems that enable the conversion of waste into bioelectricity. Bacteria able to generate current, found in various natural and anthropogenic environments, need simple substrates such as acetate or glucose. Complex substrates are utilized by bacterial consortia made up of strains that exhibit a wide range of enzymatic and metabolic activity that determines the type of substrate they are able to degrade. The characteristics of the environment that a bacterial consortium develops in strongly affect the consortium's species composition and electrogenic potential. This study presents the first attempt to use industrial raw wastewater from the hydrothermal treatment of wood (WHTW) as a substrate and a source of bacterial consortia for MFC, so that such wastewater could simultaneously be treated and produce bioelectricity. The power generated in MFCs fed with WHTW was enhanced remarkably from 70 to 360mW/m² when municipal wastewater was introduced into the reactor. An analysis of the bacterial composition of these two types of wastewater revealed that the WHTW was dominated by the genera Thermoanaerobacterium and Paenibacillus while in the biofilm developed in the anode the main genera were Hydrogenophilus and Anaerobaculum. It has been shown for the first time that highly polluted wood industry wastewater may be effectively treated in MFC systems and the use of appropriate bacterial consortium may result in enhancing power generation accompanying wastewater treatment.

Biobased Functional Carbon Materials: Production, Characterization, and Applications-A Review

Even though research on porous carbon materials from biomass dates back to at least hundred years, it is still an extremely relevant topic. These materials can be found in applications that range from those that are widely known, such as water treatment, to others that are newer and indispensable for the transition towards environmentally friendly technologies, such as lithium- and sodium-ion batteries. This review summarizes some of the most relevant research that has been published concerning production technologies, insights on the chemical reaction mechanisms, characterization techniques, as well as some examples of the applications and the properties that the carbon materials must fulfil to be used in those applications.