Recycling and recovery routes for incinerated sewage sludge ash (ISSA): a review

Comparative Analysis of Laboratory-Made and Industrial-Made Sewage Sludge Ash: Implications for Effective Management Strategy Development

In the pursuit of environmentally and economically sustainable sewage sludge ash (SSA) management methods, researchers often employ laboratory-made SSA (L-SSA) as a substitute for industrial-made SSA (I-SSA) produced in fluidized bed furnaces. To check whether L-SSA is a material that imitates I-SSA well, the fractionation of metals whose presence is a significant problem during SSA management was performed. In addition, the grain distribution, specific surface area, and textural properties of the tested materials were examined. Differences in total Pb and Hg content and mobility of Cu, Ni, Mn, and Zn were observed between I-SSA and L-SSA. Larger particle sizes of L-SSA compared to I-SSA were confirmed, while comparable textural properties and specific surface area of both types of materials were maintained. Based on the results, it was concluded that L-SSA is chemically different compared to I-SSA, and that L-SSA should not be used as a reference in research focused on the design of SSA management methods. Moreover, fractionation of metals was performed in disposed fluidized beds (FBs), which are diverted to non-hazardous waste landfills without prior analysis. It has been proven that studied metals are present in FBs as abundantly as in SSA, while Cu, Mn, and Ni may show higher mobility than in I-SSA.

Treatment of aqueous phase from hydrothermal liquefaction of municipal sludge by adsorption: Comparison of biochar, hydrochar, and granular activated carbon

Hydrothermal liquefaction (HTL) is promising for treating waste with high moisture, such as municipal sludge, and producing biocrude (a petroleum-like biofuel). However, a large amount of wastewater byproduct, HTL aqueous, is generated. The presence of hazardous compounds (e.g., phenolic compounds and nitrogenous organics) makes HTL aqueous the biggest bottleneck for full-scale implementation at treatment plants. This study investigated the adsorption of various pollutants, focusing on chemical oxygen demand (COD), in HTL aqueous to granular activated carbon (GAC), biochar, and hydrochar. It assessed the effect of pH, temperature, time, and adsorbent concentration on adsorption efficiency and identified proper adsorbent and process conditions for removing most of the pollutants from HTL aqueous. GAC showed the highest adsorption capacity (184 mg/g) for COD, surpassing biochar (44 mg/g) and hydrochar (42 mg/g). The adsorption of COD to all adsorbents followed pseudo-second-order kinetic and Freundlich isotherm, suggesting that the adsorption of HTL aqueous pollutants is a heterogeneous and multilayer process, limited by chemosorption. The adsorption was endothermic, favored by elevated temperatures and neutral pH. This means adsorption is more efficient and economical for treating HTL aqueous that is a hot stream at the large-scale and it saves chemical needs. Lastly, GAC was highly efficient and selective in removing harmful pollutants, such as COD (up to 66%), total phenolic compounds (up to 94%), pyrazines (up to 99%), pyridines (up to 100%), and cyclic ketones (up to 95%) while preserving valuable volatile fatty acids (VFAs) and ammonia for subsequent recovery. Removal of potentially inhibitory compounds and preserving VFAs are crucial for carbon recovery in anaerobic biological treatment of HTL aqueous. The results suggested the necessity of optimizing adsorbent dose for maximizing removal of specific group of inhibitory compounds in full-strength HTL aqueous for enhancing downstream biological treatment. Lastly, this study established the groundwork for HTL aqueous adsorption, elucidating its effectiveness and mechanism for pollutant removal.

Recycling of waste glass and incinerated sewage sludge ash in glass-ceramics

Disposal of waste glass and incinerated sewage sludge ash (ISSA) in landfills is a waste of resources and poses significant environmental risks. This work aims to recycle waste glass and ISSA together to form value-added glass-ceramics. The physical and mechanical properties, leaching behaviour, and microstructure of the glass-ceramics produced with different proportions of waste glass powder (WGP) and ISSA were investigated. Thermodynamic calculations were performed to predict the formation of crystalline phases and the phase transformation involved. The results showed the potential of WGP and ISSA as raw materials in glass-ceramics production. WGP effectively densified the microstructure of the glass-ceramics by forming a viscous phase. As WGP content increased, the total porosity of glass-ceramics decreased whereas the density increased, accompanied by the formed anorthite transforming into wollastonite. The incorporation of WGP densified and refined the pore structure of the glass-ceramics, thereby improving the mechanical properties and reducing the water absorption. The glass-ceramics produced with a 50:50 blend of WGP and ISSA exhibited the highest compressive strength of 43.7 MPa and the lowest water absorption of 0.3 %. All fabricated glass-ceramics exhibited innocuous heavy metal leaching. The co-sintering of ISSA and WGP can produce additive-free glass-ceramics, characterized by reduced energy consumption and notable heavy metal immobilization capacity. These materials hold promise for utilization in construction as building materials.

A global dataset on phosphorus in agricultural soils

Numerous drivers such as farming practices, erosion, land-use change, and soil biogeochemical background, determine the global spatial distribution of phosphorus (P) in agricultural soils. Here, we revised an approach published earlier (called here GPASOIL-v0), in which several global datasets describing these drivers were combined with a process model for soil P dynamics to reconstruct the past and current distribution of P in cropland and grassland soils. The objective of the present update, called GPASOIL-v1, is to incorporate recent advances in process understanding about soil inorganic P dynamics, in datasets to describe the different drivers, and in regional soil P measurements for benchmarking. We trace the impact of the update on the reconstructed soil P. After the update we estimate a global averaged inorganic labile P of 187 kgP ha-1 for cropland and 91 kgP ha-1 for grassland in 2018 for the top 0-0.3 m soil layer, but these values are sensitive to the mineralization rates chosen for the organic P pools. Uncertainty in the driver estimates lead to coefficients of variation of 0.22 and 0.54 for cropland and grassland, respectively. This work makes the methods for simulating the agricultural soil P maps more transparent and reproducible than previous estimates, and increases the confidence in the new estimates, while the evaluation against regional dataset still suggests rooms for further improvement.

Optimizing directional recovery of high-bioavailable phosphorus from human manure: Molecular-level understanding and assessment of application potential

Phosphorus (P) recovery from human manure (HM) is critical for food production security. For the first time, a one-step hydrothermal carbonation (HTC) treatment of HM was proposed in this study for the targeted high-bioavailable P recovery from P-rich hydrochars (PHCs) for direct soil application. Furthermore, the mechanism for the transformation of P speciation in the derived PHCs was also studied at the molecular level. A high portion of P (80.1∼89.3%) was retained in the solid phase after HTC treatment (120∼240°C) due to high metal contents. The decomposition of organophosphorus (OP) into high-bioavailable orthophosphate (Ortho-P) was accelerated when the HTC temperature was increased, reaching ∼97.1% at 210°C. In addition, due to the high content of Ca (40.45±2.37 g/kg) in HM, the HTC process promoted the conversion of low-bioavailable non-apatite inorganic (NAIP) into high-bioavailable apatite inorganic P (AP). In pot experiments with pea seedling growth, the application of newly obtained PHCs significantly promoted plant growth, including average wet/dry weight and plant height. Producing 1 ton of PHCs (210°C) with the same effective P content as agricultural-type calcium superphosphate could result in a net return of $58.69. More importantly, this pathway for P recovery is predicted to meet ∼38% of the current agricultural demand.

Phosphorus recovery from sewage sludge ash (SSA): An integrated technical, environmental and economic assessment of wet-chemical and thermochemical methods

Incineration is a promising disposal method for sewage sludge (SS), enriching more than 90% of phosphorus (P) in the influent into the powdered product, sewage sludge ash (SSA), which is convenient for further P recovery. Due to insufficient bioavailable P and enriched heavy metals (HMs) in SSA, it is limited to be used directly as fertilizer. Hence, this paper provides an overview of P transformation in SS incineration, characterization of SSA components, and wet-chemical and thermochemical processes for P recovery with a comprehensive technical, economic, and environmental assessment. P extraction and purification is an important technical step to achieve P recovery from SSA, where the key to all technologies is how to achieve efficient separation of P and HMs at a low economic and environmental cost. It can be clear seen from the review that the economics of P recovery from SSA are often weak due to many factors. For example, the cost of wet-chemical methods is approximately 5∼6 €/kg P, while the cost of recovering P by thermochemical methods is about 2∼3 €/kg P, which is slightly higher than the current P fertilizer (1 €/kg P). So, for now, legislation is significant for promoting P recovery from SSA. In this regard, the relevant experience in Europe is worth learning from countries that have not yet carried out P recovery from SSA, and to develop appropriate policies and legislation according to their own national conditions.

Environmental sustainability opportunity and socio-economic cost analyses of phosphorus recovery from sewage sludge

Although phosphorus (P) recovery and management from sewage sludge are practiced in North America and Europe, such practices are not yet to be implemented in China. Here, we evaluated the environmental sustainability opportunity and socio-economic costs of recovering P from sewage sludge by replacing the current-day treatments (CT; sludge treatment and landfill) and P chemical fertilizer application (CF) in China using life cycle assessment and life cycle costing methods. Three potential P recovery scenarios (PR₁‒PR₃: struvite, vivianite, and treated sludge) and corresponding current-day scenarios (CT₁‒CT₃ and CF) were considered. Results indicated that PR₁ and PR₂ have smaller environmental impacts than the current-day scenarios, whereas PR₃ has larger impacts in most categories. PR₃ has the lowest net costs (sum of internal costs and benefits, 39.1-54.7 CNY per kg P), whereas PR₂ has the lowest external costs (366.8 CNY per kg P). Societal costs for production and land use of 1 kg P by P recovery from sewage sludge (e.g., ∼527 CNY for PR₁) are much higher than those of P chemical fertilizers (∼20 CNY for CF). However, considering the costs in the current-day treatments (e.g., ∼524 CNY for CT₁), societal costs of P recovery scenarios are close to or slightly lower than those of current-day scenarios. Among the three P recovery scenarios, we found that recovering struvite as P fertilizer has the highest societal feasibility. This study will provide valuable information for improved sewage sludge management and will help promote the sustainable supply of P in China.

Characteristic of phosphorus rich compounds in the incinerated sewage sludge ashes: a case for sustainable waste management

Growing concern over mineral resources supply forces us to search for alternative sources of Phosphorus. The possibility to recover phosphorus from incinerated sewage sludge ashes appears to be an important aspect in anthropogenic phosphorus cycle and sustainable economy. To make phosphorus recovery efficient it is important to learn the chemical and mineral composition of ash and phosphorus speciation. The phosphorus content in the ash was over 7%, what corresponds to medium rich phosphorus ores. The main phosphorus rich mineral phases were phosphate minerals. The most widespread was tri-calcium phosphate Whitlockite with various Fe, Mg and Ca proportions. In minority Fe-PO₄ and Mg-PO₄ were detected. Whitlockite commonly overgrown with hematite, influences negatively mineral solubility and thus recovery potential and indicates low bioavailability of phosphorus. Considerable amount of phosphorus was found in the low crystalline matrix where phosphorus content was around 10 wt% however low crystallinity and dispersed phosphorus also does not strengthen the potential to recover this element.

Acidification and alkalinization pretreatments of biowastes and their effect on P solubility and dynamics when placed in soil

BACKGROUND

Sustainability concerns as well as recent increases in fertilizer prices exacerbates the need to optimise the use of biowastes as fertilizers. For this reason, we investigated how different pretreatments affect the P dynamics when biofertilizers are placed in the soil.

METHODS

Sewage sludge (SS), sewage sludge ash (SS-ash), meat and bone meal (MBM), and the solid fraction of biogas digestate (BGF) were pretreated with H₂SO₄, NaOH, and Ca(OH)₂ and incubated for 2 and 12 days, respectively, in a one-dimensional reaction system for detailed studies of the interactions in the biomaterial-soil interface and the soil adjacent to the placement zone.

RESULTS

Our results showed that acidification and treatment with NaOH increased the P solubility of the biomaterials. The P loss from the biomaterial layer to the soil was correlated with water-extractable P in the biomaterials (0.659) and water-extractable P in the soil (0.809). Acidification significantly increased the total amount of P depleted from the biomaterial to the soil whereas NaOH pre-treatment did not. However, for NaOH-treated SS and SS-ash, the apparent recoveries were significantly higher compared to the acidification due to a decrease in soil P sorption capacity as the soil pH increased due to residual alkalinity in the biomaterials.

CONCLUSIONS

Acidification showed promising results by increasing the P solubility of all the biomaterials, and the alkalinization of SS and SS-ash with NaOH by increasing the apparent recovery in the soil. However, further studies are needed to assess the effects of these treatments on plant growth and P uptake.

Efficient and selective recovery of iron phosphate from the leachate of incinerated sewage sludge ash by thermally induced precipitation

Phosphorus recovery from incinerated sewage sludge ash (ISSA) is important but hindered by low selectivity. Here, a novel strategy of acid leaching followed by thermally induced precipitation was proposed for the efficient and selective recovery of FePO₄ from ISSA samples. A high phosphorus leaching efficiency of ∼ 99.6% was achieved with 0.2 mol/L H₂SO₄ and liquid to solid (L/S) ratio of 50 mL/g. Without removing various co-existing ions (Al³⁺, Ca²⁺, SO₄^2-, etc.), high-purity FePO₄ of ∼ 92.9% could be facilely produced from this highly acidic H₂SO₄ leachate (pH = 1.2) by simple addition of Fe(III) at a molar ratio of 1:1 to the phosphorus and reacted at 80 °C for thermally induced precipitation. The remained acid leachate could be further reused for five times to continue leaching phosphorus from the ISSA samples and produce the FePO₄ precipitates with a high phosphorus recovery efficiency of 81.1 ± 1.8%. The selective recovery of FePO₄ from the acid leachate was demonstrated more thermodynamically favorable compared to other precipitates at this acidic pH of 1.2, and elevated temperature of 80 °C towards thermally induced precipitation. The estimated cost of this strategy was ∼$26.9/kg-P and lower than that of other existing technologies. The recovered FePO₄ precipitates could be used as a phosphate fertilizer to promote the growth of ryegrass, and also as a precursor to synthesize high-value LiFePO₄ battery material, demonstrating the high-value application potential of the phosphorus from the ISSA.

Silver contamination and its toxicity and risk management in terrestrial and aquatic ecosystems

Silver (Ag), a naturally occurring, rare and precious metal, is found in major minerals such as cerargyrite (AgCl), pyrargyrite (Ag₃SbS₃), proustite (Ag₃AsS₃), and stephanite (Ag₅SbS₄). From these minerals, Ag is released into soil and water through the weathering of rocks and mining activities. Silver also enters the environment by manufacturing and using Ag compounds in electroplating and photography, catalysts, medical devices, and batteries. With >400 t of Ag NPs produced yearly, Ag NPs have become a rapidly growing source of anthropogenic Ag input in the environment. In soils and natural waters, most Ag is sorbed to soil particles and sediments and precipitated as oxides, carbonates, sulphides, chlorides and hydroxides. Silver and its compounds are toxic, and humans and other animals are exposed to Ag through inhalation of air and the consumption of Ag-contaminated food and drinking water. Remediation of Ag-contaminated soil and water sources can be achieved through immobilization and mobilization processes. Immobilization of Ag in soil and groundwater reduces the bioavailability and mobility of Ag, while mobilization of Ag in the soil can facilitate its removal. This review provides an overview of the current understanding of the sources, geochemistry, health hazards, remediation practices and regulatory mandates of Ag contamination in complex environmental settings, including soil and aquatic ecosystems. Knowledge gaps and future research priorities in the sustainable management of Ag contamination in these settings are also discussed.

Hydration mechanism and environmental impacts of blended cements containing co-combustion ash of sewage sludge and rice husk: Compared with blended cements containing sewage sludge ash

In this study, the hydration mechanism and environmental impacts of blended cements with the co-combustion ash of rice husk and sewage sludge (CCA) were investigated and compared to those of blended cements with sewage sludge ash (SSA). CCA possesses lower phosphate contents than SSA, leading to lower inhibition effects on early hydration of cement clinker. Moreover, the pozzolanic activity of CCA is higher than that of SSA. Thus, more hydration products from the pozzolanic reaction of CCA are generated in CCA-based blended cements. Compared to the matrix of SSA-based blended cements, that of their CCA-based counterpart is filled with more hydration products, which promotes porosity refinement and strength development of CCA-based blended cements at later ages. CCA-based blended cements exhibit greater environmental benefits than SSA-based blended cements because fossil consumption and toxic substance emissions during the co-combustion of rice husk and sewage sludge is lower than that during the mono-combustion of sewage sludge.

Mining phosphorus from waste streams at wastewater treatment plants: a review of enrichment, extraction, and crystallization methods

Two interrelated problems exist: the non-renewability of phosphate rock as a resource and the excess phosphate in the water system lead to eutrophication. Removal and recovery of phosphorus (P) from waste streams at wastewater treatment plants (WWTPs) is one of the promising solutions. This paper reviews strategies for P recovery from waste streams in WWTPs are reviewed, and the main P recovery processes were broken down into three parts: enrichment, extraction, and crystallization. On this basis, the present P recovery technology was summarized and compared. The choice of P recovery technology depends on the process of sewage treatment and sludge treatment. Most P recovery processes can meet the financial requirements since the recent surge in phosphate rock prices. The safety requirements of P recovery products add a high cost to toxic substance removal, so it is necessary to control the discharge of toxic substances such as heavy metals and persistent organic pollutants from the source.

Improvement of fungal extraction of phosphorus from sewage sludge ash by Aspergillus niger using sludge filtrate as nutrient substrate

Fungal extraction is a promising approach for reclaiming phosphorus (P) from sewage sludge ash (SSA). However, this approach faces notable technical and economic challenges, including an unknown P speciation evolution and the addition of expensive chemical organic carbon. In this study, the use of an organic-rich effluent produced in sludge dewatering as nutrient source is proposed to initiate the fungal extraction of SSA-borne P with Aspergillus niger. The changes in P speciation in the ash during fungal treatment was analyzed by combined sequential extraction, solid-state ³¹P nuclear magnetic resonance, and P X-ray absorption near edge spectroscopy. Results showed that after 5 days of fungal treatment using sludge-derived organics, 85 % of P was leached from SSA. Dominantly, this considerable release of P resulted from the dissolution of Ca₃(PO₄)₂, AlPO₄, FePO₄, and Mg₃(PO₄)₂ in the ash, and their individual contribution rates to P released accounted for 28.0 %, 24.3 %, 20.6 %, and 18.8 %, respectively. After removal of metal cations (e.g., Mg²⁺, Al³⁺, Fe³⁺, and heavy metals) by cation exchange resin (CER), a hydroxyapatite (HAP) product with a purity of > 85 % was harvested from the extract by precipitation with CaCl₂. By contrast, without CER purification, a crude product of Ca/Mg-carbonates and phosphates mixture were obtained from this extract. A total of 73.2 wt% of P was ultimately recovered from SSA through integrated fungal extraction, CER purification, and HAP crystallization. These findings provide a mechanistic basis for the development of waste management strategies for improved P reclamation with minimal chemical organics consumption.

Closing the Nutrient Loop-The New Approaches to Recovering Biomass Minerals during the Biorefinery Processes

The recovery of plant mineral nutrients from the bio-based value chains is essential for a sustainable, circular bioeconomy, wherein resources are (re)used sustainably. The widest used approach is to recover plant nutrients on the last stage of biomass utilization processes-e.g., from ash, wastewater, or anaerobic digestate. The best approach is to recover mineral nutrients from the initial stages of biomass biorefinery, especially during biomass pre-treatments. Our paper aims to evaluate the nutrient recovery solutions from a trans-sectorial perspective, including biomass processing and the agricultural use of recovered nutrients. Several solutions integrated with the biomass pre-treatment stage, such as leaching/bioleaching, recovery from pre-treatment neoteric solvents, ionic liquids (ILs), and deep eutectic solvents (DESs) or integrated with hydrothermal treatments are discussed. Reducing mineral contents on silicon, phosphorus, and nitrogen biomass before the core biorefinery processes improves processability and yield and reduces corrosion and fouling effects. The recovered minerals are used as bio-based fertilizers or as silica-based plant biostimulants, with economic and environmental benefits.

Creating coagulants through the combined use of ash and brine

Sludge incineration and seawater desalination are two approaches that can be used in the disposal of waste activated sludge (WAS) and for obtaining fresh water. As resource recovery from wastewater treatment and water purification is a topic of particular interest in these times, "water mining" has become a focus of research, with phosphate/P-recovery from WAS incineration ash, and extraction of useful elements from the brine of desalination being important steps in the pursuit of a circular/blue economy. However, P-recovery from ash involves removing metals, which need to be disposed of carefully, as does the brine collected. If cations in the ash and anions in the brine could be combined in order to produce coagulants/flocculants, a new circular model would be established. A preliminary experiment for this purpose has demonstrated that a liquid poly‑aluminum chloride (PAC) could be synthesized from the aluminum ion/Al³⁺ removed from the ash and the original brine. With this work, we synthesized the liquid PAC by a hydrothermal method, and the results from infrared spectrometer demonstrated that the synthesized PAC was similar to a commercial PAC. Moreover, the synthesized PAC was able to efficiently reduce the effluent turbidity of wastewater treatment plants (WWTPs), especially when compared with the commercial PAC. It is therefore important that research in this area be continued in order to improve the quality of synthesized coagulants and to produce different coagulants based on cations and anions in ash and brine.

Sustainability analysis of implementing sludge reduction in overall sludge management process: Where do we stand?

Sustainable sludge management has significance due to the great potential of recovering energy and resources, potentially achieving carbon neutrality and energy positivity in the process. However, whether the sludge reduction strategy really benefits the aim of a sustainable sludge management process requires a holistic analysis. In this study, nine scenarios involving different sludge management strategies with or without sludge reduction methods were environmentally and economically assessed to clarify the necessity of adopting a sludge reduction or not. Results reveal that direct sludge incineration without prior in-plant sludge reduction generates the least environmental impacts (less than 25-120 %), but it increases operation costs by 103-110 % compared to landfilling with prior in-plant sludge reduction. Chemical Oxygen Demand flows indicate that direct sludge incineration is superior in converting organic matter into energy compared to employing sludge reduction followed by landfilling or land application. This converted energy offsets environmental impacts from electricity consumption, but these electricity benefits are insignificant in the overall cost. Case studies suggest that direct sludge incineration could facilitate potential nutrient and energy recovery, especially for metropolis. While sludge reduction strategies are more suited for developing regions relying on landfills or land application, to lower the economic burdens. The findings of this study tend to shed light on the decision-making of adopting sludge reduction strategies and sustainable sludge management.

Co-incineration effect of sewage sludge and municipal solid waste on the behavior of heavy metals by phosphorus

The effects of sewage sludge phosphorus (P) content on heavy metal behavior during co-incineration of sewage sludge and municipal solid waste (MSW) were evaluated. Thermogravimetric differential thermal analysis revealed that MSW incineration was mainly caused by organic matter and fixed carbon, while sewage sludge incineration was caused by volatile matter. During co-incineration, the peak weight loss at 460 °C shifted to slightly higher temperatures and the sludge ratio increased, indicating that interaction effects during co-incineration delayed pyrolysis and polymer/fixed carbon incineration. The residual heavy metal ratios after mono-incineration of sewage sludge were higher than those after MSW mono-incineration. The Cl content of MSW (0.757%) was much higher than that of sewage sludge (0.068%), which resulted in the conversion of heavy metals into metal chlorides and then volatilized during MSW mono-incineration. A synergistic effect of co-incineration was evident for Cu, but not for lead (Pb) or cadmium (Cd). X-ray absorption fine structure (XAFS) measurement revealed that Cu in MSW ash was in the form of CuO(s), but was Cu₃(PO₄)₂ in sewage sludge and co-incineration ashes. CuO(s) is relatively unstable and may be transformed to CuO(g) or CuCl(s) before volatilizing at high temperature or in the presence of Cl. Phosphorus has the effect of stabilizing Cu in sewage sludge during co-incineration.

Sewage sludge treatment methods and P-recovery possibilities: Current state-of-the-art

With the growing emphasis on environmental protection, the ways of sewage sludge treatment are changing. In this review, we analyse different methods of sewage sludge treatment in terms of potential environmental risk and raw materials recovery. The review begins with a comparison and assessment of existing reviews on this topic. Then, it focuses on the properties and current utilisation of sewage sludge in agriculture and a brief description of sludge thermal treatment methods (mono- and co-incineration, pyrolysis, and gasification). The final part of the review is devoted to technologies for treating sludge ash from mono-incinerators to recover phosphorus, a substance listed as a critical raw material by the EU. Our results show that direct use of sewage sludge likewise composts containing sewage sludge should no longer be considered as a direct source of nutrients and organic matter in agriculture, because of its pollutant content. Co-incineration and landfilling represent a dead-end in sludge treatment due to the loss of raw materials, whereas pyrolysis is sustainable for remote locations with low heavy metal content sludge. Heavy metals also pose a problem for the direct use of sludge ash and must be therefore removed. There are already sludge ash processing technologies that are capable of processing ash to form a variety of raw materials such as phosphorus. These regeneration approaches are currently in their infancy, but are gradually being introduced. The sewage sludge treatment industry is rapidly evolving, and we have attempted to summarise and discuss the current state of knowledge in this review, which will provide a baseline towards the future of sewage sludge suitable treatment.

Effect of Sewage Sludge Addition on Microstructure and Mechanical Properties of Kaolin-Sewage Sludge Ceramic Bricks

The dramatic increase in sewage sludge production requires researchers to develop and explore more commercially viable ways for alleviating current environmental and socioeconomic challenges connected with its routine management. It has been established that sewage sludge can be processed to fabricate various valuable products or as fuels for electricity generation. In this research, kaolin (calcined from coal gangue) and sewage sludge were successfully used to prepare porous ceramic bricks without any additives. The effect of sewage sludge on the microstructure, phase composition, and mechanical properties of kaolin-sewage sludge ceramic bricks was investigated. The results show that the kaolin-sewage sludge ceramic bricks are mainly composed of mullite (3Al2O3·2SiO2), sillimanite (Al2SiO5), aluminum phosphate (AlPO4), hematite (Fe2O3) as well as a small amount of quartz (SiO2). The ceramic bricks present a typical porous structure, and the number and size of micropores increases noticeably with the increase of sewage sludge content. The sintering shrinkage rate and porosity of ceramic bricks increased significantly with the increase of sewage sludge content, which is mainly attributed to the increase of liquid phase proportion and high temperature volatilization. Sewage sludge can significantly improve the mechanical properties of kaolin-sewage sludge ceramic bricks. When the sewage sludge content is 30 wt.%, the ceramic bricks present the maximum compressive strength and flexural strength and high porosity (32.74%). The maximum sintering shrinkage rate and porosity are 12.17% and 40.51%, respectively.

Research on Thermal Behaviors and NO x Release Properties during Combustion of Sewage Sludge, Sawdust, and Their Blends

To investigate the thermal behaviors and NO _x emission properties during combustion of sewage sludge (SS), sawdust (SD), and their blends (SS5SD5, SS3SD7, and SS1SD9 with SD proportions of 50, 70, and 90 wt %, respectively), tests were conducted using thermogravimetry-mass spectrometry (TG-MS), Fourier transform infrared spectroscopy (FTIR), and a tube furnace in this study. Results indicated that hydrogen in the fuel was mainly released during volatile combustion, and carbon conversion proceeded during the whole combustion process. With the SD proportion increasing, samples exhibited better combustion characteristics. Compared to SD, SS emitted more NO _x due to its higher nitrogen content but showed lower conversion ratios from fuel nitrogen to NO _x , and the NO _x yields decreased significantly with the increase in SD proportion. NO _x emissions of higher volatile samples were more sensitive to temperature, and NO _x yields of SD and SS1SD9 continued to decrease from 800 to 1000 °C, whereas NO _x yields of SS, SS5SD5, and SS3SD7 changed slightly from 800 to 900 °C and decreased significantly from 900 to 1000 °C. Synergistic effects of cocombustion on NO _x emission varied with the blending ratio and temperature. SS5SD5 and SS3SD7 always presented a positive NO _x reduction performance, and SS1SD9 exhibited opposite NO _x reduction effects at different temperatures. Synthetically considering the SS disposal capacity, combustion characteristic, and NO _x yield, an SS proportion of around 30% in blends is more recommended in practical applications.

Phosphorus recovery from cattle manure bottom ash by extraction and precipitation methods

Phosphorus, a limiting element, is essential for living organisms, but the total amount available is decreasing with its increasing use. This problem can be solved by studying the methods of phosphorus recovery from waste. Phosphorus (P₂O₅, 13.75%) is abundantly present in cattle manure bottom ash (CMBA), indicating its potential as a source for phosphorus recovery. Herein, phosphorus recovery from CMBA was investigated by acid extraction and precipitation methods. The optimum concentration of sulfuric acid for extraction was 1.4 M, which eluted approximately 90% of the phosphorus contained in CMBA. In the precipitation method, sodium hydroxide and calcium silicate hydrate (CSH, CaSiO₃∙nH₂O) were used to adjust the solution pH to 4 and 8, where more than 99% of the eluted phosphorus was recovered when the pH was adjusted to 8 using CSH alone. The chemical composition and crystal forms of the recovered precipitates were analyzed using X-ray fluorescence and an X-ray powder diffractometer. The results indicated monetite and brushite were the main crystal forms of precipitates at pH 4, and struvite, hydroxyapatite, and tricalcium phosphate were the main crystal forms at pH 8. The availability of phosphorus in the precipitates was also evaluated by quinoline gravimetric analysis using water and 2% citric acid, and the water-soluble precipitate was less than 35%, whereas it ranged from 65 to 97% in 2% citric acid. This study suggests that CMBA can be used as a promising source to recover phosphorus via acid extraction and precipitation processes.

Sustainable Sewage Sludge Management Technologies Selection Based on Techno-Economic-Environmental Criteria: Case Study of Croatia

The management and disposal of sewage sludge is becoming a growing concern at the global level. In the past, the main goal was to completely eliminate sewage sludge since it was deemed a threat to humans and the environment, but recently different possibilities for energy generation and material recovery are emerging. Existing technologies such as incineration or direct application in agriculture contribute to quantity reduction and nutrient recovery but are unable to fully exploit the potential of sewage sludge within the frameworks of circular economy and bioeconomy. This paper developed a model within the PROMETHEE method, which analyses technologies for the sustainable management of sewage sludge, which could make the most from it. For the empirical part of the study, the Republic of Croatia was used as a country in which sewage sludge is increasing in quantity as a result of recent upgrades and expansions in the wastewater system. Incineration, gasification, anaerobic digestion, and nutrient recovery were analyzed as treatment concepts for the increased amounts of sewage sludge. The model reveals that the best solution is the material recovery of sewage sludge, using the struvite production pathway through analysis of selected criteria.

The Impact of Fly Ashes from Thermal Conversion of Sewage Sludge on Properties of Natural Building Materials on the Example of Clay

The reduction of carbon dioxide emissions, introduced by the European Union, opened the possibility of conducting experimental works on a new generation of materials—ecological and environmentally friendly ones. Such materials include those which combine raw natural resources with waste subject to disposal. The objective of the performed investigations was an assessment of the influence of fly ashes on selected parameters of building materials. The paper proposes a method of the enrichment of clay with fly ash, which would lead to the neutralization of heavy metals in the burnt matrix, possible oxidation of organic substances present in the ashes, or the destruction of pathogens, as well as an increase of the resistance of the clay ceramics to low temperatures. Clay samples were prepared with the addition of the fly ash from three sewage treatment plants. The experiments encompassed investigations of physical and chemical properties of the fly ash, as well as bending strength tests of the beam-shaped samples heated at temperatures of 20, 300, 500, and 700 °C. The beam halves, resulting from the destruction of the samples during these tests, served for testing the compressive strength. The collected results allowed a comparison of the properties of the samples. The obtained test results confirm the possibility of manufacturing a product modified with the fly ash from the thermal treatment of sewage sludge. The obtained compressive strength of the samples amounted 0.3–2.6 MPa.

Phosphorus recovery from a pilot-scale grate furnace: influencing factors beyond wet chemical leaching conditions

Phosphorus is a non-renewable resource going to be exhausted in the future. Sewage sludge ash is a promising secondary raw material due to its high phosphorus content. In this work, the distribution of 19 elements in bottom and cyclone ashes from pilot-scale grate furnace have been monitored to determine the suitability for the phosphorus acid extraction. Moreover, the influence of some parameters beyond wet chemical leaching conditions were investigated. Experimental results showed that bottom ash presented lower contamination in comparison to cyclone ash and low co-dissolution of heavy metals (especially Cr, Pb and Ni), while high phosphorus extraction efficiencies (76-86%) were achieved. High Al content in the bottom ash (9.4%) negatively affected the phosphorus extraction efficiency as well as loss on ignition, while the particle size reduction was necessary for ensuring a suitable contact surface. The typology of precipitating agents did not strongly affect the phosphorus precipitation, while pH was the key parameter. At pH 3.5-5, phosphorus precipitation efficiencies higher than 90% were achieved, with a mean phosphorus content in the recovered material equal to 16-17%, comparable to commercial fertilizers. Instead, the co-precipitation of Fe and Al had a detrimental effect on the recovered material, indicating the need for additional treatments.

Phosphorus Fertilizers from Sewage Sludge Ash and Animal Blood as an Example of Biobased Environment-Friendly Agrochemicals: Findings from Field Experiments

Wastes of biological origin from wastewater treatment systems and slaughterhouses contain substantial amounts of phosphorus (P) with high recovery potential and can contribute to alleviating the global P supply problem. This paper presents the performance of fertilizer (AF) and biofertilizer (BF) from sewage sludge ash and animal blood under field conditions. BF is AF incorporated with lyophilized cells of P-solubilizing bacteria, Bacillus megaterium. In the experiments with spring or winter wheat, the biobased fertilizers were compared to commercial P fertilizer, superphosphate (SP). No P fertilization provided an additional reference. Fertilizer effects on wheat productivity and on selected properties of soil were studied. BF showed the same yield-forming efficiency as SP, and under poorer habitat conditions, performed slightly better than AF in increasing yield and soil available P. Biobased fertilizers applied at the P rate up to 35.2 kg ha^-1 did not affect the soil pH, did not increase As, Cd, Cr, Ni, and Pb content, and did not alter the abundance of heterotrophic bacteria and fungi in the soil. The findings indicate that biobased fertilizers could at least partially replace conventional P fertilizers. Research into strain selection and the proportion of P-solubilizing microorganisms introduced into fertilizers should be continued.

Effect of Corn Straw Blending on Phosphorus Specification and Bioavailability of Incinerated Sludge Ash

Phosphorus is a depletable resource, and the consumption of phosphorus fertilizer increases with the growing population size. Phosphorus recycled from incinerated sludge ash can be a complement to phosphatic fertilizers in districts suffering from phosphorus resource shortages (e.g., Germany, Japan, and Sweden). The apatite inorganic phosphorus (AP) content in incinerated sludge ash is a key factor influencing the recoverability and bioavailability. Biomass straw is rich in calcium and magnesium minerals and can be used as an additive to be blended with sludge to increase the AP content. However, most of the current studies added excessive amounts of calcium-based or biomass additives, and the bioavailability of various Ca-Mg-P minerals generated after the addition of biomass has not been systematically discussed. In this study, the changes of the phosphorus form in the mixed sludge and biomass with Ca/P in the range of 1.0-2.5 are studied, and the influence of temperature and additives on the phosphorus form and the bioavailability of phosphorus in the ash samples are discussed by combining X-ray diffraction and citric acid (CA) leaching experiments. The AP content is very low in the residue of the sludge or corn straw (CS) that has been burned individually. The sludge and the blended sludge and CS were incinerated at various temperatures. As the incineration temperature increased, the conversion of non-apatite inorganic phosphorus (NAIP) to AP was promoted, but the bioavailability did not change until 1050 °C for samples with a Ca/P of 2.5. In the range from 750 to 950 °C, higher temperature promotes the formation of Ca₂P₂O₇ and CaP₂O₆. CaP₂O₆ is insoluble in CA; thus, the bioavailability changes little from 750 to 950 °C, although the AP content increases. With the increase of Ca/P, the conversion of NAIP to AP and the bioavailability of phosphorus were promoted. For the blended sludge and CS ash, Ca₇Mg₂P₆O₂₄ appears at 950 and 1050 °C and the bioavailability also increases.

Recovery of Sewage Sludge in the Cement Industry

This paper presents an analysis of the literature that studies the possibility of sewage sludge being used in the cement industry to reduce carbon dioxide emissions from cement production and thus solve the problem of disposing of sewage sludge so that it is no longer stored, avoiding soil pollution with heavy metals, and reducing pressure on the environment. The ash of sewage sludge is a good pozzolanic material, because when it is finely ground, it can be used as a partial substitute for Portland cement. This reduces waste storage costs. Sewage sludge ash was mixed with cement, and it was analyzed to determine whether the paste obtained could be used as a raw material in the cement industry. The presented results are on the hydration characteristics of the sewage sludge ash, the compressive strength of the cement determined after different days, the workability of the cement, and the porosity of the cement paste and the ash.

Applying rail transit construction waste to make building materials: using the theory of sustainable development

With the rapid development of the rail industry, a large amount of construction waste will be generated during the construction phase, posing a significant risk of environmental pollution and exacerbating the plight of global resource shortages. This study establishes a green disposal system for rail transportation based on the theory of sustainable development. Shield slag, shield weathered sand, shale, and engineering slag are used as raw materials, and sintered bricks are adopted as their innovative disposal method. The heavy metals in the four types of construction waste and recycled products were tested by X-ray fluorescence analysis technique to analyze the actual environmental pollution risk and explore the influence of the firing stage on the performance of the recycled products through the enrichment factor evaluation method. The results of the physical and chemical property tests of the fired samples showed that the environmental pollution risk of the four recycled products after firing was at a low-risk level (EF < 2), the strength test results showed that the best specimens had a strength rating of 20 MPa and the other performance indicators (frosting degree, lime bursting test) measured also met the requirements of the recycled bricks. This study achieves the harmless treatment of construction waste, provides a disposal system for the green recycling of construction waste from rail transport, and provides a theoretical basis for subsequent studies on the effects of different external conditions on such recycled products.

High-temperature technology survey and comparison among incineration, pyrolysis, and gasification systems for water resource recovery facilities

Solids from wastewater treatment undergo processing to reduce mass, minimize pathogens, and condition the products for specific end uses. However, costs and contaminant concerns (e.g., per- and polyfluoroalkyl substances [PFAS]) challenge traditional landfill and land application practices. Incineration can overcome these issues but has become complicated due to evolving emissions regulations, and it suffers from poor public perception. These circumstances are driving the re-emergence of pyrolysis and gasification technologies. A survey of suppliers was conducted to document differences with technologies. Both offer advantages over incineration with tailored production of a carbon-rich solid, currently less stringent air emission requirements, and lower flue gas flows requiring treatment. However, incineration more simply combines drying and thermal processing into one reactor. Equipment costs provided favor pyrolysis and gasification at lower capacities but converge with incineration at higher capacities. Long-term operational experience will confirm technology competitiveness and elucidate whether pyrolysis and gasification warrant widespread adoption. PRACTITIONER POINTS: Pyrolysis and gasification systems are gaining traction in the wastewater industry with several full-scale installations operating, in construction, or design Several advantages, but some disadvantages, are considered in comparison with incineration Organic contaminants, including PFAS, will undergo transformation and potentially complete mineralization through each process.

Thermal treatment of sewage sludge: A comparative review of the conversion principle, recovery methods and bioavailability-predicting of phosphorus

Phosphorus is a nutrient that is essential to nature and human life and has attracted attention because of its very limited reserves. Dwindling phosphorus reserves and soaring prices have made the recovery of phosphorus from waste biosolids even more urgent. Waste activated sludge, as the final destination of most of the phosphorus in human domestic and industrial water, has been considered as a reliable source of phosphorus recovery. The thermal treatment method of sewage sludge is currently a relatively environmentally friendly disposal method, which mainly includes incineration, pyrolysis and hydrothermal carbonization. This paper reviews the methods for the recovery of different forms of phosphorus (wet chemical, thermochemical and electrodialysis) from solid products obtained from different sludge thermal treatment methods (incinerated sewage sludge ash, pyrolysis of sewage sludge char and hydrochar) and the bioavailability of the recovered phosphorus products. Incineration of sewage sludge is currently the most established and effective method for recovering phosphorus from the thermal treatment products of sewage sludge. One of the wet chemical methods has been applied on a commercial scale and is expected to be further developed for future industrial applications. Pyrolysis and hydrothermal carbonation still have many research gaps in this field. Based on their principles and laboratory performance, both of them have the potential to recover phosphorus and should be further explored.

Techno-Economic Analysis of Scenarios on Energy and Phosphorus Recovery from Mono- and Co-Combustion of Municipal Sewage Sludge

This study evaluates the techno-economic feasibility of energy and phosphorus (P) fertilizer (PF) recovery from municipal sewage sludge (MSS) through incineration in new combustion plants. We evaluated the economic impact of five critical process design choices: (1) boiler type, (2) fuel (MSS mono-combustion/co-combustion with wheat straw), (3) production scale (10/100 MW), (4) products (heat, electricity, PF), and (5) ash destination. Aspen Plus modeling provided mass and energy balances of each technology scenario. The economic feasibility was evaluated by calculating the minimum selling price of the products, as well as the MSS gate fees required to reach profitability. The dependency on key boundary conditions (operating time, market prices, policy support) was also evaluated. The results showed a significant dependency on both energy and fertilizer market prices and on financial support in the form of an MSS gate fee. Heat was preferred over combined heat and power (CHP), which was feasible only on the largest scale (100 MW) at maximum annual operating time (8000 h/y). Co-combustion showed lower heat recovery cost (19–30 €/MWh) than mono-combustion (29–66 €/MWh) due to 25–35% lower energy demand and 17–25% higher fuel heating value. Co-combustion also showed promising performance for P recovery, as PF could be recovered without ash post-treatment and sold at a competitive price, and co-combustion could be applicable also in smaller cities. When implementing ash post-treatment, the final cost of ash-based PF was more than four times the price of commercial PF. In conclusion, investment in a new combustion plant for MSS treatment appears conditional to gate fees unless the boundary conditions would change significantly.

Cement Mortars with Addition of Fly Ash from Thermal Transformation of Sewage Sludge and Zeolite

The aim of research was an influence evaluation of fly ash and zeolite on selected parameters of cement mortar. The scope of the research includes studies of composition and properties of fly ash itself from the thermal transformation of sewage sludge and natural zeolite (clinoptilolite). The research also included the determination of selected mechanical properties of designed mortars, both under normal conditions and after initial thermal loads. A mortar was designed based on CEM I 42.5 R Portland cement with different content of the applied additive in the amount of 5, 10 and 15% of the cement weight. In the course of experimental work, the bending strength of mortars heated at 20, 300, 500, 700 °C were tested. The resulting beam halves (40 × 40 × 160 mm) were used to test the compressive strength. The collected results made it possible to compare the properties of the mortars. The experiment confirmed the possibility of producing cement mortars modified with fly ash from thermal transformation of sewage sludge and zeolite from tuff deposits. The average compressive strength for the mortar containing 5% fly ash and zeolite was set at 28.7 and 27.1 MPa, respectively.

Resource recovery in life cycle assessment of sludge treatment: Contribution, sensitivity, and uncertainty

This study focused on the resource recovery of sludge treatment by quantifying the environmental contributions, identifying the influential factors, and comparing different scenarios. Life cycle assessment (LCA) of sewage sludge treatment was carried out to estimate the environmental impacts of six scenarios: (1) co-digestion of sludge and food waste; (2) co-gasification of sludge and woody waste; (3) co-incineration of sludge and used oil; (4) landfilling; (5) incineration; and (6) anaerobic digestion combined with incineration. Results demonstrate that the resource recovery had a substantial contribution to the environmental performance of the sludge treatment, while the degree of contribution was largely affected by various treatment scenarios and diverse impact categories. To gain deep insight into the parameters related to resource recovery, sensitivity analysis was performed to investigate the influence of the parameters on the LCA results, including the organic content, conversion efficiency of organic matter to methane, and other energy conversion efficiencies. After integrating the inventory variation of those parameters into the decision process via the Monte Carlo simulation, results indicate that no obviously superior scenario could be identified. Conversely, when parameter uncertainty was not considered, co-gasification of sludge and woody waste exhibited the most preferable environmental performance. Overall, this study demonstrates that considering the parameter uncertainty of resource recovery will contribute to a more transparent evaluation process, but will inevitably increase the complexity of the decision-making process based on LCA results because it is difficult to determine a sludge treatment scenario that decisively outperforms the others.

Treatment processes to eliminate potential environmental hazards and restore agronomic value of sewage sludge: A review

Land application of sewage sludge is increasingly used as an alternative to landfilling and incineration owing to a considerable content of carbon and essential plant nutrients in sewage sludge. However, the presence of chemical and biological contaminants in sewage sludge poses potential dangers; therefore, sewage sludge must be suitably treated before being applied to soils. The most common methods include anaerobic digestion, aerobic composting, lime stabilization, incineration, and pyrolysis. These methods aim at stabilizing sewage sludge, to eliminate its potential environmental pollution and restore its agronomic value. To achieve best results on land, a comprehensive understanding of the transformation of organic matter, nutrients, and contaminants during these sewage-sludge treatments is essential; however, this information is still lacking. This review aims to fill this knowledge gap by presenting various approaches to treat sewage sludge, transformation processes of some major nutrients and pollutants during treatment, and potential impacts on soils. Despite these treatments, overtime there are still some potential risks of land application of treated sewage sludge. Potentially toxic substances remain the main concern regarding the reuse of treated sewage sludge on land. Therefore, further treatment may be applied, and long-term field studies are warranted, to prevent possible adverse effects of treated sewage sludge on the ecosystem and human health and enable its land application.

Phosphorus recovery and reuse potential from smouldered sewage sludge ash

Smouldering treatment of sewage sludge - and recapturing phosphorus - provides important steps towards a circular economy. This study reveals that bulking sludge with sand or another organic waste, e.g., woodchips, created a material that was readily converted to ash by self-sustained smouldering. Simultaneous phosphorus and regulated potentially toxic element releases from ash were evaluated using leaching methods from the USEPA Leaching Environmental Assessment Framework (LEAF). Extraction potentials were also determined to evaluate direct recovery as an alternative to land application. Compared to the parent sludge, post-treatment ash from smouldering sludge with sand contained higher quantities of inorganic phosphorus in sorbed and mineral phases, which can provide beneficial slow phosphorus release to plants and avoid early phosphorus washout during land application. Ash also released lower initial and total quantities of potentially toxic elements than virgin sludge. As an alternative to land application, approximately 42% of retained phosphorus can be recovered directly using acidic extraction, and an additional 30% from emissions. In contrast, co-smouldering sludge with woodchips was more suited for direct recovery with 78% of phosphorus potentially recoverable via emissions capture and yield increasing to 99% with acidic extraction of resulting ash. Co-smouldering also produces a single post-treatment ash and can be readily operated continuously, which aligns with current incinerator configurations at wastewater treatment plants and makes adaptation highly feasible. With phosphorus reuse opportunities for land application and direct recovery, smouldering sewage sludge creates an important opportunity for a phosphorus circular economy as part of wastewater treatment sludge management.

Toxicity effects of size fractions of incinerated sewage sludge bottom ash on human cell lines

Sewage sludge bottom ash (SSBA) from the incineration plant used for the production of construction materials possibly possess heavy metals which might cause a negative impact on human health. Considering biosafety, we investigated the toxicity effects of 0.5-2 mm (aggregate substitute) and < 0.075 mm (cement substitute) in its solid and leachate form on human lung fibroblast cells (MRC-5) and human skin epidermal cells (HaCaT) on exposure through contact. MTS assay revealed the cellular responses of lung and skin cell lines to the leachates showing that the skin cells, which often interact with the external environment displayed better tolerance than the lung cells, whereas solid ash showed a concentration and size-dependent toxicity. Solid ash was found to downregulate the intracellular glutathione/superoxide dismutase activities and upregulate lactate dehydrogenase/lipid peroxidation activities thus inducing oxidative stress to the cell and subsequently resulting in the cell membrane leakage, destructive mitochondrial membrane potential (Δψm), apoptosis, and DNA damage, which is nearly 7-fold higher than the negative control. At a high concentration, DNA damage index of 1.09 and 1.29 was observed for the 0.5-2 mm sized ash leachate on skin cells and lung cells respectively, whereas for ash (<0.075 mm size) leachate, this fraction was 1.29 and 2.96, respectively. Overall, the ash leachate is found to be safer/biocompatible if they come in contact with humans as compared to SSBA in its solid form.

Assessment of a simple and replicable procedure for selective phosphorus recovery from sewage sludge ashes by wet chemical extraction and precipitation

The selective phosphorus recovery by wet chemical extraction and precipitation was assessed at the laboratory scale aiming at identifying a simple and replicable procedure that could be effectively applied to different types of sewage sludge ashes. The experimental work was performed on five samples of sewage sludge ashes, of which three were obtained from muffle-furnace incineration and two from full-scale mono-incineration plants. A single-step extraction procedure has been investigated by applying different operating conditions (type of leaching acid, liquid-to-solid ratio, contact time). Experimental results indicated that phosphorus recovery efficiency varied between 54 and 92% with limited co-dissolution of metals and metalloids, except for arsenic. Operating conditions, sewage sludge ashes characteristics and phosphorus removal processes in the wastewater treatment plant were the main factors affecting phosphorus recovery efficiency. The application of optimal operating conditions (0.2 M sulfuric acid, liquid-to-solid ratio of 20 and contact time of 2 h) resulted in phosphorus recovery from 76 to 92% on four samples. Subsequently, precipitation of phosphorus from acidic leachate was carried out by lime dosing. After filtering and drying, the recovered products presented a P₂O₅ content between 11.5 and 36.7% dry weight, with a fraction of soluble phosphorus between 75 and 91%, a good percentage for application as fertilizer or animal feed. Since few undesired elements (i.e., As, Cu and Zn) exceeded the limits for fertilizer application (exception was represented by Ni and Pb, which were present at low concentration), an additional purification step may be required. Overall, experimental results highlighted the influence of process parameters on phosphorus recovery.

Novel recycling of phosphorus-recovered incinerated sewage sludge ash residues by co-pyrolysis with lignin for reductive/sorptive removal of hexavalent chromium from aqueous solutions

Incinerated sewage sludge ash (ISSA), a by-product generated from the combustion of dewatered sewage sludge, has been extensively studied as a secondary resource for phosphorus recovery by acid extraction methods. Recycling of the P-recovered ISSA residues is crucial to complete and sustain the whole process. In this study, the ISSA residue rich in iron was reused and co-pyrolyzed with lignin at 650, 850 and 1050 °C under N₂ atmosphere for the synthesis of a composite material to remove hexavalent chromium (Cr(VI)) from aqueous solutions. Characterization analysis including XRD, XPS, and FTIR showed that iron oxides in the residue were reduced to zero valent iron at 1050 °C that exhibits the optimal Cr(VI) removal performance. The Cr(VI) removal process was rapid and reached a plateau at around 30 min. The maximum removal rate was obtained at pH 2.0, which was conducive for the treatment of a synthetic Cr(VI)-containing wastewater in fix-bed column experiments, whereby Cr(VI) as well as total Cr were continuously removed. Overall, this study proposed a new routine for the recycling of ISSA residue after phosphorus recovery by the acid extraction method and provided a value-added product for Cr(VI) removal from wastewaters.

From wastewater to fertilizer products: Alternative paths to mitigate phosphorus demand in European countries

Phosphorus (P) is a non-renewable resource, irreplaceable for life and food production, and currently considered a Critical Raw Material to the European Union (EU). Due to concerns about the rate of consumption and limited reserves in countries with sensitive geopolitical contexts, it is urgent to recover P from urban and industrial flows. Indeed, the municipal wastewater treatment plants (WWTP) are considered relevant sources with several hot spots, especially sewage sludge with estimated recovery efficiencies of >80%. The most promising recovery strategies are based on thermal treatments (e.g., incineration of sludge) following by wet-chemical or thermo-chemical leaching, precipitation, and adsorption. The direct application of sludge on soil is no longer a primary route for P reintegration in the value-chain for countries as Switzerland, Germany, and The Netherlands. In fact, Switzerland and Austria paved the way for implementing P recovery legislation, focusing on recovery from raw sewage sludge or ashes. Indeed, industrial technologies with sludge ash as input show high recovery efficiencies (Ashdec® and Leachphos® with 98 and 79%) and lower environmental impacts, whereas Pearl® technology has about 12% recovery efficiency with wastewater as input. After all, struvite emerges as the most recovered product with recent access to the internal market of EU fertilisers and similar growth performance compared to triple-super-phosphate. However, several studies leave open the possibility of introducing loaded adsorbents with P as soil amendments as a new alternative to conventional desorption. Briefly, P recovery should be a compromise between efficiency, environmental impacts, and economic revenues from the final products.

Full-scale municipal sludge pyrolysis in China: Design fundamentals, environmental and economic assessments, and future perspectives

The increasing amount of municipal sludge in China requires safe and effective management to protect human health and ensure environmental sustainability. Pyrolysis is a thermochemical process that decomposes organic matter at elevated temperature and under anaerobic conditions, and it has attracted an increasing attention in sludge treatment in the recent years. However, comprehensive environmental and economic assessment of sludge pyrolysis in China's context is rare, due to the small quantities of full-scale sludge pyrolysis plant. In this paper, we applied our design and operation parameters of full-scale sludge pyrolysis plants to generate the material and energy consumptions of the pyrolysis system under various of conditions, including sludge organic content and moisture content, system size, system energy distribution, and whether or not heat substitution is applied. Life cycle assessment and techno-economic assessment were then applied to investigate the environmental and economic performance of the system. Our results demonstrate the significant environmental and economic impacts associated with sludge properties and system size. Generally, sludge with higher organic content and lower moisture content requires less natural gas consumption, which leads to a simultaneous improvement of the system environmental and economic performance. The system economic performance is more sensitive to the system size, and centralized sludge handling using a larger pyrolysis system is more economic favorable. In the most ideal case, the average global warming potential and minimum sludge handling price of sludge pyrolysis could be as low as -32.5 kg CO₂-Eq/t DS and 188.8 $/t DS, respectively. Based on these results, we discussed the pathways that could be taken to further optimize the environmental and economic performances of the pyrolysis system.

Transformation of phosphorus by MgCl2 and CaCl2 during sewage sludge incineration

Phosphorus (P) recovery from sewage sludge (SS) have been regarded as an effective method of P recycling. The effects of incineration temperature, incineration time, and chlorine additives on the distribution of P speciation during sludge incineration were studied. Moreover, the reactions between model compounds AlPO₄ and additives (MgCl₂ and CaCl₂) were investigated by thermogravimetric differential thermal analysis and X-ray diffraction measurements. The results demonstrated that the increase in temperature and time stimulated the volatilization of non-apatite inorganic phosphorus (NAIP) instead of apatite phosphorus (AP). MgCl₂ and CaCl₂ can greatly promote the conversion of NAIP to AP. Additionally, AlPO₄ reacted with MgCl₂ are incinerated at 500-600 °C to form Mg₃(PO₄)₂, which is mainly due to the reaction of the intermediate product MgO and AlPO₄. Reactions between AlPO₄ and CaCl₂ occurred at 700-750 °C and produced Ca₂PO₄Cl, which can be directly used with high bioavailability. These findings suggested that chlorine additives in the SS incineration process can obtain phosphorus-containing minerals with higher bioavailability to realize the resource utilization of P in sludge.

Phosphorous and Silica Recovery from Rice Husk Poultry Litter Ash: A Sustainability Analysis Using a Zero-Waste Approach

Phosphate rocks are a critical resource for the European Union, and alternative sources to assure the future production of a new generation of fertilizers are to be assessed. In this study, a statistical approach, combined with a sustainability evaluation for the recovery of materials from waste containing phosphorus (P), is presented. This work proposes a strategy to recover P and silica (SiO2) from rice husk poultry litter ash (RHPLA). The design of experiment (DoE) method was applied to maximize the P extraction using hydrochloric acid (HCl), with the aim to minimize the contamination that can occur by leachable heavy metals present in RHPLA, such as zinc (Zn). Two independent variables, the molar concentration of the acid, and the liquid-to-solid ratio (L/S) between the acid and RHPLA, were used in the experimental design to optimize the operating parameters. The statistical analysis showed that a HCl concentration of 0.34 mol/L and an L/S ratio of 50 are the best conditions to recover P with low Zn contamination. Concerning the SiO2, its content in RHPLA is too low to consider the proposed recovery process as advantageous. However, based on our analysis, this process should be sustainable to recover SiO2 when its content in the starting materials is more than 80%.

The Influence of Incinerated Sewage Sludge as an Aggregate on the Selected Properties of Cement Mortars

In line with the trend of using waste raw materials in the technology of building materials, experimental studies of cement mortars containing various amounts of fine-grained waste aggregate were carried out. The waste aggregate was based on an incinerated municipal sewage sludge which was mechanically crushed to an appropriate grading. Chemical and physical properties of the waste aggregate are presented. Mortars with varying amounts of waste aggregate as a replacement for natural sand were prepared. Study determines compressive strength and flexural strength up to 56 days. Properties such as capillary action, air content and thermal conductivity were determined. The results of the tests has shown that the incinerated waste sludge can be used as a partial or total replacement for natural aggregate. In mortars with waste aggregate, a favorable relation between flexural and compressive strengths was observed, which translates into increased strength of the interfacial transition zone. A significant increase in water absorption was observed for mortars containing high amounts of waste aggregate, which is directly related to its porous structure. Conducted studied prove that the aggregate obtained from incineration of the municipal sewage sludge can a feasible alternative for natural aggregates in production of masonry and rendering mortars for construction purposes.

Opportunities regarding the use of technologies of energy recovery from sewage sludge

Abstract

Based on the global need to efficiently eliminate highly produced amounts of sewage sludge, alternative technologies are required to be practically developed. Reduction of sewage sludge waste quantities with energy recovery is the most important and modern practice, with least possible impact on the environment. Appropriate technologies for treating and disposal sewage sludge are currently considered: incineration, gasification and pyrolysis. The main products generated during the pyrolysis process are bio-gas, bio-oil and bio-residue, providing sustainable fuels/ biofuels and adsorbents. Compared to other disposal methods of sewage sludge, pyrolysis has advantages in terms of the environment: waste in small quantities, low emissions, low level of heavy metals. From a technological point of view, pyrolysis is the most efficient in relation to its final products, pyrolysis oil, pyrolysis gas and solid residue that can be transformed into CO2 adsorbent with the help of chemical and thermal activation processes. The incineration process of sewage sludge has a number of disadvantages both environmentally and technologically: organic pollutants, heavy metals, toxic pollutants and ash resulting from combustion that needs a disposal process. A comparison of different types of sewage sludge elimination for the energy recovery is described in the present paper.

Article Highlights

Assessment of Ecotoxicity of Incinerated Sewage Sludge Ash (ISSA)

Combustion in fluidised bed boilers is one of the most commonly used methods of treatment of municipal sewage sludge. Fly ash (FA) and air pollution control (APC) residues are the solid by-products generated by flue gas treatment. There are significant differences in the chemical composition of these wastes. FA is composed of mainly SiO2, P2O5, CaO and metals such as Zn, Ti, Cu, Cr, Pb and Ni. APC residues mainly contain SO3 and Na2O. The leachability tests that were carried out indicate that these wastes display very low leachability of heavy metals (for example leachability of Pb was equal 0.0004 mg·dm−3 in both wastes, leachability of Cd was equal 0.0012 mg·dm−3 in FA an 0.00004 mg·dm−3 in APC). On the other hand, very high sulphate concentrations (49,375 mg·dm−3) were found in water extract for the APC residues. In order to determine the toxicity of these wastes for plants, pot experiments with different additions of waste to the soil were carried out (on Lepidium sativum and Sinapis alba). Tests based on seeds germinations (on Lepidium sativum) in water extracts from waste (in different concentrations) were also performed. The results obtained indicate the very high toxicity of APC residues. Complete inhibition of germination and growth of the test plants was found for all concentrations of the tested waste in water extract and for all additions of waste to the soil in pot experiments. Seed germination tests on water extracts from FA did not show any toxicity of this waste. Pot tests with FA showed their toxicity only with a high (30%) addition in soil.

Integrating Pyrolysis or Combustion with Scrubbing to Maximize the Nutrient and Energy Recovery from Municipal Sewage Sludge

Based on mass and energy balance calculations, this work investigates the possibility of recovering heat and nutrients (nitrogen and phosphorus) from municipal sewage sludge using pyrolysis or combustion in combination with a gas scrubbing technology. Considering a wastewater treatment plant (WWTP) with 65,000 t/a of mechanically dewatered digestate (29% total solids), 550 t/a nitrogen and 500 t/a phosphorus were recovered from the 4900 t/a total nitrogen and 600 t/a total phosphorus that entered the WWTP. Overall, 3600 t/a (73%) of total nitrogen was lost to the air (as N2) and clean water, while 90 t/a (15%) of total phosphorus was lost to clean water released by the WWTP. Both in combustion and in pyrolysis, the nitrogen (3%) released within thermal drying fumes was recovered through condensate stripping and subsequent gas scrubbing, and together with the recovery of nitrogen from WWTP reject water, a total of 3500 t/a of ammonium sulfate fertilizer can be produced. Furthermore, 120 GWh/a of district heat and 9700 t/a of ash with 500 t/a phosphorus were obtained in the combustion scenario and 12,000 t/a of biochar with 500 t/a phosphorus was obtained in the pyrolysis scenario. The addition of a stripper and a scrubber for nitrogen recovery increases the total electricity consumption in both scenarios. According to an approximate cost estimation, combustion and pyrolysis require annual investment costs of 2–4 M EUR/a and 2–3 M EUR/a, respectively, while 3–5 M EUR/a and 3–3.5 M EUR/a will be generated as revenues from the products.