Self-Extinguishing Lithium Ion Batteries Based on Internally Embedded Fire-Extinguishing Microcapsules with Temperature-Responsiveness

Critical Perspectives on the Design of Polymeric Materials for Mitigating Thermal Runaway in Lithium-Ion Batteries

During the global energy transition, electric vehicles and electrochemical energy storage systems are rapidly gaining popularity, leading to a strong demand for lithium battery technology with high energy density and long lifespan. This technological advancement, however, hinges critically on resolving safety challenges posed by intrinsically reactive components particularly flammable polymeric separators, organic electrolyte systems, and high-capacity electrodes, which collectively elevate risks of thermal runaway (TR) under operational conditions. The strategic integration of smart polymeric materials that enable early detection of TR precursors (e.g., gas evolution, thermal spikes, voltage anomalies) and autonomously interrupt TR propagation chains has emerged as a vital paradigm for next-generation battery safety engineering. This paper begins with the development characteristics of thermal runaway in lithium batteries and analyzes recent breakthroughs in polymer-centric component design, multi-parameter sensing polymers, and TR propagation barriers. The discussion extends to intelligent material systems for emerging battery chemistries (e.g., solid-state, lithium-metal) and extreme operational environments, proposing design frameworks that leverage polymer multifunctionality for hierarchical safety mechanisms. These insights establish foundational principles for developing polymer-integrated lithium batteries that harmonize high energy density with intrinsic safety, addressing critical needs in sustainable energy infrastructure.

Array-structured microcapsule fibers for efficient fire extinguishing in confined spaces

Fire incidents in confined spaces pose significant risks to human lives and property. In such scenarios, achieving structural encapsulation and design of fire extinguishing agents is crucial. However, there is still a significant knowledge gap in the rational structural design and understanding of fire extinguishing mechanisms. Herein, we have developed a fire extinguishing material with a hemispherical knotted microfiber structure by microfluidic spinning and achieved directed multiple-fire extinguishing in a confined space. Fire-extinguishing microfibers (FEMFs) are uniformly distributed with perfluorohexanone (PFH)-embedded knots, each of which acts as an independent fire-extinguishing unit. The rational design of fiber microstructure can achieve a variety of dosage ratios of extinguishing agents that activate at a fire extinguishing temperature of 120 °C. Through high-speed imaging and simulation calculations, we found that FEMFs containing only 0.2 g PFH can generate up to 207 directional jets to extinguish fires. Fire-extinguishing patches (FEPs) made from FEMFs have a uniform distribution of the extinguishing agent and exhibit excellent fire extinguishing performance in electrical junction boxes. This new fire extinguishing material is believed to have broad applications in enhancing fire safety within confined spaces.

Sapiential battery systems: beyond traditional electrochemical energy

As indispensable energy-storage technology in modern society, batteries play a crucial role in diverse fields of 3C products, electric vehicles, and electrochemical energy storage. However, with the growing demand for future electrochemical energy devices, lithium-ion batteries as an existing advanced battery system face a series of significant challenges, such as time-consuming manual material screening, safety concerns, performance degradation, non-access in the off-grid state, poor environmental adaptability, and pollution from waste batteries. Accordingly, incorporating the characteristics of sapiential life into batteries to construct sapiential systems is one of the most engaging tactics to tackle the above issues. In this review, we introduce the concept of sapiential battery systems and provide a comprehensive overview of their core sapiential features, including materials genomics, non-destructive testing, self-healing, self-sustaining capabilities, temperature adaptation, and degradability, which endow batteries with higher performance and more functions. Moreover, the possible future research directions on sapiential battery systems are deeply discussed. This review aims to offer insights for designing beyond traditional electrochemical energy, meeting broader application scenarios such as ultra-long-endurance electric vehicles, wide-temperature energy storage, space exploration, and wearable electronic devices.

Encapsulation of Hydrophobic-but-Not-Lipophilic Perfluoro Liquids Based on a Self-Assembled Double Emulsion Template via Solvent Evaporation Method

The facile encapsulation of perfluoro liquids that are hydrophobic but not lipophilic into liposomes or microcapsules presents a significant challenge in the fields of biomedicine, dynamic optics, functional chemical applications, etc. This is due to their chemical inertness and physical immiscibility, particularly those with low boiling points. In this study, a novel strategy based on a double emulsion template via solvent evaporation is proposed after investigating the mechanism of three-phase emulsion systems. The perfluoro liquid droplets can be easily emulsified into a polymer solution as the second emulsion layer, where the polymer shell is formed during solvent evaporation in the continuum medium under proper processing controls. The morphology of particles is predictable and fits well with the linear model derived from Neumann's triangle in three-phase systems. Furthermore, a comprehensive study on the encapsulation of perfluoro ketone, which is widely used as a green fire extinguisher agent, is conducted as an example. The encapsulated perfluoro ketone showed instant thermal response upon heating while maintaining a good shelf life at room temperature. The remarkable fire suppression performance exhibited great potential for practical applications. This work offers more insight into the encapsulation of "naughty" perfluorinated chemicals and provides more possibilities for extended applications.

Recent Progress of Advanced Functional Separators in Lithium Metal Batteries

As a representative in the post-lithium-ion batteries (LIBs) landscape, lithium metal batteries (LMBs) exhibit high-energy densities but suffer from low coulombic efficiencies and short cycling lifetimes due to dendrite formation and complex side reactions. Separator modification holds the most promise in overcoming these challenges because it utilizes the original elements of LMBs. In this review, separators designed to address critical issues in LMBs that are fatal to their destiny according to the target electrodes are focused on. On the lithium anode side, functional separators reduce dendrite propagation with a conductive lithiophilic layer and a uniform Li-ion channel or form a stable solid electrolyte interphase layer through the continuous release of active agents. The classification of functional separators solving the degradation stemming from the cathodes, which has often been overlooked, is summarized. Structural deterioration and the resulting leakage from cathode materials are suppressed by acidic impurity scavenging, transition metal ion capture, and polysulfide shuttle effect inhibition from functional separators. Furthermore, flame-retardant separators for preventing LMB safety issues and multifunctional separators are discussed. Further expansion of functional separators can be effectively utilized in other types of batteries, indicating that intensive and extensive research on functional separators is expected to continue in LIBs.

Side Reactions/Changes in Lithium-Ion Batteries: Mechanisms and Strategies for Creating Safer and Better Batteries

Lithium-ion batteries (LIBs), in which lithium ions function as charge carriers, are considered the most competitive energy storage devices due to their high energy and power density. However, battery materials, especially with high capacity undergo side reactions and changes that result in capacity decay and safety issues. A deep understanding of the reactions that cause changes in the battery's internal components and the mechanisms of those reactions is needed to build safer and better batteries. This review focuses on the processes of battery failures, with voltage and temperature as the underlying factors. Voltage-induced failures result from anode interfacial reactions, current collector corrosion, cathode interfacial reactions, overcharge, and over-discharge, while temperature-induced failure mechanisms include SEI decomposition, separator damage, and interfacial reactions between electrodes and electrolytes. The review also presents protective strategies for controlling these reactions. As a result, the reader is offered a comprehensive overview of the safety features and failure mechanisms of various LIB components.

Glycerol Triacetate-Based Flame Retardant High-Temperature Electrolyte for the Lithium-Ion Battery

Rechargeable batteries that can operate at elevated temperatures (>70 °C) with high energy density are long-awaited for industrial applications including mining, grid stabilization, naval, aerospace, and medical devices. However, the safety, cycle life, energy density, and cost of the available high-temperature battery technologies remain an obstacle primarily owing to the limited electrolyte options available. We introduce a flame-retardant electrolyte that can enable stable battery cycling at 100 °C by incorporating triacetin into the electrolyte system. Triacetin has excellent chemical stability with lithium metal, and conventional cathode materials can effectively reduce parasitic reactions and promises a good battery performance at elevated temperatures. Our findings reveal that Li-metal half-cells can be made that have high energy density, high Coulombic efficiency, and good cycle life with triacetin-based electrolytes and three different cathode chemistries. Moreover, the nail penetration test in a commercial-scale pouch battery using this new electrolyte demonstrated suppressed heat generation when the cell was damaged and excellent safety when using the triacetin-based electrolyte.

Preparation and thermal responsiveness of microencapsulated fluorinated liquids for automatic fire extinguishing

Most early-stage fires originating in small confined spaces may not be effectively mitigated by automatic fire-extinguishing systems. Leveraging the unique controlled release capability and barrier properties of microcapsules presents a promising avenue for developing multifunctional and intelligent fire-extinguishing agents tailored for early-stage fire suppression. This paper introduces two types of microcapsules that integrate automatic detection and fire extinguishing functions, utilizing fluorinated liquids specifically perfluoro(2-methyl-3-pentanone) and 1,1,1,2,2,3,4,5,5,5 decafluoro-3-methoxy-4(trifluoromethyl)-pentane as core materials. The preparation process was optimized, and the thermal response of the microcapsules was evaluated by directly incorporating them into combustible materials. The results indicated a correlation between the preparation method, coating efficiency, and thermal stability of microcapsules with the core-wall materials. When the fluoride solution in the core material reaches the thermal response threshold temperature, the gas pressure generated during vaporization and phase change can break through the shell, enabling early active fire protection. Beyond a specific threshold of additive microcapsules in the material, the material exhibits self-extinguishing potential during combustion. In cases where the additive amount falls short of achieving self-extinguishing, the fire-resistant performance of materials can be enhanced through various measures. For instance, reducing the amount of fire-extinguishing agents, delaying the ignition time of fuel, and lowering the heat release rate during combustion are effective strategies. Moreover, the degree of improvement is related to the additional amount and the type of core-wall materials. The thermal-response mechanism of microcapsules constitutes a comprehensive mechanism with physical and chemical effects. The finding of this research offer a new technical approach for microencapsulating high-boiling-point gas extinguishing agents, facilitating intelligent and precise prevention of early fires resulting from combustible materials.

Enhancing safety in small confined spaces with thermally triggered fire-extinguishing microcapsules from microfluidics

Fires in small confined spaces have problems such as difficulty extinguishing, fast burning speed, long duration, strong concealment, and untimely warning. Perfluorohexanone-based fire-extinguishing microcapsule technology provides an important solution to overcome these problems. However, due to the poor solubility and high volatility of perfluorohexanone, the preparation of perfluorohexanone fire-extinguishing microcapsules (FEMs) with a high encapsulation rate, good homogeneity, and low processing costs is still a great challenge. Here, we propose a microfluidic flow-focusing technique to realize efficient encapsulation of perfluorohexanone. It is shown that FEMs can spray fire-extinguishing agents at high speeds in the presence of external heat, and only one FEM is needed to extinguish a candle flame much larger than its size. Meanwhile, the extension of FEMs to two-dimensional fire-extinguishing patches (FEPs) has achieved significant results in suppressing fire and preventing fire spread, which is expected to further expand its application in various fire suppression scenarios.

Empowering Quasi-solid Electrolyte with Smart Thermoresistance and Damage Repairability to Realize Safer Lithium Metal Batteries

Thermal runaway, a complex chemical/electrochemical heat breakout process caused by complex abuse conditions, remains a big issue to significantly hinder further practical application of lithium batteries. Here we design and fabricate a smart thermoregulatory and self-healing gel electrolyte (TRSHGE) by cross-linking phase-transition chains to polymer networks through reversibly dynamic interactions while maintaining the desirable electrochemical performance. Impressively, on the one hand, the phase-transition chains with endothermic effects can efficiently accommodate the heat accumulation, enabling lithium batteries to work safely and normally even up to 80 °C. On the other hand, the dynamic covalent boronic eater bonds and hydrogen bonds endow the TRSHGE damage repairability upon mechanical shock even at the nail penetration test. Such smart electrolyte with thermoresistance and damage repairability indicates significant technological advancement toward the safe commercial application of lithium batteries, even great potential to develop other functional batteries beyond the lithium-based systems discussed herein.

Double-Layered Polymer Microcapsule Containing Non-Flammable Agent for Initial Fire Suppression

Fire in energy storage systems, such as lithium-ion batteries, has been raised as a serious concern due to the difficulty of suppressing it. Fluorine-based non-flammable agents used as internal substances leaked through the fine pores of the polymer outer shell, leading to a degradation of fire extinguishing performance. To improve the durability of the fire suppression microcapsules and the stability of the ouster shell, a complex coacervation was used, which could be microencapsulated at a lower temperature, and the polymer shell was coated with urea-formaldehyde (UF) resin. The outermost UF resin formed elaborate bonds with the gelatin-based shell, and thus, the structure of the outer shell became denser, thereby improving the loss resistance of the inner substance and thermal stability. The double-layered microcapsules had an average particle diameter of about 309 μm, and a stable outer shell formed with a mass loss of 0.005% during long-term storage for 100 days. This study confirmed that the double-layered microcapsules significantly improved thermal stability, resistance to core material loss, core material content and fire suppression performance compared to single wall microcapsules. These results indicated that the double-layered structure was suitable for the production of microcapsules for initial fire suppression, including highly volatile non-flammable agents with a low boiling point.

Self-Healable Lithium-Ion Batteries: A Review

The inner constituents of lithium-ion batteries (LIBs) are easy to deform during charging and discharging processes, and the accumulation of these deformations would result in physical fractures, poor safety performances, and short lifespan of LIBs. Recent studies indicate that the introduction of self-healing (SH) materials into electrodes or electrolytes can bring about great enhancements in their mechanical strength, thus optimizing the cycle stability of the batteries. Due to the self-healing property of these special functional materials, the fractures/cracks generated during repeated cycles could be spontaneously cured. This review systematically summarizes the mechanisms of self-healing strategies and introduces the applications of SH materials in LIBs, especially from the aspects of electrodes and electrolytes. Finally, the challenges and the opportunities of the future research as well as the potential of applications are presented to promote the research of this field.

Stimuli-Responsive Electrochemical Energy Storage Devices

Electrochemical energy storage (EES) devices have been swiftly developed in recent years. Stimuli-responsive EES devices that respond to different external stimuli are considered the most advanced EES devices. The stimuli-responsive EES devices enhanced the performance and applications of the EES devices. The capability of the EES devices to respond to the various external stimuli due to produced advanced EES devices that distinguished the best performance and interactions in different situations. The stimuli-responsive EES devices have responsive behavior to different external stimuli including chemical compounds, electricity, photons, mechanical tensions, and temperature. All of these advanced responsiveness behaviors have originated from the functionality and specific structure of the EES devices. The multi-responsive EES devices have been recognized as the next generation of stimuli-responsive EES devices. There are two main steps in developing stimuli-responsive EES devices in the future. The first step is the combination of the economical, environmental, electrochemical, and multi-responsiveness priorities in an EES device. The second step is obtaining some advanced properties such as biocompatibility, flexibility, stretchability, transparency, and wearability in novel stimuli-responsive EES devices. Future studies on stimuli-responsive EES devices will be allocated to merging these significant two steps to improve the performance of the stimuli-responsive EES devices to challenge complicated situations.

Hygroscopic Chemistry Enables Fire-Tolerant Supercapacitors with a Self-Healable "Solute-in-Air" Electrolyte

High-temperature-induced fire is an extremely serious safety risk in energy storage devices; which can be avoided by replacing their components with nonflammable materials. However; these devices are still destroyed by the high-temperature decomposition; lacking reliability. Here, a fire-tolerant supercapacitor is further demonstrated that recovers after burning with a self-healable "solute-in-air" electrolyte. Using fire-tolerant electrodes and separator with a semiopen device configuration; hygroscopic CaCl₂ in the air ("CaCl₂ -in-air") is designed as a self-healable electrolyte; which loses its water solvent at high temperatures but spontaneously absorbs water from the air to recover by itself at low temperatures. The supercapacitor is disenabled at 500 °C; while it recovers after cooling in the air. Especially; it even recovers after burning at around 647 °C with enhanced performance. The study offers a self-healing strategy to design high-safety; high-reliability; and fire-tolerant supercapacitors; which inspires a promising way to deal with general fire-related risks.

Bioinspired Thermal Runaway Retardant Capsules for Improved Safety and Electrochemical Performance in Lithium-Ion Batteries

Vigorous development of electric vehicles is one way to achieve global carbon reduction goals. However, fires caused by thermal runaway of the power battery has seriously hindered large-scale development. Adding thermal runaway retardants (TRRs) to electrolytes is an effective way to improve battery safety, but it often reduces electrochemical performance. Therefore, it is difficult to apply in practice. TRR encapsulation is inspired by the core-shell structures such as cells, seeds, eggs, and fruits in nature. In these natural products, the shell isolates the core from the outside, and has to break as needed to expose the core, such as in seed germination, chicken hatching, etc. Similarly, TRR encapsulation avoids direct contact between the TRR and the electrolyte, so it does not affect the electrochemical performance of the battery during normal operation. When lithium-ion battery (LIB) thermal runaway occurs, the capsules release TRRs to slow down and even prevent further thermal runaway. This review aims to summarize the fundamentals of bioinspired TRR capsules and highlight recent key progress in LIBs with TRR capsules to improve LIB safety. It is anticipated that this review will inspire further improvement in battery safety, especially for emerging LIBs with high-electrochemical performance.

Thermal-Responsive and Fire-Resistant Materials for High-Safety Lithium-Ion Batteries

As one of the most efficient electrochemical energy storage devices, the energy density of lithium-ion batteries (LIBs) has been extensively improved in the past several decades. However, with increased energy density, the safety risk of LIBs becomes higher too. The frequently occurred battery accidents worldwide remind us that safeness is a crucial requirement for LIBs, especially in environments with high safety concerns like airplanes and military platforms. It is generally recognized that the catastrophic thermal runaway (TR) event is the major cause of LIBs related accidents. Tremendous efforts have been devoted to coping with the TR concerns in LIBs, and thus enhance battery safety. This review first gives an introduction to the fundamentals of LIBs and the origins of safety issues. Then, the authors summarize the recent advances to improve the safety of LIBs with a unique focus on thermal-responsive and fire-resistant materials. Finally, a perspective is proposed to guide future research directions in this field. It is anticipated this review will stimulate inspiration and arouse extensive studies on further improvement in battery safety.

Thermoregulating Separators Based on Phase-Change Materials for Safe Lithium-Ion Batteries

Safety issues in lithium-ion batteries (LIBs) have aroused great interest owing to their wide applications, from miniaturized devices to large-scale storage plants. Separators are a vital component to ensure the safety of LIBs; they prevent direct electric contact between the cathode and anode while allowing ion transport. In this study, the first design is reported for a thermoregulating separator that responds to heat stimuli. The separator with a phase-change material (PCM) of paraffin wax encapsulated in hollow polyacrylonitrile nanofibers renders a wide range of enthalpy (0-135.3 J g^-1 ), capable of alleviating the internal temperature rise of LIBs in a timely manner. Under abuse conditions, the generated heat in batteries stimulates the melting of the encapsulated PCM, which absorbs large amounts of heat without creating a significant rise in temperature. Experimental simulation of the inner short-circuit in prototype pouch cells through nail penetration demonstrates that the PCM-based separator can effectively suppress the temperature rise due to cell failure. Meanwhile, a cell penetrated by a nail promptly cools down to room temperature within 35 s, benefiting from the latent heat-storage of the unique PCM separator. The present design of separators featuring latent heat-storage provides effective strategies for overheat protection and enhanced safety of LIBs.

Electrolyte-Resistant Dual Materials for the Synergistic Safety Enhancement of Lithium-Ion Batteries

Safety issues associated with lithium-ion batteries are of major concern, especially with the ever-growing demand for higher-energy-density storage devices. Although flame retardants (FRs) added to electrolytes can reduce fire hazards, large amounts of FRs are required and they severely deteriorate battery performance. Here, we report a feasible method to balance flame retardancy and electrochemical performance by coating an electrolyte-insoluble FR on commercial battery separators. By integrating dual materials via a two-pronged mechanism, the quantity of FR required could be limited to an ultrathin coating layer (4 μm) that rarely influences electrochemical performance. The developed composite separator has a four-times better flame retardancy than conventional polyolefin separators in full pouch cells. Additionally, this separator can be fabricated easily on a large scale for industrial applications. High-energy-density batteries (2 Ah) were assembled to demonstrate the scaling of the composite separator and to confirm its enhanced safety through nail penetration tests.

Building Safe Lithium-Ion Batteries for Electric Vehicles: A Review

Abstract

Lithium-ion batteries (LIBs), with relatively high energy density and power density, have been considered as a vital energy source in our daily life, especially in electric vehicles. However, energy density and safety related to thermal runaways are the main concerns for their further applications. In order to deeply understand the development of high energy density and safe LIBs, we comprehensively review the safety features of LIBs and the failure mechanisms of cathodes, anodes, separators and electrolyte. The corresponding solutions for designing safer components are systematically proposed. Additionally, the in situ or operando techniques, such as microscopy and spectrum analysis, the fiber Bragg grating sensor and the gas sensor, are summarized to monitor the internal conditions of LIBs in real time. The main purpose of this review is to provide some general guidelines for the design of safe and high energy density batteries from the views of both material and cell levels.

Graphic Abstract

Safety of lithium-ion batteries (LIBs) with high energy density becomes more and more important in the future for EVs development. The safety issues of the LIBs are complicated, related to both materials and the cell level. To ensure the safety of LIBs, in-depth understanding of the safety features, precise design of the battery materials and real-time monitoring/detection of the cells should be systematically considered. Here, we specifically summarize the safety features of the LIBs from the aspects of their voltage and temperature tolerance, the failure mechanism of the LIB materials and corresponding improved methods. We further review the in situ or operando techniques to real-time monitor the internal conditions of LIBs.

All-Printed Substrate-Versatile Microsupercapacitors with Thermoreversible Self-Protection Behavior Based on Safe Sol-Gel Transition Electrolytes

Thermal runaway has always been a significant safety issue that high-performance electronic devices urgently need to solve. These existing strategies are limited by the lack of reversibility and low conductivity. Here, we propose a novel thermoreversible self-protection microsupercapacitor (TS-MSC) based on a thermoresponsive polymer electrolyte to prevent thermal runaway. When heating above the low critical solution temperature (LCST), a gelation process occurs in the smart electrolyte and effectively inhibits the migration of ions, leading to a decreased specific capacitance and an increased internal resistance of the MSC. However, the electrolyte transforms to a solution state at room temperature in which ions can freely migrate. Benefiting by sol-gel transition of the smart electrolyte, the TS-MSCs can exhibit different electrochemical performances at elevated temperatures, demonstrating an active method of achieving thermoreversible and dynamic self-protection. In addition, 3D printing technology and substrate versatility provide an attractive method in the design of integrated micropower devices. Therefore, such functional TS-MSCs offer a promising strategy to solve the safety issues of the nowadays portable microelectronic devices.

Materials for lithium-ion battery safety

Lithium-ion batteries (LIBs) are considered to be one of the most important energy storage technologies. As the energy density of batteries increases, battery safety becomes even more critical if the energy is released unintentionally. Accidents related to fires and explosions of LIBs occur frequently worldwide. Some have caused serious threats to human life and health and have led to numerous product recalls by manufacturers. These incidents are reminders that safety is a prerequisite for batteries, and serious issues need to be resolved before the future application of high-energy battery systems. This Review aims to summarize the fundamentals of the origins of LIB safety issues and highlight recent key progress in materials design to improve LIB safety. We anticipate that this Review will inspire further improvement in battery safety, especially for emerging LIBs with high-energy density.

Thermal-Responsive Polymers for Enhancing Safety of Electrochemical Storage Devices

Thermal runway constitutes the most pressing safety issue in lithium-ion batteries and supercapacitors of large-scale and high-power density due to risks of fire or explosion. However, traditional strategies for averting thermal runaway do not enable the charging-discharging rate to change according to temperature or the original performance to resume when the device is cooled to room temperature. To efficiently control thermal runaway, thermal-responsive polymers provide a feasible and reversible strategy due to their ability to sense and subsequently act according to a predetermined sequence when triggered by heat. Herein, recent research progress on the use of thermal-responsive polymers to enhance the thermal safety of electrochemical storage devices is reviewed. First, a brief discussion is provided on the methods of preventing thermal runaway in electrochemical storage devices. Subsequently, a short review is provided on the different types of thermal-responsive polymers that can efficiently avoid thermal runaway, such as phase change polymers, polymers with sol-gel transitions, and polymers with positive temperature coefficients. The results represent the important development of thermal-responsive polymers toward the prevention of thermal runaway in next-generation smart electrochemical storage devices.

Core-Shell Microcapsules Containing Flame Retardant Tris(2-chloroethyl phosphate) for Lithium-Ion Battery Applications

Flame retardant tris(2-chloroethyl phosphate) (TCP) is successfully encapsulated in core-shell poly(urea-formaldehyde) microcapsules by in situ polymerization. The microcapsules are electrochemically stable in lithium-ion (Li-ion) battery electrolytes and thermally stable to ca. 200 °C. Thermal triggering of these microcapsules at higher temperatures ruptures the shell wall, releasing the liquid core (flame retardant), and NMR spectroscopy confirms the presence of the flame retardant in the electrolyte solution. Li-ion pouch cell experiments demonstrate that microencapsulation of TCP and its incorporation into the battery electrolyte provide latent fire retardants that improve battery safety while maintaining inherent battery performance and cycling capability.

Experimental study on the efficiency of dodecafluoro-2-methylpentan-3-one on suppressing lithium-ion battery fires

Currently, the effective and prompt suppression of lithium-ion battery fires is still challenging. Herein, a 38 A h prismatic ternary (Li(Ni_1/3Co_1/3Mn_1/3)O₂/graphite) battery with the size of 150 × 92 × 27 mm³ was adopted to investigate the suppression efficiency of dodecafluoro-2-methylpentan-3-one (C₆F₁₂O) in high capacity lithium-ion battery fires. Five doses of C₆F₁₂O agent including 0, 0.5, 1.0, 1.5 and 2.0 kg were adopted. It was concluded that as the dose of C₆F₁₂O agent increased, the peak temperature of the long surface and bottom of the cells first increased slowly and then decreased rapidly. The results indicated that the C₆F₁₂O agent first shows a negative inhibitory effect, which is then transformed into an inhibitory effect as the dose increases. This inhibitory effect grew distinct gradually with an increase in dose. It was found that in a 47.5 × 21.5 × 16 cm³ module box, the appropriate dose of C₆F₁₂O agent was 9.42 g W⁻¹ h⁻¹. Accordingly, these results have implications in the fire suppression design for lithium-ion batteries.

Currently, the effective and prompt suppression of lithium-ion battery fires is still challenging.

Smart Electrochemical Energy Storage Devices with Self-Protection and Self-Adaptation Abilities

Currently, with booming development and worldwide usage of rechargeable electrochemical energy storage devices, their safety issues, operation stability, service life, and user experience are garnering special attention. Smart and intelligent energy storage devices with self-protection and self-adaptation abilities aiming to address these challenges are being developed with great urgency. In this Progress Report, we highlight recent achievements in the field of smart energy storage systems that could early-detect incoming internal short circuits and self-protect against thermal runaway. Moreover, intelligent devices that are able to take actions and self-adapt in response to external mechanical disruption or deformation, i.e., exhibiting self-healing or shape-memory behaviors, are discussed. Finally, insights into the future development of smart rechargeable energy storage devices are provided.

Time Release of Encapsulated Additives for Enhanced Performance of Lithium-Ion Batteries

Time release of encapsulated vinylene carbonate (VC) from microcapsules in Li-ion batteries is demonstrated to enhance the rate performance without sacrificing capacity retention. VC-filled microcapsules are successfully prepared by the solvent exchange method that allows VC to diffuse through the microcapsule shell wall at an elevated temperature. The concentration of VC added directly to the electrolyte in a pouch cell (2 wt %) significantly decreases after the first cycle at C/10-rate. In pouch cells that contain 5 wt % VC-filled microcapsules, the concentration of VC increases from 0 to 3 wt % over the first cycle because of the diffusion of microencapsulated VC in the electrolyte. Electrochemical impedance spectroscopy, rate capability, and long-term cycling tests are conducted for pouch cells with VC additives (0, 2, and 5 wt %) and VC microcapsules (5 wt %). Pouch cells with both 5 wt % VC additive and microencapsulated VC show improved capacity retention over 400 cycles at 1 C-rate compared to the cells without VC additive. When VC is added directly, the high initial concentration leads to increased interfacial resistance and decreased rate capability. By contrast, time release of microencapsulated VC by diffusion through microcapsules increases the discharge capacity 2.5 times at 5 C-rate compared to the direct VC addition to the electrolyte.

New Approach for the Synthesis of Nanozirconia Fortified Microcapsules

Robust poly(urea-formaldehyde) (PUF) microcapsules with composite shells comprising zirconia (ZrO₂) nanopowder incorporated in PUF were fabricated via a novel and facile one-pot synthesis. ZrO₂ nanopowder was chosen because it owns one of the highest mechanical strengths among ceramics. The nanopowder was predispersed in the core material to combine encapsulation and fortification into a single process. In the core, the well-dispersed nanopowder migrated to the interface, where PUF polymerization took place. The mechanical strength of the microcapsule with nano-ZrO₂ incorporated in the shell (42% by weight) is three times greater than that of the microcapsule without ZrO₂. In a preliminary application wherein the microcapsules were embedded in a model of poly(vinyl alcohol) (PVA) membrane, the PVA specimen exhibited a higher ultimate tensile strength when fortified microcapsules were embedded than when unfortified microcapsules were used.

Functional membrane separators for next-generation high-energy rechargeable batteries

The membrane separator is a key component in a liquid-electrolyte battery for electrically separating the cathode and the anode, meanwhile ensuring ionic transport between them. Besides these basic requirements, endowing the separator with specific beneficial functions is now being paid great attention because it provides an important alternative approach for the development of batteries, particularly next-generation high-energy rechargeable batteries. Herein, functional separators are overviewed based on four key criteria of next-generation high-energy rechargeable batteries: stable, safe, smart and sustainable (4S). That is, the applied membrane materials and the corresponding functioning mechanisms of the 4S separators are reviewed. Functional separators with selective permeability have been applied to retard unwanted migration of the specific species (e.g. polysulfide anions in Li-S batteries) from one electrode to the other in order to achieve stable cycling operation. The covered battery types are Li-S, room-temperature Na-S, Li-organic, organic redox-flow (RF) and Li-air batteries. Safe, smart and sustainable separators are then described in sequence following the first criterion of stable cycling. In the final section, key challenges and potential opportunities in the development of 4S separators are discussed.

Reviving the lithium metal anode for high-energy batteries

Lithium-ion batteries have had a profound impact on our daily life, but inherent limitations make it difficult for Li-ion chemistries to meet the growing demands for portable electronics, electric vehicles and grid-scale energy storage. Therefore, chemistries beyond Li-ion are currently being investigated and need to be made viable for commercial applications. The use of metallic Li is one of the most favoured choices for next-generation Li batteries, especially Li-S and Li-air systems. After falling into oblivion for several decades because of safety concerns, metallic Li is now ready for a revival, thanks to the development of investigative tools and nanotechnology-based solutions. In this Review, we first summarize the current understanding on Li anodes, then highlight the recent key progress in materials design and advanced characterization techniques, and finally discuss the opportunities and possible directions for future development of Li anodes in applications.

Advanced Separators for Lithium-Ion and Lithium-Sulfur Batteries: A Review of Recent Progress

Li-ion and Li-S batteries find enormous applications in different fields, such as electric vehicles and portable electronics. A separator is an indispensable part of the battery design, which functions as a physical barrier for the electrode as well as an electrolyte reservoir for ionic transport. The properties of the separators directly influence the performance of the batteries. Traditional polyolefin separators showed low thermal stability, poor wettability toward the electrolyte, and inadequate barrier properties to polysulfides. To improve the performance and durability of Li-ion and Li-S batteries, development of advanced separators is required. In this review, we summarize recent progress on the fabrication and application of novel separators, including the functionalized polyolefin separator, polymeric separator, and ceramic separator, for Li-ion and Li-S batteries. The characteristics, advantages, and limitations of these separators are discussed. A brief outlook for the future directions of the research in the separators is also provided.

Multifunctional Energy Storage and Conversion Devices

Multifunctional energy storage and conversion devices that incorporate novel features and functions in intelligent and interactive modes, represent a radical advance in consumer products, such as wearable electronics, healthcare devices, artificial intelligence, electric vehicles, smart household, and space satellites, etc. Here, smart energy devices are defined to be energy devices that are responsive to changes in configurational integrity, voltage, mechanical deformation, light, and temperature, called self-healability, electrochromism, shape memory, photodetection, and thermal responsivity. Advisable materials, device designs, and performances are crucial for the development of energy electronics endowed with these smart functions. Integrating these smart functions in energy storage and conversion devices gives rise to great challenges from the viewpoint of both understanding the fundamental mechanisms and practical implementation. Current state-of-art examples of these smart multifunctional energy devices, pertinent to materials, fabrication strategies, and performances, are highlighted. In addition, current challenges and potential solutions from materials synthesis to device performances are discussed. Finally, some important directions in this fast developing field are considered to further expand their application.

Thermoplastic Elastomer-Enabled Smart Electrolyte for Thermoresponsive Self-Protection of Electrochemical Energy Storage Devices

Thermoresponsive smart electrolytes based on Pluronic solution are developed for active control and thermal self-protection of electrochemical energy-storage devices. Mechanistic studies reveal that the highly effective and reversible self-protection behavior is attributed to the sol-gel transition of the Pluronic solution upon temperature change. The transition temperature and the degree of performance suppression can be tuned over a wide range.