Flexible Thermoelectric Films Based on Bi2Te3 Nanosheets and Carbon Nanotube Network with High n-Type Performance

High-performance flexible p-type Ce-filled Fe3CoSb12 skutterudite thin film for medium-to-high-temperature applications

P-type Fe3CoSb12-based skutterudite thin films are successfully fabricated, exhibiting high thermoelectric performance, stability, and flexibility at medium-to-high temperatures, based on preparing custom target materials and employing advanced pulsed laser deposition techniques to address the bonding challenge between the thin films and high-temperature flexible polyimide substrates. Through the optimization of fabrication processing and nominal doping concentration of Ce, the thin films show a power factor of >100 μW m-1 K-2 and a ZT close to 0.6 at 653 K. After >2000 bending cycle tests at a radius of 4 mm, only a 6 % change in resistivity can be observed. Additionally, the assembled p-type Fe3CoSb12-based flexible device exhibits a power density of 135.7 µW cm-2 under a temperature difference of 100 K with the hot side at 623 K. This work fills a gap in the realization of flexible thermoelectric devices in the medium-to-high-temperature range and holds significant practical application value.

n-Type PVP/SWCNT Composite Films with Improved Stability for Thermoelectric Power Generation

Single-walled carbon nanotubes (SWCNTs) are one of the promising thermoelectric materials in applications of powering wearable electronics. However, the electrical performance of n-type SWCNTs quickly decreases in air, showing a low stability, and low-cost and effective solutions to improving its stability are also lacking, all of which limit practical applications. In this study, we studied the stability of PVP/SWCNT composite films, where oxygen and moisture from air should be responsible for the decreased stability due to oxidation and hydration. In this case, we found that coating with a 0.20 g mL-1 PVP/0.002 g mL-1 PVDF layer on the surface of PVP/SWCNTs can prevent the penetration of oxygen and moisture from air, improving film stability, where there is almost no reduction in thermoelectric performance after they are exposed to air for 60 days. Based on the stable n-type PVP/SWCNT films, a thermoelectric generator was fabricated, where poly(dimethylsiloxane) (PDMS) was used to coat the surface of the thermoelectric leg to further improve its stability. This generator showed high output performance, which achieved an open-circuit voltage of 10.6 mV and a power density of 312.2 μW cm-2 at a temperature difference of 50 K. Particularly, it exhibited high stability, where the output performance kept almost unchanged after exposure to high-humidity air for 30 days. This coating technology is also applicable to other air-sensitive materials and promotes the development and application of thermoelectric materials and devices.

A Cross-Plane Design for Wearable Thermoelectric Generators with High Stretchability and Output Performance

Stretchable wearable thermoelectric (TE) generators (WTEGs) without compromising output performance for real wearables have attracted much attention recently. Herein, a 3D thermoelectric generator with biaxial stretchability is constructed on the device level. Ultraflexible inorganic Ag/Ag2 Se strips are sewn into the soft purl-knit fabric, in which the thermoelectric legs are aligned in the direction of vertical heat flux. A stable and sufficient temperature gradient of 5.2 °C across the WTEG is therefore achieved when contacted with the wrist at a room temperature of 26.3 °C. The prepared TEG generates a high power density of 10.02 W m-2 at a vertical temperature gradient of 40 K. Meanwhile, the reliable energy harvesting promises a variation of less than 10% under the biaxial stretching up to 70% strain via leveraging the combined effects of the stretchability of knit fabric and geometry of TE strips. The knit fabric-supported TEG enables a seamless conformation to the skin as well as efficient body heat harvesting, which can provide sustainable energy to low power consumption wearable electronics.

An overview of commercialization and marketization of thermoelectric generators for low-temperature waste heat recovery

According to statistics, low-temperature waste heat below 300°C accounts for more than 89% of industrial waste heat. If the waste heat is not recycled, a large amount of low-temperature waste heat will be released into the atmosphere, thereby exacerbating global warming and posing a significant threat to human survival. Although the power generation efficiency of solid-state thermoelectric generation technology is lower than the organic Rankine cycle, it only requires a smaller construction area, which increases its market acceptance, applicability, and penetration. Especially in the pursuit of net-zero emissions by global companies, the importance of low-temperature waste heat recovery and power generation is even more prominent. The current thermoelectric conversion efficiency of commercial thermoelectric chips is about 5%. Power generation cost, thermoelectric conversion efficiency, and energy use efficiency are highly correlated with the commercialization of solid-state thermoelectric technology. This research shares five practical waste heat power generation cases commercialized by recycling three heat sources. It also points out the three significant challenges facing the commercialization of power generation from low-temperature waste heat recovery. This study analyzes 2,365 TEG patents submitted by 28 companies worldwide to determine the basic technology for realizing waste heat recovery through TEG and explore the potential commercialization of related waste heat recovery products. The future challenge for the large-scale commercialization of solid-state thermoelectric technology is not technological development but financial incentives related to changes in international energy prices and subsidies that promote zero carbon emissions.

Robust, Flexible Thermoelectric Film for Energy Harvesting by a Simple and Eco-Friendly Method

As for the self-supporting composite films, it is significant to develop a structural design that allows for excellent flexibility while reducing the negative effect on thermoelectric (TE) properties. Herein, a robust, flexible TE film was fabricated by in situ chemical transformation and vacuum-assisted filtration without any organic solvents involved. The performance of the films was further optimized by adjusting the Ag/Te ratio and post-treatment methods. Owing to the semi-interpenetrating nanonetwork structure formed by Ag_xTe nanowires and bacterial cellulose, the obtained TE film displayed a high tensile strength of ∼78.4 MPa and a high power factor of 48.9 μW m^-1 K^-2 at room temperature. A slight electrical conductivity decrement of the TE film in flexible test (∼2% after 1000 bending cycles) indicates an excellent flexibility. Finally, a TE bracelet was assembled to harvest body heat energy, and a steady current of ∼2.7 μA was generated when worn on the wrist indoors. This work provides a reference for the structural design and practical application of flexible TE films.

One-pot facile synthesis of hexagonal Bi2Te3 nanosheets and its novel nanocomposites: Characterization, anticancer, antibacterial, and antioxidant activities

Bismuth Telluride (Bi₂Te₃) layered structure results in extraordinary features in diagnostic and therapeutic applications. However, Bi₂Te₃ synthesis with reliable stability and biocompatibility in biological systems was the major challenge that limited its biological application. Herein, reduced graphene oxide (RGO) or graphitic carbon nitride (CN) nanosheets were incorporated into Bi₂Te₃ matrix to improve exfoliation. Bi₂Te₃ nanoparticles (NPs) and its novel nanocomposites (NCs): CN@Bi₂Te₃ and CN-RGO@Bi₂Te₃ were solvothermally synthesized, physiochemically characterized and assessed for their anticancer, antioxidant, and antibacterial activities. X-ray diffraction depicted Bi₂Te₃ rhombohedral lattice structure. Fourier-transform infrared and Raman spectra confirmed NC formation. Scanning and transmission electron microscopy revealed 13 nm thickness and 400-600 nm diameter of hexagonal, binary, and ternary nanosheets of Bi₂Te₃-NPs/NCs. Energy dispersive X-ray Spectroscopy revealed the presence of Bi, Te, and carbon atoms in the tested NPs with negatively charged surfaces as depicted by zeta sizer. CN-RGO@Bi₂Te₃-NC displayed the smallest nanodiameter (359.7 nm) with the highest Brunauer-Emmett-Teller surface area and antiproliferative activity against MCF-7, HepG2 and Caco-2. Bi₂Te₃-NPs had the greatest scavenging activity (96.13 ± 0.4%) compared to the NCs. The NPs inhibitory activity was greater against Gram-negative bacteria than that of Gram-positive bacteria. Integration of RGO and CN with Bi₂Te₃-NPs enhanced their physicochemical properties and therapeutic activities giving rise to their promising capacity for future biomedical applications.

High thermoelectric performance of flexible nanocomposite films based on Bi2Te3 nanoplates and carbon nanotubes selected using ultracentrifugation

Thermoelectric generators with flexibility and high performance near 300 K have the potential to be employed in self-supporting power supplies for Internet of Things (IoT) devices. Bismuth telluride (Bi₂Te₃) exhibits high thermoelectric performance, and single-walled carbon nanotubes (SWCNTs) show excellent flexibility. Therefore, composites of Bi₂Te₃ and SWCNTs should exhibit an optimal structure and high performance. In this study, flexible nanocomposite films based on Bi₂Te₃ nanoplates and SWCNTs were prepared by drop casting on a flexible sheet, followed by thermal annealing. Bi₂Te₃ nanoplates were synthesized using the solvothermal method, and SWCNTs were synthesized using the super-growth method. To improve the thermoelectric properties of the SWCNTs, ultracentrifugation with a surfactant was performed to selectively obtain suitable SWCNTs. This process selects thin and long SWCNTs but does not consider the crystallinity, chirality distribution, and diameters. A film consisting of Bi₂Te₃ nanoplates and the thin and long SWCNTs exhibited high electrical conductivity, which was six times higher than that of a film with SWCNTs obtained without ultracentrifugation; this is because the SWCNTs uniformly connected the surrounding nanoplates. The power factor was 6.3 μW/(cm K²), revealing that this is one of the best-performing flexible nanocomposite films. The findings of this study can support the application of flexible nanocomposite films in thermoelectric generators to provide self-supporting power supplies for IoT devices.

Growth Features of Bi2Te3Sb1.5 Films on Polyimide Substrates Obtained by Pulsed Laser Deposition

Thermoelectric materials in the form of thin films are used to create a wide variety of sensors and devices. The efficiency of these devices depends on the quality and efficiency of the thermoelectric materials obtained in the form of thin films. Earlier, we demonstrated that it is possible to obtain high-performance Bi₂Te₃Sb_1.5 films less than 1 μm thick on polyimide substrates by using the PLD method, and determined optimal growth conditions. In the current work, the relationship between growth conditions and droplet fraction on the surface, microstructure, grain size, film thickness and chemical composition was studied. A power factor of 5.25 μW/cm×K² was achieved with the reduction of droplet fraction on the film surface to 0.57%. The dependencies of the film thickness were studied, and the effect of the thickness on the efficiency of the material is shown. The general trend in the growth dynamics for Bi₂Te₃Sb_1.5 films we obtained is the reduction of crystalline size with Pressure-Temperature (PT) criterion. The results of our work also show the possibility of a significant reduction of droplet phase with simultaneous management of crystalline features and thermoelectric efficiency of Bi₂Te₃Sb_1.5 films grown on polyimide substrates by varying growth conditions.

From Brittle to Ductile: A Scalable and Tailorable All-Inorganic Semiconductor Foil through a Rolling Process toward Flexible Thermoelectric Modules

Inorganic thermoelectric (TE) materials with outstanding capacity for energy conversion are expected to be promising eco-friendly and renewable power sources, but they are always intrinsically brittle, restricting their development in flexible TE electronics. Therefore, we have developed a facile manufacturing method of large-scale all-inorganic silver chalcogenide foils and flexible TE generators in this work. A rolling process, as an effective and facile molding technique, is applied in ductile TE materials. The figure-of-merit for flexibility of this free-standing foil is in the range of 0.02-0.13, suggesting the superior flexibility of the all-inorganic TE foils. A high TE figure-of-merit ZT of 0.47 at room temperature is reached for Ag₂S_0.45Se_0.45Te_0.1, which is one of the most promising room-temperature ZTs among flexible TE materials. A proof-of-concept flexible TE generator based on silver chalcogenide foils achieves an open-circuit voltage of 1.19 mV and an output power density of 1.8 mW/m² with a temperature difference of 2.7 °C across the TE leg, showing great potential in heat-to-electricity conversion.

A Bi2Te3-Filled Nickel Foam Film with Exceptional Flexibility and Thermoelectric Performance

The past decades have witnessed surging demand for wearable electronics, for which thermoelectrics (TEs) are considered a promising self-charging technology, as they are capable of converting skin heat into electricity directly. Bi₂Te₃ is the most-used TE material at room temperature, due to a high zT of ~1. However, it is different to integrate Bi₂Te₃ for wearable TEs owing to its intrinsic rigidity. Bi₂Te₃ could be flexible when made thin enough, but this implies a small electrical and thermal load, thus severely restricting the power output. Herein, we developed a Bi₂Te₃/nickel foam (NiFoam) composite film through solvothermal deposition of Bi₂Te₃ nanoplates into porous NiFoam. Due to the mesh structure and ductility of Ni Foam, the film, with a thickness of 160 μm, exhibited a high figure of merit for flexibility, 0.016, connoting higher output. Moreover, the film also revealed a high tensile strength of 12.7 ± 0.04 MPa and a maximum elongation rate of 28.8%. In addition, due to the film’s high electrical conductivity and enhanced Seebeck coefficient, an outstanding power factor of 850 μW m⁻¹ K⁻² was achieved, which is among the highest ever reported. A module fabricated with five such n-type legs integrated electrically in series and thermally in parallel showed an output power of 22.8 nW at a temperature gap of 30 K. This work offered a cost-effective avenue for making highly flexible TE films for power supply of wearable electronics by intercalating TE nanoplates into porous and meshed-structure materials.

Ultrahigh Power Factor of Ternary Composites with Abundant Se Nanowires for Thermoelectric Application

In this work, ultrahigh-performance single-walled carbon nanotube (SWCNT)/Se nanowire (NW)/poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) (PEDOT:PSS) ternary thermoelectric (TE) nanocomposite films are successfully designed by rational design of CNT/Se/PEDOT:PSS ternary nanocomposites. The addition of CNTs apparently improves the electrical conductivity of composite films, resulting in a relatively huge growth of the power factor. The PEDOT:PSS interface layers uniformly attach on both sides of the Se NWs and CNTs effectively, forming a tightly interleaving and interconnected three-dimensional network. As a consequence, a maximum power factor of 863.83 μW/(m·K2) has been achieved for the sample containing 26 wt % CNTs at 434 K. Ultimately, a flexible TE generator prototype consisting of 5-unit freestanding composite film strips is fabricated using the optimized composite films, which can generate a maximum output power of 206.8 nW at a temperature gradient of 44.7 K. Therefore, the present work has a further potential to be used for the flexible polymer/carbon TE nanocomposite films and devices.

A photoelectric effect integrated scaffold for wireless regulation of nerve cellular behaviors

Electrical signal is regarded as a key factor to promote nerve cell neurogenesis. However, the usually used exogenous electrical stimulus mode needs additional equipment sources and complicated wirings, which is...

Flexible n-Type Abundant Chalcopyrite/PEDOT:PSS/Graphene Hybrid Film for Thermoelectric Device Utilizing Low-Grade Heat

Combining inorganic thermoelectric (TE) materials with conductive polymers is one promising strategy to develop flexible thermoelectric (FTE) films and devices. As most inorganic materials tried up until now in FTE composites are composed of scarce or toxic elements, and n-type FTE materials are particularly desired, we combined the abundant, inexpensive, nontoxic Zn-doped chalcopyrite (Cu_1-xZn_xFeS₂, x = 0.01, 0.02, 0.03) with a flexible electrical network constituted by poly(3,4-ethylenedioxythiophene) polystyrenesulfonate (PEDOT:PSS) and graphene for n-type FTE films. Hybrid films from the custom design of binary Cu_1-xZn_xFeS₂/PEDOT:PSS to the optimum design of ternary Cu_0.98Zn_0.02FeS₂/PEDOT:PSS/graphene are characterized. Compared with the binary film, a 4-fold enhancement in electrical conductivity was observed in the ternary film, leading to a maximum power factor of ∼ 23.7 μW m^-1 K^-2. The optimum ternary film could preserve >80% of the electrical conductivity after 2000 bending cycles, exhibiting an exceptional flexibility due to the network constructed by PEDOT:PSS and graphene. A five-leg thermoelectric prototype made of optimum films generated a voltage of 4.8 mV with a ΔT of 13 °C. Such an evolution of an inexpensive chalcopyrite-based hybrid film with outstanding flexibility exhibits the potential for cost-sensitive FTE applications.

Going beyond the equilibrium crystal shape: re-tracing the morphological evolution in group 5 tetradymite nanocrystals

Nanocrystals of group 5 tetradymites M₂X₃ (where M = Bi and Sb, X = Se and Te) are of high technological relevance in modern topological nanoelectronics. However, there is a current lack of a systematic understanding to predict the preferred nanocrystal morphology in experiments where commonly-used equilibrium thermodynamic models appear to fail. In this work, using first-principles DFT calculations with a rationally-extended ab initio atomistic thermodynamics approach coupled to implicit solvation models and Gibbs-Wulff shape constructions, we demonstrate that this absence of predictive power stems from the limitation of equilibrium thermodynamics. By re-tracing and carefully addressing with a more realistic chemical potential definition, we illustrate this shortcoming can be overcome and afford a more rational route to size-engineer and shape-design highly-functional group 5 tetradymite nanoparticles for targeted applications.