Three-Dimensional (3D) Laser-Induced Graphene: Structure, Properties, and Application to Chemical Sensing

pH effects on graphene foam capacitance induced by adsorption of 1-pyrenemethylamine

The interfacial capacitance of graphene foam electrodes (Gii-Sens) in contact to aqueous media (determined by electrochemical impedance spectroscopy) is strongly affected by adsorption of 1-pyrenemethylamine (PMA). An order of magnitude increase in capacitance upon adsorption is ascribed predominantly to the quantum capacitance contribution (i.e. changes in the electronic density of states in graphene layers) in response to the cationic adsorbent. A change in capacitance (reversible) is observed as a function of pH. Although likely to be linked to the amine protonation, the change in measured capacitance occurs over a wide range of pH values (approx. linear from pH 2 to pH 12) and could provide a diagnostic capacitance-based tool for pH. Exploratory measurements in pure human serum (with pH adjustment) suggest that the capacitance effect is specific to protons and correlated to pH even in complex sensing media. However, the response of the graphene foam electrode surface is sensitive to the preparation and storage conditions and currently not fully understood.

Highly efficient nickel-based metal atom cluster/metal oxide microsensors for the rapid and accurate screening of Helicobacter pylori infection

Helicobacter pylori (H. pylori) is a prevalent bacterium that infects the stomach, can cause numerous gastric diseases, and potentially result in stomach cancer. Current H. pylori detection methods have various limitations; thus, to streamline H. pylori detection, we developed an electrochemical microsensor featuring Ni-based atom cluster (AC)/oxide nanocomposite catalysts for direct biomarker identification. By incorporating Ni ACs and transforming Ni oxides into an ultrathin, porous structure, the resulting material exhibited excellent electrocatalytic activity. In particular, it enabled the detection of urease, a biomarker specific to H. pylori, at concentrations as low as 10 ng/mL. The fabricated Ni AC/NiO@laser-etched graphene (LEG) electrochemical microsensor demonstrated excellent sensitivity and specificity in detecting urease within the concentration range of 10-100 ng/mL. Moreover, its accuracy in analyzing clinical samples matched that of commercial enzyme-linked immunosorbent assay kits, highlighting its potential as a platform for both the personal health monitoring and clinical diagnosis of H. pylori infection. This microsensor exhibited excellent sensitivity and precision and rapid recognition with intuitive operation and ease of use. It holds considerable promise in enhancing and improving medical diagnostics by providing timely and accurate information, enabling earlier interventions, and improving patient outcomes.

Laser-induced graphene with nickel oxide nanoparticles electrochemical immunosensor for rapid and label-free detection of Salmonella enterica Typhimurium

Cost-effectiveness, high-throughput capability, and scalable manufacturing are key features required for the fabrication of in-field electrochemical sensors applicable to food safety analysis. In this work, a two-step method is described to create laser-induced graphene electrodes decorated with nickel oxide nanoparticles (LIG-NiO). Fabrication of the LIG-NiO electrodes is performed via direct writing under ambient conditions using a polyimide sheet and nickel acetate solution as substrates, which is then converted into a label-free immunosensor for the detection of Salmonella enterica serovar Typhimurium by functionalizing the working surface with an anti-Salmonella antibody. The resulting electrochemical immunosensor exhibits a sensitivity of 3.93 ± 0.25 Ω (log (CFU mL-1)-1), a limit of detection (LOD) of 8 ± 3 CFU mL-1 and rapid response time (17 min) with a wide Salmonella Typhimurium linear sensing range, from 101 to 106 CFU mL-1 in buffer, covering relevant levels for food safety analysis without being affected by the presence of interferent bacteria Escherichia coli spp. Additionally, this LIG-NiO-based immunosensor presented a sensitivity of 1.92 ± 0.71 Ω (log (CFU mL-1)-1) when tested in chicken broth. The immunosensor developed in this study provides a simple fabrication method followed by functionalization and rapid Salmonella Typhimurium sensing that does not require sample pretreatment such as pre-enrichment or addition of external reagents, constituting a promising new sensing platform for pathogen detection in food safety monitoring and in general to other electrochemical immunosensing applications.

Intelligent Olfactory System Utilizing In Situ Ceria Nanoparticle-Integrated Laser-Induced Graphene

The digitization of human senses has driven innovation across various technologies and transformed our daily lives, yet the digitization of olfaction remains a challenging frontier. Artificial olfactory systems, or electronic noses (e-noses), offer great potential for environmental monitoring, food safety, healthcare, and the fragrance industry. However, integrating sensor arrays that mimic olfactory receptors remains difficult, typically requiring complex, repetitive, and costly fabrication processes. In this research, we report the development of a porous laser-induced graphene (LIG) sensor array with in situ-doped cerium oxide nanoparticles for the classification of odorant molecules. By adjusting the laser irradiation parameters, we achieve a high degree of physical and chemical diversity in both LIG and CeOx. Consequently, a sensor array exhibiting diverse response patterns to different odorant molecules can be fabricated through one-step laser irradiation of a polymer precursor. Using t-distributed stochastic neighbor embedding (t-SNE) and support vector machine (SVM)-based machine learning, we accurately predict the type and concentration of nine odorant molecules used in perfumes and cosmetics, achieving a high accuracy exceeding 95%. This study provides a rapid and straightforward solution for creating functional olfactory receptor-mimicking arrays, advancing the development of artificial olfaction systems.

Ultrasensitive and selective vancomycin detection using aptamer-modified multi-doped laser-induced graphene extended-gate field-effect transistor

Vancomycin (Van), a widely utilized glycopeptide antibiotic in clinical settings, necessitates precise bloodstream concentration monitoring due to its narrow therapeutic window, ensuring drug efficacy while preventing adverse effects. In this work, we have engineered an extended-gate field-effect transistor (EG-FET) sensor tailored for vancomycin detection. This novel sensor configuration comprises a detachable multi-doped graphene EG electrode sensing element paired with a commercial field-effect transistor (FET). The EG electrode design integrates a sophisticated multistage doping process, incorporating MnO2 and Au nanoparticles into laser-induced graphene (LIG), thereby augmenting both functional and electrical characteristics of LIG. To achieve specific recognition, a vancomycin aptamer is immobilized onto the electrode surface, enabling selective binding with vancomycin and translating this interaction into a measurable electrical signal. This collaborative mechanism empowers the EG-FET sensor to exhibit exceptional sensitivity and selectivity towards vancomycin. Notably, the sensor demonstrates a wide linear response ranging from 1 nM to 100 μM, spanning the entire therapeutic window of vancomycin (6-35 μM), boasting an impressive detection limit of 0.187 nM. We have innovated a portable wireless sensing system, coupled with a Janus membrane for expedited plasma separation, consolidating a portable platform dedicated to vancomycin sensing. Furthermore, we have realized the detection of vancomycin concentration in patient's blood using this sensor, and the results are reliable. This comprehensive study underscores the immense potential of multi-doped graphene EG-FET sensors in the realm of antibiotic detection, thereby contributing a pivotal tool towards the realization of precision medicine strategies.

Flexible Stretchable Strain Sensor Based on LIG/PDMS for Real-Time Health Monitoring of Test Pilots

In the rapidly advancing era of intelligent technology, flexible strain sensors are emerging as a key component in wearable electronics. Laser-induced graphene (LIG) stands out as a promising fabrication method due to its rapid processing, environmental sustainability, low cost, and superior physicochemical properties. However, the stretchability and conformability of LIG are often limited by the substrate material, hindering its application in scenarios requiring high deformation. To address this issue, we propose a high-performance flexible and stretchable strain sensor fabricated by generating graphene on a polyimide (PI) substrate using laser induction and subsequently transferred onto a polydimethylsiloxane (PDMS). The resultant sensor demonstrates an ultra-low detection limit (0.1%), a rapid response time (150 ms), a wide strain range (40%), and retains stable performance after 1000 stretching cycles. Notably, this sensor has been successfully applied to the real-time monitoring of civil aviation test pilots during flight for the first time, enabling the accurate detection of physiological signals such as pulse, hand movements, and blink frequency. This study introduces a unique and innovative solution for the real-time health monitoring of civil aviation test pilots, with significant implications for enhancing flight safety.

Saliva-Sensing Dental Floss: An Innovative Tool for Assessing Stress via On-Demand Salivary Cortisol Measurement with Molecularly Imprinted Polymer and Thread Microfluidics Integration

On-demand dental-floss-based point-of-care platform is developed for the noninvasive and real-time quantification of salivary cortisol utilizing redox-molecule embedded molecularly imprinted polymer structures and thread microfluidics. Herein, we explore the high-surface-area graphene-based electrode substrate for electrochemically synthesizing selective cortisol MIPs and integrate it with thread microfluidics to build a highly sensitive cortisol-sensing platform for stress monitoring. This platform uses flossing to collect and transport saliva to a flexible electrochemical sensor via capillary microfluidics, where cortisol, a stress biomarker, is measured. This strategy allowed us to detect cortisol as low as 0.048 pg mL-1 in real-time with a detection range of 0.10-10,000 pg mL-1 (R2 = 0.9916). The saliva-sensing dental floss provides results within 11-12 min. The thread-based microfluidic design minimizes interference and ensures consistent repeatability when testing both artificial and actual human saliva samples, yielding 98.64-102.4% recoveries with a relative standard deviation of 5.01%, demonstrating high accuracy and precision. For the human saliva sample (as part of the stress study), the platform showed a high correlation (r = 0.9910) against conventional ELISA assays. Combined with a wireless readout, this saliva floss offers a convenient way to monitor daily stress levels. It can be extended to detect other critical salivary biomarkers with high sensitivity and selectivity in complex environments.

Enhanced Laser-Induced Graphene Microfluidic Integrated Sensors (LIGMIS) for On-Site Biomedical and Environmental Monitoring

The convergence of microfluidic and electrochemical biosensor technologies offers significant potential for rapid, in-field diagnostics in biomedical and environmental applications. Traditional systems face challenges in cost, scalability, and operational complexity, especially in remote settings. Addressing these issues, laser-induced graphene microfluidic integrated sensors (LIGMIS) are presented as an innovative platform that integrates microfluidics and electrochemical sensors both comprised of laser-induced graphene. This study advances the LIGMIS concept by resolving issues of uneven fluid transport, increased hydrophobicity during storage, and sensor biofunctionalization challenges. Key innovations include Y-shaped reservoirs for consistent fluid flow, hydrophilic polyethyleneimine coatings to maintain wettability, and separable microfluidic and electrochemical components enabling isolated electrode nanoparticle metallization and biofunctionalization. Multiplexed electrochemical detection of the neonicotinoid imidacloprid and nitrate ions in environmental water samples yields detection limits of 707 nm and 10-5.4 m with wide sensing ranges of 5-100 µm and 10-5-10-1 m, respectively. Similarly, uric acid and calcium ions are detected in saliva, demonstrating detection limits of 217 nm and 10-5.3 m with sensing ranges of 10-50 µm, and 10-5-10-2.5 m, respectively. Overall, this biosensing demonstrates the capability of the LIGMIS platform for multiplexed detection in biologically complex solutions, with applications in environmental water quality monitoring and oral cancer screening.

Laser-Induced Graphene from Commercial Inks and Dyes

Laser-induced graphene (LIG) has been so far obtained from polymer precursors and proposed for numerous applications, including various types of sensors and energy storage solutions. This study examines a radically different class of new precursors for LIG, distinct from polymers: inks and dyes. The identification of specific organic dyes present in commercial markers demonstrates that the aromatic structure, in conjunction with high thermal stability (residual weight > 20% at 800°C), are key factors for laser-induced pyrolysis. Eosin Y is identified as an excellent LIG precursor, comparable with well-known polyimide. The unique properties of dyes allow for dispersion in various media, such as acrylic binder. A dye concentration of 0.75 mol L-1 in acrylic binder results in a conductivity of 34 ± 20 S cm-1 for LIG. The composition and microstructure of LIG from dyes are thoroughly characterized, revealing peculiar features. A versatile "Paint & Scribe" methodology is introduced, enabling to integrate LIG tracks onto any wettable surface, and in particular onto printed and flexible electronics. A process for obtaining freestanding and transferrable LIG is demonstrated by dissolving acrylic paint in acetone and floating LIG in water. This advancement offers novel avenues for diverse applications that necessitate a transfer process of LIG.

Miniaturized Wearable Biosensors for Continuous Health Monitoring Fabricated Using the Femtosecond Laser-Induced Graphene Surface and Encapsulated Traces and Electrodes

Wearable sensors are increasingly being used as biosensors for health monitoring. Current wearable devices are large, heavy, invasive, skin irritants, or not continuous. Miniaturization was chosen to address these issues, using a femtosecond laser-conversion technique to fabricate miniaturized laser-induced graphene (LIG) sensor arrays on and encapsulated within a polyimide substrate. The femtosecond laser-converted conductive traces can have a size of 20 to 2 μm compared to the traditionally larger CO2 laser dimensions of around 300 to 100 μm. This marks a 93-98% decrease in trace size when using a femtosecond laser. This miniaturization allows for the ability to process temperature, electrocardiography (ECG), electromyography (EMG), and glucose data in the same space that would have been occupied by a single sensor. The femtosecond laser-converted graphene (FSLIG) electrodes were modified to function as glucose sensors, and comprehensive electrochemical analyses using cyclic voltammetry (CV) and chronoamperometry (CA) were performed. These tests confirmed the capability of the sensors to detect glucose levels, showing a stability of 96.14%. Encapsulation of FSLIG within polyimide was achieved for the first time, demonstrating the ability to nondestructively create FSLIG electrodes within existing materials, thereby protecting them from external environmental factors. The encapsulated FSLIG shows potential as a method to produce LIG-coated Cu traces for improved multilayered printed circuit boards or layered circuits with complex geometries in polyamide to reduce size and increase functionality. Even sterile probes for use inside the body or under dermis polyamide injections and subsequent FSLIG circuit tattoos are possible. This study demonstrates the novel miniaturization and encapsulation capabilities enabled by the femtosecond laser, developing next-generation wearable biosensors focusing on miniaturization, flexibility, continuous monitoring, multifunctionality, and comfort.

Tailoring Super-Performed Chemo-Sensor via Simulation-Modeling and MEMS-Screening

Chemo-sensor designing involves a time-consuming trial-and-error screening process, which commonly cannot lead to optimal S4R features (Sensitivity, Selectivity, Speed, Stability, and Reversibility). Due to strong path dependence on reported groups/mechanisms, conventional chemo-sensors often fail to meet critical application demands, especially in achieving high reversibility without compromising other features. Here, a three-step screen and design strategy is developed for gaining customized chemo-sensors, through Structure modeling; MEMS (Micro Electro Mechanical Systems) analysis, and Performance verification. With such a strategy, the coordination hanging anion mechanism is screened out for reversible nerve agent detection and shows reversible emission enhancement by 25.8 times with DCP, ultrasensitive vapor phase detection (5.7 ppb), and rapid response(10 s) and recovery speed (20 s). Such tailored designing strategy for new organic chemo-sensors will probably play an important role in developing high-performance sensing system in the future.

Laser Upcycling of Hemoglobin Protein Biowaste into Engineered Graphene Aerogel Architectures for 3D Supercapacitors

Graphene aerogels (GAs) with engineered architectures are a promising material for applications ranging from filtration to energy storage/conversion. However, current preparation approaches involve the combination of multiple intrinsically-different methodologies to achieve graphene-synthesis and architecture-engineering, complicating the entire procedure. Here, a novel approach to prepare GAs with engineered architectures based on the laser-upcycling of protein biowaste, hemoglobin, is introduced. Laser scanning achieves graphene-synthesis concurrently with architecture-engineering through the localized graphitization of hemoglobin along the laser-scan path, enabling the direct preparation of engineered GAs. The laser-upcycled GAs are uniquely decorated with fibrous graphitic structures, which significantly improves the surface area. Such structural formation is attributable to the inherent iron content of hemoglobin which leads to the formation of iron-based nanoparticles that catalyze the formation of nano-structured graphene. By leveraging the high electrical conductivity and unique structural morphology, the laser-upcycled GAs are applied as electrodes of symmetrical 3D supercapacitors. The fabricated supercapacitors exhibited a high specific capacitance (≈54.9 F g-1) and excellent cycle stability (≈94% retention), attributable to the laser-engineered architecture facilitating ion diffusion even for thick electrodes. Not only does this study provide a novel approach to prepare GAs with engineered architectures but showcases the potential of laser-upcycling in preparing advanced functional materials for future devices.

Fabrication of heteroatom-doped graphene-porous organic polymer hybrid materials via femtosecond laser writing and their application in VOCs sensing

Graphene, a two-dimensional material featuring densely packed sp2-hybridized carbon atoms arranged in a honeycomb lattice, has revolutionized material science. Laser-induced graphene (LIG) represents a breakthrough method for producing graphene from both commercial and natural precursors via direct laser writing, offering advantages such as simplicity, efficiency, and cost-effectiveness. This study demonstrates a novel approach to synthesize a composite material exclusively from a porous organic polymer (POP) by direct femtosecond laser writing on a compressed imide-linked porous organic polymer substrate. The formation of the LIG on the substrate was identified using X-ray diffractometry (XRD) and Raman analysis, where the variation of the 2D peaks of the LIG was obtained. The resulting heterostructure, termed LIG@NI-POP, consists of a few-layered porous and conductive graphene engraved onto the surface of microporous polyimide. X-ray Photoemission Spectroscopy (XPS) confirmed the formation of a hierarchical porous hybrid material with high nitrogen (N) and oxygen (O) self-doping in the graphene. Leveraging its porosity, surface and bulk chemistry, and electrical properties, LIG@NI-POP was tested for sensing volatile organic compounds (VOCs) as a proof-of-concept application. The composite material exhibited dual functionality as a sensor and adsorbent for VOCs, demonstrating significant sensitivity and selectivity towards acetone over ethanol due to enhanced intermolecular interactions. This approach broadens the scope of laser direct writing to include various porous polymers, facilitating the fabrication of hybrid materials that integrate the unique properties of both graphene and porous polymers, thereby enhancing their potential applications in areas that leverage these synergistic properties.

Biopolymer-Derived Carbon Materials for Wearable Electronics

Advanced carbon materials are widely utilized in wearable electronics. Nevertheless, the production of carbon materials from fossil-based sources raised concerns regarding their non-renewability, high energy consumption, and the consequent greenhouse gas emissions. Biopolymers, readily available in nature, offer a promising and eco-friendly alternative as a carbon source, enabling the sustainable production of carbon materials for wearable electronics. This review aims to discuss the carbonization mechanisms, carbonization techniques, and processes, as well as the diverse applications of biopolymer-derived carbon materials (BioCMs) in wearable electronics. First, the characteristics of four representative biopolymers, including cellulose, lignin, chitin, and silk fibroin, and their carbonization processes are discussed. Then, typical carbonization techniques, including pyrolysis carbonization, laser-induced carbonization, Joule heating carbonization, hydrothermal transformation, and salt encapsulation carbonization are discussed. The influence of the processes on the morphology and properties of the resultant BioCMs are summarized. Subsequently, applications of BioCMs in wearable devices, including physical sensors, chemical sensors, energy devices, and display devices are discussed. Finally, the challenges currently facing the field and the future opportunities are discussed.

Laser-Induced Graphene for Electrochemical Sensing of Antioxidants in Biodiesel

Synthetic antioxidants are often introduced to biodiesel to increase its oxidative stability, and tert-butyl hydroquinone (TBHQ) has been selected due to its high efficiency for this purpose. The monitoring of antioxidants in biodiesel therefore provides information on the oxidative stability of biodiesels. Herein, a laser-induced graphene (LIG) electrode is introduced as a new sensor for detecting tert-butyl hydroquinone (TBHQ) in biodiesel samples. An infrared CO2 laser was applied for LIG formation from the pyrolysis of polyimide (Kapton). Based on the voltammetric profile of a reversible redox probe, the fabrication of LIG electrodes was set using 1.0 W power and 40 mm s-1 speed, which presented an electroactive area of 0.26 cm2 (higher than the geometric area of 0.196 cm2). Importantly, lower engraving speed resulted in higher electroactive area, probably due to a more efficient graphene formation. Scanning-electron microscopy and Raman spectroscopy confirmed the creation of porous graphene induced by laser. The sensing platform enabled the differential-pulse voltammetric determination of TBHQ from 5 and 450 μmol L-1. The values of detection limit (LOD) of 2 μmol L-1 and RSD (relative standard deviation) of 2.5% (n = 10, 10 μmol L-1 of TBHQ) were obtained. The analysis of spiked biodiesel samples revealed recoveries from 88 to 106%. Also, the method provides a satisfactory selectivity, as it is free of interference from metallic ions (Fe3+, Mn2+, Cr2+, Zn2+, Pb2+, and Cu2+) commonly presented in the biofuel. These results show that LIG electrodes can be a new electroanalytical tool for detecting and quantifying TBHQ in biodiesel.

Highly stable scalable production of porous graphene-polydopamine nanocomposites for drug molecule sensing

As atenolol overdosing can lead to severe health complications, the rapid detection of atenolol intake in point-of-care settings is highly desirable. The recent advancement of redox analytical methodologies has facilitated the efficacious quantification of these compounds for drug analysis, but their performance still presents challenges in practical applications. This study addresses these challenges by controlling the electropolymerization of polydopamine (PDA) on highly porous laser-induced graphene (LIG) electrodes with enhanced electrochemical redox activity for the detection of drug molecules such as atenolol, with minimized interference with the other active substances to induce variation of electrochemical behavior. The enhanced sensitivity of atenolol is attributed to the superhydrophilicity and increased number of active surface sites and -NH2 groups in the PDA polymer through a controlled polymerization process. Moreover, the simulation results further reveal that highly sensitive sensing of atenolol molecules relies on optimal adsorption of the atenolol molecule on dopamine or dopaminequinone structural units. The resulting sensors with high repeatability and reproducibility can achieve a low detection limit of 80 μM and a sensitivity of 0.020 ± 0.04 μA/μM within a linear range from 100 to 800 μM. The materials and surface chemistry in the electrode design based on highly porous LIG provide insights into the integration and application of future scalable and cost-effective electrochemical sensors for use in point-of-care or in-field applications.

Room-Temperature Ammonia Sensing Using Polyaniline-Coated Laser-Induced Graphene

The reliable detection of ammonia at room temperature is crucial for not only maintaining environmental safety but also for reducing the risks of hazardous pollutants. In this study, the electrochemical modification of laser-induced graphene (LIG) with polyaniline (PANI) led to the development of a chemo-resistive nanocomposite (PANI@LIG) for detecting ammonia levels at room temperature. The composite is characterized by field emission scanning electron microscopy, Fourier transforms infrared, and Raman and X-ray photoelectron spectroscopy. This work marks the first utilization of PANI@LIG for gas sensing and introduces a simple but effective approach for fabricating low-cost wearable gas sensors with high sensitivity and flexibility.

From Corn Starch to Nanostructured Magnetic Laser-Induced Graphene Nanocomposite

Laser-Induced Graphene (LIG) is a 3D, conductive, porous material with a high surface area, produced by laser irradiation of synthetic polymers with high thermal stability. Recently, the focus has shifted toward sustainable bioderived and biodegradable precursors, such as lignocellulosic materials. Despite starch being an abundant and cost-effective biopolymer, direct laser scribing on starch-derived precursors has not yet been explored. This study demonstrates that corn starch bioplastic (SP) can be converted into LIG through iron-catalyzed laser-induced pyrolysis, using Fe(NO₃)₃ as an additive. The impact of iron additive concentration on LIG formation and on its properties is investigated, with only certain concentrations yielding reliable and reproducible results. The investigation of LIG's crystal structure reveals magnetic and non-magnetic iron phases: γ-Fe₂O₃, Fe₃C, and Fe(C). The LIG nanocomposite exhibits soft magnetic properties, with a coercive field of Hc ≈ 200 Oe and a saturation magnetization of Ms ≈ 67 emu g⁻¹. The SP substrate degrades almost entirely in soil within 12 days and is unaffected by the addition of Fe(NO₃)₃, allowing for material compostability in line with circular economy principles. Consequently, SP stands out as a promising "green" precursor for magnetic LIG, paving the way for sustainable applications in environmental remediation.

Fabrication of high-resolution, flexible, laser-induced graphene sensors via stencil masking

The advent of wearable sensing platforms capable of continuously monitoring physiological parameters indicative of health status have resulted in a paradigm shift for clinical medicine. The accessibility and adaptability of such portable, unobtrusive devices enables proactive, personalized care based on real-time physiological insights. While wearable sensing platforms exhibit powerful capabilities for continuously monitoring physiological parameters, device fabrication often requires specialized facilities and technical expertise, restricting deployment opportunities and innovation potential. The recent emergence of rapid prototyping approaches to sensor fabrication, such as laser-induced graphene (LIG), provides a pathway for circumventing these barriers through low-cost, scalable fabrication. However, inherent limitations in laser processing restrict the spatial resolution of LIG-based flexible electronic devices to the minimum laser spot size. For a CO2 laser-a commonly reported laser for device production-this corresponds to a feature size of ∼120 μm. Here, we demonstrate a facile, low-cost stencil-masking technique to reduce the minimum resolvable feature size of a LIG-based device from 120 ± 20 μm to 45 ± 3 μm when fabricated by CO2 laser. Characterization of device performance reveals this stencil-masked LIG (s-LIG) method yields a concomitant improvement in electrical properties, which we hypothesize is the result of changes in macrostructure of the patterned LIG. We showcase the performance of this fabrication method via production of common sensors including temperature and multi-electrode electrochemical sensors. We fabricate fine-line microarray electrodes not typically achievable via native CO2 laser processing, demonstrating the potential of the expanded design capabilities. Comparing microarray sensors made with and without the stencil to traditional macro LIG electrodes reveals the s-LIG sensors have significantly reduced capacitance for similar electroactive surface areas. Beyond improving sensor performance, the increased resolution enabled by this metal stencil technique expands capabilities for scalable fabrication of high-performance wearable sensors in low-resource settings without reliance on traditional fabrication pathways.

Laser-Induced Graphene-Based Sensors in Health Monitoring: Progress, Sensing Mechanisms, and Applications

The rising global population and improved living standards have led to an alarming increase in non-communicable diseases, notably cardiovascular and chronic respiratory diseases, posing a severe threat to human health. Wearable sensing devices, utilizing micro-sensing technology for real-time monitoring, have emerged as promising tools for disease prevention. Among various sensing platforms, graphene-based sensors have shown exceptional performance in the field of micro-sensing. Laser-induced graphene (LIG) technology, a cost-effective and facile method for graphene preparation, has gained particular attention. By converting polymer films directly into patterned graphene materials at ambient temperature and pressure, LIG offers a convenient and environmentally friendly alternative to traditional methods, opening up innovative possibilities for electronic device fabrication. Integrating LIG-based sensors into health monitoring systems holds the potential to revolutionize health management. To commemorate the tenth anniversary of the discovery of LIG, this work provides a comprehensive overview of LIG's evolution and the progress of LIG-based sensors. Delving into the diverse sensing mechanisms of LIG-based sensors, recent research advances in the domain of health monitoring are explored. Furthermore, the opportunities and challenges associated with LIG-based sensors in health monitoring are briefly discussed.

Laser-induced graphene gas sensors for environmental monitoring

Artemesia tridentata is a foundational plant taxon in western North America and an important medicinal plant threatened by climate change. Low-cost fabrication of sensors is critical for developing large-area sensor networks for understanding and monitoring a range of environmental conditions. However, the availability of materials and manufacturing processes is still in the early stages, limiting the capacity to develop cost-effective sensors at a large scale. In this study, we demonstrate the fabrication of low-cost flexible sensors using laser-induced graphene (LIG); a graphitic material synthesized using a 450-nm wavelength bench top laser patterned onto polyimide substrates. We demonstrate the effect of the intensity and focus of the incident beam on the morphology and electrical properties of the synthesized material. Raman analyses of the synthesized LIG show a defect-rich graphene with a crystallite size in the tens of nanometers. This shows that the high level of disorder within the LIG structure, along with the porous nature of the material provide a good surface for gas adsorption. The initial characterization of the material has shown an analyte response represented by a change in resistance of up to 5% in the presence of volatile organic compounds (VOCs) that are emitted and detected by Artemisia species. Bend testing up to 100 cycles provides evidence that these sensors will remain resilient when deployed across the landscapes to assess VOC signaling in plant communities. The versatile low-cost laser writing technique highlights the promise of low-cost and scalable fabrication of LIG sensors for gas sensor monitoring.

Bubble Printing of Liquid Metal Colloidal Particles for Conductive Patterns

Bubble printing is a patterning method in which particles are accumulated by the convection of bubbles generated by laser focusing. It is attracting attention as a method that enables the high-speed, high-precision patterning of various micro/nanoparticles. Although the bubble printing method is used for metallic particles and organic particles, most reports have focused on the patterning of solid particles and not on the patterning of liquid particles. In this study, liquid metal wiring patterns were fabricated using a bubble printing method in which eutectic gallium‒indium alloy (EGaIn) colloidal particles (≈diameter 0.7 µm) were fixed on a glass substrate by generating microbubbles through heat generation by focusing a femtosecond laser beam on the EGaIn colloidal particles. The wiring was then made conductive by replacing gallium oxide, which served as a resistance layer on the surface of the EGaIn colloidal particles, with silver via galvanic replacement. Fine continuous lines of liquid metal colloids with a line width of 3.4 µm were drawn by reducing the laser power. Liquid metal wiring with a conductivity of ≈1.5 × 105 S/m was formed on a glass substrate. It was confirmed that the conductivity remained consistent even when the glass substrate was bent to a curvature of 0.02 m-1.

Laser-Driven Modular Precision Chemistry of Graphene Using λ3-Iodanes

The emerging laser writing represents an efficient and promising strategy for covalent two dimensional (2D)-patterning of graphene yet remains a challenging task due to the lack of applicable reagents. Here, we report a versatile approach for covalent laser patterning of graphene using a family of trivalent organic iodine compounds as effective reagents, allowing for the engraving of a library of functionalities onto the graphene surface. The relatively weak iodine-centered bonds within these compounds can readily undergo laser-induced cleavage to in situ generate radicals localized to the irradiated regions for graphene binding, thus completing the covalent 2D-structuring of this 2D-film. The tailor-made attachment of distinct functional moieties with varying electrical properties as well as their thermally reversible binding manner enables programming the surface properties of graphene. With this delicate strategy the bottleneck of a limited scope of functional groups patterned onto the graphene surface upon laser writing is tackled.

Laser-Induced Graphene for Advanced Sensing: Comprehensive Review of Applications

Laser-induced graphene (LIG) and Laser-scribed graphene (LSG) are both advanced materials with significant potential in various applications, particularly in the field of sustainable sensors. The practical uses of LIG (LSG), which include gas detection, biological process monitoring, strain assessment, and environmental variable tracking, are thoroughly examined in this review paper. Its tunable characteristics distinguish LIG (LSG), which is developed from accurate laser beam modulation on polymeric substrates, and they are essential in advancing sensing technologies in many applications. The recent advances in LIG (LSG) applications include energy storage, biosensing, and electronics by steadily advancing efficiency and versatility. The remarkable flexibility of LIG (LSG) and its transformative potential in regard to sensor manufacturing and utilization are highlighted in this manuscript. Moreover, it thoroughly examines the various fabrication methods used in LIG (LSG) production, highlighting precision and adaptability. This review navigates the difficulties that are encountered in regard to implementing LIG sensors and looks ahead to future developments that will propel the industry forward. This paper provides a comprehensive summary of the latest research in LIG (LSG) and elucidates this innovative material's advanced and sustainable elements.

Electrografted Laser-Induced Graphene: Direct Detection of Neurodegenerative Disease Biomarker in Cerebrospinal Fluid

There are more than 50 neurodegenerative disorders, and amyotrophic lateral sclerosis (ALS) is one of the most common disorders that poses diagnostic and treatment challenges. The poly glycine-proline (polyGP) dipeptide repeat is a toxic protein that has been recognized as a pharmacodynamic biomarker of C9orf72-associated (c9+) ALS, a subtype of ALS that originates from genetic mutation. Early detection of polyGP will help healthcare providers start timely gene therapy. Herein, we developed a label-free electrochemical immunoassay for the simple detection of polyGP in unprocessed cerebrospinal fluid (CSF) samples collected from ALS patients in the National ALS Biorepository. For the first time, an electrografted laser-induced graphene (E-LIG) electrode system was employed in a sandwich format to detect polyGP using a label-free electrochemical impedance technique. The results show that the E-LIG-modified surface exhibited high sensitivity and selectivity in buffer and CSF media with limit of detection values of 0.19 and 0.27 ng/mL, respectively. The precision of the calibration model was better in CSF than in the buffer. The E-LIG immunosensor can easily select polyGP targets in the presence of other dipeptide proteins translated from the c9 gene. Further study with CSF samples from ALS patients demonstrated that the label-free E-LIG-based immunosensor not only quantified polyGP in the complex CSF matrix but also distinguished between c9+ and non-c9- ALS patients.

Molecularly Imprinted Wearable Sensor with Paper Microfluidics for Real-Time Sweat Biomarker Analysis

The urgent need for real-time and noninvasive monitoring of health-associated biochemical parameters has motivated the development of wearable sweat sensors. Existing electrochemical sensors show promise in real-time analysis of various chemical biomarkers. These sensors often rely on labels and redox probes to generate and amplify the signals for the detection and quantification of analytes with limited sensitivity. In this study, we introduce a molecularly imprinted polymer (MIP)-based biochemical sensor to quantify a molecular biomarker in sweat using electrochemical impedance spectroscopy, which eliminates the need for labels or redox probes. The molecularly imprinted biosensor can achieve sensitive and specific detection of cortisol at concentrations as low as 1 pM, 1000-fold lower than previously reported MIP cortisol sensors. We integrated multimodal electrochemical sensors with an iontophoresis sweat extraction module and paper microfluidics for real-time sweat analysis. Several parameters can be simultaneously quantified, including sweat volume, secretion rate, sodium ion, and cortisol concentration. Paper microfluidic modules not only quantify sweat volume and secretion rate but also facilitate continuous sweat analysis without user intervention. While we focus on cortisol sensing as a proof-of-concept, the molecularly imprinted wearable sensors can be extended to real-time detection of other biochemicals, such as protein biomarkers and therapeutic drugs.

Flexible Acetylcholine Neural Probe with a Hydrophobic Laser-Induced Graphene Electrode and a Fluorous-Phase Sensing Membrane

This work develops the first laser-induced graphene (LIG)-based electrochemical sensor with a superhydrophobic fluorous membrane for a flexible acetylcholine (ACh) sensor. ACh regulates several physiological functions, including synaptic transmission and glandular secretion. The ACh sensing membrane is doped with a fluorophilic cation-exchanger that can selectively measure ACh based on the inherent selectivity of the fluorous phase for hydrophobic ions, such as ACh. The fluorous-phase sensor improves the selectivity for ACh over Na+ and K+ by 2 orders of magnitude (compared to traditional lipophilic membranes), thus lowering the detection limit in artificial cerebrospinal fluid (aCSF) from 331 to 0.38 μ M, thereby allowing measurement in physiologically relevant ranges of ACh. Engraving LIG under argon creates a hydrophobic surface with a 133.7° contact angle, which minimizes the formation of a water layer. The flexible solid-contact LIG fluorous sensor exhibited a slope of 59.3 mV/decade in aCSF and retained function after 20 bending cycles, thereby paving the way for studying ACh's role in memory and neurodegenerative diseases.

Polymer-Supported Graphene Sheet as a Vertically Conductive Anode of Lithium-Ion Battery

The increasing demand for electric vehicles necessitates the development of cost-effective, mass-producible, long-lasting, and highly conductive batteries. Making this kind of battery is exceedingly tricky. This study introduces an innovative fabrication technique utilizing a laser-induced graphene (LIG) approach on commercial Kapton film to create hexagonal pores. These pores form vertical conduction paths for electron and ion transportation during lithiation and delithiation, significantly enhancing conductivity. The nongraphitized portion of the Kapton film makes it a binder-less, free-standing electrode, providing mechanical stability. Various analytical techniques, including scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), Raman spectroscopy, and atomic force microscopy (AFM) are utilized to confirm the transformation of a 3D porous graphene sheet from a commercial Kapton film. Cross-sectional SEM images verify the vertical connections. The specific capacity of 581 mAh g-1 is maintained until the end, with 99% coulombic efficiency at 0.1C. This simple manufacturing method paves the pathway for future LIG-based, cost-effective, lightweight, mass-producible, long-lasting, vertically conductive electrodes for lithium-ion batteries.

In Situ Transfer of Laser-Induced Graphene Electronics for Multifunctional Smart Windows

The ascent of internet of things (IoT) technology has increased the demand for glass electronics. However, the production of glass electronics necessitates complicated processes, including conductive materials coating and chemical vapor deposition, which entail the use of additional chemicals. Consequently, this raises environmental apprehensions concerning chemical and electronic waste. In this study, a fast, cost-effective, and simple approach are presented to meet the growing demand for glass electronics while addressing environmental concerns associated with their production processes. The method involves converting polyimide (PI) tape into laser-induced graphene (LIG) and transferring it onto a glass substrate using ultraviolet laser direct writing technology. This process allows for the fabrication of LIG-embedded glass without additional chemical treatments in ambient air. Subsequently, the residual PI tape is removed, resulting in LIG-based glass electrodes with an electrical resistivity of 1.065 × 10-3 Ω m. These LIG electrodes demonstrate efficient functionality for window applications such as defogging, heating, temperature sensing, and solar warming, suitable for automotive and residential windows. The potential scalability of this eco-friendly technology to IoT-based smart and sustainable window electronics further underscores its adaptability to meet diverse user needs.

Electrochemical detection of nitrofurazone using laser-engraved three-electrode graphene array

BACKGROUND

Nitrofurazone (NFZ) is a widely-used antimicrobial agent in aquaculture. The NFZ residue can be transmitted to humans through the food chain, and cause adverse health effects including carcinogenesis and teratogenesis. Until now, a number of modified electrodes have been developed for NFZ detection, however, there are some issues that need to be improved. For example, the reported detection sensitivity is relatively low, the modification procedure is complicated, and conventional three-electrode system is used. Therefore, it is quite important to develop new NFZ detection method with higher sensitivity, simplicity and practicality.

RESULTS

Herein, a kind of integrated three-electrode array consisted with porous graphene is easily prepared through laser engraving of commercial polyimide tape. Five kinds of graphene arrays were prepared at different laser power percentage (i.e. 30 %, 40 %, 50 %, 60 % and 70 %). It is found that their structure, morphology, fluffiness and porosity show great difference, consequently affecting the electrochemical performance of graphene arrays such as conductivity, active area and electron transfer ability. The engraved graphene array at 50 % laser power percentage (LIG-50 array) is superior owing to uniform 3D structure, abundant pores and high stability. More importantly, LIG-50 array is more active for NFZ oxidation, and significantly enhances the detection sensitivity. The linear range of LIG-50 sensor is from 0.2 to 8 μM, and the detection limit is 0.035 μM, which is successfully used in fish meat samples.

SIGNIFICANCE

A sensitive, portable and practical electrochemical sensor has been successfully developed for NFZ using laser-engraved graphene array. The demonstration using fish meat samples manifests this new sensor has good accuracy and great potential in application. This study could provide a new possibility for the design and fabrication of other high-performance electrochemical sensor for various applications in the future.

Laser-Based Selective Material Processing for Next-Generation Additive Manufacturing

The connection between laser-based material processing and additive manufacturing is quite deeply rooted. In fact, the spark that started the field of additive manufacturing is the idea that two intersecting laser beams can selectively solidify a vat of resin. Ever since, laser has been accompanying the field of additive manufacturing, with its repertoire expanded from processing only photopolymer resin to virtually any material, allowing liberating customizability. As a result, additive manufacturing is expected to take an even more prominent role in the global supply chain in years to come. Herein, an overview of laser-based selective material processing is presented from various aspects: the physics of laser-material interactions, the materials currently used in additive manufacturing processes, the system configurations that enable laser-based additive manufacturing, and various functional applications of next-generation additive manufacturing. Additionally, current challenges and prospects of laser-based additive manufacturing are discussed.

Recent advances in implantable sensors and electronics using printable materials for advanced healthcare

This review article focuses on the recent printing technological progress in healthcare, underscoring the significant potential of implantable devices across diverse applications. Printing technologies have widespread use in developing health monitoring devices, diagnostic systems, and surgical devices. Recent years have witnessed remarkable progress in fabricating low-profile implantable devices, driven by advancements in printing technologies and nanomaterials. The importance of implantable biosensors and bioelectronics is highlighted, specifically exploring printing tools using bio-printable inks for practical applications, including a detailed examination of fabrication processes and essential parameters. This review also justifies the need for mechanical and electrical compatibility between bioelectronics and biological tissues. In addition to technological aspects, this article delves into the importance of appropriate packaging methods to enhance implantable devices' performance, compatibility, and longevity, which are made possible by integrating cutting-edge printing technology. Collectively, we aim to shed light on the holistic landscape of implantable biosensors and bioelectronics, showcasing their evolving role in advancing healthcare through innovative printing technologies.

Flexible Humidity Sensor Based on a Graphene Oxide-Carbon Nanotube-Modified Co3O4 Nanoparticle-Embedded Laser-Induced Graphene Electrode

To meet evolving humidity monitoring needs, the development of flexible, high-performance humidity sensors is crucial. This study introduces an innovative flexible humidity sensor using a single-step laser scribing technique to fabricate a flexible in situ Co3O4 nanoparticle-embedded laser-induced graphene (Co3O4-LIG) composite electrode. Compared to conventional LIG electrodes, the Co3O4-LIG electrode exhibits improved conductivity and hydrophilicity, enhancing charge transfer and water molecule affinity. The unique two-dimensional structure and exceptional water permeability of graphene oxide (GO) combine with the rapid water response and high specific surface area of carboxylated multiwalled carbon nanotubes (MWCNTs), thereby assuming a crucial function in the modification and optimization of the performance of humidity sensors. Through the application of a homogenously blended aqueous solution comprising GO and MWCNTs in precise proportions onto the Co3O4-LIG composite electrode, an excellent humidity-responsive layer is established, culminating in the realization of a cutting-edge GO-MWCNTs@Co3O4-LIG flexible humidity sensor. Noteworthy attributes of this sensor include a heightened sensitivity [959.1% (ΔR/R0)], rapid response and recovery times (within 5 and 26 s, respectively), and a noteworthy linearity (R2 = 0.994) across a relative humidity range of 14 to 95%. The findings presented herein offer valuable insights and a practical blueprint for the design and production of flexible humidity sensors.

A laser-Engraved Wearable Electrochemical Sensing Patch for Heat Stress Precise Individual Management of Horse

In point-of-care diagnostics, the continuous monitoring of sweat constituents provides a window into individual's physiological state. For species like horses, with abundant sweat glands, sweat composition can serve as an early health indicator. Considering the salience of such metrics in the domain of high-value animal breeding, a sophisticated wearable sensor patch tailored is introduced for the dynamic assessment of equine sweat, offering insights into pH, potassium ion (K+), and temperature profiles during episodes of heat stress and under normal physiological conditions. The device integrates a laser-engraved graphene (LEG) sensing electrode array, a non-invasive iontophoretic module for stimulated sweat secretion, an adaptable signal processing unit, and an embedded wireless communication framework. Profiting from an admirable Truth Table capable of logical evaluation, the integrated system enabled the early and timely assessment for heat stress, with high accuracy, stability, and reproducibility. The sensor patch has been calibrated to align with the unique dermal and physiological contours of equine anatomy, thereby augmenting its applicability in practical settings. This real-time analysis tool for equine perspiration stands to revolutionize personalized health management approaches for high-value animals, marking a significant stride in the integration of smart technologies within the agricultural sector.

Recent Trends of Bioanalytical Sensors with Smart Health Monitoring Systems: From Materials to Applications

Smart biosensors attract significant interest due to real-time monitoring of user health status, where bioanalytical electronic devices designed to detect various activities and biomarkers in the human body have potential applications in physical sign monitoring and health care. Bioelectronics can be well integrated by output signals with wireless communication modules for transferring data to portable devices used as smart biosensors in performing real-time diagnosis and analysis. In this review, the scientific keys of biosensing devices and the current trends in the field of smart biosensors, (functional materials, technological approaches, sensing mechanisms, main roles, potential applications and challenges in health monitoring) will be summarized. Recent advances in the design and manufacturing of bioanalytical sensors with smarter capabilities and enhanced reliability indicate a forthcoming expansion of these smart devices from laboratory to clinical analysis. Therefore, a general description of functional materials and technological approaches used in bioelectronics will be presented after the sections of scientific keys to bioanalytical sensors. A careful introduction to the established systems of smart monitoring and prediction analysis using bioelectronics, regarding the integration of machine-learning-based basic algorithms, will be discussed. Afterward, applications and challenges in development using these smart bioelectronics in biological, clinical, and medical diagnostics will also be analyzed. Finally, the review will conclude with outlooks of smart biosensing devices assisted by machine learning algorithms, wireless communications, or smartphone-based systems on current trends and challenges for future works in wearable health monitoring.

Fabrication of a 96-electrode array using carbon dioxide laser ablation

The 96 laser-induced multigraphene electrode (96L-MGE) integrated microwell plate (96 L-MGE-MP) is described. Each cell includes separate working, auxiliary, and reference electrodes, and the array sits on a poly-methyl methacrylate (PMMA) well. The 96 electrochemical cells were fabricated by laser ablation of polyimide adhesive tape, which created laser-induced graphene electrodes (L-GE). The microwell was produced using laser ablation of the PMMA sheet as well. The morphology and electrochemical characterization of L-GE were controlled by tuning the laser processing. L-GE fabricated at laser power-laser speed ratios of 0.008-0.02 W s mm-1displayed good electrochemical behaviors. Under the optimal condition of L-GE fabrication, the measured L-GE surface roughness was 475.47 nm. The 96 L-MGE can be fabricated in 24.2 min and is compatible with various analytes. 10 benchmark redox compounds were shown as electrocatalytic examples. The performance of each analyte was investigated by voltammetry. As proof of concept, 96 L-MGE-MP was connected to a 96× connector for multichannel detection. The RSD of the 96 L-MGE-MPwas below 5.3%, which demonstrated good fabrication reproducibility.

Development of a selective electrochemical microsensor based on molecularly imprinted polydopamine/ZIF-67/laser-induced graphene for point-of-care determination of 3-nitrotyrosine

3-nitrotyrosine (3-NT) is a biomarker closely associated with the early diagnosis of oxidative stress-related disorders. The development of an accurate, cost-effective, point-of-care 3-NT sensor holds significant importance for self-monitoring and clinical treatment. In this study, a selective, sensitive, and portable molecularly imprinted electrochemical sensor was developed. ZIF-67 with strong adsorption capacity was facilely modified on an electrochemically active laser-induced graphene (LIG) substrate (formed ZIF-67/LIG). Subsequently, biocompatible dopamine was chosen as the functional monomer, and interference-free ʟ-tyrosine was used as the dummy template to create molecularly imprinted polydopamine (MIPDA) on the ZIF-67/LIG, endowing the sensor with selectivity. The morphologies, electrochemical properties, and detection performance of the sensor were comprehensively investigated using scanning electron microscopy, cyclic voltammetry, electrochemical impedance spectroscopy, and differential pulse voltammetry. To achieve the best performance, several parameters were optimized, including the number of polymerization cycles (15), elution time (60 min), incubation time (7 min), and pH of the buffer solution (6). The turnaround time for this sensor is 10 min. Benefiting from the alliance of MIPDA, ZIF-67, and LIG, the sensor exhibited excellent sensitivity with a detection limit of 6.71 nM, and distinguished selectivity against 11 interfering substances. To enable convenient clinical diagnosis, a customized electrochemical microsensor with MIPDA/ZIF-67/LIG was designed, showcasing excellent reliability and convenience in detecting biological samples without pretreatment. The proposed microsensor will not only facilitate clinical diagnosis and improve patient care, but also provide inspiration for the development of other portable and accurate electrochemical biosensors.

Direct Laser Writing: From Materials Synthesis and Conversion to Electronic Device Processing

Direct Laser Writing (DLW) has been increasingly selected as a microfabrication route for efficient, cost-effective, high-resolution material synthesis and conversion. Concurrently, lasers participate in the patterning and assembly of functional geometries in several fields of application, of which electronics stand out. In this review, recent advances and strategies based on DLW for electronics microfabrication are surveyed and outlined, based on laser material growth strategies. First, the main DLW parameters influencing material synthesis and transformation mechanisms are summarized, aimed at selective, tailored writing of conductive and semiconducting materials. Additive and transformative DLW processing mechanisms are discussed, to open space to explore several categories of materials directly synthesized or transformed for electronics microfabrication. These include metallic conductors, metal oxides, transition metal chalcogenides and carbides, laser-induced graphene, and their mixtures. By accessing a wide range of material types, DLW-based electronic applications are explored, including processing components, energy harvesting and storage, sensing, and bioelectronics. The expanded capability of lasers to participate in multiple fabrication steps at different implementation levels, from material engineering to device processing, indicates their future applicability to next-generation electronics, where more accessible, green microfabrication approaches integrate lasers as comprehensive tools.

Laser-Scribed Graphene for Human Health Monitoring: From Biophysical Sensing to Biochemical Sensing

Laser-scribed graphene (LSG), a classic three-dimensional porous carbon nanomaterial, is directly fabricated by laser irradiation of substrate materials. Benefiting from its excellent electrical and mechanical properties, along with flexible and simple preparation process, LSG has played a significant role in the field of flexible sensors. This review provides an overview of the critical factors in fabrication, and methods for enhancing the functionality of LSG. It also highlights progress and trends in LSG-based sensors for monitoring physiological indicators, with an emphasis on device fabrication, signal transduction, and sensing characteristics. Finally, we offer insights into the current challenges and future prospects of LSG-based sensors for health monitoring and disease diagnosis.

Controlling Thermoelectric Properties of Laser-Induced Graphene on Polyimide

In the field of wearable thermoelectric generators, graphene-based materials have attracted attention as suitable candidates due to their low material costs and tunable electronic properties. However, their high thermal conductivity poses significant challenges. Low thermal conductivity due to porous structure of the laser-induced graphene, combined with its affordability and scalability, positions it as a promising candidate for thermoelectric applications. In this study, thermoelectric properties of the laser-induced graphene (LIG) on polyimide and their dependence on structural modifications of LIG were investigated. Furthermore, it was shown that increasing the laser scribing power on polyimide results in larger graphene flakes and a higher degree of graphitization. Electrical conductivity measurements indicated an increase with increasing laser power, due to a higher degree of graphitization, which enhances charge carrier mobility. Our findings reveal that LIG exhibits p-type semiconducting behavior, characterized by a positive Seebeck coefficient. It was shown that increasing laser power increased the Seebeck coefficient and electrical conductivity simultaneously, which is attributed to a charge carrier energy filtering effect arising from structures occurred on the graphene flakes. Moreover, the porous structure of LIG contributes to its relatively low thermal conductivity, ranging between 0.6 W/m·K and 0.85 W/m·K, which enhances the thermoelectric performance of LIG. It has been observed that with increasing laser power, the figure of merit for laser-induced graphene can be enhanced by nearly 10 times, which holds promising applications for laser-induced graphene due to the tunability of its thermoelectric performance by changing laser parameters.

Application of digital twins for simulation based tailoring of laser induced graphene

In the era of man-machine interfaces, digital twins stand as a key technology, offering virtual representations of real-world objects, processes, and systems through computational models. They enable novel ways of interacting with, comprehending, and manipulating real-world entities within a virtual realm. The real implementation of graphene-based sensors and electronic devices remains challenging due to the integration complexities of high-quality graphene materials with existing manufacturing processes. To address this, scalable techniques for the in-situ fabrication of graphene-like materials are essential. One promising method involves using a CO2 laser to convert polyimide into graphene. Optimizing this graphitization process is hindered by complex parameter interactions and nonlinear terms. This article explores how these digital replicas can enhance the fabrication of laser-induced graphene (LIG) through laser simulation and machine learning methods to enable rapid single-step LIG patterning. This approach aims to create a universal simulation for all CO2 lasers, calculating optical energy flux and utilizing machine learning to control and predict LIG conductivity (ability to conduct current), morphology, and electrical resistance. The proposed procedure, integrating digital twins in the LIG production process, will avoid or reduce the preliminary tests required to determine the proper laser parameters to reach the desired LIG characteristics. Accordingly, this approach will reduce the time and costs associated with these tests and thus increase the efficiency and optimize the procedure.

Innovative Graphene-Based Nanocomposites for Improvement of Electrochemical Sensors: Synthesis, Characterization, and Applications

Graphene, renowned for its exceptional physicochemical attributes, has emerged as a favored substrate for integrating a wide array of inorganic and organic materials in scientific endeavors and innovations. Electrochemical graphene-based nanocomposite sensors have been developed by incorporating diverse nanoparticles into graphene, effectively immobilized onto electrodes through various techniques. These graphene-based nanocomposite sensors have effectively detected and quantified various electroactive species in samples. This review delves into using graphene nanocomposites to fabricate electrochemical sensors, leveraging the exceptional electrical, mechanical, and thermal properties inherent to graphene derivatives. These nanocomposites showcase electrocatalytic activity, substantial surface area, superior electrical conductivity, adsorption capabilities, and notable porosity, which are highly advantageous for sensing applications. A myriad of characterization techniques, including Raman spectroscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), BET surface area analysis, and X-ray diffraction (XRD), have proven effective in exploring the properties of graphene nanocomposites and validating the adjustable formation of these nanomaterials with graphene. The applicability of these sensors across various matrices, encompassing environmental, food, and biological domains, has been evaluated through electrochemical measurements, such as cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), and differential pulse voltammetry (DPV). This review provides a comprehensive overview of synthesis methods, characterization techniques, and sensor applications pertinent to graphene-based nanocomposites. Furthermore, it deliberates on the challenges and future prospects within this burgeoning field.

Graphene and metal-organic framework hybrids for high-performance sensors for lung cancer biomarker detection supported by machine learning augmentation

Conventional diagnostic methods for lung cancer, based on breath analysis using gas chromatography and mass spectrometry, have limitations for fast screening due to their limited availability, operational complexity, and high cost. As potential replacement, among several low-cost and portable methods, chemoresistive sensors for the detection of volatile organic compounds (VOCs) that represent biomarkers of lung cancer were explored as promising solutions, which unfortunately still face challenges. To address the key problems of these sensors, such as low sensitivity, high response time, and poor selectivity, this study presents the design of new chemoresistive sensors based on hybridised porous zeolitic imidazolate (ZIF-8) based metal-organic frameworks (MOFs) and laser-scribed graphene (LSG) structures, inspired by the architecture of the human lung. The sensing performance of the fabricated ZIF-8@LSG hybrid sensors was characterised using four dominant VOC biomarkers, including acetone, ethanol, methanol, and formaldehyde, which are identified as metabolomic signatures in lung cancer patients' exhaled breath. The results using simulated breath samples showed that the sensors exhibited excellent performance for a set of these biomarkers, including fast response (2-3 seconds), a wide detection range (0.8 ppm to 50 ppm), a low detection limit (0.8 ppm), and high selectivity, all obtained at room temperature. Intelligent machine learning (ML) recognition using the multilayer perceptron (MLP)-based classification algorithm was further employed to enhance the capability of these sensors, achieving an exceptional accuracy (approximately 96.5%) for the four targeted VOCs over the tested range (0.8-10 ppm). The developed hybridised nanomaterials, combined with the ML methodology, showcase robust identification of lung cancer biomarkers in simulated breath samples containing multiple biomarkers and a promising solution for their further improvements toward practical applications.

Actuation for flexible and stretchable microdevices

Flexible and stretchable microdevices incorporate highly deformable structures, facilitating precise functionality at the micro- and millimetre scale. Flexible microdevices have showcased extensive utility in the fields of biomedicine, microfluidics, and soft robotics. Actuation plays a critical role in transforming energy between different forms, ensuring the effective operation of devices. However, when it comes to actuating flexible microdevices at the small millimetre or even microscale, translating actuation mechanisms from conventional rigid large-scale devices is not straightforward. The recent development of actuation mechanisms leverages the benefits of device flexibility, particularly in transforming conventional actuation concepts into more efficient approaches for flexible devices. Despite many reviews on soft robotics, flexible electronics, and flexible microfluidics, a specific and systematic review of the actuation mechanisms for flexible and stretchable microdevices is still lacking. Therefore, the present review aims to address this gap by providing a comprehensive overview of state-of-the-art actuation mechanisms for flexible and stretchable microdevices. We elaborate on the different actuation mechanisms based on fluid pressure, electric, magnetic, mechanical, and chemical sources, thoroughly examining and comparing the structure designs, characteristics, performance, advantages, and drawbacks of these diverse actuation mechanisms. Furthermore, the review explores the pivotal role of materials and fabrication techniques in the development of flexible and stretchable microdevices. Finally, we summarise the applications of these devices in biomedicine and soft robotics and provide perspectives on current and future research.

Improving high throughput manufacture of laser-inscribed graphene electrodes via hierarchical clustering

Laser-inscribed graphene (LIG), initially developed for graphene supercapacitors, has found widespread use in sensor research and development, particularly as a platform for low-cost electrochemical sensing. However, batch-to-batch variation in LIG fabrication introduces uncertainty that cannot be adequately tracked during manufacturing process, limiting scalability. Therefore, there is an urgent need for robust quality control (QC) methodologies to identify and select similar and functional LIG electrodes for sensor fabrication. For the first time, we have developed a statistical workflow and an open-source hierarchical clustering tool for QC analysis in LIG electrode fabrication. The QC process was challenged with multi-operator cyclic voltammetry (CV) data for bare and metalized LIG. As a proof of concept, we employed the developed QC process for laboratory-scale manufacturing of LIG-based biosensors. The study demonstrates that our QC process can rapidly identify similar LIG electrodes from large batches (n ≥ 36) of electrodes, leading to a reduction in biosensor measurement variation by approximately 13% compared to the control group without QC. The statistical workflow and open-source code presented here provide a versatile toolkit for clustering analysis, opening a pathway toward scalable manufacturing of LIG electrodes in sensing. In addition, we establish a data repository for further study of LIG variation.

Laser-induced graphene trending in biosensors: understanding electrode shelf-life of this highly porous material

Laser-induced graphene (LIG) has received much attention in recent years as a possible transducer material for electroanalytical sensors. Its simplicity of fabrication and good electrochemical performance are typically highlighted. However, we found that unmodified and untreated LIG electrodes had a limited shelf-life for certain electroanalytical applications, likely due to the adsorption of adventitious hydrocarbons from the storage environment. Electrode responses did not change immediately after exposure to ambient conditions but over longer periods of time, probably due to the immense specific surface area of the LIG material. LIG shelf-life is seldomly discussed prominently in the literature, yet overall trends for solutions to this challenge can be identified. Such findings from the literature regarding the long-term storage stability of LIG electrodes, pure and modified, are discussed here along with explanations for likely protective mechanisms. Specifically, applying a protective coating on LIG electrodes after manufacture is possibly the easiest method to preserve electrode functionality and should be identified as a trend for well-performing LIG electrodes in the future. Furthermore, suggested influences of the accompanying LIG microstructure/morphology on electrode characteristics are evaluated.

Automatically Aligned and Environment-Friendly Twisted Stacking Terahertz Chiral Metasurface with Giant Circular Dichroism for Rapid Biosensing

Chiral metasurfaces are capable of generating a huge superchiral field, which has great potential in optoelectronics and biosensing. However, the conventional fabrication process suffers greatly from time consumption, high cost, and difficult multilayer alignment, which hinder its commercial application. Herein, we propose a twisted stacking carbon-based terahertz (THz) chiral metasurface (TCM) based on laser-induced graphene (LIG) technology. By repeating a two-step process of sticking a polyimide film, followed by laser direct writing, the two layers of the TCM are aligned automatically in the fabrication. Laser manufacturing also brings such high processing speed that a TCM with a size of 15 × 15 mm can be prepared in 60 s. In addition, due to the greater dissipation of LIG than that of metals in the THz band, a giant circular dichroism (CD) of +99.5 to -99.6% is experimentally realized. The THz biosensing of bovine serum albumin enhanced by the proposed TCMs is then demonstrated. A wide sensing range (0.5-50 mg mL-1) and a good sensitivity [ΔCD: 2.09% (mg mL-1)-1, Δf: 0.0034 THz (mg mL-1)-1] are proved. This LIG-based TCM provides an environment-friendly platform for chiral research and has great application potential in rapid and low-cost commercial biosensing.

Nonenzymatic Potentiometric Detection of Ascorbic Acid with Porphyrin/ZnO-Functionalized Laser-Induced Graphene as an Electrode of EGFET Sensors

Laser-induced graphene (LIG) has emerged as a highly versatile material with significant potential in the development of electrochemical sensors. In this paper, we investigate the use of LIG and LIG functionalized with ZnO and porphyrins-ZnO as the gate electrodes of the extended gate field effect transistors (EGFETs). The resultant sensors exhibit remarkable sensitivity and selectivity, particularly toward ascorbic acid. The intrinsic sensitivity of LIG undergoes a notable enhancement through the incorporation of hybrid organic-inorganic materials. Among the variations tested, the LIG electrode coated with zinc tetraphenylporphyrin-capped ZnO nanoparticles demonstrates superior performance, reaching a limit of detection of approximately 3 nM. Furthermore, the signal ratio for 5 μM ascorbic acid relative to the same concentration of dopamine exceeds 250. The practical applicability of these sensors is demonstrated through the detection of ascorbic acid in real-world samples, specifically in a commercially available food supplement containing l-arginine. Notably, formulations with added vitamin C exhibit signals at least 25 times larger than those without, underscoring the sensors' capability to discern and quantify the presence of ascorbic acid in complex matrices. This research not only highlights the enhanced performance of LIG-based sensors through functionalization but also underscores their potential for practical applications in the analysis of vitamin-rich supplements.

2D nanomaterials for realization of flexible and wearable gas sensors: A review

Gas sensors are extensively employed for monitoring and detection of hazardous gases and vapors. Many of them are produced on rigid substrates, but flexible and wearable gas sensors are needed for intriguing usage including the internet of things (IoT) and medical devices. The materials with the greatest potential for the fabrication of flexible and wearable gas sensing devices are two-dimensional (2D) semiconducting nanomaterials, which consist of graphene and its substitutes, transition metal dichalcogenides, and MXenes. These types of materials have good mechanical flexibility, high charge carrier mobility, a large area of surface, an abundance of defects and dangling bonds, and, in certain instances adequate transparency and ease of synthesis. In this review, we have addressed the different 2D nonmaterial properties for gas sensing in the context of fabrication of flexible/wearable gas sensors. We have discussed the sensing performance of flexible/wearable gas sensors in various forms such as pristine, composite and noble metal decorated. We believe that content of this review paper is greatly useful for the researchers working in the research area of fabrication of flexible/wearable gas sensors.

Smart and emerging point of care electrochemical sensors based on nanomaterials for SARS-CoV-2 virus detection: Towards designing a future rapid diagnostic tool

In the recent years, researchers from all over the world have become interested in the fabrication of advanced and innovative electrochemical and/or biosensors for respiratory virus detection with the use of nanotechnology. These fabricated sensors demonstrated a number of benefits, including precision, affordability, accessibility, and miniaturization which makes them a promising test method for point-of-care (PoC) screening for SARS-CoV-2 viral infection. In order to comprehend the principles of electrochemical sensing and the role of various types of sensing interfaces, we comprehensively explored the underlying principles of electroanalytical methods and terminologies related to it in this review. In addition, it is addressed how to fabricate electrochemical sensing devices incorporating nanomaterials as graphene, metal/metal oxides, metal organic frameworks (MOFs), MXenes, quantum dots, and polymers. We took an effort to carefully compile current developments, advantages, drawbacks, possible solutions in nanomaterials based electrochemical sensors.