Design of Lubricant Infused Surfaces

Bioinspired Slippery Surfaces for Liquid Manipulation from Tiny Droplet to Bulk Fluid

Slippery surfaces, which originate in nature with special wettability, have attracted considerable attention in both fundamental research and practical applications in a variety of fields due to their unique characteristics of superlow liquid friction and adhesion. Although research on bioinspired slippery surfaces is still in its infancy, it is a rapidly growing and enormously promising field. Herein, a systematic review of recent progress in bioinspired slippery surfaces, beginning with a brief introduction of several typical creatures with slippery property in nature, is presented. Subsequently,this review gives a detailed discussion on the basic concepts of the wetting, friction, and drag from micro- and macro-aspects and focuses on the underlying slippery mechanism. Next, the state-of-the-art developments in three categories of slippery surfaces of air-trapped, liquid-infused, and liquid-like slippery surfaces, including materials, design principles, and preparation methods, are summarized and the emerging applications are highlighted. Finally, the current challenges and future prospects of various slippery surfaces are addressed.

Engineered Sustainable Omniphobic Coatings to Control Liquid Spreading on Food-Contact Materials

The adhesion of sticky liquid foods to a contacting surface can cause many technical challenges. The food manufacturing sector is confronted with many critical issues that can be overcome with long-lasting and highly nonwettable coatings. Nanoengineered biomimetic surfaces with distinct wettability and tunable interfaces have elicited increasing interest for their potential use in addressing a broad variety of scientific and technological applications, such as antifogging, anti-icing, antifouling, antiadhesion, and anticorrosion. Although a large number of nature-inspired surfaces have emerged, food-safe nonwetted surfaces are still in their infancy, and numerous structural design aspects remain unexplored. This Review summarizes the latest scientific research regarding the key principles, fabrication methods, and applications of three important categories of nonwettable surfaces: superhydrophobic, liquid-infused slippery, and re-entrant structured surfaces. The Review is particularly focused on new insights into the antiwetting mechanisms of these nanopatterned structures and discovering efficient platform methodologies to guide their rational design when in contact with food materials. A detailed description of the current opportunities, challenges, and future scale-up possibilities of these nanoengineered surfaces in the food industry is also provided.

Droplet Manipulation on Bioinspired Slippery Surfaces: From Design Principle to Biomedical Applications

Droplet manipulation with high efficiency, high flexibility, and programmability, is essential for various applications in biomedical sciences and engineering. Bioinspired liquid-infused slippery surfaces (LIS), with exceptional interfacial properties, have led to expanding research for droplet manipulation. In this review, an overview of actuation principles is presented to illustrate how materials or systems can be designed for droplet manipulation on LIS. Recent progress on new manipulation methods on LIS is also summarized and their prospective applications in anti-biofouling and pathogen control, biosensing, and the development of digital microfluidics are presented. Finally, an outlook is made on the key challenges and opportunities for droplet manipulation on LIS.

Nanorough Is Not Slippery Enough: Implications on Shedding and Heat Transfer

Lowering droplet-surface interactions via the implementation of lubricant-infused surfaces (LISs) has received important attention in the past years. LISs offer enhanced droplet mobility with low sliding angles and the recently reported slippery Wenzel state, among others, empowered by the presence of the lubricant infused in between the structures, which eventually minimizes the direct interactions between liquid droplets and LISs. Current strategies to increase heat transfer during condensation phase-change relay on minimizing the thickness of the coating as well as enhancing condensate shedding. While further surface structuring may impose an additional heat transfer resistance, the presence of micro-structures eventually reduces the effective condensate-surface intimate interactions with the consequently decreased adhesion and enhanced shedding performance, which is investigated in this work. This is demonstrated by macroscopic and optical microscopy condensation experimental observations paying special attention at the liquid-lubricant and liquid-solid binary interactions at the droplet-LIS interface, which is further supported by a revisited force balance at the droplet triple contact line. Moreover, the occurrence of a condensation-coalescence-shedding regime is quantified for the first time with droplet growth rates one and two orders of magnitude greater than during condensation-coalescence and direct condensation regimes, respectively. Findings presented here are of great importance for the effective design and implementation of LISs via surface structure endowing accurate droplet mobility and control for applications such as anti-icing, self-cleaning, water harvesting, and/or liquid repellent surfaces as well as for condensation heat transfer.

Analysis of freezing of a sessile water droplet on surfaces over a range of wettability

HYPOTHESIS

Nonwetting surfaces, by virtue of their water-repelling trait, offer desirable anti-icing characteristics. Surface roughness, type and wettability are important interfacial characteristics that affect the icing dynamics that can be tailored to achieve desired anti-icing designs.

EXPERIMENTS AND SIMULATIONS

The present study systematically explores the effect of surface roughness on the freezing behaviour of water droplets on surfaces ranging in their wettability. Surfaces with tailored textures and wettability were fabricated using chemical etching and electrodeposition by varying the voltage. The surfaces studied include bare copper, five different dry nonwetting copper surfaces, and five different lubricant-infused copper surfaces that ranged in surface texture fractal dimension from nearly 1.0 to 1.92 and wettability measures of average water contact angle from 91° to 162° and sliding angle from less than 3° to greater than 50°. A computational model is developed to simulate the freezing dynamics on the surfaces studied.

FINDINGS

With increasing roughness features, the freezing time increased due to the dual effects of increased contact angle and poor interfacial conductance caused by trapped air or infused liquid within the asperity textures. In general, the nonwetting surfaces increased the freezing time by a factor of at least 1.33 and up to about 3.2 compared to freezing on bare copper surfaces. The computational model shows close agreement with experimental measurements on the freeze front progression as well as freeze time. Design guidelines on the suitability of the different nonwetting surfaces for anti-icing purposes are derived from the systematic study, with the overall design recommendation favoring lubricant infused surfaces.

Theoretical and Three-Dimensional Molecular Dynamics Study of Droplet Wettability and Mobility on Lubricant-Infused Porous Surfaces

Profiting from their slippery nature, lubricant-infused porous surfaces endow with droplets excellent mobility and consequently promise remarkable heat transfer improvement for dropwise condensation. To be a four-phase wetting system, the droplet wettability configurations and the corresponding dynamic characteristics on lubricant-infused porous surfaces are closely related to many factors, such as multiple interfacial interactions, surface features, and lubricant thickness, which keeps a long-standing challenge to promulgate the underlying physics. In this work, thermodynamically theoretical analysis and three-dimensional molecular dynamics simulations with the coarse-grained water and hexane models are carried out to explore droplet wettability and mobility on lubricant-infused porous surfaces. Combined with accessible theoretical criteria, phase diagrams of droplet configurations are constructed with a comprehensive consideration of interfacial interactions, surface structures, and lubricant thickness. Subsequently, droplet sliding and coalescence dynamics are quantitatively defined under different configurations. Finally, in terms of the promotion of dropwise condensation, a non-cloaking configuration with the encapsulated state underneath the droplet is recommended to achieve high droplet mobility owing to the low viscous drag of the lubricant and the eliminated pinning effect of the contact line. On the basis of the low oil-water and water-solid interactions, a stable lubricant layer with a relatively low thickness is suggested to construct slippery surfaces.

An electrothermal platform for active droplet manipulation

The smart control of droplet transport through surface structures and external fields provides exciting opportunities in engineering fields of phase change heat transfer, biomedical chips, and energy harvesting. Here we report the wedge-shaped slippery lubricant-infused porous surface (WS-SLIPS) as an electrothermal platform for active droplet manipulation. WS-SLIPS is fabricated by infusing a wedge-shaped superhydrophobic aluminum plate with phase-changeable paraffin. While the surface wettability of WS-SLIPS can be readily and reversibly switched by the freezing-melting cycle of paraffin, the curvature gradient of the wedge-shaped substrate automatically induces an uneven Laplace pressure inside the droplet, endowing WS-SLIPS the ability to directionally transport droplets without any extra energy input. We demonstrate that WS-SLIPS features spontaneous and controllable droplet transport capability to initiate, brake, lock, and resume the directional motion of various liquid droplets including water, saturated NaCl solution, ethanol solution, and glycerol, under the control of preset DC voltage (∼12 V). In addition, the WS-SLIPS can automatically repair surface scratches or indents when heated and retain the full liquid-manipulating capability afterward. The versatile and robust droplet manipulation platform of WS-SLIPS can be further used in practical scenarios such as laboratory-on-a-chip settings, chemical analysis and microfluidic reactors, paving a new path to develop advanced interface for multifunctional droplet transport.

Recent advances of slippery liquid-infused porous surfaces with anti-corrosion

Metal materials are susceptible to the influence of environmental media, and chemical or electrochemical multiphase reactions occur on the metal surface, resulting in the corrosion of metal materials, which can directly damage the geometry and reduce the physical properties of metal materials. This corrosion damage can seriously affect the long-term use of metal materials in marine equipment and the aerospace industry, and other fields. Inspired by the special microstructure and slippery properties of natural nepenthes intine, researchers have prepared slippery liquid-infused porous surfaces (SLIPS) with a stable continuous lubricant layer by injecting low-surface-energy lubricants into a substrate with a micro/nano-porous structure. This surface has excellent hydrophobicity, low friction, non-adhesiveness, and self-healing properties. The broad application prospects of SLIPS in the fields of anti-corrosion, anti-icing, anti-bacteria, and anti-fouling have made it a hot research topic directing the study of biomimetic materials at present. However, SLIPS are susceptible to environmental shear forces, such as ocean flow or extraneous fluids, resulting in destruction of the porous structure and loss of surface lubricant, thereby depriving SLIPS of the ability to protect metals from corrosion. Therefore, it is important for metal corrosion protection to find ways to improve the stability and extend the service life of SLIPS. Over the last several years, research into and development of SLIPS have come a long way. Herein, a summary of available reports on SLIPS is given in terms of design principles and their performance characteristics, the construction of rough/porous substrate structures, the choice of low-surface-energy modifiers and lubricants, and lubricant infusion methods. Ways of constructing different substrate structures and the characteristics, advantages, and disadvantages of choosing various modifiers and lubricants to prepare the surface are compared. Finally, a comprehensive summary and outlook of SLIPS with anti-corrosion properties are provided. We are convinced that a comprehensive review of SLIPS will provide important guidance and strong reference for the design and preparation of green and economical SLIPS with anti-corrosion capabilities in the future.

Fluid manipulation via multifunctional lubricant infused slippery surfaces: principle, design and applications

Water-repellent interfaces with high performance have emerged as an indispensable platform for developing advanced materials and devices. Inspired by the pitcher plant, slippery liquid-infused porous surfaces (SLIPSs) with reliable hydrophobicity have proven to possess great potential for various applications in droplet and bubble manipulation, droplet energy harvesting, condensation, fog collection, anti-icing, and anti-biofouling due to their excellent properties such as persistent surface hydrophobicity, molecular smoothness, and fluidity. This review aims to introduce the development history of interaction between SLIPSs and fluids as well as the design principles, preparation methods, and various applications of some of the more typical SLIPSs. The fluid manipulation strategies of the slippery surfaces have been proposed including the wettability pattern, oriented micro-structure, and geometric gradient. At last, the application prospects of SLIPSs in various fields and the challenges in the design and fabrication of slippery surfaces are analyzed. We envision that this review can provide an overview of the fluid manipulating processes on slippery surfaces for researchers in both academic and industrial fields.

Marangoni-induced reversal of meniscus-climbing microdroplets

Small water droplets or particles located at an oil meniscus typically climb the meniscus due to unbalanced capillary forces. Here, we introduce a size-dependent reversal of this meniscus-climbing behavior, where upon cooling of the underlying substrate, droplets of different sizes concurrently ascend and descend the meniscus. We show that microscopic Marangoni convection cells within the oil meniscus are responsible for this phenomenon. While dynamics of relatively larger water microdroplets are still dominated by unbalanced capillary forces and hence ascend the meniscus, smaller droplets are carried by the surface flow and consequently descend the meniscus. We further demonstrate that the magnitude and direction of the convection cells depend on the meniscus geometry and the substrate temperature and introduce a modified Marangoni number that well predicts their strength. Our findings provide a new approach to manipulating droplets on a liquid meniscus that could have applications in material self-assembly, biological sensing and testing, or phase change heat transfer.

In Situ Opto-Hydrodynamic Characterization of Lubricant-Infused Surface Degradation

Vapor condensation is widely used in industrial systems due to its effective heat and mass transfer when compared to single-phase thermal transport. In particular, dropwise condensation can significantly enhance heat transfer performance due to rapid droplet shedding and promotion of additional nucleation sites for vapor condensation. Recently, lubricant-infused surfaces (LISs) composed of superhydrophobic structures infused with a low surface tension lubricant have been shown to effectively promote dropwise condensation of a variety of fluids by forming chemically and topographically homogeneous low-surface-energy surfaces. However, depletion of the infused lubricant remains a critical limitation to developing durable LISs which can sustain prolonged dropwise condensation. Moreover, the observed degradation is difficult to detect especially during active condensation on the surface. Here, we introduce an optical measurement technique to quantify in situ and in operando lubricant drainage from LISs. The optical method allows for non-invasive, instantaneous, and accurate prediction of the lifespan of LISs. The method implements the analysis of sample transient transparency, with depletion leading to exposure of the structure and increased light scattering. Our work demonstrates the logarithmic relation between the amount of the lubricant remaining in the LIS and the optical transmittance of the LIS, validating our unique technique for estimating the durability of LISs.

Slippery lubricant-infused silica nanoparticulate film processing for anti-biofouling applications

Microbial biofilm build-up in water distribution systems can pose a risk to human health and pipe material integrity. The impact is more devastating in space stations and to astronauts due to the isolation from necessary replacement parts and medical resources. As a result, there is a need for coatings to be implemented onto the inner region of the pipe to minimize the adherence and growth of biofilms. Lubricant-infused surfaces has been one such interesting material for anti-biofouling applications in which their slippery property promotes repellence to many liquids and thus prevents bacterial adherence. Textured and porous films are suitable substrate candidates to infuse and contain the lubricant. However, there is little investigation in utilizing a nanoparticulate thin film as the substrate material for lubricant infusion. A nanoparticulate film has high porosity within the structure which can promote greater lubricant infusion and retention. The implementation as a thin film structure aids to reduce material consumption and cost. In our study, we utilized a well-studied nanoporous thin film fabricated via layer-by-layer assembly of polycations and colloid silica and then calcination for greater stability. The film was further functionalized to promote fluorinated groups and improve affinity with a fluorinated lubricant. The pristine nanoporous film was characterized to determine its morphology, thickness, wettability, and porosity. The lubricant-infused film was then tested for its lubricant layer stability upon various washing conditions and its performance against bacterial biofilm adherence as a result of its slippery property. Overall, the modified silica nanoparticulate thin film demonstrated potential as a base substrate for lubricant-infused surface fabrication that repelled against ambient aqueous solvents and as an anti-biofouling coating that demonstrated low biofilm coverage and colony forming unit values. Further optimization to improve lubricant retention or incorporation of a secondary function can aid in developing better coatings for biofilm mitigation.

The Modulation of Electrokinetic Streaming Potentials of Silicon-Based Surfaces through Plasma-Based Surface Processing

A new plasma processing-based methodology for enhancing the streaming potential (V_s) that may be obtained in electrokinetic flows for a given pressure gradient over a silicon surface-based microchannel is indicated. The dependence of the V_s on both the surface zeta potential and the electrolyte slip length was carefully determined through a series of experiments involving the variation of CF₄- and Ar-based plasma parameters, incorporating pressure, exposure time, and power. It was determined through analytical estimates that, while the zeta potential is always increased, the slip length may be diminished under certain conditions. A record value of ∼0.1 mV/Pa was obtained using CF₄ plasma at 500 W, 10 mTorr, and 300 s of exposure. The implications of the work extend to the investigation of whether smooth surfaces may be effective for generating large V_s's for new modalities of electrical voltage sources in microfluidics-based applications.

Bio-inspired hemocompatible surface modifications for biomedical applications

When blood first encounters the artificial surface of a medical device, a complex series of biochemical reactions is triggered, potentially resulting in clinical complications such as embolism/occlusion, inflammation, or device failure. Preventing thrombus formation on the surface of blood-contacting devices is crucial for maintaining device functionality and patient safety. As the number of patients reliant on blood-contacting devices continues to grow, minimizing the risk associated with these devices is vital towards lowering healthcare-associated morbidity and mortality. The current standard clinical practice primarily requires the systemic administration of anticoagulants such as heparin, which can result in serious complications such as post-operative bleeding and heparin-induced thrombocytopenia (HIT). Due to these complications, the administration of antithrombotic agents remains one of the leading causes of clinical drug-related deaths. To reduce the side effects spurred by systemic anticoagulation, researchers have been inspired by the hemocompatibility exhibited by natural phenomena, and thus have begun developing medical-grade surfaces which aim to exhibit total hemocompatibility via biomimicry. This review paper aims to address different bio-inspired surface modifications that increase hemocompatibility, discuss the limitations of each method, and explore the future direction for hemocompatible surface research.

Research on Metal Corrosion Resistant Bioinspired Special Wetting Surface Based on Laser Texturing Technology: A Review

Metal substrates are widely used in engineering production. However, material life reduction and economic loss due to chemical and electrochemical corrosion are a major problem facing people. Electrochemical corrosion is the main corrosion mode of metals, such as seawater corrosion. It is found that the superhydrophobic surface treated by laser texturing plays an important role in the corrosion resistance of the substrate, with the laser texturing process and post-treatment affecting the corrosion resistance. The corrosion resistance is positively correlated with the superhydrophobic property of the surface. For the mechanism of corrosion resistance, this paper summarizes the effect of micro-nano structure, surface-modified coating, oxidation layer or new product layer, surface inhomogeneity, crystal structure, and slippery surface on corrosion resistance. Superhydrophobic surface and slippery surface are two common types of bioinspired, special wetting surfaces. In order to prepare better superhydrophobic and corrosion-resistant surfaces, this paper summarizes the selection and optimization of laser parameters, surface structure, processing media, and post-treatment from the point of view of mechanism and law. In addition, after summarizing the corrosion resistance mechanism, this paper introduces a series of characterization experiments that can measure the corrosion resistance, providing a reference for preparation and evaluation of the surface.

Slippery Antifouling Polymer Coatings Fabricated Entirely from Biodegradable and Biocompatible Components

We report the design of slippery liquid-infused porous surfaces (SLIPS) fabricated from building blocks that are biodegradable, edible, or generally regarded to be biocompatible. Our approach involves infusion of lubricating oils, including food oils, into nanofiber-based mats fabricated by electrospinning or blow spinning of poly(ε-caprolactone), a hydrophobic biodegradable polymer used widely in medical implants and drug delivery devices. This approach leads to durable and biodegradable SLIPS that prevent fouling by liquids and other materials, including microbial pathogens, on objects of arbitrary shape, size, and topography. This degradable polymer approach also provides practical means to design "controlled-release" SLIPS that release molecular cargo at rates that can be manipulated by the properties of the infused oils (e.g., viscosity or chemical structure). Together, our results provide new designs and introduce useful properties and behaviors to antifouling SLIPS, address important issues related to biocompatibility and environmental persistence, and thus advance new potential applications, including the use of slippery materials for food packaging, industrial and marine coatings, and biomedical implants.

From Sticky to Slippery: Self-Functionalizing Lubricants for In Situ Fabrication of Liquid-Infused Surfaces

Liquid-infused surfaces offer a versatile approach to create self-cleaning coatings. In such coatings, a thin film of a fluid lubricant homogeneously coats the substrate and thus prevents direct contact with a second, contaminating liquid. For stable repellency, the interfacial energies need to be controlled to ensure that the lubricant is not replaced by the contaminating liquid. Here, we introduce the concept of self-functionalizing lubricants. Functional molecular species that chemically match the lubricant but possess selective anchor groups are dissolved in the lubricant and self-adhere to the surface, forming the required surface chemistry in situ from within the applied lubricant layer. To add flexibility to the self-functionalizing concept, the substrate is first primed with a thin polydopamine base layer, which can be deposited to nearly any substrate material from aqueous solutions and retains reactivity toward electron-donating groups such as amines. The temporal progression of the in situ functionalization is investigated by ellipsometry and quartz crystal microbalance and correlated to macroscopic changes in contact angle and contact angle hysteresis. The flexibility of the approach is underlined by creating repellent coatings with various substrate/lubricant combinations. The prepared liquid-infused surfaces significantly reduce cement adhesion and provide easy-to-clean systems under real-world conditions on shoe soles.

Switchable smart porous surface for controllable liquid transportation

Controllable liquid transportation through a smart porous membrane is realized by manipulating the surface wetting properties and external stimuli, and has been intensively studied. However, the liquid transportation, e.g., permeation and moving process, at the interface is generally uninterrupted, i.e., the opening and closing of the interface is irreversible. Herein, we present a new strategy to achieve magnetic adaptive switchable surfaces, i.e., liquid-infused micro-nanostructured porous composite film surfaces, for controllable liquid transportation, via modulation of the magnetic field. The liquid transportation process can be interrupted and restarted on the porous composite film because its pore structure can be quickly closed and opened owing to the adaptive morphological transformation of the magnetic liquid with a varying magnetic field. That is, the liquid permeation process occurs due to the open pore structure of the composite film when the external magnetic field is added, while the permeation process can be interrupted owing to the self-repairing closure of the pore when the magnetic field is removed, and the moving process can be achieved. Thus a magnetic field induced switchable porous composite film can serve as a valve to control liquid permeation based transportation, which opens new avenues for artificial liquid gating devices for flow, smart separation, and droplet microfluidics.

Life Span of Slippery Lubricant Infused Surfaces

Since their discovery a decade ago, slippery liquid infused porous surfaces (SLIPSs) or lubricant infused surfaces (LISs) have been demonstrated time and again to have immense potential for a plethora of applications. Of these, one of the most promising is enhancing the energy efficiency of both thermoelectric and organic Rankine cycle power generation via enhanced vapor condensation. However, utilization of SLIPSs in the energy sector remains limited due to the poor understanding of their life span. Here, we use controlled conditions to conduct multimonth steam and ethanol condensation tests on ultrascalable nanostructured copper oxide structured surfaces impregnated with mineral and fluorinated lubricants having differing viscosities (9.7 mPa·s < μ < 5216 mPa·s) and chemical structures. Our study demonstrates that SLIPSs lose their hydrophobicity during steam condensation after 1 month due to condensate cloaking. However, these same SLIPSs maintain nonwetting after 5 months of ethanol condensation due to the absence of cloaking. Surfaces impregnated with higher viscosity oil (5216 mPa·s) increase the life span to more than 8 months of continuous ethanol condensation. Vapor shear tests revealed that SLIPSs do not undergo oil depletion during exposure to 10 m/s gas flows, critical to condenser implementation where single-phase superheated vapor impingement is prevalent. Furthermore, higher viscosity SLIPSs are shown to maintain good stability after exposure to 200 °C air. A subset of the durable SLIPSs did not show change in slipperiness after submerging in stagnant water and ethanol for up to 2 weeks, critical to condenser implementation where single-phase condensate immersion is prevalent. Our work not only demonstrates design methods and longevity statistics for slippery nanoengineered surfaces undergoing long-term dropwise condensation of steam and ethanol but also develops the fundamental design guidelines for creating durable slippery liquid infused surfaces.

Design of Robust Lubricant-Infused Surfaces for Anti-Corrosion

A lubricant-infused surface such as an oil-impregnated porous surface has great potentials for various applications due to its omniphobicity. However, the drainage and depletion of the lubricant liquid oil remain practical concerns for real applications. Here, we investigate the effect of a specially designed bottle-shaped nanopore of anodic aluminum oxide, which has a smaller pore diameter in the upper region than the lower one, on the oil retentivity and anti-corrosion efficacy. The effects of the viscosity and volatility of the lubricant oil were further investigated for synergy. Results show that the bottle-shaped pore helps to stably immobilize the lubricant oil in the nanostructure and significantly enhances the robustness and anti-corrosion efficacy, compared to the conventional cylindrical pores with straight walls as well as the hybrid one featured with additional pillar structures. Moreover, the enlarged oil capacity in the bottle-shaped pore allows the oil to cover the underlying metallic surface effectively at cracks, enhancing the damage tolerance with a unique self-healing capability. The oil with a higher viscosity further enhances the benefits so that the bottle-shaped pore impregnated with a higher-viscosity oil shows greater anti-corrosion efficacy. It suggests that the combination of the geometric features of nanopores and the fluid properties of lubricant liquid can lead to a maximized longevity and anti-corrosion efficacy of the liquid-infused surfaces for real applications.

Bioinspired functional SLIPSs and wettability gradient surfaces and their synergistic cooperation and opportunities for enhanced condensate and fluid transport

Bioinspired smart functional surfaces have received increasing attention in recent years owed to their tunable wettability and enhanced droplet transport suggesting them as excellent candidates for industrial and nanotechnology-related applications. More specifically, bioinspired slippery lubricant infused porous surfaces (SLIPSs) have been proposed for their low adhesion enabling continuous dropwise condensation (DWC) even of low-surface tension fluids. In addition, functional surfaces with chemical and/or structural wettability gradients have also been exploited empowering spontaneous droplet transport in a controlled manner. Current research has focused on the better understanding of the mechanisms and intimate interactions taking place between liquid droplets and functional surfaces or on the forces imposed by differences in surface wettability and/or by Laplace pressure owed to chemical or structural gradients. Nonetheless, less attention has been paid to the synergistic cooperation of efficiently driving droplet transport via chemical and/or structural patterns/gradients on a low surface energy/adhesion background imposed by SLIPSs, with the consequent promising potential for microfluidics and condensation heat transfer applications amongst others. This review provides a detailed and timely overview and summary on recent advances and developments on bioinspired SLIPSs and on wettability gradient surfaces with focus on their synergistic cooperation for condensation and fluid transport related applications. Firstly, the fundamental theory and mechanisms governing complex droplet transport on homogeneous, on wettability gradient surfaces and on inclined SLIPSs are introduced. Secondly, recent advances on the fabrication and characterization of SLIPSs and functional surfaces are presented. Then, the condensation performance on such functional surfaces comprising chemical or structural wettability gradients is reviewed and their applications on condensation heat transfer are summarized. Last a summary outlook highlighting the opportunities and challenges on the synergistic cooperation of SLIPSs and wettability gradient surfaces for heat transfer as well as future perspective in modern applications are presented.

Robust and durable liquid-repellent surfaces

This review provides a comprehensive summary of characterization, design, fabrication, and application of robust and durable liquid-repellent surfaces.

Stretch-Enhanced Anisotropic Wetting on Transparent Elastomer Film for Controlled Liquid Transport

Direction-controlled wetting surfaces, special for lubricating oil infused anisotropic surfaces, have attracted great research interest in directional liquid collection, expelling, transfer, and separation. Nonetheless, there are still existing difficulties in achieving directional and continuous liquid transport. Herein, we present a strategy to achieve directional liquid transport on transparent lubricating oil infused elastomer film with V-shaped prisms microarray (VPM). The results reveal that the water wetting direction in the parallel and staggered arrangement of the VPM structure surface with lubricating oil infusion is the opposite, which is completely different from the wetting direction on the usual VPM surface in air. Moreover, asymmetric stretching can enhance or weaken the directional water wetting tendency on the lubricating oil infused VPM elastomer film and even can reverse the droplet wetting direction. In a closed moist environment, tiny droplets gradually coalesce and then slip away from the lubricating oil infused VPM surface to keep the surface transparent, due to the cooperation of imbalanced Laplace pressure, resulting from the anisotropic geometric structures, varying VPMs spacing, and gravity. Thus, this work provides a paradigm to design and fabricate a type of surface engineering material in the application fields of directional expelling, liquid collection, anti-biofouling, anti-icing, drag reduction, anticorrosion, etc.

Design of Icephobic Surfaces by Lowering Ice Adhesion Strength: A Mini Review

Ice accretion can lead to severe consequences in daily life and sometimes catastrophic events. To mitigate the hazard of icing, passive icephobic surfaces have drawn widespread attentions because of their abilities in repelling incoming water droplets, suppressing ice nucleation and/or lowering ice adhesion strength. As time elapses and temperature lowers sufficiently, ice accretion becomes inevitable, and a realistic roadmap to surface icephobicity for various outdoor anti-icing applications is to live with ice but with the lowest ice adhesion strength. In this review, surfaces with icephobicity are critically categorized into smooth surfaces, textured surfaces, slippery surfaces and sub-surface textured surfaces, and discussed in terms of theoretical limit, current status and perspectives. Particular attention is paid to multiple passive anti-icing strategies combined approaches as proposed on the basis of icephobic surfaces. Correlating the current strategies with one another will promote understanding of the key parameters in lowering ice adhesion strength. Finally, we provide remarks on the rational design of state-of-the-art icephobic surfaces with low ice adhesion strength.

Evaluation of the Durability of Slippery, Liquid-Infused Porous Surfaces in Different Aggressive Environments: Influence of the Chemical-Physical Properties of Lubricants

Liquid-repellent surfaces have been extensively investigated due to their potential application in several fields. Superhydrophobic surfaces achieve outstanding water repellence, however their limited durability in severe operational conditions hinders their large-scale application. The Slippery, Liquid-Infused Porous Surface (SLIPS) approach solves many of the durability problems shown by superhydrophobic surfaces due to the presence of an infused liquid layer. Moreover, SLIPS show enhanced repellence towards low surface tension liquids that superhydrophobic surfaces cannot repel. In this perspective, SLIPS assume significant potential for application in harsh environments; however, a systematic evaluation of their durability in different conditions is still lacking in the literature. In this work, we report the fabrication of SLIPS based on a ceramic porous layer infused with different lubricants, namely perfluoropolyethers with variable viscosity and n-hexadecane; we investigate the durability of these surfaces by monitoring the evolution of their wetting behavior after exposure to severe environmental conditions like UV irradiation, chemically aggressive solutions (acidic, alkaline, and saline), and abrasion. Chemical composition and viscosity of the infused liquids prove decisive in determining SLIPS durability; especially highly viscous infused liquids deliver enhanced resistance to abrasion stress and chemical attack, making them candidates for applicable, long-lasting liquid-repellent surfaces.

Fabrication and durability characterization of superhydrophobic and lubricant-infused surfaces

HYPOTHESIS

Practical applications of non-wetting surfaces require good mechanical durability in the wet environments for which they are intended to be used. Durability of non-wetting surfaces is influenced by the surface features, interaction with the functionalization agent, and the lubricant properties that can be tuned independently to identify optimal combination.

EXPERIMENTS

In this study, superhydrophobic and lubricant-infused surfaces are fabricated on copper tubes using chemical etching and electrodeposition texturing techniques, six different functionalizing agents, and five different infused lubricants. Through 180 fabrication combinations and 102 durability tests, each parameter is systematically studied for contributions to initial non-wetting behavior and its durability in heated, wet environment, under high-energy water jet impingement, and under accelerated flow conditions.

FINDINGS

Among the adsorbing and curing functionalization agents investigated, n-Hexadecyl mercaptan that belongs to the sulfhydryl group and Sylgard-184, respectively, showed high durability in heated water immersion and under jet impingement tests. For lubricant-infused surfaces, lubricants with high surface tension demonstrated high durability in heated water immersion test, whereas durability in hydrodynamic conditions is closely correlated to lubricant viscosity. Results showed that a lubricant-infused surface will maintain its non-wetting properties in dropwise condensation conditions for approximately 1.5 years.

A Simple Approach for Flexible and Stretchable Anti-icing Lubricant-Infused Tape

Unwanted icing has major safety and economic repercussions on human activities, affecting means of transportation, infrastructures, and consumer goods. Compared to the common deicing methods in use today, intrinsically icephobic surfaces can decrease ice accumulation and formation without any active intervention from humans or machines. However, such systems often require complex fabrication methods and can be costly, which limits their applicability. In this study, we report the preparation and characterization of several slippery lubricant-infused porous surfaces (SLIPSs) realized by impregnating with silicone oil a candle soot layer deposited on double-sided adhesive tape. Despite the use of common household items, these SLIPSs showed anti-icing performance comparable to other systems described in the literature (ice adhesion < 20 kPa) and a good resistance to mechanical and environmental damages in laboratory conditions. The use of a flexible and functional substrate as tape allowed these devices to be stretchable without suffering significant degradation and highlights how these systems can be easily prepared and applied anywhere needed. In addition, the possibility of deforming the substrate can "allow" the application of SLIPS technology in mechanical ice removal methodologies, drastically incrementing their performance.

Bioinspired nonwetting surfaces for corrosion inhibition over a range of temperature and corrosivity

Applications of superhydrophobic (SHS) and lubricant infused surfaces (LIS) involve exposure to corrosive environments from the acidic to the basic, at a range of temperatures, that are not fully characterized. We present for the first time a multifactorial study of the effects of surface fabrication method, surface modification, surface functionalization time, temperature and pH of the immersion medium on the corrosion performance of nonwetting copper surfaces. Bioinspired SHS and LIS fabricated using facile methods of etching and electrodeposition are systematically assessed using potentiodynamic polarization measurements for their corrosion resistance in saline solution (pH≈ 7) over a temperature range 23-85 °C. SHS and LIS are shown to exhibit diminished corrosion rate, by up to two orders of magnitude, compared to bare copper surface. An Arrhenius model is developed for the first time, describing the temperature-dependent corrosion rate of SHS and LIS. Electrochemical impedance spectroscopy is used to show that corrosion resistance of LIS is larger by three orders of magnitude in extremely acidic (pH = 1) and by an order magnitude in extremely alkaline (pH = 14) media compared to bare copper surface. Etched LIS are generally more resistant to corrosion compared to SHS at all temperatures with excellent microstructural durability.

Modeling of Wetting Transition of Liquid Metals on Organic Liquid Surfaces

Wettability of liquid metal gallium is of vital significance in the field of modern industries, such as direct writing printing and microfluidics. A liquid interface is a recently developed and promising approach to regulate wettability but has not been well applied in liquid metals yet. This study focuses on the wetting performance of gallium droplets on organic liquid films. The results show that the organic liquid film could change the wetting state of the gallium droplet. Based on the solid substrate roughness and surface tension of the organic liquid, we could estimate whether the gallium droplet is in a slippery Wenzel or a Cassie state. Subsequently, we apply the thermodynamic stable model on different organic liquid films by spreading parameters to predict a priori whether an arbitrary combination of solid roughness and organic liquid is suitable for designing lubricant-infused surfaces (LIS) used in gallium droplets. More interestingly, we found that the "cloaking" could delay surface oxide formation, which will benefit the manipulation of liquid metal droplets. This paper would provide a better understanding of wettability of liquid metal on an organic liquid surface.

Elucidating the Mechanism of Condensation-Mediated Degradation of Organofunctional Silane Self-Assembled Monolayer Coatings

Dropwise condensation is favorable for numerous industrial and heat/mass transfer applications due to the enhanced heat transfer performance that results from efficient condensate removal. Organofunctional silane self-assembled monolayer (SAM) coatings are one of the most common ultrathin low surface energy materials used to promote dropwise condensation of water vapors because of their minimal thermal resistance and scalable synthesis process. These SAM coatings typically degrade (i.e., condensation transitions from the efficient dropwise mode to the inefficient filmwise mode) rapidly during water vapor condensation. More importantly, the condensation-mediated coating degradation/failure mechanism(s) remain unknown and/or unproven. In this work, we develop a mechanistic understanding of water vapor condensation-mediated organofunctional silane SAM coating degradation and validate our hypothesis through controlled coating synthesis procedures on silicon/silicon dioxide substrates. We further demonstrate that a pristine organofunctional silane SAM coating resulting from a water/moisture-free coating environment exhibits superior long-term robustness during water vapor condensation. Our molecular/nanoscale surface characterizations, pre- and post-condensation heat transfer testing, indicate that the presence of moisture in the coating environment leads to uncoated regions of the substrate that act as nucleation sites for coating degradation. By elucidating the reasons for formation of these degradation nuclei and demonstrating a method to suppress such defects, this study provides new insight into why low surface energy silane SAM coatings degrade during water vapor condensation. The proposed approach addresses a key bottleneck (i.e., coating failure) preventing the adoption of efficient dropwise condensation methods in industry, and it will facilitate enhanced phase-change heat transfer technologies in industrial applications.

Recent Progress of Bioinspired Scalephobic Surfaces with Specific Barrier Layers

Bioinspired superwettable surfaces have been widely harnessed in diverse applications such as self-cleaning, oil/water separation, and liquid transport. So far, only a little work is focused on scalephobic capability of those superwettable surfaces. However, the troublesome scale deposition will inevitably be observed in our daily production and life, greatly reducing heat transfer efficiency and inhibiting the liquid transport. To address this annoying problem, as the emerging strategy, specific barrier layers are introduced onto superwettable surfaces to reduce or even avoid the direct contact between scale and the surfaces. In this feature article, we first provide the basic concept of bioinspired scalephobic surfaces with specific barrier layers. Then, we briefly introduce the typical fabrication methods of scalephobic surfaces. Later, we summarize recent progress of bioinspired scalephobic surfaces with specific barrier layers. Furthermore, we point out the guiding theory and criteria for the stability of barrier layers. Finally, we put forward the forecast on the existing problems and future direction in bioinspired scalephobic surfaces.

Lubricant-Mediated Strong Droplet Adhesion on Lubricant-Impregnated Surfaces

Lubricant-impregnated surfaces have recently emerged as a new type of multifunctional coating with a promising capability in exhibiting low friction or contact angle hysteresis. However, lubricant-infused surfaces severely suffer from the tensile droplet-lubricant adhesion. In this study, we show that lubricant-infused surfaces allow for a strong tensile droplet adhesion, which results in the generation of an offspring residual droplet when a droplet detaches from the surface. Such tensile liquid-liquid adhesion and the corresponding liquid residue are solely mediated by the lubricant, independent of the underlying surface topography. We reveal how the lubricant film mediates droplet adhesion by measuring the maximum adhesion force and liquid residue and theoretically analyzing Laplace pressure force from the droplet shape and surface tension force depending on the contact line. Further, the presence of lubricant-induced adhesion considerably compromises the advantages of lubricant-infused surfaces in some applications. The lubricant-triggered tensile adhesion hampers the loss-free droplet transfer away from the surfaces in the photoelectrically and magnetically driven droplet manipulation. In addition, we demonstrate that the lubricant-triggered adhesion plays a dominant role in attenuating the efficiency of fog harvesting by impeding the shedding of the intercepted droplets by comparing the onset time, droplet radius, and collection efficiency. These findings advance our fundamental understanding of droplet adhesion on lubricant-infused surfaces and significantly benefit the design of lubricant-infused surfaces for various applications.

Influence of Surface Texture on the Variation of Electrokinetic Streaming Potentials

The electrokinetic streaming potential (V_s) obtained through electrolyte flow in a microchannel is shown to be related to the underlying surface pattern. Pillar, mesh, and groove patterns were studied for comparing the relative magnitudes of the V_s with air-/liquid-filled surfaces. A record value of the related figure of merit, in terms of the developed V_s per-unit applied pressure, of ∼0.127 mV/Pa, was observed in a mesh texture liquid-filled surface (LFS) impregnated with an electrolyte-immiscible oil. The study indicated that increasing the solid fraction of the pattern surface decreases the effective slip length while enhancing the overall channel ζ potential. Consequently, maximizing the obtained V_s implies a balancing of the slip with the surface potential, with plausibly more significance of the latter. The work has implications for higher-efficiency electrical voltage sources.

Adhesion behaviors on four special wettable surfaces: natural sources, mechanisms, fabrications and applications

The study of adhesion behaviors on solid-liquid surfaces plays an important role in scientific research and development in various fields, such as medicine, biology and agriculture. The contact angle and sliding angle of the liquid on the solid surface are commonly used to characterize and measure the wettability of a particular surface. They have a wide range of values, which results in different wettability. It boils down to the adhesion of solid surfaces to liquids. This feature article is aimed at revealing the essence of the adhesion behavior from the aspects of controlling the chemical composition or changing the geometrical microstructure of the surface, and reviewing the natural sources, wetting models, preparation methods and applications of four kinds of typical solid-liquid surfaces (low-adhesion superhydrophobic surfaces, high-adhesion superhydrophobic surfaces, slippery liquid-infused porous surfaces (SLIPS) and hydrophilic/superhydrophilic surfaces). Last, a summary and outlook on this field are given to point out the current challenges and the potential research directions of surface adhesion in the coming future.

Lubricant-Infused Surfaces for Low-Surface-Tension Fluids: The Extent of Lubricant Miscibility

Lubricant-infused surfaces (LISs) and slippery liquid-infused porous surfaces (SLIPSs) have shown remarkable success in repelling low-surface-tension fluids. The atomically smooth, defect-free slippery surface leads to reduced droplet pinning and omniphobicity. However, the presence of a lubricant introduces liquid-liquid interactions with the working fluid. The commonly utilized lubricants for LISs and SLIPSs, although immiscible with water, show various degrees of miscibility with organic polar and nonpolar working fluids. Here, we rigorously investigate the extent of miscibility by considering a wide range of liquid-vapor surface tensions (12-73 mN/m) and different categories of lubricants having a range of viscosities (5-2700 cSt). Using high-fidelity analytical chemistry techniques including X-ray photoelectron spectroscopy, nuclear magnetic resonance, thermogravimetric analysis, and two-dimensional gas chromatography, we quantify lubricant miscibility to parts per billion accuracy. Furthermore, we quantify lubricant concentrations in the collected condensate obtained from prolonged condensation experiments with ethanol and hexane to delineate mixing and shear-based lubricant drainage mechanisms and to predict the lifetime of LISs and SLIPSs. Our work not only elucidates the effect of lubricant properties on miscibility with various fluids but also develops guidelines for developing stable and robust LISs and SLIPSs.

Steam condensation heat transfer on lubricant-infused surfaces

Steam condensation is fundamental to several industrial processes, including power generation, desalination, and water harvesting. Lubricant-infused surfaces (LISs) promote sustained dropwise condensation, leading to significantly higher heat transfer performance that trades off with durability. Here, we present a systematic study on lubricant-infused copper tubes in a partial vacuum environment typical of power plant condensers to elucidate the influence of the design parameters—texturing, functionalizing agent, and lubricant viscosity—on condensation heat transfer performance and durability. Heat transfer effectiveness is introduced as a relevant parameter to quantify the effects of condensation heat transfer coefficient enhancement on the overall system heat transfer performance. Analytical expressions are developed for lubricant retention fraction and heat transfer effectiveness in terms of Bond number, viscosity ratio, and a dimensionless logarithmic mean temperature difference that can be used for predicting the performance of a LIS or for designing surfaces for a desired performance.

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Presents condensation heat transfer enhancement using liquid infused surfaces

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Studies conducted in a typical power plant condenser environment

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Results quantified using heat transfer effectiveness for a system perspective

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Analytical relationships derived for LIS heat transfer effectiveness and durability

Depletion of the Lubricant from Lubricant-Infused Surfaces due to an Air/Water Interface

Lubricant-infused surfaces (LIS) have emerged as an innovative way to combat several modern challenges such as biofouling, ice formation, and surface drag. The favorable properties of LIS are dependent on the presence and distribution of a lubricant layer coating the underlying substrate. Unfortunately, this layer is not indefinitely stable and depletes due to external forces. Here, we study how an air/water interface depletes the lubricant from LIS as a function of lubricant wettability on the substrate by varying the chemistry of both the lubricant and the substrate. The lubricants were chosen to represent some of those most commonly used in the literature (silicone oil, perfluoropolyethers, and mineral oil). We use an optical Wilhelmy plate tensiometer to measure the contact angle of the air/water interface on the LIS in situ as the sample is driven through the air/water interface and contact angle hysteresis as a qualitative measure of lubricant depletion. This data is augmented with ex situ quantitative mapping of lubricant thickness using atomic force microscopy (AFM) meniscus force measurements. We find that a thick layer of excess lubricant is always removed in just one dip, regardless of wettability, and that lubricants that do not spread fully on the substrate deplete faster due to their dewetting into droplets. We also find that lubricants that spread onto the air/water interface are more susceptible to depletion. Finally, we investigate the effect of repeated immersions on the properties of liquidlike poly(dimethylsiloxane) (PDMS) chains tethered to glass and find that dynamic contact angles on these surfaces remain constant over several dips and therefore their low hysteresis is unlikely due to unbound polymer.

The growth and shrinkage of water droplets at the oil-solid interface

HYPOTHESIS

The mechanism for the spontaneous formation of water droplets at oil/solid interfaces immersed in water is currently unclear. We hypothesize that growth and shrinkage of droplets are kinetically controlled by diffusion of water through the oil, driven by differences in chemical potential between the solid substrate and the aqueous reservoir.

EXPERIMENTS

The formation, growth and shrinkage of water droplets at an immersed oil/solid interface are investigated theoretically and experimentally with three silicone oils. The surface is hydrophobic and the droplets formed are truncated spheres with radius, a, less than 10 μm. The expansion and contraction of the droplets can be controlled by adjusting the difference in chemical potential. The growth kinetics are modelled in terms of water migration through the oil layer which predicts a²∝t.

FINDINGS

This is the first study of possible mechanisms for the formation of such interfacial droplets. Several possible causes are shown to be unfavourable, negligible, or are eliminated by careful experiments controlling key parameters (such as oil viscosity, substrate chemistry). The rate constant for mass transport is proportional to difference in chemical potential and an estimate shows dissociation of surface groups on the substrate provides a driving chemical potential of the right magnitude.

The challenge of lubricant-replenishment on lubricant-impregnated surfaces

Lubricant-impregnated surfaces are two-component surface coatings. One component, a fluid called the lubricant, is stabilized at a surface by the second component, the scaffold. The scaffold can either be a rough solid or a polymeric network. Drops immiscible with the lubricant, hardly pin on these surfaces. Lubricant-impregnated surfaces have been proposed as candidates for various applications, such as self-cleaning, anti-fouling, and anti-icing. The proposed applications rely on the presence of enough lubricant within the scaffold. Therefore, the quality and functionality of a surface coating are, to a large degree, given by the extent to which it prevents lubricant-depletion. This review summarizes the current findings on lubricant-depletion, lubricant-replenishment, and the resulting understanding of both processes. A multitude of different mechanisms can cause the depletion of lubricant. Lubricant can be taken along by single drops or be sheared off by liquid flowing across. Nano-interstices and scaffolds showing good chemical compatibility with the lubricant can greatly delay lubricant depletion. Often, depletion of lubricant cannot be avoided under dynamic conditions, which warrants lubricant-replenishment strategies. The strategies to replenish lubricant are presented and range from spraying or stimuli-responsive release to built-in reservoirs.

A comparison between superhydrophobic surfaces (SHS) and slippery liquid-infused porous surfaces (SLIPS) in application

Slippery liquid-infused porous surfaces inspired by the Nepenthes pitcher plant exhibit excellent performances and are known for their extremely low contact angle hysteresis (<5°) and smooth surface. In contrast, superhydrophobic surfaces (SHS) exhibit poor pressure stability, difficulty in self-healing, and difficulty in removing low surface tension liquids or organic solvents, which can affect the stable air layer. Thus, these issues can be avoided through the replacement of SHS with slippery liquid infused porous surfaces (SLIPS). In this review, the theoretical models of SHS and SLIPS are classified initially, and several design standards for the preparation of SLIPS are briefly described. Then, we focus on comparing the differences in the application of SHS and SLIPS, such as pressure stability, transparency, and droplet manipulation. However, there are still some problems that need to be improved during the preparation of SLIPS, such as the evaporation of the lubricant layer, the use of a lubricant layer of toxic perfluoropolyether and other substances, and easily lost nanostructured lubricant layer. Accordingly, several new improved methods are proposed in this review, and finally, the potential applications and development prospects of SLIPS are presented.

Failure and Recovery of Droplet Nucleation and Growth on Damaged Nanostructures: A Molecular Dynamics Study

The condensate flooding during dropwise condensation causes serious deterioration in heat transfer performance. In this study, the three-dimensional large-scale molecular dynamics simulation is carried out to investigate the droplet state transition from local flooding mode to Wenzel or from Wenzel to Cassie due to the droplet coalescence under the effect of nanostructure size. In particular, the effect of nanostructure breakage on droplet nucleation and growth is discussed to reveal the mechanism of dropwise condensation heat transfer deterioration. As a potential solution, the lubricant-impregnated surface is proposed to recover the preferred Cassie state by regulating the dynamic wetting characteristics of droplets, and thus the detrimental effect of nanostructure breakage could be effectively avoided.

Design, Fabrication, and Analysis of a Capillary Diode for Potential Application in Water-Oil Separation

A capillary device is designed and fabricated in glass to work as a fluidic diode with vanishingly small hydrodynamic conductance for imbibition of water within a finite range of immersion depths. This is attained through patterning a section of predefined length on the device surfaces using a single-step laser-based ablation process and without resorting to chemical treatment of the hydrophilic glass substrate. While the studied device works as a fluidic diode for water, it can behave as a conventional capillary slit for the imbibition of oils (e.g., alkanes, silicone oils) with low surface tension. A prototype device with simple geometric design is demonstrated for selective adsorption and separation of water and oil in vertical imbibition experiments at controlled immersion depths. Efficient devices for passive separation of water and oil can be designed based on the demonstrated physical mechanism and the analytical model proposed in this work.

Carbonated water droplets on a dusty hydrophobic surface

Dust mitigation from surfaces remains essential, particularly for the efficient operation of energy harnessing devices. Although various dust removal methods have been introduced, the self-cleaning method is favorable because of the cost-effective cleaning process. Dust mitigation from surfaces by water droplets, mimicking nature, is fruitful because it involves low-cost operations. The dust removal rate from surfaces by rolling water droplets can be increased by creating bubbles inside the rolling droplets through which dust pinning on surfaces can be lowered and the droplet liquid infusion on dust surfaces can be enhanced. This study provides insight into bubble formation and dust mitigation in carbonated and distilled water droplets located on hydrophobic surfaces by examining bubble formation and dust distribution inside the water droplets. The behavior of bubbles inside the carbonated water droplet and emanating from the hydrophobic surface was recorded and analyzed by incorporating high-speed camera data. The influence of environmental dust particles on bubble formation was also assessed. Bubble velocity was formulated analytically and the findings are compared with those of the experimental values. Findings revealed that the bubble formation inside the carbonated droplet fluid had a significant effect on the transition of dust particles from the hydrophobic surface towards the droplet fluid. The volume concentration of dust particles in the carbonated water droplet was almost 1.5 to 2.5 times larger than that of the distilled water droplet. The dissolution of alkaline and alkaline earth metal compounds in the carbonated droplet fluid acted like nucleation centers for bubble formation; hence, the number of bubbles formed on the dusty hydrophobic surface was greater than that of the clean hydrophobic surface. Some bubbles attached at the dust particle surface contributed to dust mobility in the droplet fluid, which occurred particularly in the droplet bottom region. This enhanced the velocity of the dust particles transiting from the dusty hydrophobic surface to the droplet fluid interior by almost 1.5 times in the early period.

Phase-Change Slippery Liquid-Infused Porous Surfaces with Thermo-Responsive Wetting and Shedding States

Slippery liquid-infused porous surfaces (SLIPSs) prepared with phase invariant materials (e.g., Krytox GPL oil) have been increasingly researched as low-adhesion engineered functional surfaces in the last decade. However, phase change materials (PCMs) have been scarcely adopted, although they are potential candidates because of their inherent lubricant characteristics as well as temperature-dependent phases empowering unique thermo-responsive switchable wettability. Here, paraffin wax (an organic PCM) has been applied on a hydrophobized nanoporous copper substrate to realize the phase-change SLIPSs (PC-SLIPSs) fabricated via spin-coating followed by thermal annealing, which overcomes earlier limitations encountered on the PC-SLIPSs. Advantages of these PC-SLIPSs are the prompting of a low-adhesion Wenzel state as opposed to the earlier completely pinned Wenzel state in the solid phase and the optimized slippery state without excess of PCM in the liquid phase. Further, in order to characterize the intimate interactions between liquid droplets and the different phases of the PC-SLIPSs, that is, solid, mush, and liquid phases, the contact line dynamics have been comprehensively investigated, unveiling the water droplet adhesion and depinning phenomenon as the function of the thermo-responsive wetting states. Lastly, the PC-SLIPSs have also been tested for water vapor condensation, demonstrating the feasibility of dropwise condensation and the shift of the droplet size distribution in both the solid and liquid phases. The results suggest that such engineered surfaces have great potential to prompt and tune dropwise condensation via thermo-responsive switchable wettability for heat transfer and water harvesting applications.