Origin of enhanced activity in palladium alloy electrocatalysts for oxygen reduction reaction

Cyano-Bridged Bimetallic Polymer Network-Derived Pd3Fe Intermetallic for Aqueous Rechargeable Zinc-Air Batteries

The rational design and synthesis of bifunctionally active and durable oxygen electrocatalysts have garnered significant attention for electrochemical energy conversion and storage. Intermetallic nanostructures are particularly promising for these applications due to their unique catalytic properties and exceptional durability. In this study, we present a fascinating synthetic approach for the direct synthesis of a bifunctional oxygen electrocatalyst based on nitrogen-doped carbon-encapsulated ordered Pd3Fe (o-Pd3Fe@NC) intermetallic, using a cyano-bridged bimetallic single-source precursor tailored for aqueous rechargeable zinc-air batteries (ZABs). Through temperature-controlled annealing of a bipyridine-containing Pd-Fe cyano-bridged polymer network, a catalytically active o-Pd3Fe@NC catalyst is obtained. The spatial confinement of Pd(II) and Fe(II) within the polymer network facilitates the controlled growth of the o-Pd3Fe nanostructure. This intermetallic catalyst exhibits bifunctional activity for both the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER). The o-Pd3Fe@NC catalyst achieves an ORR onset potential of 0.98 V and demonstrates remarkable long-term stability, sustaining performance over 30,000 cycles in alkaline electrolytes without noticeable degradation. The rechargeable liquid and flexible ZABs constructed with the o-Pd3Fe@NC air cathode deliver outstanding energy performance, achieving maximum power densities of 212.9 and 109 mW cm-2, respectively. The liquid ZAB delivers a specific capacity of 816 mAh gZn-1 and exhibits excellent charge-discharge cycling stability, maintaining a consistent charge-discharge voltage gap over 200 h. The flexible ZAB retains its charge-storage performance across all bending angles.

Engineering both intrinsic characteristic and local microenvironment of platinum sites toward highly efficient oxygen reduction reaction

The optimization of the adsorption of oxygen-containing intermediates on platinum (Pt) sites of Pt-based electrocatalysts is crucial for the oxygen reduction reaction process. Currently, a large amount of researches mainly focus on modifying the bulk structure of the electrocatalysts, however, the vital role of solvent effect on the phase interfaces is often overlooked. Here, we successfully developed an electrocatalyst in which the ordered PtCo alloy anchors on the cobalt (Co) single-atoms/clusters decorated support (Co1,nNC) and its surface is further optimized using hydrophobic ionic liquid (IL). Experimental studies and theoretical calculations indicate that compressive stress on Pt lattice contributed by intrinsic structure and the local hydrophobicity caused by IL on the surface can suppress the stabilization of *OH on Pt. This synergistic effect affords outstanding catalytic performance, exhibiting a half-wave potential (E1/2) of 0.916 V vs. RHE and a mass activity (MA) of 1350.3 mA mgPt-1 in 0.1 mol/L perchloric acid (0.1 M HClO4) electrolyte, much better than the commercial Pt/C (0.849 V vs. RHE and 145.5 mA mgPt-1 for E1/2 and MA, respectively). Moreover, the E1/2 of IL-PtCo/Co1,nNC only lost 5 mV after 10,000 cyclic voltammetry (CV) cycles due to a strong and synergistic contact of the intermetallic PtCo alloy with the Co1,nNC support and IL. This research provides an effective method for designing efficient electrocatalysts by combining intrinsic structure and surface modification.

Freestanding Penta-Twinned Palladium Nanosheets

Control over the morphology of nanomaterials to have a 2D structure and manipulating the surface strain of nanostructures through defect control have proved to be promising for developing efficient catalysts for sustainable chemical and energy conversion. Here a one-pot aqueous synthesis route of freestanding Pd nanosheets with a penta-twinned structure (PdPT NSs) is presented. The generation of the penta-twinned nanosheet structure can be succeeded by directing the anisotropic growth of Pd under the controlled reduction kinetics of Pd precursors. Experimental and computational investigations showed that the surface atoms of the PdPT NSs are effectively under a compressive environment due to the strain imposed by their twin boundary defects. Due to the twin boundary-induced surface strain as well as the 2D structure of the PdPT NSs, they exhibited highly enhanced electrocatalytic activity for oxygen reduction reaction compared to Pd nanosheets without a twin boundary, 3D Pd nanocrystals, and commercial Pd/C and Pt/C catalysts.

Atomically Ordered PdCu Electrocatalysts for Selective and Stable Electrochemical Nitrate Reduction

Electrochemical nitrate reduction (NO3 RR) has attracted attention as an emerging approach to mitigate nitrate pollution in groundwater. Here, we report that a highly ordered PdCu alloy-based electrocatalyst exhibits selective (91% N2), stable (480 h), and near complete (94%) removal of nitrate without loss of catalyst. In situ and ex situ XAS provide evidence that structural ordering between Pd and Cu improves long-term catalyst stability during NO3RR. In contrast, we also report that a disordered PdCu alloy-based electrocatalyst exhibits non-selective (44% N2 and 49% NH4+), unstable, and incomplete removal of nitrate. The copper within disordered PdCu alloy is vulnerable to accepting electrons from hydrogenated neighboring Pd atoms. This resulted in copper catalyst losses which were 10× greater than that of the ordered catalyst. The design of stable catalysts is imperative for water treatment because loss of the catalyst adds to the system cost and environmental impacts.

Regulation of d-Band Centers in Localized CdS Homojunctions through Facet Control for Improved Photocatalytic Water Splitting

The accelerated kinetic behaviour of charge carrier transfer and its unhindered surface reaction dynamic process involving oxygenated-intermediate activation and conversion are urgently required in photocatalytic water (H2 O) overall splitting, which has not been nevertheless resolved yet. Herein, localized CdS homojunctions with optimal collocation of high and low index facets to regulate d-band center for chemically adsorbing and activating key intermediates (*-OH and *-O) have been achieved in H2 O overall splitting into hydrogen. Density functional theory, hall effect, and in situ diffuse reflectance infrared Fourier transform spectroscopy confirm that, electrons and holes are kinetically transferred to reductive high index facet (002) and oxidative low index facet (110) of the localized CdS homojunction induced by facet Fermi level difference to dehydrogenate *-OH and couple *-O for hydrogen and oxygen evolution, respectively, along with a solar conversion into hydrogen (STH) of 2.20 % by Air Mass 1.5 Global filter irradiation. These findings contribute to solving the kinetic bottleneck issues of photocatalytic H2 O splitting, which will further enhance STH.

Molecular dynamics study on the thermodynamic stability and structural evolution of crown-jewel structured PdCu nanoalloys

The novel crown-jewel (CJ) structured PdCu nanoalloys have attracted considerable interest in high-performance single-atom catalysis. The characteristics of demanding high-temperature calcination in the synthesis of these samples disable us from experimentally understanding the details of the thermal evolution behavior of PdCu nanoclusters during the heating process. In this work, by analyses of potential energy surface, bond order parameter, and radial distribution function, we have theoretically studied the thermodynamic stabilities and structural evolution of Pd-decorated Cu-based CJ nanoclusters with various compositions and sizes by molecular dynamics simulations. PdCu nanoclusters undergo a cuboctahedral (Cubo) to icosahedral (Ico) structural transformation before melting. This transformation is size- and Pd-composition dependent. The small size and high Pd-composition of PdCu nanoclusters facilitate this transformation. In addition, we find that the surface and interface effects of clusters have an important impact on the structural transformation and Cubo-Ico structural transformation is strongly related to the release of excess energy.

Adsorption Energy in Oxygen Electrocatalysis

Adsorption energy (AE) of reactive intermediate is currently the most important descriptor for electrochemical reactions (e.g., water electrolysis, hydrogen fuel cell, electrochemical nitrogen fixation, electrochemical carbon dioxide reduction, etc.), which can bridge the gap between catalyst's structure and activity. Tracing the history and evolution of AE can help to understand electrocatalysis and design optimal electrocatalysts. Focusing on oxygen electrocatalysis, this review aims to provide a comprehensive introduction on how AE is selected as the activity descriptor, the intrinsic and empirical relationships related to AE, how AE links the structure and electrocatalytic performance, the approaches to obtain AE, the strategies to improve catalytic activity by modulating AE, the extrinsic influences on AE from the environment, and the methods in circumventing linear scaling relations of AE. An outlook is provided at the end with emphasis on possible future investigation related to the obstacles existing between adsorption energy and electrocatalytic performance.

Review on Magnetism in Catalysis: From Theory to PEMFC Applications of 3d Metal Pt-Based Alloys

The relationship between magnetism and catalysis has been an important topic since the mid-20th century. At present time, the scientific community is well aware that a full comprehension of this relationship is required to face modern challenges, such as the need for clean energy technology. The successful use of (para-)magnetic materials has already been corroborated in catalytic processes, such as hydrogenation, Fenton reaction and ammonia synthesis. These catalysts typically contain transition metals from the first to the third row and are affected by the presence of an external magnetic field. Nowadays, it appears that the most promising approach to reach the goal of a more sustainable future is via ferromagnetic conducting catalysts containing open-shell metals (i.e., Fe, Co and Ni) with extra stabilization coming from the presence of an external magnetic field. However, understanding how intrinsic and extrinsic magnetic features are related to catalysis is still a complex task, especially when catalytic performances are improved by these magnetic phenomena. In the present review, we introduce the relationship between magnetism and catalysis and outline its importance in the production of clean energy, by describing the representative case of 3d metal Pt-based alloys, which are extensively investigated and exploited in PEM fuel cells.

Recent Advances in Flexible Zn-Air Batteries: Materials for Electrodes and Electrolytes

Flexible Zn-air batteries (ZABs) draw much attention due to the merits of high energy density, stability, and safety, and show potential applications for wearable devices. However, the development of flexible ZABs with great energy density, high round-trip efficiency, and long cycle life for practical applications is highly restricted by the lack of highly active oxygen catalysts, high ion-conducting solid-state electrolytes, appropriate Zn anodes, and advanced battery configuration. Promising oxygen catalysts should possess both, superior oxygen reduction reaction and oxygen evolution reaction performance and can be directly used as self-supporting cathodes without loading catalysts on support materials such as carbon cloth. In addition, electrolytes play an important role in ZABs; a good electrolyte should be in all-solid state with high ion conductivity. Moreover, for an excellent Zn anode, it is required to stably contact the electrolyte interface during the bending process. Therefore, in this review, recent advances in ZABs are summarized, including: i) the powder and 3D self-supporting oxygen catalysts, ii) the species of solid-state electrolytes, and iii) the rational design of Zn anodes. Finally, the challenges and opportunities of this promising field are presented.

Pt-Free Metal Nanocatalysts for the Oxygen Reduction Reaction Combining Experiment and Theory: An Overview

The design and manufacture of highly efficient nanocatalysts for the oxygen reduction reaction (ORR) is key to achieve the massive use of proton exchange membrane fuel cells. Up to date, Pt nanocatalysts are widely used for the ORR, but they have various disadvantages such as high cost, limited activity and partial stability. Therefore, different strategies have been implemented to eliminate or reduce the use of Pt in the nanocatalysts for the ORR. Among these, Pt-free metal nanocatalysts have received considerable relevance due to their good catalytic activity and slightly lower cost with respect to Pt. Consequently, nowadays, there are outstanding advances in the design of novel Pt-free metal nanocatalysts for the ORR. In this direction, combining experimental findings and theoretical insights is a low-cost methodology—in terms of both computational cost and laboratory resources—for the design of Pt-free metal nanocatalysts for the ORR in acid media. Therefore, coupled experimental and theoretical investigations are revised and discussed in detail in this review article.

Amplified Interfacial Effect in an Atomically Dispersed RuOx -on-Pd 2D Inverse Nanocatalyst for High-Performance Oxygen Reduction

Atomically dispersed oxide-on-metal inverse nanocatalysts provide a blueprint to amplify the strong oxide-metal interactions for heterocatalysis but remain a grand challenge in fabrication. Here we report a 2D inverse nanocatalyst, RuO_x -on-Pd nanosheets, by in situ creating atomically dispersed RuO_x /Pd interfaces densely on ultrathin Pd nanosheets via a one-pot synthesis. The product displays unexpected performance toward the oxygen reduction reaction (ORR) in alkaline medium, which represents 8.0- and 22.4-fold enhancement in mass activity compared to the state-of-the-art Pt/C and Pd/C catalysts, respectively, showcasing an excellent Pt-alternative cathode electrocatalyst for fuel cells and metal-air batteries. Density functional theory calculations validate that the RuO_x /Pd interface can accumulate partial charge from the 2D Pd host and subtly change the adsorption configuration of O₂ to facilitate the O-O bond cleavage. Meanwhile, the d-band center of Pd nanosubstrates is effectively downshifted, realizing weakened oxygen binding strength.

Effect of the Alloying Metal on the Corrosion Resistance of Pd-Rich Binary Alloys with Pt, Rh, and Ru in Sulfuric Acid

The paper presents the study of the corrosion resistance of electrodeposited Pd and its binary alloys with Pt, Rh, and Ru on a polycrystalline Au substrate. The corrosion resistance was tested in 0.5 M sulfuric acid at room temperature using potentiodynamic polarization and electrochemical impedance spectroscopy techniques. The morphology/composition and work function values were determined by scanning electron microscopy/energy-dispersive X-ray spectroscopy and scanning Kelvin probe, respectively. The obtained results revealed that the Pd electrode is the most resistant to corrosion, whereas the Pd-Ru electrode is the most susceptible to dissolution. It was found that the corrosion resistance of Pd-binary alloys decrease in the following order: Pd > Pd-Pt > Pd-Rh > Pd-Ru. This effect was assigned mainly to the difference in surface roughness factor of tested electrodes.

Enhancement of Catalytic Activity and Durability of Pt Nanoparticle through Strong Chemical Interaction with Electrically Conductive Support of Magnéli Phase Titanium Oxide

In this study, we address the catalytic performance of variously sized Pt nanoparticles (NPs) (from 1.7 to 2.9 nm) supported on magnéli phase titanium oxide (MPTO, Ti₄O₇) along with commercial solid type carbon (VXC-72R) for oxygen reduction reaction (ORR). Key idea is to utilize a robust and electrically conductive MPTO as a support material so that we employed it to improve the catalytic activity and durability through the strong metal-support interaction (SMSI). Furthermore, we increase the specific surface area of MPTO up to 61.6 m² g⁻¹ to enhance the SMSI effect between Pt NP and MPTO. After the deposition of a range of Pt NPs on the support materials, we investigate the ORR activity and durability using a rotating disk electrode (RDE) technique in acid media. As a result of accelerated stress test (AST) for 30k cycles, regardless of the Pt particle size, we confirmed that Pt/MPTO samples show a lower electrochemical surface area (ECSA) loss (<20%) than that of Pt/C (~40%). That is explained by the increased dissolution potential and binding energy of Pt on MPTO against to carbon, which is supported by the density functional theory (DFT) calculations. Based on these results, we found that conductive metal oxides could be an alternative as a support material for the long-term fuel cell operation.

The thermodynamics and electronic structure analysis of P-doped spinel Co3O4

The thermodynamics of phosphorus (P) doping to spinel Co₃O₄, for both bulk cases and (100) and (110) surface cases, is studied using first principles calculations. The doping energies of the P atom at different doping sites are carefully calculated and compared. It is shown that P doping at Co sites, at either tetrahedral or octahedral sites, is energetically favorable, while P doping and replacing O atoms are energetically unfavorable. The doping energy difference is large enough to conclude that P doping has a very strong preference to take the Co sites, rather than the O sites in spinel Co₃O₄. Even when O-vacancy is available, P doping and taking the O-vacancy site is thermodynamically unfavorable. The physical/chemical mechanism behind this phenomenon is carefully analyzed. Electronic structure analysis shows that P doping and replacing the Co atom brings excess electrons to the Co₃O₄ system, which is beneficial to enhance the electrochemical and catalytic performance of the spinel Co₃O₄. Our results clarified the misleading results of P doping and replacing O atoms in spinel Co₃O₄ reported in the literature.

Collaboration between a Pt-dimer and neighboring Co-Pd atoms triggers efficient pathways for oxygen reduction reaction

The development of electrocatalysts with reconcilable balance between the cost and performance in oxygen reduction reaction (ORR) is an imperative task for the widespread adoption of fuel cell technology. In this study, we proposed a unique model of diatomic Pt-cluster (Pt-dimer) in the topmost layer of the Co/Pd bimetallic slab (Co@Pd-Pt2) for mimicking the Cocore@Pdshell nanocatalysts (NCs) surface and systematically investigating its local-regional collaboration pathways in ORR by density functional theory (DFT). The results demonstrate that the Pt-dimer produces local differentiation from both ligand and geometric effects on the Co@Pd surface, which forms adsorption energy (Eads) gradients for relocating the ORR-adsorbates. Our calculations for Eads-variations of ORR-species, reaction coordinates, and intraparticle charge injection propose and confirm a novel local synergetic collaboration around the Pt-dimer in the Co@Pd-Pt2 system with the best-performing ORR behavior compared with all reference models. With proper selection of the composition in intraparticle components, the proposed DFT assessments could be adopted for developing economical and high-performance catalysts in various heterogeneous reactions.

Local probe investigation of electrocatalytic activity

As the world energy crisis remains a long-term challenge, development and access to renewable energy sources are crucial for a sustainable modern society. Electrochemical energy conversion devices are a promising option for green energy supply, although the challenge associated with electrocatalysis have caused increasing complexity in the materials and systems, demanding further research and insights. In this field, scanning probe microscopy (SPM) represents a specific source of knowledge and understanding. Thus, our aim is to present recent findings on electrocatalysts for electrolysers and fuel cells, acquired mainly through scanning electrochemical microscopy (SECM) and other related scanning probe techniques. This review begins with an introduction to the principles of several SPM techniques and then proceeds to the research done on various energy-related reactions, by emphasizing the progress on non-noble electrocatalytic materials.

Ramesh G, Manikandan M, Ueda S, Fujita T, Abe H. Intermetallic Pd3 X (X= Ti and Zr) nanocrystals for electro-oxidation of alcohols and formic acid in alkaline and acidic media

Two highly active and stable Pd-based intermetallic nanocrystals with early d-metals Pd₃Ti and Pd₃Zr have been developed. The nanocrystals are synthesized by co-reduction of the respective salts of Pd and Ti/Zr. Hard X-ray photoemission Spectroscopy (HAXPES) analysis of the nanocrystals indicates that the electronic properties of Pd are modified significantly, as evident from the lowering of the d-band center of Pd. The intermetallic nanocrystals dispersed in Vulcan carbon, Pd₃Ti/C and Pd₃Zr/C, exhibit improved electrocatalytic activity towards methanol and ethanol oxidation in an alkaline medium (0.5 M KOH), compared to those of commercially available catalysts such as Pd/C, Pt/C, and Pt₃Sn/C. In addition, Pd₃Ti/C and Pd₃Zr/C show significantly higher activity towards the oxidation of formic acid in an acidic medium (0.5 M H₂SO₄), compared to those of Pd/C and Pt/C. The modification of the d-band center of Pd as a result of the alloying of Pd with the early d-metals Ti and Zr may be responsible for the enhanced catalytic activity.

Strain Influences the Hydrogen Evolution Activity and Absorption Capacity of Palladium

Strain engineering can increase the activity and selectivity of an electrocatalyst. Tensile strain is known to improve the electrocatalytic activity of palladium electrodes for reduction of carbon dioxide or dioxygen, but determining how strain affects the hydrogen evolution reaction (HER) is complicated by the fact that palladium absorbs hydrogen concurrently with HER. We report here a custom electrochemical cell, which applies tensile strain to a flexible working electrode, that enabled us to resolve how tensile strain affects hydrogen absorption and HER activity for a thin film palladium electrocatalyst. When the electrodes were subjected to mechanically-applied tensile strain, the amount of hydrogen that absorbed into the palladium decreased, and HER electrocatalytic activity increased. This study showcases how strain can be used to modulate the hydrogen absorption capacity and HER activity of palladium.

Molecular Sieve Based on a PMMA/ZIF-8 Bilayer for a CO-Tolerable H2 Sensor with Superior Sensing Performance

Semiconductor sensors equipped with Pd catalysts are promising candidates as low-powered and miniaturized surveillance devices that are used to detect flammable hydrogen (H₂) gas. However, the following issues remain unresolved: (i) a sluggish sensing speed at room temperature and (ii) deterioration of sensing performance caused by interfering gases, particularly, carbon monoxide (CO). Herein, a bilayer comprising poly(methyl methacrylate) (PMMA) and zeolitic imidazolate framework-8 (ZIF-8) is utilized as a molecular sieve for diode-type H₂ sensors based on a Pd-decorated indium-gallium-zinc oxide film on a p-type silicon substrate. While the PMMA effectively blocks the penetration of CO gas molecules into the sensing entity, the ZIF-8 improves sensing performances by modifying the catalytic activity of Pd, which is preferable for splitting H₂ and O₂ molecules. Consequently, the bilayer-covered sensor achieves outstanding CO tolerance with superior sensing figures of merit (response/recovery times of <10 s and sensing response of >5000% at 1% H₂).

Exploring fuel cell cathode materials using ab initio high throughput calculations and validation using carbon supported Pt alloy catalysts

We employ a combined density functional theory (DFT) and experimental approach to screen different elements (M) and Pt₃M alloys (M = Sc, Y, V, Nb, Ta, Ti, Zr, Hf, Cr, Fe, Ru, Os, Co, Rh, Ir, Ni, Pd, Cu, Ag, Au and Al) for oxygen reduction reaction (ORR) activity and stability. The results of the calculations are validated using a series of carbon supported alloy nanoparticles measured within membrane electrode assembly (MEA) environments. We assess the reliability of descriptors such as surface d-band centre and O adsorption energy as computed from DFT calculations. We also assess the stability of the alloy surfaces under different adsorbate environments as encountered under ORR conditions. Our calculations predict that under an oxygen atmosphere segregation of M to the surface is likely to occur. The calculated segregation energies correlate reasonably well with the amount of base metal leached in the carbon-supported catalysts and good correlation of computed O adsorption energies with ORR activity is also shown.

Tunable Onset of Hydrogen Evolution in Graphene with Hot Electrons

Here, we show that the turn-on voltage for the hydrogen evolution reaction on a graphene surface can be tuned in a semiconductor-insulator-graphene (SIG) device immersed in a solution. Specifically, it is shown that the hydrogen evolution reaction (HER) onset for the graphene can shift by >0.8 V by application of a voltage across a graphene-Al₂O₃-silicon junction. We show that this shift occurs due to the creation of a hot electron population in graphene due to tunneling from the Si to graphene. Through control experiments, we show that the presence of the graphene is necessary for this behavior. By analyzing the silicon, graphene, and solution current components individually, we find an increase in the silicon current despite a fixed graphene-silicon voltage, corresponding to an increase in the HER current. This additional silicon current appears to directly drive the electrochemical reaction, without modifying the graphene current. We term this current "direct injection current" and hypothesize that this current occurs due to electrons injected from the silicon into graphene that drives the HER before any electron-electron scattering occurs in the graphene. To further determine whether hot electrons injected at different energies could explain the observed total solution current, the nonequilibrium electron dynamics was studied using a 2D ensemble Monte Carlo Boltzmann transport equation (MCBTE) solver. By rigorously considering the key scattering mechanisms, we show that the injected hot electrons can significantly increase the available electron flux at high energies. These results show that semiconductor-insulator-graphene devices are a platform which can tune the electrochemical reaction rate via multiple mechanisms.

Turning main-group element magnesium into a highly active electrocatalyst for oxygen reduction reaction

It is known that the main-group metals and their related materials show poor catalytic activity due to a broadened single resonance derived from the interaction of valence orbitals of adsorbates with the broad sp-band of main-group metals. However, Mg cofactors existing in enzymes are extremely active in biochemical reactions. Our density function theory calculations reveal that the catalytic activity of the main-group metals (Mg, Al and Ca) in oxygen reduction reaction is severely hampered by the tight-bonding of active centers with hydroxyl group intermediate, while the Mg atom coordinated to two nitrogen atoms has the near-optimal adsorption strength with intermediate oxygen species by the rise of p-band center position compared to other coordination environments. We experimentally demonstrate that the atomically dispersed Mg cofactors incorporated within graphene framework exhibits a strikingly high half-wave potential of 910 mV in alkaline media, turning a s/p-band metal into a highly active electrocatalyst.

Although magnesium-based cofactors are highly active in biochemical reactions, magnesium-based materials generally exhibit poor catalytic activity for oxygen reduction. Here the authors enhance electrocatalytic activity of magnesium through atomic dispersion with a graphene framework.

Intermetallic Pd3Pb nanocubes with high selectivity for the 4-electron oxygen reduction reaction pathway

Pd-Based nanoparticles are excellent alternatives to the typically used Pt-based materials that catalyze fuel cell reactions. Specifically, Pd-based intermetallic nanomaterials have shown great promise as electrocatalysts for the oxygen reduction reaction (ORR) in alkaline media; however, their synthesis remains a challenge and shape-controlled nanoparticles are limited. Here, a low-temperature approach to intermetallic Pd₃Pb nanocubes is demonstrated and their electrocatalytic properties evaluated for the ORR. The intermetallic Pd₃Pb nanocubes outperformed all reference catalysts, with a mass activity of 154 mA mg_Pd^-1 which is a 130% increase in activity compared to the commercial Pd/C reference and a 230% increase compared to Pd nanocubes. Tafel analysis reveals that the Pd₃Pb nanocubes are highly selective for the 4-electron reduction pathway, with minimal HO₂^- formation. Density functional theory (DFT) calculations show that the increased activity for the intermetallic nanocubes compared to Pd is likely due to the weakening of OH* adsorption, decreasing the required overpotential. These results show that intermetallic Pd₃Pb nanocubes are highly efficient for the 4-electron pathway of the ORR and could inspire the study of other shape-controlled intermetallics as catalysts for fuel cell applications.

Pyrolytic Carbon-coated Cu-Fe Alloy Nanoparticles with High Catalytic Performance for Oxygen Electroreduction

Well-dispersed carbon-coated or nitrogen-doped carbon-coated copper-iron alloy nanoparticles (FeCu@C or FeCu@C-N) in carbon-based supports are obtained using a bimetallic metal-organic framework (Cu/Fe-MOF-74) or a mixture of Cu/Fe-MOF-74 and melamine as sacrificial templates and an active-component precursor by using a pyrolysis method. The investigation results attest formation of Cu-Fe alloy nanoparticles. The obtained FeCu@C catalyst exhibits a catalytic activity with a half-wave potential of 0.83 V for oxygen reduction reaction (ORR) in alkaline medium, comparable to that on commercial Pt/C catalyst (0.84 V). The catalytic activity of FeCu@C-N for ORR (E_half-wave =0.87 V) outshines all reported analogues. The excellent performance of FeCu@C-N should be attributed to a change in the energy of the d-band center of Cu resulting from the formation of the copper-iron alloy, the interaction between alloy nanoparticles and supports and N-doping in the carbon matrix. Moreover, FeCu@C and FeCu@C-N show better electrochemical stability and methanol tolerance than commercial Pt/C and are expected to be widely used in practical applications.

Pt Monolayers on Electrodeposited Nanoparticles of Different Compositions for Ammonia Electro-Oxidation

Pt monolayers (PtML) supported on nanoparticles with different compositions (i.e., Ru, Rh, Pd, Ir, and Au) were synthesized by the surface–limited redox replacement of underpotentially deposited Cu monolayers on nanoparticle supports. Nanoparticle supports with different compositions were directly deposited on the conducting substrate by a clean and one-step electrodeposition method with controlled deposition potential and time. The whole synthesis process of the electrode was free of surfactants, binders, capping agents and reductants, and without an additional coating process of electrocatalysts. The results show that the specific activity (SA) of PtML electrocatalysts depended strongly on the composition of the nanoparticle support. For example, the PtML supported on the Au nanoparticle exhibited 8.3 times higher SA than that supported on the Ru and Pd nanoparticles. The change in the SA of the PtML supported on different nanoparticles was related to the substrate–induced strain in the PtML resulting from the lattice mismatch between the PtML and the nanoparticle support. As the strain in the PtML changed from the tensile strain to the compressive strain, the SA of the PtML electrocatalysts decreased remarkably.

Production of high-octane gasoline via hydrodeoxygenation of sorbitol over palladium-based bimetallic catalysts

A methodology for the synthesis of gasoline-range fuels from carbon neutral resources is introduced. Sorbitol, a sugar-based compound, was employed as a raw material because the compound is readily obtained from cellulose. Gasoline-range hydrocarbons were produced via hydrodeoxygenation (HDO) on zirconium phosphate-supported Pd-bimetallic (Pt-Pd, Ru-Pd, Ni-Pd, Fe-Pd, Co-Pd, W-Pd) catalysts. Among the tested catalysts, the bimetallic W-Pd/ZrP catalyst exhibited the highest yield of gasoline products, peaking at ∼70%. However, with the bimetallic Fe-Pd and Co-Pd catalysts, high-octane gasoline products were made (research octane number (RON) of the products was higher than 100). The Fe-Pd catalyst also showed the highest initial activity for the HDO of sorbitol. This study demonstrates that HDO in the Pd-system is a promising option to produce high-quality gasoline-range hydrocarbons from lignocellulosic biomass.

Bimetallic nanoporous Pd-Ag prepared by dealloying with polyvinylpyrrolidone and their electrocatalytic properties

Bimetallic nanoporous Pd-Ag solid solution alloys with hierarchical structure were prepared by dealloying melt-spun Al-Pd-Ag ribbons in a 10 wt% H₃PO₄ solution. Electrocatalytic properties of nanoporous Pd-Ag alloys were measured in comparison with the nanoporous Pd without Ag. Experimental results showed that the nanoporous Pd-Ag alloys displayed electrocatalytic properties superior to their Ag-free counterparts. In particular, the optimised composition was revealed to be Pd/Ag = 3/2 in atomic ratio in the precursor with fixed 85 at% Al alloys, which yielded in a peak current density in the nanoporous Pd-Ag alloy two times that of the pure Pd one. The electrocatalytic activity of nanoporous Pd-Ag alloy with refined microstructure was further increased up to three times of the pure Pd one by adding 1 mM polyvinylpyrrolidone (PVP) into the H₃PO₄ solution. The underlying mechanism of refinement was related to a restriction effect on the free diffusion of Pd and Ag under adsorption of the PVP macromolecules. The significant improvement in the electrocatalytic properties was attributed to the dual promotion by the electron transfer from PVP to Pd-Ag and by a synergistic effect between Pd and Ag.

Synthesis of Supported Bimetal Catalysts using Galvanic Deposition Method

Supported bimetallic catalysts have been studied because of their enhanced catalytic properties due to metal-metal interactions compared with monometallic catalysts. We focused on galvanic deposition (GD) as a bimetallization method, which achieves well-defined metal-metal interfaces by exchanging heterogeneous metals with different ionisation tendencies. We have developed Ni@Ag/SiO₂ catalysts for CO oxidation, Co@Ru/Al₂ O₃ catalysts for automotive three-way reactions and Pd-Co/Al₂ O₃ catalysts for methane combustion by using the GD method. In all cases, the catalysts prepared by the GD method showed higher catalytic activity than the corresponding monometallic and bimetallic catalysts prepared by the conventional co-impregnation method. The GD method provides contact between noble and base metals to improve the electronic state, surface structure and reducibility of noble metals.

Bimetallic Rh–Fe catalysts for N2O decomposition: effects of surface structures on catalytic activity

Well-homogenized RhFe alloy nanoparticles and core–shell structured Fe@Rh nanoparticles were highly dispersed on SBA-15 and then applied to N₂O catalytic conversion.

DFT Study on Intermetallic Pd-Cu Alloy with Cover Layer Pd as Efficient Catalyst for Oxygen Reduction Reaction

Detailed density functional theory (DFT) calculations of the adsorption energies (E_ad) for oxygen on monolayer Pd on top of the Pd–Cu face-centered cubic (FCC) alloy and intermetallic B2 structure revealed a linear correspondence between the adsorption energies and the d-band center position. The calculated barrier (E_barrier) for oxygen dissociation depends linearly on the reaction energy difference (ΔE). The O₂ has a stronger adsorption strength and smaller barrier on the intermetallic Pd–Cu surface than on its FCC alloy surface. The room-temperature free energy (ΔG) analysis suggests the oxygen reduction reaction (ORR) pathways proceed by a direct dissociation mechanism instead of hydrogenation into OOH. These results might be of use in designing intermetallic Pd–Cu as ORR electrocatalysts.