A Broad-Spectrum Catalyst for Aliphatic Polymer Breakdown

Thermolysis of the well-defined aluminum fluoroalkoxide supported on silica (≡SiOAl(OC(CF3)3)2(O(Si≡)2), 1, 0.20 mmolAl g-1) at 200 °C forms a fluorinated amorphous silica-alumina (F-ASA) containing a distribution of Al(IV), Al(V), and Al(VI) sites that maintain relatively strong Lewis acidity. Small amounts of Brønsted sites are also present in F-ASA. Solid-state NMR studies show that a majority of the aluminum centers in F-ASA are not close to the Si-F groups that form during thermolysis. F-ASA is exceptionally reactive in cracking (or pyrolysis) reactions of neat polymer melts. Catalyst loadings as low as 2 wt % (0.017 mol % aluminum) efficiently break down isotactic polypropylene, high-density polyethylene, ethylene/1-octene copolymer, and postconsumer wastes. The major products of this reaction are hyperbranched liquid paraffins containing internal olefins and very small amounts of aromatics. Under continuous distillation of oils from the reaction mixtures, pyrolysis on 50 g reaction scales is feasible. F-ASA cokes and deactivates during this reaction but can be reactivated by calcination in air. These properties are complementary to other state-of-the-art catalysts for polymer breakdown, but unlike those catalysts F-ASA does not require an additional cofed reactant (e.g., H2, olefin, etc.) to drive the reaction.

Advances and Challenges in Low-Temperature Upcycling of Waste Polyolefins via Tandem Catalysis

Polyolefin waste is the largest polymer waste stream that could potentially serve as an advantageous hydrocarbon feedstock. Upcycling polyolefins poses significant challenges due to their inherent kinetic and thermodynamic stability. Traditional methods, such as thermal and catalytic cracking, are straightforward but require temperatures exceeding 400 °C for complete conversion because of thermodynamic constraints. We summarize and critically compare recent advances in upgrading spent polyolefins and model reactants via kinetic (and thermodynamic) coupling of the endothermic C─C bond cleavage of polyolefins with exothermic reactions including hydrogenation, hydrogenolysis, metathesis, cyclization, oxidation, and alkylation. These approaches enable complete conversion to desired products at low temperatures (<300 °C). The goal is to identify challenges and possible pathways for catalytic conversions that minimize energy and carbon footprints.

Efficient Upcycling of Polyolefin Waste to Light Aromatics via Coupling C─C Scission and Carbonylation

The upcycling of waste polyolefins into light aromatics has great potential to generate hundreds of millions of tons of valuable aromatic carbon feedstock. However, the conventional high-temperature radical cracking method for aromatizing polyolefins on zeolites faces challenges in aromaticity control and rapid deactivation due to coke. Here, we present a unique strategy that integrates the traditional cracking-aromatization process of PE with CO insertion, a key step of Fischer-Tropsch synthesis, achieving a rise of yield of light aromatics by four times, with an absolute value up to 67% by weight at only 280 °C. The insertion of CO into the Ru-alkyl intermediates formed during polyolefin cracking facilitates the generation of active oxygenate species, guarantees an ideal C─C chain length range, and smooths the way for subsequent efficient aromatization on Hol-ZSM-5@S1 with a short b axis. According to the technical economic analysis, this low-carbon-footprint and economic approach can reduce approximately 1/3 of carbon emissions compared to traditional naphtha cracking technologies and holds promise for reshaping the global aromatic hydrocarbon cycle of the petrochemical industry through polyolefin degradation.

Polyethylene Upcycling to Liquid Alkanes in Molten Salts under Neat and External Hydrogen Source-Free Conditions

Development of facile approaches to convert plastic waste into liquid fuels under neat conditions is highly desired but challenging, particularly without noble metal catalysts and an external hydrogen source. Herein, highly efficient and selective polyethylene-to-gasoline oil (branched C6-C12 alkanes) conversion was achieved under mild conditions (<170 °C) using commercially available AlCl3-containing molten salts as reaction media and to provide catalytic sites (no extra solvents, additives, or hydrogen feeding). The high catalytic efficiency and selectivity was ensured by the abundant active Al sites with strong Lewis acidity (comparable to the Al type in acidic zeolite) and highly ionic nature of the molten salts to stabilize the carbenium intermediates. Dynamic genesis of the Al sites was elucidated via time-resolved Al K-edge soft X-ray and 27Al NMR, confirming the tricoordinated Al3+ as active sites and its coordination with the as-generated alkene/aromatic intermediates. The carbenium formation and polyethylene chain variation was illustrated by inelastic neutron scattering (INS) and an isotope-labeling experiment. Theoretical simulations further demonstrated the successive hydride abstraction, β-scission, isomerization, and internal hydrogen transfer reaction pathway with AlCl3 as active sites. This facile catalytic system can further achieve the conversion of robust, densely assembled, and high molecular weight plastic model compounds to liquid alkane products in the diesel range.

Paddle-like self-stirring nanoreactors with multi-chambered mesoporous branches for enhanced dual-dynamic cascade reactions

Developing artificial nanomaterial systems that can convert external stimuli to achieve nanoscale self-sustainable motion (for example, self-rotation), and simultaneously integrate and deploy the spatial localization of multiple active sites to unravel the intraparticle diffusion patterns of molecules, is of great importance for green synthetic chemistry. Here we show a paddle-like self-stirring mesoporous silica nanoreactor system with separated chambers and controllable proximity of active sites. The nanoreactors are designed by encapsulating magnetic Fe3O4 (~20 nm) in the first chamber, and meantime, Au and Pd nanocrystals are spatially isolated in different domains. Such a nanoreactor generates nanoscale rotation under the rotating magnetic fields and exhibits an order of magnitude activity enhancement in the cascade synthesis of 5,6-dimethylphenanthridinium (96.4% selectivity) compared with conventional macro-stirring. Meanwhile, we quantitatively uncovered the rotation-induced enhancement in sequential and reverse transfer of reactive intermediates, consequently revealing the relevance of self-rotation and proximity effects in controlling the catalytic performance.

Machine-Learning-Based Design of Metallocene Catalysts for Controlled Olefin Copolymerization

Polyolefins are versatile materials for various purposes, but their functionality should be fine-tuned for target applications including the mitigation of adverse environmental impacts. Producing such polymers with desired properties requires catalysts that can control polymerization at an atomistic level. However, complex reaction mechanisms and very limited experimental data make it difficult to design new efficient catalysts using conventional computational and data-driven approaches. Here, we present a pragmatic strategy based on data-efficient predictive models combined with a genetic algorithm to design new catalysts for controlled ethylene/hexene copolymerization. By deriving the chemically intuitive descriptors from the mechanistic analysis of the polymerization, we achieved the promising predictive models with small data applicable to various core structures and different experimental conditions, respectively. We screened catalysts through a virtual screening scheme combining a genetic algorithm and predictive models using chemically intuitive descriptors and considered their synthesizability through the manual inspections of experts. As a result, we successfully designed nine catalysts with desired comonomer ratios and diverse core structures.

Polyolefin Recycling with Binary Cobalt-Nickel Nanosheets

The recycling of polyolefin plastics into value-added chemicals has emerged as a new frontier regarding the current environmental concerns. In this work, it is demonstrated that binary cobalt-nickel nanosheets (Co─Ni NSs) can serve as a non-noble catalyst for recycling polyethylene and polypropylene plastics. Detailed analysis implies that the strong synergy between Co and Ni in binary Co─Ni NSs enables the electron transfer from Ni to Co and enhances adsorption abilities to H2 and C─C chain, realizing the cracking of polyethylene plastic to liquid products with a selectivity of 83.3% at a conversion of >98%. Impressively, such a catalyst can realize the successful recycling of commercial polyolefin wastes into value-added products. Given the enhanced stability, high selectivity to liquid products, and low-cost of Co─Ni NSs, this work provides a feasible strategy for recycling polyolefin plastics, which will attract extensive attention in various fields including catalysis, materials, energy, and beyond.

Ru-Catalyzed Polyethylene Hydrogenolysis under Quasi-Supercritical Conditions

Ru/C-catalyzed polyethylene (PE) and hydrocarbon hydrogenolysis under quasi-supercritical fluid of isopentane was kinetically and mechanistically investigated. PE hydrogenolysis with C-C and C-H cleavage showed zeroth order, suggesting strong adsorption of hydrocarbons. PE yielded broad product distribution of heavy (C21-40) and diesel-range (C11-20) hydrocarbons in the primary step of hydrogenolysis due to stochastic C-C cleavage over Ru surface. Catalytic hydrogenolysis of n-hexadecane, squalane, and light hydrocarbons such as n-pentane, iso-pentane, and n-hexane further described C-C cleavage reactivity between primary and secondary carbons, i.e., 1C-2C and 2C-2C, which has an order of magnitude higher hydrogenolysis rate than that involving a tertiary carbon. The PE saturated Ru surface and lower C-C cleavage reactivity of tertiary carbon in iso-pentane, therefore, imited sovlent conversion during hydrogenolysis, whereas leading to selective PE conversion. Using hexadecane, we observed comparable hydrogenolysis rates between H2 and D2 (k H /k D ∼ 1), indicating the kinetically relevant step of C-C cleavage with facilitating C-H cleavage and rehydrogenation. However, the normal kinetic isotope effect between hexadecane and deuterated hexadecane (k C16H34 /k C16D34 ∼ 5) revealed that the dehydrogenation, i.e., C-H cleavage, can be kinetically involved in the hydrogenolysis kinetic. By considering the 8-fold lower H-D exchange rate with deuterated hexadecane compared to n-hexadecane, the lower rate for hydrogenolysis and H-D exchange with deuterated hexadecane can be attributed to the C-D bond dissociation energy being 3 kJ/mol higher than that of the C-H bond. Increasing H2 pressure favors internal C-C bond cleavage over terminal one. This minimizes the formation of lower hydrocarbons, particularly methane. However, the increase in H2 pressure increases the coverage of adsorbed hydrogen on the Ru particles due to competitive adsorption of H2 and polyethylene, which, in turn, reduces the polyethylene conversion rates.

Hydrogen Spillover-Induced Brønsted Acidity Enables Controllable Hydrocracking of Polyolefin Waste to Liquid Fuels

Efficient upcycling of polyolefin waste into liquid fuels remains challenging due to over-cracking and the lack of sufficient acidity in non-zeolitic catalysts. Here, we report a Ni/niobium oxide nanorod (Ni/NbOx) catalyst that achieves 95% selectivity to C5-20​ alkanes at full polyethylene (PE) conversion under mild conditions (240 °C), with minimal gaseous products (4%). The catalyst reaches a high liquid fuel formation rate of 1274 gliquid​ gNi -1​ h-1, rivaling noble metal systems. Its performance is governed by the morphology and crystallinity of NbOx nanorods, which provide sufficient acidity without micropore confinement, mitigating diffusion limitations and over-cracking. Detailed operando infrared spectroscopy and computational studies reveal, for the first time, that Brønsted acid sites, generated in situ via hydrogen spillover on the (110) facet, are the key catalytic sites in niobium oxide-based catalysts. The density of these acid sites exhibits a linear correlation with hydrocracking activity. The catalyst also demonstrates high efficiency across diverse polyolefin feedstocks and excellent reusability, offering a scalable and cost-effective solution for plastic upcycling.

Enhancing Waste Plastic Hydrogenolysis on Ru/CeO2 Through Concurrent Incorporation of Fe Single Atoms and FeOx Nanoclusters

Ru-based catalysts have exhibited significant promise in converting waste plastics into valuable long-carbon chain products. However, their efficiency is hindered by the uncontrollable cascade hydrogenation, which stems from their exceptional reactivity for C─C cleavage. Herein, we reported a multi-scale regulation strategy by selectively anchoring Fe single atoms (SAs) and FeOx nanoclusters (NCs) by Ru NCs-decorated CeO2 substrates. This catalyst demonstrates an extraordinary performance, achieving nearly 100% low density polyethylene (LDPE) conversion under the conditions of 250 °C and 2 MPa hydrogen after 1 h, along with remarkably-improved liquid product selectivity of 86.4% compared to that of bare Ru/CeO2 (59.8%). Through a variety of spectroscopic studies, we revealed the unique interactions between FeOx NCs and Ru NCs, which leads to an increased Ru° content. More significantly, we also confirmed the crucial role of Fe SAs in adsorbing active hydrogen species, thereby increasing the hydrogen coverage. Such precise regulations towards both the intrinsic surface state of Ru and its adjacent chemical environment successfully inhibited the cascade hydrogenation, ultimately resulting in a significant enhancement in the selectivity of liquid products.

Gallium-catalyzed recycling of silicone waste with boron trichloride to yield key chlorosilanes

Chemical recycling to monomers is a key strategy for a sustainable circular polymer economy. However, most efforts have focused on polymers with carbon backbones. Recycling of silicone polymers and corresponding materials, featuring a robust inorganic backbone and tunable properties, remains in its infancy. We present a general method for depolymerization of a very wide range of silicone-based materials and postconsumer waste, including end-of-life cross-linked polydimethylsiloxane-based networks within formulated materials. The reaction proceeds at 40°C, harnessing an efficient gallium catalyst for a million-fold rate enhancement and boron trichloride as the chlorine source, to produce nearly quantitative yields of (methyl)chlorosilanes, key intermediates in the Müller-Rochow process that anchors the silicone industry.

Metal Synergistic Dual Activation Enables Efficient Transesterification by Multinuclear Titanium Catalyst: Recycling and Upcycling of Polyester Waste

Developing highly efficient and selective catalysts for chemical recycling and upcycling of plastic waste is essential for establishing a sustainable plastics economy and reducing environmental impact. Here, we report a novel tetranuclear titanium catalyst that enables highly efficient transesterification reactions of esters and polyesters. Detailed experimental and computational studies have revealed that a bi-titanium framework facilitates a dual activation mechanism, activating both alcohol and ester simultaneously, thereby significantly enhancing the transesterification process. This catalyst demonstrated exceptionally high activity in the methanolysis of poly(ethylene terephthalate) (PET) with an activity up to 1.9 × 107 gPET molTi -1 h-1 at 0.005 mol% catalyst loading, producing polymerizable dimethyl ester and glycol monomers. Additionally, it effectively catalyzed the re-polymerization of the recovered monomers, yielding the original polyester with high molecular weight and thereby achieving an ideal circular economy for commodity polyesters. Furthermore, this catalyst can also be utilized for the efficient upgrading of PET waste via transesterification with 1,4-butanediol, polybutylene adipate, and poly(tetramethyene ether glycol), yielding engineering plastic, biodegradable polyester, and thermoplastic elastomer, respectively.

Iron(III)-Catalyzed C─H Hydroxylation of Low-Density Polyethylene Coupled with Short Chain Branching Growth

Low-density polyethylene (LDPE) is widely used in packaging applications, but after being discarded its environmental impact is a pressing concern due to a lack of effective chemical recycling strategies, especially owing to its chemical inertness and nonpolar nature. To address these challenges, we present a mild iron(III)-catalyzed oxidative upcycling of LDPE in which C─H hydroxylation of LDPE occurs coupled with the growth of methyl short chain branching (Me-SCB) and ethyl shortchain branching (Et-SCB). As a result, the resulting products achieve significant improvements in surface wettability, crystallinity, and mechanical properties despite a concomitant reduction in molecular weight. CH…F interactions and σ-π interactions are found between LDPE and the catalyst. Density functional theory (DFT) calculations elucidate the catalytic mechanism that fluorine on the ligand facilitates hydrogen peroxide activation and subsequent deprotonation, leading to the formation of high-valent ironoxo species. The growth of short-chain branching (SCB) involves the β-scission of CC bonds and a radical-mediated chain-walking mechanism. This work represents a transformative advancement in deep understanding of polyolefin upcycling and opens a new approach of polyolefin functionalization and architecture modulation.

Probing the Catalytic Degradation of Unsaturated Polyolefin Materials via Fe-Based Lewis Acids-Initiated Carbonyl-Olefin Metathesis

Degradation and recyclability of polymeric materials, including extensively used polyolefins, are becoming increasingly necessary. Chemically stable saturated polyolefin backbones make their degradation frustratingly challenging. The current effective strategy is to create cleavable defects, e.g., C═C double bonds along the backbone, and subsequently depolymerize them via cross-metathesis reaction with olefins. High-value chemicals or reusable polymeric segments are obtained. This two-step protocol provides operable means for alleviating plastics problems. There are several approaches to introduce unsaturation into a polymer backbone, like dehydrogenation or copolymerization of olefins and conjugated dienes. However, for the second step, to conduct a cross-metathesis reaction, only noble metal catalysts can be used most of the time. Regardless of their limited availability, the fact that these organometallics are unfavorably sensitive to impurities would raise barriers in industrial practices. Herein we employed earth-abundant and inexpensive iron-based Lewis acids to initiate carbonyl-olefin metathesis reactions between ketone/aldehyde reagents and unsaturated polyolefins. After explorations in poly(diene)s and industrial thermoplastic elastomers, we extended this protocol to degrade low-density polyethylene (LDPE). Low-molecular weight PE wax-like products were obtained as useful chemicals. This catalytic degradation system is expected to enable the development of more efficient metathesis strategies to promote degradation of polyolefins and pave sustainable ways for reuse of polymeric materials.

State-of-the-art and perspectives of hydrogen generation from waste plastics

Waste plastic utilization and hydrogen production present significant economic and social challenges but also offer opportunities for research and innovation. This review provides a comprehensive analysis of the latest advancements and innovations in hydrogen generation coupled with waste plastic recycling. It explores various strategies, including pyrolysis, gasification, aqueous phase reforming, photoreforming, and electrocatalysis. Pyrolysis and gasification in combination with catalytic reforming or water gas-shift are currently the most feasible and scalable technologies for hydrogen generation from waste plastics, with pyrolysis operating in an oxygen-free environment and gasification in the presence of steam, though both require high energy inputs. Aqueous phase reforming operates at moderate temperatures and pressures, making it suitable for oxygenated plastics, but it faces challenges related to feedstock limitations, catalyst costs and deactivation. Photoreforming and electrocatalytic reforming are emerging, sustainable methods that use sunlight and electricity, respectively, to convert plastics into hydrogen. Still, they suffer from low efficiency, scalability issues, and limitations to specific plastic types like oxygenated polymers. The challenges and solutions to commercializing plastic-to-hydrogen technologies, drawing on global industrial case studies have been outlined. Maximizing hydrogen productivity and selectivity, minimizing energy consumption, and ensuring stable operation and scaleup of plastic recycling are crucial parameters for achieving commercial viability.

Synergistic Co-Recycling: Selective Oxidation of Polyethylene to Dicarboxylic Acids over Spent LiCoO2 Cathodes

The escalating production of lithium-ion batteries and plastics poses critical challenges to environmental integrity and resource sustainability. Here, we report a synergistic co-recycling strategy for spent lithium cobalt oxide (LCO) cathodes and waste polyethylene (PE), leveraging the catalytic properties of LCO to oxidize PE into high-value dicarboxylic acids. Through a combination of density functional theory calculations, electron spin resonance, and in situ infrared spectroscopy, we reveal that lithium-deficient LCO undergoes a spin-state transition of Co3+ to a high-spin state, facilitating the activation of oxygen and the generation of singlet oxygen. This reactive oxygen species drives the selective oxidation of PE via hydrogen atom transfer, achieving dicarboxylic acid yields of up to 77.5 wt%, markedly exceeding previous benchmarks. Validation with real-world plastic waste and spent batteries underscores the feasibility of this approach, presenting a sustainable paradigm-shift solution for the efficient management of lithium-ion batteries and plastic waste in a circular economy.

Tandem Catalysis for Plastic Depolymerization: In Situ Hydrogen Generation via Methanol Aqueous Phase Reforming for Sustainable Polyethylene Hydrogenolysis

Depolymerizing plastic waste through hydrogen-based processes, such as hydrogenolysis and hydrocracking, presents a promising solution for converting plastics into liquid fuels. However, conventional hydrogen production methods rely heavily on fossil fuels, exacerbating global warming. This study introduces a novel approach to plastic waste hydrogenolysis that utilizes in situ hydrogen generated via the aqueous phase reforming (APR) of methanol, a biomass-derived chemical offering a more sustainable alternative. Our results show that a bimetallic Ru-Pt/TiO2 catalyst achieved high conversion (85.1 %) and selectivity (81.0 %) towards liquid fuels and lubricant oils in a tandem process combining polyethylene (PE) hydrogenolysis and methanol APR. By tuning the metal loading, we identified that Pt enhances hydrogen production through methanol APR, while Ru drives C-C bond cleavage, which is crucial for PE hydrogenolysis. Isotope labeling analysis confirmed that hydrogen generated from methanol APR is effectively utilized in the PE hydrogenolysis reaction. This method was also successfully applied to post-consumer polyolefin waste, with selectivity toward valuable products ranging from 75.0 % to 88.9 %. This study highlights an innovative strategy to reduce reliance on fossil-fuel-derived hydrogen in plastic waste depolymerization, promoting both sustainability and environmental protection.

Incorporating Ordered Indium Sites into Rhodium for Ultra-Low Potential Electrocatalytic Conversion of Ethylene Glycol to Glycolic Acid

The upcycling of polyethylene terephthalate (PET)-derived ethylene glycol (EG) to glycolic acid (GA, a biodegradable polymer monomer) via electrocatalysis not only produces valuable chemicals but also mitigates plastic pollution. However, the current reports for electrooxidation of EG-to-GA usually operate at reaction potentials of >1.0 V vs reversible hydrogen electrode (RHE), much higher than the theoretical potential (0.065 V vs RHE), resulting in substantial energy wastage. Herein, body-centered cubic RhIn intermetallic compounds (IMCs) anchored on carbon support (denoted as RhIn/C) are synthesized, which shows excellent performance for the EG-to-GA with an onset potential of only 0.35 V vs RHE, lower than the values reported in current literature. The catalyst also possesses satisfactory GA selectivity (85% at 0.65 V vs RHE). Experimental results combined with density functional theory calculations demonstrate that RhIn IMCs enhance the adsorption of EG and OH-, facilitating the generation of reactive oxygen species and thereby improving catalytic performance. RhIn/C also exhibits excellent electrocatalytic performance for hydrogen evolution reaction, ensuring that it can be used as a bifunctional catalyst in the two-electrode system for EG electrooxidation coupled with hydrogen production. This work opens new avenues for reducing the energy consumption of electrocatalytic upcycling of PET-derived EG and clean energy production.

Ruthenium-Catalyzed Deconstruction of Polyolefins: A Strategy to Up-cycle Waste Polyethylene to Value-Added Alkene

Synthesis of value-added products from post-consumer waste polyolefins is fascinating as well as challenging. Here we report ruthenium-catalyzed up-cycling of the polyethylene to long-chain alkene derivatives. The developed methodology mainly involves two steps i.e., dehydrogenation of polyethylene through hydrogen atom transfer and its metathesis using the HG-II catalyst. The dehydrogenation of polyethylene using ruthenium catalysis derived up to 3.38 %, of double bonds; with 90 % of the recovered polyolefin material. The obtained unsaturated polyethylene was subjected to cross-metathesis with ethylene using HG-II catalytic system. This resulted in the synthesis of predominantly dodecene (C12) derivatives, with 58 % selectivity, along with other derivatives of varying chain lengths. The overall reaction produced terminal and internal olefins in the ratio 1:0.8 respectively. The dehydrogenation of polyethylene and its deconstruction was confirmed by NMR spectroscopy, Gel Permeation Chromatography (GPC) and Differential Scanning Calorimetry (DSC). The origin of C12 selectivity has been demonstrated by control experiments. The scope of the methodology was extended to post-consumer waste polyethylene which gave high conversion to value-added dodecene derivatives as a major product.

Highly adaptable oxidative upcycling of polyolefins to multifunctional chemicals containing oxygen and nitrogen

Highly adaptable upcycling of waste polyolefins was demonstrated to obtain high-value nitro-containing polycarboxylic acids in high carbon yields. This method is applicable to a wide range of polyolefins, mixed PP/PE in any ratio, as well as actual polyolefin products and their mixtures. Moreover, the obtained products are homogenized with similarity in molecular weight and functional groups, enabling direct reutilization as fine chemicals or feedstocks for preparation of recyclable high-performance/functional materials. This work provided a new universal and efficient upcycling strategy for waste polyolefins, which may reshape the model of waste plastics recycling, while providing alternative functional chemicals and materials to achieve sustainable development.

Facile synthesis of recyclable polythioimidocarbonates via aromatization-driven alternating copolymerization of para-quinone methide and isothiocyanates

The efficient and controllable alternating copolymerization of para-Quinone Methide (p-QM) is rare and challenging. The aromatization-driven alternating copolymerization of p-QM with isothiocyanates is explored for the first time under mild conditions. In the presence of the key catalyst m-phthalic acid and the initiator TBD, the reaction can efficiently produce completely alternating polythioimidocarbonates with narrow molecular weight distributions and high molar mass (up to 103.6 kg mol-1). Experimental studies and DFT calculations suggest that m-phthalic acid plays a synergistic catalytic role. Remarkably, copolymers can be recycled back into monomers with excellent yields under vacuum at a temperature of 190 °C in just a few minutes without solvents or catalysts.

Upcycling polyolefins to methane-free liquid fuel by a Ru1-ZrO2 catalyst

Upcycling waste plastics into liquid fuels presents significant potential for advancing the circular economy but is hindered by poor selectivity and low-value methane byproduct formation. In this work, we report that atomic Ru-doped ZrO2 can selectively convert 100 grams of post-consumer polyethylene and polypropylene, yielding 85 mL of liquid in a solvent-free hydrocracking. The liquid (C5-C20) comprises ~70% jet-fuel-ranged branched hydrocarbons (C8-C16), while the gas product is liquefied-petroleum-gas (C3-C6) without methane and ethane. We found that the atomic Ru dopant in the Ru-O-Zr moiety functionalizes its neighboring O atom, originally inert, to create a Brønsted acid site. This Brønsted acid site, rather than the atomic Ru dopant itself, selectively governs the internal C-C bond cleavage in polyolefins through a carbonium ion mechanism, thereby enhancing the yield of jet-fuel-ranged hydrocarbons and suppressing methane formation. This oxide modulation strategy provides a paradigm shift in catalyst design for hydrocracking waste plastics and holds potential for a broad spectrum of applications.

Photothermocatalytic Wet Reforming of Waste Plastics to Syngas

The increasing accumulation of plastic waste in the environment poses a serious threat to the ecosystem and health sector, urging us to develop sustainable strategies to tackle this issue. Converting plastic waste into platform chemicals using sustainable energy and primary resources can mitigate environmental pollution and reduce CO2 emissions. In this study, polyolefins were transformed into syngas through a wet reforming process over a nickel-supported oxygen vacancy-rich titanium dioxide (Ni/TiO2-x) catalyst with water as the reactant under light irradiation. The focused light irradiation can readily increase the temperature in the reactor for the dehydrogenation and degradation of polyethylene (PE) to occur, followed by the wet reforming of PE-derived compounds and gaseous hydrocarbons to syngas. Additionally, the transfer of electrons from TiO2-x to the nickel components under light irradiation facilitates the aforementioned reactions. The current work presents a sustainable strategy for valorization of plastic waste to syngas, serving as a platform feedstock for the subsequent production of various chemicals.

One-pot Hydrogenolysis of Polyethylene Terephthalate (PET) to p-xylene over CuZn/Al2O3 Catalyst

Chemical upcycling of plastic wastes into valuable chemicals is a promising strategy for resolving plastic pollution, but economically viable methods currently are still lacking. Here, we report one-pot hydrogenolysis of PET plastic into p-xylene with an excellent yield (99.8 %) over a robust non-precious Cu-based catalyst, CuZn/Al2O3, in the absence of alcohol solvents. The presence of Zn species promotes the dispersion of Cu0 and increases the ratio of Cu+/Cu0, whereas the synergistic effect of Cu0 and Cu+ leads to a superior performance in the conversion of PET. The combination of GC-MS, 13C CP MAS NMR, 2D 1H-13C CP HETCOR NMR spectroscopy and kinetic studies for the first time demonstrates 4-methyl benzyl alcohol as an important reaction intermediate in the hydrogenolysis of PET. Mechanistic studies indicate that the conversion of PET mainly follows a hydrogenolysis process, involving the cleavage of ester bonds to alcohols and the C-O bond cleavage of alcohols to alkanes. This work not only brings new insight for understanding the upgrading pathway of PET, but also provides a guidance for the design of high-performance non-precious catalysts for the chemical upcycling of plastic wastes.

Upcycling waste commodity polymers into high-performance polyarylate materials with direct utilization of capping agent impurities

Commodity polymers are ubiquitous in our society, having replaced many inorganic and metal-based materials due to their versatile properties. However, their functionality heavily relies on the addition of various components known as additives, making it challenging to recycle the polymer fraction of plastic materials effectively. Thus, it is crucial to develop efficient chemical recovery strategies for commodity polymers and additives to facilitate the direct utilization of recovered monomers and additives without additional purification. Here, we develop a strategy for co-upcycling two types of waste commodity polymers, polycarbonate, and polyethylene terephthalate into polyarylate, a high-performance transparent engineering plastic. By incorporating a highly active metal-free ionic liquids catalyst for methanolysis and a two-stage interface polymerization technique with variable temperature control, we successfully prepare polyacrylate film materials from real end-of-life plastics with direct utilization of capping agent impurities in recovered monomers. These materials exhibit excellent thermal performance (Tg = 192.8 °C), transmittance (reach up to 86.73%), and flame-retardant properties (V-0, UL-94), equivalent to those of commercial polyarylate (U-100, about $10000/ton), and could be further easily close-loop recycled. Demonstrated in kilogram-scale experiments and life cycle assessments, this approach offers a low-carbon, environmentally friendly, and economically feasible pathway for upcycling waste commodity polymers.

Emerging Biochemical Conversion for Plastic Waste Management: A Review

In recent years, vast amounts of plastic waste have been released into the environment worldwide, posing a severe threat to human health and ecosystems. Despite the partial success of traditional plastic waste management technologies, their limitations underscore the need for innovative approaches. This review provides a comprehensive overview of recent advancements in chemical and biological technologies for converting and utilizing plastic waste. Key topics include the technical parameters, characteristics, processes, and reaction mechanisms underlying these emerging technologies. Additionally, the review highlights the importance of conducting economic analyses and life cycle assessments of these emerging technologies, offering valuable insights and establishing a robust foundation for future research. By leveraging the literature from the last five years, this review explores innovative chemical approaches, such as hydrolysis, hydrogenolysis, alcoholysis, ammonolysis, pyrolysis, and photolysis, which break down high-molecular-weight macromolecules into oligomers or small molecules by cracking or depolymerizing specific chemical groups within plastic molecules. It also examines innovative biological methods, including microbial enzymatic degradation, which employs microorganisms or enzymes to convert high-molecular-weight macromolecules into oligomers or small molecules through degradation and assimilation mechanisms. The review concludes by discussing future research directions focused on addressing the technological, economic, and scalability challenges of emerging plastic waste management technologies, with a strong commitment to promoting sustainable solutions and achieving lasting environmental impact.

Accessing a Carboxyl-Anhydride Molecular Switch-Mediated Recyclable PECT Through Upcycling End-of-Use PET

Poly(ethylene terephthalate) (PET), with an annual production of exceeding 70 million tons, is mainly utilized in disposable fields and subsequently contribute to severe environmental pollution. Conventional chemical recycling, which typically involves depolymerizing polymer into monomers, is limited due to the intricate recycling process, excess using unrecyclable solvents and low polymer conversion. Inspired by protein's molecular switches, we propose a novel polymer-to-polymer recycling strategy based on polycondensation principles upcycling waste PET to high-value recyclable poly(ethylene-co-1,4-cyclohexanedimethanol terephthalate) derivatives containing molecular switches. Upon deactivating the molecular switch, an acidification reaction occurs within the system, leading to a rapid and controllable reduction in molecular weight due to the imbalance of reactive group. Conversely, activating the molecular switch triggers a ring-closing reaction that detaches acid anhydrides, bringing about equal molar ratio of groups and thereby facilitating an increase in molecular weight. By simply incorporating a molecular switch into condensation products based on melt polycondensation, closed-loop recycling capability is achieved without necessitating excessive organic solvents or complex depolymerization processes. The present study not only presents a novel pathway for end-of-use PET upcycling but also introduces an innovative concept of molecular switching for the closed-loop recyclability of condensation polymers, thereby demonstrating significant potential for large-scale implementation.

Influence of ball milling parameters on the mechano-chemical conversion of polyolefins

Ball-milling of addition polymers such as polyolefins, polystyrene and polyacrylates can be used for depolymerization to obtain the respective monomers. However, absolute yields are typically low, especially from polyolefins which are notoriously difficult to depolymerize. To increase the viability of ball milling as a recycling technique, the effect of milling parameters on small hydrocarbon and monomer yields has to be understood. Herein, we systematically investigate the influence of sphere material, milling frequency, plastic filling degree, and milling temperature. Heavy spheres and high milling frequencies boost hydrocarbon yields by maximizing mechanical forces and frequency of collisions. While the dose of kinetic energy is commonly used to describe mechano-chemical processes, we found that it does not capture the mechano-chemical depolymerization of polyolefins. Instead, we rationalized the results based on the Zhurkov equation, a model developed for the thermo-mechanical scission of polymers under stress. In addition, low plastic filling degrees allow for high percentage yields, but cause significant wear on the grinding tools, prohibiting sustained milling. Milling below 40 °C is beneficial for brittle chain cleavage and depolymerization. This study provides a new approach to rationalize the influence of individual milling parameters and their interplay and serves as a starting point to derive design principles for larger-scale mechano-chemical depolymerization processes.

Anionic Surfactants from Reactive Separation of Hydrocarbons Derived from Polyethylene Upcycling

Chemical upcycling of polyethylene (PE) to long-chain alkylaromatics through tandem hydrocracking/aromatization has potential to provide value-added chemicals. However, the liquid product is a complex mixture of alkanes, alkylbenzenes, and polyaromatics, limiting its direct usability. The most valuable component of the product mixture is the alkylbenzenes because of their potential as precursors to anionic surfactants. In this study, a one-pot reactive separation is described. Sulfonating the product mixture from PE upcycling with silica sulfuric acid followed by neutralization with sodium hydroxide yields sodium alkylbenzenesulfonates (up to 93 mol % selectivity), along with a separate phase of lubricant-range hydrocarbons as a coproduct. Compared to petroleum-based sodium dodecylbenzenesulfonates, the reported PE-derived surfactant molecules show competitive physicochemical properties, including surface tension and interfacial tension. According to life cycle assessment, the described reaction strategy demonstrates 20% lower greenhouse gas emissions, when considering uses for the coproducts of PE upcycling, compared to conventional linear alkylbenzenesulfonates (LAS) manufacturing directly from petrochemical feedstocks.

Highly selective upcycling of plastic mixture waste by microwave-assisted catalysis over Zn/b-ZnO

7 billion of 9.2 billion tons of plastic produced becomes waste while conventional catalytic plastic recycling methods are vulnerable with degraded performance and intensive energy input. Here, a hybrid Zn/b-ZnO catalyst, together with the specially-designed microwave reaction system, has achieved fast plastic waste upgrading under atmospheric pressure without using H2. Bifunctional ZnO acts as a microwave absorber and substrate catalyst, and in-situ formed Zn clusters promote C-C bond cleavage and nearly 100% upcycle landfilled plastic mixtures into lubricant base oil precursors and monomers. Unprecedented turnover number (250 gplastic g-1catalyst) of plastic depolymerisation and long-time stability over 50 successive cycles have been demonstrated, together with 8-time higher energy efficiency compared with conventional catalysis, indicating this strategy is an economical approach to efficient upcycling of plastics towards valuable products. Moreover, the catalyst can tolerate high contaminates, even the landfilled plastics can still be converted to lubricant base oil precursors, which has never been reported before.

Organic Molecules Induce the Formation of Hopper-Like NaCl Crystals under Rapid Evaporation As Microcatalytic Reactors To Facilitate Micro/Nanoplastic Degradation

As representative examples of inorganic ionic crystals, NaCl and KCl usually form cubes during the natural evaporation process. Herein, we report the hopper-like NaCl and KCl crystals formed on the iron surface under rapid vacuum evaporation aided by organic molecules. Theoretical and experimental results indicate that it is attributed to the organic molecules alternating adsorption between {100} and {110} surfaces instead of adsorbing a single surface, as well as the fast crystal growth rate. Following this law, we found hopper-like crystals formed under natural evaporation conditions in salt lake crystals as well as synthesized kilogram-class hopper-like crystals. Interestingly, the hopper-like crystals can act as microcatalytic reactors to efficiently facilitate micro/nanoplastic degradation with ∼91.72% styrene yield, highly decreasing the degradation temperature from ∼400 to ∼275 °C. These findings provide an understanding of the growth mechanism of various crystals and a friendly environmental, low-carbon, and economical microcatalytic reactor for efficient micro/nanoplastic degradation.

Microwave-Powered Liquid Metal Degradation of Polyolefins

Upcycling waste plastics is highly promising to tackle global white pollution while achieving sustainable development. However, prevailing approaches often encounter challenges in scalable engineering practices due to either insufficient plastic upcycling capability or arduousness in the separation, recovery, and purification of catalysts, which inevitably augments the cost of plastic upcycling. Here, the microwave-powered liquid metal synergetic depolymerization is presented to facilitate low-cost plastic upcycling. By leveraging the fluidity of liquid metals and their exceptional chemical-bond activation ability under microwave field, this method efficiently converts various polyolefins into narrowband hydrocarbon oil (Oil yield: 81 wt.% for polypropylene (PP), 85.9 wt.% for polyethylene (PE)) and high-value olefin monomers (C2-4  selectivity: 50% for PE, 65.3% for PP) over 30 successive cycles, resulting in a high turnover frequency of 2.83 kgPlastic mLLiquid metal -1. These captivating advantages offered by electromagnetically-powered liquid metals are also supported by their self-separation features, thereby paving the way for large-scale engineering solutions in waste plastic upcycling.

Upcycling Polyethylene to High-Purity Hydrogen under Ambient Conditions via Mechanocatalysis

Polyethylene (PE) is the most abundant plastic waste, and its conversion to hydrogen (H2) offers a promising route for clean energy generation. However, PE decomposition typically requires high temperatures due to its strong chemical bonds, leading to significant carbon emissions and low H2 selectivity (theoretically less than 75 vol % after accounting for further steam-reforming reactions). Here, we report a mechanocatalytic strategy that upcycles PE into high-purity H2 (99.4 vol %) with an exceptional H2 recovery ratio of 98.5 % (versus 15.7 % via thermocatalysis), using manganese as a catalyst at a low temperature of 45 °C. This method achieves a reaction rate 3 orders of magnitude higher than thermocatalysis. The marked improvement in H2 recovery ratio is mainly due to metal carbides formation induced by the mechanocatalytic process, which does not catalyze hydrocarbons formation. This work is expected to advance studies of the conversion of polyolefins to high-purity H2 with net-zero carbon emissions.

Nitrogenative Degradation of Polystyrene Waste

Owing to massive production and poor end-of-life management, plastic waste pollution has become one of the most pressing environmental crises. In response to the mounting crisis, the past several decades have witnessed the development of numerous methods and technologies for plastic recycling. However, most of the current recycling technologies often produce low-quality or low-value products, making it difficult to recover the operating costs. To this end, we report a novel preoxygenation-induced strategy for the nitrogenative degradation of real-life polystyrene plastics into high-value aromatic nitrogen compounds in a cost-effective manner. Thus, expensive and highly demanding benzonitrile as well as benzamide were obtained in up to 74% overall isolated yield from polystyrene waste by using CuBr as the catalyst, O2 as the oxidant, and CH3CN as the nitrogen source. Detailed mechanistic investigations indicate that hydroxyl radicals from O2 activation play a role in this selective aerobic degradation process. Furthermore, multiple reaction pathways contribute to the formation of benzonitrile and benzamide.

Tandem Methanolysis and Catalytic Transfer Hydrogenolysis of Polyethylene Terephthalate to p-Xylene Over Cu/ZnZrOx Catalysts

We demonstrate a novel approach of utilizing methanol (CH3OH) in a dual role for (1) the methanolysis of polyethylene terephthalate (PET) to form dimethyl terephthalate (DMT) at near-quantitative yields (~97 %) and (2) serving as an in situ H2 source for the catalytic transfer hydrogenolysis (CTH) of DMT to p-xylene (PX, ~63 % at 240 °C and 16 h) on a reducible ZnZrOx supported Cu catalyst (i.e., Cu/ZnZrOx). Pre- and post-reaction surface and bulk characterization, along with density functional theory (DFT) computations, explicate the dual role of the metal-support interface of Cu/ZnZrOx in activating both CH3OH and DMT and facilitating a lower free-energy pathway for both CH3OH dehydrogenation and DMT hydrogenolysis, compared to Cu supported on a redox-neutral SiO2 support. Loading studies and thermodynamic calculations showed that, under reaction conditions, CH3OH in the gas phase, rather than in the liquid phase, is critical for CTH of DMT. Interestingly, the Cu/ZnZrOx catalyst was also effective for the methanolysis and hydrogenolysis of C-C bonds (compared to C-O bonds for PET) of waste polycarbonate (PC), largely forming xylenol (~38 %) and methyl isopropyl anisole (~42 %) demonstrating the versatility of this approach toward valorizing a wide range of condensation polymers.

Heterogeneous catalysis strategies for polyolefin plastic upcycling: co-reactant-assisted and direct transformation under mild conditions

The large-scale production and inadequate disposal of polyolefin (PO) plastics pose significant environmental challenges. Traditional recycling methods are energy-intensive and often ineffective, prompting a need for more sustainable approaches. In recent years, catalytic upcycling under mild conditions has emerged as a promising strategy to transform PO plastics into valuable products. Co-reactants such as hydrogen, short-chain alkanes or alkenes, oxygen, and CO2 play a crucial role in driving these transformations, influencing reaction mechanisms and broadening the range of possible products. This review categorizes recent advancements in PO plastic upcycling based on the type of co-reactant employed and compares these with direct, co-reactant-free processes. Despite these advances, challenges remain in improving catalytic stability, product selectivity, and overcoming diffusion limitations in viscous plastic feedstocks. This review underscores the catalytic chemistry underpinning the development of efficient PO plastic upcycling processes with co-reactants, offering insights into future directions for sustainable plastic chemical management.

Hydrogen-free upcycling of polyethylene waste to methylated aromatics over Ni/ZSM-5 under mild conditions

Upcycling waste plastic into aromatics presents an attractive strategy to tackle both plastic pollution and energy challenges. However, previous studies often rely on high temperatures, precious metals, and have broad product distributions. In this study, we reported that a Ni/ZSM-5 bifunctional catalyst can directly convert polyethylene (PE) into methylated aromatics with high selectivity under mild conditions, while eliminating the requirement for hydrogen gas and solvents. The liquid yield could attain up to 70.3 %, and the aromatics yield could achieve up to 51.7 %. Over 78.4 % of the aromatics were methylated aromatics including toluene, xylene, and mesitylene. Polymer chains underwent dehydrogenation over Ni and the acid sites in ZSM-5, forming CC bonds. Certain of these bonds evolved into carbenium ions through the process of proton transfer at the acid sites. The optimization of Ni and acid sites enhanced the oligomerization, cyclization, and aromatization process. The extra mesopores created by Ni on the molecular sieve aid in the generation of aromatics. Furthermore, the Ni/ZSM-5 catalyst demonstrated the ability to convert typical commercial grades of PE plastic, such as gloves and bottles, into aromatics with a selectivity of up to 61.1 %. It offers an economically feasible and environmentally friendly upcycling avenue for the circular economy of plastics.

Strong Metal-Support Interaction Triggered by Molten Salts

Strong metal-support interaction (SMSI) plays a vital role in tuning the geometric and electronic structures of metal species. Generally, a high-temperature treatment (>500 °C) in reducing atmosphere is required for constructing SMSI, which may induce the sintering of metal species. Herein, we use molten salts as the reaction media to trigger the formation of high-intensity SMSI at reduced temperatures. The strong ionic polarization of the molten salt promotes the breakage of Ti-O bonds in the TiO2 support, and hence decreases the energy barrier for the formation of interfacial bonds. Consequently, a high-intensity SMSI state is achieved in TiO2 supported Ir nanoclusters, evidenced by a large number of Ir-Ti bonds at the interface, at a low temperature of 350 °C. Moreover, this method is applicable for triggering SMSI in various supported metal catalysts with different oxide supports including CeO2 and SnO2. This newly developed SMSI construction methodology opens a new avenue and holds significant potential for engineering advanced supported metal catalysts toward a broad range of applications.

Polyethylene Recycling via Water Activation by Ball Milling

Polyethylene (PE) is the most prevalent type of plastic waste and also the most challenging to depolymerize because of its inert carbon-carbon (C-C) bonds.[1] High temperature and noble metals are usually required for depolymerization.[2] To avoid using noble metals, costly reagents and harsh reaction conditions, it is worthwhile but challenging to explore new reaction pathways.[3] We report an unprecedented mechanochemical reaction of PE and water to result in shorter-chain alkanes, alkenes, alcohols, and ketones (Cn, where n≲50), with above 80 % of starting carbon converted into these products, which could be a valuable feedstock for re-entering chemical value chains. This reaction is driven solely by ball milling, without heating and pressurizing. No costly catalysts are used. Instead, only earth-abundant Al2O3 was milled with reactants.

Advanced Catalysts for the Chemical Recycling of Plastic Waste

Plastic products bring convenience to various aspects of the daily lives due to their lightweight, durability and versatility, but the massive accumulation of post-consumer plastic waste is posing significant environmental challenges. Catalytic methods can effectively convert plastic waste into value-added feedstocks, with catalysts playing an important role in regulating the yield and selectivity of products. This review explores the latest advancements in advanced catalysts applied in thermal catalysis, microwave-assisted catalysis, photocatalysis, electrocatalysis, and enzymatic catalysis reaction systems for the chemical recycling of plastic waste into valuable feedstocks. Specifically, the pathways and mechanisms involved in the plastics recycling process are analyzed and presented, and the strengths and weaknesses of various catalysts employed across different reaction systems are described. In addition, the structure-function relationship of these catalysts is discussed. Herein, it is provided insights into the design of novel catalysts applied for the chemical recycling of plastic waste and outline challenges and future opportunities in terms of developing advanced catalysts to tackle the "white pollution" crisis.

Upcycling of Polyethylene Wastes to Valuable Chemicals over Group VIII Metal-decorated WO3 Nanosheets

Catalytic cracking of polyolefin wastes into valuable chemicals at mild conditions using non-noble metal catalysts is highly attractive yet challenging. Herein it is reported that 2D tungsten trioxide (2D WO3) nanosheets, after decorating with group VIII metal promoters (i.e., Fe, Co, or Ni), convert high-density polyethylene (HDPE) into alkylaromatics and olefins at low temperature and ambient pressure without using any solvent or hydrogen: 2D Ni/WO3 with abundant Brønsted acidic sites initiates HDPE cracking at a low temperature of 240 °C; 2D Fe/WO3 with low energy barrier of cyclization achieves a high HDPE conversion to 84.2% liquid hydrocarbons with a selectivity of 30.9% to aromatics at 300 °C. In-situ spectroscopic investigations and supplementary theoretical calculations illustrate that these aromatics are formed through the cyclization of alkene intermediates. These 2D catalysts also display high efficiency in the low-temperature cracking of single-use commercial polyethylene wastes such as packaging bags and bottles. This work has demonstrated the high potential of 2D non-noble metal catalysts in the efficient upcycling of waste polyolefin at mild conditions.

Chemical transformation of polyurethane into valuable polymers

Polyurethanes are an important class of synthetic polymers, widely used in a variety of applications ranging from everyday items to advanced tools in societal infrastructure. Their inherent cross-linked structure imparts exceptional durability and flexibility, yet this also complicates their degradation and recycling. Here we report a heterogeneous catalytic process that combines methanolysis and hydrogenation with a CO2/H2 reaction medium, effectively breaking down PU waste consisting of urethane and ester bonds into valuable intermediates like aromatic diamines and lactones. These intermediates are then converted into functional polymers: polyimide (PI), noted for its exceptional thermal and electrical insulation, and polylactone (P(BL-co-CL)), a biodegradable alternative to traditional plastics. Both polymers exhibit enhanced performance compared to existing commercial products. This approach not only contributes to the valorization of plastic waste but also opens new avenues for the creation of high-performance materials.

Photoreforming of Plastic Waste to Sustainable Fuels and Chemicals: Waste to Energy

The extensive accumulation of plastic waste has given rise to severe environmental pollution issues. Contemporary conventional recycling methods, such as incineration and landfilling, contribute significantly to pollutant emissions and carbon footprints, against the principles of sustainable development. Leveraging renewable solar energy to transform plastics into high-value chemicals and green fuels offers a more promising and sustainable approach to managing plastic waste resources. This comprehensive review centers on the recent advancements in plastic photoreforming, categorizing them based on the types of end products. Particular emphasis is placed on the evolving research landscape surrounding the conversion of plastics into high-value chemicals through photoreforming, as well as the economic considerations for large-scale photoreforming production. The analysis conducted here reveals key pathways and emerging trends that are poised to shape the trajectory of enhanced photoconversion, ultimately influencing the realization of a carbon-neutral future.

Recent Progress in Polyolefin Plastic: Polyethylene and Polypropylene Transformation and Depolymerization Techniques

This paper highlights the complexity and urgency of addressing plastic pollution, drawing attention to the environmental challenges posed by improperly discarded plastics. Petroleum-based plastic polymers, with their remarkable range of physical properties, have revolutionized industries worldwide. Their versatility-from flexible to rigid and hydrophilic to hydrophobic-has fueled an ever-growing demand. However, their versatility has also contributed to a massive global waste problem as plastics pervade virtually every ecosystem, from the depths of oceans to the most remote terrestrial landscapes. Plastic pollution manifests not just as visible waste-such as fishing nets, bottles, and garbage bags-but also as microplastics, infiltrating food chains and freshwater sources. This crisis is exacerbated by the unsustainable linear model of plastic production and consumption, which prioritizes convenience over long-term environmental health. The mismanagement of plastic waste not only pollutes ecosystems but also releases greenhouse gases like carbon dioxide during degradation and incineration, thereby complicating efforts to achieve global climate and sustainability goals. Given that mechanical recycling only addresses a fraction of macroplastics, innovative approaches are needed to improve this process. Methods like pyrolysis and hydrogenolysis offer promising solutions by enabling the chemical transformation and depolymerization of plastics into reusable materials or valuable chemical feedstocks. These advanced recycling methods can support a circular economy by reducing waste and creating high-value products. In this article, the focus on pyrolysis and hydrogenolysis underscores the need to move beyond traditional recycling. These methods exemplify the potential for science and technology to mitigate plastic pollution while aligning with sustainability objectives. Recent advances in the pyrolysis and hydrogenolysis of polyolefins focus on their potential for advanced recycling, breaking down plastics at a molecular level to create feedstocks for new products or fuels. Pyrolysis produces pyrolysis oil and syngas, with applications in renewable energy and chemicals. However, some challenges of this process include scalability, feedstock variety, and standardization, as well as environmental concerns about emissions. Companies like Shell and ExxonMobil are investing heavily to overcome these barriers and improve recycling efficiencies. By leveraging these transformative strategies, we can reimagine the lifecycle of plastics and address one of the most pressing environmental challenges of our time. This review updates the knowledge of the fields of pyrolysis and hydrogenolysis of plastics derived from polyolefins based on the most recent works available in the literature, highlighting the techniques used, the types of products obtained, and the highest yields.

Polyethylene hydrogenolysis by dilute RuPt alloy to achieve H2-pressure-independent low methane selectivity

Chemical recycling of plastic waste could reduce its environmental impact and create a more sustainable society. Hydrogenolysis is a viable method for polyolefin valorization but typically requires high hydrogen pressures to minimize methane production. Here, we circumvent this stringent requirement using dilute RuPt alloy to suppress the undesired terminal C-C scission under hydrogen-lean conditions. Spectroscopic studies reveal that PE adsorption takes place on both Ru and Pt sites, yet the C-C bond cleavage proceeds faster on Ru site, which helps avoid successive terminal scission of the in situ-generated reactive intermediates due to the lack of a neighboring Ru site. Different from previous research, this method of suppressing methane generation is independent of H2 pressure, and PE can be converted to fuels and waxes/lubricant base oils with only <3.2% methane even under ambient H2 pressure. This advantage would allow the integration of distributed, low-pressure hydrogen sources into the upstream of PE hydrogenolysis and provide a feasible solution to decentralized plastic upcycling.

Ultra-Narrow Alkane Product Distribution in Polyethylene Waste Hydrocracking by Zeolite Micro-Mesopore Diffusion Optimization

Plastic pollution poses a pressing environmental challenge in modern society. Chemical catalytic conversion has emerged as a promising solution for upgrading waste plastics into valuable liquid alkanes and other high value products. However, the current methods yield mixed products with a wide carbon distribution. To address this challenge, we present a bifunctional catalytic system consisting of β zeolite mixed hierarchical Pt@Hie-TS-1, designed for the conversion of low-density polyethylene (LDPE) into liquid alkanes. This system achieves a 94.0 % yield of liquid alkane, with 84.8 % of C5-C7 light alkanes. Combined with in situ FTIR and molecular dynamics simulation, the shape-selective mechanisms is elucidated, which ensures that only olefins of the appropriate size can diffuse to the encapsulated Pt sites within the zeolite for hydrogenation, resulting in an ultra-narrow product distribution. Furthermore, by optimizing the micro-mesopores of Pt@Hie-TS-1, the scaling relationship between the pore structure and the conversion/selectivity is identified. The rapid diffusion of olefins within these micro-mesopores significantly enhances the catalytic efficiency. Our findings contribute to the design of efficient catalysts for plastic waste valorization.

One-Pot Catalytic Cascade for the Depolymerization of the Lignin β-O-4 Motif to Non-phenolic Dealkylated Aromatics

Aromatic monomers obtained by selective depolymerization of the lignin β-O-4 motif are typically phenolic and contain (oxygenated) alkyl substitutions. This work reveals the potential of a one-pot catalytic lignin β-O-4 depolymerization cascade strategy that yields a uniform set of methoxylated aromatics without alkyl side-chains. This cascade consists of the selective acceptorless dehydrogenation of the γ-hydroxy group, a subsequent retro-aldol reaction that cleaves the Cα-Cβ bond, followed by in situ acceptorless decarbonylation of the formed aldehydes. This three-step cascade reaction, catalyzed by an iridium(I)-BINAP complex, resulted in 75 % selectivity for 1,2-dimethoxybenzene from G-type lignin dimers, alongside syngas (CO : H2≈1.4 : 1). Applying this method to a synthetic G-type polymer, 11 wt % 1,2-dimethoxybenzene was obtained. This versatile compound can be easily transformed into 3,4-dimethoxyphenol, a valuable precursor for pharmaceutical synthesis, through an enzymatic catalytic approach. Moreover, the hydrodeoxygenation potential of 1,2-dimethoxybenzene offers a pathway to produce valuable cyclohexane or benzene derivatives, presenting enticing opportunities for sustainable chemical transformations without the necessity for phenolic mixture upgrading via dealkylation.

Upcycling of waste polyesters for the development of a circular economy

The rapidly increasing production and widespread application of plastics have brought convenience to our lives, but they have consumed a huge amount of nonrenewable fossil energy, leading to additional CO2 emissions and generation of an enormous amount of plastic waste (also called white pollution). Chemical recycling and upcycling of waste plastic products (also called waste plastic refineries) into recycled monomers and/or valuable chemicals can decrease the dependence on fossil energy and/or reduce the emission of CO2, enabling the full utilization of carbon resources for the development of a circular economy. Polyesters, a vital class of plastics, are ideal feedstocks for chemical recycling due to the easily depolymerizable ester bonds compared to polyolefins. Among them, polyethylene terephthalate (PET) is the most widely used product, making its chemical recycling to a circular carbon resource a hot topic with significant concerns. In this feature article, recent progress in depolymerization of waste polyesters (PET and/or PET-containing materials) and the subsequent upgrading of depolymerized monomers (or intermediates) to valuable chemicals was reviewed and prospected. Newly reported technologies, such as thermal catalysis, photocatalysis, electrocatalysis, and biocatalysis, were discussed. The achievements, challenges, and potential of industrial applications of chemical recycling of polyesters were addressed.

Microwave-Assisted Pyrolysis-A New Way for the Sustainable Recycling and Upgrading of Plastic and Biomass: A Review

The efficient utilization of organic solid waste resources can help reducing the consumption of conventional fossil fuels, mitigating environmental pollution, and achieving green sustainable development. Due to its dual nature of being both a resource and a source of pollution, it is crucial to implement suitable recycling technologies throughout the recycling and upgrading processes for plastics and biomass, which are organic solid wastes with complex mixture of components. The conventional pyrolysis and hydropyrolysis were summarized for recycling plastics and biomass into high-value fuels, chemicals, and materials. To enhance reaction efficiency and improve product selectivity, microwave-assisted pyrolysis was introduced to the upgrading of plastics and biomass through efficient energy supply especially with the aid of catalysts and microwave absorbers. This review provides a detail summary of microwave-assisted pyrolysis for plastics and biomass from the technical, applied, and mechanistic perspectives. Based on the recent technological advances, the future directions for the development of microwave-assisted pyrolysis technologies are predicted.

Photocatalytic Upcycling of Different Types of Plastic Wastes: A Mini Review

With the escalating demand and utilization of plastics, considerable attention has been given to controlling plastic pollution. Among these methodologies, photocatalytic upcycling of plastic has emerged as a promising method for plastic management due to its energy-saving and eco-friendly properties. In the past several years, great efforts have been devoted to the photocatalytic conversion of a variety of commercial plastic types. These encouraging endeavors foreshadow the continued progression and application in this field. In this review, recent advancements in the photocatalytic upcycling of plastics are reviewed. The fundamentals and principles of photocatalytic deconstruction of plastics are first introduced. Then, we summarize the works on the reforming of different types of plastic, including polyolefins, polyesters, and other types. Finally, some challenges and possible solutions are provided for the development of photocatalytic upcycling of plastics.