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Ding A, Tang F, Alsberg E. 4D Printing: A Comprehensive Review of Technologies, Materials, Stimuli, Design, and Emerging Applications. Chem Rev 2025; 125:3663-3771. [PMID: 40106790 DOI: 10.1021/acs.chemrev.4c00070] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/22/2025]
Abstract
4D printing is a groundbreaking technology that seamlessly integrates additive manufacturing with smart materials, enabling the creation of multiscale objects capable of changing shapes and/or functions in a controlled and programmed manner in response to applied energy inputs. Printing technologies, mathematical modeling, responsive materials, stimuli, and structural design constitute the blueprint of 4D printing, all of which have seen rapid advancement in the past decade. These advancements have opened up numerous possibilities for dynamic and adaptive structures, finding potential use in healthcare, textiles, construction, aerospace, robotics, photonics, and electronics. However, current 4D printing primarily focuses on proof-of-concept demonstrations. Further development is necessary to expand the range of accessible materials and address fabrication complexities for widespread adoption. In this paper, we aim to deliver a comprehensive review of the state-of-the-art in 4D printing, probing into shape programming, exploring key aspects of resulting constructs including printing technologies, materials, structural design, morphing mechanisms, and stimuli-responsiveness, and elaborating on prominent applications across various fields. Finally, we discuss perspectives on limitations, challenges, and future developments in the realm of 4D printing. While the potential of this technology is undoubtedly vast, continued research and innovation are essential to unlocking its full capabilities and maximizing its real-world impact.
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Affiliation(s)
- Aixiang Ding
- Richard and Loan Hill Department of Biomedical Engineering, University of Illinois at Chicago, Chicago, Illinois 60612, United States
| | - Fang Tang
- Department of Surgery, Northwestern University Feinberg School of Medicine, Chicago, Illinois 60611, United States
| | - Eben Alsberg
- Richard and Loan Hill Department of Biomedical Engineering, University of Illinois at Chicago, Chicago, Illinois 60612, United States
- Departments of Mechanical & Industrial Engineering, Orthopaedic Surgery, and Pharmacology and Regenerative Medicine, University of Illinois at Chicago, Chicago, Illinois 60612, United States
- Jesse Brown Veterans Affairs Medical Center (JBVAMC), Chicago, Illinois 60612, United States
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Smail SMS, Abbasgholizadeh ZŞ, Kahramanoğlu E. Evaluation of volumetric wear loss and pain scores of the digitally and conventionally manufactured occlusal splints for individuals with sleep bruxism. J Appl Oral Sci 2025; 33:e20250052. [PMID: 40172362 PMCID: PMC12014110 DOI: 10.1590/1678-7757-2025-0052] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/20/2025] [Revised: 02/26/2025] [Accepted: 02/26/2025] [Indexed: 04/04/2025] Open
Abstract
INTRODUCTION According to the latest international consensus in 2018, sleep bruxism is the activity of the masticatory muscles during sleep characterized by rhythmic or non-rhythmic teeth clenching or grinding. Regarding its harmful effects, bruxism is considered one of the predisposing factors of tooth wear and temporomandibular joint diseases. Occlusal splint therapy is the most frequently used treatment for minimizing these harmful effects. OBJECTIVES This study compared the volumetric wear loss and pain scores between digitally and conventionally manufactured occlusal splints for individuals with sleep bruxism. METHODOLOGY A total of 30 individuals diagnosed with sleep bruxism were selected following the inclusion criteria and randomly divided into two groups. Pain scores were subjectively reported using a visual analog scale. Volumetric wear loss of the occlusal splint surface was measured using the Geomagic software. Data were analyzed with SPSS version 25.0. RESULTS At the six-month follow-up, conventionally manufactured splints (103.53±41.23) showed a volumetric loss significantly higher than that the digital ones (62.33±26.29) (p=0.005). We found no significant difference between the two splint types regarding VAS scores. CONCLUSION Occlusal splint wear can gradually alter the balance of occlusal contact and potentially reduce its therapeutic effectiveness, highlighting the importance of using wear-resistant materials. Our findings indicate that digital manufacturing processes provide advantages due to their long-term clinical outcomes.
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Affiliation(s)
- Sevda Miray Soydaş Smail
- Marmara University Faculty of DentistryDepartment of ProsthodonticsIstanbulTurkeyMarmara University Faculty of Dentistry, Department of Prosthodontics, Istanbul, Turkey
| | - Zeliha Şanivar Abbasgholizadeh
- Marmara University Faculty of DentistryDepartment of ProsthodonticsIstanbulTurkeyMarmara University Faculty of Dentistry, Department of Prosthodontics, Istanbul, Turkey
| | - Erkut Kahramanoğlu
- Marmara University Faculty of DentistryDepartment of ProsthodonticsIstanbulTurkeyMarmara University Faculty of Dentistry, Department of Prosthodontics, Istanbul, Turkey
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Nizam M, Purohit R, Taufik M. Role of 3D printing in healthcare: A comprehensive review on treatment and training. Proc Inst Mech Eng H 2025; 239:239-265. [PMID: 40119709 DOI: 10.1177/09544119251321585] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/24/2025]
Abstract
Additive manufacturing (AM) is revolutionizing healthcare by enabling the creation of customized 3D printed (3DP) medical equipment, implants, orthoses, prosthetics, drugs, and organs. With the availability of different types of materials suitable for 3DP and healthcare applications, this technology allows for the precise fabrication of patient-oriented prosthetics, dental implants, and orthopedic devices, significantly improving fit and functionality. Additionally, 3DP drugs, such as Oral Dispersible Formulations (ODFs) and polypills, are surpassing the traditional "one pill fits all" concept, offering more tailored medication solutions. This innovation also supports the development of personalized medications and bioprinted tissues, opening the way for advancements in regenerative medications and tailored therapies. 3D-bioprinted organs are addressing the growing demand for organ transplants. In surgical planning, 3D-printed anatomical models provide students and professionals with hands-on practice, which is crucial for skill development and understanding complex anatomies. Surgeons can also practice and refine techniques before actual procedures, enhancing precision and improving outcomes during real operations. This paper focus on highlighting the progression and motivations behind the cross-disciplinary applications of AM within the healthcare sector providing customized medical devices, drug delivery systems and diagnostic tools for personalized treatment and skill refinement. This paper is designed for a broad audience, including manufacturing professionals and researchers, who are interested in exploring the medical implications of this transformative technology.
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Affiliation(s)
- Maruf Nizam
- Centre of Excellence in Product Design and Smart Manufacturing, Maulana Azad National Institute of Technology, Bhopal, Madhya Pradesh, India
| | - Rajesh Purohit
- Centre of Excellence in Product Design and Smart Manufacturing, Maulana Azad National Institute of Technology, Bhopal, Madhya Pradesh, India
- Department of Mechanical Engineering, Maulana Azad National Institute of Technology, Bhopal, Madhya Pradesh, India
| | - Mohammad Taufik
- Centre of Excellence in Product Design and Smart Manufacturing, Maulana Azad National Institute of Technology, Bhopal, Madhya Pradesh, India
- Department of Mechanical Engineering, Maulana Azad National Institute of Technology, Bhopal, Madhya Pradesh, India
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Park JY, Jung YN, Jang KJ, Lee SK, Choi SW, Lee YS, Yang YP, Yun KD. Effect of Axis Change on Shrinkage Rate of 3D-Printed Bioceramic Zirconia Fabricated via Digital Light Processing. Biomimetics (Basel) 2025; 10:140. [PMID: 40136794 PMCID: PMC11940171 DOI: 10.3390/biomimetics10030140] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/17/2025] [Revised: 02/12/2025] [Accepted: 02/17/2025] [Indexed: 03/27/2025] Open
Abstract
Isotropic shrinkage is critical for producing dimensionally accurate prostheses using zirconia. However, the anisotropic shrinkage of 3D-printed zirconia limits its utility in clinical applications. We aimed to evaluate the impact of specimen axis alterations on the shrinkage of digital light processing (DLP)-printed zirconia. Cubes measuring 10 × 10 × 10 mm3 (similar in size to molar crowns) and cuboids measuring 10 × 10 × 20 mm (similar in size to a three-unit bridge) were manufactured using a DLP 3D printer. Zirconia specimens were pre-sintered at 1300 °C and 1400 °C. The Z-axis of some specimens was switched to the X-axis before the final sintering procedure. The X-axis, Y-axis, and Z-axis lengths of the green body, pre-sintered block, and fully sintered block were measured using digital calipers. The 3D-printed specimens showed lower shrinkage and higher deviation than the milled specimens, whose shrinkage rate was 26%. The shrinkage rates of the 3D-printed cubic specimens were 19.9% (length), 20.0% (width), and 21.99% (height), while those of the cuboidal specimens were 20.26%, 19.72%, and 21.81%, respectively. For the 3D-printed specimens, which shrink anisotropically during sintering, the axis change step had no significant impact on the shrinkage rate. In all groups, the shrinkage rate along the building direction during printing significantly exceeded that along the gravity direction during sintering.
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Affiliation(s)
- Ju-Young Park
- Department of Prosthodontics, School of Dentistry, Chonnam National University, Gwangju 61186, Republic of Korea; (J.-Y.P.); (Y.-N.J.)
| | - Yoo-Na Jung
- Department of Prosthodontics, School of Dentistry, Chonnam National University, Gwangju 61186, Republic of Korea; (J.-Y.P.); (Y.-N.J.)
| | - Kyoung-Jun Jang
- Research Institute, 3D Controls Co., Ltd., Busan 46721, Republic of Korea; (K.-J.J.); (S.-K.L.)
| | - Sang-Kyu Lee
- Research Institute, 3D Controls Co., Ltd., Busan 46721, Republic of Korea; (K.-J.J.); (S.-K.L.)
| | - Seong-Won Choi
- Industry Support Center for Convergence Medical Devices, Chonnam National University Hospital, Gwangju 61469, Republic of Korea;
| | - Yong-Seok Lee
- Department of Mechanical Engineering, Myongji University, Yongin 17058, Republic of Korea;
| | - Yunzhi Peter Yang
- Department of Orthopedic Surgery, School of Medicine, Stanford University, Stanford, CA 94305, USA
- Department of Materials Science and Engineering, School of Engineering, Stanford University, Stanford, CA 94305, USA
- Department of Bioengineering, School of Medicine, Stanford University, Stanford, CA 94305, USA
| | - Kwi-Dug Yun
- Department of Prosthodontics, School of Dentistry, Chonnam National University, Gwangju 61186, Republic of Korea; (J.-Y.P.); (Y.-N.J.)
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Li C, Wang G, Wang S, Shen W, Zhang Y, Kang J, Xiao Z. Fluorapatite Glass-Ceramics in Dentistry: Synthesis, Properties, Forming Technology, Applications, Challenges, and Future Perspectives. MATERIALS (BASEL, SWITZERLAND) 2025; 18:804. [PMID: 40004327 PMCID: PMC11857275 DOI: 10.3390/ma18040804] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/14/2025] [Revised: 01/31/2025] [Accepted: 02/10/2025] [Indexed: 02/27/2025]
Abstract
Fluorapatite glass-ceramics (FGC) have been widely used in dental ceramics due to their excellent aesthetic properties and biocompatibility. In recent years, new synthesis methods, forming technologies, and the continuous optimization of performance attributes have driven the application of FGC in dental veneers, coatings, composites, and other restorations. This review summarizes the current research and applications of this material in the dental field and looks forward to its future optimization directions. The article focuses on five aspects: the development of preparation techniques for FGC; advances in their application in dental restoration shaping technologies; the performance advantages and limitations of these materials as dental materials; the current application status in veneers, coatings, composites, and other restorations; as well as the challenges in the current applications and prospects. In addition, additive manufacturing technology shows extremely broad application potential in FGC molding and applications. This review is hoped to provide strong guidance for the further application of FGC in the dental field, promoting the integration of related research and industry upgrades better to meet the needs of clinical practice and patients.
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Affiliation(s)
- Chengli Li
- School of Mechanical Engineering, University of Jinan, Jinan 250022, China; (C.L.); (S.W.); (W.S.); (Z.X.)
| | - Gaoqi Wang
- School of Mechanical Engineering, University of Jinan, Jinan 250022, China; (C.L.); (S.W.); (W.S.); (Z.X.)
| | - Shouren Wang
- School of Mechanical Engineering, University of Jinan, Jinan 250022, China; (C.L.); (S.W.); (W.S.); (Z.X.)
| | - Wei Shen
- School of Mechanical Engineering, University of Jinan, Jinan 250022, China; (C.L.); (S.W.); (W.S.); (Z.X.)
| | - Yujun Zhang
- Department of Prosthodontics, School and Hospital of Stomatology, Cheeloo College of Medicine, Shandong University & Shandong Key Laboratory of Oral Tissue Regeneration & Shandong Engineering Laboratory for Dental Materials and Oral Tissue Regeneration, Jinan 250012, China
| | - Junfeng Kang
- School of Materials Science and Engineering, University of Jinan, Jinan 250022, China;
| | - Zhen Xiao
- School of Mechanical Engineering, University of Jinan, Jinan 250022, China; (C.L.); (S.W.); (W.S.); (Z.X.)
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Lu Y, van Steenoven A, Dal Piva AMDO, Tribst JPM, Wang L, Kleverlaan CJ, Feilzer AJ. Additive-manufactured ceramics for dental restorations: a systematic review on mechanical perspective. FRONTIERS IN DENTAL MEDICINE 2025; 6:1512887. [PMID: 40008256 PMCID: PMC11847793 DOI: 10.3389/fdmed.2025.1512887] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/17/2024] [Accepted: 01/17/2025] [Indexed: 02/27/2025] Open
Abstract
Background Additive manufacturing (AM) is rapidly expanding as a substitute for conventional heat-pressing and milling techniques for ceramic restorations. However, experimental and clinical evidence on the mechanical properties and performance of the final ceramic products is yet insufficient. This systematic review aimed to update the latest advances in additive manufacturing of restorative ceramics with a focus on their mechanical properties. Methods This systematic review was structured using the 5-step methodology based on the research question: what are the mechanical properties of additive-manufactured restorative ceramics in comparison with subtractive manufacturing? The electronic literature search was performed independently by 2 authors in the following databases: PubMed/MEDLINE, Web of Science, and Scopus. Published articles from 2019 to 2023 were screened, analysed and the relevant papers were selected for inclusion in this review. Results A total of 40 studies were included. The available ceramics include zirconia, alumina and alumina-zirconia composites, lithium disilicate, porcelain and fluorapatite glass ceramic. The mechanical properties were summarized according to material and technique: density (15 studies), flexural strength (31 studies), fracture toughness (7 studies), Young's modulus (7 studies), hardness (11 studies) and performance (7 studies). Overall, the properties exhibited an upward trend toward the values of conventional techniques. Typical processing defects, including porosity, agglomerates, cracks, surface roughness, and other defects, were also analyzed. Conclusions With significant technological advancements, the mechanical properties of AM ceramics have come close to ceramics by conventional manufacturing, whereas their reliability, the influence of printing layer orientations, and long-term performance still need further investigation.
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Affiliation(s)
- Yuqing Lu
- Department of Dental Materials Science, Academic Centre for Dentistry Amsterdam (ACTA), Universiteit van Amsterdam and Vrije Universiteit, Amsterdam, Netherlands
| | - Anouk van Steenoven
- Department of Dental Materials Science, Academic Centre for Dentistry Amsterdam (ACTA), Universiteit van Amsterdam and Vrije Universiteit, Amsterdam, Netherlands
| | - Amanda Maria de Oliveira Dal Piva
- Department of Dental Materials Science, Academic Centre for Dentistry Amsterdam (ACTA), Universiteit van Amsterdam and Vrije Universiteit, Amsterdam, Netherlands
| | - João Paulo Mendes Tribst
- Department of Reconstructive Oral Care, Academic Centre for Dentistry Amsterdam (ACTA), Universiteit van Amsterdam and Vrije Universiteit, Amsterdam, Netherlands
| | - Li Wang
- Jiangsu Key Laboratory of Advanced Food Manufacturing Equipment and Technology, School of Mechanical Engineering, Jiangnan University, Wuxi, Jiangsu, China
- Institute of Advanced Technology, Jiangnan University, Wuxi, Jiangsu, China
| | - Cornelis J. Kleverlaan
- Department of Dental Materials Science, Academic Centre for Dentistry Amsterdam (ACTA), Universiteit van Amsterdam and Vrije Universiteit, Amsterdam, Netherlands
| | - Albert J. Feilzer
- Department of Dental Materials Science, Academic Centre for Dentistry Amsterdam (ACTA), Universiteit van Amsterdam and Vrije Universiteit, Amsterdam, Netherlands
- Department of Reconstructive Oral Care, Academic Centre for Dentistry Amsterdam (ACTA), Universiteit van Amsterdam and Vrije Universiteit, Amsterdam, Netherlands
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Yang S, Zhao T, Liu X, Zhang H, Yang B, Chen Z. Design and Development of Infiltration Resins: From Base Monomer Structure to Resin Properties. Chem Asian J 2025; 20:e202401157. [PMID: 39477893 DOI: 10.1002/asia.202401157] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/09/2024] [Revised: 10/30/2024] [Indexed: 11/20/2024]
Abstract
The resin infiltration concept is one of the most widely used minimally invasive restorative techniques in restorative dentistry with the most outstanding therapeutic effect, and it is also one of the key research directions in restorative dentistry. "Infiltration resin" is the specialty restorative material for the technology, which is the key factor to success. The specialized restorative material is commonly known as "infiltrant/infiltration resins" "resins infiltrant" "infiltrant" or "resins," which will be consistently referred to as "infiltration resins" throughout the article. The paper aims to provide a comprehensive overview of infiltration resins by introducing the development of their therapeutic mechanisms, basic components, current challenges, and future trends, Based on existing literature, we analyze and compare how changes in the base monomer's structure and ratio affect the effectiveness of infiltration resins, from the material's structure-effective relationship. After compiling the information, the existing solution strategies have been listed to offer substantial support and guidance for future research endeavors.
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Affiliation(s)
- Shuo Yang
- Key Laboratory of High-Performance Plastics (Jilin University), Ministry of Education, National & Local Joint Engineering Laboratory for Synthesis Technology of HighPerformance Polymers, College of Chemistry, Jilin University, Xiuzheng Road 1788, Changchun, 130012, China
| | - Ting Zhao
- Department of Geriatric Dentistry, Hospital of Stomatology, Jilin University, Changchun, 130012, China
| | - Xiaoqiu Liu
- Department of Geriatric Dentistry, Hospital of Stomatology, Jilin University, Changchun, 130012, China
| | - Haibo Zhang
- Key Laboratory of High-Performance Plastics (Jilin University), Ministry of Education, National & Local Joint Engineering Laboratory for Synthesis Technology of HighPerformance Polymers, College of Chemistry, Jilin University, Xiuzheng Road 1788, Changchun, 130012, China
| | - Bo Yang
- Department of Thoracic Surgery the First Hospital of, Jilin University, 71 Xinmin Street, Chaoyang, Changchun, Jilin, China
| | - Zheng Chen
- Key Laboratory of High-Performance Plastics (Jilin University), Ministry of Education, National & Local Joint Engineering Laboratory for Synthesis Technology of HighPerformance Polymers, College of Chemistry, Jilin University, Xiuzheng Road 1788, Changchun, 130012, China
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Wang S, Dai J, Xu S, Li P, Fouda AM, Yilmaz B, Alhotan A. Surface characteristics, cytotoxicity, and microbial adhesion of 3D-printed hybrid resin-ceramic materials for definitive restoration. J Dent 2025; 152:105436. [PMID: 39488296 DOI: 10.1016/j.jdent.2024.105436] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/16/2024] [Revised: 10/23/2024] [Accepted: 10/24/2024] [Indexed: 11/04/2024] Open
Abstract
OBJECTIVE This study investigated the surface properties, cytotoxicity, and microbial adhesion of 3D-printed specimens made from hybrid resin-ceramic materials intended for use in definitive crowns. METHODS Disc-shaped specimens were 3D-printed using six different hybrid resin-ceramic materials recommended for definitive restorations: Crowntec (CT), VarseoSmile Crown Plus (VS), Tera Harz TC-80DP Graphy (TH), C&B Permanent ODS (CB), Formlabs Permanent Crown (FP), and HeyGears (HG). Surface topography, surface roughness, and water contact angle values were measured for each material (n = 6). Cytotoxicity was assessed using direct contact and extract tests on human gingival fibroblasts (n = 4). Additionally, the adhesion of mixed oral bacteria to the surfaces of the specimens was evaluated by counting colony-forming units (CFUs) after a 2-hour incubation period (n = 6). RESULTS The TH group exhibited significantly lower surface roughness (Ra: 0.28 ± 0.13 μm) compared to the other materials (CT: 1.87 ± 0.34 μm; VS: 1.13 ± 0.09 μm; CB: 2.91 ± 0.27 μm; FP: 2.50 ± 0.08 μm; HG: 1.50 ± 0.55 μm). The VS group had the highest water contact angle (129.5 ± 1.1°), indicating greater hydrophobicity, in contrast to the other groups (CT: 72.6 ± 2.1°; TH: 75.0 ± 0.3°; CB: 69.1 ± 0.2°; FP: 93.0 ± 1.6°; HG: 77.7 ± 0.3°). Cytotoxicity testing showed no harmful effects, as relative cell viability exceeded 70 %, and lactate dehydrogenase (LDH) release remained below 30 % for all materials. The TH specimens also demonstrated the lowest bacterial adhesion. CONCLUSIONS The surface characteristics of the tested resin-ceramic materials varied significantly, with TH showing the smoothest surface and the least bacterial adhesion. All materials were found to be non-toxic. Therefore, TH material has the potential to provide definitive restorations with less microbial adhesion. CLINICAL SIGNIFICANCE The type of resin-ceramic material significantly affects the surface properties of 3D-printed specimens. These findings are crucial for selecting the appropriate resin-ceramic material for definitive restorations.
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Affiliation(s)
- Suya Wang
- Center of Oral Implantology, Stomatological Hospital, School of Stomatology, Southern Medical University, S366 Jiangnan Boulevard, Guangzhou 510280, China
| | - Jingtao Dai
- Department of Orthodontics, Stomatological Hospital, School of Stomatology, Southern Medical University, S366 Jiangnan Boulevard, Guangzhou 510280, China.
| | - Shulan Xu
- Center of Oral Implantology, Stomatological Hospital, School of Stomatology, Southern Medical University, S366 Jiangnan Boulevard, Guangzhou 510280, China
| | - Ping Li
- Department of Prosthodontics, School and Hospital of Stomatology, Guangdong Engineering Research Center of Oral Restoration and Reconstruction & Guangzhou Key Laboratory of Basic and Applied Research of Oral Regenerative Medicine, Guangzhou Medical University, Guangzhou, PR China
| | - Ahmed Mahmoud Fouda
- Department of Oral Technology, Medical Faculty, University Hospital Bonn, 53111, Bonn, North Rhine-Westphalia, Germany; Department of Fixed Prosthodontics, Suez Canal University, Ismailia, Egypt
| | - Burak Yilmaz
- Department of Reconstructive Dentistry and Gerodontology, School of Dental Medicine, University of Bern, Bern, Switzerland
| | - Abdulaziz Alhotan
- Department of Dental Health, College of Applied Medical Sciences, King Saud University, P.O. Box 10219, Riyadh 12372, Saudi Arabia
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Zandinejad A, Khanlar LN, Barmak AB, Ikeda M, Tagami J, Masri R. Shear bond strength of porcelain to milled and stereolithography additively manufactured zirconia with and without surface treatment: An in vitro study. J Prosthet Dent 2025; 133:273-279. [PMID: 36932021 DOI: 10.1016/j.prosdent.2023.02.007] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/15/2022] [Revised: 02/14/2023] [Accepted: 02/15/2023] [Indexed: 03/17/2023]
Abstract
STATEMENT OF PROBLEM Delamination of veneering ceramic is one of the most common challenges relating to veneered zirconia restorations. Additive manufacturing (AM) is a fast-expanding technology that has gained widespread acceptance in dentistry and is increasingly being used to produce dental restorations. However, information about bonding of porcelain to AM zirconia is lacking. PURPOSE The purpose of this in vitro study was to investigate the shear bond strength (SBS) of porcelain to milled and additively manufactured zirconia, and the effect of surface treatment on bond strength. MATERIAL AND METHODS A Ø12×5-mm disk was designed virtually to fabricate all specimens, which were divided into 2 groups according to the manufacturing technique: additively manufactured or milled zirconia. The effect of airborne-particle abrasion and a zirconia liner before porcelain application was investigated in both groups. Veneering porcelain was fired into an alumina ring mold on the zirconia surface. SBS was measured by using a universal testing machine at a crosshead speed of 1 mm/min before and after aging (n=10). SBS data were analyzed with 3-way ANOVA (α=.05) RESULTS: A significant difference was found between milled and AM zirconia. The SBS of porcelain to milled zirconia was significantly higher (1.38 MPa) than to AM zirconia (0.68 MPa) (P<.001). The surface treatment of zirconia had no significant effect on porcelain SBS in either group (P=.254), whereas thermocycling significantly reduced the SBS of porcelain to zirconia in both milled and AM groups (P=.001). CONCLUSIONS Porcelain bonding to milled zirconia was better than to AM zirconia. Pretreating the zirconia substrate before porcelain application did not improve the porcelain bond.
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Affiliation(s)
- Amirali Zandinejad
- Associate Professor, Department of Comprehensive Dentistry, College of Dentistry, Texas A&M University, Dallas, Texas; Private practice, Arlington, Texas.
| | - Leila Nasiry Khanlar
- Lecturer, AEGD Residency Program, Department of Comprehensive Dentistry, College of Dentistry, Texas A&M University, Dallas, Texas
| | - Abdul Basir Barmak
- Assistant Professor, Clinical Research and Biostatistics, Department of Comprehensive Dentistry, EIOH Medical Center, University of Rochester, Rochester, NY
| | - Masaomi Ikeda
- Senior Lecturer, Oral Prosthetic Engineering, Graduate School, Tokyo Medical and Dental University, Tokyo, Japan
| | - Junji Tagami
- Professor, Department of Cariology and Operative Dentistry, Graduate School of Medical and Dental Sciences, Tokyo Medical and Dental University, Tokyo, Japan
| | - Radi Masri
- Professor and Division Head, Division of Prosthodontics, School of Dentistry, University of Maryland, Baltimore, MD
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Dias Gonçalves VP, Vieira CMF, Simonassi NT, Perissé Duarte Lopes F, Youssef G, Colorado HA. Evaluation of Mechanical Properties of ABS-like Resin for Stereolithography Versus ABS for Fused Deposition Modeling in Three-Dimensional Printing Applications for Odontology. Polymers (Basel) 2024; 16:2921. [PMID: 39458749 PMCID: PMC11511427 DOI: 10.3390/polym16202921] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/25/2024] [Revised: 10/03/2024] [Accepted: 10/15/2024] [Indexed: 10/28/2024] Open
Abstract
This study investigates the differences in mechanical properties between acrylonitrile butadiene styrene (ABS) samples produced using fused deposition modeling (FDM) and stereolithography (SLA) using ABS filaments and ABS-like resin, respectively. The central question is to determine how these distinct printing techniques affect the properties of ABS and ABS-like resin and which method delivers superior performance for specific applications, particularly in dental treatments. The evaluation methods used in this study included Shore D hardness, accelerated aging, tensile testing, Izod impact testing, flexural resistance measured by a 3-point bending test, and compression testing. Poisson's ratio was also assessed, along with microstructure characterization, density measurement, confocal microscopy, dilatometry, wettability, Fourier-transform infrared spectroscopy (FTIR), and nanoindentation. It was concluded that ABS has the same hardness in both manufacturing methods; however, the FDM process results in significantly superior mechanical properties compared to SLA. Microscopy demonstrates a more accurate sample geometry when fabricated with SLA. It is also concluded that printable ABS is suitable for applications in dentistry to fabricate models and surgical guides using the SLA and FDM methods, as well as facial protectors for sports using the FDM method.
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Affiliation(s)
- Victor Paes Dias Gonçalves
- Advanced Materials Laboratory—LAMAV, State University of the Northern Rio de Janeiro—UENF, Av. Alberto Lamego, 2000, Campos dos Goytacazes 28013-602, RJ, Brazil
| | - Carlos Maurício Fontes Vieira
- Advanced Materials Laboratory—LAMAV, State University of the Northern Rio de Janeiro—UENF, Av. Alberto Lamego, 2000, Campos dos Goytacazes 28013-602, RJ, Brazil
| | - Noan Tonini Simonassi
- Advanced Materials Laboratory—LAMAV, State University of the Northern Rio de Janeiro—UENF, Av. Alberto Lamego, 2000, Campos dos Goytacazes 28013-602, RJ, Brazil
| | - Felipe Perissé Duarte Lopes
- Advanced Materials Laboratory—LAMAV, State University of the Northern Rio de Janeiro—UENF, Av. Alberto Lamego, 2000, Campos dos Goytacazes 28013-602, RJ, Brazil
| | - George Youssef
- Experimental Mechanics Laboratory, Department of Mechanical Engineering, San Diego State University, 5500 Campanile Dr., San Diego, CA 92182, USA
| | - Henry A. Colorado
- Advanced Materials Laboratory—LAMAV, State University of the Northern Rio de Janeiro—UENF, Av. Alberto Lamego, 2000, Campos dos Goytacazes 28013-602, RJ, Brazil
- CCComposites Laboratory, Engineering School, Universidad de Antioquia (UdeA), Calle 70 No. 52-21, Medellin, CO 050010, USA
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11
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Nizam M, Purohit R, Taufik M. Materials for 3D printing in healthcare sector: A review. Proc Inst Mech Eng H 2024; 238:939-963. [PMID: 39397720 DOI: 10.1177/09544119241289731] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/15/2024]
Abstract
Additive Manufacturing (AM) encompasses various techniques creating intricate components from digital models. The aim of incorporating 3D printing (3DP) in the healthcare sector is to transform patient care by providing personalized solutions, improving medical procedures, fostering research and development, and ultimately optimizing the efficiency and effectiveness of healthcare delivery. This review delves into the historical beginnings of AM's 9 integration into medical contexts exploring various categories of AM methodologies and their roles within the medical sector. This survey also dives into the issue of material requirements and challenges specific to AM's medical applications. Emphasis is placed on how AM processes directly enhance human well-being. The primary focus of this paper is to highlight the evolution and incentives for cross-disciplinary AM applications, particularly in the realm of healthcare by considering their principle, materials and applications. It is designed for a diverse audience, including manufacturing professionals and researchers, seeking insights into this transformative technology's medical dimensions.
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Affiliation(s)
- Maruf Nizam
- Centre of Excellence in Product Design and Smart Manufacturing, Maulana Azad National Institute of Technology, Bhopal, Madhya Pradesh, India
| | - Rajesh Purohit
- Centre of Excellence in Product Design and Smart Manufacturing, Maulana Azad National Institute of Technology, Bhopal, Madhya Pradesh, India
- Department of Mechanical Engineering, Maulana Azad National Institute of Technology, Bhopal, Madhya Pradesh, India
| | - Mohammad Taufik
- Centre of Excellence in Product Design and Smart Manufacturing, Maulana Azad National Institute of Technology, Bhopal, Madhya Pradesh, India
- Department of Mechanical Engineering, Maulana Azad National Institute of Technology, Bhopal, Madhya Pradesh, India
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12
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Cai H, Lee MY, Jiang HB, Kwon JS. Influence of various cleaning solutions on the geometry, roughness, gloss, hardness, and flexural strength of 3D-printed zirconia. Sci Rep 2024; 14:22551. [PMID: 39343798 PMCID: PMC11439905 DOI: 10.1038/s41598-024-73109-0] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/05/2024] [Accepted: 09/13/2024] [Indexed: 10/01/2024] Open
Abstract
This study aimed to investigate the impact of various cleaning solutions on the geometry, roughness, gloss, hardness, and flexural strength of 3D-printed zirconia. Cleaning solutions, including isopropyl alcohol (IPA, 99.9%), ethyl alcohol (EtOH, 99.9%), and tripropylene glycol monomethyl ether (TPM, ≥ 97.5%), were diluted to a concentration of 70% and categorized into six groups: IPA99, EtOH99, TPM97, IPA70, EtOH70, and TPM70. Zirconia discs, printed via digital light processing, were sintered after cleaning. The geometry, roughness, gloss, hardness, and flexural strength were analyzed. Statistical analysis was performed using one-way ANOVA with Tukey's post hoc test (p < 0.05). The thickness of TPM70 was the highest. The diameter of TPM70 was significantly larger than that of EtOH99 and IPA70 (p < 0.05). The weight of the TPM groups was significantly higher than that of IPA70 (p < 0.05). The roughness Ra of TPM70 was significantly greater than that of IPA99, EtOH99, and EtOH70 (p < 0.05). The differences in surface gloss, hardness, and flexural strength among the different groups were not statistically significant (p > 0.05). Different cleaning solutions did not affect the surface gloss, hardness, and flexural strength of 3D-printed zirconia. High and low concentrations of the same cleaning solution did not affect the surface gloss, hardness, and flexural strength. IPA70, TPM97, and EtOH can be considered viable post-printing cleaning alternatives to the traditional gold standard, IPA99.
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Affiliation(s)
- HongXin Cai
- Department and Research Institute of Dental Biomaterials and Bioengineering, Yonsei University College of Dentistry, 50-1 Yonsei-ro, Seodaemun-gu, Seoul, 03722, Republic of Korea
| | - Min-Yong Lee
- Department and Research Institute of Dental Biomaterials and Bioengineering, Yonsei University College of Dentistry, 50-1 Yonsei-ro, Seodaemun-gu, Seoul, 03722, Republic of Korea
| | - Heng Bo Jiang
- Department of Stomatological Technology, School of Stomatology, Shandong First Medical University, Jinan, 250117, Shandong, China
| | - Jae-Sung Kwon
- Department and Research Institute of Dental Biomaterials and Bioengineering, Yonsei University College of Dentistry, 50-1 Yonsei-ro, Seodaemun-gu, Seoul, 03722, Republic of Korea.
- BK21 FOUR Project, Yonsei University College of Dentistry, Seoul, 03722, Republic of Korea.
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13
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Mohammed MK, Alahmari A, Alkhalefah H, Abidi MH. Evaluation of zirconia ceramics fabricated through DLP 3d printing process for dental applications. Heliyon 2024; 10:e36725. [PMID: 39263110 PMCID: PMC11386276 DOI: 10.1016/j.heliyon.2024.e36725] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/06/2024] [Revised: 08/20/2024] [Accepted: 08/21/2024] [Indexed: 09/13/2024] Open
Abstract
Zirconia ceramics are versatile materials with remarkable properties such as a high thermal resistance, high fracture strength, and low thermal conductivity. They are chemically inert and highly wear- and corrosion-resistant, making them ideal for a wide range of applications in the aerospace, automotive, and biomedical fields. In dentistry, zirconia ceramics are used for veneers, crowns, bridges, and implants because of their biocompatibility. Despite the various benefits of zirconia ceramics, they are difficult to process because of their high hardness and brittleness. Additive manufacturing (AM) has proven to be a viable alternative to conventional fabrication processes, particularly for the processing of difficult-to-cut materials. AM of ceramics has gained significant attention in recent years because of its flexibility and ability to produce customized geometries rapidly and economically. In this study, the digital light processing (DLP) technique was employed to 3D print yttria-stabilized zirconia. The fabricated zirconia was evaluated and characterized for use in dental applications. Thermogravimetric analysis (TGA) and differential thermogravimetry (DTG) were performed on the green body to assess the decomposition of the additives in the slurry and determine the debinding temperatures. The as-built parts were subjected to debinding and sintering to obtain fully dense zirconia parts. The parts tended to shrink after sintering; therefore, the shrinkage ratios were evaluated and found to be 1.2817, 1.2900, and 1.3388 in the x-, y-, and z-directions, respectively. The average density after sintering was 6.031 g/cc. The flexural strength determined using four-point bending tests was 451.876 MPa, and the tensile and compressive strengths were 143 MPa and 298.4 MPa, respectively.
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Affiliation(s)
- Muneer Khan Mohammed
- Advanced Manufacturing Institute, King Saud University, PO Box 800, Riyadh, 11421, Saudi Arabia
| | - Abdulrahman Alahmari
- Industrial Engineering Department, King Saud University, PO Box 800, Riyadh, 11421, Saudi Arabia
| | - Hisham Alkhalefah
- Advanced Manufacturing Institute, King Saud University, PO Box 800, Riyadh, 11421, Saudi Arabia
| | - Mustufa Haider Abidi
- Advanced Manufacturing Institute, King Saud University, PO Box 800, Riyadh, 11421, Saudi Arabia
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Zandinejad A, Zadeh RS, Khanlar LN, Barmak AB, Revilla-León M. Fracture resistance, marginal and internal adaptation of innovative 3D-printed graded structure crown using a 3D jet printing technology. J Prosthodont 2024; 33:684-690. [PMID: 39118597 DOI: 10.1111/jopr.13895] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/21/2023] [Accepted: 05/27/2024] [Indexed: 08/10/2024] Open
Abstract
PURPOSE This in vitro study aimed to create a graded structured dental crown using 3D printing technology and investigate the fracture resistance and the adaptation of this new design. MATERIALS AND METHODS A dental crown with a uniform thickness of 1.5 mm was designed, and the exported stereolithography file (STL) was used to manufacture 30 crowns in three groups (n = 10), solid (SC), bilayer (BL), and multilayer (ML) crowns using 3D jet printing technology. Marginal and internal gaps were measured using the silicone replica technique. Crowns were then luted to a resin die using a temporary luting agent and the fracture resistance was measured using a universal testing machine. One-way ANOVA and Tukey post hoc tests were used to compare the fracture resistance and the adaptation of crowns at a significance level of 0.05. RESULTS Mean marginal and internal gap of the ML group were 80 and 82 mm, respectively; which were significantly (p < 0.05) smaller than BL (203 and 183 mm) and SC (318 and 221 mm) groups. The SC group showed the highest mean load at fracture (2330 N) which was significantly (p < 0.05) higher than the BL (1716 N) and ML (1516 N) groups. CONCLUSION 3D jet printing technology provides an opportunity to manufacture crowns in a graded structure with various mechanical properties. This study provided an example of graded structured crowns and presented their fracture resistance. SC group had the highest fracture resistance; however, ML had the best marginal and internal adaptation.
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Affiliation(s)
- Amirali Zandinejad
- Implant Dentistry Associates of Arlington, ClearChoice, Arlington, Texas, USA
- School of Medicine and Dentistry, University of Rochester, Rochester, New York, USA
| | - Ramtin Sadid Zadeh
- Department of Restorative Dentistry, School of Dentistry, University of Alabama at Birmingham, Birmingham, Alabama, USA
| | - Leila Nasiry Khanlar
- A.T. Still University-Missouri School of Dentistry & Oral Health, Kirksville, Missouri, USA
| | - Abdul Basir Barmak
- Clinical Research and Biostatistics, School of Medicine and Dentistry, University of Rochester, Rochester, New York, USA
| | - Marta Revilla-León
- Director of Research and Digital Dentistry, Kois Center, Seattle, Washington, USA
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15
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Silva SEGD, Silva NRD, Santos JVDN, Moreira FGDG, Özcan M, Souza RODAE. Accuracy, adaptation and margin quality of monolithic zirconia crowns fabricated by 3D printing versus subtractive manufacturing technique: A systematic review and meta-analysis of in vitro studies. J Dent 2024; 147:105089. [PMID: 38772449 DOI: 10.1016/j.jdent.2024.105089] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/03/2024] [Revised: 04/28/2024] [Accepted: 05/18/2024] [Indexed: 05/23/2024] Open
Abstract
OBJECTIVE The purpose of this systematic review and meta-analysis was to evaluate the accuracy (trueness and precision), marginal and internal adaptation, and margin quality of zirconia crowns made by additive manufacturing compared to subtractive manufacturing technology. METHODS The investigation adhered to the PRISMA-ScR guidelines for systematic reviews and was registered at the Prospero database (n°CRD42023452927). Four electronic databases, including PubMed, Scopus, Embase, and Web of Science and manual search was conducted to find relevant studies published until September 2023. In vitro studies that assessed the trueness and precision, marginal and internal adaptation, and margin quality of printed crowns compared to milled ones were included. Studies on crowns over implants, pontics, temporary restorations, laminates, or exclusively experimental materials were excluded. RESULTS A total of 9 studies were included in the descriptive reporting and 7 for meta-analysis. The global meta-analysis of the trueness (P<0.74,I2=90 %) and the margin quality (P<0.61,I2=0 %) indicated no significant difference between the root mean square of printed and milled zirconia crowns. The subgroup analysis for the printing system showed a significant effect (P<0.01). The meta-analysis of the crown areas indicated no significant difference in most of the areas, except for the marginal (favoring milled crowns) and axial (favoring printed crowns) areas. For precision and adaptation, both methods showed a clinically acceptable level. CONCLUSIONS Additive manufacturing technology produces crowns with trueness and margin quality comparable to subtractive manufacturing. Both techniques have demonstrated the ability to produce crowns with precision levels, internal discrepancy, and marginal fit within clinically acceptable limits. CLINICAL SIGNIFICANCE 3D printing emerges as a promising and potentially applicable alternative method for manufacturing zirconia crowns, as it shows trueness and margin quality comparable to restorations produced by the subtractive method.
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Affiliation(s)
- Sarah Emille Gomes da Silva
- Federal University of Rio Grande do Norte (UFRN), Department of Dentistry, Av. Salgado Filho, 1787, Lagoa Nova, Natal, RN, CEP 59056-000, Brazil
| | - Nathalia Ramos da Silva
- Federal University of Rio Grande do Norte (UFRN), Department of Dentistry, Av. Salgado Filho, 1787, Lagoa Nova, Natal, RN, CEP 59056-000, Brazil
| | - João Vitor do Nascimento Santos
- Federal University of Rio Grande do Norte (UFRN), Department of Dentistry, Av. Salgado Filho, 1787, Lagoa Nova, Natal, RN, CEP 59056-000, Brazil
| | - Fernanda Gurgel de Gois Moreira
- Federal University of Rio Grande do Norte (UFRN), Department of Dentistry, Av. Salgado Filho, 1787, Lagoa Nova, Natal, RN, CEP 59056-000, Brazil
| | - Mutlu Özcan
- University of Zurich, Clinic for Masticatory Disorders and Dental Biomaterials, Center for Dental Medicine, Zentrum für Zahnmedizin, Plattenstrasse, 11, 8032 Zurich, Switzerland
| | - Rodrigo Othávio de Assunção E Souza
- Federal University of Rio Grande do Norte (UFRN), Department of Dentistry, Av. Salgado Filho, 1787, Lagoa Nova, Natal, RN, CEP 59056-000, Brazil.
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Muhetaer A, Tang C, Anniwaer A, Yang H, Huang C. Advances in ceramics for tooth repair: From bench to chairside. J Dent 2024; 146:105053. [PMID: 38729288 DOI: 10.1016/j.jdent.2024.105053] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/24/2024] [Revised: 05/02/2024] [Accepted: 05/06/2024] [Indexed: 05/12/2024] Open
Abstract
OBJECTIVES To give a comprehensive review of advancement in dental ceramics, fabrication methods, and the challenges associated with clinical application. DATA, SOURCES AND STUDY SELECTION Researches on chemical composition, biomechanical behaviors, optical properties, bonding strategies and fabrication methods were included. The search of articles was independently conducted by two authors in the PubMed, Scopus, Medline and Web of Science. CONCLUSIONS Dental ceramics have shown significant advancements in terms of esthetics and function. However, improving fracture toughness without compromising optical properties remains a challenge. Repairing fractured zirconia or glass-matrix ceramic prostheses with the same material is difficult due to the sintering process. Developing innovative bonding techniques that provide strong and long-lasting bonding strength between ceramics and tooth structures poses a recurring obstacle. CLINICAL SIGNIFICANCE Despite the emergence of dental ceramics and fabrication techniques, certain limitations such as susceptibility to brittleness and fracture still exist. Therefore, the current review provided valuable information around the advanced dental ceramics in tooth repair. The laboratory test data and the clinical outcome are also presented in details, aiming to guide clinicians in making informed decisions regarding ceramic restorations.
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Affiliation(s)
- Aihemaiti Muhetaer
- State Key Laboratory of Oral & Maxillofacial Reconstruction and Regeneration, Key Laboratory of Oral Biomedicine Ministry of Education, Hubei Key Laboratory of Stomatology, School & Hospital of Stomatology, Wuhan University, Wuhan, PR China; Department of Prosthodontics, School & Hospital of Stomatology, Wuhan University, Wuhan, PR China
| | - Chuliang Tang
- State Key Laboratory of Oral & Maxillofacial Reconstruction and Regeneration, Key Laboratory of Oral Biomedicine Ministry of Education, Hubei Key Laboratory of Stomatology, School & Hospital of Stomatology, Wuhan University, Wuhan, PR China; Department of Prosthodontics, School & Hospital of Stomatology, Wuhan University, Wuhan, PR China
| | - Annikaer Anniwaer
- State Key Laboratory of Oral & Maxillofacial Reconstruction and Regeneration, Key Laboratory of Oral Biomedicine Ministry of Education, Hubei Key Laboratory of Stomatology, School & Hospital of Stomatology, Wuhan University, Wuhan, PR China
| | - Hongye Yang
- State Key Laboratory of Oral & Maxillofacial Reconstruction and Regeneration, Key Laboratory of Oral Biomedicine Ministry of Education, Hubei Key Laboratory of Stomatology, School & Hospital of Stomatology, Wuhan University, Wuhan, PR China; Department of Prosthodontics, School & Hospital of Stomatology, Wuhan University, Wuhan, PR China.
| | - Cui Huang
- State Key Laboratory of Oral & Maxillofacial Reconstruction and Regeneration, Key Laboratory of Oral Biomedicine Ministry of Education, Hubei Key Laboratory of Stomatology, School & Hospital of Stomatology, Wuhan University, Wuhan, PR China; Department of Prosthodontics, School & Hospital of Stomatology, Wuhan University, Wuhan, PR China.
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17
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Hoffmann M, Stawarczyk B, Günster J, Zocca A. Influence of additives and binder on the physical properties of dental silicate glass-ceramic feedstock for additive manufacturing. J Mech Behav Biomed Mater 2024; 155:106563. [PMID: 38678747 DOI: 10.1016/j.jmbbm.2024.106563] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/15/2024] [Revised: 04/23/2024] [Accepted: 04/23/2024] [Indexed: 05/01/2024]
Abstract
OBJECTIVES The aim of the study was to investigate the impact of organic additives (binder, plasticizer, and the cross-linking ink) in the formulation of water-based feedstocks on the properties of a dental feldspathic glass-ceramic material developed for the slurry-based additive manufacturing technology "LSD-print." MATERIAL AND METHODS Three water-based feldspathic feedstocks were produced to study the effects of polyvinyl alcohol (AC1) and poly (sodium 4-styrenesulfonate) (AC2) as binder systems. A feedstock without organic additives was tested as the control group (CG). Disc-shaped (n = 15) and bar (n = 7) specimens were slip-cast and characterized in the green and fired states. In the green state, density and flexural strength were measured. In the fired state, density, shrinkage, flexural strength (FS), Weibull modulus, fracture toughness (KIC), Martens parameters, and microstructure were analyzed. Disc-shaped and bar specimens were also cut from commercially available CAD/CAM blocks and used as a target reference (TR) for the fired state. RESULTS In the green state, CG showed the highest bulk density but the lowest FS, while the highest FS in the green state was achieved with the addition of a cross-linking ink. After firing, no significant differences in density and a similar microstructure were observed for all slip-cast groups, indicating that almost complete densification could be achieved. The CAD/CAM specimens showed the highest mean FS, Weibull modulus, and KIC, with significant differences between some of the slip-cast groups. SIGNIFICANCE These results suggest that the investigated feedstocks are promising candidates for the slurry-based additive manufacturing of restorations meeting the class 1a requirements according to DIN EN ISO 6871:2019-01.
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Affiliation(s)
- Moritz Hoffmann
- Department of Prosthetic Dentistry, Dental School, University Hospital, LMU Munich, Goethestraße 70, 80336, Munich, Germany.
| | - Bogna Stawarczyk
- Department of Prosthetic Dentistry, Dental School, University Hospital, LMU Munich, Goethestraße 70, 80336, Munich, Germany
| | - Jens Günster
- Division 5.4 Advanced Multi-materials Processing, Bundesanstalt für Materialforschung und -prüfung, Unter Den Eichen 87, 12205, Berlin, Germany; Institute of Non-Metallic Materials, Clausthal University of Technology, 38678 Clausthal-Zellerfeld, Germany
| | - Andrea Zocca
- Division 5.4 Advanced Multi-materials Processing, Bundesanstalt für Materialforschung und -prüfung, Unter Den Eichen 87, 12205, Berlin, Germany
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Wang Q, Chiu C, Zhang H, Wang X, Chen Y, Li X, Pan J. The H 2O 2 Self-Sufficient 3D Printed β-TCP Scaffolds with Synergistic Anti-Tumor Effect and Reinforced Osseointegration. Adv Healthc Mater 2024; 13:e2303390. [PMID: 38490171 DOI: 10.1002/adhm.202303390] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/06/2023] [Revised: 03/13/2024] [Indexed: 03/17/2024]
Abstract
Tumor recurrence and massive bone defects are two critical challenges for postoperative treatment of oral and maxillofacial tumor, posing serious threats to the health of patients. Herein, in order to eliminate residual tumor cells and promote osteogenesis simultaneously, the hydrogen peroxide (H2O2) self-sufficient TCP-PDA-CaO2-CeO2 (TPCC) scaffolds are designed by preparing CaO2 or/and CeO2 nanoparticles (NPs)/chitosan solution and modifying the NPs into polydopamine (PDA)-modified 3D printed TCP scaffolds by rotary coating method. CaO2 NPs loaded on the scaffolds can release Ca2+ and sufficient H2O2 in the acidic tumor microenvironment (TME). The generated H2O2 can further produce hydroxyl radicals (·OH) under catalysis effect by peroxidase (POD) activity of CeO2 NPs, in which the photothermal effect of the PDA coating enhances its POD catalytic effect. Overall, NPs loaded on the scaffold chemically achieve a cascade reaction of H2O2 self-sufficiency and ·OH production, while functionally achieving synergistic effects on anti-tumor and bone promotion. In vitro and in vivo studies show that the scaffolds exhibit effective osteo-inductivity, induced osteoblast differentiation and promote osseointegration. Therefore, the multifunctional composite scaffolds not only validate the concept of chemo-dynamic therapy (CDT) cascade therapy, but also provide a promising clinical strategy for postoperative treatment of oral and maxillofacial tumor.
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Affiliation(s)
- Qing Wang
- Department of Stomatology, Shanghai General Hospital, Shanghai Jiao Tong University School of Medicine, Shanghai, 200080, China
| | - Chingyen Chiu
- Department of Stomatology, Shanghai General Hospital, Shanghai Jiao Tong University School of Medicine, Shanghai, 200080, China
| | - Hang Zhang
- State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai, 200240, China
| | - Xuan Wang
- Department of Stomatology, Shanghai General Hospital, Shanghai Jiao Tong University School of Medicine, Shanghai, 200080, China
| | - Yanzheng Chen
- School of Chemistry and Chemical Engineering, Shanghai Jiao Tong University, Shanghai, 200240, China
| | - Xiang Li
- State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai, 200240, China
| | - Jinsong Pan
- Department of Stomatology, Shanghai General Hospital, Shanghai Jiao Tong University School of Medicine, Shanghai, 200080, China
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19
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Cesar PF, Miranda RBDP, Santos KF, Scherrer SS, Zhang Y. Recent advances in dental zirconia: 15 years of material and processing evolution. Dent Mater 2024; 40:824-836. [PMID: 38521694 PMCID: PMC11098698 DOI: 10.1016/j.dental.2024.02.026] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/26/2024] [Revised: 02/26/2024] [Accepted: 02/27/2024] [Indexed: 03/25/2024]
Abstract
OBJECTIVES The objective was to discuss the research on zirconia published in the past 15 years to help the dental materials community understand the key properties of the types of zirconia and their clinical applications. METHODS A literature search was performed in May/2023 using Web of Science Core Collection with the term "dental zirconia". The search returned 5102 articles, which were categorized into 31 groups according to the research topic. RESULTS The current approach to improving the translucency of zirconia is to decrease the alumina content while increasing the yttria content. The resulting materials (4Y-, 5Y-, and above 5 mol% PSZs) may contain more than 50% of cubic phase, with a decrease in mechanical properties. The market trend for zirconia is the production of CAD/CAM disks containing more fracture resistant 3Y-TZP at the bottom layers and more translucent 5Y-PSZ at the top. Although flaws located between layers in multilayered blocks might represent a problem, newer generations of zirconia layered blocks appear to have solved this problem with novel powder compaction technology. Significant advancements in zirconia processing technologies have been made, but there is still plenty of room for improvement, especially in the fields of high-speed sintering and additive manufacturing. SIGNIFICANCE The wide range of zirconia materials currently available in the market may cause confusion in materials selection. It is therefore imperative for dental clinicians and laboratory technicians to get the needed knowledge on zirconia material science, to follow manufacturers' instructions, and to optimize the design of the prosthetic restoration with a good understanding where to reinforce the structure with a tough and strong zirconia.
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Affiliation(s)
- Paulo Francisco Cesar
- Department of Biomaterials and Oral Biology, School of Dentistry, University of São Paulo, São Paulo, Brazil.
| | | | - Karina Felix Santos
- Department of Biomaterials and Oral Biology, School of Dentistry, University of São Paulo, São Paulo, Brazil
| | - Susanne S Scherrer
- Division of Fixed Prosthodontics and Biomaterials, University Clinics of Dental Medicine, University of Geneva, Geneva, Switzerland
| | - Yu Zhang
- Department of Preventive and Restorative Sciences, School of Dental Medicine, University of Pennsylvania, Philadelphia, USA
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Yang X, Guo J, Li Y, Yang X. Compressive Fracture Behavior of Zirconia/Resin Composites Prepared by Fused Deposition Modeling Combined with Vacuum Infiltration. MATERIALS (BASEL, SWITZERLAND) 2024; 17:1989. [PMID: 38730798 PMCID: PMC11084415 DOI: 10.3390/ma17091989] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/29/2024] [Revised: 04/22/2024] [Accepted: 04/22/2024] [Indexed: 05/13/2024]
Abstract
Although bioceramic materials exhibit good biocompatibilities and bone conductivities, their high brittleness and low toughness properties limit their applications. Zirconia (ZrO2)/resin composites with idealized structures and properties were prepared by fused deposition modeling (FDM) combined with a vacuum infiltration process. The porous structure was prepared using the FDM three-dimensional printing technology, with granular zirconia as the raw material, and the relationship between the pore shape, pore size, and deformation was discussed. The results showed that square pores were more suitable than honeycomb pores for printing small pore sizes, and the resolution was high. Scanning electron microscopy observations showed that the superposition of multiple printing paths promoted the emergence of hole defects. The effects of the resin and the pore shape on the compressive strengths of the composites were studied. It was found that the compressive strengths of the honeycomb pore ZrO2/resin composites and porous ceramics were superior to those of the square pore samples. The introduction of the resin had a significant effect on the compressive strengths of the composites. The compressive strength increased in the direction perpendicular to the pores, while it decreased in the direction parallel to the pores.
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Affiliation(s)
- Xiaole Yang
- The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science & Technology, Wuhan 430080, China;
| | - Jinyu Guo
- College of Materials Science and Engineering, Changsha University of Science & Technology, Changsha 410014, China;
| | - Yuanbing Li
- The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science & Technology, Wuhan 430080, China;
- National-Provincial Joint Engineering Research Center of High Temperature Materials and Lining Technology, Wuhan University of Science and Technology, Wuhan 430081, China
| | - Xianfeng Yang
- College of Materials Science and Engineering, Changsha University of Science & Technology, Changsha 410014, China;
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21
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Branco AC, Santos T, Bessa LJ, Barahona I, Polido M, Colaço R, Serro AP, Figueiredo-Pina CG. Optimized 3D printed zirconia-reinforced leucite with antibacterial coating for dental applications. Dent Mater 2024; 40:629-642. [PMID: 38369404 DOI: 10.1016/j.dental.2024.02.021] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/18/2023] [Revised: 01/17/2024] [Accepted: 02/12/2024] [Indexed: 02/20/2024]
Abstract
OBJECTIVES This study aims to produce by robocasting leucite/zirconia pieces with suitable mechanical and tribological performance, convenient aesthetics, and antibacterial properties to be used in dental crown replacement. METHODS Leucite pastes reinforced with 12.5%, 25%, and 37.5% wt. ZrO2 nanoparticles were prepared and used to print samples that after sintering were characterized in terms of density, shrinkage, morphology, porosity, mechanical and tribological properties and translucency. A coating of silver diamine fluoride (SDF) and potassium iodide (KI) was applied over the most promising material. The material's antibacterial activity and cytotoxicity were assessed. RESULTS It was found that the increase of ZrO2 reinforcement up to 25% enhanced both microhardness and fracture toughness of the sintered composite. However, for a superior content of ZrO2, the increase of the porosity negatively affected the mechanical behaviour of the composite. Moreover, the composite with 25% ZrO2 exhibited neglectable wear in chewing simulator tests and induced the lowest wear on the antagonist dental cusps. Although this composite exhibited lower translucency than human teeth, it was three times higher than the ZrO2 glazed material. Coating this composite material with SDF+KI conferred antibacterial properties without inducing cytotoxicity. SIGNIFICANCE Robocasting of leucite reinforced with 25% ZrO2 led to best results. The obtained material revealed superior optical properties and tribomechanical behaviour compared to glazed ZrO2 (that is a common option in dental practice). Moreover, the application of SDF+KI coating impaired S. aureus proliferation, which anticipates its potential benefit for preventing pathogenic bacterial complications associated with prosthetic crown placement.
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Affiliation(s)
- A C Branco
- CQE, Centro de Química Estrutural, Institute of Molecular Sciences, Departamento de Engenharia Química, Instituto Superior Técnico, Universidade de Lisboa, Lisboa, Portugal; CDP2T, Centro de Desenvolvimento de Produto e Transferência de Tecnologia, Escola Superior de Tecnologia de Setúbal, Instituto Politécnico de Setúbal, Setúbal, Portugal; CiiEM, Egas Moniz Center for Interdisciplinary Research, Egas Moniz School of Health & Science, Almada, Portugal
| | | | - L J Bessa
- CiiEM, Egas Moniz Center for Interdisciplinary Research, Egas Moniz School of Health & Science, Almada, Portugal
| | - I Barahona
- CiiEM, Egas Moniz Center for Interdisciplinary Research, Egas Moniz School of Health & Science, Almada, Portugal
| | - M Polido
- CiiEM, Egas Moniz Center for Interdisciplinary Research, Egas Moniz School of Health & Science, Almada, Portugal
| | - R Colaço
- IDMEC e Departamento de Engenharia Mecânica, Instituto Superior Técnico, Universidade de Lisboa, Lisboa, Portugal
| | - A P Serro
- CQE, Centro de Química Estrutural, Institute of Molecular Sciences, Departamento de Engenharia Química, Instituto Superior Técnico, Universidade de Lisboa, Lisboa, Portugal; CiiEM, Egas Moniz Center for Interdisciplinary Research, Egas Moniz School of Health & Science, Almada, Portugal.
| | - C G Figueiredo-Pina
- CDP2T, Centro de Desenvolvimento de Produto e Transferência de Tecnologia, Escola Superior de Tecnologia de Setúbal, Instituto Politécnico de Setúbal, Setúbal, Portugal; CiiEM, Egas Moniz Center for Interdisciplinary Research, Egas Moniz School of Health & Science, Almada, Portugal; CeFEMA, Centro de Física e Engenharia de Materiais Avançados, Instituto Superior Técnico, Universidade de Lisboa, Lisboa, Portugal
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Toksoy D, Önöral Ö. Influence of glazing and aging on the marginal, axial, axio-occlusal, and occlusal fit of 3-unit monolithic zirconia restorations fabricated using additive and subtractive techniques. J Prosthet Dent 2024; 131:658.e1-658.e9. [PMID: 38342643 DOI: 10.1016/j.prosdent.2024.01.010] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/04/2023] [Revised: 01/08/2024] [Accepted: 01/10/2024] [Indexed: 02/13/2024]
Abstract
STATEMENT OF PROBLEM Studies are sparse on how glazing and aging influence the fit of additively fabricated monolithic zirconia restorations. PURPOSE The purpose of this in vitro study was to assess the effect of glazing and aging on the fit of 3-unit monolithic zirconia restorations fabricated using different techniques. MATERIAL AND METHODS A total of 32 monolithic zirconia restorations were fabricated for a typodont model by using 4 distinct techniques (subtractive fabrication [SF], stereolithography [SLA], digital light processing [DLP], and lithography-based ceramic manufacturing [LCM]). The silicone replica approach was adopted to measure the discrepancy values for premolar and molar abutments after sintering, glazing, and 1 year of aging. The silicone replicas were sliced into mesiodistal and buccopalatal cross-sections, and digital micrographs of the cross-sections were made with a ×80 stereomicroscope. An inherent measuring program was run to record the discrepancy values (µm). Repeated-measures 2-way ANOVAs with the Bonferroni post hoc test were used to statistically analyze the acquired data. (α=.05). RESULTS From the repeated measures 2-way ANOVAs, both the glazing×fabrication technique and the aging×fabrication technique interactions were not statistically significant (P>.05). Glazing significantly influenced premolar abutment marginal (P=.022) and occlusal (P=.007) discrepancy values, as well as molar abutment marginal discrepancy values (P=.047). Aging had a statistically significant effect on premolar abutment marginal (P=.008) and occlusal (P=.011) discrepancy values, as well as molar abutment occlusal discrepancy values (P=.039). In both the glazing and aging data, for all areas of interest, statistically significant differences were detected among the fabrication techniques (P<.05). The LCM group had the lowest discrepancy values, followed by the SLA, SF, and DLP groups. CONCLUSIONS The LCM and SLA groups outperformed the other groups in terms of fit accuracy. The glazing and aging procedures altered the discrepancy values. The marginal discrepancy values of all groups were below the threshold of clinical acceptability (<120 µm).
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Affiliation(s)
- Dilem Toksoy
- Research Assistant, Department of Prosthetic Dentistry, Faculty of Dentistry, Near East University, Nicosia, North Cyprus
| | - Özay Önöral
- Associate Professor, Department of Prosthetic Dentistry, Faculty of Dentistry, Near East University, Nicosia, North Cyprus.
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Rues S, Herpel C, Ilani A, Schmitt C, Rammelsberg P, Schwindling FS. Effect of firing time and wall thickness on the biaxial flexural strength of 3D-printed zirconia. Dent Mater 2024; 40:484-492. [PMID: 38155019 DOI: 10.1016/j.dental.2023.12.018] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/29/2023] [Revised: 12/13/2023] [Accepted: 12/19/2023] [Indexed: 12/30/2023]
Abstract
OBJECTIVES To evaluate the effect of accelerated firing on 3D-printed zirconia. METHODS To check if formulae provided by ISO 6872 can be extended to thin samples, finite element analyses were carried out in advance of fabricating 3-mol% yttria-stabilized tetragonal zirconia polycrystal discs by milling and by 3D-printing. Four groups (n = 38 each) of 3D-printed specimens were produced with two nominal thicknesses (0.6 mm and 1.2 mm) and two firing strategies (long: 51 h, accelerated: 14.5 h). In the milled group (thickness 1.2 mm, n = 30), a standard firing program (9.8 h) was selected. Biaxial flexural strength tests were applied and mean strength, characteristic strength, and Weibull modulus were calculated for each group. Differences were analyzed using Welch ANOVA and Dunnett-T3 post-hoc tests. RESULTS Maximum tensile stresses occurring during biaxial strength testing can be calculated according to ISO 6872 for thin samples with b > 0.3 mm. Variability of measured strengths values was smaller for milled zirconia compared with 3D-printed zirconia. The 1.2-mm-thick 3D-printed samples had significantly decreased strength after accelerated firing than after long firing. However, for the 0.6-mm-thick samples, comparable mean biaxial strength values of about 1000 MPa were measured for both firing protocols. SIGNIFICANCE At the moment, long fabrication time for zirconia restorations is a major drawback of 3D-printing when compared with milling technology. This investigation showed that the strength of 0.6-mm-thick zirconia discs fabricated by 3D-printing was not impaired by accelerated firing. Thus, overnight firing of thin-walled 3D-printed zirconia restorations could be possible.
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Affiliation(s)
- Stefan Rues
- Department of Prosthodontics, Heidelberg University Hospital, Heidelberg, Germany.
| | - Christopher Herpel
- Department of Prosthodontics, Heidelberg University Hospital, Heidelberg, Germany
| | - Ali Ilani
- Department of Prosthodontics, Heidelberg University Hospital, Heidelberg, Germany
| | - Clemens Schmitt
- Department of Prosthodontics, Heidelberg University Hospital, Heidelberg, Germany; Department of Prosthetic Dentistry, Medical University Innsbruck, Innsbruck, Austria
| | - Peter Rammelsberg
- Department of Prosthodontics, Heidelberg University Hospital, Heidelberg, Germany
| | - Franz Sebastian Schwindling
- Department of Prosthodontics, Heidelberg University Hospital, Heidelberg, Germany; Department of Prosthetic Dentistry, Medical University Innsbruck, Innsbruck, Austria
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Zenthöfer A, Ilani A, Schmitt C, Rammelsberg P, Hetzler S, Rues S. Biaxial flexural strength of 3D-printed 3Y-TZP zirconia using a novel ceramic printer. Clin Oral Investig 2024; 28:145. [PMID: 38351386 PMCID: PMC10864574 DOI: 10.1007/s00784-024-05533-5] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/15/2023] [Accepted: 01/29/2024] [Indexed: 02/16/2024]
Abstract
OBJECTIVES To compare the strength and reliability of 3D-printed 3Y-TZP zirconia manufactured with various printing orientations and staining. MATERIALS AND METHODS A total of one-hundred cylindrical zirconia specimens were designed and fabricated using 3D printing and processed according to ISO 6872 standards. Of these specimens, 80 were 3D printed using the new ZIPRO-D (ZD) 3D ceramic printer. In this ZD group, 60 specimens were printed in a vertical orientation and were either stained after debinding (ZD1, x-orientation, n = 20) or not stained (ZD2, x-orientation, n = 20; ZD3, y-orientation, n = 20) and the remaining 20 specimens out of n = 80 were printed in a horizontal orientation (ZD4). Further 20 specimens out of the entire sample N = 100 were printed vertically with the CeraFab7500 3D ceramic printer (LC). All completed specimens were loaded until fracture using a universal testing machine. Biaxial flexural strengths and Weibull parameters were computed for the ZD groups and for the LC group. Group and sub-group effects were evaluated using Welch ANOVA (alpha = 0.05). RESULTS The mean (standard deviation, SD) biaxial flexural strengths of vertically oriented ZD samples with (ZD1) and without (ZD2/ZD3) staining were 811 (197) and 850 (152) MPa, respectively (p > 0.05). The ZD4 (horizontally printed), 1107 (144) MPa, and LC (1238 (327)) MPa samples had higher mean (SD) flexural strengths than the ZD1-3 specimens. No difference was observed between the ZD4 and LC group (p > 0.05). Weibull moduli were between m = 4.6 (ZD1) and 9.1 (ZD4) in the ZD group and m = 3.5 in the LC group. CONCLUSIONS All tested 3D-printed zirconia specimens exceeded the flexural strengths required for class 5 restorations according to ISO 6872 standards. While the flexural strengths of zirconia printed using the novel ZD device in the vertical orientation are lower than those of zirconia printed using the LC printer, the ZD printer shows at least comparable reliability. CLINICAL RELEVANCE 3D-printing of zirconia is a new technology in dental application. Based on the presented strengths values, clinical application of 3D-printed zirconia for fixed dental protheses can be recommended.
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Affiliation(s)
- Andreas Zenthöfer
- Department of Prosthodontics, University Clinic Heidelberg, University of Heidelberg, 69120, Heidelberg, Germany.
| | - Ali Ilani
- Department of Prosthodontics, University Clinic Heidelberg, University of Heidelberg, 69120, Heidelberg, Germany
| | - Clemens Schmitt
- Department of Prosthodontics, University Clinic Heidelberg, University of Heidelberg, 69120, Heidelberg, Germany
| | - Peter Rammelsberg
- Department of Prosthodontics, University Clinic Heidelberg, University of Heidelberg, 69120, Heidelberg, Germany
| | - Sebastian Hetzler
- Department of Prosthodontics, University Clinic Heidelberg, University of Heidelberg, 69120, Heidelberg, Germany
| | - Stefan Rues
- Department of Prosthodontics, University Clinic Heidelberg, University of Heidelberg, 69120, Heidelberg, Germany
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Lee HB, Noh MJ, Bae EJ, Lee WS, Kim JH. Accuracy of zirconia crown manufactured using stereolithography and digital light processing. J Dent 2024; 141:104834. [PMID: 38217958 DOI: 10.1016/j.jdent.2024.104834] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/26/2023] [Revised: 12/30/2023] [Accepted: 01/07/2024] [Indexed: 01/15/2024] Open
Abstract
OBJECTIVES The aim of this study is to evaluate the accuracy of zirconia crowns fabricated using stereolithography (SLA) and digital light processing (DLP) and to compare their accuracy with those fabricated using the subtractive manufacturing (SM) method. METHODS A typodont model with a prepared maxillary first molar was scanned, and the anatomical contour crown was designed using dental computer-aided-design (CAD) software. The designed file in standard tessellation language (STL) format was used to fabricate 10 crowns per group. The crowns were manufactured using a dental milling machine (Datron D5; MLC group), SLA (CERAMAKER 900; SLAC group), and DLP (ZIPRO; DLPC group) printers. The fabricated crowns were scanned using a dental laboratory scanner and saved in three parts: the external, intaglio, and marginal surfaces. For accuracy assessment, these parts were superimposed to the reference file. Root mean square (RMS) values were evaluated using three-dimensional analysis software (Geomagic Control X). Statistical significance was evaluated using a nonparametric Kruskal-Wallis test (α = 0.05) and a post-hoc Mann-Whitney U test with Bonferroni correction (α = 0.016). RESULTS Trueness evaluation revealed the lowest RMS value in all areas in the MLC group, followed by that in the DLPC group. The precision evaluation revealed the lowest RMS value in all areas in the MLC group. Statistically significant differences were observed among the groups in the external, intaglio, and marginal surface (P < 0.05). CONCLUSIONS Although the restorations fabricated using SM revealed higher accuracy, the crowns manufactured using SLA and DLP methods were considered clinically acceptable. CLINICAL SIGNIFICANCE In the production of zirconia crowns, subtractive manufacturing continues to demonstrate significantly higher accuracy compared to additive manufacturing. However, crowns fabricated using the additive manufacturing method also demonstrated high accuracy.
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Affiliation(s)
- Ha-Bin Lee
- Transdisciplinary Major in Learning Health Systems, Department of Healthcare Sciences, Graduate School, Korea University, Hana Sciences Hall B #374, 145, Anam-ro, Seongbuk-gu, Seoul, Korea
| | - Mi-Jun Noh
- Transdisciplinary Major in Learning Health Systems, Department of Healthcare Sciences, Graduate School, Korea University, Hana Sciences Hall B #374, 145, Anam-ro, Seongbuk-gu, Seoul, Korea
| | - Eun-Jeong Bae
- Department Of Dental Technology, Bucheon University, 56, Sosa-ro, Bucheon, Gyeonggi-do, Korea
| | - Wan-Sun Lee
- Department Of Dental Technology, Bucheon University, 56, Sosa-ro, Bucheon, Gyeonggi-do, Korea
| | - Ji-Hwan Kim
- Transdisciplinary Major in Learning Health Systems, Department of Healthcare Sciences, Graduate School, Korea University, Hana Sciences Hall B #374, 145, Anam-ro, Seongbuk-gu, Seoul, Korea.
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Li M, Huang S, Willems E, Soete J, Inokoshi M, Van Meerbeek B, Vleugels J, Zhang F. UV-Curing Assisted Direct Ink Writing of Dense, Crack-Free, and High-Performance Zirconia-Based Composites With Aligned Alumina Platelets. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024; 36:e2306764. [PMID: 37986661 DOI: 10.1002/adma.202306764] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/10/2023] [Revised: 11/02/2023] [Indexed: 11/22/2023]
Abstract
Additive manufacturing (AM) of high-performance structural ceramic components with comparative strength and toughness as conventionally manufactured ceramics remains challenging. Here, a UV-curing approach is integrated in direct ink writing (DIW), taking advantage from DIW to enable an easy use of high solid-loading pastes and multi-layered materials with compositional changes; while, avoiding drying problems. UV-curable opaque zirconia-based slurries with a solid loading of 51 vol% are developed to fabricate dense and crack-free alumina-toughened zirconia (ATZ) containing 3 wt% alumina platelets. Importantly, a non-reactive diluent is added to relieve polymerization-induced internal stresses, avoid subsequent warping and cracking, and facilitate the de-binding. For the first time, UV-curing assisted DIW-printed ceramic after sintering reveals even better mechanical properties than that processed by a conventional pressing. This is attributed to the aligned alumina platelets, enhancing crack deflection and improving the fracture toughness from 6.8 ± 0.3 MPa m0.5 (compacted) to 7.4 ± 0.3 MPa m0.5 (DIW). The four-point bending strength of the DIW ATZ (1009 ± 93 MPa) is also higher than that of the conventionally manufactured equivalent (861 ± 68 MPa). Besides homogeneous ceramic, laminate structures are demonstrated. This work provides a valuable hybrid approach to additively manufacture tough and strong ceramic components.
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Affiliation(s)
- Maoyin Li
- Department of Materials Engineering, KU Leuven, Kasteelpark Arenberg 44, Leuven, B-3001, Belgium
- Department of Oral Health Sciences, KU Leuven, BIOMAT - Biomaterials Research group and UZ Leuven (University Hospitals Leuven), Dentistry, Kapucijnenvoer 7 block a, Leuven, B-3000, Belgium
| | - Shuigen Huang
- Department of Materials Engineering, KU Leuven, Kasteelpark Arenberg 44, Leuven, B-3001, Belgium
| | - Evita Willems
- Department of Materials Engineering, KU Leuven, Kasteelpark Arenberg 44, Leuven, B-3001, Belgium
| | - Jeroen Soete
- Department of Materials Engineering, KU Leuven, Kasteelpark Arenberg 44, Leuven, B-3001, Belgium
| | - Masanao Inokoshi
- Department of Gerodontology and Oral Rehabilitation, Graduate School of Medical and Dental Sciences, Tokyo Medical and Dental University, 1-5-45 Yushima, Bunkyo, Tokyo, 113-8549, Japan
| | - Bart Van Meerbeek
- Department of Oral Health Sciences, KU Leuven, BIOMAT - Biomaterials Research group and UZ Leuven (University Hospitals Leuven), Dentistry, Kapucijnenvoer 7 block a, Leuven, B-3000, Belgium
| | - Jef Vleugels
- Department of Materials Engineering, KU Leuven, Kasteelpark Arenberg 44, Leuven, B-3001, Belgium
| | - Fei Zhang
- Department of Materials Engineering, KU Leuven, Kasteelpark Arenberg 44, Leuven, B-3001, Belgium
- Department of Oral Health Sciences, KU Leuven, BIOMAT - Biomaterials Research group and UZ Leuven (University Hospitals Leuven), Dentistry, Kapucijnenvoer 7 block a, Leuven, B-3000, Belgium
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Zandinejad A, Khurana S, Liang Y, Liu X. Comparative evaluation of gingival fibroblast growth on 3D-printed and milled zirconia: An in vitro study. J Prosthodont 2024; 33:54-60. [PMID: 36693242 DOI: 10.1111/jopr.13650] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/20/2022] [Revised: 01/03/2023] [Accepted: 01/09/2023] [Indexed: 01/25/2023] Open
Abstract
PURPOSE The purpose of this study was to analyze the fibroblast growth and proliferation on 3D-printed zirconia in presence and absence of porosities. MATERIAL AND METHODS A total of 40 bars (8 × 4 × 3) were included in this study. Thirty 3D-printed and 10 milled zirconia samples were prepared. The 3D-printed samples had different porosities, 0% (PZ0), 20% (PZ20), and 40% (PZ40) with 10 specimens in each group. Milled zirconia samples were used as the control (MZ). Rat gingival fibroblasts were cultured for 48 h, and the proliferation of fibroblasts on each sample in each group (n = 10) was determined by MTT assays. The differences among the four groups were compared by one-way ANOVA. To test the significance of the observed differences between two groups, an unpaired Student's t-test was applied. The significance level was set at p < 0.05. Qualitative analysis for the cell culture was performed using scanning electron microscopy. RESULTS One-way ANOVA showed that the numbers of the fibroblasts among the four groups had a statistical difference. Post hoc Bonferroni test revealed that there was no significant difference between PZ0 and MZ; however, all other groups and among groups were significantly different. CONCLUSIONS Fibroblasts had a better affinity toward the MZ and PZ0 in a short period of cell culture time.
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Affiliation(s)
- Amirali Zandinejad
- Implant Dentistry Associations of Arlington, Arlington, Texas, USA
- Department of Comprehensive Dentistry, College of Dentistry, Texas A&M University, Dallas, Texas, USA
| | - Saumya Khurana
- Department of Biomedical Science, College of Dentistry, Texas A&M University, Dallas, Texas, USA
| | - Yongxi Liang
- Department of Biomedical Science, College of Dentistry, Texas A&M University, Dallas, Texas, USA
| | - Xiaohua Liu
- Department of Biomedical Science, College of Dentistry, Texas A&M University, Dallas, Texas, USA
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Jeong M, Radomski K, Lopez D, Liu JT, Lee JD, Lee SJ. Materials and Applications of 3D Printing Technology in Dentistry: An Overview. Dent J (Basel) 2023; 12:1. [PMID: 38275676 PMCID: PMC10814684 DOI: 10.3390/dj12010001] [Citation(s) in RCA: 16] [Impact Index Per Article: 8.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/09/2023] [Revised: 12/05/2023] [Accepted: 12/14/2023] [Indexed: 01/27/2024] Open
Abstract
PURPOSE This narrative review aims to provide an overview of the mechanisms of 3D printing, the dental materials relevant to each mechanism, and the possible applications of these materials within different areas of dentistry. METHODS Subtopics within 3D printing technology in dentistry were identified and divided among five reviewers. Electronic searches of the Medline (PubMed) database were performed with the following search keywords: 3D printing, digital light processing, stereolithography, digital dentistry, dental materials, and a combination of the keywords. For this review, only studies or review papers investigating 3D printing technology for dental or medical applications were included. Due to the nature of this review, no formal evidence-based quality assessment was performed, and the search was limited to the English language without further restrictions. RESULTS A total of 64 articles were included. The significant applications, applied materials, limitations, and future directions of 3D printing technology were reviewed. Subtopics include the chronological evolution of 3D printing technology, the mechanisms of 3D printing technologies along with different printable materials with unique biomechanical properties, and the wide range of applications for 3D printing in dentistry. CONCLUSIONS This review article gives an overview of the history and evolution of 3D printing technology, as well as its associated advantages and disadvantages. Current 3D printing technologies include stereolithography, digital light processing, fused deposition modeling, selective laser sintering/melting, photopolymer jetting, powder binder, and 3D laser bioprinting. The main categories of 3D printing materials are polymers, metals, and ceramics. Despite limitations in printing accuracy and quality, 3D printing technology is now able to offer us a wide variety of potential applications in different fields of dentistry, including prosthodontics, implantology, oral and maxillofacial, orthodontics, endodontics, and periodontics. Understanding the existing spectrum of 3D printing applications in dentistry will serve to further expand its use in the dental field. Three-dimensional printing technology has brought about a paradigm shift in the delivery of clinical care in medicine and dentistry. The clinical use of 3D printing has created versatile applications which streamline our digital workflow. Technological advancements have also paved the way for the integration of new dental materials into dentistry.
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Affiliation(s)
- Min Jeong
- Department of Restorative Dentistry and Biomaterials Sciences, Harvard School of Dental Medicine, Boston, MA 02115, USA; (M.J.); (K.R.); (D.L.); (J.D.L.)
| | - Kyle Radomski
- Department of Restorative Dentistry and Biomaterials Sciences, Harvard School of Dental Medicine, Boston, MA 02115, USA; (M.J.); (K.R.); (D.L.); (J.D.L.)
| | - Diana Lopez
- Department of Restorative Dentistry and Biomaterials Sciences, Harvard School of Dental Medicine, Boston, MA 02115, USA; (M.J.); (K.R.); (D.L.); (J.D.L.)
| | - Jack T. Liu
- Dexter Southfield, Brookline, MA 02445, USA;
| | - Jason D. Lee
- Department of Restorative Dentistry and Biomaterials Sciences, Harvard School of Dental Medicine, Boston, MA 02115, USA; (M.J.); (K.R.); (D.L.); (J.D.L.)
| | - Sang J. Lee
- Department of Restorative Dentistry and Biomaterials Sciences, Harvard School of Dental Medicine, Boston, MA 02115, USA; (M.J.); (K.R.); (D.L.); (J.D.L.)
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Kim SH, Oh NS, Pang NS, Jung BY. The effect of surface treatment and low-temperature degradation on flexural strength of additive manufactured zirconia. J Mech Behav Biomed Mater 2023; 148:106167. [PMID: 37837875 DOI: 10.1016/j.jmbbm.2023.106167] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/31/2023] [Revised: 10/04/2023] [Accepted: 10/06/2023] [Indexed: 10/16/2023]
Abstract
This study aimed to assess the effect of low-temperature degradation (LTD) and surface treatment on the flexural strength of additive-manufactured (AM) zirconia by comparison to subtractive-manufactured (SM) zirconia. Disc-shaped zirconia specimens were fabricated using AM and SM technology, and each group was assigned to 3 subgroups according to the type of surface treatment: control, sandblasting (SB), and 9% hydrofluoric acid etching (HF). The groups were then further divided into 2 subgroups: unaged and aged. Biaxial flexural strength, crystal phase, surface topography, and surface roughness were measured to evaluate the mechanical properties. Statistical analyses were performed with 3-way ANOVA, followed by the comparison of means with Bonferroni post hoc analyses. The means and standard deviations of the biaxial flexural strength and Weibull parameters were calculated with descriptive statistics. All SM groups showed significantly greater flexural strength than the AM groups (p < .05), and LTD did not affect flexural strength except for the SMHF group (p < .05). After LTD, monoclinic phases (m-phase) were found in all groups, and SEM images showed grain pullout due to zirconia volume expansion in both control groups. Sandblasting significantly affected flexural strength (p < .05), whereas the HF group did not affect flexural strength except in the SMHF group after LTD (p < .05). No significant difference was observed in the surface roughness of AM compared to SM groups conditioned with the same surface treatment regardless of LTD. AM zirconia has comparable mechanical properties to SM zirconia, regardless of low-temperature degradation and surface treatment, which indicates the potential of the AM technique for clinical applications.
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Affiliation(s)
- So-Hyun Kim
- Department of Dentistry, Inha University School of Medicine, Inha University Hospital, Incheon, South Korea.
| | - Nam-Sik Oh
- Department of Dentistry, Inha University School of Medicine, Inha University Hospital, Incheon, South Korea.
| | - Nan-Sim Pang
- Department of Advanced General Dentistry, Yonsei University, College of Dentistry, Seoul, South Korea.
| | - Bock-Young Jung
- Department of Advanced General Dentistry, Yonsei University, College of Dentistry, Seoul, South Korea.
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Benli M, Al-Haj Husain N, Ozcan M. Mechanical and chemical characterization of contemporary occlusal splint materials fabricated with different methods: a systematic review. Clin Oral Investig 2023; 27:7115-7141. [PMID: 37910242 DOI: 10.1007/s00784-023-05360-0] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/25/2023] [Accepted: 10/22/2023] [Indexed: 11/03/2023]
Abstract
OBJECTIVE To systematically review studies on various occlusal splint materials and describe their mechanical and chemical properties. METHODS MEDLINE (PubMed), Scopus, and Web of Science searches were conducted for in vitro studies focusing on occlusal splint materials. Two reviewers performed an assessment of the identified studies and data abstraction independently, and this was complimented by an additional hand search. The articles were limited to those in the English language that were published between January 1st, 2012, and December 1st, 2022. RESULTS The initial search yielded 405 search results of which 274 were selected for full-text review following abstract evaluation. 250 articles that did not meet the inclusion criteria were excluded, and the remaining 25 articles (with 1 article identified from the reference lists of included articles) providing mechanical and chemical values were used in this review. Poly methyl methacrylate (PMMA) -based occlusal splint materials showed the highest values in terms of hardness, wear resistance, flexural strength, flexural modulus, e-modulus, and fracture toughness. The material group with the highest water sorption and water solubility was 3D printed (PR) splint materials. In addition, the lowest degree of double bond conversion was also observed in this group of materials. CONCLUSIONS The outcome of this review suggests that mechanically and chemically acceptable properties can be attained with PMMA-based occlusal splint materials using both conventional and digital production methods. PR splint materials should not be considered as the primary choice for long-term treatments due to their low mechanical and chemical properties. CLINICAL RELEVANCE This review provides clinical recommendations for selecting the appropriate material and fabrication method for occlusal splints while taking the patients' needs and the materials´ mechanical and chemical properties into account.
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Affiliation(s)
- Merve Benli
- James B. Edwards College of Dental Medicine, Department of Oral Rehabilitation, Division of Removable Prosthodontics, MUSC, Charleston, USA.
- Department of Prosthodontics, Faculty of Dentistry, Istanbul University, Istanbul, Turkey.
| | - Nadin Al-Haj Husain
- Division of Dental Biomaterials, Clinic for Reconstructive Dentistry, Center of Dental Medicine, University of Zurich, 8032, Zurich, Switzerland
- Department of Reconstructive Dentistry and Gerodontology, School of Dental Medicine, University of Bern, 3010, Bern, Switzerland
- Clinic of Masticatory Disorders, Center of Dental Medicine, University of Zurich, 8032, Zurich, Switzerland
| | - Mutlu Ozcan
- Division of Dental Biomaterials, Center for Dental Medicine, Clinic for Reconstructive Dentistry, University of Zurich, Plattenstrasse 11, 8032, Zurich, Switzerland
- Clinic for Chewing Function Disturbances, Center for Dental Medicine, Clinic for Reconstructive Dentistry, University of Zurich, Plattenstrasse 11, 8032, Zurich, Switzerland
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Li R, Xu T, Wang Y, Sun Y. Accuracy of zirconia crowns manufactured by stereolithography with an occlusal full-supporting structure: An in vitro study. J Prosthet Dent 2023; 130:902-907. [PMID: 35183363 DOI: 10.1016/j.prosdent.2022.01.015] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/15/2021] [Revised: 12/31/2021] [Accepted: 01/04/2022] [Indexed: 10/19/2022]
Abstract
STATEMENT OF PROBLEM Additive manufacturing is emerging as an alternative method of fabricating dental restorations, but the support design needs to be optimized. PURPOSE The purpose of this in vitro study was to evaluate the 3-dimensional trueness and adaptations of zirconia crowns manufactured by stereolithography (SLA) with an occlusal full-supporting structure, compared with those SLA-printed with pillar supports, and those made by milling. MATERIAL AND METHODS A zirconia abutment was prepared, and an anatomic contour crown was designed. The crowns were manufactured by SLA and milling (n=6). For SLA manufacturing, a full-supporting base and pillar supports were designed. The 3-dimensional (3D) trueness of the fabricated crowns was characterized by 3D deviation analysis. The adaptations of crowns in the SLA-base and milling groups were measured by using a triple-scan method. Color-difference maps and the root mean square (RMS) values were used to characterize the 3D trueness. One-way analysis of variance (ANOVA) and Tukey post hoc test were used to analyze the difference in RMS values among the 3 groups, and Student t test was used to analyze the difference in cement-gap width between the milling group and the SLA group with the full-supporting base (α=.05). RESULTS The 3D deviation analysis showed that in the external area, the RMS value of the SLA-pillar group was significantly higher than that of the SLA-base and the milling groups (P<.05). In the intaglio area, the milling group showed a lower RMS value than the 2 SLA groups (P<.05). The color-difference maps showed the SLA-base group had smaller positive errors at the cusp inclines than the SLA-pillar group. No statistically significant difference was found in adaptations between the SLA-base and milling groups (P>.05). CONCLUSIONS The occlusal full-supporting base provided improved support in fabricating the crowns, and no remnants were left after removal. The zirconia crowns manufactured by SLA with an occlusal full-supporting structure had good external 3D trueness and clinically acceptable adaptation.
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Affiliation(s)
- Rong Li
- Doctoral student, Center of Digital Dentistry, Department of Prosthodontics, Peking University School and Hospital of Stomatology, National Engineering Laboratory for Digital and Material Technology of Stomatology, Research Center of Engineering and Technology for Digital Dentistry of Ministry of Health, Beijing Key Laboratory of Digital Stomatology, National Clinical Research Center for Oral Disease, Beijing, PR China
| | - Tan Xu
- Engineer, Porimy 3D Printing Technology Co. Ltd, Kunshan, PR China
| | - Yong Wang
- Professor, Center of Digital Dentistry, Department of Prosthodontics, Peking University School and Hospital of Stomatology, National Engineering Laboratory for Digital and Material Technology of Stomatology, Research Center of Engineering and Technology for Digital Dentistry of Ministry of Health, Beijing Key Laboratory of Digital Stomatology & National Clinical Research Center for Oral Disease, Beijing, PR China
| | - Yuchun Sun
- Professor, Center of Digital Dentistry, Department of Prosthodontics, Peking University School and Hospital of Stomatology, National Engineering Laboratory for Digital and Material Technology of Stomatology, Research Center of Engineering and Technology for Digital Dentistry of Ministry of Health, Beijing Key Laboratory of Digital Stomatology & National Clinical Research Center for Oral Disease, Beijing, PR China.
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Miura S, Shinya A, Ishida Y, Fujita T, Vallittu P, Lassila L, Fujisawa M. The effect of low-temperature degradation and building directions on the mechanical properties of additive-manufactured zirconia. Dent Mater J 2023; 42:800-805. [PMID: 37793824 DOI: 10.4012/dmj.2023-089] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/06/2023]
Abstract
This study aimed to investigate the effect of low-temperature degradation (LTD) on the mechanical properties of additive-manufactured zirconia. In addition, the mechanical properties of additive-manufactured were compared with those before aging under similar experimental conditions. This study prepared stereolithography apparatus fabricated zirconia specimens with flexural strength, modulus of elasticity, Vickers hardness, and fracture toughness. The specimen position data were set as parallel (0°), diagonal (45°), and perpendicular (90°) to the direction of the building. The LTD condition was 5 h under 134ºC and 0.2 MPa in an autoclave. It was found that the 0° direction differed significantly from all other conditions before and after aging, and the highest flexural strength was obtained when the additive specimen was manufactured perpendicular to the building direction. However, the results indicate that there is a negligible effect of aging on the mechanical properties of additive-manufactured zirconia.
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Affiliation(s)
- Shoko Miura
- Division of Fixed Prosthodontics, Department of Restorative and Biomaterials Sciences, Meikai University School of Dentistry
- Department of Biomaterials Science and Turku Clinical Biomaterials Center-TCBC, Institute of Dentistry, University of Turku
| | - Akikazu Shinya
- Department of Dental Materials Sciences, School of Life Dentistry at Tokyo, The Nippon Dental University
- Department of Prosthetic Dentistry and Biomaterials Science, Institute of Dentistry, University of Turku
| | - Yoshiki Ishida
- Department of Dental Materials Sciences, School of Life Dentistry at Tokyo, The Nippon Dental University
| | - Takafumi Fujita
- Division of Fixed Prosthodontics, Department of Restorative and Biomaterials Sciences, Meikai University School of Dentistry
| | - Pekka Vallittu
- Department of Biomaterials Science and Turku Clinical Biomaterials Center-TCBC, Institute of Dentistry, University of Turku
- Department of Prosthetic Dentistry and Biomaterials Science, Institute of Dentistry, University of Turku
- Welfare District of County of Southwest Finland
| | - Lippo Lassila
- Department of Biomaterials Science and Turku Clinical Biomaterials Center-TCBC, Institute of Dentistry, University of Turku
| | - Masanori Fujisawa
- Division of Fixed Prosthodontics, Department of Restorative and Biomaterials Sciences, Meikai University School of Dentistry
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Someya T, Kasahara M, Takemoto S, Hattori M. The Wear Behavior of Glass-Ceramic CAD/CAM Blocks against Bovine Enamel. MATERIALS (BASEL, SWITZERLAND) 2023; 16:6839. [PMID: 37959436 PMCID: PMC10649743 DOI: 10.3390/ma16216839] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/22/2023] [Revised: 10/18/2023] [Accepted: 10/23/2023] [Indexed: 11/15/2023]
Abstract
The wear of enamel and crown restorative materials often occur by occlusion. The purpose of this study was to evaluate the wear volume between glass-ceramics used for CAD/CAM blocks (lithium disilicate: Initial LiSi block (LIS), IPS e.max CAD (IPS), zirconia-reinforced lithium silicate glass-ceramics: Celtra DUO (DUO), VITA Suprinity (VITS) and feldspar-based glass-ceramics: Vitablocs Mark II (MAK)) and bovine tooth enamel using a two-body wear test, the hardness, three-point bending strength, micro-structure and the element components of glass-ceramics. The data were analyzed using a one-way analysis of variance and Tukey's multiple comparison test (α = 0.05). IPS and DUO with relatively large size crystal gain had significantly larger abrader wear volumes. Zirconia-reinforced lithium silicate glass-ceramics (DUO, VITS) caused significantly greater wear volume in antagonist enamel. MAK with scale-shape crystals grains produced distinct scratches after wear tests, both in the material itself and in the enamel. A strong correlation between the mechanical properties (hardness, three-point bending strength) and wear volume could not be confirmed. The type of glass-ceramic, size, and shape of the crystal grains affected the wear behavior of the glass-ceramics for CAD/CAM blocks. Therefore, dentists should consider that wear behavior varies with crystal structure, size, and shape in glass-ceramics for CAD/CAM blocks.
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Affiliation(s)
- Tomoko Someya
- Department of Dental Materials Science, Tokyo Dental College, 2-9-18 Kandamisaki-cho, Chiyoda-ku, Tokyo 101-0061, Japan; (M.K.); (M.H.)
| | - Masaaki Kasahara
- Department of Dental Materials Science, Tokyo Dental College, 2-9-18 Kandamisaki-cho, Chiyoda-ku, Tokyo 101-0061, Japan; (M.K.); (M.H.)
| | - Shinji Takemoto
- Department of Biomedical Engineering, Iwate Medical University, 1-1-1 Idaidori, Yahaba-cho, Iwate, Shiwa-gun 028-3694, Japan;
| | - Masayuki Hattori
- Department of Dental Materials Science, Tokyo Dental College, 2-9-18 Kandamisaki-cho, Chiyoda-ku, Tokyo 101-0061, Japan; (M.K.); (M.H.)
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Zhai Z, Sun J. Research on the low-temperature degradation of dental zirconia ceramics fabricated by stereolithography. J Prosthet Dent 2023; 130:629-638. [PMID: 34933748 DOI: 10.1016/j.prosdent.2021.11.012] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/10/2021] [Revised: 11/10/2021] [Accepted: 11/10/2021] [Indexed: 11/25/2022]
Abstract
STATEMENT OF PROBLEM Stereolithography is a promising method of fabricating zirconia ceramics with high strength and accuracy. However, studies of the aging effects on zirconia ceramics fabricated by this technique are lacking. PURPOSE The purpose of this in vitro study was to evaluate the aging effects on the crystalline content, microstructure, and mechanical properties of yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) printed by stereolithography apparatus (SLA) and digital light processing (DLP) compared with those of zirconia milled by computer numerical control (CNC). MATERIAL AND METHODS Bar-shaped specimens were fabricated after layer-by-layer printing, debinding, and sintering by SLA and DLP. Specimens milled and sintered by CNC were used as controls (n=24/material). The specimens were divided into 12 groups (n=6) and aged (0/5/10/15 hours, 134 °C, 0.2 MPa), after which the crystalline content, microstructure, and mechanical properties were evaluated by X-ray diffraction (XRD), scanning electron microscopy (SEM), and 3-point bend tests. The flexural strength and monoclinic (m) phase content were statistically evaluated (α=.05). RESULTS The XRD results showed that an m peak was not detected for any of the tested materials before aging. The m-phase content was the highest for SLA (5/10/15 hours: 19.64%/34.76%/41.88%), followed by DLP (5/10/15 hours: 9.62%/21.76%/28.43%) and CNC (5/10/15 hours: 2.29%/7.77%/7.66%). The SEM images showed zirconia grain fragments for DLP and grain pullout for SLA, while surface defects were not obvious for CNC. Within the materials, the flexural strength was the highest for SLA after aging for 5 hours (1010.3 MPa), followed by 10 hours (913.06 MPa) and 15 hours and 0 hours, which exhibited no difference (0/15 hours: 776.71/814.28 MPa) (P<.001). The flexural strength for CNC and DLP did not significantly change after aging for 5 hours, 10 hours, and 15 hours (P>.05). The flexural strength for CNC was always more than 1200 MPa, and that for DLP was approximately 800 MPa before and after aging. CONCLUSIONS Although the m-phase content for SLA and DLP increased with the aging time, the mechanical properties did not significantly decrease, indicating the stability of both materials.
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Affiliation(s)
- Zidi Zhai
- Graduate student, Department of Prosthodontics, Shanghai Ninth People's Hospital, Shanghai Jiao Tong University School of Medicine, College of Stomatology, Shanghai Jiao Tong University, National Center of Stomatology, National Clinical Research Center for Oral Diseases, Shanghai Key Laboratory of Stomatology, Shanghai, PR China
| | - Jian Sun
- Professor, Department of Prosthodontics, Shanghai Ninth People's Hospital, Shanghai Jiao Tong University School of Medicine, College of Stomatology, Shanghai Jiao Tong University, National Center of Stomatology, National Clinical Research Center for Oral Diseases, Shanghai Key Laboratory of Stomatology, Shanghai, PR China.
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Dai K, Wu J, Zhao Z, Yu H, Zhao Z, Gao B. Surface Texture Designs to Improve the Core-Veneer Bond Strength of Zirconia Restorations Using Digital Light Processing. MATERIALS (BASEL, SWITZERLAND) 2023; 16:6072. [PMID: 37763350 PMCID: PMC10650084 DOI: 10.3390/ma16186072] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/19/2023] [Revised: 08/17/2023] [Accepted: 09/01/2023] [Indexed: 09/29/2023]
Abstract
Veneered zirconia ceramics are widely used for dental restorations. However, the relatively poor bonding strength between the ceramic core and veneer porcelain remains a common problem in clinical applications. To address this issue, this study focused on enhancing the core-veneer bond strength of zirconia restorations through the implementation of surface textures using digital light processing (DLP) technology. The light intensity was precisely tuned to optimize mechanical strength and minimize light scattering. Subsequently, hexagonal or square grids were printed on the surface of the zirconia ceramic core. Following veneering procedures, the shear bond strength (SBS) test was conducted using a universal testing machine. Dates were compared using analysis of variance (ANOVA) and the least significant difference (LSD) test. Furthermore, optical microscopy and scanning electron microscopy (SEM) were used to examine the failure modes and observe the cross-sectional structures, respectively. The results indicated that the presence of a 0.09 mm high hexagon grid led to a significant 21% increase in the SBS value. However, grids with heights of 0.2 and 0.3 mm showed less improvement, owing to the formation of large defects at the interface during the fusion process. This study demonstrated the potential of DLP technology in preparing zirconia ceramics with complex structures and high mechanical strength, thereby offering promising solutions for overcoming challenges associated with dental applications.
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Affiliation(s)
- Kang Dai
- State Key Laboratory of Military Stomatology & National Clinical Research Centre for Oral Diseases & Shaanxi Key Laboratory of Stomatology, Department of Prosthodontics, School of Stomatology, The Fourth Military Medical University, Xi’an 710032, China
| | - Jiang Wu
- State Key Laboratory of Military Stomatology & National Clinical Research Centre for Oral Diseases & Shaanxi Key Laboratory of Stomatology, Department of Prosthodontics, School of Stomatology, The Fourth Military Medical University, Xi’an 710032, China
| | - Zhen Zhao
- State Key Laboratory of Military Stomatology & National Clinical Research Centre for Oral Diseases & Shaanxi Key Laboratory of Stomatology, Department of Prosthodontics, School of Stomatology, The Fourth Military Medical University, Xi’an 710032, China
| | - Hai Yu
- State Key Laboratory of Military Stomatology & National Clinical Research Centre for Oral Diseases & Shaanxi Key Laboratory of Stomatology, Department of Prosthodontics, School of Stomatology, The Fourth Military Medical University, Xi’an 710032, China
| | - Zhe Zhao
- School of Material Science and Engineering, Shanghai Institute of Technology, Shanghai 201418, China
| | - Bo Gao
- State Key Laboratory of Military Stomatology & National Clinical Research Centre for Oral Diseases & Shaanxi Key Laboratory of Stomatology, Department of Prosthodontics, School of Stomatology, The Fourth Military Medical University, Xi’an 710032, China
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Ioannidis A, Pala K, Strauss FJ, Hjerppe J, Jung RE, Joda T. Additively and subtractively manufactured implant-supported fixed dental prostheses: A systematic review. Clin Oral Implants Res 2023; 34 Suppl 26:50-63. [PMID: 37750533 DOI: 10.1111/clr.14085] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/06/2023] [Revised: 04/24/2023] [Accepted: 04/26/2023] [Indexed: 09/27/2023]
Abstract
AIM To compare and report on the performance of implant-supported fixed dental prostheses (iFDPs) fabricated using additive (AM) or subtractive (SM) manufacturing. METHODS An electronic search was conducted (Medline, Embase, Cochrane Central, Epistemonikos, clinical trials registries) with a focused PICO question: In partially edentulous patients with missing single (or multiple) teeth undergoing dental implant therapy (P), do AM iFDPs (I) compared to SM iFDPs (C) result in improved clinical performance (O)? Included were studies comparing AM to SM iFDPs (randomized clinical trials, prospective/retrospective clinical studies, case series, in vitro studies). RESULTS Of 2'184 citations, no clinical study met the inclusion criteria, whereas six in vitro studies proved to be eligible. Due to the lack of clinical studies and considerable heterogeneity across the studies, no meta-analysis could be performed. AM iFDPs were made of zirconia and polymers. For SM iFDPs, zirconia, lithium disilicate, resin-modified ceramics and different types of polymer-based materials were used. Performance was evaluated by assessing marginal and internal discrepancies and mechanical properties (fracture loads, bending moments). Three of the included studies examined the marginal and internal discrepancies of interim or definitive iFDPs, while four examined mechanical properties. Based on marginal and internal discrepancies as well as the mechanical properties of AM and SM iFDPs, the studies revealed inconclusive results. CONCLUSION Despite the development of AM and the comprehensive search, there is very limited data available on the performance of AM iFDPs and their comparison to SM techniques. Therefore, the clinical performance of iFDPs by AM remains to be elucidated.
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Affiliation(s)
- Alexis Ioannidis
- Clinic of Reconstructive Dentistry, Center of Dental Medicine, University of Zurich, Zurich, Switzerland
| | - Kevser Pala
- Clinic of Reconstructive Dentistry, Center of Dental Medicine, University of Zurich, Zurich, Switzerland
| | - Franz J Strauss
- Clinic of Reconstructive Dentistry, Center of Dental Medicine, University of Zurich, Zurich, Switzerland
| | - Jenni Hjerppe
- Clinic of Reconstructive Dentistry, Center of Dental Medicine, University of Zurich, Zurich, Switzerland
| | - Ronald E Jung
- Clinic of Reconstructive Dentistry, Center of Dental Medicine, University of Zurich, Zurich, Switzerland
| | - Tim Joda
- Clinic of Reconstructive Dentistry, Center of Dental Medicine, University of Zurich, Zurich, Switzerland
- Department of Reconstructive Dentistry, University Center for Dental Medicine Basel, University of Basel, Basel, Switzerland
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Miura S, Shinya A, Ishida Y, Fujisawa M. Mechanical and surface properties of additive manufactured zirconia under the different building directions. J Prosthodont Res 2023; 67:410-417. [PMID: 36403961 DOI: 10.2186/jpr.jpr_d_22_00166] [Citation(s) in RCA: 7] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 08/01/2023]
Abstract
PURPOSE This study investigates the mechanical and surface properties of zirconia manufactured using additive manufacturing (AM) technology and the effect of the building direction on the mechanical and surface properties. METHODS Specimens were prepared using ZrO2 paste (3DMix ZrO2; 3DCeram) and a three-dimensional printing system (CeraMaker 900; 3DCeram) based on the principles of stereolithography (SLA). The mechanical properties (flexural strength, Vickers hardness, fracture toughness, elastic modulus, and Poisson's ratio) and surface properties (chemical composition and surface observation) were evaluated for three building directions (parallel, diagonal, and perpendicular) to investigate the relationship between the building directions and the anisotropy of the mechanical and surface properties of SLA-manufactured zirconia. Statistical analysis was performed using a one-way analysis of variance and Tukey's honestly significant difference test. RESULTS The highest flexural strength was obtained for a perpendicular building direction. The flexural strength was significantly higher in the perpendicular direction than in the parallel and diagonal directions; it was also significantly higher in the diagonal direction than in the parallel direction (P<0.05). The Vickers hardness, fracture toughness, elastic modulus, Poisson's ratio, and chemical composition did not differ significantly. Microstructural observations revealed that the layers, large crystals, and pores were more prominent in the parallel direction. CONCLUSIONS The flexural strength and surface structure of the tested SLA-manufactured zirconia were influenced by the building direction; however, other mechanical properties remained unaffected. The layer boundaries affected the anisotropic behavior of the builds to a certain extent, owing to the layer-by-layer production method.
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Affiliation(s)
- Shoko Miura
- Division of Fixed Prosthodontics, Department of Restorative & Biomaterials Sciences, Meikai University School of Dentistry, Japan
| | - Akikazu Shinya
- Department of Dental Materials Sciences, School of Life Dentistry at Tokyo, The Nippon Dental University, Japan
- Department of Prosthetic Dentistry and Biomaterials Science, Institute of Dentistry, University of Turku, Finland
| | - Yoshiki Ishida
- Department of Dental Materials Sciences, School of Life Dentistry at Tokyo, The Nippon Dental University, Japan
| | - Masanori Fujisawa
- Division of Fixed Prosthodontics, Department of Restorative & Biomaterials Sciences, Meikai University School of Dentistry, Japan
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Teegen IS, Schadte P, Wille S, Adelung R, Siebert L, Kern M. Comparison of properties and cost efficiency of zirconia processed by DIW printing, casting and CAD/CAM-milling. Dent Mater 2023; 39:669-676. [PMID: 37230861 DOI: 10.1016/j.dental.2023.05.001] [Citation(s) in RCA: 9] [Impact Index Per Article: 4.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/19/2022] [Revised: 04/27/2023] [Accepted: 05/02/2023] [Indexed: 05/27/2023]
Abstract
OBJECTIVES The aim of this study was to evaluate the mechanical properties and cost efficiency of direct ink writing (DIW) printing of two different zirconia inks compared to casting and subtractive manufacturing. METHODS Zirconia disks were manufactured by DIW printing and the casting process and divided into six subgroups (n = 20) according to sintering temperatures (1350 °C, 1450 °C and 1550 °C) and two different ink compositions (Ink 1, Ink 2). A CAD/CAM-milled high strength zirconia (3Y-TZP) was added as reference group. The biaxial flexural strength (BFS) was measured using the piston-on-three-balls test. X-ray-diffraction (XRD) was used for microstructural analysis. The cost efficiency was compared for DIW printing and subtractive manufacturing by calculation of the manufacturing costs of one dental crown. RESULTS Using XRD, monoclinic and tetragonal phases were detected for Ink 1, for all other groups no monoclinic phase was detected. The CAD/CAM-milled ceramic showed a significantly higher BFS than all other groups. The BFS of Ink 2 was significantly higher than the BFS of Ink 1. At a sintering temperature of 1550 °C the mean BFS of the printed Ink 2 was 822 ± 174 MPa. The BFS of the cast materials did not show a significantly higher BFS than the corresponding printed group for any tested parameter-set. The manufacturing costs of DIW printed crowns are lower than the manufacturing costs of CAD/CAM-milled crowns. CONCLUSION DIW has a high potential to replace subtractive processes for dental applications, as it shows promising mechanical properties for appropriate ink compositions and facilitates a highly cost effective production.
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Affiliation(s)
- Isabell-Sophie Teegen
- Department of Prosthodontics, Propaedeutics and Dental Materials, School of Dentistry, Kiel University, Arnold-Heller-Straße 16, 24105 Kiel, Germany.
| | - Philipp Schadte
- Department of Material Science, Faculty of Engineering, Kiel University, Kaiserstr. 2, 24143 Kiel, Germany.
| | - Sebastian Wille
- Department of Prosthodontics, Propaedeutics and Dental Materials, School of Dentistry, Kiel University, Arnold-Heller-Straße 16, 24105 Kiel, Germany.
| | - Rainer Adelung
- Department of Material Science, Faculty of Engineering, Kiel University, Kaiserstr. 2, 24143 Kiel, Germany.
| | - Leonard Siebert
- Department of Material Science, Faculty of Engineering, Kiel University, Kaiserstr. 2, 24143 Kiel, Germany.
| | - Matthias Kern
- Department of Prosthodontics, Propaedeutics and Dental Materials, School of Dentistry, Kiel University, Arnold-Heller-Straße 16, 24105 Kiel, Germany.
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Celik HK, Koc S, Kustarci A, Caglayan N, Rennie AE. The state of additive manufacturing in dental research - A systematic scoping review of 2012-2022. Heliyon 2023; 9:e17462. [PMID: 37484349 PMCID: PMC10361388 DOI: 10.1016/j.heliyon.2023.e17462] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/20/2022] [Revised: 06/08/2023] [Accepted: 06/19/2023] [Indexed: 07/25/2023] Open
Abstract
Background/purpose Additive manufacturing (AM), also known as 3D printing, has the potential to transform the industry. While there have been advancements in using AM for dental restorations, there is still a need for further research to develop functional biomedical and dental materials. It's crucial to understand the current status of AM technology and research trends to advance dental research in this field. The aim of this study is to reveal the current status of international scientific publications in the field of dental research related to AM technologies. Materials and methods In this study, a systematic scoping review was conducted using appropriate keywords within the scope of international scientific publishing databases (PubMed and Web of Science). The review included related clinical and laboratory research, including both human and animal studies, case reports, review articles, and questionnaire studies. A total of 187 research studies were evaluated for quantitative synthesis in this review. Results The findings highlighted a rising trend in research numbers over the years (From 2012 to 2022). The most publications were produced in 2020 and 2021, with annual percentage increases of 25.7% and 26.2%, respectively. The majority of AM-related publications in dentistry research originate from Korea. The pioneer dental sub-fields with the ost publications in its category are prosthodontics and implantology, respectively. Conclusion The final review result clearly stated an expectation for the future that the research in dentistry would concentrate on AM technologies in order to increase the new product and process development in dental materials, tools, implants and new generation modelling strategy related to AM. The results of this work can be used as indicators of trends related to AM research in dentistry and/or as prospects for future publication expectations in this field.
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Affiliation(s)
- H. Kursat Celik
- Dept. of Agr. Machinery and Technology Engineering, Akdeniz University, Antalya, 07070, Turkey
| | - Simay Koc
- Dept. of Endodontics, Fac. of Dentistry, Akdeniz University, Antalya, Turkey
| | - Alper Kustarci
- Dept. of Endodontics, Fac. of Dentistry, Akdeniz University, Antalya, Turkey
| | - Nuri Caglayan
- Dept. of Mechatronics, Fac. of Engineering, Akdeniz University, Antalya, Turkey
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Cai H, Xu X, Lu X, Zhao M, Jia Q, Jiang HB, Kwon JS. Dental Materials Applied to 3D and 4D Printing Technologies: A Review. Polymers (Basel) 2023; 15:2405. [PMID: 37242980 PMCID: PMC10224282 DOI: 10.3390/polym15102405] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/23/2023] [Revised: 05/09/2023] [Accepted: 05/17/2023] [Indexed: 05/28/2023] Open
Abstract
As computer-aided design and computer-aided manufacturing (CAD/CAM) technologies have matured, three-dimensional (3D) printing materials suitable for dentistry have attracted considerable research interest, owing to their high efficiency and low cost for clinical treatment. Three-dimensional printing technology, also known as additive manufacturing, has developed rapidly over the last forty years, with gradual application in various fields from industry to dental sciences. Four-dimensional (4D) printing, defined as the fabrication of complex spontaneous structures that change over time in response to external stimuli in expected ways, includes the increasingly popular bioprinting. Existing 3D printing materials have varied characteristics and scopes of application; therefore, categorization is required. This review aims to classify, summarize, and discuss dental materials for 3D printing and 4D printing from a clinical perspective. Based on these, this review describes four major materials, i.e., polymers, metals, ceramics, and biomaterials. The manufacturing process of 3D printing and 4D printing materials, their characteristics, applicable printing technologies, and clinical application scope are described in detail. Furthermore, the development of composite materials for 3D printing is the main focus of future research, as combining multiple materials can improve the materials' properties. Updates in material sciences play important roles in dentistry; hence, the emergence of newer materials are expected to promote further innovations in dentistry.
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Affiliation(s)
- HongXin Cai
- Department and Research Institute of Dental Biomaterials and Bioengineering, Yonsei University College of Dentistry, Seoul 03722, Republic of Korea;
| | - Xiaotong Xu
- The CONVERSATIONALIST Club, School of Stomatology, Shandong First Medical University, Jinan 250117, China; (X.X.); (X.L.); (M.Z.); (Q.J.)
| | - Xinyue Lu
- The CONVERSATIONALIST Club, School of Stomatology, Shandong First Medical University, Jinan 250117, China; (X.X.); (X.L.); (M.Z.); (Q.J.)
| | - Menghua Zhao
- The CONVERSATIONALIST Club, School of Stomatology, Shandong First Medical University, Jinan 250117, China; (X.X.); (X.L.); (M.Z.); (Q.J.)
| | - Qi Jia
- The CONVERSATIONALIST Club, School of Stomatology, Shandong First Medical University, Jinan 250117, China; (X.X.); (X.L.); (M.Z.); (Q.J.)
| | - Heng-Bo Jiang
- The CONVERSATIONALIST Club, School of Stomatology, Shandong First Medical University, Jinan 250117, China; (X.X.); (X.L.); (M.Z.); (Q.J.)
| | - Jae-Sung Kwon
- Department and Research Institute of Dental Biomaterials and Bioengineering, Yonsei University College of Dentistry, Seoul 03722, Republic of Korea;
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Frunzaverde D, Cojocaru V, Bacescu N, Ciubotariu CR, Miclosina CO, Turiac RR, Marginean G. The Influence of the Layer Height and the Filament Color on the Dimensional Accuracy and the Tensile Strength of FDM-Printed PLA Specimens. Polymers (Basel) 2023; 15:polym15102377. [PMID: 37242952 DOI: 10.3390/polym15102377] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/26/2023] [Revised: 05/16/2023] [Accepted: 05/17/2023] [Indexed: 05/28/2023] Open
Abstract
Among the FDM process variables, one of the less addressed in previous research is the filament color. Moreover, if not explicitly targeted, the filament color is usually not even mentioned. Aiming to point out if, and to what extent, the color of the PLA filaments influences the dimensional precision and the mechanical strength of FDM prints, the authors of the present research carried out experiments on tensile specimens. The variable parameters were the layer height (0.05 mm, 0.10 mm, 0.15 mm, 0.20 mm) and the material color (natural, black, red, grey). The experimental results clearly showed that the filament color is an influential factor for the dimensional accuracy as well as for the tensile strength of the FDM printed PLA parts. Moreover, the two way ANOVA test performed revealed that the strongest effect on the tensile strength was exerted by the PLA color (η2 = 97.3%), followed by the layer height (η2 = 85.5%) and the interaction between the PLA color and the layer height (η2 = 80.0%). Under the same printing conditions, the best dimensional accuracy was ensured by the black PLA (0.17% width deviations, respectively 5.48% height deviations), whilst the grey PLA showed the highest ultimate tensile strength values (between 57.10 MPa and 59.82 MPa).
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Affiliation(s)
- Doina Frunzaverde
- Department of Engineering Science, Babes-Bolyai University, Traian Vuia Square 1-4, 320085 Resita, Romania
| | - Vasile Cojocaru
- Department of Engineering Science, Babes-Bolyai University, Traian Vuia Square 1-4, 320085 Resita, Romania
| | - Nicoleta Bacescu
- Department of Engineering Science, Babes-Bolyai University, Traian Vuia Square 1-4, 320085 Resita, Romania
| | - Costel-Relu Ciubotariu
- Department of Engineering Science, Babes-Bolyai University, Traian Vuia Square 1-4, 320085 Resita, Romania
| | - Calin-Octavian Miclosina
- Department of Engineering Science, Babes-Bolyai University, Traian Vuia Square 1-4, 320085 Resita, Romania
| | - Raul Rusalin Turiac
- Department of Engineering Science, Babes-Bolyai University, Traian Vuia Square 1-4, 320085 Resita, Romania
| | - Gabriela Marginean
- Department of Materials Science and Testing, Westphalian University of Applied Sciences Gelsenkirchen Bocholt Recklinghausen, Neidenburgerstr. 43, 45897 Gelsenkirchen, Germany
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Zol SM, Alauddin MS, Said Z, Mohd Ghazali MI, Hao-Ern L, Mohd Farid DA, Zahari NAH, Al-Khadim AHA, Abdul Aziz AH. Description of Poly(aryl-ether-ketone) Materials (PAEKs), Polyetheretherketone (PEEK) and Polyetherketoneketone (PEKK) for Application as a Dental Material: A Materials Science Review. Polymers (Basel) 2023; 15:polym15092170. [PMID: 37177316 PMCID: PMC10180673 DOI: 10.3390/polym15092170] [Citation(s) in RCA: 14] [Impact Index Per Article: 7.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/25/2023] [Revised: 04/17/2023] [Accepted: 04/21/2023] [Indexed: 05/15/2023] Open
Abstract
Poly(aryl-ether-ketone) materials (PAEKs), a class of high-performance polymers comprised of polyetheretherketone (PEEK) and polyetherketoneketone (PEKK), have attracted interest in standard dental procedures due to their inherent characteristics in terms of mechanical and biological properties. Polyetheretherketone (PEEK) is a restorative dental material widely used for prosthetic frameworks due to its superior physical, mechanical, aesthetic, and handling features. Meanwhile, polyetherketoneketone (PEKK) is a semi-crystalline thermoplastic embraced in the additive manufacturing market. In the present review study, a new way to fabricate high-performance polymers, particularly PEEK and PEKK, is demonstrated using additive manufacturing digital dental technology, or 3-dimensional (3D) printing. The focus in this literature review will encompass an investigation of the chemical, mechanical, and biological properties of HPPs, particularly PEEK and PEKK, along with their application particularly in dentistry. High-performance polymers have gained popularity in denture prosthesis in advance dentistry due to their flexibility in terms of manufacturing and the growing interest in utilizing additive manufacturing in denture fabrication. Further, this review also explores the literature regarding the properties of high-performance polymers (HPP) compared to previous reported polymers in terms of the dental material along with the current advancement of the digital designing and manufacturing.
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Affiliation(s)
- Syazwani Mohamad Zol
- Faculty of Dentistry, Universiti Sains Islam Malaysia (USIM), Kuala Lumpur 55100, Malaysia
| | - Muhammad Syafiq Alauddin
- Department of Conservative Dentistry and Prosthodontics, Faculty of Dentistry, Universiti Sains Islam Malaysia (USIM), Kuala Lumpur 55100, Malaysia
| | - Zulfahmi Said
- Department of Basic Sciences and Oral Biology, Faculty of Dentistry, Universiti Sains Islam Malaysia (USIM), Kuala Lumpur 55100, Malaysia
| | - Mohd Ifwat Mohd Ghazali
- SMART RG, Faculty of Science and Technology (FST), Universiti Sains Islam Malaysia (USIM), Nilai 71800, Malaysia
| | - Lee Hao-Ern
- Faculty of Dentistry, Universiti Sains Islam Malaysia (USIM), Kuala Lumpur 55100, Malaysia
| | | | | | - Aws Hashim Ali Al-Khadim
- Department of Conservative Dentistry and Prosthodontics, Faculty of Dentistry, Universiti Sains Islam Malaysia (USIM), Kuala Lumpur 55100, Malaysia
| | - Azrul Hafiz Abdul Aziz
- Department of Paediatrics Dentistry and Orthodontics, Faculty of Dentistry, Universiti Sains Islam Malaysia (USIM), Kuala Lumpur 55100, Malaysia
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Sutejo IA, Kim J, Zhang S, Gal CW, Choi YJ, Park H, Yun HS. Fabrication of color-graded feldspathic dental prosthetics for aesthetic and restorative dentistry. Dent Mater 2023:S0109-5641(23)00089-1. [PMID: 37088587 DOI: 10.1016/j.dental.2023.03.021] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/03/2023] [Revised: 03/22/2023] [Accepted: 03/31/2023] [Indexed: 04/25/2023]
Abstract
OBJECTIVE Feasibility investigation of natural teeth shades replication on dental prosthetics fabricated via functionally graded additive manufacturing (FGAM) using combination of feldspathic porcelain (FP) and yttrium aluminum garnet cerium (Y3Al5O12:Ce, YAG:Ce) as a promising esthetic restoration option. METHODS Color-graded feldspathic crown fabrication parameter through FGAM method was comprehensively examined from the slurry rheology, cure depth, debinding to sintering temperature. Effect of light absorbent also checked towards overcuring reaction during UV exposure by the shape comparison. Lastly, the flexural bending strength measured following ISO 6872:2015 to assure the applicability. Applying the studied parameter, natural teeth shades then imitated and investigated by alteration of FP and FP + 0.1 wt% YAG:Ce (Y-FP). Generated color across the structure captured through mobile camera, interpreted through the CIELAB coordinate and the gradation confirmed by the color differences (ΔE00) calculated using CIEDE2000 formula. RESULT Parameter study indicated that 70 wt% of FP slurry with 3 wt% dispersant and 0.2 wt% light absorbent is favored. It produces excellent flowability in our FGAM system with less overcuring justified by edge margin reduction from 95.65° to 90.00° after UV exposure on rectangle shapes masking. The obtain structure also offers adequate flexural bending strength of 106.26 MPa (FP) and 101.36 MPa (Y-FP) after sintering at 780 °C. This validated the materials as class 2 dental prosthetics citing ISO 6872:2015. Color gradation was verified by the yellow b* value reduction (14.8 to -3.33) as it shifted from cervical to incisal area while ΔE00 further affirmed the differences from each segment in comparison with the FP and Y-FP. SIGNIFICANCE Color gradation was successfully replicated by FP and YAG:Ce composition shift via FGAM technique. This result highlights the potential of FGAM as an alternative for fabricating dental prosthetics with high efficiency and improved esthetic appeal.
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Affiliation(s)
- Imam Akbar Sutejo
- Korea Institute of Materials Science (KIMS), Changwon, Republic of Korea,; University of Science and Technology (UST), Daejeon, Republic of Korea
| | - Jeehwan Kim
- Korea Institute of Materials Science (KIMS), Changwon, Republic of Korea,; Pusan National University (PNU), Busan, Republic of Korea
| | - Sinuo Zhang
- Korea Institute of Materials Science (KIMS), Changwon, Republic of Korea,; University of Science and Technology (UST), Daejeon, Republic of Korea
| | - Chang Woo Gal
- Korea Institute of Materials Science (KIMS), Changwon, Republic of Korea
| | - Yeong-Jin Choi
- Korea Institute of Materials Science (KIMS), Changwon, Republic of Korea
| | - Honghyun Park
- Korea Institute of Materials Science (KIMS), Changwon, Republic of Korea
| | - Hui-Suk Yun
- Korea Institute of Materials Science (KIMS), Changwon, Republic of Korea,; University of Science and Technology (UST), Daejeon, Republic of Korea.
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Juri AZ, Belli R, Lohbauer U, Ebendorff-Heidepriem H, Yin L. Edge chipping damage in lithium silicate glass-ceramics induced by conventional and ultrasonic vibration-assisted diamond machining. Dent Mater 2023:S0109-5641(23)00091-X. [PMID: 37076403 DOI: 10.1016/j.dental.2023.04.001] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/25/2022] [Revised: 03/30/2023] [Accepted: 04/05/2023] [Indexed: 04/21/2023]
Abstract
OBJECTIVES Diamond machining of lithium silicate glass-ceramics (LS) induces extensive edge chipping damage, detrimentally affecting LS restoration functionality and long-term performance. This study approached novel ultrasonic vibration-assisted machining of pre-crystallized and crystallized LS materials to investigate induced edge chipping damage in comparison with conventional machining. METHODS The vibration-assisted diamond machining was conducted using a five-axis ultrasonic high-speed grinding/machining machine at different vibration amplitudes while conventional machining was performed using the same machine without vibration assistance. LS microstructural characterization and phase development were performed using scanning electron microscopy (SEM) and x-ray diffraction (XRD) techniques. Machining-induced edge chipping depths, areas and morphology were also characterized using the SEM and Java-based imaging software. RESULTS All machining-induced edge chipping damages resulted from brittle fractures. The damage scales, however, depended on the material microstructures; mechanical properties associated with the fracture toughness, critical strain energy release rates, brittleness indices, and machinability indices; and ultrasonic vibration amplitudes. Pre-crystallized LS with more glass matrix and lithium metasilicate crystals yielded respective 1.8 and 1.6 times greater damage depths and specific damage areas than crystallized LS with less glass matrix and tri-crystal phases in conventional machining. Ultrasonic machining at optimized amplitudes diminished such damages by over 50 % in pre-crystallized LS and up to 13 % in crystallized LS. SIGNIFICANCE This research highlights that ultrasonic vibration assistance at optimized conditions may advance current dental CAD/CAM machining techniques by significant suppression of edge chipping damage in pre-crystallized LS.
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Affiliation(s)
- Afifah Z Juri
- School of Electrical and Mechanical Engineering, The University of Adelaide, Adelaide 5005, SA, Australia.
| | - Renan Belli
- Research Laboratory for Dental Biomaterials, Dental Clinic 1 - Operative Dentistry and Periodontology, University of Erlangen-Nuremberg, Erlangen, Germany
| | - Ulrich Lohbauer
- Research Laboratory for Dental Biomaterials, Dental Clinic 1 - Operative Dentistry and Periodontology, University of Erlangen-Nuremberg, Erlangen, Germany
| | - Heike Ebendorff-Heidepriem
- Institute for Photonics and Advanced Sensing (IPAS) and School of Physics, Chemistry and Earth Sciences, The University of Adelaide, Adelaide, South Australia 5005, Australia
| | - Ling Yin
- School of Electrical and Mechanical Engineering, The University of Adelaide, Adelaide 5005, SA, Australia.
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Zou R, Bi L, Huang Y, Wang Y, Wang Y, Li L, Liu J, Feng L, Jiang X, Deng B. A biocompatible silicon nitride dental implant material prepared by digital light processing technology. J Mech Behav Biomed Mater 2023; 141:105756. [PMID: 36898355 DOI: 10.1016/j.jmbbm.2023.105756] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/02/2023] [Revised: 02/27/2023] [Accepted: 03/03/2023] [Indexed: 03/06/2023]
Abstract
For decades, titanium has been the preferred material for dental implant fabrication. However, metallic ions and particles can cause hypersensitivity and aseptic loosening. The growing demand for metal-free dental restorations has also promoted the development of ceramic-based dental implants, such as silicon nitride. In this study, silicon nitride (Si3N4) dental implants were fabricated for biological engineering by photosensitive resin based digital light processing (DLP) technology, comparable to conventionally produced Si3N4 ceramics. The flexural strength was (770 ± 35) MPa by the three-point bending method, and the fracture toughness was (13.3 ± 1.1) MPa · m1/2 by the unilateral pre-cracked beam method. The elastic modulus measured by the bending method was (236 ± 10) GPa. To confirm whether the prepared Si3N4 ceramics possessed good biocompatibility, in vitro biological experiments were performed with the fibroblast cell line L-929, and preferable cell proliferation and apoptosis were observed at the initial stages. Hemolysis test, oral mucous membrane irritation test, and acute systemic toxicity test (oral route) further confirmed that the Si3N4 ceramics did not exhibit hemolysis reaction, oral mucosal stimulation, or systemic toxicity. The findings indicate that Si3N4 dental implant restorations with personalized structures prepared by DLP technology have good mechanical properties and biocompatibility, which has great application potential in the future.
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Affiliation(s)
- Rongfang Zou
- Chinese PLA Medical School, Beijing, 100853, China; Department of Stomatology, the First Medical Center, Chinese PLA General Hospital, Beijing, 100853, China
| | - Lunan Bi
- Shandong Industrial Ceramic Research and Design Institute Co. Ltd., Zibo, 255000, Shandong, China
| | - Yang Huang
- Department of Stomatology, the First Medical Center, Chinese PLA General Hospital, Beijing, 100853, China
| | - Yadi Wang
- Chinese PLA Medical School, Beijing, 100853, China
| | - Yan Wang
- Beijing Institute of Basic Medical Science, Beijing, 100850, China
| | - Lin Li
- State Key Laboratory of Military Stomatology & National Clinical Research Center for Oral Diseases & Shaanxi Engineering Research Center for Dental Materials and Advanced Manufacture, Department of Periodontology, School of Stomatology, The Fourth Military Medical University, Xi'an, 710032, PR China
| | - Jiayin Liu
- Chinese PLA Medical School, Beijing, 100853, China
| | - Lu Feng
- Chinese PLA Medical School, Beijing, 100853, China
| | - Xiaoxia Jiang
- Beijing Institute of Basic Medical Science, Beijing, 100850, China.
| | - Bin Deng
- Department of Stomatology, the First Medical Center, Chinese PLA General Hospital, Beijing, 100853, China.
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Rues S, Zehender N, Zenthöfer A, Bömicke W, Herpel C, Ilani A, Erber R, Roser C, Lux CJ, Rammelsberg P, Schwindling FS. Fit of anterior restorations made of 3D-printed and milled zirconia: An in-vitro study. J Dent 2023; 130:104415. [PMID: 36640843 DOI: 10.1016/j.jdent.2023.104415] [Citation(s) in RCA: 17] [Impact Index Per Article: 8.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/19/2022] [Revised: 12/23/2022] [Accepted: 01/10/2023] [Indexed: 01/13/2023] Open
Abstract
OBJECTIVES To evaluate the fit of zirconia veneers made by either 3D printing or milling. METHODS A typodont maxillary central incisor was prepared for a 0.5-mm-thick veneer and was reproduced 36 times from resin. Restorations were designed with a 20-µm-wide marginal and a 60-µm-wide internal cement gap, and were made from 3D-printed zirconia (LithaCon 3Y 210, Lithoz, n = 24) and milled zirconia (Cercon ht, DentsplySirona, n = 12). For milled zirconia, a drill compensation was needed to give the milling bur access to the intaglio surface. The restorations were cemented, cross-sectioned, and the cement gap size was analyzed by two raters. Inter-rater reliability was studied at 12 3D-printed veneers (intraclass correlation coefficient, ICC, mixed model, absolute agreement). Twelve remaining 3D-printed restorations were compared with 12 milled restorations regarding fit at three locations: marginally, labially, and at the incisal edge (Mann-Whitney U-tests, α<0.05). RESULTS Inter-rater reliability was excellent, with an ICC single-measure coefficient of 0.944 (95%-confidence interval: [0.907; 0.966]). Gap sizes (mean ± SD / maximum) were 55 ± 9 / 143 µm at the margins, 68 ± 14 / 130 µm labially, and 78 ± 19 / 176 µm at the incisor edge for 3D-printed veneers. For milled veneers, gap sizes were 44 ± 11 / 141 µm at the margins, 85 ± 19 / 171 µm labially, and 391 ± 26 / 477 µm at the incisor edge. At the margins, the milled veneers outperformed the 3D-printed restorations (p = 0.011). The cement gap at the incisor edge was significantly smaller after 3D printing (p < 0.001). CONCLUSIONS 3D-printed zirconia restorations showed clinically acceptable mean marginal gaps below 100 µm. Because drill compensation could be omitted with 3D printing, the fit at the sharp incisal edge was significantly tighter than with milling. CLINICAL SIGNIFICANCE The fit of 3D-printed ceramic anterior restorations meets clinical standards. In addition, 3D printing is associated with a greater geometrical freedom than milling. With regard to fit this feature allows tighter adaptation even after minimally invasive preparation.
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Affiliation(s)
- Stefan Rues
- Department of Prosthodontics, Heidelberg University Hospital, Heidelberg, Germany
| | - Nathalie Zehender
- Department of Prosthodontics, Heidelberg University Hospital, Heidelberg, Germany
| | - Andreas Zenthöfer
- Department of Prosthodontics, Heidelberg University Hospital, Heidelberg, Germany
| | - Wolfgang Bömicke
- Department of Prosthodontics, Heidelberg University Hospital, Heidelberg, Germany
| | - Christopher Herpel
- Department of Prosthodontics, Heidelberg University Hospital, Heidelberg, Germany
| | - Ali Ilani
- Department of Prosthodontics, Heidelberg University Hospital, Heidelberg, Germany
| | - Ralf Erber
- Department of Orthodontics, Heidelberg University Hospital, Heidelberg, Germany
| | - Christoph Roser
- Department of Orthodontics, Heidelberg University Hospital, Heidelberg, Germany
| | - Christopher J Lux
- Department of Orthodontics, Heidelberg University Hospital, Heidelberg, Germany
| | - Peter Rammelsberg
- Department of Prosthodontics, Heidelberg University Hospital, Heidelberg, Germany
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Abstract
The purpose of this article is to review current understanding of lithia-based glass-ceramics and to identify future research needs for this class of dental materials in relation to novel compositions and fabrication methods. With rapid advances in material development and digital technology, time efficiency of dental workflow and fit accuracy of ceramic restorations are ever improving. Lithia-based glass-ceramics are at the forefront of this advance-new variants with more efficient fabrication routes are continually being introduced into the marketplace. Base glass composition, crystallization heat treatment, nucleant and coloration additives, and property gradation are some pertinent variables. The trend in fabrication is to move from CAD/CAM grinding of partially crystallized glass-ceramics to fully crystallized materials, thereby circumventing the need for postmachining firing altogether. In these endeavors, a better understanding of mechanical properties and evolving shaping technologies, such as ductile grinding, is paramount. Additive manufacturing and 3-dimensional printing methodologies offer a promising alternative to current CAD/CAM subtractive manufacturing routes. Challenges to the implementation of new technologies in efficient development and production of high-quality dental glass-ceramic prostheses are addressed.
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Affiliation(s)
- Y. Zhang
- Department of Preventive and
Restorative Sciences, School of Dental Medicine, University of Pennsylvania,
Philadelphia, PA, USA
| | - S. Vardhaman
- Department of Preventive and
Restorative Sciences, School of Dental Medicine, University of Pennsylvania,
Philadelphia, PA, USA
| | - C.S. Rodrigues
- Department of Dental Materials and
Prosthodontics, Institute of Science and Technology, São Paulo State University, São
José dos Campos, Brazil
| | - B.R. Lawn
- Material Measurement Laboratory,
National Institute of Standards and Technology, Gaithersburg, MD, USA
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Branco AC, Colaço R, Figueiredo-Pina CG, Serro AP. Recent Advances on 3D-Printed Zirconia-Based Dental Materials: A Review. MATERIALS (BASEL, SWITZERLAND) 2023; 16:1860. [PMID: 36902976 PMCID: PMC10004380 DOI: 10.3390/ma16051860] [Citation(s) in RCA: 32] [Impact Index Per Article: 16.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 02/01/2023] [Revised: 02/20/2023] [Accepted: 02/21/2023] [Indexed: 06/18/2023]
Abstract
Zirconia-based materials are widely used in dentistry due to their biocompatibility and suitable mechanical and tribological behavior. Although commonly processed by subtractive manufacturing (SM), alternative techniques are being explored to reduce material waste, energy consumption and production time. 3D printing has received increasing interest for this purpose. This systematic review intends to gather information on the state of the art of additive manufacturing (AM) of zirconia-based materials for dental applications. As far as the authors know, this is the first time that a comparative analysis of these materials' properties has been performed. It was performed following the PRISMA guidelines and using PubMed, Scopus and Web of Science databases to select studies that met the defined criteria without restrictions on publication year. Stereolithography (SLA) and digital light processing (DLP) were the techniques most focused on in the literature and the ones that led to most promising outcomes. However, other techniques, such as robocasting (RC) and material jetting (MJ), have also led to good results. In all cases, the main concerns are centered on dimensional accuracy, resolution, and insufficient mechanical strength of the pieces. Despite the struggles inherent to the different 3D printing techniques, the commitment to adapt materials, procedures and workflows to these digital technologies is remarkable. Overall, the research on this topic can be seen as a disruptive technological progress with a wide range of application possibilities.
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Affiliation(s)
- Ana Catarina Branco
- Centro de Química Estrutural (CQE), Departamento de Engenharia Química, Institute of Molecular Sciences, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisbon, Portugal
- Centro de Desenvolvimento de Produto e Transferência de Tecnologia, Department of Mechanical Engineering, Escola Superior de Tecnologia de Setúbal, Instituto Politécnico de Setúbal, Estefanilha, 2910-761 Setúbal, Portugal
- Centro de Investigação Interdisciplinar Egas Moniz, Instituto Universitário Egas Moniz, Quinta da Granja, Monte de Caparica, 2829-511 Caparica, Portugal
| | - Rogério Colaço
- Departamento de Engenharia Mecânica, Instituto de Engenharia Mecânica, Instituto Superior Técnico, Universidade de Lisboa, 1049-001 Lisboa, Portugal
| | - Célio Gabriel Figueiredo-Pina
- Centro de Desenvolvimento de Produto e Transferência de Tecnologia, Department of Mechanical Engineering, Escola Superior de Tecnologia de Setúbal, Instituto Politécnico de Setúbal, Estefanilha, 2910-761 Setúbal, Portugal
- Centro de Investigação Interdisciplinar Egas Moniz, Instituto Universitário Egas Moniz, Quinta da Granja, Monte de Caparica, 2829-511 Caparica, Portugal
- Center of Physics and Engineering of Advanced Materials, Instituto Superior Técnico, University of Lisbon, Av. Rovisco Pais, 1049-001 Lisboa, Portugal
| | - Ana Paula Serro
- Centro de Química Estrutural (CQE), Departamento de Engenharia Química, Institute of Molecular Sciences, Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais, 1049-001 Lisbon, Portugal
- Centro de Investigação Interdisciplinar Egas Moniz, Instituto Universitário Egas Moniz, Quinta da Granja, Monte de Caparica, 2829-511 Caparica, Portugal
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PEREIRA RM, RIBAS RG, MONTANHEIRO TLDA, SCHATKOSKI VM, RODRIGUES KF, KITO LT, KOBO LK, CAMPOS TMB, BONFANTE EA, GIERTHMUEHLEN PC, SPITZNAGEL FA, THIM GP. An engineering perspective of ceramics applied in dental reconstructions. J Appl Oral Sci 2023; 31:e20220421. [PMID: 36820784 PMCID: PMC9972857 DOI: 10.1590/1678-7757-2022-0421] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/27/2022] [Accepted: 01/04/2023] [Indexed: 02/22/2023] Open
Abstract
The demands for dental materials continue to grow, driven by the desire to reach a better performance than currently achieved by the available materials. In the dental restorative ceramic field, the structures evolved from the metal-ceramic systems to highly translucent multilayered zirconia, aiming not only for tailored mechanical properties but also for the aesthetics to mimic natural teeth. Ceramics are widely used in prosthetic dentistry due to their attractive clinical properties, including high strength, biocompatibility, chemical stability, and a good combination of optical properties. Metal-ceramics type has always been the golden standard of dental reconstruction. However, this system lacks aesthetic aspects. For this reason, efforts are made to develop materials that met both the mechanical features necessary for the safe performance of the restoration as well as the aesthetic aspects, aiming for a beautiful smile. In this field, glass and high-strength core ceramics have been highly investigated for applications in dental restoration due to their excellent combination of mechanical properties and translucency. However, since these are recent materials when compared with the metal-ceramic system, many studies are still required to guarantee the quality and longevity of these systems. Therefore, a background on available dental materials properties is a starting point to provoke a discussion on the development of potential alternatives to rehabilitate lost hard and soft tissue structures with ceramic-based tooth and implant-supported reconstructions. This review aims to bring the most recent materials research of the two major categories of ceramic restorations: ceramic-metal system and all-ceramic restorations. The practical aspects are herein presented regarding the evolution and development of materials, technologies applications, strength, color, and aesthetics. A trend was observed to use high-strength core ceramics type due to their ability to be manufactured by CAD/CAM technology. In addition, the impacts of COVID-19 on the market of dental restorative ceramics are presented.
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Affiliation(s)
- Raíssa Monteiro PEREIRA
- Instituto Tecnológico de AeronáuticaLaboratório de Plasma e ProcessosSão José dos CamposBrasilInstituto Tecnológico de Aeronáutica (ITA), Laboratório de Plasma e Processos (LPP), São José dos Campos, Brasil
| | - Renata Guimarães RIBAS
- Instituto Tecnológico de AeronáuticaLaboratório de Plasma e ProcessosSão José dos CamposBrasilInstituto Tecnológico de Aeronáutica (ITA), Laboratório de Plasma e Processos (LPP), São José dos Campos, Brasil
| | - Thaís Larissa do Amaral MONTANHEIRO
- Instituto Tecnológico de AeronáuticaLaboratório de Plasma e ProcessosSão José dos CamposBrasilInstituto Tecnológico de Aeronáutica (ITA), Laboratório de Plasma e Processos (LPP), São José dos Campos, Brasil
| | - Vanessa Modelski SCHATKOSKI
- Instituto Tecnológico de AeronáuticaLaboratório de Plasma e ProcessosSão José dos CamposBrasilInstituto Tecnológico de Aeronáutica (ITA), Laboratório de Plasma e Processos (LPP), São José dos Campos, Brasil
| | - Karla Faquine RODRIGUES
- Instituto Tecnológico de AeronáuticaLaboratório de Plasma e ProcessosSão José dos CamposBrasilInstituto Tecnológico de Aeronáutica (ITA), Laboratório de Plasma e Processos (LPP), São José dos Campos, Brasil
| | - Letícia Terumi KITO
- Instituto Tecnológico de AeronáuticaLaboratório de Plasma e ProcessosSão José dos CamposBrasilInstituto Tecnológico de Aeronáutica (ITA), Laboratório de Plasma e Processos (LPP), São José dos Campos, Brasil
| | - Lucas Kazunori KOBO
- Instituto Tecnológico de AeronáuticaLaboratório de Plasma e ProcessosSão José dos CamposBrasilInstituto Tecnológico de Aeronáutica (ITA), Laboratório de Plasma e Processos (LPP), São José dos Campos, Brasil
| | - Tiago Moreira Bastos CAMPOS
- Instituto Tecnológico de AeronáuticaLaboratório de Plasma e ProcessosSão José dos CamposBrasilInstituto Tecnológico de Aeronáutica (ITA), Laboratório de Plasma e Processos (LPP), São José dos Campos, Brasil
| | - Estevam Augusto BONFANTE
- Universidade de São PauloFaculdade de Odontologia de BauruDepartamento de Prótese e PeriodontiaBauruSPBrasilUniversidade de São Paulo, Faculdade de Odontologia de Bauru, Departamento de Prótese e Periodontia, Bauru, SP, Brasil.
| | - Petra Christine GIERTHMUEHLEN
- Heinrich-Heine-UniversityMedical FacultyUniversity Hospital DüsseldorfDüsseldorfGermanyHeinrich-Heine-University, Medical Faculty and University Hospital Düsseldorf, Düsseldorf, Department of Prosthodontics, Germany.
| | - Frank Akito SPITZNAGEL
- Heinrich-Heine-UniversityMedical FacultyUniversity Hospital DüsseldorfDüsseldorfGermanyHeinrich-Heine-University, Medical Faculty and University Hospital Düsseldorf, Düsseldorf, Department of Prosthodontics, Germany.
| | - Gilmar Patrocínio THIM
- Instituto Tecnológico de AeronáuticaLaboratório de Plasma e ProcessosSão José dos CamposBrasilInstituto Tecnológico de Aeronáutica (ITA), Laboratório de Plasma e Processos (LPP), São José dos Campos, Brasil
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Fidalgo-Pereira R, Torres O, Carvalho Ó, Silva FS, Catarino SO, Özcan M, Souza JCM. A Scoping Review on the Polymerization of Resin-Matrix Cements Used in Restorative Dentistry. MATERIALS (BASEL, SWITZERLAND) 2023; 16:1560. [PMID: 36837188 PMCID: PMC9961405 DOI: 10.3390/ma16041560] [Citation(s) in RCA: 9] [Impact Index Per Article: 4.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/23/2022] [Revised: 02/08/2023] [Accepted: 02/09/2023] [Indexed: 06/18/2023]
Abstract
In dentistry, clinicians mainly use dual-cured or light-cured resin-matrix cements to achieve a proper polymerization of the organic matrix leading to enhanced physical properties of the cement. However, several parameters can affect the polymerization of resin-matrix cements. The main aim of the present study was to perform a scoping review on the degree of conversion (DC) of the organic matrix, the polymerization, and the light transmittance of different resin-matrix cements used in dentistry. A search was performed on PubMed using a combination of the following key terms: degree of conversion, resin cements, light transmittance, polymerization, light curing, and thickness. Articles in the English language published up to November 2022 were selected. The selected studies' results demonstrated that restorative structures with a thickness higher than 1.5 mm decrease the light irradiance towards the resin-matrix cement. A decrease in light transmission provides a low energy absorption through the resin cement leading to a low DC percentage. On the other hand, the highest DC percentages, ranging between 55 and 75%, have been reported for dual-cured resin-matrix cements, although the polymerization mode and exposure time also influence the DC of monomers. Thus, the polymerization of resin-matrix cements can be optimized taking into account different parameters of light-curing, such as adequate light distance, irradiance, exposure time, equipment, and wavelength. Then, optimum physical properties are achieved that provide a long-term clinical performance of the cemented restorative materials.
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Affiliation(s)
- Rita Fidalgo-Pereira
- University Institute of Health Sciences (IUCS), CESPU, 4585-116 Gandra, Portugal
- Center for Interdisciplinary Research in Health (CIIS), Faculty of Dental Medicine (FMD), Universidade Católica Portuguesa (UCP), 3504-505 Viseu, Portugal
| | - Orlanda Torres
- University Institute of Health Sciences (IUCS), CESPU, 4585-116 Gandra, Portugal
| | - Óscar Carvalho
- Center for MicroElectroMechanical Systems (CMEMS-UMINHO), University of Minho, Campus Azurém, 4800-058 Guimarães, Portugal
- LABBELS Associate Laboratory, University of Minho, 4805-017 Guimarães, Portugal
| | - Filipe S. Silva
- Center for MicroElectroMechanical Systems (CMEMS-UMINHO), University of Minho, Campus Azurém, 4800-058 Guimarães, Portugal
- LABBELS Associate Laboratory, University of Minho, 4805-017 Guimarães, Portugal
| | - Susana O. Catarino
- Center for MicroElectroMechanical Systems (CMEMS-UMINHO), University of Minho, Campus Azurém, 4800-058 Guimarães, Portugal
- LABBELS Associate Laboratory, University of Minho, 4805-017 Guimarães, Portugal
| | - Mutlu Özcan
- Division of Dental Biomaterials, Center of Dental Medicine, Clinic of Reconstructive Dentistry, University of Zurich, 8032 Zurich, Switzerland
| | - Júlio C. M. Souza
- University Institute of Health Sciences (IUCS), CESPU, 4585-116 Gandra, Portugal
- Center for MicroElectroMechanical Systems (CMEMS-UMINHO), University of Minho, Campus Azurém, 4800-058 Guimarães, Portugal
- LABBELS Associate Laboratory, University of Minho, 4805-017 Guimarães, Portugal
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