Recent progress in controlled carbonization of (waste) polymers

A review on value-addition to plastic waste towards achieving a circular economy

Plastic and mixed plastic waste (PW) has received increased worldwide attention owing to its huge rate of production, high persistency in the environment, and unsustainable waste management practices. Therefore, sustainable PW management and upcycling approaches are imperative to achieve the objectives of the United Nations Sustainable Development Goals. Numerous recent studies have shown the application and feasibility of various PW conversion techniques to produce materials with better economic value. Within this framework, the current review provides an in-depth analysis of cutting-edge thermochemical technologies such as pyrolysis, gasification, carbonization, and photocatalysis that can be used to value plastic and mixed PW in order to produce energy and industrial chemicals. Additionally, a thorough examination of the environmental impacts of contemporary PW upcycling techniques and their commercial feasibility through life cycle assessment (LCA) and techno-economical assessment are provided in this review. Finally, this review emphasizes the opportunities and challenges accompanying with existing PW upcycling techniques and deliver recommendations for future research works.

Multi-color polymer carbon dots synthesized from waste polyolefins through phenylenediamine-assisted hydrothermal processing

The large accumulation and low recycling rates of polyolefin waste have posed a threat to the environment and human health. The shortage of chemical recycling methods for polyolefins strongly demands the development of new and sustainable treatment technologies for hydrocarbon plastics to improve their waste management. In this study, polyethylene (PE) and polypropylene (PP) were utilized for the preparation of multi-color polymer carbon dots (PCDs) via a two-step hydrothermal (HT) synthesis involving (i) thermo-oxidative degradation of polyolefins to precursors containing plentiful oxygen-based functional groups, and (ii) modification with phenylenediamine (PDA). The fluorescence of PCDs depends on the structure of isomeric PDA and PCDs modified by ortho-, meta-, and para-PDA emit blue, green, and yellow color fluorescence, respectively. The formation mechanism of PCDs, involving dehydrative condensation and amination of PE or PP-derived precursors by PDA, was proposed. The obtained PCDs were utilized for the detection and quantification of Fe3+ ions at ppm concentrations. The proposed strategy here aims to broaden the scope of the chemical recycling methods for polyolefin plastic waste as well as to develop a conversion route of polyolefin to value-added materials.

Applications of waste polyethylene terephthalate (PET) based nanostructured materials: A review

While polyethylene terephthalate (PET) has enjoyed widespread use, a large volume of plastic waste has also been produced as a result, which is detrimental to the environment. Traditional treatment of plastic waste, such as landfilling and incinerating waste, causes environmental pollution and poses risks to public health. Recycling PET waste into useful chemicals or upcycling the waste into high value-added materials can be remedies. This review first provides a brief introduction of the synthesis, structure, properties, and applications of virgin PET. Then the conversion process of waste PET into high value-added materials for different applications are introduced. The conversion mechanisms (including degradation, recycling and upcycling) are detailed. The advanced applications of these upgraded materials in energy storage devices (supercapacitors, lithium-ion batteries, and microbial fuel cells), and for water treatment (to remove dyes, heavy metals, and antibiotics), environmental remediation (for air filtration, CO2 adsorption, and oil removal) and catalysis (to produce H2, photoreduce CO2, and remove toxic chemicals) are discussed at length. In general, this review details the exploration of advanced technologies for the transformation of waste PET into nanostructured materials for various applications, and provides insights into the role of high value-added waste products in sustainability and economic development.

Recent advancements in the use of plastics as a carbon source for carbon nanotubes synthesis - A review

Plastics, which majorly consist of polypropylene (PP), polyethylene (linear low-density polyethylene (LLDPE), low-density polyethylene (LDPE) and high-density polyethylene (HDPE)), polystyrene (PS), polyvinyl chloride (PVC), polyethylene terephthalate (PET), etc., are the most abundant municipal solid wastes (MSW). They have been utilized as a cheap carbon feedstock in the synthesis of carbon nanotubes (CNTs) because of their high hydrocarbon content, mainly carbon and hydrogen, especially for the polyolefins. In this review, the detailed progress made so far in the use of plastics (both waste and virgin) as cheap carbon feedstock in the synthesis of CNTs (only) over the years is studied. The primary aim of this work is to provide an expansive landscape made so far, especially in the areas of catalysts, catalyst supports, and the methods employed in their preparations and other operational growth conditions, as well as already explored applications of plastic-derived CNTs. This is to enable researchers to easily access, understand, and summarise previous works done in this area, forging ahead towards improving the yield and quality of plastic-derived CNTs, which could extend their market and use in other purity-sensitive applications.

Reactive Molecular Dynamics Simulations of Polystyrene Pyrolysis

Polymers' controlled pyrolysis is an economical and environmentally friendly solution to prepare activated carbon. However, due to the experimental difficulty in measuring the dependence between microstructure and pyrolysis parameters at high temperatures, the unknown pyrolysis mechanism hinders access to the target products with desirable morphologies and performances. In this study, we investigate the pyrolysis process of polystyrene (PS) under different heating rates and temperatures employing reactive molecular dynamics (ReaxFF-MD) simulations. A clear profile of the generation of pyrolysis products determined by the temperature and heating rate is constructed. It is found that the heating rate affects the type and amount of pyrolysis intermediates and their timing, and that low-rate heating helps yield more diverse pyrolysis intermediates. While the temperature affects the pyrolytic structure of the final equilibrium products, either too low or too high a target temperature is detrimental to generating large areas of the graphitized structure. The reduced time plots (RTPs) with simulation results predict a PS pyrolytic activation energy of 159.74 kJ/mol. The established theoretical evolution process matches experiments well, thus, contributing to preparing target activated carbons by referring to the regulatory mechanism of pyrolytic microstructure.

Bio-Inspired Iron-Loaded Polydopamine Functionalized Montmorillonite as an Environmentally Friendly Flame Retardant for Epoxy Resin

As an important thermosetting material, flame-retardant epoxy resin has various applications in the aerospace, chemical, and electronics industry, and other fields. However, the flame retardancy of epoxy resins is often improved at the expense of mechanical performance. The contradiction between flame retardancy and mechanical properties seriously impedes the practical applications of epoxy resin (EP). Herein, iron-loaded polydopamine functionalized montmorillonite (D-Mt-Fe³⁺), which was prepared by dopamine, iron chloride and montmorillonite in an aqueous solution, was introduced to prepare iron-loaded polydopamine functionalized montmorillonite/epoxy resin composites (D-Mt-Fe³⁺/EP). As expected, D-Mt-Fe³⁺/EP-10 with 10 phr of D-Mt-Fe³⁺ passed the UL-94 V-0 rating, achieved a limiting oxygen index (LOI) value of 31.0% and reduced the smoke production rate (SPR) and total smoke production (TSP), indicating that the introduction of D-Mt-Fe³⁺ could endow EP with satisfactory flame retardancy through the radical scavenging function of dopamine in the gas phase and the catalytic charring effect of iron ions, respectively. Encouragingly, the mechanical property was also enhanced with the flexural strength increased by 25.5%. This work provided an attractive strategy for improving both the mechanical properties and fire resistance of EP, which greatly broadened their applications in the chemical industry and electronics field, etc.

Activated carbons-preparation, characterization and their application in CO2 capture: A review

In this paper, we provide a comprehensive review of the latest research trends in terms of the preparation, and characteristics of activated carbons regarding CO₂ adsorption applications, with a special focus on future investigation paths. The reported current research trends are primarily closely related to the synthesis conditions (carbonization and physical or chemical activation process), to develop the microporosity and surface area, which are the most important factors affecting the effectiveness of adsorption. Furthermore, we emphasized the importance of regeneration techniques as a factor determining the actual technological and economic suitability of a given material for CO₂ capture application. Consequently, this work provides a summary and potential directions for the development of activated carbons (AC). We attempt to create a thorough theoretical foundation for activated carbons while also focusing on identifying and specific statements of the most relevant ongoing research scope that might be advantageous to progress and pursue in the coming years.

Production of combustible fuels and carbon nanotubes from plastic wastes using an in-situ catalytic microwave pyrolysis process

This study performed in-situ microwave pyrolysis of plastic waste into hydrogen, liquid fuel and carbon nanotubes in the presence of Zeolite Socony Mobil ZSM-5 catalyst. In the presented microwave pyrolysis of plastics, activated carbon was used as a heat susceptor. The microwave power of 1 kW was employed to decompose high-density polyethylene (HDPE) and polypropylene (PP) wastes at moderate temperatures of 400-450 °C. The effect of plastic composition, catalyst loading and plastic type on liquid, gas and solid carbon products was quantified. This in-situ CMP reaction resulted in heavy hydrocarbons, hydrogen gas and carbon nanotubes as a solid residue. A relatively better hydrogen yield of 129.6 mmol/g as a green fuel was possible in this process. FTIR and gas chromatography analysis revealed that liquid product consisted of C₁₃₊ fraction hydrocarbons, such as alkanes, alkanes, and aromatics. TEM micrographs showed tubular-like structural morphology of the solid residue, which was identified as carbon nanotubes (CNTs) during X-ray diffraction analysis. The outer diameter of CNTs ranged from 30 to 93 nm from HDPE, 25-93 nm from PP and 30-54 nm for HDPE-PP mixure. The presented CMP process took just 2-4 min to completely pyrolyze the plastic feedstock into valuable products, leaving no polymeric residue.

Porous carbon tubes from recycling waste COVID-19 masks for optimization of 8 mol% Y2O3-doped tetragonal zirconia polycrystalline nanopowder

Disposable polypropylene medical masks are widely used to protect people from injury caused by COVID-19 worldwide. However, disposable medical masks are non-biodegradable materials, and the accumulation of waste masks can pollute the environment and waste resources without a reasonable recycling method. The aims of this study are to transform waste masks into carbon materials and to use them as a dispersant in preparing high-quality 8 mol% Y₂O₃-doped tetragonal zirconia nanopowders. The waste masks were carbonized to get a carbon source in the first step, then KOH was used to etch the carbon source creating a micropores structure in the carbon material after the carbon-bed heat treatment method. The resulting carbon material is a porous tube structure with a high specific surface area (1220.34 m²/g) and adsorption capacity. The as-obtained porous carbon tubes were applied as a dispersant to produce 8 mol% Y₂O₃-doped tetragonal zirconia nanopowders, and the resulting nanopowders owned well-dispersed and had the smallest particle size than that prepared by activated carbon as a dispersant. Besides, the sintered 8 mol% Y₂O₃-doped tetragonal zirconia ceramic possessed high density, which resulted in higher ionic conductivity. These findings suggest that waste face masks can be recycled to prepare high-added-value carbon materials and provide a green and low-cost method to reuse polypropylene waste materials.

Characterization of solid and liquid carbonization products of polyvinyl chloride (PVC) and investigation of the PVC-derived adsorbent for the removal of organic compounds from water

The transformation of plastic wastes into value-added carbon materials is a promising strategy for the recycling of plastics. Commonly used polyvinyl chloride (PVC) plastics are converted into microporous carbonaceous materials using KOH as an activator via simultaneous carbonization and activation for the first time. The optimized spongy microporous carbon material has a surface area of 2093 m² g^-1 and a total pore volume of 1.12 cm³ g^-1, and aliphatic hydrocarbons and alcohols are yielded as the carbonization by-products. The PVC-derived carbon materials exhibit outstanding adsorption performance for removing tetracycline from water, and the maximum adsorption capacity reaches 1480 mg g^-1. The kinetic and isotherm patterns for tetracycline adsorption follow the pseudo-second-order and Freundlich models, respectively. Adsorption mechanism investigation indicates that pore filling and hydrogen bond interaction are mainly responsible for the adsorption. This study provides a facile and environmentally friendly approach for valorizing PVC into adsorbents for wastewater treatment.

Conversion of polyethylene terephthalate waste into high-yield porous carbon adsorbent via pyrolysis of dipotassium terephthalate

A method for conversion of polyethylene terephthalate (PET) waste into porous carbon material is proposed. The recycling of PET bottle waste includes the stages of low-temperature hydrolysis of the polymer and subsequent pyrolysis at 800 °C. To provide PET hydrolysis at ∼150 °C and atmospheric pressure, the polymer was pre-dissolved in dimethyl sulfoxide and then an aqueous solution of potassium hydroxide was added. The potassium terephthalate formed as a result of the alkaline hydrolysis of PET allows the carbon-containing precursor to be preserved for further activation to temperatures beyond 600 °C. The proposed method leads to the formation of a porous carbon material, increasing the yield of carbon residue to 25 wt%, which is higher compared to the yield of carbon residue in the direct pyrolysis of PET. The obtained porous carbon is characterized by graphite-like structure and specific surface area of ∼1100 m² g^-1. It has been shown that PET-derived carbon material can be used to remove pollutants from aqueous media. The adsorption properties of the carbon material were demonstrated by adsorption of methylene blue from an aqueous solution. The capacity of the carbon material was found to be 443 mg g^-1.

A Versatile Sulfur-Assisted Pyrolysis Strategy for High-Atom-Economy Upcycling of Waste Plastics into High-Value Carbon Materials

With the overconsumption of disposable plastics, there is a considerable emphasis on the recycling of waste plastics to relieve the environmental, economic, and health-related consequences. Here, a sulfur-assisted pyrolysis strategy is demonstrated for versatile upcycling of plastics into high-value carbons with an ultrahigh carbon-atom recovery (up to 85%). During the pyrolysis process, the inexpensive elemental sulfur molecules are covalently bonded with polymer chains, and then thermally stable intermediates are produced via dehydrogenation and crosslinking, thereby inhibiting the decomposition of plastics into volatile small hydrocarbons. In this manner, the carbon products obtained from real-world waste plastics exhibit sulfur-rich skeletons with an enlarged interlayer distance, and demonstrate superior sodium storage performance. It is believed that the present results offer a new solution to alleviate plastic pollution and reduce the carbon footprint of plastic industry.

Preparation of a Polyaniline-Modified Hybrid Graphene Aerogel-Like Nanocomposite for Efficient Adsorption of Heavy Metal Ions from Aquatic Media

This paper considers the synthesis of a novel nanocomposite based on reduced graphene oxide and oxidized carbon nanotubes modified with polyaniline and phenol-formaldehyde resin and developed through the carbonization of a pristine aerogel. It was tested as an efficient adsorbent to purify aquatic media from toxic Pb(II). Diagnostic assessment of the samples was carried out through X-ray diffractometry, Raman spectroscopy, thermogravimetry, scanning and transmission electron microscopy, and infrared spectroscopy. The carbonized aerogel was found to preserve the carbon framework structure. The sample porosity was estimated through nitrogen adsorption at 77 K. It was found that the carbonized aerogel predominantly represented a mesoporous material having a specific surface area of 315 m²/g. After carbonization, an increase in smaller micropores occurred. According to the electron images, the highly porous structure of the carbonized composite was preserved. The adsorption capacity of the carbonized material was studied for liquid-phase Pb(II) extraction in static mode. The experiment results showed that the maximum Pb(II) adsorption capacity of the carbonized aerogel was 185 mg/g (at pH 6.0). The results of the desorption studies showed a very low desorption rate (0.3%) at pH 6.5 and a rate of about 40% in a strongly acidic medium.

The Integration of Biopolymer-Based Materials for Energy Storage Applications: A Review

Biopolymers are an emerging class of novel materials with diverse applications and properties such as superior sustainability and tunability. Here, applications of biopolymers are described in the context of energy storage devices, namely lithium-based batteries, zinc-based batteries, and capacitors. Current demand for energy storage technologies calls for improved energy density, preserved performance overtime, and more sustainable end-of-life behavior. Lithium-based and zinc-based batteries often face anode corrosion from processes such as dendrite formation. Capacitors typically struggle with achieving functional energy density caused by an inability to efficiently charge and discharge. Both classes of energy storage need to be packaged with sustainable materials due to their potential leakages of toxic metals. In this review paper, recent progress in energy applications is described for biocompatible polymers such as silk, keratin, collagen, chitosan, cellulose, and agarose. Fabrication techniques are described for various components of the battery/capacitors including the electrode, electrolyte, and separators with biopolymers. Of these methods, incorporating the porosity found within various biopolymers is commonly used to maximize ion transport in the electrolyte and prevent dendrite formations in lithium-based, zinc-based batteries, and capacitors. Overall, integrating biopolymers in energy storage solutions poses a promising alternative that can theoretically match traditional energy sources while eliminating harmful consequences to the environment.

Mechanochemistry Milling of Waste Poly(Ethylene Terephthalate) into Metal-Organic Frameworks

Converting poly(ethylene terephthalate) (PET) into metal-organic frameworks (MOFs) has emerged as a promising innovation for upcycling of waste plastics. However, previous solvothermal methods suffer from toxic solvent consumption, long reaction time, high pressure, and high temperature. Herein, a mechanochemical milling strategy was reported to transform waste PET into a series of MOFs with high yields. This strategy had the merits of solvent-free conditions, ambient reaction temperature, short running time, and easy scale-up for large-scale production of MOFs. The as-prepared MOFs exhibited definite crystal structure and porous morphology composed of agglomerated nanoparticles. It was proven that, under mechanochemical milling, PET was firstly decomposed into 1,4-benzenedicarboxylate, which acted as linkers to coordinate with metal ions for forming fragments, followed by the gradual arrangement of fragments into MOFs. This work not only promotes high value-added conversion of waste polyesters but also offers a new opportunity to produce MOFs in a green and scalable manner.

Reusing Waste Coffee Grounds as Electrode Materials: Recent Advances and Future Opportunities

Coffee industry produces more than eight million tons of waste coffee grounds (WCG) annually. These WCG contain caffeine, tannins, and polyphenols and can be of great environmental concern if not properly disposed of. On the other hand, components of WCG are mainly macromolecular cellulose and lignocellulose, which can be utilized as cheap carbon precursors. Accordingly, various forms of carbon materials have been reportedly synthesized from WCG, including activated carbon, mesoporous carbon, carbon nanosheets, carbon nanotubes, graphene sheet fibers (i.e., graphenated carbon nanotubes), and particle-like graphene. Upcycling of various biomass and/or waste into value-added functional materials is of growing significance to offer more sustainable solutions and enable circular economy. In this context, this review offers timely insight on the recent advances of WCG derived carbon as value-added electrode materials. As electrodes, they have shown to possess excellent electrochemical properties and found applications in capacitor/supercapacitor, batteries, electrochemical sensors, owing to their low cost, high electrical conductivity, polarization, and chemical stability. Collectively, these efforts could represent an environmentally friendly and circular economy approach, which could not only help solve the food waste issue, but also generate high performance carbon-based materials for many electrochemical applications.

Facile Synthesis of Vertically Arranged CNTs for Efficient Solar-Driven Interfacial Water Evaporation

Solar-driven evaporation of water is a sustainable and promising technology for addressing the crisis of clean water. Herein, novel vertically arranged carbon nanotube (V-CNT) aerogels with a tree branch structure is facilely synthesized through an ice templating method. The V-CNT-based photothermal evaporator exhibits efficient broadband light trapping and super-hydrophilicity. Owing to the unique structure and ultrafast water transportation, a high evaporation rate of 3.26 kg m-2 h-1 was achieved by the three-dimensional V-CNT-based evaporator under a solar illumination of 1 kW m-2. More significantly, the V-CNT shows excellent recycling stability and salt-resistant performance in seawater and may provide a novel strategy to the practical sustainable technique of water purification applications.

Structure-oriented conversions of plastics to carbon nanomaterials

The accumulation of waste plastics has caused serious environmental issues due to their unbiodegradable nature and hazardous additives. Converting waste plastics to different carbon nanomaterials (CNMs) is a promising approach to minimize plastic pollution and realize advanced manufacturing of CNMs. The reported plastic-derived carbons include carbon filaments (i.e. carbon nanotubes and carbon nanofibers), graphene, carbon nanosheets, carbon sphere, and porous carbon. In this review, we present the influences of different intrinsic structures of plastics on the pyrolysis intermediates. We also reveal that non-charring plastics are prone to being pyrolyzed into light hydrocarbons while charring plastics are prone to being pyrolyzed into aromatics. Subsequently, light hydrocarbons favor to form graphite while aromatics are inclined to form amorphous carbon during the carbon formation process. In addition, the conversion tendency of different plastics into various morphologies of carbon is concluded. We also discuss other impact factors during the transformation process, including catalysts, temperature, processing duration and templates, and reveal how to obtain different morphological CNMs from plastics. Finally, current technology limitations and perspectives are presented to provide future research directions in effective plastic conversion and advanced CNM synthesis.

The impact factors in transforming plastics into carbon nanomaterials are reviewed.

The carbon morphology tendency from different plastics is revealed.

Directions for future research on plastic carbonization are presented.

Processing Poly (ethylene terephthalate) Waste into Functional Carbon Materials by Mechanochemical Extrusion

With the plastic pollution becoming worse, the upcycling of plastic waste into functional materials is a great challenge. Herein, a mechanochemical extrusion approach was developed for processing poly(ethylene terephthalate) (PET) waste into porous carbon materials. The essence of the cyclic extrusion approach lies in the solvent-free mixing of thermoplastic PET with pore-directing additive (e. g., silica or zinc chloride) at the molecular level. PET waste could be upcycled into functional carbon with high surface area (up to 1001 m²  g^-1 ), specific shapes, and preferred mechanical strength, after cyclic extrusion and carbonization. Moreover, metal species could be well dispersed onto porous carbons through solvent-free extrusion, different from traditional loading methods (impregnation method, deposition-precipitation method). In this manner, mechanochemical extrusion provides an alternative for upcycling plastic waste into value-added materials.

Diamond in the rough: Polishing waste polyethylene terephthalate into activated carbon for CO2 capture

The scientific community has believed the potential of waste PET plastics as an effective carbon precursor, however, developing PET-derived activated carbons (PETACs) for a specific application is still a challenge we are facing. To overcome the limitation, a whole chain from development method screening to experiments design, finally to sample optimization, for a sample with promising performance, is proposed in this work. By employing PETACs as CO₂ adsorbents, the waste PET plastics, which we believed the "diamond in the rough", have been polished successfully. Therewith the problems of plastic pollution and the greenhouse effect could be simultaneously solved. The first half part of this paper is a mini review: the PETACs development methods were reviewed and the most suitable solution to develop CO₂ adsorbent, i.e., the two-step chemical activation method, was selected. In addition to that, the necessary procedure variables and their value range were determined. In the second half part, the central composite design method was applied for experiments design in which the procedure variables obtained were regarded as the independent indicators (factors here) while the performance indicators, including yield, CO₂ adsorption uptake, and CO₂ over N₂ selectivity, were treated as the dependent indicators (responses here). The responses were obtained through the characterization of the samples developed and statistical analysis could be applied to reveal the relations between the factors and responses. A high-value PETAC, P600K600-1.5, with the highest gas selectivity (22.189) and decent CO₂ adsorption uptake (3.933 mmol/g) was successfully designed.

Biobased plastic: A plausible solution toward carbon neutrality in plastic industry?

Biobased plastic exhibits unique benefits for achieving carbon neutrality, a key step toward reducing atmospheric greenhouse gases, due to its stability, high carbon content, and origin of carbon by photosynthesis. Herein we evaluate the role and potential of biobased plastic as an alternative carbon reservoir which is completely artificial, since most plastic polymers are synthetic and massively produced after the 1950 s. Model simulation indicates that plastic, under usage, burial, and littering, forms a growing carbon reservoir, sinking 6.82 gigatons of carbon (GtC) in 2020. Plastic-formed carbon is estimated to stack up to 19.4-23.2 GtC in 2060 under various production scenarios. However, only 18-40% of carbon stored in plastic is biobased carbon, equivalent to approximately 31-48 gigatons of carbon dioxide. Without any low carbon energy upgrade, carbon neutrality is difficult to achieve even with 90% biobased plastic substitution and 50% recycling ratio. Because extra GHG emissions are generated as a result of increasingly using incineration as a post-treatment strategy in response to increasing waste generation, the annual net GHG emission continues to rebound after the bio-based plastic substitution and plastic recycling approach their upper limits. Additional strategies are therefore needed to achieve complete carbon neutrality.

Upcycling Plastic Wastes into Value-Added Products by Heterogeneous Catalysis

Plastics are playing essential roles in the modern society. The majority of them enter environment through landfilling or discarding after turning into wastes, causing severe carbon loss and imposing high risk to ecosystem and human health. Currently, physical recycling serves as the primary method to reuse plastic waste, but this method is limited to thermoplastic recycling. The quality of recycled plastics gradually deteriorates because of the undesirable degradation in the recycling process. Under such background, catalytic upcycling, which can upgrade various plastic wastes into value-added products under mild conditions, has attracted recent attention as a promising strategy to treat plastic wastes. This Review highlights recent advances in the development of efficient heterogeneous catalysts and useful strategies for upcycling plastics into liquid hydrocarbons, arene compounds, carbon materials, hydrogen, and other value-added chemicals. The functions of catalysts and the reaction mechanisms are discussed. The key factors that influence the catalytic performance are also analyzed.

Thermochemical Conversion of Plastic Waste into Fuels, Chemicals, and Value-Added Materials: A Critical Review and Outlooks

Plastic waste is an emerging environmental issue for our society. Critical action to tackle this problem is to upcycle plastic waste as valuable feedstock. Thermochemical conversion of plastic waste has received growing attention. Although thermochemical conversion is promising for handling mixed plastic waste, it typically occurs at high temperatures (300-800 °C). Catalysts can play a critical role in improving the energy efficiency of thermochemical conversion, promoting targeted reactions, and improving product selectivity. This Review aims to summarize the state-of-the-art of catalytic thermochemical conversions of various types of plastic waste. First, general trends and recent development of catalytic thermochemical conversions including pyrolysis, gasification, hydrothermal processes, and chemolysis of plastic waste into fuels, chemicals, and value-added materials were reviewed. Second, the status quo for the commercial implementation of thermochemical conversion of plastic waste was summarized. Finally, the current challenges and future perspectives of catalytic thermochemical conversion of plastic waste including the design of sustainable and robust catalysts were discussed.

Challenges and opportunities in sustainable management of microplastics and nanoplastics in the environment

The accumulation of microplastics (MPs) and nanoplastics (NPs) in terrestrial and aquatic ecosystems has raised concerns because of their adverse effects on ecosystem functions and human health. Plastic waste management has become a universal problem in recent years. Hence, sustainable plastic waste management techniques are vital for achieving the United Nations Sustainable Development Goals. Although many reviews have focused on the occurrence and impact of micro- and nanoplastics (MNPs), there has been limited focus on the management of MNPs. This review first summarizes the ecotoxicological impacts of plastic waste sources and issues related to the sustainable management of MNPs in the environment. This paper then critically evaluates possible approaches for incorporating plastics into the circular economy in order to cope with the problem of plastics. Pollution associated with MNPs can be tackled through source reduction, incorporation of plastics into the circular economy, and suitable waste management. Appropriate infrastructure development, waste valorization, and economically sound plastic waste management techniques and viable alternatives are essential for reducing MNPs in the environment. Policymakers must pay more attention to this critical issue and implement appropriate environmental regulations to achieve environmental sustainability.

Recent Advances in the Decontamination and Upgrading of Waste Plastic Pyrolysis Products: An Overview

Extensive research on the production of energy and valuable materials from plastic waste using pyrolysis has been widely conducted during recent years. Succeeding in demonstrating the sustainability of this technology economically and technologically at an industrial scale is a great challenge. In most cases, crude pyrolysis products cannot be used directly for several reasons, including the presence of contaminants. This is confirmed by recent studies, using advanced characterization techniques such as two-dimensional gas chromatography. Thus, to overcome these limitations, post-treatment methods, such as dechlorination, distillation, catalytic upgrading and hydroprocessing, are required. Moreover, the integration of pyrolysis units into conventional refineries is only possible if the waste plastic is pre-treated, which involves sorting, washing and dehalogenation. The different studies examined in this review showed that the distillation of plastic pyrolysis oil allows the control of the carbon distribution of different fractions. The hydroprocessing of pyrolytic oil gives promising results in terms of reducing contaminants, such as chlorine, by one order of magnitude. Recent developments in plastic waste and pyrolysis product characterization methods are also reported in this review. The application of pyrolysis for energy generation or added-value material production determines the economic sustainability of the process.

Enhanced Stability and Mechanical Properties of a Graphene–Protein Nanocomposite Film by a Facile Non-Covalent Self-Assembly Approach

Graphene-based nanocomposite films (NCFs) are in high demand due to their superior photoelectric and thermal properties, but their stability and mechanical properties form a bottleneck. Herein, a facile approach was used to prepare nacre-mimetic NCFs through the non-covalent self-assembly of graphene oxide (GO) and biocompatible proteins. Various characterization techniques were employed to characterize the as-prepared NCFs and to track the interactions between GO and proteins. The conformational changes of various proteins induced by GO determined the film-forming ability of NCFs, and the binding of bull serum albumin (BSA)/hemoglobin (HB) on GO’s surface was beneficial for improving the stability of as-prepared NCFs. Compared with the GO film without any additive, the indentation hardness and equivalent elastic modulus could be improved by 50.0% and 68.6% for GO–BSA NCF; and 100% and 87.5% for GO–HB NCF. Our strategy should be facile and effective for fabricating well-designed bio-nanocomposites for universal functional applications.

Critical advances and future opportunities in upcycling commodity polymers

The vast majority of commodity plastics do not degrade and therefore they permanently pollute the environment. At present, less than 20% of post-consumer plastic waste in developed countries is recycled, predominately for energy recovery or repurposing as lower-value materials by mechanical recycling. Chemical recycling offers an opportunity to revert plastics back to monomers for repolymerization to virgin materials without altering the properties of the material or the economic value of the polymer. For plastic waste that is either cost prohibitive or infeasible to mechanically or chemically recycle, the nascent field of chemical upcycling promises to use chemical or engineering approaches to place plastic waste at the beginning of a new value chain. Here state-of-the-art methods are highlighted for upcycling plastic waste into value-added performance materials, fine chemicals and specialty polymers. By identifying common conceptual approaches, we critically discuss how the advantages and challenges of each approach contribute to the goal of realizing a sustainable plastics economy.

Energy recovery of waste plastics into diesel fuel with ethanol and ethoxy ethyl acetate additives on circular economy strategy

The widespread use of plastic goods creates huge disposal issues and environmental concerns. Increasing emphasis has been paid to the notion of a circular economy, which might have a significant impact on the demand for plastic raw materials. Post-consumer plastics recycling is a major focus of the nation’s circular economy. This study focuses on energy recovery from waste plastics as an alternative fuel source to meet the circular economy demand. Waste plastic fuel produced through pyrolysis has been claimed to be utilized as a substituted fuel. This work focuses to determine the performance and emission standards of Waste Plastic Fuel (WPF) generated from the pyrolysis of High-Density Polyethylene (HDPE) in a single-cylinder Direct Injection Diesel Engine (DIDE). Three different ratios of WPF were combined with 10% ethanol and 10% ethoxy ethyl acetate as an oxygenated additive to create quaternary fuel blends. The ethanol has a low viscosity, a high oxygen content, a high hydrogen-to-carbon ratio as favourable properties, the quaternary fuel results the improved brake thermal efficiency, fuel consumption and reduced emissions. The blend WEE20 exhibits 4.7% higher brake thermal efficiency, and 7.8% reduced fuel consumption compared to the diesel. The quaternary fuel blends demonstrated decreased carbon monoxide of 3.7 to 13.4% and reduced hydrocarbons of 2 to 16% under different load conditions.

Polyethylene-Derived Activated Carbon Materials for Commercially Available Supercapacitor in an Organic Electrolyte System

We fabricated high-performance supercapacitors based on activated carbons (AC) derived from Polyethylene (PE), which is one of the most abundant plastic materials worldwide. First, PE carbons (PEC) were prepared via sulfonation, which is reported solution for successful carbonization of innately non-carbonizable PE. Then, we explored the physico-electrical changes of PECs upon a chemical activation process. Interestingly, upon the chemical activation, PECs were converted ACs with a large surface area and high crystallinity at the same time. Subsequently, we exploited PE-derived ACs (PEAC) as electrode materials for supercapacitors. Resultant supercapacitors based on PEACs exhibited impressive performance. When compared to supercapacitors based on YP50f, a representative commercial ACs, devices using PEACs presented considerably good capacitance, low resistance, and great rate capability. Specifically, the retention rate of devices using PEACs was significantly higher than that of YP50f-based devices. At the high-rate of charge-discharge situation reaching 7 A g^-1 , the capacitance of supercapacitors using PEACs was about 70% higher than that of YP50f-based devices. We assumed the carbon structure accompanying both large surface area and high conductivity endowed a great electrochemical performance at the high current operating conditions. Therefore, it is envisioned PE might be a viable candidate electrode material for commercially available supercapacitors. This article is protected by copyright. All rights reserved.

Plastic recycling and their use as raw material for the synthesis of carbonaceous materials

Pollution by polymeric materials - in particular plastics - has a negative effect on the health of our planet. Approximately 4.9 billion tons of plastic are estimated to have been improperly disposed of, with the environment as their final destination. This scenario comes from a linear economic system, extraction-production-consumption and finally disposal. The alarming panorama has created the need to find technological solutions that generate new uses for discarded polymeric materials or turn them into part of the production process to produce new and novel materials, such as carbon nanotubes, graphene, or other carbonaceous materials of high added value, modifying the economy for a circular and sustainable production model. This review highlights the negative impact that the disposal of plastic materials has on the environment and the research needs that allow solving the pollution problems generated in the environment by these wastes. Also, the review highlights the current and future directions of recovery plastic waste research-based to promote innovations in the plastic production sector that could allow obtaining breakpoints in other industrial sectors with the technology-based companies.

Temperature-dependent synthesis of multi-walled carbon nanotubes and hydrogen from plastic waste over A-site-deficient perovskite La0.8Ni1-xCoxO3-δ

Thermochemical conversion of plastic wastes into carbon nanotubes (CNTs) and hydrogen is a promising management option to eliminate their hazardous effect. The yields and morphologies of CNTs strongly depend on the catalyst design and reaction conditions. To boost the efficiency, tuning of bimetallic nanoparticles as catalyst is an effective approach. For that reason, A-site-deficient perovskite La_0·8Ni_1-xCo_xO_3-δ (LN_1-xC_x, x = 0.15, 0.5, 0.85) was developed and used as a catalyst precursor to achieve in situ formation of bimetallic Ni-Co nanoparticles. At an optimized Ni-to-Co ratio, the LN_0.5C_0.5 exhibited the highest yields of multi-walled CNTs, namely 840 and 853 mg/g_catalyst from high density polyethylene and polypropylene, respectively. This could be attributed to the higher catalytic capability of LN_0.5C_0.5 catalyst for the decomposition of hydrocarbons into hydrogen and carbon. In both cases, multi-walled CNTs had regular shapes when the reaction temperature was 700 °C. At higher reaction temperatures, the morphological changes of carbon products were observed from multi-walled CNTs to carbon nano-onions. The Raman spectra showed that compared with the commercial multi-walled CNTs, the as-prepared multi-walled CNTs had a lower degree of defects.

Waste tire derived carbon as potential anode for lithium-ion batteries

The uncontrolled accumulation of end-of-life tires every year leads to serious environmental concerns, rendering setback to the sustainable growth of the society. The most viable solution to overcome this environmental issue is to convert these hazardness waste tires into value added products. In the present investigation, carbonecous based anode materials has been developed by a novel chemical activation strategy involving aqua regia followed by controlled pyrolytic condition in the selective atmospheres. Raman spectroscopic study displayed a graphitic carbon with significant degree of disordered arrangements. The generation of the turbostratic carbon with higher content of broken crystal edges is corroborated using the structural characterization such as X-ray diffraction (XRD). This fact is further corroborated from surface energy results calculated using the contact angles measured by dynamic wicking method. The prepared turbostratic carbon, when used as lithium anode, renders excellent electrochemical performances with reversible specific capacity of 350 mAhg^-1 (at 300 mAg^-1) with 81% capacity retention after 500 cycles. The present research provides new roadmap in recycling the waste tires for energy storage applications.

Upcycling Waste Polyethylene into Carbon Nanomaterial Via A Carbon-Grown-On-Carbon Strategy

Upcycling waste plastics (e.g., polyethylene (PE)) into value-added carbon products is regarded as a promising approach to address the increasingly serious waste plastic pollution and simultaneously achieve carbon neutrality. However, developing new carbonization technology routes to promote the oxidation of PE at low temperature and construct the stable crosslinking network remains challenging. Here, we propose a facile carbon-grown-on-carbon strategy using carbon black (CB) to convert waste PE into core/shell carbon nanoparticles (CN) in high yields at low temperature. The yield of CN remarkably rises when the heating temperature decreases or the dosage of CB grows. The obtained CN displays turbostratic structure and closely aggregated granular morphology with a size of ca. 80 nm. It is found, prior to the oxidation and carbonization of PE, CB forms a 3D network architecture in the PE matrix. More importantly, CB not only catalyzes the partial oxidation of PE to form PE macromolecular radicals and introduce oxygen-containing groups at low temperature in the early stage, but also favors for the construction of a stable crosslinking network in the latter stage. This work offers a facile sustainable strategy for chemical upcycling of PE into value-added carbon products without post-treatments or usage of metallic catalysts. This article is protected by copyright. All rights reserved.

From plastic waste to new materials for energy storage

A perspective on using plastic waste as an alternative feedstock for the energy storage sector through upcycling. Materials for electrodes, electrolytes or binders could be obtained from both advanced combustion and depolymerization methods.

Carbon Nanotube prepared by catalytic pyrolysis as the electrode for supercapacitors from polypropylene wasted face masks

The massive global consumption and discarded face masks drove by the ongoing spread of COVID-19. Meantime, incineration and landfill discarded face masks would result in severe environmental pollution and infectious hazards. Herein a suggestion to recycle polypropylene waste masks into CNTs by an environmentally friendly and high-added value disposal process was proposed, and which was prepared as supercapacitor electrode materials for energy storage attempting. The CNTs were prepared from waste masks by catalysis pyrolysis with Ni-Fe bimetallic catalysts. Especially, the bamboo-like structure CNT was obtained with Ni/Fe molar ratio is 3. This structure owned a high specific capacitance compared to other standard CNTs. Its specific capacitance could reach 56.04 F/g (1 A/g) and has excellent cycling stability with a capacitance retention rate of the material is 85.41% after 10,000 cycles. Besides, the assembled capacitor possesses a good energy density of 4.78 Wh/kg at a power density of 900 W/kg. Thus, this work provides a sustainable and cost-effective strategy for disposing waste masks into high-valuable CNT, and their potential application for supercapacitors was also studied and exploited. It would provide a new idea for recycling and utilizing other polypropylene wastes such as medical devices.

Cellulose nanofiber derived carbon aerogel with 3D multiscale pore architecture for high-performance supercapacitors

Carbon materials are highly promising electrode materials for supercapacitors, due to their hierarchical porous structure and large specific surface area. However, the limited specific capacitance and inferior rate capability significantly prevent their practical application. Herein, 3D interconnected hierarchical porous carbon aerogels (CNFAs) through engineering the pyrolysis chemistry of CNF are developed. The obtained CNFAs effectively improve the carbon yield and suppress the volume shrinkage, as well as have robust mechanical properties. As a supercapacitor electrode, the CNFAs-17% electrode exhibits an ultrahigh capacitance of 440.29 F g^-1 at 1 A g^-1, significantly superior to most reported biomass-based carbon materials. Moreover, the CNFAs-17% assembled symmetric supercapacitor (SSC) achieves an outstanding rate capability (63.29% at 10 mA cm^-2), high areal energy density (0.081 mWh cm^-2), and remarkable cycling stability (nearly 100% capacitance retention after 7000 cycles). This work offers a simple, effective strategy towards the preparation of promising electrode materials for high-performance energy storage applications.

Waste-to-Energy: Production of Fuel Gases from Plastic Wastes

A new mechanochemical method was developed to convert polymer wastes, polyethylene (PE), polypropylene (PP), and polyvinyl chloride (PVC), to fuel gases (H₂, CH₄, and CO) under ball-milling with KMnO₄ at room temperature. By using various solid-state characterizations (XPS, SEM, EDS, FTIR, and NMR), and density functional theory calculations, it was found that the activation followed the hydrogen atom transfer (HAT) mechanism. Two metal oxidant molecules were found to abstract two separate hydrogen atoms from the α-CH and β-CH units of substrates, [-_βCH₂-_αCH(R)-]_n, where R = H in PE, R = _γCH₃ in PP, and R = Cl in PVC, resulting in a di-radical, [-_βCH^•-_αC^•(R)-]. Subsequently, the two unpaired electrons of the di-radical were recombined into an alkene intermediate, [-_βCH = _αC(R)-], which underwent further oxidation to produce H₂, CH₄, and CO gases.

Upcycling Plastic Waste into High Value-Added Carbonaceous Materials

Even though plastic improved the human standard of living, handling the plastic waste represents an enormous challenge. It takes more than 100 years to decompose discarded or buried waste plastics. Microplastics are one of the causes of significantly pervasive environmental pollutants. The incineration of plastic waste generates toxic gases, underscoring the need for new approaches, in contrast to conventional strategies that are required for recycling plastic waste. Therefore, several studies have attempted to upcycle plastic waste into high value-added products. Converting plastic waste into carbonaceous materials is an excellent upcycling technique due to their diverse practical applications. This review summarizes various studies dealing with the upcycling of plastic waste into carbonaceous products. Further, this review discusses the applications of carbonaceous products synthesized from plastic waste including carbon fibers, absorbents for water purification, and electrodes for energy storage. Based on the findings, future directions for effective upcycling of plastic waste into carbonaceous materials are suggested.

Strategic Approach Towards Plastic Waste Valorization: Challenges and Promising Chemical Upcycling Possibilities

Plastic waste, which is one of the major sources of pollution in the landfills and oceans, has raised global concern, primarily due to the huge production rate, high durability, and the lack of utilization of the available waste management techniques. Recycling methods are preferable to reduce the impact of plastic pollution to some extent. However, most of the recycling techniques are associated with different drawbacks, high cost and downgrading of product quality being among the notable ones. The sustainable option here is to upcycle the plastic waste to create high-value materials to compensate for the cost of production. Several upcycling techniques are constantly being investigated and explored, which is currently the only economical option to resolve the plastic waste issue. This Review provides a comprehensive insight on the promising chemical routes available for upcycling of the most widely used plastic and mixed plastic wastes. The challenges inherent to these processes, the recent advances, and the significant role of the science and research community in resolving these issues are further emphasized.

Structure and Applications of Pectin in Food, Biomedical, and Pharmaceutical Industry: A Review

Pectin is a biocompatible polysaccharide with intrinsic biological activity, which may exhibit different structures depending on its source or extraction method. The extraction of pectin from various industrial by-products presents itself as a green option for the valorization of agro-industrial residues by producing a high commercial value product. Pectin is susceptible to physical, chemical, and/or enzymatic changes. The numerous functional groups present in its structure can stimulate different functionalities, and certain modifications can enable pectin for countless applications in food, agriculture, drugs, and biomedicine. It is currently a trend to use pectin to produce edible coating to protect foodstuff, antimicrobial bio-based films, nanoparticles, healing agents, and cancer treatment. Advances in methodology, use of different sources of extraction, and knowledge about structural modification have significantly expanded the properties, yields, and applications of this polysaccharide. Recently, structurally modified pectin has shown better functional properties and bioactivities than the native one. In addition, pectin can be used in conjunction with a wide variety of biopolymers with differentiated properties and specific functionalities. In this context, this review presents the structural characteristics and properties of pectin and information on the modification of this polysaccharide, its respective applications, perspectives, and future challenges.

Simple pyrolysis of polystyrene into valuable chemicals

Overuse of polymer products has led to severe environmental problems, which are threatening survival of creatures on earth. It is urgent to tackle enormous polymer wastes with proper cycling methods. Pyrolysis of polymers into high-value chemicals and fuels is displaying great potential to address the white pollution issue. In this study, we focus on chemical recycling of polystyrene, an important polymer in our everyday life, into valuable chemicals through simple pyrolysis strategy under nitrogen protection. It is found that yield of liquid product from polystyrene pyrolysis achieves as high as 76.24%, and there exists single component in the liquid product, which has been identified as styrene through hydrogen nuclear magnetic resonance spectra. Moreover, we propose monomer dissociation mechanism to explain the pyrolysis process of polystyrene based on the structure of polystyrene and experimental results.