Design and applications of photobioreactors- a review

Pilot composite tubular bioreactor for outdoor photo-fermentation hydrogen production: From batch to continuous operation

A novel 70 L composite tubular photo-bioreactor was constructed, and its photo-fermentation hydrogen production characteristics of batch and continuous modes were investigated with glucose as the substrate in an outdoor environment. In the batch fermentation stage, the hydrogen production rate peaked at 37.6 mL H2/(L·h) accompanied by a high hydrogen yield of 7 mol H2/mol glucose. The daytime light conversion efficiency is 4 %, with 37 % of light energy from the sun. An optimal hydraulic retention time of 5 d was identified during continuous photo-fermentation. Under this condition, the stability of the cell concentration is maintained and more electrons can be driven to the hydrogen generation pathway while attaining a hydrogen production rate of 20.7 ± 0.9 mL H2/(L·h). The changes of biomass, volatile fatty acids concentration and ion concentration during fermentation were analyzed. Continuous hydrogen production by composite tubular photo-bioreactor offers new ideas for the large-scale deployment of photobiological hydrogen production.

Sustainable hydrogen production via microalgae: Technological advancements, economic indicators, environmental aspects, challenges, and policy implications

Hydrogen has emerged as an alternative energy source to meet the increasing global energy demand, depleting fossil fuels and environmental issues resulting from fossil fuel consumption. Microalgae-based biomass is gaining attention as a potential source of hydrogen production due to its green energy carrier properties, high energy content, and carbon-free combustion. This review examines the hydrogen production process from microalgae, including the microalgae cultivation technological process for biomass production, and the three main routes of biomass-to-hydrogen production: thermochemical conversion, photo biological conversion, and electrochemical conversion. The current progress of technological options in the three main routes is presented, with the various strains of microalgae and operating conditions of the processes. Furthermore, the economic and environmental perspectives of biomass-to-hydrogen from microalgae are evaluated, and critical operational parameters are used to assess the feasibility of scaling up biohydrogen production for commercial industrial-scale applications. The key finding is the thermochemical conversion process is the most feasible process for biohydrogen production, compared to the pyrolysis process. In the photobiological and electrochemical process, pure hydrogen can be achieved, but further process development is required to enhance the production yield. In addition, the high production cost is the main challenge in biohydrogen production. The cost of biohydrogen production for direct bio photolysis it cost around $7.24 kg-1; for indirect bio photolysis it costs around $7.54 kg-1 and for fermentation, it costs around $7.61 kg-1. Therefore, comprehensive studies and efforts are required to make biohydrogen production from microalgae applications more economical in the future.

Photobioreactor configurations in cultivating microalgae biomass for biorefinery

Microalgae, highly prized for their protein, lipid, carbohydrate, phycocyanin, and carotenoid-rich biomass, have garnered significant industrial attention in the context of third-generation (3G) biorefineries, seeking sustainable alternatives to non-renewable resources. Two primarily cultivation methods, open ponds and closed photobioreactors systems, have emerged. Open ponds, favored for their cost-effectiveness in large-scale industrial production, although lacking precise environmental control, contrast with closed photobioreactors, offering controlled conditions and enhanced biomass production at the laboratory scale. However, their high operational costs challenge large-scale deployment. This review comprehensively examines the strength, weakness, and typical designs of both outdoor and indoor microalgae cultivation systems, with an emphasis on their application in terms of biorefinery concept. Additionally, it incorporates techno-economic analyses, providing insights into the financial aspects of microalgae biomass production. These multifaceted insights, encompassing both technological and economic dimensions, are important as the global interest in harnessing microalgae's valuable resources continue to grow.

The Role of Light on the Microalgae Biotechnology: Fundamentals, Technological Approaches, and Sustainability Issues

Light energy directly affects microalgae growth and productivity. Microalgae in natural environments receive light through solar fluxes, and their duration and distribution are highly variable over time. Consequently, microalgae must adjust their photosynthetic processes to avoid photo limitation and photoinhibition and maximize yield. Considering these circumstances, adjusting light capture through artificial lighting in the main culture systems benefits microalgae growth and induces the production of commercially important compounds. In this sense, this review provides a comprehensive study of the role of light in microalgae biotechnology. For this, we present the main fundamentals and reactions of metabolism and metabolic alternatives to regulate photosynthetic conversion in microalgae cells. Light conversions based on natural and artificial systems are compared, mainly demonstrating the impact of solar radiation on natural systems and lighting devices, spectral compositions, periodic modulations, and light fluxes when using artificial lighting systems. The most commonly used photobioreactor design and performance are shown herein, in addition to a more detailed discussion of light-dependent approaches in these photobioreactors. In addition, we present the principal advances in photobioreactor projects, focusing on lighting, through a patent-based analysis to map technological trends. Lastly, sustainability and economic issues in commercializing microalgae products were presented.

Algae communication, conspecific and interspecific: the concepts of phycosphere and algal-bacteria consortia in a photobioreactor (PBR)

Microalgae in the wild often form consortia with other species promoting their own health and resource foraging opportunities. The recent application of microalgae cultivation and deployment in commercial photobioreactors (PBR) so far has focussed on single species of algae, resulting in multi-species consortia being largely unexplored. Reviewing the current status of PBR ecological habitat, this article argues in favor of further investigation into algal communication with conspecifics and interspecifics, including other strains of microalgae and bacteria. These mutualistic species form the 'phycosphere': the microenvironment surrounding microalgal cells, potentiating the production of certain metabolites through biochemical interaction with cohabitating microorganisms. A better understanding of the phycosphere could lead to novel PBR configurations, capable of incorporating algal-microbial consortia, potentially proving more effective than single-species algal systems.

Microalgae are not an umbrella solution for power industry waste abatement but could play a role in their valorization

Microalgae have long been regarded as a promising solution for biological carbon abatement from the power industry, offering renewable biomass without competing for land or water resources used for food crops. In this study, we extensively examined the application of photosynthetic microorganisms for closing carbon, nitrogen, and micronutrient loops in the power industry. Subsequently, we explored the bottom-up integration of algal biorefineries into power industry waste streams for increased economic benefits and reduced environmental impacts. Analysis of the available data indicated that microalgae integration with the power industry is primarily performed using flue-gas-assisted cultivation. This approach allows for carbon sequestration typically below one gram per liter per day, too low to significantly impact carbon abatement at achievable scales of microalgae cultivation. Alternative approaches are also being explored. For example, soluble bicarbonate platforms allow for higher biomass productivity and temporary carbon storage. Meanwhile, the use of ashes and waste heat and thermophilic strains can result in lower cultivation costs and better control of cultivation conditions. These approaches offer further incremental improvement to microalgae-based carbon abatement systems in the power industry but are unlikely to be an umbrella solution for carbon reduction. Consequently, in the near term, microalgae-based carbon valorization systems are likely to be limited to niche applications involving the synthesis of high-value products. For microalgae to truly transform carbon abatement processes radical improvements in both biology and engineering approaches are urgently needed.

Towards industrial biological hydrogen production: a review

Increased production of renewable energy sources is becoming increasingly needed. Amidst other strategies, one promising technology that could help achieve this goal is biological hydrogen production. This technology uses micro-organisms to convert organic matter into hydrogen gas, a clean and versatile fuel that can be used in a wide range of applications. While biohydrogen production is in its early stages, several challenges must be addressed for biological hydrogen production to become a viable commercial solution. From an experimental perspective, the need to improve the efficiency of hydrogen production, the optimization strategy of the microbial consortia, and the reduction in costs associated with the process is still required. From a scale-up perspective, novel strategies (such as modelling and experimental validation) need to be discussed to facilitate this hydrogen production process. Hence, this review considers hydrogen production, not within the framework of a particular production method or technique, but rather outlines the work (bioreactor modes and configurations, modelling, and techno-economic and life cycle assessment) that has been done in the field as a whole. This type of analysis allows for the abstraction of the biohydrogen production technology industrially, giving insights into novel applications, cross-pollination of separate lines of inquiry, and giving a reference point for researchers and industrial developers in the field of biohydrogen production.

Assessment of the marine microalga Chrysochromulina rotalis as bioactive feedstock cultured in an easy-to-deploy light-emitting-diode-based tubular photobioreactor

Marine microalgae have potential to be low-cost raw materials. This depends on the exploitation of different biomass fractions for high-value products, including unique compounds. Chrysochromulina rotalis, an under-explored haptophyte with promising properties, was the focus of this study. For the first time, C. rotalis was successfully cultivated in an 80 L tubular photobioreactor, illuminated by an easy-to-use light-emitting-diode-based system. C. rotalis grew without certain trace elements and showed adaptability to different phosphorus sources, allowing a significant reduction in the N:P ratio without compromising biomass yield and productivity. The design features of the photobioreactor provided a protective environment that ensured consistent biomass production from this shear-sensitive microalgae. Carotenoid analysis showed fucoxanthin and its derivatives as major components, with essential fatty acids making up a significant proportion of the total. The study emphasizes the tubular photobioreactor's role in sustainable biomass production for biorefineries, with C. rotalis as a valuable bioactive feedstock.

Improving microalgae growth modeling of outdoor cultivation with light history data using machine learning models: A comparative study

Accurate prediction of microalgae growth is crucial for understanding the impacts of light dynamics and optimizing production. Although various mathematical models have been proposed, only a few of them have been validated in outdoor cultivation. This study aims to investigate the use of machine learning algorithms in microalgae growth modeling. Outdoor cultivation data of Phaeodactylum tricornutum in flat-panel airlift photobioreactors for 50 days were used to compare the performance of Long Short-Term Memory (LSTM) and Support Vector Regression (SVR) with traditional models, namely Monod and Haldane. The results indicate that the machine learning models outperform the traditional models due to their ability to utilize light history as input. Moreover, the LSTM model shows an excellent ability to describe the light acclimation effect. Last, two potential applications of these models are demonstrated: 1) use as a biomass soft sensor and 2) development of an optimal harvest strategy for outdoor cultivation.

A precise microalgae farming for CO2 sequestration: A critical review and perspectives

Microalgae are great candidates for CO2 sequestration and sustainable production of food, feed, fuels and biochemicals. Light intensity, temperature, carbon supply, and cell physiological state are key factors of photosynthesis, and efficient phototrophic production of microalgal biomass occurs only when all these factors are in their optimal range simultaneously. However, this synergistic state is often not achievable due to the ever-changing environmental factors such as sunlight and temperature, which results in serious waste of sunlight energy and other resources, ultimately leading to high production costs. Most control strategies developed thus far in the bioengineering field actually aim to improve heterotrophic processes, but phototrophic processes face a completely different problem. Hence, an alternative control strategy needs to be developed, and precise microalgal cultivation is a promising strategy in which the production resources are precisely supplied according to the dynamic changes in key factors such as sunlight and temperature. In this work, the development and recent progress of precise microalgal phototrophic cultivation are reviewed. The key environmental and cultivation factors and their dynamic effects on microalgal cultivation are analyzed, including microalgal growth, cultivation costs and energy inputs. Future research for the development of more precise microalgae farming is discussed. This study provides new insight into developing cost-effective and efficient microalgae farming for CO2 sequestration.

Utilization of microalgal-bacterial energy nexus improves CO2 sequestration and remediation of wastewater pollutants for beneficial environmental services

Carbon dioxide (CO2) emissions from the combustion of fossil fuels and coal are primary contributors of greenhouse gases leading to global climate change and warming. The toxicity of heavy metals and metalloids in the environment threatens ecological functionality, diversity and global human life. The ability of microalgae to thrive in harsh environments such as industrial wastewater, polluted lakes, and contaminated seawaters presents new, environmentally friendly, and less expensive CO2 remediation solutions. Numerous microalgal species grown in wastewater for industrial purposes may absorb and convert nitrogen, phosphorus, and organic matter into proteins, oil, and carbohydrates. In any multi-faceted micro-ecological system, the role of bacteria and their interactions with microalgae can be harnessed appropriately to enhance microalgae performance in either wastewater treatment or algal production systems. This algal-bacterial energy nexus review focuses on examining the processes used in the capture, storage, and biological fixation of CO2 by various microalgal species, as well as the optimized production of microalgae in open and closed cultivation systems. Microalgal production depends on different biotic and abiotic variables to ultimately deliver a high yield of microalgal biomass.

A bibliometric analysis of published literature on membrane photobioreactors for wastewater treatment from 2000 to 2022

With the focus on limiting greenhouse gas emissions, microalgae-based technology is a promising approach for wastewater treatment, combining cost-effective operation, nutrient recovery, and assimilation of CO2. In addition, membrane technology supports process intensification and wastewater reclamation. Based on a bibliometric analysis, this paper evaluated the literature on membrane photobioreactors to highlight promising areas for future research. Specifically, efforts should be made on advancing knowledge of interactions between algae and bacteria, analysing different strategies for membrane fouling control and determining the conditions for the most cost-effective operation. The Scopus® database was used to select documents from 2000 to 2022. A set of 126 documents were found. China is the country with the highest number of publications, whereas the most productive researchers belong to the Universitat Politècnica de València (Spain). The analysis of 50 selected articles provides a summary of the main parameters investigated, that focus in increasing the biomass productivity and nutrient removal. In addition, microalgal-bacterial membrane photobioreactor seems to have the greatest commercialisation potential. S-curve fitting confirms that this technology is still in its growth stage.

Advancements of microalgal upstream technologies: Bioengineering and application aspects in the paradigm of circular bioeconomy

Sustainable energy transition has brought the attention towards microalgae utilization as potential feedstock due to its tremendous capabilities over its predecessors for generating more energy with reduced carbon footprint. However, the commercialization of microalgae feedstock remains debatable due to the various factors and considerations taken into scaling-up the conventional microalgal upstream processes. This review provides a state-of-the-art assessment over the recent developments of available and existing microalgal upstream cultivation systems catered for maximum biomass production. The key growth parameters and main cultivation modes necessary for optimized microalgal growth conditions along with the fundamental aspects were also reviewed and evaluated comprehensively. In addition, the advancements and strategies towards potential scale-up of the microalgal cultivation technologies were highlighted to provide insights for further development into the upstream processes aimed at sustainable circular bioeconomy.

Growth Efficiency of Chlorella sorokiniana in Synthetic Media and Unsterilized Domestic Wastewater

Incorporating a variety of microalgae into wastewater treatment is considered an economically viable and environmentally sound strategy. The present work assessed the growth characteristics of Chlorella sorokiniana during cultivation in balanced synthetic media and domestic wastewater. Increasing the NH4+-N concentration to 360 mg L-1 and adding extra PO43--P and SO42--S (up to 80 and 36 mg L-1, respectively) contributed to an increase in the total biomass levels (5.7-5.9 g L-1) during the cultivation of C. sorokiniana in synthetic media. Under these conditions, the maximum concentrations of chlorophylls and carotenoids were 180 ± 7.5 and 26 ± 1.4 mg L-1, respectively. Furthermore, when studying three types of domestic wastewaters, it was noted that only one wastewater contributed to the productive growth of C. sorokiniana, but all wastewaters stimulated an increased accumulation of protein. Finally, the alga, when growing in optimal unsterilized wastewater, showed a maximum specific growth rate of 0.73 day-1, a biomass productivity of 0.21 g L-1 day-1, and 100% NH4+-N removal. These results demonstrate that the tested alga actively adapts to changes in the composition of the growth medium and accumulates high levels of protein in systems with poor-quality water.

Biomass production of Chlorella pyrenoidosa by filled sphere carrier reactor: Performance and mechanism

Microalgae-based Carbon Capture, Utilization and Storage is vital for mitigating global climate change. A filled sphere carrier reactor was developed to achieve high biomass production and carbon sequestration rate of Chlorella pyrenoidosa. By introducing air (0.04% CO₂) into the reactor, the dry biomass production achieved 8.26 g/L with the optimized parameters of polyester carrier, 80% packing density, 5-fold concentrated nutrient combining 0.2 mol/L phosphate buffer. At simulated flue gas CO₂ concentration of 7%, the dry biomass yield and carbon sequestration rate reached up to 9.98 g/L and 18.32 g/L/d in one day, which were as high as 249.5 and 79.65 times comparing with those of suspension culture at day 1, respectively. The mechanism was mainly attributed to the obvious intensification of electron transfer rate and remarkable increase of RuBisCO enzyme activity in the photosynthetic chloroplast matrix. This work provided a novel approach for potential microalgae-based carbon capture and storage.

Integrated culture and harvest systems for improved microalgal biomass production and wastewater treatment

Microalgae cultivation in wastewater has received much attention as an environmentally sustainable approach. However, commercial application of this technique is challenging due to the low biomass output and high harvesting costs. Recently, integrated culture and harvest systems including microalgae biofilm, membrane photobioreactor, microalgae-fungi co-culture, microalgae-activated sludge co-culture, and microalgae auto-flocculation have been explored for efficiently coupling microalgal biomass production with wastewater purification. In such systems, the cultivation of microalgae and the separation of algal cells from wastewater are performed in the same reactor, enabling microalgae grown in the cultivation system to reach higher concentration, thus greatly improving the efficiency of biomass production and wastewater purification. Additionally, the design of such innovative systems also allows for microalgae cells to be harvested more efficiently. This review summarizes the mechanisms, characteristics, applications, and development trends of the various integrated systems and discusses their potential for broad applications, which worth further research.

Light-dependent biohydrogen production: Progress and perspectives

The fourth industrial revolution anticipates energy to be sustainable, renewable and green. Hydrogen (H₂) is one of the green forms of energy and is deemed a possible solution to climate change. Light-dependent H₂ production is a promising method derived from nature's most copious resources: solar energy, water and biomass. Reduced environmental impacts, absorption of carbon dioxide, relative efficiency, and cost economics made it an eye-catching approach. However, low light conversion efficiency, limited ability to utilize complex carbohydrates, and the O₂ sensitivity of enzymes result in low yield. Isolation of efficient H₂ producers, development of microbial consortia having a synergistic impact, genetically improved strains, regulating bidirectional hydrogenase activity, physiological parameters, immobilization, novel photobioreactors, and additive strategies are summarized for their possibilities to augment the processes of bio-photolysis and photo-fermentation. The challenges and future perspectives have been addressed to explore a sustainable way forward in a bio-refinery approach.

Cultivation of Arthrospira platensis and harvesting using edible fungi isolated from mould soybean cake

In this study, the cultivation and harvesting of Arthrospira platensis biomass were proposed via simple, safe, and efficient techniques for direct consumption. Cultivation of microalgae in a covered macrobubble column under outdoor conditions resulted in significant differences (p < 0.05) with a maximum dry cell weight (X_m) of 0.959 ± 0.046 g/L. Notably, outdoor cultures resulted in approximately twofold biomass compared to indoor cultures. This outcome shows that the developed outdoor setup integrated with solar panels while utilising Malaysia's weather and atmospheric air as carbon sources is viable. Meanwhile, for harvesting, the screening showed that the fungus isolated from mould soybean cake (tempeh) starter indicated the highest harvesting efficiency, which was then further identified as Rhizopus microsporus, microscopically and molecularly. Overall, the economical and portable setup of outdoor cultivation coupled with safe harvesting via locally isolated fungus from tempeh as a bioflocculant would provide sustainability to produce A. platensis biomass.

Microalgae as next generation plant growth additives: Functions, applications, challenges and circular bioeconomy based solutions

Sustainable agriculture practices involve the application of environment-friendly plant growth promoters and additives that do not negatively impact the health of the ecosystem. Stringent regulatory frameworks restricting the use of synthetic agrochemicals and the increase in demand for organically grown crops have paved the way for the development of novel bio-based plant growth promoters. In this context, microalgae biomass and derived agrochemicals offer novel sources of plant growth promotors that enhance crop productivity and impart disease resistance. These beneficial effects could be attributed to the presence of wide range of biomolecules such as soluble amino acid (AA), micronutrients, polysaccharides, phytohormones and other signaling molecules in microalgae biomass. In addition, their phototrophic nature, high photosynthetic efficiency, and wide environmental adaptability make them an attractive source of biostimulants, biofertilizers and biopesticides. The present review aims to describe the various plant growth promoting metabolites produced by microalgae and their effects on plant growth and productivity. Further, the effects elicited by microalgae biostimulants with respect to different modes of applications such as seed treatments, foliar spray and soil/root drenching is reviewed in detail. In addition, the ability of microalgae metabolites to impart tolerance against various abiotic and biotic stressors along with the mechanism of action is discussed in this paper. Although the use of microalgae based biofertilizers and biostimulants is gaining popularity, the high nutrient and water requirements and energy intensive downstream processes makes microalgae based technology commercially unsustainable. Addressing this challenge, we propose a circular economy model of microalgae mediated bioremediation coupled with biorefinery approaches of generating high value metabolites along with biofertilizer applications. We discuss and review new trends in enhancing the sustainability of microalgae biomass production by co-cultivation of algae with hydroponics and utilization of agriculture effluents.

Progress on microalgae cultivation in wastewater for bioremediation and circular bioeconomy

Water usage increased alongside its competitiveness due to its finite amount. Yet, many industries still rely on this finite resource thus recalling the need to recirculate their water for production. Circular bioeconomy is presently the new approach emphasizing on the 'end-of-life' concept with reusing, recycling, and recovering materials. Microalgae are the ideal source contributing to circular bioeconomy as it exhibits fast growth and adaptability supported by biological rigidity which in turn consumes nutrients, making it an ideal and capable bioremediating agent, therefore allowing water re-use as well as its biomass potential in biorefineries. Nevertheless, there are challenges that still need to be addressed with consideration of recent advances in cultivating microalgae in wastewater. This review aimed to investigate the potential of microalgae biomass cultivated in wastewater. More importantly, how it'll play a role in the circular bioeconomy. This includes an in-depth look at the production of goods coming from wastes tattered by emerging pollutants. These emerging pollutants include microplastics, antibiotics, ever-increasingly sewage water, and heavy metals which have not been comprehensively compared and explored. Therefore, this review is aiming to bring new insights to researchers and industrial stakeholders with interest in green alternatives to eventually contribute towards environmental sustainability.

Microalgae biomass deconstruction using green solvents: Challenges and future opportunities

Microalgae enablefixation of CO₂into carbohydrates, lipids, and proteins through inter and intracellularly biochemical pathways. These cellular components can be extracted and transformed into renewable energy, chemicals, and materials through biochemical and thermochemical transformation processes.However, recalcitrant cell wall andlack of environmentally benign efficient pretreatment processes are key obstacles in the commercialization of microalgal biorefineries.Thus,current article describes the microalgal chemical structure, type, and structural rigidity and summarizes the traditional pretreatment methods to extract cell wall constituents. Green solvents such as ionic liquid (ILs), deep eutectic solvents (DES), and natural deep eutectic solvents (NDESs) have shown interesting solvent characteristics to pretreat biomass with selective biocomponent extraction from microalgae. Further research is needed in task-specific IL/DES design, cation-anion organization, structural activity understanding of ILs-biocomponents, environmental toxicity, biodegradability, and recyclability for deployment of carbon-neutral technologies. Additionally, coupling the microalgal industry with biorefineries may facilitate waste management, sustainability, and gross revenue.

Photoenzymatic decarboxylation: A promising way to produce sustainable aviation fuels and fine chemicals

As one of the fastest-growing carbon emission sources, the aviation sector is severely restricted by carbon emission reduction targets. Sustainable aviation fuel (SAF) has emerged as the most potential alternative to traditional aviation fuel, but harsh production technologies limit its commercialization. Fatty acids photodecarboxylase from Chlorella variabilis NC64A (CvFAP), the latest discovered photoenzyme, provides promising approaches to produce various carbon-neutral biofuels and fine chemicals. This review highlights the state-of-the-art strategies to enhance the application of CvFAP in carbon-neutral biofuel and fine chemicals production, including supplementing alkane as decoy molecular, screening efficient CvFAP variants with directed evolution, constructing genetic strains, employing biphasic catalytic system, and immobilizing CvFAP in an efficient photobioreactor. Furthermore, future opportunities are suggested to enhance photoenzymatic decarboxylation and explore the catalytic mechanism of CvFAP. This review provides a broad context to improve CvFAP catalysis and advance its potential applications.

Nanotechnology- A ray of hope for heavy metals removal

Environmental effects of heavy metal pollution are considered as a widespread problem throughout the world, as it jeopardizes human health and also reduces the sustainability of a cleaner environment. Removal of such noxious pollutants from wastewater is pivotal because it provides a propitious solution for a cleaner environment and water scarcity. Adsorption treatment plays a significant role in water remediation due to its potent treatment and low cost of adsorbents. In the last two decades, researchers have been highly focused on the modification of adsorption treatment by functionalized and surface-modified nanomaterials which has spurred intense research. The characteristics of nano adsorbents attract global scientists as it is also economically viable. This review shines its light on the functionalized nanomaterials application for heavy metals removal from wastewater and also highlights the importance of regeneration of nanomaterials in the view of visualizing the economic aspects along with a cleaner environment. The review also focused on the proper disposal of nanomaterials with crucial issues that persist in the adsorption process and also emphasize future research modification at a large-scale application in industries.

Microalgal remediation and valorisation of polluted wastewaters for zero-carbon circular bioeconomy

Overexploitation of natural resources to meet human needs has considerably impacted CO₂ emissions, contributing to global warming and severe climatic change. This review furnishes an understanding of the sources, brutality, and effects of CO₂ emissions and compelling requirements for metamorphosis from a linear to a circular bioeconomy. A detailed emphasis on microalgae, its types, properties, and cultivation are explained with significance in attaining a zero-carbon circular bioeconomy. Microalgal treatment of a variety of wastewaters with the conversion of generated biomass into value-added products such as bio-energy and pharmaceuticals, along with agricultural products is elaborated. Challenges encountered in large-scale implementation of microalgal technologies for low-carbon circular bioeconomy are discussed along with solutions and future perceptions. Emphasis on the suitability of microalgae in wastewater treatment and its conversion into alternate low-carbon footprint bio-energies and value-added products enforcing a zero-carbon circular bioeconomy is the major focus of this review.

Outdoor Inclined Plastic Column Photobioreactor: Growth, and Biochemicals Response of Arthrospira platensis Culture on Daily Solar Irradiance in a Tropical Place

Implementation of outdoor photobioreactors has been challenged by an extremely oversaturated daily peak of solar irradiance. This study aims to understand the role of column size and paranet shading as well as to investigate the most convenient light control in outdoor cyanobacterial culture. The photobioreactor (PBR) consisted of plastic columns with a diameter of 12.74 cm (PBRd-20) and 31.85 cm (PBRd-50) laid outdoors and inclined at 158.22° upwards against solar radiation, while paranet shading was provided at 0%, 50%, 70%, and 90% shading capacity. A semi-continuous culture of cyanobacterium Arthrospira (Spirulina) platensis was conducted for 6 weeks with weekly monitoring of the growth parameter as well as the proximate and pigments content, while the daily irradiance and culture maximum temperature were recorded. The result shows that the column diameter of 12.74 cm had a lethal risk of 44.7% and this decreased to 10.5% by widening the column diameter to 31.85 cm. This lethal risk can be eliminated by the application of a paranet at a 50% reduction level for the column diameter of 31.85 cm and a 70% reduction level for the column diameter of 12.74 cm. The highest culture productivity of 149.03 mg/(L·day) was achieved with a PBRd-20 with 50% shading treatment, but a PBRd-50 with 90% shading treatment led to an increase in the protein and phycocyanin content by 66.7% and 14.91%, respectively.

Development of a limitless scale-up photobioreactor for highly efficient photosynthesis-based polyhydroxybutyrate (PHB)-producing cyanobacteria

Photosynthetic polyhydroxybutyrate (PHB) production is an attractive technology for realizing a sustainable society by simultaneously producing useful biodegradable plastics and mitigating CO2. It is necessary to establish an economical large-scale photobioreactor (PBR) capable of effectively cultivating photosynthetic microorganisms such as cyanobacteria. A roll-to-roll winding machine/heat-sealer hybrid system for fabricating an easy-to-scale-up PBR was developed in the present study. The baffle design was optimized to facilitate mass transfer within the PBR, and the operating conditions of the gas sparger were investigated to maximize the CO2 transfer efficiency. The newly developed PBR was able to produce biomass of PHB content 10.7 w/w% at a rate of 6.861 g m-2 d-1, 21 % improved biomass productivity compared with the existing PBR. It was confirmed that biomass productivity was maintained even when PBR was scaled up to 2 tons. Consequently, the newly developed PBR is expected to improve the feasibility of photosynthetic PHB production.

A novel vertical dual-loop reactor for rapid start-up of simultaneous partial nitrification and anammox process in treating landfill leachate: Performances and mechanisms

A novel vertical dual-loop reactor (VDLR) was developed to start and conduct a single-stage partial nitritation (PN) and anammox (PN/A) process for treating landfill leachate. Results showed that the total nitrogen (TN) removal reached 1.54 kg N/m3·d in the VDLR. It exhibited excellent mixing uniformity and buffer performance, which can increase the nitrogen removal performance up to 42.1 % via the improvement of anammox granular sludge activity (a particle size of 0.5-1 mm). Mass balance and microbial analysis indicated that the VDLR achieved efficient TN removal via anammox (99.24 %) and AOB (Nitrosomonas and Ellin6067) and anAOB (Candidatus kuenenia) played a vital role in this process.

Recent progress on converting CO2 into microalgal biomass using suspended photobioreactors

Inhomogeneous light distribution and poor CO₂ transfer capacity are two critical concerns impeding microalgal photosynthesis in practical suspended photobioreactors (PBRs). To provide valuable guidance on designing high-performance PBRs, recent progress on enhancing light and CO₂ availabilities is systematically summarized in this review. Particularly, for the first time, the strategies on elevating light availability are classified and discussed from the perspectives of increasing incident light intensity, introducing internal illumination, optimizing flow field, regulating biomass concentrations, and enlarging illumination surface areas. Meanwhile, the strategies on enhancing CO₂ light availability are outlined from the aspects of generating smaller bubbles, extending bubbles residence time, and facilitating CO₂ dissolution using extra additives. Given the microalgal biomass production using current PBRs are still suffering from low productivity and economic feasibility, the possible future directions for PBRs implementation and development are presented. Altogether, this review is beneficial to furthering development of PBRs as a practical technology.

Microalgae-derived hydrogen production towards low carbon emissions via large-scale outdoor systems

Hydrogen as a clean fuel is receiving attention because it generates only water and a small amount of nitrogen oxide upon combustion. Biohydrogen production using microalgae is considered to be a highly promising carbon-neutral technology because it can secure renewable energy while efficiently reducing CO2 emissions. However, previous studies have mainly focused on improving the biological performance of microalgae; these approaches have struggled to achieve breakthroughs in commercialization because they do not heavily consider the complexity of the entire production process with microalgae, including large-scale cultivation, biomass harvest, and biomass storage. This work presents an in-depth analysis of the state-of-the-art technologies focused on large-scale cultivation systems with efficient downstream processes. Considering the individual processes of biohydrogen production, strategies are discussed to minimize carbon emissions and improve productivity simultaneously. A comprehensive understanding of microalgae-derived biohydrogen production suggests future directions for realizing environmental and economic sustainability.

Glycerol Waste to Bio-Ethanol: Optimization of Fermentation Parameters by the Taguchi Method

Global attention caused by pollutants and greenhouse gas emissions leads to alternative fuels that decrease the dependence on fossil fuels and reduce the carbon footprint that preceded the development of biodiesel production. Glycerol residue is generated more significantly from the biodiesel industry as a byproduct and is left as waste. In this study, we utilized glycerol residue from the biodiesel industry as an excellent opportunity to convert ethanol by bioconversion. The waste glycerol was used as a good and cheap carbon source as a substrate to synthesize ethanol by immobilizing E. coli cells. The screening of parameters such as mass substrate, temperature, inoculum size, and fermentation time was carried out using the one-factor-at-a-time (OFAT) technique. The Taguchi model employed optimization of fermentation parameters. The process parameters showed the mass substrate glycerol of 20 g with an inoculum size of 20%, and 12 hours yielded the ethanol concentration of 10.0 g/L.

Optimization of CO2 Supply for the Intensive Cultivation of Chlorella sorokiniana IPPAS C-1 in the Laboratory and Pilot-Scale Flat-Panel Photobioreactors

Microalgae are increasingly being used for capturing carbon dioxide and converting it into valuable metabolites and biologically active compounds on an industrial scale. The efficient production of microalgae biomass requires the optimization of resources, including CO₂. Here, we estimated the productivity of Chlorella sorokiniana IPPAS C-1 depending on CO₂ concentrations and the ventilation coefficient of the gas-air mixture (GAM) in flat-panel photobioreactors (FP-PBRs) at laboratory (5 L) and pilot (18 L) scales. For the laboratory scale, the PBRs operated at 900 µmol quanta m⁻² s⁻¹ and 35.5 ± 0.5 °C; the optimal CO₂ flow rate was estimated at 3 mL CO₂ per 1 L of suspension per minute, which corresponds to 1.5% CO₂ in the GAM and an aeration rate of 0.2 vvm. These parameters, being scaled up within the pilot PBRs, resulted in a high specific growth rate (µ ≈ 0.1 h⁻¹) and high specific productivity (P_sp ≈ 1 g dw L⁻¹ d⁻¹). The principles of increasing the efficiency of the intensive cultivation of C. sorokiniana IPPAS C-1 are discussed. These principles are relevant for the development of technological regimes for the industrial production of Chlorella in flat-panel PBRs of various sizes.

Hydrodynamics and mass transfer of concentric-tube internal loop airlift reactors: A review

The concentric-tube internal loop airlift reactor is a typical reactor configuration which has been adopted for a myriad of chemical and biological processes. The reactor hydrodynamics (including mixing) and the mass transfer between the gas and liquid phases remarkably affect the operational conditions and thus are crucial to the overall reactor performance. Hence, this study aims at providing a thorough description of the basic concepts and a comprehensive review of the relevant reported studies on the hydrodynamics and mass transfer of the concentric-tube internal loop airlift reactors, taking microalgae cultivation as an exemplary application. In particular, the reactor characteristics, geometry, CFD modeling, experimental characterization, and scale up considerations are elucidated. The research gaps for future research and development are also identified.

Cultivation of Chlorella sorokiniana IPPAS C-1 in Flat-Panel Photobioreactors: From a Laboratory to a Pilot Scale

Flat-panel photobioreactors are effective systems for microalgae cultivation. This paper presents the growth characteristics of the microalgae Chlorella sorokiniana IPPAS C-1 as a result of three-stage scale-up cultivation in a specially designed cultivation system. First, C. sorokiniana was grown aseptically in 250 mL glass vessels; then, it was diluted and inoculated into a 5-liter flat-panel horizontal photobioreactor; and, at the last stage, the culture was diluted and inoculated into a 70-liter flat-panel vertical photobioreactor. In the presented cycle, the cultured biomass increased by 326 times in 13 days (from 0.6 to 195.6 g dw), with a final biomass concentration of 2.8 g dw L⁻¹. The modes of semi-continuous cultivation were considered. The biomass harvest and dilution of the suspension were carried out either every day or every 3–4 days. For C. sorokiniana IPPAS C-1, a conversion coefficient of optical density values to dry biomass (g L⁻¹) was refined through a factor of 0.33. The key parameters of the photobioreactors tested in this work are discussed.

Critical review on negative emerging contaminant removal efficiency of wastewater treatment systems: Concept, consistency and consequences

Emerging contaminants (ECs) are not completely removed by wastewater treatment owing to their capabilities of making complexes, toxic derivatives, byproduct formation, and dynamic partitioning. Negative contaminant removal i.e., higher concentrations (up to 5731%) of these ECs in the effluent with respect to the influent sampled on the same occasions, is globally prevalent in almost all types of treatment systems. Conventional WWTPs showed the highest negative removal (NR) for Carbamazepine, and Carbadox. Conjugation-deconjugation, types of WWTPs, transformations, leaching, operational parameters, sampling schemes, and nature of substance governs the NR efficiencies. Among the various categories of micropollutants, pesticides and beta-blockers are reported to exhibit the maximum percentage of NR, posing threat to human and the environment. With > 200% of NR for beta-blockers, low blood-pressure related symptoms may likely to get more prevalent in the near future. Study red-flags this phenomenon of negative removal that needs urgent attention.

Recent advances in computational fluid dynamics (CFD) modelling of photobioreactors: Design and applications

The development of photobioreactor is important for sustainable production of renewable fuels, wastewater treatment and CO₂ fixation. For the design and scale-up of a photobioreactor, CFD can be used as an indispensable tool. The present study reviews the recent status of computational flow modelling of various types of photobioreactors, involving fluid dynamics, light transport, and algal growth kinetics. An integrated modelling approach of hydrodynamics, light intensity, mass transfer, and biokinetics in photobioreactor is discussed further. Also, this reviews intensified system to improve the mixing, and light intensity of photobioreactors. Finally, the prospects and challenges of CFD modelling in photobioreactors are discussed. Multi-scale modelling approach and development of low-cost efficient computational framework are the areas to be considered for modelling of photobioreactor in near future. In addition, it is necessary to use process intensification techniques for photobioreactors for improving their hydrodynamics, mixing and mass transfer performances, and algal growth productivity.