Key Ingredients for the Screening of Single Atom Catalysts for the Hydrogen Evolution Reaction: The Case of Titanium Nitride

A computational screening of Single Atom Catalysts (SACs) bound to titanium nitride (TiN) is presented, for the Hydrogen Evolution Reaction (HER), based on density functional theory. The role of fundamental ingredients is explored to account for a reliable screening of SACs. Namely, the formation of H2-complexes besides the classical H* one impacts the predicted HER activity, in line with previous studies on other SACs. Also, the results indicate that one needs to adopt self-interaction-corrected functionals. Finally, predicting an active catalyst is of little help without an assessment of its stability. Thus, it is included in the theoretical framework the analysis of the stability of the SACs in working conditions of pH and voltage. Once unconventional intermediates and stability are considered in a self-interaction corrected scheme, the number of potential good catalysts for HER is strongly reduced since i) some potentially good catalysts are not stable against dissolution and ii) the formation of unconventional intermediates leads to thermodynamic barriers. This study highlights the importance of including ingredients for the prediction of new systems, such as the formation of unconventional intermediates, estimating the stability of SACs, and the adoption of self-interaction corrected functionals. Also, this study highlights some interesting candidates deserving of dedicated work.

Synthesis and Characterization of Titanium Nitride-Carbon Composites and Their Use in Lithium-Ion Batteries

This work focuses on the synthesis of titanium nitride-carbon (TiN-carbon) composites by the thermal decomposition of a titanyl phthalocyanine (TiN(TD)) precursor into TiN. The synthesis of TiN was also performed using the sol-gel method (TiN(SG)) of an alkoxide/urea. The structure and morphology of the TiN-carbon and its precursors were characterized by XRD, FTIR, SEM, TEM, EDS, and XPS. The FTIR results confirmed the presence of the titanium phthalocyanine (TiOPC) complex, while the XRD data corroborated the decomposition of TiOPC into TiN. The resultant TiN exhibited a cubic structure with the FM3-M lattice, aligning with the crystal system of the synthesized TiN via the alkoxide route. The XPS results indicated that the particles synthesized from the thermal decomposition of TiOPC resulted in the formation of TiN-carbon composites. The TiN particles were present as clusters of small spherical particles within the carbon matrix, displaying a porous sponge-like morphology. The proposed thermal decomposition method resulted in the formation of metal nitride composites with high carbon content, which were used as anodes for Li-ion half cells. The TiN-carbon composite anode showed a good specific capacity after 100 cycles at a current density of 100 mAg-1.

TiN as Radical Scavenger in Fe─N─C Aerogel Oxygen Reduction Catalyst for Durable Fuel Cell

Fe─N─C is the most promising alternative to platinum-based catalysts to lower the cost of proton-exchange-membrane fuel cell (PEMFC). However, the deficient durability of Fe─N─C has hindered their application. Herein, a TiN-doped Fe─N─C (Fe─N─C/TiN) is elaborately synthesized via the sol-gel method for the oxygen-reduction reaction (ORR) in PEMFC. The interpenetrating network composed by Fe─N─C and TiN can simultaneously eliminate the free radical intermediates while maintaining the high ORR activity. As a result, the H2 O2 yields of Fe─N─C/TiN are suppressed below 4%, ≈4 times lower than the Fe─N─C, and the half-wave potential only lost 15 mV after 30 kilo-cycle accelerated durability test (ADT). In a H2 ─O2 fuel cell assembled with Fe─N─C/TiN, it presents 980 mA cm-2 current density at 0.6 V, 880 mW cm-2 peak power density, and only 17 mV voltage loss at 0.80 A cm-2 after 10 kilo-cycle ADT. The experiment and calculation results prove that the TiN has a strong adsorption interaction for the free radical intermediates (such as *OH, *OOH, etc.), and the radicals are scavenged subsequently. The rational integration of Fe single-atom, TiN radical scavenger, and highly porous network adequately utilize the intrinsic advantages of composite structure, enabling a durable and active Pt-metal-free catalyst for PEMFC.

The Influence of Nitrogen Flow on the Stoichiometric Composition, Structure, Mechanical, and Microtribological Properties of TiN Coatings

Utilizing reactive DC magnetron sputtering method, TiN coatings were deposited on the silicon substrates at different nitrogen flows and powers. A study of the X-ray phase composition of the coatings was carried out. The stoichiometric composition of the coatings was determined using energy dispersive x-ray spectroscopy. The structure of the surface, cross-section, and thickness of the coatings were determined using scanning electron (SEM) and atomic force microscopy (AFM). A significant change in the surface structure of TiN coatings was established with changes in deposition power and nitrogen flow. SEM images of cross-sections of all coated samples showed that the formation of coatings occurs in the form of a columnar structure with a perpendicular orientation relative to the silicon substrate. The mechanical properties (elastic modulus E and microhardness H) of TiN coatings of the first group demonstrate a maximum at a nitrogen flow of 3 sccm and are 184 ± 11 GPa and 15.7 ± 1.3 GPa, respectively. In the second group, the values of E and H increase due to a decrease in the size of the structural elements of the coating (grains and crystallites). In the third group, E and H decrease. Microtribological tests were carried out in 4 stages: at a constant load, multi-cycle for 10 and 100 cycles, and with increasing load. The coefficient of friction (CoF) and specific volumetric wear ω depend on the roughness, topology, and mechanical properties of the resulting coatings. Fracture toughness was determined using nanoscratch and depends on the mechanical properties of TiN coatings. Within each group, coatings with the best mechanical and microtribological properties were described: in the first group-TiN coating at 3 sccm (with (29.6 ± 0.1) at.% N), in the second group-TiN coating at 2 sccm (with (40.8 ± 0.2) at.% N), and in the third group-TiN coating at 1 sccm (c (37.3 ± 0.2) at.% N).

Exploring the gas-sensing properties of MOF-derived TiN@CuO as a hydrogen sulfide sensor

In an effort to develop a long-lasting gas sensor, this article presents titanium nitride (TiN) as a potential substitute sensitive material in conjunction with (copper(II) benzene-1,3,5-tricarboxylate) Cu-BTC-derived CuO. The work focused on the gas-sensing characteristics of TiN/CuO nanoparticles in detecting H2S gas at various temperatures and concentrations. XRD, XPS, and SEM were utilized to analyze the composites with varied Cu molar ratios. The responses of TiN/CuO-2 nanoparticles to 50 and 100 ppm H2S gas at 50 °C and 250 °C are 34.8 and 60.0, respectively. The related sensor had high selectivity and stability towards H2S, and the response of TiN/CuO-2 is still 2.5-5 ppm H2S. The gas-sensing properties as well as the mechanism are fully explained in this study. TiN/CuO might be a choice for the detection of H2S gas, opening up new avenues for applications in industries, medical facilities, and homes.

Layered Polymer Stacking for Stable Interfaces and Dendrite Growth Inhibition in All-Solid-State Lithium Batteries

To improve the ionic conductivity and cycling stability of solid-state lithium batteries based on poly(ethylene oxide) (PEO) electrolytes, we developed a sandwich-structured composite polymer electrolyte (sandwich-CPE) PEO-TiN/PEO-LiYF4/PEO-TiN. The sandwich-CPE delivers a high ionic conductivity of 1.7 × 10-4 S cm-1 at 30 °C and a wide potential window of 0 to 5.0 V (vs Li/Li+). Adding PEO-TiN leads to the formation of Li3N between Li and sandwich-CPE during cycling, which effectively reduces the level of Li dendrite formation. Additionally, PEO-TiN acts as a sacrificial layer to stop the entry of Li dendrites into the interlayer PEO-LiYF4. Using the sandwich-CPE, LiFePO4 retains a reversible capacity of 113.8 mA h g-1 at 30 °C after 300 cycles under 0.5 C. For high-voltage cells, LiNi0.5Co0.2Mn0.3O2 retains a capacity retention of 71.4% at 45 °C after 300 cycles under 0.2 C among 3.0-4.3 V, while Li3V2(PO4)3 delivers an initial discharge capacity of 108.1 mA h g-1 at 60 °C and retains 81.6% after 500 cycles under 1 C among 2.8-4.4 V. These results demonstrate the strong electrochemical compatibility of the sandwich-CPE, enabling high reversible capacity and good cycling stability for solid-state Li batteries with different cathodes at different temperatures and current rates.

Study on the Preparation of Network Ti-N/Ti Composites by Nitridation of Ti Powders

Composite structure design is an important way to improve reinforcement strengthening efficiency. The dispersion of the external reinforcement is often not uniform enough, however, and it is agglomerated in the matrix, which cannot uniformly and effectively bear the load. The interconnected reinforcement network prepared by the in-situ self-growth method is expected to obtain higher material properties. In this paper, the TiN shell was formed on the surface of Ti powder by the in-situ nitriding method, and then the network TiN/Ti composites were prepared by sintering. In the control group, TiN was dispersed by mechanical ball milling, and it was found that TiN powder was coated on the surface of Ti particles, and the sintered TiN/Ti composites formed a discontinuous structure with a great deal of TiN agglomeration. A uniform TiN nitride layer of 5~7 μm was formed on the surface of Ti powder by the in-situ nitriding method, and a connected TiN network was formed in the sintered Ti-N/Ti composites. The composites prepared by nitriding have higher compressive strength, hardness, and plasticity. The hardness of the Ti-N/Ti composite is 685.7 HV and the compressive strength is 1468.5 MPa. On this basis, the influence of the connected TiN structure on the material properties was analyzed, which provided theoretical guidance for the structural design of the network structure-reinforced titanium matrix composites.

InZnTiON Channel Layer for Highly Stable Thin-Film Transistors and Light-Emitting Transistors

In this study, we incorporated TiN as a carrier suppressor into an amorphous InZnO channel to achieve stable channels for thin-film transistors (TFTs) and light-emitting transistors (LETs). The low electronegativity and standard electrode potential of the Ti dopant led to a reduction in the number of oxygen vacancies in the InZnO channel. Moreover, the substitution of nitrogen into the oxygen sites of InZnO effectively decreased the excess electrons. As a result, the cosputtering of the TiN dopant resulted in a decrease in the carrier concentration of the InZnO channel, serving as an effective carrier suppressor. Due to the distinct structures of TiN and InZnO, the TiN-doped InZnO channel exhibited a completely amorphous structure and a featureless surface morphology. The presence of oxygen vacancies in the InZnO channel creates trap states for electrons and holes. Consequently, the TFT with the InZnTiON channel demonstrated an improved subthreshold swing and enhanced stability during the gate bias stress test. Furthermore, the threshold voltage shift (ΔV_th) changed from 3.29 to 0.86 V in the positive bias stress test and from -0.92 to -0.09 V in the negative bias stress test. Additionally, we employed an InZnTiON channel in LETs as a substitute for organic semiconductors. The reduction in the number of oxygen vacancies effectively prevented exciton quenching caused by hole traps within the vacancies. Consequently, appropriate TiN doping in the InZnO channel enhanced the intensity of the LET devices.

Influence of Deposition Time on Titanium Nitride (TiN) Thin Film Coating Synthesis Using Chemical Vapour Deposition

Titanium nitride (TiN) thin film coatings were grown over silicon (p-type) substrate using the atmospheric pressure chemical vapour deposition (APCVD) technique. The synthesis process was carried out to evaluate the effect of deposition time on the physical and mechanical characteristics of TiN coating. Thin films grown over Si substrate were further characterised to evaluate the morphological properties, surface roughness and mechanical properties using a scanning electrode microscope (SEM), atomic force microscopy (AFM) and nanoindentation, respectively. EDS equipped with SEM showed the presence of Ti and N elements in considerable amounts. TiN morphology obtained from the SEM test showed small-sized particles on the surface along with cracks and pores. AFM results revealed that by increasing the deposition time, the surface roughness of the coating also increased. The nanomechanical properties such as nanohardness (H) and Young's modulus (E), etc., evaluated using the nanoindentation technique showed that higher deposition time led to an increase in H and E. Overall, it was observed that deposition time plays a vital role in the TiN coating deposition using the CVD technique.

Enhanced Mechanical Properties of Yellow ZrN Ceramic with Addition of Solid Solution of TiN

As a superhard ceramic with a yellow color and excellent electrical conductivity, ZrN has potential applications in the field of decoration, but it is limited by its poor mechanical properties. In this work, the mechanical properties of ZrN ceramic were improved by forming a (Zr, Ti)N solid solution via spark plasma sintering of a ZrN and TiN powder mixture. The influences of the amount of TiN additive on the sinterability, microstructure, color, and mechanical properties of ZrN ceramic were investigated. X-ray diffraction analysis, energy-dispersive spectroscopy, and microstructural images indicated that Ti atoms dissolved into a ZrN lattice, and a (Zr, Ti)N solid solution was formed during the sintering process. When the content of TiN was 10 vol%, the obtained (Zr, Ti)N composite exhibited the best comprehensive mechanical properties; the Vickers hardness, flexural strength, and fracture toughness were 15.17 GPa, 520 MPa, and 6.03 MPa·m^1/2, respectively. The color coordinates and color temperature diagram revealed the addition of TiN hardly impacted the color performance of the ZrN ceramic.

Comparison Study of PVD Coatings: TiN/AlTiN, TiN and TiAlSiN Used in Wood Machining

In this paper, we analyze the possibilities of the protection of tools for wood machining with PVD (Physical Vapor Deposition) hard coatings. The nanolayered TiN/AlTiN coating, nanocomposite TiAlSiN coatings, and single layer TiN coating were analyzed in order to use them for protection of tools for wood machining. Both nanostructured coatings were deposited in an industrial magnetron sputtering system on the cutting blades made of sintered carbide WC-Co, while TiN single layer coating was deposited by evaporation using thermionic arc. In the case of TiN/AlTiN nanolayer coatings the thickness of the individual TiN and AlTiN layer was in the 5-10 nm range, depending on the substrate vertical position. The microstructure and chemical composition of coatings were studied by scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) method. Additionally, in the case of the TiN/AlTiN coating, which was characterized by the best durability characteristics, the transmission electron microscope (TEM) and X-ray photoelectron spectroscopy (XPS) methods were applied. The coatings adhesion to the substrate was analyzed by scratch test method combined with optical microscopy. Nano-hardness and durability tests were performed with uncoated and coated blades using chipboard. The best results durability characteristics were observed for TiN/AlTiN nanolayered coating. Performance tests of knives protected with TiN and TiAlSiN hard coatings did not show significantly better results compared to uncoated ones.

Determination of the Effect of TiN Coating on Self-Fitting Properties of Dental Implants Made of NiTi Alloy

Design and material research continues to increase dental implants' success rates, which is a widely applied treatment type. The size and morphology of the implant-bone interface are essential for implant stability. Our study produced a dental implant with two artificial tooth roots from NiTi alloy to increase the implant-bone contact surface. The properties of NiTi alloy, such as transformation temperature and composition, were determined by material characterization tests. Using NiTi alloy's shape memory effect, these artificial roots at body temperature were programmed with appropriate heat treatments for the self-fitting feature. Dental-implant-like models are coated with TiN to prevent Ni ion release. The corrosion tests were performed in Ringer's solution to determine the effect of TiN coating on Ni ion release. The nickel ion emission values showed that the TiN coating inhibited the release. In addition, it was determined that the TiN coating increased the shape memory transformation time of the NiTi alloy. In in vitro tests of NiTi and TiN-coated NiTi implants, it was observed that they completed self-fitting by deforming the trabecular bone, but the placement in the cortical bone was not complete. During the use of a shape memory implant, it should complete its transformation without contacting the cortical bone and should not cause a stress concentration.

Model and Measurements of an Optical Stack for Broadband Visible to Near-Infrared Absorption in TiN MKIDs

Typical materials for optical Microwave Kinetic Inductance Detetectors (MKIDs) are metals with a natural absorption of ∼ 30-50% in the visible and near-infrared. To reach high absorption efficiencies (90-100%) the KID must be embedded in an optical stack. We show an optical stack design for a 60 nm TiN film. The optical stack is modeled as sections of transmission lines, where the parameters for each section are related to the optical properties of each layer. We derive the complex permittivity of the TiN film from a spectral ellipsometry measurement. The designed optical stack is optimised for broadband absorption and consists of, from top (illumination side) to bottom: 85 nm SiO₂, 60 nm TiN, 23 nm of SiO₂, and a 100 nm thick Al mirror. We show the modeled absorption and reflection of this stack, which has >80% absorption from 400 to 1550 nm and near-unity absorption for 500-800 nm. We measure transmission and reflection of this stack with a commercial spectrophotometer. The results are in good agreement with the model.

Facile access to high-efficiency degradation of tetracycline hydrochloride with structural optimization of TiN

As a broad-spectrum antibiotic, tetracycline has become a potential ecological hazard. Herein, titanium nitride (TiN), with an advantageous structure, was synthesized by simple heating rate regulation and constructed for tetracycline hydrochloride (TC-HCl) degradation under light irradiation. All the samples were characterized by X-ray diffraction (XRD), N2-adsorption/desorption isotherm, ultraviolet-visible diffuse reflectometry (DRS), scanning electron microscopy (SEM), and electrochemical impedance spectroscopy (EIS). The results showed that the as-prepared TiN-x catalysts exhibited obviously enhanced photocatalytic property toward TC-HCl degradation compared with the commercial pure phase TiN (p-TiN). According to the results of photocatalytic degradation, TiN synthesized at 6 °C/min heating rate had the best removal rate of TC-HCl (90%) after dark reaction for 10 min and photo-degradation for 90 min. In addition, the trapping experiments have demonstrated that the photogenerated holes (h+) and superoxide radical ([Formula: see text]) are the main oxidation products of the present system. Strikingly, the reuse experiments showed high stability of TiN.

Critically high metal ion levels found in metal-on-metal modular hinged knee arthroplasty : a comparison of two different systems

AIMS

This study compared the cobalt and chromium serum ion concentration of patients treated with two different metal-on-metal (MoM) hinged total knee arthroplasty (TKA) systems, as well as a titanium nitride (TiN)-coated variant.

METHODS

A total of 63 patients (65 implants) were treated using either a MoM-coated (n = 29) or TiN-coated (n = 7) hinged TKA (GenuX mobile bearing, MUTARS; Implantcast, Germany) versus the BPKS (Brehm, Germany) hinged TKA (n = 27), in which the weight placed on the MoM hinge is diffused through a polyethylene (PE) inlay, reducing the direct load on the MoM hinge. Serum cobalt and chromium ion concentrations were assessed after minimum follow-up of 12 months, as well as functional outcome and quality of life.

RESULTS

No differences in mean age (69 years, 40 to 86), mean age adapted Charlson Comorbidity Index (3.1 (SD 1.4)), mean BMI (29.2 kg/m² (SD 5.8)), or number of other implants were observed between groups. Significant improvements in outcome scores and pain levels were achieved for all groups, and there was no difference in quality of life (12-Item Short-Form Health Survey questionnaire (SF-12)). Mean cobalt and chromium ion levels were significantly higher for the GenuX versus the BPKS hinged TKA (GenuX vs BPKS: cobalt: 16.3 vs 9.4 µg/l; chromium: 9.5 vs 5.2 µg/l). The TiN-coated implants did not appear to confer improvement in the metal ion levels. Metal ion concentrations above 7 µg/l were detected in 81%(29/36) of GenuX patients versus 41% (11/27) in the BPKS group. No GenuX patients had normal levels under 2 µg/l, versus 22% of BPKS patients. No significant reduction in outcome scores was observed regardless of the metal ion levels, whereas higher work-related activity was correlated with higher chromium concentrations.

CONCLUSION

Hinged TKA, using MoM hinges, resulted in critically high cobalt and chromium ion concentrations. The BPKS hinged TKA showed significantly lower metal ion concentrations compared with the GenuX TKA. No benefits were observed using TiN coating. The different weightbearing mechanics might influence the wear of the component materials. Higher workloads and physical activity could influence chromium levels. Cite this article: Bone Joint J 2022;104-B(3):376-385.

Fabrication of (Zr,Ti)B2-ZrN-BN composites through reactive spark plasma sintering of ZrB2 and TiN

Mechanical properties and sintering behavior of additive-free and TiN-doped ZrB₂ ceramics were studied. Reactive spark plasma sintering method was applied for manufacturing of ceramics at 1850 °C for 6 min under 40 MPa. The impact of TiN addition on the microstructure evaluation, densification, and mechanical feathers was investigated. A porous monolithic ZrB₂ with a relative density of 76.5 % was manufactured, while the introduction of 5 wt% TiN resulted in enhancement of relative density to 93.1 %. The formation of (Zr,Ti)B₂ solid solution and in-situ h-BN and ZrN phases was proven by microstructural assessments and X-ray diffractometry. Minimizing the grain growth and improving the densification, as the results of TiN addition, led to enhancement in mechanical properties. The values of bending strength, fracture toughness, and Vickers hardness boosted from 187.6 MPa, 1.9 MPa.m^½, and 10.1 GPa for additive-free ZrB₂ to 606.5 MPa, 4.5 MPa.m^½, and 18.8 GPa for (Zr,Ti)B₂-ZrN-BN composite.

Flexible Titanium Nitride/Germanium-Tin Photodetectors Based on Sub-Bandgap Absorption

We report an enhanced performance of flexible titanium nitride/germanium-tin (TiN/GeSn) photodetectors (PDs) with an extended photodetection range based on sub-bandgap absorption. Single-crystalline GeSn membranes transfer-printed on poly(ethylene terephthalate) are integrated with plasmonic TiN to form a TiN/GeSn heterojunction. Formation of the heterojunction creates a Schottky contact between the TiN and GeSn. A Schottky barrier height of 0.49 eV extends the photodetection wavelength to 2530 nm and further enhances the light absorption capability within the detection range. In addition, finite-difference time-domain simulation proves that the integration of TiN and GeSn could enhance average absorption from 0.13 to 0.33 in the near-infrared (NIR) region (e.g., 1400-2000 nm) and more than 70% of light is absorbed in TiN. The responsivity of the fabricated TiN/GeSn PDs is increased from 30 to 148.5 mA W^-1 at 1550 nm. There is also an ∼180 nm extension in the optical absorption wavelength of the flexible TiN/GeSn PD. The enhanced performance of the device is attributed to the absorption and separation of plasmonic hot carriers via TiN and the TiN/GeSn junction, respectively. The effect of external uniaxial strain is also investigated. A tensile strain of 0.3% could further increase the responsivity from 148.5 to 218 mA W^-1, while it is decreased to 102 mA W^-1 by 0.25% compressive strain. In addition, the devices maintain stable performance after multiple and long bending cycles. Our results provide a robust and cost-effective method to extend the NIR photodetection capability of flexible group IV PDs.

Combined enhanced redox kinetics and physiochemical confinement in three-dimensionally ordered macro/mesoporous TiN for highly stable lithium-sulfur batteries

Lithium-sulfur (Li-S) batteries with tremendous energy density possess great promise for the next-generation energy storage devices. Even though, the shuttle effect and sluggish redox kinetics of lithium polysulfides (LiPSs) seriously restrict practical applications of Li-S batteries. Herein, a three-dimensionally ordered macro/mesoporous TiN (3DOM TiN) nanostructure is established via using poly (methyl methacrylate) PMMA spheres as template. The interconnected macro/mesoporous channels are constructed to effectively alleviate the stacking of composite materials and render a large portion of inherent active sites exposed on the surface region. Moreover, TiN exhibits high electrical conductivity, which efficiently enhances charge-transfer kinetics and guarantees the favorable electrochemical performance of sulfur cathode. More importantly, the as-prepared 3DOM TiN suppresses the shuttle effect and improves the redox kinetics significantly due to strong affinity toward LiPSs. Attributed to these unique features, the S/3DOM TiN electrode achieves an ultrahigh initial discharge capacity of 1187 mAh g^-1at 0.2 C, and stable cycling performance of 552 mAh g^-1over 500 cycles at 1 C. Meanwhile, the discharge capacity retention of 701 mAh g^-1(3.5 mAh cm^-2) can be endowed for the S/3DOM TiN electrode under high sulfur loading of 5 mg cm^-2after 100 cycles at 0.1 C. Therefore, the 3DOM TiN nanostructure electrocatalyst provides a promising path for developing practically useable Li-S batteries.

Mechanical and Chemical Characterisation of TiN and AlTiSiN Coatings on a LPBF Processed IN718 Substrate

Wear-resistant coatings development is progressively increasing steeply due to their advantages when applied to mechanical components subjected to abrasive and destructive environments. Titanium nitride (TiN) coating is typically used to enlarge tools and components' service life and improve their surface quality. On the other hand, AlTiSiN coating intends to be applied to more aggressive environments such as spatial satellites components exposed to solar radiation, extremely high temperatures, and random particles impact. In this work, specimens of Inconel 718 (IN718) were fabricated via laser powder bed fusion (LPBF), and physical vapour deposition (PVD)-deposited with TiN and AlTiSiN as coatings to mechanically and chemically characterise their surface. In this respect, microhardness testing and chemical analysis via glow discharge optical emission spectroscopy (GDOES) were performed. Later, roughness and wear behaviour analyses were carried out to evaluate the mechanical performance of both coatings and their surface and morphological features. The experimental observations allowed the analysis of both studied coatings by comparing them with the substrate processed via LPBF.

Adhesion of Neurons and Glial Cells with Nanocolumnar TiN Films for Brain-Machine Interfaces

Coupling of cells to biomaterials is a prerequisite for most biomedical applications; e.g., neuroelectrodes can only stimulate brain tissue in vivo if the electric signal is transferred to neurons attached to the electrodes' surface. Besides, cell survival in vitro also depends on the interaction of cells with the underlying substrate materials; in vitro assays such as multielectrode arrays determine cellular behavior by electrical coupling to the adherent cells. In our study, we investigated the interaction of neurons and glial cells with different electrode materials such as TiN and nanocolumnar TiN surfaces in contrast to gold and ITO substrates. Employing single-cell force spectroscopy, we quantified short-term interaction forces between neuron-like cells (SH-SY5Y cells) and glial cells (U-87 MG cells) for the different materials and contact times. Additionally, results were compared to the spreading dynamics of cells for different culture times as a function of the underlying substrate. The adhesion behavior of glial cells was almost independent of the biomaterial and the maximum growth areas were already seen after one day; however, adhesion dynamics of neurons relied on culture material and time. Neurons spread much better on TiN and nanocolumnar TiN and also formed more neurites after three days in culture. Our designed nanocolumnar TiN offers the possibility for building miniaturized microelectrode arrays for impedance spectroscopy without losing detection sensitivity due to a lowered self-impedance of the electrode. Hence, our results show that this biomaterial promotes adhesion and spreading of neurons and glial cells, which are important for many biomedical applications in vitro and in vivo.

Comparative Study of Physicochemical Properties and Biocompatibility (L929 and MG63 Cells) of TiN Coatings Obtained by Plasma Nitriding and Thin Film Deposition

Ti6Al4V is one of the most lightweight, mechanically resistant, and appropriate for biologically induced corrosion alloys. However, surface properties often must be tuned for fitting into biomedical applications, and therefore, surface modification is of paramount importance to carry on its use. This work compares the interaction between two different cell lines (L929 fibroblasts and osteoblast-like MG63) and medical grade Ti6Al4V after surface modification by plasma nitriding or thin film deposition. We studied the adhesion of these two cell lines, exploring which trends are consistent for cell behavior, correlating with osseointegration and in vivo conditions. Modified surfaces were analyzed through several physicochemical characterization techniques. Plasma nitriding led to a more pronounced increase in surface roughness, a thicker aluminum-free layer, made up of diverse titanium nitride phases, whereas thin film deposition resulted in a single-phase pure titanium nitride layer that leveled the ridged topography. The selective adhesion of osteoblast-like cells over fibroblasts was observed in nitrided samples but not in thin film deposited films, indicating that the competitive cellular behavior is more pronounced in plasma nitrided surfaces. The obtained coatings presented an appropriate performance for its use in biomedical-aimed applications, including the possibility of a higher success rate in osseointegration of implants.

Morphological and Compositional Studies on Al/Ti/TiN/Si, Al/TiN/Si, Al/W/Si, Al/WN/Si Systems to Test the Diffusion Barrier Properties of Nanoscale-Thick Layers between Al and Si

In this work, an investigation of the properties of nanoscale-thick Ti/TiN, TiN, W, WN layers as diffusion barriers between Si and Al is carried out in view of Si-based electronic applications. Heat treatments were performed on the samples to activate interdiffusion between Si and Al. Changing annealing time and temperature, each sample was morphologically characterized by scanning electron microscopy and atomic force microscopy and compositionally characterized by Rutherford backscattering analysis. The aim is to evaluate the efficiency of the layers as diffusion barriers between Si and Al and, at the same time, to evaluate the surface morphological changes upon annealing processes.

Tunable Infrared Plasmonic Properties of Epitaxial Ti1-xMgxN(001) Layers

Optical transmission and reflection spectra in combination with ellipsometry and transport measurements on epitaxial rocksalt structure Ti_1-xMg_xN(001) layers with 0.00 ≤ x ≤ 0.49 are employed to explore their potential as refractory infrared plasmonic materials. A red shift in the reflection edge ℏω_e from 2.0 to 0.8 eV and the corresponding unscreened plasma energy ℏω_pu from 7.6 to 4.7 eV indicate a linear reduction in the free carrier density N with increasing x. However, nitrogen vacancies in Mg-rich samples act as donors, resulting in a minimum N = 1.6 × 10²² cm^-3 for x = 0.49. Photoelectron valence band spectra confirm the diminishing conduction band density of states and indicate a 0.9 eV decrease in the Fermi level as x increases from 0 to 0.49. The dielectric function ε = ε₁ + iε₂ can be divided into a low-energy spectral region where intraband transitions result in large negative and positive ε₁ and ε₂, respectively, and a higher energy interband transition region with both ε₁ and ε₂ > 0. The screened plasma energy E_ps that separates these two regions red-shifts from 2.6 to 1.3 eV for x = 0-0.39, indicating a tunable plasmonic activity that extends from the visible to the infrared (470-930 nm). Electron transport measurements indicate a metallic temperature coefficient of resistivity (TCR) for TiN-rich alloys with x ≤ 0.26 but weak carrier localization and a negative TCR <60 K for x = 0.39 and <300 K for x = 0.49, attributed to Mg alloying-induced disorder. The plasmonic quality factor Q is approximately an order of magnitude larger than what was previously reported for polycrystalline Ti_1-xMg_xN, making Ti_1-xMg_xN(001) layers competitive with Ti_1-xSc_xN(001).

Evaluation of Cutting-Tool Coating on the Surface Roughness and Hole Dimensional Tolerances during Drilling of Al6061-T651 Alloy

Aluminum alloys are soft and have low melting temperatures; therefore, machining them often results in cut material fusing to the cutting tool due to heat and friction, and thus lowering the hole quality. A good practice is to use coated cutting tools to overcome such issues and maintain good hole quality. Therefore, the current study investigates the effect of cutting parameters (spindle speed and feed rate) and three types of cutting-tool coating (TiN/TiAlN, TiAlN, and TiN) on the surface finish, form, and dimensional tolerances of holes drilled in Al6061-T651 alloy. The study employed statistical design of experiments and ANOVA (analysis of variance) to evaluate the contribution of each of the input parameters on the measured hole-quality outputs (surface-roughness metrics Ra and Rz, hole size, circularity, perpendicularity, and cylindricity). The highest surface roughness occurred when using TiN-coated tools. All holes in this study were oversized regardless of the tool coating or cutting parameters used. TiN tools, which have a lower coating hardness, gave lower hole circularity at the entry and higher cylindricity, while TiN/TiAlN and TiAlN seemed to be more effective in reducing hole particularity when drilling at higher spindle speeds. Finally, optical microscopes revealed that a built-up edge and adhesions were most likely to form on TiN-coated tools due to TiN's chemical affinity and low oxidation temperature compared to the TiN/TiAlN and TiAlN coatings.

Thermal Stability of TiN Coated Cubic Boron Nitride Powder

Wear-resistant, super hard ceramic composites based on cubic boron nitride (cBN) are of great interest to industry. However, cBN is metastable under sintering conditions at normal pressure and converts into the soft hexagonal BN (hBN). Therefore, efforts are being made to avoid this process. Besides short sintering times, the use of coated cBN-particles is a way to minimize this process. Therefore, the thermal stability of TiN coated cBN powders in high purity argon and nitrogen atmospheres up to temperatures of 1600 °C was investigated by thermogravimetry, X-ray phase analysis, scanning electron microscopy and Raman spectroscopy. The TiN coating was prepared by the atomic layer deposition (ALD)-method. The investigations showed that the TiN layer reacts in Ar at T ≥ 1200 °C with the cBN and forms a porous TiB₂ layer. No reaction takes place in nitrogen up to temperatures of 1600 °C. Nevertheless, the 20 and 50 nm thin coatings also undergo a recrystallization process during heat treatment up to temperatures of 1600 °C.

Enabling a Stable Room-Temperature Sodium-Sulfur Battery Cathode by Building Heterostructures in Multichannel Carbon Fibers

Room-temperature sodium-sulfur (RT Na-S) batteries are widely considered as one of the alternative energy-storage systems with low cost and high energy density. However, the both poor cycle stability and capacity are two critical issues arising from low conversion kinetics and sodium polysulfides (NaPSs) dissolution for sulfur cathodes during the charge/discharge process. Herein, we report a highly stable RT Na-S battery cathode via building heterostructures in multichannel carbon fibers. The TiN-TiO₂@MCCFs, fabricated by electrospinning and nitriding techniques, are loaded with the active material S, forming S/TiN-TiO₂@MCCFs as the cathode in a RT Na-S battery. At 0.1 A g^-1, the cathode produces the capacity of more than 640 mAh g^-1 within 100 cycles with a high Coulombic efficiency of nearly 100%. Even at 5 A g^-1, the battery still exhibites a capacity of 257.1 mAh g^-1 after 1000 cycles. Combining structural and electrochemical analyses with the first-principles calculations reveals that the incorporation of the highly electrocatalytic activity of TiN with the powerful chemisorption of TiO₂ well stabilizes S and also alleviates the shuttle effects of polysulfides. This work with simple processes and low cost is expected to promote the further development and application of metal-S batteries.

Pyridine-based Liquid-Phase Synthesis of Crystalline TiN and ZnSiN2 Nanoparticles

TiN and ZnSiN2 nanoparticles are obtained via a novel pyridine-based synthesis route. This one-pot liquid-phase route strictly avoids all oxygen sources (including starting materials, surface functionalization, solvents), which is highly relevant in regard of the material purity and material properties. Colloidally stable suspensions of crystalline, small-sized TiN (5.4±0.4 nm) and ZnSiN2 (5.2±1.1 nm) are instantaneously available from the liquid phase. Elemental analysis and electron energy loss spectroscopy confirm the purity of the compounds and specifically the absence of oxygen. The as-prepared ZnSiN2 show yellowish emission (500-700 nm) already at room temperature with its maximum at 570 nm.

Plasma-Enhanced Atomic Layer Deposition of TiN Thin Films as an Effective Se Diffusion Barrier for CIGS Solar Cells

Plasma-enhanced atomic layer deposition (PEALD) of TiN thin films were investigated as an effective Se diffusion barrier layer for Cu (In, Ga) Se₂ (CIGS) solar cells. Before the deposition of TiN thin film on CIGS solar cells, a saturated growth rate of 0.67 Å/cycle was confirmed using tetrakis(dimethylamido)titanium (TDMAT) and N₂ plasma at 200 °C. Then, a Mo (≈30 nm)/PEALD-TiN (≈5 nm)/Mo (≈600 nm) back contact stack was fabricated to investigate the effects of PEALD-TiN thin films on the Se diffusion. After the selenization process, it was revealed that ≈5 nm-thick TiN thin films can effectively block Se diffusion and that only the top Mo layer prepared on the TiN thin films reacted with Se to form a MoSe₂ layer. Without the TiN diffusion barrier layer, however, Se continuously diffused along the grain boundaries of the entire Mo back contact electrode. Finally, the adoption of a TiN diffusion barrier layer improved the photovoltaic efficiency of the CIGS solar cell by approximately 10%.

Study on the Influence of the Ball Material on Abrasive Particles' Dynamics in Ball-Cratering Thin Coatings Wear Tests

Micro-abrasion remains a test configuration hugely used, mainly for thin coatings. Several studies have been carried out investigating the parameters around this configuration. Recently, a new study was launched studying the behavior of different ball materials in abrasive particles’ dynamics in the contact area. This study intends to extend that study, investigating new ball materials never used so far in this test configuration. Thus, commercial balls of American Iron and Steel Institute (AISI) 52100 steel, Stainless Steel (SS) (AISI) 304 steel and Polytetrafluoroethylene (PTFE) were used under different test conditions and abrasive particles, using always the same coating for reference. Craters generated on the coated samples’ surface and tracks on the balls’ surface were carefully observed by Scanning Electron Microscopy (SEM) and 3D microscopy in order to understand the abrasive particles’ dynamics. As a softer material, more abrasive particles were entrapped on the PTFE ball’s surface, generating grooving wear on the samples. SS AISI 304 balls, being softer than the abrasive particles (diamond), also allowed particle entrapment, originating from grooving wear. AISI 52100 steel balls presented particle dynamics that are already known. Thus, this study extends the knowledge already existing, allowing to better select the ball material to be used in ball-cratering tests.

Novel Coatings to Minimize Corrosion of Titanium in Oral Biofilm

The aim of this work is to investigate the effects produced by polymicrobial biofilm (Porphyromonas gingivalis, Streptococcus mutans, Streptococcus sanguinis, and Streptococcus salivarius) on the corrosion behavior of titanium dental implants. Pure titanium disks were polished and coated with titanium nitride (TiN) and silicon carbide (SiC) along with their quarternized versions. Next, the disks were cultivated in culture medium (BHI) with P. gingivalis, S. mutans, S. sanguinis, and S. salivarius and incubated anaerobically at 37 °C for 30 days. Titanium corrosion was evaluated through surface observation using Scanning Electron Microscope (SEM) and Atomic Force Microscopy (AFM). Furthermore, the Ti release in the medium was evaluated by Inductively Coupled Plasma Mass Spectrometry (ICP-MS). SEM images showed that coated Ti disks exhibited lower corrosion compared to non-coated disks, except for the quartenized TiN. This was confirmed by AFM, where the roughness was higher in non-coated Ti disks. ICP showed that Ti levels were low in all coating disks. These results indicate that these SiC and TiN-based coatings could be a useful tool to reduce surface corrosion on titanium implant surfaces.

In-Situ Synthesis and Characterization of Nanocomposites in the Si-Ti-N and Si-Ti-C Systems

The pyrolysis (1000 °C) of a liquid poly(vinylmethyl-co-methyl)silazane modified by tetrakis(dimethylamido)titanium in flowing ammonia, nitrogen and argon followed by the annealing (1000–1800 °C) of as-pyrolyzed ceramic powders have been investigated in detail. We first provide a comprehensive mechanistic study of the polymer-to-ceramic conversion based on TG experiments coupled with in-situ mass spectrometry and ex-situ solid-state NMR and FTIR spectroscopies of both the chemically modified polymer and the pyrolysis intermediates. The pyrolysis leads to X-ray amorphous materials with chemical bonding and ceramic yields controlled by the nature of the atmosphere. Then, the structural evolution of the amorphous network of ammonia-, nitrogen- and argon-treated ceramics has been studied above 1000 °C under nitrogen and argon by X-ray diffraction and electron microscopy. HRTEM images coupled with XRD confirm the formation of nanocomposites after annealing at 1400 °C. Their unique nanostructural feature appears to be the result of both the molecular origin of the materials and the nature of the atmosphere used during pyrolysis. Samples are composed of an amorphous Si-based ceramic matrix in which TiN_xC_y nanocrystals (x + y = 1) are homogeneously formed “in situ” in the matrix during the process and evolve toward fully crystallized compounds as TiN/Si₃N₄, TiN_xC_y (x + y = 1)/SiC and TiC/SiC nanocomposites after annealing to 1800 °C as a function of the atmosphere.

Proliferation and Cluster Analysis of Neurons and Glial Cell Organization on Nanocolumnar TiN Sub-Strates

Biomaterials employed for neural stimulation, as well as brain/machine interfaces, offer great perspectives to combat neurodegenerative diseases, while application of lab-on-a-chip devices such as multielectrode arrays is a promising alternative to assess neural function in vitro. For bioelectronic monitoring, nanostructured microelectrodes are required, which exhibit an increased surface area where the detection sensitivity is not reduced by the self-impedance of the electrode. In our study, we investigated the interaction of neurons (SH-SY5Y) and glial cells (U-87 MG) with nanocolumnar titanium nitride (TiN) electrode materials in comparison to TiN with larger surface grains, gold, and indium tin oxide (ITO) substrates. Glial cells showed an enhanced proliferation on TiN materials; however, these cells spread evenly distributed over all the substrate surfaces. By contrast, neurons proliferated fastest on nanocolumnar TiN and formed large cell agglomerations. We implemented a radial autocorrelation function of cellular positions combined with various clustering algorithms. These combined analyses allowed us to quantify the largest cluster on nanocolumnar TiN; however, on ITO and gold, neurons spread more homogeneously across the substrates. As SH-SY5Y cells tend to grow in clusters under physiologic conditions, our study proves nanocolumnar TiN as a potential bioactive material candidate for the application of microelectrodes in contact with neurons. To this end, the employed K-means clustering algorithm together with radial autocorrelation analysis is a valuable tool to quantify cell-surface interaction and cell organization to evaluate biomaterials' performance in vitro.

Novel Coatings to Minimize Bacterial Adhesion and Promote Osteoblast Activity for Titanium Implants

Titanium nitride (TiN) and silicon carbide (SiC) adhesion properties to biofilm and the proliferation of human osteoblasts were studied. Quaternized titanium nitride (QTiN) was produced by converting the surface nitrogen on TiN to a positive charge through a quaternization process to further improve the antibacterial efficiency. The SiC required a nitridation within the plasma chamber of the surface layer before quaternization could be carried out to produce quaternized SiC (QSiC). The antimicrobial activity was evaluated on the reference strains of Porphyromonas gingivalis for 4 h by fluorescence microscopy using a live/dead viability kit. All the coatings exhibited a lower biofilm coverage compared to the uncoated samples (Ti—85.2%; TiN—24.22%; QTiN—11.4%; SiC—9.1%; QSiC—9.74%). Scanning Electron Microscope (SEM) images confirmed the reduction in P. gingivalis bacteria on the SiC and TiN-coated groups. After 24 h of osteoblast cultivation on the samples, the cell adhesion was observed on all the coated and uncoated groups. Fluorescence images demonstrated that the osteoblast cells adhered and proliferated on the surfaces. TiN and SiC coatings can inhibit the attachment of Porphyromonas gingivalis and promote osteoblast adhesion on the titanium used for implants. These coatings may possess the ability to prevent the development of peri-implantitis and stimulate osteointegration.

Titanium Nitride Electron-Conductive Contact for Silicon Solar Cells By Radio Frequency Sputtering from a TiN Target

Efficient and stable electron selective materials compatible with commercial production are essential to the fabrication of dopant-free silicon solar cells. In this work, we report an air-stable TiN (titanium nitride) polycrystalline film, deposited using radio frequency sputtering process, as an electron selective contact in silicon solar cells. TiN films deposited at 300 W and 1.5 mTorr exhibit a low contact resistivity of 2.0 mΩ·cm². Furthermore, the main factors and mechanisms affecting the carrier selectivity properties are also explored. TiN layers as full area rear electron contacts in n-type silicon solar cells have been successfully implemented, even though TiN film contains some oxygen. This process yields a 17% increment in relative efficiency in comparison with reference devices (n-Si/Al contact). Hence, considering the low thermal budget, scalable technique, and low contact resistivity, the TiN layers can pave the way to fabricate high-efficiency selective contact silicon solar cells with a higher degree of reproducibility.

Nitrogen Doped Intercalation TiO2/TiN/Ti3C2Tx Nanocomposite Electrodes with Enhanced Pseudocapacitance

Layered two-dimensional titanium carbide (Ti₃C₂T_x), as an outstanding MXene member, has captured increasing attention in supercapacitor applications due to its excellent chemical and physical properties. However, the low gravimetric capacitance of Ti₃C₂T_x restricts its rapid development in such applications. Herein, this work demonstrates an effective and facile hydrothermal approach to synthesize nitrogen doped intercalation TiO₂/TiN/Ti₃C₂T_x with greatly improved gravimetric capacitance and excellent cycling stability. The hexamethylenetetramine (C₆H₁₂N₄) in hydrothermal environment acted as the nitrogen source and intercalants, while the Ti₃C₂T_x itself was the titanium source of TiO₂ and TiN. We tested the optimized nitrogen doped intercalation TiO₂/TiN/Ti₃C₂T_x electrodes in H₂SO₄, Li₂SO₄, Na₂SO₄, LiOH and KOH electrolytes, respectively. The electrode in H₂SO₄ electrolyte delivered the best electrochemical performance with high gravimetric capacitance of 361 F g⁻¹ at 1 A g⁻¹ and excellent cycling stability of 85.8% after 10,000 charge/discharge cycles. A systematic study of material characterization combined with the electrochemical performances disclosed that TiO₂/TiN nanoparticles, the introduction of nitrogen and the NH₄⁺ intercalation efficaciously increased the specific surface areas, which is beneficial for facilitating electrolyte ions transportation. Given the excellent performance, nitrogen doped intercalation TiO₂/TiN/Ti₃C₂T_x bodes well as a promising pseudocapacitor electrode for energy storage applications.

TiN Paper for Ultrafast-Charging Supercapacitors

Ultrafast-charging energy storage devices are attractive for powering personal electronics and electric vehicles. Most ultrafast-charging devices are made of carbonaceous materials such as chemically converted graphene and carbon nanotubes. Yet, their relatively low electrical conductivity may restrict their performance at ultrahigh charging rate. Here, we report the fabrication of a porous titanium nitride (TiN) paper as an alternative electrode material for ultrafast-charging devices. The TiN paper shows an excellent conductivity of 3.67 × 10⁴ S m^-1, which is considerably higher than most carbon-based electrodes. The paper-like structure also contains a combination of large pores between interconnected nanobelts and mesopores within the nanobelts. This unique electrode enables fast charging by simultaneously providing efficient ion diffusion and electron transport. The supercapacitors (SCs) made of TiN paper enable charging/discharging at an ultrahigh scan rate of 100 V s^-1 in a wide voltage window of 1.5 V in Na₂SO₄ neutral electrolyte. It has an outstanding response time with a characteristic time constant of 4 ms. Significantly, the TiN paper-based SCs also show zero capacitance loss after 200,000 cycles, which is much better than the stability performance reported for other metal nitride SCs. Furthermore, the device shows great promise in scalability. The filtration method enables good control of the thickness and mass loading of TiN electrodes and devices.

Study on Precipitation and Growth of TiN in GCr15 Bearing Steel during Solidification

In this paper, the precipitation thermodynamics and growth kinetics of TiN inclusions in GCr15 bearing steel during solidification were calculated in more detail. A more reasonable formula for calculating the segregation of the solute elements was adopted and the stability diagram of TiN precipitation considering solidification segregation was given. By solving equations, the change of the solute element content before and after TiN inclusion precipitation was calculated, and the results were substituted into the kinetic formula of the inclusion growth, which made the kinetic calculation more accurate. Results showed that the most effective way to reduce the precipitation of TiN is to increase the cooling rate and decrease the contents of Ti and N in steel. The effect of Ti content on the size of TiN inclusions is greater than that of N content.

Synthesis Procedure of Highly Densely Packed Carbon Nanotube Forests on TiN

The goal of this research was to obtain high-density single-walled carbon nanotube forests (SWNTs) on conductive substrates for different applications, including field emission. For this, dip-coating was chosen as the catalyst deposition method, to subsequently grow SWNTs by Alcohol Catalytic Chemical Vapor Deposition (AC-CVD). Si (100) was chosen as the substrate, which was then coated with a TiN thin film. By sputtering with Ar, it was possible to generate alternating TiN and Si lanes, with a different wettability and, therefore, a different affinity for the catalysts. As a result, the Mo-Co catalyst was mainly deposited on TiN and not on sputtered-Si, which allowed the selective growth of SWNT forests on the TiN conductive surfaces. These as-synthesized SWNTs were used for field emission measurements in a high vacuum chamber.

Microelectrode Array With Transparent ALD TiN Electrodes

Low noise platinum black or sputtered titanium nitride (TiN) microelectrodes are typically used for recording electrical activity of neuronal or cardiac cell cultures. Opaque electrodes and tracks, however, hinder the visibility of the cells when imaged with inverted microscope, which is the standard method of imaging cells plated on microelectrode array (MEA). Even though transparent indium tin oxide (ITO) electrodes exist, they cannot compete in impedance and noise performance with above-mentioned opaque counterparts. In this work, we propose atomic layer deposition (ALD) as the method to deposit TiN electrodes and tracks which are thin enough (25–65 nm) to be transparent (transmission ∼18–45%), but still benefit from the columnar structure of TiN, which is the key element to decrease noise and impedance of the electrodes. For ALD TiN electrodes (diameter 30 μm) impedances from 510 to 590 kΩ were measured at 1 kHz, which is less than the impedance of bare ITO electrodes. Human induced pluripotent stem cell (hiPSC)-derived cortical neurons were cultured on the ALD TiN MEAs for 14 days without observing any biocompatibility issues, and spontaneous electrical activity of the neurons was recorded successfully. The results show that transparent ALD TiN film is a suitable electrode material for producing functional MEAs.

Influence of Alloy Substrate Treatment on Microstructure and Surface Performances of Arc-Ion Plated Gold-Like Film

Three typical surface pretreatment strategies (grind, drawing, polishing) are employed to explore the influence of alloy substrate treatment on microstructure and surface performances of arc-ion plated TiN and ZrN films. The luminance and color of the films are measured by the color coordinate value of CIELab system (a color system which is defined by the International Commission on illumination). The crystal phases, morphology and microstructure are characterized and analyzed by scanning electron microscope (SEM) and X-ray powder diffraction (XRD). In addition, the anti-alkali, salt corrosion and anti-oxidation performances of films are systematically researched. The results show that the films with grinding pretreatment are more like gold color, "L" values are 77.27 cd/m² and 80.30 cd/m². The "b" value of TiN film is 29.96, which is the same as that of pure gold. The "a" value of ZrN film is 0.31, which is the same as pure silver. The density of TiN and ZrN films is the best, and both TiN and ZrN films were crystalline. They have the best anti-alkali and anti-oxidation performance. The films with drawing pretreatment show slant red color and have medium brightness values (74.07⁻76.37 cd/m²), worse compactness, obvious furrows and holes in their microstructures and worse salt corrosion and anti-oxidation performances. However, the TiN films are in amorphous states. The films with polishing pretreatment have the lowest brightness (72.66 cd/m²), gold-like color, superior compactness and best salt corrosion performance, which have a small number of holes. The TiN films with polishing pretreatment are also in amorphous state. Above all, alloy substrate pretreatment by grinding has the best gold-like color, brightness, compactness and corrosion resistance performance. This work exclusively sheds new light on surface pretreatment of alloy substrate by arc-ion plated films and also provides a reference for corrosion resistance performance of gold-like films.

Comparison of Microstructure and Properties of In-Situ TiN- and WC-Reinforced NiCrBSi Composite Coatings Prepared by Plasma Spraying

In this study, NiCrBSi-30 wt.% TiN composite (NTC) coating was produced on carbon steel via plasma spraying, with NiCrBSi-30 wt.% WC composite (NWC) coating as the comparison object. The microstructure and phase constituents of the composite coatings were characterized using scanning electron microscopy (SEM) coupled with energy dispersive spectroscopy (EDS) techniques, transmission electron microscopy (TEM) and x-ray diffraction (XRD). Atomic force microscopy (AFM) was used to measure electronic work functions. The microhardness and wear performance of coatings were also investigated. The average microhardness of the NTC and NWC coatings was 1000 HV and 850 HV, respectively. In addition, the NTC coating had a wear volume loss of 0.8118 mm³, less than 1.4772 mm³, the volume loss of the NWC coating. This was due to the presence of TiN in the form of nanograins in the composite coating and tighter binding to the matrix.

Tuning Material Properties of Oxides and Nitrides by Substrate Biasing during Plasma-Enhanced Atomic Layer Deposition on Planar and 3D Substrate Topographies

Oxide and nitride thin-films of Ti, Hf, and Si serve numerous applications owing to the diverse range of their material properties. It is therefore imperative to have proper control over these properties during materials processing. Ion-surface interactions during plasma processing techniques can influence the properties of a growing film. In this work, we investigated the effects of controlling ion characteristics (energy, dose) on the properties of the aforementioned materials during plasma-enhanced atomic layer deposition (PEALD) on planar and 3D substrate topographies. We used a 200 mm remote PEALD system equipped with substrate biasing to control the energy and dose of ions by varying the magnitude and duration of the applied bias, respectively, during plasma exposure. Implementing substrate biasing in these forms enhanced PEALD process capability by providing two additional parameters for tuning a wide range of material properties. Below the regimes of ion-induced degradation, enhancing ion energies with substrate biasing during PEALD increased the refractive index and mass density of TiO _x and HfO _x and enabled control over their crystalline properties. PEALD of these oxides with substrate biasing at 150 °C led to the formation of crystalline material at the low temperature, which would otherwise yield amorphous films for deposition without biasing. Enhanced ion energies drastically reduced the resistivity of conductive TiN _x and HfN _x films. Furthermore, biasing during PEALD enabled the residual stress of these materials to be altered from tensile to compressive. The properties of SiO _x were slightly improved whereas those of SiN _x were degraded as a function of substrate biasing. PEALD on 3D trench nanostructures with biasing induced differing film properties at different regions of the 3D substrate. On the basis of the results presented herein, prospects afforded by the implementation of this technique during PEALD, such as enabling new routes for topographically selective deposition on 3D substrates, are discussed.

High wear resistance of femoral components coated with titanium nitride: a retrieval analysis

PURPOSE

The objective of this study was to evaluate the in vivo wear resistance of cobalt-chromium femoral components coated with titanium nitride (TiN). Our null hypothesis was that the surface damage and the thickness of the TiN coating do not correlate with the time in vivo.

METHODS

Twenty-five TiN-coated bicondylar femoral retrievals with a mean implantation period of 30.7 ± 11.7 months were subjected to an objective surface damage analysis with a semi-quantitative assessment method. A visual examination of scratches, indentations, notches and coating breakthroughs of the surfaces was performed. The roughness and the coating thickness of the TiN coating were evaluated in the main articulation regions.

RESULTS

Narrow scratches and indentations in the range of low flexion angles on the retrieval surfaces were the most common modes of damage. There was no evidence of delamination on the articulation surface but rather at the bottom of isolated severe indentations or notches. An analysis of three retrievals revealed a coating breakthrough in the patellofemoral joint region, resulting from patella maltracking and a dislocation. The arithmetical mean roughness of the TiN surface slightly increased with the implantation period. In contrast, the maximum peak height of the roughness profile was reduced at the condyles of the retrieved components in comparison with new, unused surfaces. No significant association between the coating thickness and implantation period was determined. Moreover, the measured values were retained in the range of the initial coating thickness even after several years of in vivo service.

CONCLUSIONS

As was demonstrated by the results of this study, the surface damage to the TiN coating did not deteriorate with the implantation period. The calculated damage scores and the measured coating thickness in particular both confirmed that the TiN coating provides low wear rates. Our findings support the use of wear-resistant TiN-coated components in total knee arthroplasty with the objective of reducing the risk of aseptic loosening. However, in terms of TiN-coated femoral components, particular attention should be paid to a correct patellar tracking in order to avoid wear propagation at the implant.

Ab Initio Study of the Atomic Level Structure of the Rutile TiO2(110)-Titanium Nitride (TiN) Interface

Titanium nitride (TiN) is widely used in industry as a protective coating due to its hardness and resistance to corrosion and can spontaneously form a thin oxide layer when it is exposed to air, which could modify the properties of the coating. With limited understanding of the TiO₂-TiN interfacial system at present, this work aims to describe the structural and electronic properties of oxidized TiN based on a density functional theory (DFT) study of the rutile TiO₂(110)-TiN(100) interface model system, also including Hubbard +U correction on Ti 3d states. The small lattice mismatch gives a good stability to the TiO₂-TiN interface after depositing the oxide onto TiN through the formation of interfacial Ti-O bonds. Our DFT+U study shows the presence of Ti³⁺ cations in the TiO₂ region, which are preferentially located next to the interface region as well as the rotation of the rutile TiO₂ octahedra in the interface structure. The DFT+U TiO₂ electronic density of states (EDOS) shows localized Ti³⁺ defect states forming in the midgap between the top edge of the valence and the bottom of the conduction band. We increase the complexity of our models by the introduction of nonstoichiometric compositions. Although the vacancy formation energies for Ti in TiN (E_vac (Ti) ≥ 4.03 eV) or O in the oxide (E_vac (O) ≥ 3.40 eV) are quite high relative to perfect TiO₂-TiN, defects are known to form during the oxide growth and can therefore be present after TiO₂ formation. Our results show that a structure with exchanged O and N can lie 0.82 eV higher in energy than the perfect system, suggesting the stability of structures with interdiffused O and N anions at ambient conditions. The presence of N in TiO₂ introduces N 2p states localized between the top edge of the O 2p valence states and the midgap Ti³⁺ 3d states, thus reducing the band gap in the TiO₂ region for the exchanged O/N interface EDOS. The outcomes of these simulations give us a most comprehensive insight on the atomic level structure and the electronic properties of oxidized TiN surfaces.

In situ controlled rapid growth of novel high activity TiB2/(TiB2-TiN) hierarchical/heterostructured nanocomposites

In this work, a reaction coupling self-propagating high-temperature synthesis (RC-SHS) method was developed for the in situ controlled synthesis of novel, high activity TiB₂/(TiB₂-TiN) hierarchical/heterostructured nanocomposites using TiO₂, Mg, B₂O₃, KBH₄ and NH₄NO₃ as raw materials. The as-synthesized samples were characterized using X-ray diffraction (XRD), scanning electron microscope (SEM), X-ray energy dispersive spectroscopy (EDX), transition electron microscopy (TEM), high-resolution TEM (HRTEM) and selected-area electron diffraction (SAED). The obtained TiB₂/TiN hierarchical/heterostructured nanocomposites demonstrated an average particle size of 100-500 nm, and every particle surface was covered by many multibranched, tapered nanorods with diameters in the range of 10-40 nm and lengths of 50-200 nm. In addition, the tapered nanorod presents a rough surface with abundant exposed atoms. The internal and external components of the nanorods were TiB₂ and TiN, respectively. Additionally, a thermogravimetric and differential scanning calorimetry analyzer (TG-DSC) comparison analysis indicated that the as-synthesized samples presented better chemical activity than that of commercial TiB₂ powders. Finally, the possible chemical reactions as well as the proposed growth mechanism of the TiB₂/(TiB₂-TiN) hierarchical/heterostructured nanocomposites were further discussed.

Synergetic SERS Enhancement in a Metal-Like/Metal Double-Shell Structure for Sensitive and Stable Application

Because of either thermal/chemical instability or high optical loss in noble metal nanostructures, searching for alternative plasmonic materials is becoming more and more urgent, considering the practical biosensing applications under various extreme conditions. In this work, titanium nitride (TiN), a low-loss metal-like material with both excellent thermal and excellent chemical stabilities, was proposed to composite with Ag hollow nanosphere (HNS) nanostructures as an effective surface-enhanced Raman scattering (SERS) substrate to realize both highly sensitive and highly stable molecular detection. Because of the multiple-mode local surface plasmon resonance around the spherical composite nanospheres and the "gap effect" derived from the ultrasmall nanogaps within the precisely controlled plasmonic arrays, an intensively enhanced local field was successfully induced on this SERS substrate. Combined with the unique charge transferring process between Ag and TiN, a synergistically enhanced SERS sensitivity involving both physical and chemical mechanisms was achieved. Especially, with the isolation of TiN, a time-durable Raman detection on these TiN-Ag HNS arrays was accomplished, showing great potential for practical applications.

Densification Kinetics and Structural Evolution During Microwave and Pressureless Sintering of 15 nm Titanium Nitride Powder

Microwave sintering (MWS) of commercially available 15-nm-size nanocrystalline TiN powder was studied. Densification kinetics and grain growth mechanisms of nano-TiN were evaluated using non-isothermal heating up to 1500 °C with variable heating rates. A true nanocrystalline ceramic with ~80-nm-size grains and 94.5 % theoretical density was obtained via MWS consolidation at 1400 °C. At higher temperatures, however, an uncontrolled grain growth and a formation of bimodal microstructure were noticed. A temperature dependence of grain growth suggested grain boundary sliding as a primary mechanism of densification below 1100-1200 °C. An activation energy of nano-TiN densification under MWS varied from 26 ± 3 kJ/mol at the initial stage of sintering (900-1200 °C) to 162 ± 22 kJ/mol at higher temperatures. In addition, a relationship coupling microstructural characteristics (grain size, grain boundary) with mechanical properties of titanium nitride ceramics obtained via both microwave and pressureless sintering techniques was discussed.

TiAl₃-TiN Composite Nanoparticles Produced by Hydrogen Plasma-Metal Reaction: Synthesis, Passivation, and Characterization

TiAl₃ and TiN composite nanoparticles were continuously synthesized from Ti-48Al master alloy by hydrogen plasma-metal reaction in a N₂, H₂ and Ar atmosphere. The phase, morphology, and size of the nanoparticles were studied by X-ray diffraction (XRD) and transmission electronic microscopy (TEM). X-ray photoelectron spectroscopy (XPS) and evolved gas analysis (EGA) were used to analyze the surface phase constitution and oxygen content of the nanoparticles. The as-synthesized nanopowders were mainly composed of nearly spherical TiAl₃ and tetragonal TiN phases, with a mean diameter of ~42 nm and mass fractions of 49.1% and 24.3%, respectively. Passivation in the atmosphere of Ar and O₂ for 24 h at room temperature led to the formation of amorphous Al₂O₃ shells on the TiAl₃ particle surface, with a mean thickness of ~5.0 nm and a mass fraction of ~23.5%, as well as TiO₂ with a mass fraction of ~3.2%.

Experimental Quantification of Resolved Shear Stresses for Dislocation Motion in TiN

Experimental quantification of the critical resolved shear stress (CRSS) at the level of unit dislocation glide is still a challenge. By using in situ nanoindentation in a high-resolution transmission electron microscope and strain analysis of the acquired structural images, the CRSS for the motion of individual dislocations on {110}⟨011⟩ slip system and glide dislocation re-emission from a tilt grain boundary in TiN are quantified. This work offers an approach to measure the local stresses associated with dislocation motion in high-strength materials.

Phase Stability and Elasticity of TiAlN

We review results of recent combined theoretical and experimental studies of Ti_1−xAl_xN, an archetypical alloy system material for hard-coating applications. Theoretical simulations of lattice parameters, mixing enthalpies, and elastic properties are presented. Calculated phase diagrams at ambient pressure, as well as at pressure of 10 GPa, show a wide miscibility gap and broad region of compositions and temperatures where the spinodal decomposition takes place. The strong dependence of the elastic properties and sound wave anisotropy on the Al-content offers detailed understanding of the spinodal decomposition and age hardening in Ti_1−xAl_xN alloy films and multilayers. TiAlN/TiN multilayers can further improve the hardness and thermal stability compared to TiAlN since they offer means to influence the kinetics of the favorable spinodal decomposition and suppress the detrimental transformation to w-AlN. Here, we show that a 100 degree improvement in terms of w-AlN suppression can be achieved, which is of importance when the coating is used as a protective coating on metal cutting inserts.