Binder-free printed PEDOT wearable sensors on everyday fabrics using oxidative chemical vapor deposition

Vapor Deposition of Polymer Structures: From 2D Surface Coatings and Surface Microstructures to 3D Building Blocks and Structural Monoliths

Vapor deposition of polymers offers precise control over polymerization, enabling the creation of uniform thin films, conformal coatings, and complex geometries. These methods produce pinhole-free films with tailored physical and chemical properties while addressing the limitations of conventional solution-based techniques. Recent advancements have extended polymer fabrication beyond thin films to include surface patterns, microstructures, and 3D architectures. This review provides an overview of vapor deposition methods, polymerization mechanisms, and processes for fabricating microstructures and 3D architectures. This review highlights the progress of vapor-deposited polymers, from simple coatings to complex, multifunctional structures. By integrating precise structural control with chemical versatility, these advancements open new opportunities for innovative material design and address the growing demands of modern applications.

Improving the washability of conductive textiles by constructing a dually crosslinked polyvinyl alcohol network with silver nanowires

Conductive textiles, as an important platform for developing wearable electronic devices, often face challenges related to washing to remove dirt while retaining conductivity. It is still a great challenge to manufacture textiles with high conductivity, washability and uniformity in an efficient and economical way. Polyvinyl alcohol (PVA) containing numerous hydroxyl groups allowing easy modification and crosslinking is a promising candidate for conductive textile construction. Herein, a stable composite ink with PVA as the matrix and silver nanowires (AgNWs) as the conductive filler for screen printing on textile surfaces is proposed. The composite conductive network endows the fabric with the highest conductivity up to 2087 S cm-1 and a low percolation threshold of 0.025 mg cm-2 for AgNW mass loading. The printed conductive pattern shows high uniformity even for a line width as small as 500 μm on fabric. The resistance change of conductive textiles washed at 60 °C for 1 h is reduced from 500 000% to 40%, thanks to the cooperation of a physically and chemically dually crosslinked polymer network with a conductive AgNW network. The prepared outperforming conductive textiles and their potential for mass production of patterned fabric electrodes provide a basis for further development of smart fabrics and wearable electronics.

Unperceivable Designs of Wearable Electronics

Wearable smart electronics are taking an increasing part of the consumer electronics market, with applications in advanced healthcare systems, entertainment, and Internet of Things. The advanced development of flexible, stretchable, and breathable electronic materials has paved the way to comfortable and long-term wearables. However, these devices can affect the wearer's appearance and draw attention during use, which may impact the wearer's confidence and social interactions, making them difficult to wear on a daily basis. Apart from comfort, one key condition for user acceptance is that these new technologies seamlessly integrate into our daily lives, remaining unperceivable to others. In this review, strategies to minimize the visual impact of wearable devices and make them more suitable for daily use are discussed. These new devices focus on being unperceivable when worn and comfortable enough that users almost forget their presence, reducing psychological discomfort while maintaining accuracy in signal collection. Materials selection is crucial for developing long-term and unperceivable wearable devices. Recent developments in these unperceivable electronic devices are also covered, including sensors, transistors, and displays, and mechanisms to achieve unperceivability are discussed. Finally, the potential applications are summarized and the remaining challenges and prospects are discussed.

Ultrafast Binder-Free Corona Discharge-Enabled Automated Electrostatic Patterning (AEP) Technique

Patterning techniques have garnered extensive attention within the realm of printed electronics owing to their substantial contributions across multifarious applications. A plethora of printing methodologies have emerged to generate intricate 2D patterns, each designed to achieve distinct functionalities. However, most prevailing printing techniques necessitate the utilization of binders, meticulous formulation of ink, compatibility checks with printing nozzles, and rigorous cleaning processes when direct contact methods are employed, all of which consume significant time. This paper introduces an ultrafast binder-free method termed corona discharge-enabled automated electrostatic patterning (AEP), capable of printing sub-100 μm resolution patterns within a mere 2 s time frame. A comprehensive investigation into the mechanism underlying AEP is presented, elucidating its printing principles via theoretical derivations, COMSOL simulations, and high-speed camera observation. The manufacturing of high-quality flexible electronics has also been demonstrated. Because of the autopatterning and binder-free nature of AEP, it can significantly improve the manufacturing efficiency of printed electronics with the advantages of high sensitivity and elimination of the ink drying process and mask abrasion.

Fabrication of Conjugated Conducting Polymers by Chemical Vapor Deposition (CVD) Method

Chemical vapor deposition (CVD) is a highly adaptable manufacturing technique used to fabricate high-quality thin films, making it essential across numerous industries. As materials fabrication processes progress, CVD has advanced to enable the precise deposition of both inorganic 2D materials, such as graphene and transition metal dichalcogenides, and high-quality polymeric thin films, offering excellent conformality and precise nanostructure control on a wide range of substrates. Conjugated conducting polymers have emerged as promising materials for next-generation electronic, optoelectronic, and energy storage devices due to their unique combination of electrical conductivity, optical transparency, ionic transport, and mechanical flexibility. Oxidative CVD (oCVD) involves the spontaneous reaction of oxidant and monomer vapors upon their adsorption onto the substrate surface, resulting in step-growth polymerization that commonly produces conducting or semiconducting polymer thin films. oCVD has gained significant attention for its ability to fabricate conjugated conducting polymers under vacuum conditions, allowing precise control over film thickness, doping levels, and nanostructure engineering. The low to moderate deposition temperature in the oCVD method enables the direct integration of conducting and semiconducting polymer thin films onto thermally sensitive substrates, including plants, paper, textiles, membranes, carbon fibers, and graphene. This review explores the fundamentals of the CVD process and vacuum-based manufacturing, while also highlighting recent advancements in the oCVD method for the fabrication of conjugated conducting and semiconducting polymer thin films.

E-Skin and Its Advanced Applications in Ubiquitous Health Monitoring

E-skin is a bionic device with flexible and intelligent sensing ability that can mimic the touch, temperature, pressure, and other sensing functions of human skin. Because of its flexibility, breathability, biocompatibility, and other characteristics, it is widely used in health management, personalized medicine, disease prevention, and other pan-health fields. With the proposal of new sensing principles, the development of advanced functional materials, the development of microfabrication technology, and the integration of artificial intelligence and algorithms, e-skin has developed rapidly. This paper focuses on the characteristics, fundamentals, new principles, key technologies, and their specific applications in health management, exercise monitoring, emotion and heart monitoring, etc. that advanced e-skin needs to have in the healthcare field. In addition, its significance in infant and child care, elderly care, and assistive devices for the disabled is analyzed. Finally, the current challenges and future directions of the field are discussed. It is expected that this review will generate great interest and inspiration for the development and improvement of novel e-skins and advanced health monitoring systems.

Wireless breathable face mask sensor for spatiotemporal 2D respiration profiling and respiratory diagnosis

Owing to air pollution and the pandemic outbreak, the need for quantitative pulmonary monitoring has greatly increased. The COVID-19 outbreak has aroused attention for comfortable wireless monitoring of respiratory profiles and more real-time diagnosis of respiratory diseases. Although respiration sensors have been investigated extensively with single-pixel sensors, 2D respiration profiling with a pixelated array sensor has not been demonstrated for both exhaling and inhaling. Since the pixelated array sensor allowed for simultaneous profiling of the nasal breathing and oral breathing, it provides essential respiratory information such as breathing patterns, respiration habit, breathing disorders. In this study, we introduced an air-permeable, stretchable, and a pixelated pressure sensor that can be integrated into a commercial face mask. The mask sensor showed a strain-independent pressure-sensing performance, providing 2D pressure profiles for exhalation and inhalation. Real-time 2D respiration profiles could monitor various respiratory behaviors, such as oral/nasal breathing, clogged nose, out-of-breath, and coughing. Furthermore, they could detect respiratory diseases, such as rhinitis, sleep apnea, and pneumonia. The 2D respiratory profiling mask sensor is expected to be employed for remote respiration monitoring and timely patient treatment.

Innervate Commercial Fabrics with Spirally-Layered Iontronic Fibrous Sensors Toward Dual-Functional Smart Garments

Electronic fabrics exhibit desirable breathability, wearing comfort, and easy integration with garments. However, surficial deposition of electronically functional materials/compounds onto fabric substrates would consequentially alter their intrinsic properties (e.g., softness, permeability, biocompatibility, etc.). To address this issue, here, a strategy to innervate arbitrary commercial fabrics with unique spirally-layered iontronic fibrous (SLIF) sensors is presented to realize both mechanical and thermal sensing functionalities without sacrificing the intrinsic fabric properties. The mechanical sensing function is realized via mechanically regulating the interfacial ionic supercapacitance between two perpendicular SLIF sensors, while the thermal sensing function is achieved based on thermally modulating the intrinsic ionic impedance in a single SLIF sensor. The resultant SLIF sensor-innervated electronic fabrics exhibit high mechanical sensitivity of 81 N-1, superior thermal sensitivity of 34,400 Ω °C-1, and more importantly, greatly minimized mutual interference between the two sensing functions. As demonstrations, various smart garments are developed for the precise monitoring of diverse human physiological signals. Moreover, artificial intelligence-assisted object recognition with high-accuracy (97.8%) is demonstrated with a SLIF sensor-innervated smart glove. This work opens up a new path toward the facile construction of versatile smart garments for wearable healthcare, human-machine interfaces, and the Internet of Things.

Modulating Surface Cation Concentration via Tuning the Molecular Structures of Ethylene Glycol-Functionalized PEDOT for Improved Alkaline Hydrogen Evolution Reaction

The sluggish catalytic kinetics of nonprecious metal-based electrocatalysts often hinder them from achieving efficient hydrogen evolution reactions (HERs). Poly(3,4-ethylenedioxythiophene) (PEDOT) and its derivatives have been promising materials for various electrochemical applications. Nevertheless, previous studies have demonstrated that PEDOT coatings can be detrimental to HER performance. In this study, we investigated the alkaline HER efficiency of nickel foam coated with three types of ethylene glycol (EG)-functionalized EDOT. Specifically, EDOT derivatives bearing hydroxyl (-OH) and methoxy (-OCH3) end groups on the EG side chain and molecules containing two EDOT units are interconnected via EG moieties. EG groups are selected due to their strong interaction with alkali metal cations. Intriguingly, improved HER performance is observed on all electrodes coated with EG-functionalized EDOTs. Electrochemical impedance spectroscopy, electrochemical quartz crystal microbalance with dissipation, and XPS analysis are employed to explore the origin of enhanced HER efficiency. The results suggest the EG moieties can induce locally concentrated ions near the electrode surface and facilitate water dissociation through noncovalent interactions. The influence of EG chain length is systematically investigated by synthesizing molecules with di-EG, tetra-EG, and hexa-EG functionalities. This study highlights the importance of molecular design in modifying electrode surface properties to promote alkaline HER.

Electronic Skin for Health Monitoring Systems: Properties, Functions, and Applications

Electronic skin (e-skin), a skin-like wearable electronic device, holds great promise in the fields of telemedicine and personalized healthcare because of its good flexibility, biocompatibility, skin conformability, and sensing performance. E-skin can monitor various health indicators of the human body in real time and over the long term, including physical indicators (exercise, respiration, blood pressure, etc.) and chemical indicators (saliva, sweat, urine, etc.). In recent years, the development of various materials, analysis, and manufacturing technologies has promoted significant development of e-skin, laying the foundation for the application of next-generation wearable medical technologies and devices. Herein, the properties required for e-skin health monitoring devices to achieve long-term and precise monitoring and summarize several detectable indicators in the health monitoring field are discussed. Subsequently, the applications of integrated e-skin health monitoring systems are reviewed. Finally, current challenges and future development directions in this field are discussed. This review is expected to generate great interest and inspiration for the development and improvement of e-skin and health monitoring systems.

A General Synthesis Method for Patterning PEDOT toward Wearable Electronics and Bioelectronics

The conductive polymer poly-3,4-ethylenedioxythiophene (PEDOT), recognized for its superior electrical conductivity and biocompatibility, has become an attractive material for developing wearable technologies and bioelectronics. Nevertheless, the complexities associated with PEDOT's patterning synthesis on diverse substrates persist despite recent technological progress. In this study, we introduce a novel deep eutectic solvent (DES)-induced vapor phase polymerization technique, facilitating nonrestrictive patterning polymerization of PEDOT across diverse substrates. By controlling the quantity of DES adsorbed per unit area on the substrates, PEDOT can be effectively patternized on cellulose, wood, plastic, glass, and even hydrogels. The resultant patterned PEDOT exhibits numerous benefits, such as an impressive electronic conductivity of 282 S·m-1, a high specific surface area of 5.29 m2·g-1, and an extensive electrochemical stability range from -1.4 to 2.4 V in a phosphate-buffered saline. To underscore the practicality and diverse applications of this DES-induced approach, we present multiple examples emphasizing its integration into self-supporting flexible electrodes, neuroelectrode interfaces, and precision circuit repair methodologies.

Stretchable, Washable, and Anti-Ultraviolet i-Textile-Based Wearable Device for Motion Monitoring

Smart textiles with multifunction and highly stable performance are essential for their application in wearable electronics. Despite the advancement of various smart textiles through the decoration of conductive materials on textile surfaces, improving their stability and functionality remains a challenging topic. In this study, we developed an ionic textile (i-textile) with air permeability, water resistance, UV resistance, and sensing capabilities through in situ photopolymerization of ionogel onto the textile surface. The i-textile presents air permeability comparable to that of bare textile while possessing enhanced UV resistance. Remarkably, the i-textile maintains excellent electrical properties after washing 20 times or being subjected to 300 stretching cycles at 30% tension. When applied to human joint motion detection, the i-textile-based sensors can effectively distinguish joint motion based on their sensitivity and response speed. This research presents a novel method for developing smart textiles that further advances wearable electronics.

Engineering Sizable and Broad-Spectrum Antibacterial Fabrics through Hydrogen Bonding Interaction and Electrostatic Interaction

Long-lasting and highly efficient antibacterial fabrics play a key role in public health occurrences caused by bacterial and viral infections. However, the production of antibacterial fabrics with a large size, highly efficient, and broad-spectrum antibacterial performance remains a great challenge due to the complex processes. Herein, we demonstrate sizable and highly efficient antibacterial fabrics through hydrogen bonding interaction and electrostatic interaction between surface groups of ZnO nanoparticles and fabric fibers. The production process can be carried out at room temperature and achieve a production rate of 300 × 1 m2 within 1 h. Under both visible light and dark conditions, the bactericidal rate against Gram-positive (S. aureus), Gram-negative (E. coli), and multidrug-resistant (MRSA) bacteria can reach an impressive 99.99%. Furthermore, the fabricated ZnO nanoparticle-decorated antibacterial fabrics (ZnO@fabric) show high stability and long-lasting antibacterial performance, making them easy to develop into variable antibacterial blocks for protection suits.

Two-Stage Micropyramids Enhanced Flexible Piezoresistive Sensor for Health Monitoring and Human-Computer Interaction

High-performance flexible piezoresistive sensors are becoming increasingly essential in various novel applications such as health monitoring, soft robotics, and human-computer interaction. The evolution of the interfacial contact morphology determines the sensing properties of piezoresistive devices. The introduction of microstructures enriches the interfacial contact morphology and effectively boosts the sensitivity; however, the limited compressibility of conventional microstructures leads to rapid saturation of the sensitivity in the low-pressure range, which hinders their application. Herein, we present a flexible piezoresistive sensor featuring a two-stage micropyramid array structure, which effectively enhances the sensitivity while widening the sensing range. Owing to the synergistic enhancement effect resulting from the sequential contact of micropyramids of various heights, the devices demonstrate remarkable performance, including boosting sensitivity (30.8 kPa-1) over a wide sensing range (up to 200 kPa), a fast response/recovery time (75/50 ms), and an ultralong durability of 15,000 loading-unloading cycles. As a proof of concept, the sensor is applied to detect human physiological and motion signals, further demonstrating a real-time spatial pressure distribution sensing system and a game control system, showing great potential for applications in health monitoring and human-computer interaction.

Fiber Crossbars: An Emerging Architecture of Smart Electronic Textiles

Smart wearables have a significant impact on people's daily lives, enabling personalized motion monitoring, realizing the Internet of Things, and even reshaping the next generation of telemedicine systems. Fiber crossbars (FCs), constructed by crossing two fibers, have become an emerging architecture among the accessible structures of state-of-the-art smart electronic textiles. The mechanical, chemical, and electrical interactions between crossing fibers result in extensive functionalities, leading to the significant development of innovative electronic textiles employing FCs as their basic units. This review provides a timely and comprehensive overview of the structure designs, material selections, and assembly techniques of FC-based devices. The recent advances in FC-based devices are summarized, including multipurpose sensing, multiple-mode computing, high-resolution display, high-efficient power supply, and large-scale textile systems. Finally, current challenges, potential solutions, and future perspectives for FC-based systems are discussed for their further development in scale-up production and commercial applications.

Mold-Free Manufacturing of Highly Sensitive and Fast-Response Pressure Sensors Through High-Resolution 3D Printing and Conformal Oxidative Chemical Vapor Deposition Polymers

A new manufacturing paradigm is showcased to exclude conventional mold-dependent manufacturing of pressure sensors, which typically requires a series of complex and expensive patterning processes. This mold-free manufacturing leverages high-resolution 3D-printed multiscale microstructures as the substrate and a gas-phase conformal polymer coating technique to complete the mold-free sensing platform. The array of dome and spike structures with a controlled spike density of a 3D-printed substrate ensures a large contact surface with pressures applied and extended linearity in a wider pressure range. For uniform coating of sensing elements on the microstructured surface, oxidative chemical vapor deposition is employed to deposit a highly conformal and conductive sensing element, poly(3,4-ethylenedioxythiophene) at low temperatures (<60 °C). The fabricated pressure sensor reacts sensitively to various ranges of pressures (up to 185 kPa-1 ) depending on the density of the multiscale features and shows an ultrafast response time (≈36 µs). The mechanism investigations through the finite element analysis identify the effect of the multiscale structure on the figure-of-merit sensing performance. These unique findings are expected to be of significant relevance to technology that requires higher sensing capability, scalability, and facile adjustment of a sensor geometry in a cost-effective manufacturing manner.

Highly sensitive piezoresistive and thermally responsive fibrous networks from the in situ growth of PEDOT on MWCNT-decorated electrospun PU fibers for pressure and temperature sensing

Flexible electronics have demonstrated various strategies to enhance the sensory ability for tactile perception and wearable physiological monitoring. Fibrous microstructures have attracted much interest because of their excellent mechanical properties and fabricability. Herein, a structurally robust fibrous mat was first fabricated by electrospinning, followed by a sequential process of functionalization utilizing ultrasonication treatment and in situ polymerization growth. Electrospun polyurethane (PU) microfibers were anchored with multi-walled carbon nanotubes (MWCNTs) to form conductive paths along each fiber by a scalable ultrasonic cavitation treatment in an MWCNT suspension. After, a layer of poly(3,4-ethylene dioxythiophene) (PEDOT) was grown on the surface of PU fibers decorated with MWCNTs to enhance the conductive conjunctions of MWCNTs. Due to the superior electromechanical behaviors and mechanical reinforcement of PEDOT, the PEDOT/MWCNT@PU mat-based device exhibits a wide working range (0-70 kPa), high sensitivity (1.6 kPa-1), and good mechanical robustness (over 18,000 cycles). The PEDOT/MWCNT@PU mat-based sensor also demonstrates a good linear response to different temperature variations because of the thermoelectricity of the PEDOT/MWCNT composite. This novel strategy for the fabrication of multifunctional fibrous mats provides a promising opportunity for future applications for high-performance wearable devices.

Artificial intelligence enhanced sensors - enabling technologies to next-generation healthcare and biomedical platform

The fourth industrial revolution has led to the development and application of health monitoring sensors that are characterized by digitalization and intelligence. These sensors have extensive applications in medical care, personal health management, elderly care, sports, and other fields, providing people with more convenient and real-time health services. However, these sensors face limitations such as noise and drift, difficulty in extracting useful information from large amounts of data, and lack of feedback or control signals. The development of artificial intelligence has provided powerful tools and algorithms for data processing and analysis, enabling intelligent health monitoring, and achieving high-precision predictions and decisions. By integrating the Internet of Things, artificial intelligence, and health monitoring sensors, it becomes possible to realize a closed-loop system with the functions of real-time monitoring, data collection, online analysis, diagnosis, and treatment recommendations. This review focuses on the development of healthcare artificial sensors enhanced by intelligent technologies from the aspects of materials, device structure, system integration, and application scenarios. Specifically, this review first introduces the great advances in wearable sensors for monitoring respiration rate, heart rate, pulse, sweat, and tears; implantable sensors for cardiovascular care, nerve signal acquisition, and neurotransmitter monitoring; soft wearable electronics for precise therapy. Then, the recent advances in volatile organic compound detection are highlighted. Next, the current developments of human-machine interfaces, AI-enhanced multimode sensors, and AI-enhanced self-sustainable systems are reviewed. Last, a perspective on future directions for further research development is also provided. In summary, the fusion of artificial intelligence and artificial sensors will provide more intelligent, convenient, and secure services for next-generation healthcare and biomedical applications.

3D-printing-assisted flexible pressure sensor with a concentric circle pattern and high sensitivity for health monitoring

In this study, a flexible pressure sensor is fabricated using polydimethylsiloxane (PDMS) with a concentric circle pattern (CCP) obtained through a fused deposition modeling (FDM)-type three-dimensional (3D) printer and poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) as the active layer. Through layer-by-layer additive manufacturing, the CCP surface is generated from a thin cone model with a rough surface by the FDM-type 3D printer. A novel compression method is employed to convert the cone shape into a planar microstructure above the glass transition temperature of a polylactic acid (PLA) filament. To endow the CCP surface with conductivity, PDMS is used to replicate the compressed PLA, and PEDOT:PSS is coated by drop-casting. The size of the CCP is controlled by changing the printing layer height (PLH), which is one of the 3D printing parameters. The sensitivity increases as the PLH increases, and the pressure sensor with a 0.16 mm PLH exhibits outstanding sensitivity (160 kPa^-1), corresponding to a linear pressure range of 0-0.577 kPa with a good linearity of R ² = 0.978, compared to other PLHs. This pressure sensor exhibits stable and repeatable operation under various pressures and durability under 6.56 kPa for 4000 cycles. Finally, monitoring of various health signals such as those for the wrist pulse, swallowing, and pronunciation of words is demonstrated as an application. These results support the simple fabrication of a highly sensitive, flexible pressure sensor for human health monitoring.

Self-Powered Smart Textile Based on Dynamic Schottky Diode for Human-Machine Interactions

The growing demand for sustained self-powered devices with multifunctional sensing networks is one of the main challenges for smart textiles, which are the critical elements for the future Internet of Things (IoT) and Point of Care (POC). Here, cellulose-based smart textile is integrated with dynamic Schottky diode (DSD) to generate sustained power source (current density of 8.9 mA m⁻2 ) for self-powered built-in sensing network. In response to normal and shear motions, a pressure sensor with a sensitivity of 0.12 KPa⁻1 and an impact sensor are demonstrated, respectively. The woven structure of the textile contributes to signal amplification, which can also form a matrix of sensing elements for distributed sensing. The proposed strategy of fabricating self-powered and multifunctional sensing networks with smart textiles shows tremendous potential for future intelligent society.

Technology Roadmap for Flexible Sensors

Humans rely increasingly on sensors to address grand challenges and to improve quality of life in the era of digitalization and big data. For ubiquitous sensing, flexible sensors are developed to overcome the limitations of conventional rigid counterparts. Despite rapid advancement in bench-side research over the last decade, the market adoption of flexible sensors remains limited. To ease and to expedite their deployment, here, we identify bottlenecks hindering the maturation of flexible sensors and propose promising solutions. We first analyze challenges in achieving satisfactory sensing performance for real-world applications and then summarize issues in compatible sensor-biology interfaces, followed by brief discussions on powering and connecting sensor networks. Issues en route to commercialization and for sustainable growth of the sector are also analyzed, highlighting environmental concerns and emphasizing nontechnical issues such as business, regulatory, and ethical considerations. Additionally, we look at future intelligent flexible sensors. In proposing a comprehensive roadmap, we hope to steer research efforts towards common goals and to guide coordinated development strategies from disparate communities. Through such collaborative efforts, scientific breakthroughs can be made sooner and capitalized for the betterment of humanity.

Fabrication of a nanoscale 2D PEDOT pattern via the combination of colloidal lithography and vapor phase polymerization for application in transparent, highly sensitive bending sensors

Recent advances in flexible, stretchable, and wearable electronics have necessitated the development of more diverse and complex device structures; high-resolution patterning strategies for conducting polymers are therefore urgently required to enable the fabrication of these devices. In this study, we report a nanoscale patterning strategy for conductive polymer films that utilizes a combination of vapor phase polymerization (VPP) and colloidal lithography. Here, hemispherical non-close-packed colloidal crystals are used as an effective lithographic mask for patterning oxidants on a substrate; subsequently, two-dimensional honeycomb-structured porous poly(3,4-ethylenedioxythiophene) (PEDOT) films are fabricated via VPP using the prepatterned oxidant. The resulting films closely resemble the morphology of the preceding oxidant structure; furthermore, the film porosity can be altered by adjusting the polymerization time. These patterned PEDOT films exhibit high transparency owing to the presence of voids, and high electrical sensitivity to bending stresses, which were concentrated in the narrow-patterned area. As the described fabrication methods are facile and reliable, this approach therefore provides an effective route for the fabrication of various conducting polymer frameworks in the micro- to nanoscale range.

Soft Fiber Electronics Based on Semiconducting Polymer

Fibers, originating from nature and mastered by human, have woven their way throughout the entire history of human civilization. Recent developments in semiconducting polymer materials have further endowed fibers and textiles with various electronic functions, which are attractive in applications such as information interfacing, personalized medicine, and clean energy. Owing to their ability to be easily integrated into daily life, soft fiber electronics based on semiconducting polymers have gained popularity recently for wearable and implantable applications. Herein, we present a review of the previous and current progress in semiconducting polymer-based fiber electronics, particularly focusing on smart-wearable and implantable areas. First, we provide a brief overview of semiconducting polymers from the viewpoint of materials based on the basic concepts and functionality requirements of different devices. Then we analyze the existing applications and associated devices such as information interfaces, healthcare and medicine, and energy conversion and storage. The working principle and performance of semiconducting polymer-based fiber devices are summarized. Furthermore, we focus on the fabrication techniques of fiber devices. Based on the continuous fabrication of one-dimensional fiber and yarn, we introduce two- and three-dimensional fabric fabricating methods. Finally, we review challenges and relevant perspectives and potential solutions to address the related problems.

Printable All-Paper Pressure Sensors with High Sensitivity and Wide Sensing Range

With the rapid development of flexible electronics, a large amount of electronic waste is becoming a global concern. Because of the biodegradable and environment-friendly properties, cellulose paper as flexible substrates is an alternative pathway to effectively address the electronic pollution. Recently, paper-based piezoresistive pressure sensors with a simple structure and easy signal detection have been widely used in health monitoring, soft robots, and so forth. However, the low sensitivity and narrow working range of paper-based sensors limit their practical applications. Here, an all paper-based piezoresistive pressure sensor is successfully constructed by assembling a bottom electrode with a screen-printed interdigital Cu electrode on paper and a top sensing electrode. The top electrode is simply fabricated using a one-step impregnation method to coat a thin poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) layer on air-laid paper. The constructed all-paper sensor displays a maximum sensitivity of 768.07 kPa^-1, a wide detection range (up to 250 kPa), and excellent cycle stability (5000 cycles). Furthermore, the sensor can clearly respond from low pressure (such as wrist pulse) to high pressure (finger tapping). The outstanding performance can be attributed to the surface and interface design of rough and fiber-structured paper and the high conductivity of copper and PEDOT:PSS. Finally, based on the printing technology, array sensors are fabricated to identify spatial pressure distributions, demonstrating the capability of low-cost and large-area fabrication for the practical production applications. This printable all-paper sensor with excellent sensing performance exhibits great potential for use in new-generation green and portable electronics.

Review on PEDOT:PSS-Based Conductive Fabric

This article reviews conductive fabrics made with the conductive polymer poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS), their fabrication techniques, and their applications. PEDOT:PSS has attracted interest in smart textile technology due to its relatively high electrical conductivity, water dispersibility, ease of manufacturing, environmental stability, and commercial availability. Several methods apply PEDOT:PSS to textiles. They include polymerization of the monomer, coating, dyeing, and printing methods. In addition, several studies have shown the conductivity of fabrics with the addition of PEDOT:PSS. The electrical properties of conductive textiles with a certain sheet resistance can be reduced by several orders of magnitude using PEDOT:PSS and polar solvents as secondary dopants. In addition, several studies have shown that the flexibility and durability of textiles coated with PEDOT:PSS can be improved by creating a composite with other polymers, such as polyurethane, which has high flexibility and extensibility. This improvement is due to the stronger bonding of PEDOT:PSS to the fabrics. Sensors, actuators, antennas, interconnectors, energy harvesting, and storage devices have been developed with PEDOT:PSS-based conductive fabrics.

A 'Moore's law' for fibers enables intelligent fabrics

Fabrics are an indispensable part of our everyday life. They provide us with protection, offer privacy and form an intimate expression of ourselves through their esthetics. Imparting functionality at the fiber level represents an intriguing path toward innovative fabrics with a hitherto unparalleled functionality and value. The fiber technology based on thermal drawing of a preform, which is identical in its materials and geometry to the final fiber, has emerged as a powerful platform for the production of exquisite fibers with prerequisite composition, geometric complexity and control over feature size. A 'Moore's law' for fibers is emerging, delivering higher forms of function that are important for a broad spectrum of practical applications in healthcare, sports, robotics, space exploration, etc. In this review, we survey progress in thermally drawn fibers and devices, and discuss their relevance to 'smart' fabrics. A new generation of fabrics that can see, hear and speak, sense, communicate, harvest and store energy, as well as store and process data is anticipated. We conclude with a critical analysis of existing challenges and opportunities currently faced by thermally drawn fibers and fabrics that are expected to become sophisticated platforms delivering value-added services for our society.

Flexible and Highly Conductive Textiles Induced by Click Chemistry for Sensitive Motion and Humidity Monitoring

To date, multifunctional sensors have aroused widespread concerns owing to their vital roles in the healthcare area. However, there are still significant challenges in the fabrication of functionalized integrated devices. In this work, hydrophobic-hydrophilic patterns are constructed on polyester-spandex-blended knitted fabric surface by the chemical click method, enabling accurate deposition of functionalized materials for sensitive and stable motion and humidity sensing. Representatively, a conductive silver nanowire (Ag NW) network was deliberately deposited on only the designated hydrophilic fabric surface to realize accurate, repeatable, and stable motion sensing. Such a Ag NWs sensor recorded a low electrical resistance (below 60 Ω), stable resistance cycling response (over 2000 cycles), and fast response time to humidity (0.46 s) during the sensing evaluation. In addition to experimental sensing, real human motions, such as mouth-opening and joint-flexing (wrist and neck), could also be detected using the same sensor. Similar promising outputs were also obtained over the humidity sensor fabricated over the same chemical click method, except the sensing material was replaced with polydopamine-modified carboxylated carbon nanotubes. The resultant sensor exhibits excellent sensitivity to not only experimentally adjusted environment humidity but also to the moisture content of breath and skin during daily activities. On top of all these, both sensors were fabricated over highly flexible fabric that offers high wearability, promising great application potential in the field of healthcare monitoring.

Scalable Fabrication of Highly Breathable Cotton Textiles with Stable Fluorescent, Antibacterial, Hydrophobic, and UV-Blocking Performance

Multifunctional cotton textiles that are highly breathable are desirable in a broad range of applications. However, it is still a big challenge to scale up production of such multifunctional cotton textiles. Herein, we developed a simple, scalable, and benign strategy to fabricate highly breathable multifunctional cotton textiles via mild surface modification. The 1,4-dihydropyridine (DHP) ring and gentamycin sulfate (GS) molecules were firmly attached to the cellulose chains under room temperature via a one-pot method. The resulting modified cotton textile showed integrated performances with bright fluorescence, good antibacterial behavior, hydrophobic behavior (contact angle of 134°), and UV-blocking (UPF being up to 69.2), which are very stable toward washing and various solvents. There is no obvious change in the whiteness, thermal stability, and mechanical performance of cotton fabrics after the surface modification. What's more, the air permeability of the modified cotton fabric was up to 31.3 (cm3/cm2)/s. This study not only focuses on the materials design and large-scale fabrication but also provides stable and multifunctional cotton textiles with broad application prospects for many fields.

Materials, Preparation Strategies, and Wearable Sensor Applications of Conductive Fibers: A Review

The recent advances in wearable sensors and intelligent human-machine interfaces have sparked a great many interests in conductive fibers owing to their high conductivity, light weight, good flexibility, and durability. As one of the most impressive materials for wearable sensors, conductive fibers can be made from a variety of raw sources via diverse preparation strategies. Herein, to offer a comprehensive understanding of conductive fibers, we present an overview of the recent progress in the materials, the preparation strategies, and the wearable sensor applications related. Firstly, the three types of conductive fibers, including metal-based, carbon-based, and polymer-based, are summarized in terms of their principal material composition. Then, various preparation strategies of conductive fibers are established. Next, the primary wearable sensors made of conductive fibers are illustrated in detail. Finally, a robust outlook on conductive fibers and their wearable sensor applications are addressed.