Anionic Surfactant-Triggered Steiner Geometrical Poly(vinylidene fluoride) Nanofiber/Nanonet Air Filter for Efficient Particulate Matter Removal

Engineering self-assembled 2D nano-network membranes through hierarchical phase separation for efficient air filtration

Air pollution has garnered significant worldwide attention; however, the existing air filtration materials still suffer from issues related to monotonous structure and the inherent trade-off between PM rejection and air permeability. Herein, a spider web-inspired composite membrane with continuous monolayer structured 2D nano-networks tightly welded on nanofibers in the electrospun membrane scaffold is designed via a hierarchical phase separation strategy. The resultant biomimetic hierarchical-structured membranes possess the integrated features of hierarchical multiscale structures of 2D ultrafine networks composed of nanowires with a diameter of 31 nm self-assembled by nanoparticles, exceptional characteristics involving small average aperture, extremely low network thickness, high porosity and promising pore channel connectivity, combined with rich surface polar functional groups (3.02D dipole moment). Consequently, the composite membrane exhibits a high PM0.3 capture efficiency of 99.6 % and low pressure drop of 58.8 Pa, less than 0.06 % of atmosphere pressure, with outstanding long-term PM2.5 recycling filtration performance. The hierarchical phase separation-driven 2D nano-networks construction strategy, by virtue of their feasibility and tunability, holds great promise for widespread application across diverse membrane-related domains for air filtration.

Production of Ultrafine PVDF Nanofiber-/Nanonet-Based Air Filters via the Electroblowing Technique by Employing PEG as a Pore-Forming Agent

Particles with diameters smaller than 2.5 μm (PM2.5) can penetrate the respiratory system and have negative impacts on human health. Filter media with a porous surface and nanofiber/nanonet structure demonstrate superior filtration performance compared to traditional nano- and microfiber-based filters. In this study, nanostructured filters were produced using the electroblowing method from solutions containing different ratios of poly(vinylidene fluoride) (PVDF) and polyethylene glycol (PEG) polymers for the first time. By increasing the water-soluble PEG ratio in PVDF/PEG blend nanofibers and employing a water bath treatment to the produced mat afterward, a more porous fibrous structure was obtained with a lower average fiber diameter. Notably, the removal of PEG from the PVDF/PEG (3-7) sample, which had the highest PEG content, exhibited clustered nanofiber-/nanonet-like structures with average diameters of 170 and 50 nm at the points where the fibers intersect. Although this process resulted in a slight decrease in the filtration efficiency (-1.3%), the significant reduction observed in pressure drop led to a 3.2% increase in the quality factor (QF). Additionally, by exploiting the polarizability of PVDF under an electric field, the filtration efficiency of the nanostructured PVDF filters enhanced with a ratio of 3.6% after corona discharge treatment leading to a 60% improvement in the QF. As a result, the PVDF/PEG (3-7) sample presented an impressive filtration efficiency of 99.57%, a pressure drop (ΔP) of 158 Pa, and a QF of 0.0345 Pa-1.

Electrospun Nanocomposite Fibrous Membranes for Sustainable Face Mask Based on Triboelectric Nanogenerator with High Air Filtration Efficiency

Abstract

Air pollution caused by the rapid development of industry has always been a great issue to the environment and human being's health. However, the efficient and persistent filtration to PM0.3 remains a great challenge. Herein, a self-powered filter with micro-nano composite structure composed of polybutanediol succinate (PBS) nanofiber membrane and polyacrylonitrile (PAN) nanofiber/polystyrene (PS) microfiber hybrid mats was prepared by electrospinning. The balance between pressure drop and filtration efficiency was achieved through the combination of PAN and PS. In addition, an arched TENG structure was created using the PAN nanofiber/PS microfiber composite mat and PBS fiber membrane. Driven by respiration, the two fiber membranes with large difference in electronegativity achieved contact friction charging cycles. The open-circuit voltage of the triboelectric nanogenerator (TENG) can reach to about 8 V, and thus the high filtration efficiency for particles was achieved by the electrostatic capturing. After contact charging, the filtration efficiency of the fiber membrane for PM0.3 can reach more than 98% in harsh environments with a PM2.5 mass concentration of 23,000 µg/m3, and the pressure drop is about 50 Pa, which doesn't affect people's normal breathing. Meanwhile, the TENG can realize self-powered supply by continuously contacting and separating the fiber membrane driven by respiration, which can ensure the long-term stability of filtration efficiency. The filter mask can maintain a high filtration efficiency (99.4%) of PM0.3 for 48 consecutive hours in daily environments.

Graphical abstract

Supplementary Information

The online version contains supplementary material available at 10.1007/s42765-023-00299-z.

Fabrication of Laminated Micro/Nano Filter and Its Application for Inhalable PM Removal

Particulate matter (PM) with a diameter of 0.3 µm is inhalable and brings great threats to human health. Traditional meltblown nonwovens used for air filtration need to be treated by high voltage corona charging, which has the problem of electrostatic dissipation and thus reduces the filtration efficiency. In this work, a kind of composite air-filter with high efficiency and low resistance was fabricated by alternating lamination of ultrathin electronspun nano-layer and melt-blown layer without corona charging treatment. The effects of fiber diameter, pore size, porosity, layer number, and weight on filtration performance were investigated. Meanwhile, the surface hydrophobicity, loading capacity, and storage stability of the composite filter were studied. The results indicate that the filters (18.5 gsm) laminated by 10 layers fiber-webs present excellent filtration efficiency (97.94%), low pressure drop (53.2 Pa), high quality factor (QF 0.073 Pa−1), and high dust holding capacity (9.72 g/m2) for NaCl aerosol particles. Increasing the layers and reducing individual layer weight can significantly improve filtration efficiency and reduce pressure drop of the filter. The filtration efficiency decayed slightly from 97.94% to 96.48% after 80 days storage. The alternate arrangement of ultra-thin nano and melt-blown layers constructed a layer-by-layer interception and collaborative filtering effect in the composite filter, realizing the high filtration efficiency and low resistance without high voltage corona charging. These results provided new insights for the application of nonwoven fabrics in air filtration.

Electrostatic Polydopamine-Interface-Mediated (e-PIM) filters with tuned surface topography and electrical properties for efficient particle capture and ozone removal

Ambient particulate matter (PM) poses severe environmental health risks to the public globally, and efficient filtration technologies are urgently needed for air ventilation. In this contribution, to overcome the efficiency-resistance trade-off for fibrous filtration, we introduced an electrostatic polydopamine-interface-mediated (e-PIM) filter utilizing a combined effect of particle pre-charging and filter polarizing. After delineating the PM-fiber interactions in electrostatic filtration, we designed a composite fiber structure and fabricated the filters by a two-step dip-coating. The surface topography and electrical potential of the polyester (PET) coarse substrates were regulated by successively coating polydopamine (PDA) layers and manganese oxide clusters. By this means, an 8-mm-thick Mn-P @ P-100 filter possessed improved efficiency of 96.05%, 97.60%, and 99.14% for 0.3-0.5 µm, 0.5-1 µm, and 1-3 µm particles, the ultralow air resistance of 10.4 Pa at a filtration velocity of 0.5 m/s, and steady ozone removal property. Compared with the pristine PET substrates, the efficiency for 0.3-0.5 µm particles expanded 12 times. Compared with the pristine PET substrates, the efficiency for 0.3-0.5 µm particles expanded 12 times. We expect e-PIM filters and the filtration prototype will be potential candidates as effective and low-cost air cleaning devices for a sustainable and healthy environment.

Superhydrophobic and highly moisture-resistant PVA@EC composite membrane for air purification

Electrospun fiber membranes have great potential in the field of air filtration because of their high porosity and small pore size. Conventional air filtration membranes are hydrophilic, leading to weak moisture-barrier properties, which hinders their application in high-humidity environments. In this study, eugenol was added to polyvinyl alcohol and ethyl cellulose (EC) for electrospinning and electrospraying, respectively, of superhydrophobic bilayer composite fiber membranes to efficiently filter particulate matter (PM) in air. Owing to its surface microstructure, electrosprayed EC increased the water contact angle of the PVA membrane from 142.8 to 151.1°. More importantly, the composite air-filter membrane showed a low filtration pressure drop (168.1 Pa) and exhibited high filtration efficiencies of 99.74 and 99.77% for PM1.0 and PM2.5, respectively, and their respective quality factors were 0.0351 and 0.0358 Pa-1. At the same time, the filtration performance of the air filtration membrane remained above 99% at high air humidity. This work reports composite membranes that can effectively capture PM of various sizes and thus may provide a reference for the manufacturing of green air filters for high-humidity environments.

HEPA filters for airliner cabins: State of the art and future development

The airliner cabin environment is very important to the health of passengers and crew members, and the use of high-efficiency particulate air (HEPA) filters for recirculated air in the environmental control systems (ECS) is essential for the removal of airborne particles such as SARS CoV-2 aerosols. A HEPA filter should be high efficiency, low-pressure drop, high dust-holding capacity (DHC), lightweight, and strong for use in aircraft. We conducted an experimental study on 23 HEPA filters with glass fiber media that are used in different commercial airliner models. The tested filters had a median filtration efficiency of >99.97% for particles with a diameter of 0.3-0.5 μm, a pressure drop of 134-412 Pa at rated airflow rate, and a DHC of 32.2-37.0 g/m² . The use of nanofiber media instead of glass fiber media can reduce the pressure drop by 66.4%-94.3% and significantly increase the quality factor by analysis of literature data. The disadvantages of poor fire resistance and small DHC can be overcome by the use of flame-retardant polymers and fiber structural design. As a new lightweight and environmentally friendly filter material, nanofiber media could be used as air filters in ECS in the future.

2D Polymer Nanonets: Controllable Constructions and Functional Applications

Two-dimensional (2D) polymer nanonets have demonstrated great potential in various application fields due to their integrated advantages of ultrafine diameter, small pore size, high porosity, excellent interconnectivity, and large specific surface area. Here, a comprehensive overview of the controlled constructions of the polymer nanonets derived from electrospinning/netting, direct electronetting, self-assembly of cellulose nanofibers, and nonsolvent-induced phase separation is provided. Then, the widely researched multifunctional applications of polymer nanonets in filtration, sensor, tissue engineering, and electricity are also given. Finally, the challenges and possible directions for further developing the polymer nanonets are also intensively highlighted. This article is protected by copyright. All rights reserved.

Ferroelectric PVDF nanofiber membrane for high-efficiency PM0.3 air filtration with low air flow resistance

The significant public health concerns related to particulate matter (PM) air pollutants and the airborne transmission of severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2) have led to considerable interest in high-performance air filtration membranes. Highly ferroelectric polyvinylidene fluoride (PVDF) nanofiber (NF) filter membranes are successfully fabricated via electrospinning for high-performance low-cost air filtration. Spectroscopic and ferro-/piezoelectric analyses of PVDF NF show that a thinner PVDF NF typically forms a ferroelectric β phase with a confinement effect. A 70-nm PVDF NF membrane exhibits the highest fraction of β phase (87%) and the largest polarization behavior from piezoresponse force microscopy. An ultrathin 70-nm PVDF NF membrane exhibits a high PM_0.3 filtration efficiency of 97.40% with a low pressure drop of 51 Pa at an air flow of 5.3 cm/s owing to the synergetic combination of the slip effect and ferroelectric dipole interaction. Additionally, the 70-nm PVDF NF membrane shows excellent thermal and chemical stabilities with negligible filtration performance degradation (air filtration efficiency of 95.99% and 87.90% and pressure drop of 55 and 65 Pa, respectively) after 24 h of heating at 120 °C and 1 h immersion in isopropanol.

Dual-Structure PVDF/SDS Nanofibrous Membranes for Highly Efficient Personal Protection in Mines

Pneumoconiosis in miners is considered a global problem. Improving the performance of individual protective materials can effectively reduce the incidence of pneumoconiosis. In this study, the blend membrane of sodium dodecyl sulfate and polyvinylidene fluoride with a dual structure was prepared using electrospinning techniques, and the morphological structure, fiber diameter, and filtration performance of the nanofiber membranes were optimized by adjusting the PVDF concentration and SDS content. The results show that the incorporation of SDS enabled the nanofiber membranes to show tree-like and beaded fibers. Compared with the original PVDF membrane, the small content of tree-like fibers and beaded fibers can improve the filtration efficiency and reduce the resistance of the fiber membrane. The prepared nanofiber membrane has excellent comprehensive filtration performance, and the quality factor is 0.042 pa−1 when the concentration of PVDF is 10 wt% and the addition of SDS is 0.1 wt%. Furthermore, after high-temperature treatment, the membrane could still maintain good filtration performance. The PVDF/SDS blend nanofiber membrane has outstanding filtration efficiency and good thermal stability and can fully meet the personal protection of miners in underground high-temperature operation environments.

Advances in particulate matter filtration: Materials, performance, and application

Air-borne pollutants in particulate matter (PM) form, produced either physically during industrial processes or certain biological routes, have posed a great threat to human health. Particularly during the current COVID-19 pandemic, effective filtration of the virus is an urgent matter worldwide. In this review, we first introduce some fundamentals about PM, including its source and classification, filtration mechanisms, and evaluation parameters. Advanced filtration materials and their functions are then summarized, among which polymers and MOFs are discussed in detail together with their antibacterial performance. The discussion on the application is divided into end-of-pipe treatment and source control. Finally, we conclude this review with our prospective view on future research in this area.

Multi-Component Nanofiber Composite Membrane Enabled High PM0.3 Removal Efficiency and Oil/Water Separation Performance in Complex Environment

Currently, industrial waste gas and oily wastewater are usually at high temperature and contain corrosive components (e.g., acid, alkali, oxidant, or high salt, etc.), presenting great challenges on filtration/separation materials. Here, a multi-purpose Poly(m-phenylene isophthalamide)/polyacrylonitrile/silica (PMIA/PAN/SiO₂) nanofiber composite membrane with a high yield was prepared simply via electrospinning to satisfy the demands of air filtration and oil/water separation in complex environments. Under the synergy of PMIA, PAN and SiO₂, the composite membrane possesses high PM_0.3 removal capacity of 99.69%, robust purification ability against real smoke PM_2.5, effective oil/water separation performance of > 99.6%, superior high temperature stability (about 250 °C) and excellent chemical resistance, showing the potential application in filtration/separation process under complex conditions. Moreover, the influence mechanism of SiO₂ NPs on mechanical properties and filtration performance was systematically investigated through experiments and simulations, paving the way for future intensive research. This study provides an option for the facile and effective preparation of high-performance filtration/separation membranes applied in the field of dust filtration and oily wastewater separation, even in harsh environments.

Moisture-Wicking, Breathable, and Intrinsically Antibacterial Electronic Skin Based on Dual-Gradient Poly(ionic liquid) Nanofiber Membranes

Electronic skin can detect minute electrical potential changes in the human skin and represent the body's state, which is critical for medical diagnostics and human-computer interface development. On the other hand, sweat has a significant effect on the signal stability, comfort, and safety of electronic skin in a real-world application. In this study, by modifying the cation and anion of a poly(ionic liquid) (PIL) and employing a spinning process, a PIL-based multilayer nanofiber membrane (PIL membrane) electronic skin with a dual gradient is created. The PIL electronic skin is moisture-wicking and breathable due to the hydrophilicity and pore size-gradients. The intrinsically antimicrobial activities of PILs allow the safe collection of bioelectrical signals from the human body, such as electrocardiography (ECG) and electromyography (EMG). In addition, a robotic hand may be operated in real-time, and a preliminary human-computer interface can be accomplished by simple processing of the collected EMG signal. This study establishes a novel practical approach for monitoring and using bioelectrical signals in real-world circumstances via the multifunctional electronic skin.

Inorganic-organic nanofiber networks with antibacteria properties for enhanced particulate filtration: The critical role of amorphous titania

The demand for air filter media at indoor and outdoor is increasing tremendously due to air pollution and especially for problems related to airborne particulate matter (PM). To realize that, here a class nanofiber air filter media with strong antibacterial activity, hydrophobic nature, high filtration efficiency with low pressure drop is prepared. Novel organic-inorganic nanocomposite nanofibers used in this work benefited for the multifunctional performance. Amorphous titanium dioxide (mTiO₂) is utilized for air filtration application which exhibits excellent enhancement of PM_2.5 filtration properties and antibacterial activity. The unique Poly (vinylpyrrolidone) (PVP)-mTiO₂ nanofiber air filter media acquired hydrophobic nature with a large increase in water contact angle of 127° from 36°. The resulting free-standing nanofiber filters exhibit high PM_2.5 filtration efficiency of >99.9% and low pressure drop of 39 Pa. Antibacterial activity of nanofibrous membrane has been rationally engineered by titanium oxide as the barrier to bacterial ingression. A long term of 160 h filtration test has proved PVP-mTiO₂ nanofibers air filter media holds outstanding 99% filtration efficiency for PM_2.5. This work takes forward a significant lead in design and production of high performance and very low pressure drop air filter media with a wide range of functional properties.

Effect of Process Control Parameters on the Filtration Performance of PAN-CTAB Nanofiber/Nanonet Web Combined with Meltblown Nonwoven

Nanofibers have potential applications as filters for particles with diameters <10 μm owing to their large specific surface area, macropores, and controllable geometry or diameter. The filtration efficiency can be increased by creating nanonets (<50 nm) whose diameter is smaller than that of nanofibers. This study investigates the effect of process conditions on the generation of nanonet structures from a polyacrylonitrile (PAN) solution containing cation surfactants; in addition, the filtration performance is analyzed. The applied electrospinning voltage and the electrostatic treatment of meltblown polypropylene (used as a substrate) are the most influential process parameters of nanonet formation. Electrospun polyacrylonitrile-cetylmethylammonium bromide (PAN-CTAB) showed a nanofiber/nanonet structure and improved thermal and mechanical properties compared with those of the electrospun PAN. The pore size distribution and filter efficiency of the PAN nanofiber web and PAN-CTAB nanofiber/nanonet web with meltblown were measured. The resulting PAN-CTAB nanofiber/nanonet air filter showed a high filtration efficiency of 99% and a low pressure drop of 7.7 mmH2O at an air flow rate of 80 L/min. The process control methods for the nanonet structures studied herein provide a new approach for developing functional materials for air-filtration applications.

Electrostatic Charge Retention in PVDF Nanofiber-Nylon Mesh Multilayer Structure for Effective Fine Particulate Matter Filtration for Face Masks

Currently, almost 70% of the world's population occupies urban areas. Owing to the high population density in these regions, they are exposed to various types of air pollutants. Fine particle air pollutants (<2.5 μm) can easily invade the human respiratory system, causing health issues. For fine particulate matter filtration, the use of a face mask filter is efficient; however, its use is accompanied by a high-pressure drop, making breathing difficult. Electrostatic interactions in the filter of the face mask constitute the dominant filtration mechanism for capturing fine particulate matter; these masks are, however, significantly weakened by the high humidity in exhaled breath. In this study, we demonstrate that a filter with an electrostatically rechargeable structure operates with normal breathing air power. In our novel face mask, a filter membrane is assembled by layer-by-layer stacking of the electrospun PVDF nanofiber mat formed on a nylon mesh. Tribo/piezoelectric characteristics via multilayer structure enhance filtration performance, even under air-powered filter bending taken as a normal breathing condition. The air gap between nanofiber and mesh layers increases air diffusion time and preserves the electrostatic charges within the multi-layered nanofiber filter membrane under humid air penetration, which is advantageous for face mask applications.

Building bimodal structures by a wettability difference-driven strategy for high-performance protein air-filters

Building bimodal structures for air-filters is promising to reduce the airflow resistance without sacrificing the filtration efficiency. To do so, multi-jet electrospinning is among the most broadly used methods, yet the interplay between single fibers in electrospinning, which is significant to their morphologies, is overlooked. In this study, we report a wettability difference-driven strategy to fabricate a bimodal protein fabric with superior filtration performance. We surprisingly find that only by co-spinning of two proteins, zein and gelatin, with different wettability between them, a drastic change of fiber diameters is spontaneously achieved. The generated protein-blend fabric possesses bimodally distributed diameters of 270 nm for gelatin fibers and of 1.12 µm for zein fibers; both pure protein fabrics via single-jet electrospinning have diameters unimodally distributed in the range of 500-700 nm. The bimodal protein-blend fabric delivers exceptional removal efficiencies of 99.67% for PM_2.5 and 98.80% for PM_0.3, yielding an ultra-low airflow resistance of 38 Pa. The PM_2.5 removal efficiency retains to be 96.04% after filtering 1000 L polluted air, indicating a good long-term performance. This study brings about a new insight into fabrication of bimodal structures using multi-jet electrospinning method and promotes the development of natural products for broad applications.

Multiple hydrogen bonding self-assembly tailored electrospun polyimide hybrid filter for efficient air pollution control

Air pollutions are extremely serious threats to human health and the functional hybrid filter is able to remove complicated pollutants with great potential. However, the stable structure design of hybrid filter to provide efficient filtration and adsorption performance for high temperature applications still remains a challenge. In this study, electrospun polyimide (PI) based hybrid filter was fabricated via multiple hydrogen bonding self-assembly for high-temperature air purification. In particular, Octa(amino-propylsilsesquioxane) (POSS-NH₂) was utilized as "bridge" for the surface activation of PI fiber, and then amino-functionalized Zeolitic Imidazolate Framework-8 (NH₂-ZIF-8) nanocrystals were anchored on the fiber surface through hydrogen bonding. On account of the synergistic effect of the interception effect of fibers and the electrostatic interaction of NH₂-ZIF-8 nanocrystals, the as-obtained PI-POSS@ZIF hybrid filter possessed excellent filtration performance with a high PM0.3 removal efficiency of 99.28% and a low pressure drop of 49.21 Pa at high temperature of 280 °C. Moreover, due to the massive micropore structure, rich open metal sites and functional groups of NH₂-ZIF-8, the hybrid filter exhibited prominent VOCs adsorption performance with adsorption capability of 89.95 mg/g for formaldehyde.

Ultrafine PVDF Nanofibers for Filtration of Air-Borne Particulate Matters: A Comprehensive Review

The ongoing global pandemic has bestowed high priority uponthe separation of air-borne particulate matters (PMs), aerosols, etc. using nonwoven fibrous materials, especially for face masks as a means of personal protection. Although spunbond or meltblown nonwoven materials are amongst the forerunners for polymer microfiber-based face mask or air filter development in mass scale, relatively new process of nonwoven manufacturing such as electrospinning is gaining a lot of momentum amongst the filter membrane manufacturers for its scalability of nanofiber-based filter membrane fabrication. There are several nanofiber-based face masks developing industries, which claim a very high efficiency in filtration of particulate matters (PM0.1-10) as well as other aerosols for their products. Polyvinylidene fluoride (PVDF), which is commonly known for its use of tactile sensors and energy harvesters, due to its piezoelectric property, is slowly gaining popularity among researchers and developers as an air filter material. Electrospun PVDF nanofibers can be as fine as 50 nm in mass scale, which allows the membrane to have large surface area compared to its volume, enhancing nanofiber-PM interaction. At the same time, the breathability index can be improved through these PVDF nanofiber membranes due to their architectural uniqueness that promotes slip flow around the fibers. The conductive nature of PVDF makes it advantageous as a promising electret filter allowing better capturing of ultrafine particles. This review aims to provide a comprehensive overview of such PVDF nanofiber-based filter membranes and their roles in air filtration, especially its application in filtrate of air-borne PMs.

Multistructured Electrospun Nanofibers for Air Filtration: A Review

Air filtration materials (AFMs) have gradually become a research hotspot on account of the increasing attention paid to the global air quality problem. However, most AFMs cannot balance the contradiction between high filtration efficiency and low pressure drop. Electrospinning nanofibers have a large surface area to volume ratio, an adjustable porous structure, and a simple preparation process that make them an appropriate candidate for filtration materials. Therefore, electrospun nanofibers have attracted increased attention in air filtration applications. In this paper, first, the preparation methods of high-performance electrospun air filtration membranes (EAFMs) and the typical surface structures and filtration principles of electrospun fibers for air filtration are reviewed. Second, the research progress of EAFMs with multistructures, including nanoprotrusion, wrinkled, porous, branched, hollow, core-shell, ribbon, beaded, nets structure, and the application of these nanofibers in air filtration are summarized. Finally, challenges with the fabrication of EAFMs, limitations of their use, and trends for future developments are presented.

Ionic Salts@Metal-Organic Frameworks: Remarkable Component to Improve Performance of Fabric Filters to Remove Particulate Matters from Air

The elimination of particulate matters (PMs) from the air is very important for our sustainability. In this study, highly porous metal-organic frameworks (MOFs) like MIL-101 and UiO-67 were first modified, coated onto cotton, and applied in PM removal via filtration. Ionic salts (ISs) like CaCl₂ and LiCl, after loading onto the MOFs, remarkably increased the PM removal efficiency. For example, CaCl₂(20)@MIL-101/cotton shows 5.7 times the quality factor (QF, which is the most important parameter in filtration) of that of bare cotton and has the most competitive performances in PM removal (with the highest QF of 0.085 Pa^-1) compared to any filter modified with porous materials or commercial filters. The noticeable performances of ISs@MOFs can be explained by the contribution of charge separation (that is effective for electrostatic interactions with PMs) of ISs and the high porosity of MOFs. Moreover, how MOFs with small pores of a few nanometers or less can remove large PMs with sizes in the micron range could be explained. Finally, loading ISs onto highly porous materials can be a promising strategy to improve the performances of filters to remove PMs from the air.

Electrospun Wrinkled Porous Polyimide Nanofiber-Based Filter via Thermally Induced Phase Separation for Efficient High-Temperature PMs Capture

Benefiting from its superior thermal stability, polyimide (PI) fiber-based composites have attracted wide attention in the field of high-temperature filtration and separation. However, the trade-off between filtration efficiency and pressure drop of traditional PI filters with single morphology and structure still remains challenging. Herein, the electrospun PI high-temperature-resistant air filter was fabricated via thermal-induced phase separation (TIPS), employing polyacrylonitrile (PAN) as a template. The PI nanofibers exhibited special wrinkled porous structure, and the filter possessed a high specific surface area of 304.77 m²/g. The removal of PAN changed the chemical composition of the fiber and induced PI molecules to form complex folds on the surface of the fiber, thus forming the wrinkled porous structure. Additionally, the wrinkled porous PI nanofiber filter displayed a high PM0.3 removal efficiency of 99.99% with a low pressure drop of 43.35 Pa at room temperature, and the filtration efficiency was still over 97% after being used for long time. Moreover, the efficiency of the filter could even reach 95.55% at a high temperature of 280 °C. The excellent filtration performance was attributed to the special wrinkled porous surface, which could limit the Brownian motion of PMs and reinforce the mechanical interception effect to capture the particulate matters (PMs) on the surface of the filter. Therefore, this work provided a novel strategy for the fabrication of filters with special morphology to cope with increasingly serious air pollution in the industrial field.

2D and 3D Bulk Materials for Environmental Remediation: Air Filtration and Oil/Water Separation

Air and water pollution pose an enormous threat to human health and ecosystems. In particular, particulate matter (PM) and oily wastewater can cause serious environmental and health concerns. Thus, controlling PM and oily wastewater has been a great challenge. Various techniques have been reported to effectively remove PM particles and purify oily wastewater. In this article, we provide a review of the recent advancements in air filtration and oil/water separation using two- and three-dimensional (2D and 3D) bulk materials. Our review covers the advantages, characteristics, limitations, and challenges of air filters and oil/water separators using 2D and 3D bulk materials. In each section, we present representative works in detail and describe the concepts, backgrounds, employed materials, fabrication methods, and characteristics of 2D and 3D bulk material-based air filters and oil/water separators. Finally, the challenges, technical problems, and future research directions are briefly discussed for each section.

Sustainable Personal Protective Clothing for Healthcare Applications: A Review

Personal protective equipment (PPE) is critical to protect healthcare workers (HCWs) from highly infectious diseases such as COVID-19. However, hospitals have been at risk of running out of the safe and effective PPE including personal protective clothing needed to treat patients with COVID-19, due to unprecedented global demand. In addition, there are only limited manufacturing facilities of such clothing available worldwide, due to a lack of available knowledge about relevant technologies, ineffective supply chains, and stringent regulatory requirements. Therefore, there remains a clear unmet need for coordinating the actions and efforts from scientists, engineers, manufacturers, suppliers, and regulatory bodies to develop and produce safe and effective protective clothing using the technologies that are locally available around the world. In this review, we discuss currently used PPE, their quality, and the associated regulatory standards. We survey the current state-of-the-art antimicrobial functional finishes on fabrics to protect the wearer against viruses and bacteria and provide an overview of protective medical fabric manufacturing techniques, their supply chains, and the environmental impacts of current single-use synthetic fiber-based protective clothing. Finally, we discuss future research directions, which include increasing efficiency, safety, and availability of personal protective clothing worldwide without conferring environmental problems.

All-polymer hybrid electret fibers for high-efficiency and low-resistance filter media

A one-step and controllable strategy to prepare all-polymer hybrid electret fibers is reported based on the coupling of polystyrene and polyvinylidene fluoride in electric response. The complementary dielectric properties between PS and PVDF generate dual-system electret charges within PS/PVDF fibers, thereby improving the electret effect. The bi-component all-polymer electret fibers show enhanced electret property and structural continuity, contributing to a N95 protective respirator with high filtration efficiency (99.752%), low air resistance (72 Pa) and long service life. The fabrication of all-polymer electret fibers solves the challenge of nanoparticle toxicity for existing polymer/nanoparticle electret fibers.

A Bimodal Protein Fabric Enabled via In Situ Diffusion for High-Performance Air Filtration

Design and fabrication of bimodal structures are essential for successful development of advanced air filters with ultralow airflow resistance. To realize this goal, simplified processing procedures are necessary for meeting the practical needs. Here, a bimodal protein fabric with high-performance air filtration, and effectively lowered airflow resistance is reported. The various functional groups of proteins provide versatile interactions with pollutants. By utilizing a novel and cost-effective "cross-axial" configuration with an optimized condition (75° of contacting angle between solution nozzle and cospinning solvent nozzle), the diffusion in Taylor cone is in situ controlled, which results in the successful production of bimodal protein fabric. The bimodal protein fabric (16.7 g/m² areal density) is demonstrated to show excellent filtration performance for removing particulate matter (PM) pollutants and only causes 17.1 Pa air pressure drop. The study of multilayered protein fabric air filters shows a further improvement in filtration performance of removing 97% of PM_0.3 and 99% of PM_2.5 with a low airflow resistance (34.9 Pa). More importantly, the four-layered bimodal protein fabric shows an exceptional long-term performance and maintains a high removal efficiency in the humid environment. This study presents an effective and viable strategy for fabricating bimodal fibrous materials for advanced air filtration.

Removal of Particulate Matters with Isostructural Zr-Based Metal-Organic Frameworks Coated on Cotton: Effect of Porosity of Coated MOFs on Removal

Effective removal of particulate matters (PMs) from air is very important for our safe environment, health, and sustainability. In this study, isostructural (with the same topology of fcu) Zr-metal-organic frameworks (Zr-MOFs) such as UiO-66, UiO-67, and DUT-52 (with different porosity) were coated onto cotton and utilized in PM removal from air to understand the contribution of MOFs in improving the performances of air filters. Moreover, UiO-66s with different porosities were also prepared under different conditions from the same reaction mixture. Experiments to remove PMs such as PM2.5 and PM10 showed a critical role of porosity of coated MOFs in the PM removal. Or, the removal efficiency or quality factor increased linearly with the increasing surface area of all the studied MOFs, irrespective of the applied linkers (for synthesizing different MOFs) and synthesis conditions (for different porosities of UiO-66s). Therefore, this work confirms, for the first time, that the porosity of MOF is one of the most important parameters to improve the performance of air filter (to remove PMs) that is modified with coated MOFs. Moreover, we could suggest why porous materials with small pores were effective in capturing PMs (larger in size than pores of porous materials) from air.

Electrostatic Air Filtration by Multifunctional Dielectric Heterocaking Filters with Ultralow Pressure Drop

In air filtration, for creating healthy indoor air, there is an intrinsic conflict between high filtration efficiency and low wind pressure drop. In this study, we overcame this conflict by developing new dielectric heterocaking (HC) filters, in which high relative dielectric constant (ε_r) materials were heterogeneously loaded on traditional polymer fibers. The dielectric HC filters in an electrostatic polarizing field generate a great amount of charges on their surface, leading to a strong attraction to precharged aerosol particles, and result in high filtration efficiency. Observing via a charged coupled device camera, the migration speed of aerosol smoke particles toward the polarized HC fiber exceeded those toward the unpolarized HC fiber by a factor of 6. We loaded high-ε_r HCs including manganese dioxide (MnO₂), activated carbon, zinc oxide (ZnO), copper oxide (CuO), and barium titanate (BaTiO₃) on polyurethane foams using a fast and large-scale roll-to-roll gel squeezing method. Based on the experimental results, when HCs had a ε_r larger than 5.1, an increased ε_r did not benefit electrostatic filtration efficiency for aerosol particles much, but resulted in a larger net ozone production. We suggested a MnO₂-HC filter for efficient and multifunctional filtration of indoor particles, ambient ozone, and formaldehyde with only 3.8 Pa pressure drop at 1.1 m/s filtration velocity. This efficient and cost-effective dielectric HC filter opens a new avenue for the design of multifunctional filters, which will facilitate its large-scale production and commercial application in the ventilation system for healthy buildings.

Highly Improved Performance of Cotton Air Filters in Particulate Matter Removal by the Incorporation of Metal-Organic Frameworks with Functional Groups Capable of Large Charge Separation

Currently, air contamination, especially with particulate matters (PMs), is severe in several countries. To increase the efficiency of air filters in PM removal, metal-organic frameworks (MOFs, here, Zr-MOFs, especially with functional groups (FGs) such as -NO₂) were coated, after synthesis, onto cotton using covalent bonding for the first time. The removal efficiencies (REs) and quality factors (QFs) of cottons with or without MOFs were in the order: cotton < Zr-MOF/cotton < Zr-MOF-NH₂/cotton < Zr-MOF-NH-SO₃H/cotton < Zr-MOF-NH₃⁺Cl^-/cotton < Zr-MOF-NO₂/cotton. This monotonic increase in the PM removal efficiency or QF could be explained with the order of charge separation or developed charges (total, in absolute value: ∼0 to 2.0) on FGs of MOFs. Importantly, Zr-MOF-NO₂ coating on cotton showed a very high increase in the performance of cotton in PM removal. QF and RE of Zr-MOF-NO₂/cotton were 4.6 times and 6.2 times of the bare cotton, respectively, for PM2.5 removal, even with a very small increase in pressure drop (3 Pa or less) with MOF coating. Based on the research, it can be suggested that coating MOFs on substrates is a promising way to improve the performances of air filters for PM removal, especially when MOFs have FGs that can have large charge separation such as -NO₂. This work may pave a way to utilize a functionalized MOF in the effective removal of PMs from air.

Ultrafine, self-crimp, and electret nano-wool for low-resistance and high-efficiency protective filter media against PM0.3

Frequent outbreaks of emerging infectious diseases (EIDs) make personal protective filter media in high demand. Electrospun nanofibrous materials are proved to be very effective in resisting virus-containing fine particles owing to their small fiber diameters; however, hindered by the intrinsic close-packing character of fine fibers, electrospun filters suffer from a relatively high air resistance, thereby poor breathing comfort. Here, we report a biomimetic and one-step strategy to create ultrafine and curly wool-like nanofibers, named nano-wool, which exhibit fluffy assembly architecture and powerful electret effect. By achieving the online self-crimp and in-situ charging of nanofibers, the curly electret nano-wool shows a small diameter of ~0.6 μm (two orders of magnitude lower than natural wool: ~20 μm) and an ultrahigh porosity of 98.7% simultaneously, together with an ultrahigh surface potential of 13260 V (one order of magnitude higher than previous filters). The structural advantages and powerful electret effect enable nano-wool to show excellent filtration efficacy (>99.995% for PM_0.3) and low air resistance (55 Pa). Additionally, nano-wool can be easily scaled up, not only holding great industrial prospect in personal protective respirators, but also paving the way for developing next-generation wool in a cost-efficient and multifunctional form.

Polybenzimidazole-Benzophenone Composite Nanofiber Window Air Filter with Superb UV Resistance and High Chemical and Thermal Durability

There is a growing interest in window air filters to protect indoor air quality from ultrafine particulate matter (PM) in outdoor air. The filters for this purpose must achieve high filtering efficiency without compromising the original functions of the window, such as high air permeability and visibility. Several filters meeting these requirements have been developed and demonstrate a high PM_2.5 filtering efficiency. However, these filters are installed outside the window or on the window screen guard, thereby requiring high levels of ultraviolet (UV), chemical, and thermal resistance. These requirements have been overlooked so far. In this study, we examine the fabrication and performance of a polybenzimidazole-benzophenone (PBI-BP) composite nanofiber air filter that demonstrates superb UV resistance and chemical and thermal durability. Because of the UV absorbance of the BP in the nanofibers, the filter membrane is robust even under prolonged UV exposure, which is essential for filters for this purpose. The filter membrane is not damaged even after treatment in strong acids or annealing at high temperature up to 400 °C. Thus, the PBI-BP composite filter is suitable for practical application in window air filters and can be adapted to develop filters used under other harsh environments.

Characterization of Dirt Holding Capacity of Microfiber-Based Filter Media Using Thermal Impedance Spectroscopy

With the development of new classes of high-speed vessels like LCAC, which are expected to ingest high amounts of salt particulates, it is of vital importance to develop a new class of filtration media which can meet this requirement. A microfibrous filter media embedded with nanofibers was thus developed using a nanofiber flocked suspension with a microfibrous support created using traditional wet-lay papermaking methods. While the pressure drop is normally used as the conventional parameter to predict service-life of the filter media, it does not give a proper indication of filter service life. Therefore, a novel thermal impedance technique was applied in this work to characterize the filtration media using thermal parameters via a heat pulse excitation signal. The transient response for the phase lag of temperature was observed because heat transfer occurs during the air flow across the filtration media. The related thermal parameters were obtained through a thermal equivalent circuit model and a nonlinear least-squares fitting algorithm. The thermal impedance method can be used as a filter media diagnostic tool to obtain useful parameters which can be utilized to regenerate filter media and assist to define the operational lifetime of the filter. This can help protect the power systems and reduce the maintenance, operation, and replacement costs. The improved air quality that can be obtained using this advanced filtration technology will enable enhanced protection of engine turbines and other onboard air-breathing systems.

An Innovative Nanobody-Based Electrochemical Immunosensor Using Decorated Nylon Nanofibers for Point-of-Care Monitoring of Human Exposure to Pyrethroid Insecticides

A novel ultrasensitive nanobody-based electrochemical immunoassay was prepared for assessing human exposure to pyrethroid insecticides. 3-Phenoxybenzoic acid (3-PBA) is a common human urinary metabolite for numerous pyrethroids, which broadly served as a biomarker for following the human exposure to this pesticide group. The 3-PBA detection was via a direct competition for binding to alkaline phosphatase-embedded nanobodies between free 3-PBA and a 3-PBA-bovine serum albumin conjugate covalently immobilized onto citric acid-decorated nylon nanofibers, which were incorporated on a screen-printed electrode (SPE). Electrochemical impedance spectroscopy (EIS) was utilized to support the advantage of the employment of nanofibrous membranes and the success of the immunosensor assembly. The coupling between the nanofiber and nanobody technologies provided an ultrasensitive and selective immunosensor for 3-PBA detection in the range of 0.8 to 1000 pg mL-1 with a detection limit of 0.64 pg mL-1. Moreover, when the test for 3-PBA was applied to real samples, the established immunosensor proved to be a viable alternative to the conventional methods for 3-PBA detection in human urine even without sample cleanup. It showed excellent properties and stability over time.

Fabrication of silk fibroin/poly(lactic-co-glycolic acid)/graphene oxide microfiber mat via electrospinning for protective fabric

In this study, a biodegradable silk fibroin/poly(lactic-co-glycolic acid)/graphene oxide (SF/PLGA/GO) microfiber mat was successfully fabricated via electrospinning for use in protective fabrics. The morphology of the microfiber mat was characterized by Scanning Electron Microscope (SEM). The thermal and mechanical properties, water contact angle, surface area and pore size of the microfiber mats were characterized. Due to the introduction of graphene which can interact with silk fibroin, the SF/PLGA/GO microfiber mat, compared with the silk fibroin/poly (lactic-co-glycolic acid) (SF/PLGA) microfiber mat, has higher strength, greater Young's modulus and better thermal stability which can meet the requirements of protective fabric. The microfiber mat is biodegradable because its main component is silk fibroin and PLGA. In particular, the microfiber mat has a small pore size range of 4 ∼ 10 nm in diameter, a larger surface area of 2.63 m2 g-1 and pore volume of 7.09 × 10-3 cm3 g-1. The small pore size of the mat can effectively block the particulate pollutants and pathogenic particles in the air. The larger surface area and pore volume of the mat are effective for breathability. Therefore, the fabricated SF/PLGA/GO microfiber mat has great application potentials for protective fabrics.

Progress on particulate matter filtration technology: basic concepts, advanced materials, and performances

The PM (particulate matter)-induced haze problem has caused serious environmental and health concerns. It is still a huge challenge to control PM pollution because of the complex structure, diverse sources and intricate evolution mechanism of the particles. In recent years, there has been increasing efforts to develop advanced strategies for PM treatment. Herein, we wish to provide a systematic summary of recent progress in air filtration. The review covers the definition of PM, the characterization of PM, the mechanism of PM capture, advanced purification materials, and special multifunctional performances. As for characterizing PM particles, removal efficiency, pressure drop, flow rate, quality factor and optical transparency are the basic parameters. For the advanced filters with excellent filtration performance, some special properties such as thermal stability, antibacterial property, flame retardancy, recyclability and special wettability are in great need under certain extreme conditions. Finally, some future prospects for filtration materials, like material choice and structural design, are also discussed.

Face Masks in the New COVID-19 Normal: Materials, Testing, and Perspectives

The increasing prevalence of infectious diseases in recent decades has posed a serious threat to public health. Routes of transmission differ, but the respiratory droplet or airborne route has the greatest potential to disrupt social intercourse, while being amenable to prevention by the humble face mask. Different types of masks give different levels of protection to the user. The ongoing COVID-19 pandemic has even resulted in a global shortage of face masks and the raw materials that go into them, driving individuals to self-produce masks from household items. At the same time, research has been accelerated towards improving the quality and performance of face masks, e.g., by introducing properties such as antimicrobial activity and superhydrophobicity. This review will cover mask-wearing from the public health perspective, the technical details of commercial and home-made masks, and recent advances in mask engineering, disinfection, and materials and discuss the sustainability of mask-wearing and mask production into the future.

Effect of Functional Groups of Metal-Organic Frameworks, Coated on Cotton, on Removal of Particulate Matters via Selective Interactions

Currently, the contamination of air with particulate matters (PMs such as PM2.5 and PM10) is very severe, especially in Asian countries. Metal-organic frameworks (MOFs), with or without extra functional groups such as -NH₂ and -NH-SO₃H, were coated on conventional cotton to improve the efficiency of filters (composed of cotton fabric) in the removal of PMs from air. More importantly, the effect of the functional group of MOFs on the effective PM removal was analyzed quantitatively for the first time and could be interpreted via selective interactions. The removal efficiency was increased on the order: cotton < UiO-66/cotton < UiO-66-NH₂/cotton < UiO-66-NH-SO₃H/cotton, and the efficiency of the UiO-66-NH-SO₃H-coated cotton was more than three times that of the pristine cotton. Moreover, the quality factor of cotton was more than doubled (or, 2.5-3 times) by UiO-66-NH-SO₃H (only 20%) coating. The plausible mechanism for PM removal could be suggested based on the characterization of captured PM and introduced functional groups on MOFs. Based on the removal efficiency, pressure drop, and quality factor, coating of MOFs with functional groups, especially that are effective for charge separations (such as -SO₃H), is one of the promising ways to improve the performance of PM filters. Moreover, the suggested strategy might be applied in capturing most of PMs composed of oxides, ammonium species, and carbons with polar outside.

Transparent Antibacterial Nanofiber Air Filters with Highly Efficient Moisture Resistance for Sustainable Particulate Matter Capture

Particulate matter (PM) pollution has posed great threat to human health. This calls for versatile protection or treatment devices that are both efficient and easy to use. Herein, we have rationally designed a novel reusable bilayer fibrous filter consisting of electrospun superhydrophobic poly(methylmethacrylate)/polydimethylsiloxane fibers as the barrier for moisture ingression and superhydrophilic chitosan fibers for a PM capture efficiency of over 96% at optical transmittance of 86%. Furthermore, it could realize a high-level PM_2.5 capture efficiency (>98.23%) even after 100-h test during extremely hazardous air environment (PM_2.5 > 3,000 μg m^-3) and retain a high PM removal efficiency (PM_2.5 > 98.39%) after five washing cycles. Besides, such membranes possessed high antibacterial activity at 96.5% for E. coli and 95.2% for Staphylococcus aureus. As a proof-of-concept study, continuous particle removing has been successfully demonstrated on a window screen to prevent particle pollution.

Online fabrication of ultralight, three-dimensional, and structurally stable ultrafine fibre assemblies with a double-porous feature

Ultrafine fibre assemblies have been proved to be desirable in many applications, including environmental protection, energy conversion, tissue engineering, etc. However, the positive correlation between the fibre diameter and pore size confines most of these fibre assemblies to two-dimensional (2D) structures, while existing solutions for this problem suffer from limitations in that the fabrication processes are complicated and the resultant three-dimensional (3D) structures are vulnerable to external forces. Herein, we report a continuous and versatile strategy for fabricating 3D ultrafine fibre assemblies with a double-porous feature. The primary pores refer to the abundant inter-fibre macropores, and the secondary pores are the numerous nanopores in individual fibres. Through simply combining a binary solvent system with a humidification setup, these hierarchical pores can be simultaneously generated on fibres based on a variety of negatively charged polymers. A subsequent vapor bonding process makes the porous structure stable, thereby endowing the 3D fibre assembly with an ultralow density of 9.5 mg cm-3 (which is even comparable to the reported density of fibre-based aerogels), good structural integrity (plastic deformation = 38.2% after 100 loading-unloading fatigue cycles), and improved oil-water separation (water flux = 334.38 L m-2 h-1) and air filtration performances (above 35% overall improvement against 2D assemblies). More attractively, the entire fabrication process is based on an online strategy that requires neither sophisticated equipment nor a tedious procedure, making us believe its great technological promise towards the large scale production of 3D ultrafine fibre assemblies with high porosity, ultralow density and excellent structural integrity.