Toward Stimuli-Responsive Dynamic Thermosets through Continuous Development and Improvements in Covalent Adaptable Networks (CANs)

A dual-dynamic crosslinking network enabled strong, flexible, self-healing, and biodegradable chitosan fiber paper/vitrimer composites for plastic substitution

The development of high-performance biomass-based vitrimers has emerged as a crucial research topic to reduce reliance on petroleum-based plastics. Achieving both high strength and toughness is essential for most biomass-based vitrimers, yet these properties typically tend to be mutually exclusive. Here we show a multifunctional composite, CFP/TAV-PI, prepared by integrating an all-natural polyimine vitrimer (TAV-PI) into chitosan fiber paper (CFP) through in-situ polymerization and heat-pressing treatments. The CFP/TAV-PI films, featuring a dual-dynamic crosslinking network of hydrogen bonds and dynamic imine bonds, achieve a tensile strength of 57.93 MPa, elongation at break of 44.66 %, and toughness of 18.00 MJ m-3. Additionally, CFP/TAV-PI possess high transparency, self-healing ability, and thermal/chemical stability. Importantly, they are also readily degradable under both chemical and natural conditions. Our findings highlight a novel approach to prepare degradable composites with remarkable strength and flexibility, offering the potential to replace conventional plastic products.

Lignin polymerization: towards high-performance materials

Lignocellulosic biomass is the only sufficiently available resource for the sustainable development of the bioeconomy. Among the main components of lignocellulose, lignin has a tremendous potential to serve as a natural aromatic polymer resource due to the vast amounts of lignin available from industrial processes. However, commercial application of lignin is still limited and represents only a minor fraction of the potential utilization of approximately 20 million tons that can readily be isolated from spent pulping liquors and obtained as a residue from lignocellulosic biorefineries. Industrial processes generally depolymerize lignin into heterogeneous mixtures of low molecular weight macromolecules with a high degree of condensation, which collectively makes it challenging to develop them into high-performance materials. Although often neglected, some of the major limitations of these so-called technical lignins are their low molar mass and high dispersity, which make these lignins have poor mechanical properties. The polymerization of small lignin fragments not only contributes to the development of high-performance and multifunctional advanced materials, but also helps to improve the fundamental theory of lignin polymer chemistry. In this review, the polymerization of lignin via physical (aggregation), chemical (chain extension, cross-linking, and grafting), and biological (enzymatic polymerization) routes is described, its applications are assessed, and prospects for the development of high-performance lignin polymer materials are discussed.

Study on Photodeformation of Solvent Resistance in Hydrogen-Bonded Cross-Linked Main-Chain Azobenzene Films

Hydrogen-bonded cross-linked main chain azobenzene (azo) photoactive polymers have broad application prospects in flexible actuators, optical actuators, and other fields. Most of the research on this kind of photoresponsive material is mainly focused on air, and exploration in solvents remains underexplored. In this paper, azobenzene polyamide ester semicrystalline polymer (PEA-6T) with hydrogen-bond cross-linking was synthesized by Michael addition polymerization. The uniaxially oriented polymer film with high orientation (48.85%) and fast response (5 s under UV light and 55 s under visible light) was obtained by a simple solution casting/mechanical stretching method. Compared with PEA-2T and PEA-4T, PEA-6T exhibits enhanced mechanical properties (elastic modulus increased by 17.4%; yield strength increased by 34.1%; breaking strength increased by 75.4%; elongation at break increased by 33.8%; toughness increased by 101.3%; photoinduced stress increased by 43.5%) and reduced light response time (decreased by 58.3% in ultraviolet light and 50% in visible light) due to the elongation of the compliant chain length. The thin PEA-6T film exhibited light-induced deformation not only in air but also in polar solvents such as water, methanol, ethanol, butanol, and saline solutions (e.g., normal saline, 0.9 wt% NaCl, and simulated seawater, 3.5 wt% NaCl). In addition, polarizing optical microscope (POM) observations showed that the brightness and texture direction of the films remained stable (ΔBrightness < 5%), the light response time was consistent (6 s under UV light, 65 s under visible light), the light-induced stress retention rate was 95%, and the films exhibited good solvent resistance. This study bridges the research gap in azobenzene photoresponsive materials in solvent environments, and the material shows potential for applications in marine equipment coatings or biomedical actuators.

Response of a Tethered Zn-Bis-Terpyridine Complex to an External Mechanical Force: A Computational Study of the Roles of the Tether and Solvent

Polymeric materials containing weak sacrificial bonds can be designed to engineer self-healing and higher toughness, improve melt-processing, or facilitate recycling. However, they usually exhibit a lower mechanical strength and are subject to creep and fatigue. For improving their design, it is of interest to investigate their mechanical response on the molecular scale. We report on a computational study of the response to a mechanical external force of a Zinc(II) bis-methyl phenyl-terpyridine ([Zn-bis-Terpy]2+) complex included in a cyclic poly(ethylene glycol) (PEG) tether designed to maintain the two partners of the metal-ligand bonds in close proximity after the rupture of the complex. The mechanical response is studied as a function of the pulling distortion by using the CoGEF isometric protocol, including interactions with a polar solvent (DMSO). We show that tethering favors recombination but destabilizes the complex before bond rupture because of the interactions of the PEG units with Terpy ligands. Similar effects occur between the DMSO molecules and the complex. Our results on the molecular scale are relevant for single-molecule force spectroscopy experiments. Interactions of the complex with solvent molecules and/or with the tether lead to a dispersion of the rupture force values, which could obscure the interpretation of the results.

Heterocycle-based dynamic covalent chemistry for dynamic functional materials

Dynamic covalent chemistry, which renders reusable and degradable thermoset polymers, is a promising tool for solving the global problem of plastic pollution. Although dynamic covalent chemistry can construct dynamic polymer networks, it rarely introduces other functions into polymers, which limits the development of dynamic functional materials. Herein, we develop heterocycle-based dynamic covalent chemistry and demonstrate the reversibility of the aza-Michael addition reaction between functional heterocycle dihydropyrimidin-2(1H)-thione and electron-deficient olefins. Our method produces a degradable linear polymer and recyclable and self-healable crosslinked polymers similar to traditional dynamic covalent chemistry, but the heterocycles endow the polymer with excellent ultraviolet-blocking and high-energy blue light-blocking abilities, and tunable fluorescence and phosphorescence properties. These are difficult to create with ordinary dynamic covalent chemistry. This proof-of-concept study provides insights into heterocycle-based dynamic reactions, and may prompt the development of dynamic chemistry and dynamic functional materials.

Mechanically Robust and Recyclable Polyurea Networks Enabled by Dynamic Caprolactam-Urea Bonds

The integration of dynamic covalent bonds into polymer design offers transformative potential for sustainable materials.  Herein, we report a catalyst-free dynamic caprolactam-urea (CAU) bond that enables the construction of poly(caprolactam-ureas) (PCAU) networks with dual mechanical and chemical recyclability. The resulting PCAU networks exhibit remarkable mechanical robustness, solvent resistance, and hydrolytic stability. Owing to the rapid dynamic exchange of CAU bonds, PCAU networks are successfully mechanically recycled via hot-pressing over multiple cycles with >92% mechanical property retention. Furthermore, chemical recycling is achieved through selective depolymerization into caprolactam monomers under mild catalyst-free conditions, which are directly repolymerized into new generations of PCAU networks. This work establishes CAU chemistry as a versatile platform for designing high-performance dynamic polymers with applications in circular manufacturing.

Tunable Mechanical Properties in Biodegradable Cellulosic Bioplastics Achieved via Ring-Opening Polymerization

The development of bioplastics is advancing globally to promote a sustainable society. In this study, we designed cellulosic dual-network bioplastics to address the need for sustainable materials with balanced mechanical properties and biodegradability. Cellulose was used as the first network, and the second network was functionalized to enhance mechanical strength while preserving biodegradability. The dynamic covalent moieties within the second network were generated through dithiolane ring-opening polymerization. The ultimate tensile strength and flexural elongation were controlled within 8.8-193 MPa and 3.3-32.5%, respectively, depending on the degree of dynamic bonds. Moreover, the bioplastics exhibited gradual biodegradability, achieving approximately 30% degradation within 2 weeks. Interestingly, our bioplastics demonstrated the ability to coexist with plants, as their degradation did not negatively affect cell viability or plant growth. This study provides a promising approach to developing advanced bioplastics that reach sustainability goals while offering tunable mechanical properties.

Recyclable and Self-Healing Polyurethane Vitrimers via Dynamic Bonding with In-Situ Polymerized PHPMA

The development of lightweight, durable, and recyclable polymer materials with self-healing properties remains a significant challenge in materials science, particularly for applications requiring extended service life and sustainability. This study addresses these challenges by introducing a novel thermoplastic polyurethane (PU)-based vitrimer system, synthesized via in situ polymerization using hydroxypropyl methacrylate (HPMA)-hydroxyl precursor and Tin(II) 2-ethylhexanoate (Sn(Oct)2)-catalyst. Unlike conventional vitrimer systems, this approach leverages dynamic bond exchange reactions without the formation of new covalent bonds, ensuring efficient stress relaxation and recyclability. Notably, the PU-PHPMA-73-Sn(Oct)2 composition exhibited superior mechanical properties and maintained its performance after three recycling cycles, highlighting its durability and circular potential. Stress relaxation studies further confirmed the temperature-dependent bond exchange kinetics, with activation energies of 122.8±8.1 kJ/mol and 21.6±2.4 kJ/mol for different compositions, correlating with the hydroxyl content. The vitrimer also demonstrated an 88.5 % self-healing efficiency, showcasing its ability to autonomously repair damage and extend material lifespan. This lightweight, self-healing, thermally stable, and recyclable vitrimer system presents significant advancements over traditional PU-based materials, with promising applications in medical devices, automotive components, adhesives, and advanced coatings, particularly where longevity and sustainability are critical.

Advanced Vitrimer with Spiropyran Beads: A Multi-Responsive, Shape Memory, Self-Healing, and Reprocessable Smart Material

Thermosetting materials have limitations in terms of reshaping and recycling due to their irreversible bond structures, leading to significant plastic waste issues. Recently, epoxy vitrimers based on dynamic covalent bond exchange have been introduced as promising alternatives to traditional thermosets. Particularly, they demonstrate significant potential applications in the field of multi-responsive materials. In this research, a self-healable and mechano-responsive vitrimer (EB-V) is successfully prepared, incorporating epoxide spiropyran beads (ESP beads) derived from citric acid and epoxy derivatives. To enable self-reporting of cracks through color changes, ESP beads are covalently bonded to the vitrimer via an epoxy-carboxylic acid reaction. The photochromic properties of EB-V are demonstrated by color and fluorescence changes, and its tensile strength increased from 2.0 to 6.8 MPa compared to the control sample. Dynamic mechanical analysis confirmed the covalent exchange reaction of the vitrimer, revealing its reconfigurable behavior and stress relaxation at elevated temperatures. Furthermore, EB-V exhibited exceptional properties, including self-healing and reprocessability. As a smart material, it holds great promise for a wide range of applications, such as sensors, actuators, 4D printing, and industrial safety diagnostics.

Tailoring Thermomechanical, Shape Memory and Self-Healing Properties of Furan-Based Polyketone via Diels-Alder Chemistry with Different Bismaleimide Crosslinkers

Furan/maleimide dynamic covalent chemistry has been extensively used to fabricate re-workable and self-healing thermosets. Understanding the relationship between crosslinker structure, network dynamics, and material final properties, however, remains a challenge. This study introduces self-healing and shape-memory thermosets derived from furan-functionalized polyketones (PKFU) crosslinked with aromatic bis-maleimides, i.e., 1,1'-(methylenedi-4,1-phenylene)bis-maleimide (BISM1) and bis(3-ethyl-5-methyl-4-maleimidophenyl)methane (BISM2), via a thermally reversible Diels-Alder reaction. Polyketones were chemically modified with furfurylamine through the Paal-Knorr reaction, achieving varying furan grafting ratios. The resulting networks, characterized by ATR-FTIR, 1H-NMR, gel permeation chromatography (GPC), differential scanning calorimetry (DSC), and rheology, demonstrated tunable thermomechanical properties. BISM2-based thermosets exhibited enhanced thermal stability and reversibility over a broad temperature range (20-120 °C), with a shape recovery ratio of up to 89% and complete self-healing at 120 °C within 5 min. These findings highlight the potential of polyketone-based thermosets for applications requiring adaptive thermomechanical properties, efficient self-repair, and sustainability.

Exploiting Lignin Structure and Reactivity to Design Vitrimers with Controlled Ratio of Dynamic to Non-Dynamic Bonds

Lignin is an abundant biobased feedstock, representing the first source of renewable aromatic structures. Thanks to its high functionality in aliphatic hydroxyls (Al-OH), phenolic hydroxyls (Ph-OH) and carboxylic acids (COOH), lignin is an attractive precursor to crosslinked polymer materials. Different biobased macromolecular architectures can be designed from lignins, whose end-of-life should also be considered in the context of a circular bioeconomy. To enhance the recyclability of crosslinked polymer networks, the introduction of dynamic linkages to design vitrimers is a promising strategy. In this study, Kraft lignin was chemically modified with succinic anhydride, to prepare a series of modified lignins with a controlled COOH/Ph-OH ratio, exploiting the difference in reactivity between Al-OH and Ph-OH groups. Upon crosslinking with a diepoxy, mixed vitrimer networks with variable ratios between dynamic ester bonds and non-dynamic ether bonds were synthesized. The analysis of their properties evidenced the impact of the non-dynamic linkages on the materials behaviors, including their dynamicity and reprocessing ability. Although the activation energy for bond exchange is increased, non-dynamic linkages do not hinder the reprocessability of these adaptable materials, and provide them high creep resistance. The controlled introduction of non-dynamic linkages appears as a promising strategy to enhance the properties of lignin-based vitrimers.

Epoxy-Based Vitrimers for Sustainable Infrastructure: Emphasizing Recycling and Self-Healing Properties

Epoxy-based vitrimers represent a paradigm shift in material science, offering an unprecedented combination of mechanical robustness, environmental sustainability, and reconfigurability. These dynamic polymer systems utilize associative dynamic covalent bonds (DCBs) such as transesterification to blend the structural integrity of thermosets with the recyclability and self-healing properties of thermoplastics. This unique combination makes vitrimers ideal candidates for high-performance applications in industries such as civil engineering, where material durability, repairability, and environmental compatibility are critical. Epoxy-based vitrimers, in particular, exhibit exceptional self-healing capabilities, allowing them to autonomously repair microcracks and damage, restoring mechanical properties under appropriate stimuli such as heat or light. Their recyclability further aligns with global sustainability goals by reducing material waste and lifecycle costs. Recent advancements have also integrated bio-based feedstocks and scalable manufacturing methods, enhancing the feasibility of these materials for industrial applications. This review explores the underlying self-healing mechanisms, dynamic recycling processes, and the emerging role of epoxy-based vitrimers in civil engineering. Challenges related to scalability, mechanical optimization, and regulatory acceptance are also discussed, with a focus on their potential to drive sustainable innovation in infrastructure materials.

Current State-of-the-Art and Perspectives in the Design and Application of Vitrimeric Systems

To fulfill the current circular economy concept, the academic and industrial communities are devoting significant efforts to plastic materials' end-of-life. Unlike thermoplastics, which are easy to recover and re-valorize, recycling thermosets is still difficult and challenging. Conversely, because of their network structure, thermosetting polymer systems exhibit peculiar features that make these materials preferable for several applications where high mechanical properties, chemical inertness, and thermal stability, among others, are demanded. In this view, vitrimers have quite recently attracted the attention of the scientific community, as they can form dynamic covalent adaptive networks that provide the properties typical of thermosets while keeping the possibility of being processed (and, therefore, mechanically recycled) beyond a certain temperature. This review aims to provide an overview of vitrimers, elucidating their most recent advances and applications and posing some perspectives for the forthcoming years.

Stereochemical Shape Morphing in Diels-Alder Polymer Networks

The intrinsic reversibility of dynamic covalent bonding, such as the furan-maleimide Diels-Alder (DA) cycloaddition reactions, enables reprocessable, self-healing polymer materials that can be reconfigured via the mechanism of solid-state plasticity. In this work, the temperature-dependent exchange rates of stereochemically distinct endo and exo DA bonds are leveraged to achieve tunable, temperature- and stress-activated shape morphing in Diels-Alder polymer (DAP) networks. Through thermal annealing, ≈35% of endo DA isomers are converted in neat DAP networks to the thermodynamically favored exo form, achieving ≈97% exo after complete annealing at 60 °C. This conversion results in a ≈1.7 fold increase in elastic modulus, from 1.7 to 3.0 MPa, and significantly alters the stress relaxation and shape recovery behavior. Spatially resolved annealing, is further showcased enabling the precise control of spatial distributions of endo and exo DA bonds across planar geometries. The locally distinct concentrations of endo/exo isomers, achieved by temperature-induced conversion of endo DA isomers to the thermodynamically stable exo DA isomers, gave rise to the spatial distributions of stress relaxation rates and elastic strain recovery mismatch to enable controlled stereochemical shape morphing. This approach provides a simplified, thermally driven method for shape morphing, with potential applications in soft robotics and flexible electronics.

Sustained Release of Curcumin from Cur-LPs Loaded Adaptive Injectable Self-Healing Hydrogels

Biological tissue defects are typically characterized by various shaped defects, and they are prone to inflammation and the excessive accumulation of reactive oxygen species. Therefore, it is still urgent to develop functional materials which can fully occupy and adhere to irregularly shaped defects by injection and promote the tissue repair process using antioxidant and anti-inflammatory mechanisms. Herein, in this work, phenylboronic acid modified oxidized hyaluronic acid (OHAPBA) was synthesized and dynamically crosslinked with catechol group modified glycol chitosan (GCHCA) and guar gum (GG) into a hydrogel loaded with curcumin liposomes (Cur-LPs) which were relatively uniformly distributed around 180 nm. The hydrogel possessed rapid gelation within 30 s, outstanding injectability and tissue-adaptive properties with self-healing properties, and the ability to adhere to biological tissues and adapt to tissue movement. Moreover, good biocompatibility and higher DPPH scavenging efficiency were illustrated in the hydrogel. And a more sustainable release of curcumin from Cur-LPs-loaded hydrogels, which could last for 10 days, was achieved to improve the bioavailability of curcumin. Finally, they might be injected to fully occupy and adhere to irregularly shaped defects and promote the tissue repair process by antioxidant mechanisms and the sustained release of curcumin for anti-inflammation. And the hydrogel would have potential application as candidates in tissue defect repair.

Spatio-Selective Reconfiguration of Mechanical Metamaterials Through the Use of Dynamic Covalent Chemistries

Mechanical metamaterials achieve unprecedented mechanical properties through their periodically interconnected unit cell structure. However, their geometrical design and resulting mechanical properties are typically fixed during fabrication. Despite efforts to implement covalent adaptable networks (CANs) into metamaterials for permanent shape reconfigurability, emphasis is given to global rather than local shape reconfiguration. Furthermore, the change of effective material properties like Poisson's ratio remains to be explored. In this work, a non-isocyanate polyurethane elastomeric CAN, which can be thermally reconfigured, is introduced into a metamaterial architecture. Structural reconfiguration allows for the local and global reprogramming of the Poisson's ratio with change of unit cell angle from 60° to 90° for the auxetic and 120° to 90° for the honeycomb metamaterial. The respective Poisson's ratio changes from -1.4 up to -0.4 for the auxetic and from +0.7 to +0.2 for the honeycomb metamaterial. Carbon nanotubes are deposited on the metamaterials to enable global and spatial electrothermal heating for on-demand reshaping with a heterogeneous Poisson's ratio ranging from -2 to ≈0 for a single auxetic or +0.6 to ≈0 for a single honeycomb metamaterial. Finite element simulations reveal how permanent geometrical reconfiguration results from locally and globally relaxed heated patterns.

Covalent Adaptable Networks from Polyacrylates Based on Oxime-Urethane Bond Exchange Reaction

Covalent adaptable networks (CANs) are polymer networks cross-linked via dynamic covalent bonds that can proceed with bond exchange reactions upon applying external stimuli. In this report, a series of cross-linked polyacrylate films were fabricated by changing the combination of acrylate monomer and the amount of diacrylate cross-linker possessing oxime-urethane bonds as a kind of dynamic covalent bond to evaluate their rheological relaxation properties. Model analysis of the experimental relaxation curves of cross-linked polyacrylate films was conducted by assuming that they consist of two types of relaxation, one of which is related to the oxime-urethane bond exchange reaction, and another of which is associated with the melting of the aggregated cross-linker. It was found that the contribution from the relaxation due to the bond exchange reaction becomes dominant only when the normal-alkyl acrylates are used as a monomer. The relaxation time was almost constant even when the amount of the cross-linker was adjusted. Moreover, it was also indicated that the miscibility of the cross-linker is very important for the fabrication of CANs with good self-healing ability and reprocessability.

Dynamic Covalent Chemistry of Enamine-Ones: Exploring Tunable Reactivity in Vitrimeric Polymers and Covalent Organic Frameworks

Dynamic covalent chemistry (DCC) has revolutionized the field of polymer science by offering new opportunities for the synthesis, processability, and recyclability of polymers as well as in the development of new materials with interesting properties such as vitrimers and covalent organic frameworks (COFs). Many DCC linkages have been explored for this purpose, but recently, enamine-ones have proven to be promising dynamic linkages because of their facile reversible transamination reactions under thermodynamic control. Their high stability, stimuli-responsive properties, and tunable kinetics make them promising dynamic cross-linkers in network polymers. Given the rapid developments in the field in recent years, this review provides a critical and up-to-date overview of recent developments in enamine-one chemistry, including factors that control their dynamics. The focus of the review will be on the utility of enamine-ones in designing a variety of processable and self-healable polymers with important applications in vitrimers and recyclable closed-loop polymers. The use of enamine-one linkages in crystalline polymers, known as COFs and their applications are also summarized. Finally, we provide an outlook for future developments in this field.

Contemporary advances in polymer applications for sporting goods: fundamentals, properties, and applications

Polymers have transformed sportswear, bringing forth a new age of innovation. Because of these flexible materials, athletes in many disciplines benefit from lighter, more durable gear. Polymers significantly improve sports performance, ranging from carbon-fiber tennis rackets that increase power to cushioning polymers that reduce joint impact in running shoes. This review provides a basic understanding of polymers, classifications, and their potential role in sporting goods. It also explores lightweight design, impact resistance, and even smart sports gear. Further, the fabrication procedures of various polymer matrix composites have been explored for sporting goods applications. However, this work briefly discussed the challenges and limitations associated with polymers in sports goods, including cost considerations, durability, longevity, and regulatory compliance. It provides insight into future developments in this field as well as the multifaceted role of polymers in sports goods.

Interdependent Dynamic Nitroaldol and Boronic Ester Reactions for Complex Dynamers of Different Topologies

Complex dynamic systems displaying interdependency between nitroaldol and boronic ester reactions have been demonstrated. Nitroalkane-1,3-diols, generated by the nitroaldol reaction, were susceptible to ester formation with different boronic acids in aprotic solvents, whereas hydrolysis of the esters occurred in the presence of water. The boronic ester formation led to significant stabilization of the nitroaldol adducts under basic conditions. The use of bifunctional building blocks was furthermore established, allowing for main chain nitroaldol-boronate dynamers as well as complex network dynamers with distinct topologies. The shape and rigidity of the resulting dynamers showed an apparent dependency on the configuration of the boronic acids.

A Recyclable Ionogel with High Mechanical Robustness Based on Covalent Adaptable Networks

Ionogels are an emerging class of soft materials for flexible electronics, with high ionic conductivity, low volatility, and mechanical stretchability. Recyclable ionogels are recently developed to address the sustainability crisis of current electronics, through the introduction of non-covalent bonds. However, this strategy sacrifices mechanical robustness and chemical stability, severely diminishing the potential for practical application. Here, covalent adaptable networks (CANs) are incorporated into ionogels, where dynamic covalent crosslinks endow high strength (11.3 MPa tensile strength), stretchability (2396% elongation at break), elasticity (energy loss coefficient of 0.055 at 100% strain), and durability (5000 cycles of 150% strain). The reversible nature of CANs allows the ionogel to be closed-loop recyclable for up to ten times. Additionally, the ionogel is toughened by physical crosslinks between conducting ions and polymer networks, breaking the common dilemma in enhancing mechanical properties and electrical conductivity. The ionogel demonstrates robust strain sensing performance under harsh mechanical treatments and is applied for reconfigurable multimodal sensing based on its recyclability. This study provides insights into improving the mechanical and electrical properties of ionogels toward functionally reliable and environmentally sustainable bioelectronics.

Light-Driven, Reversible Spatiotemporal Control of Dynamic Covalent Polymers

Dynamic covalent polymer networks exhibit a cross-linked structure like conventional thermosets and elastomers, although their topology can be reorganized through externally triggered bond exchange reactions. This characteristic enables a unique combination of repairability, recyclability and dimensional stability, crucial for a sustainable industrial economy. Herein the application of a photoswitchable nitrogen superbase is reported for the spatially resolved and reversible control over dynamic bond exchange within a thiol-ene photopolymer. By the exposure to UV or visible light, the associative exchange between thioester links and thiol groups is successfully gained control over, and thereby the macroscopic mechanical material properties, in a locally controlled manner. Consequently, the resulting reorganization of the global network topology enables to utilize this material for previously unrealizable advanced applications such as spatially resolved, reversible reshaping as well as micro-imprinting over multiple steps. Finally, the presented concept contributes fundamentally to the evolution of dynamic polymers and provides universal applicability in covalent adaptable networks relying on a base-catalyzed exchange mechanism.

Reaction of β-Ketoester and 1,3-Diol to Access Chemically Recyclable and Mechanically Robust Poly(vinyl alcohol) Thermosets through Incorporation of β-(1,3-dioxane)ester

The development of mechanically robust, chemically stable, and yet recyclable polymers represents an essential undertaking in the context of advancing a circular economy for plastics. Here, we introduce a novel cleavable β-(1,3-dioxane)ester (DXE) linkage, synthesized through the catalyst-free reaction of β-ketoester and 1,3-diol, to cross-link poly(vinyl alcohol) (PVA) for the formation of high-performance thermosets with inherent chemical recyclability. PVA, modified with β-ketoester groups through the transesterification reaction with excess tert-butyl acetoacetate, undergoes cross-linking reactions with the unmodified 1,3-diols within PVA itself upon thermal treatment. The cross-linking architecture improves PVA's mechanical properties, with Young's modulus and toughness that can reach up to 656 MPa and 84 MJ cm-3, i.e. approximately 3- and 12-fold those of linear PVA, respectively. Thermal treatment of the cross-linked PVA polymers under acid conditions leads to deconstruction of the networks, enabling the excellent recovery (>90 %) of PVA. In the absence of either thermal or acidic treatment, the cross-linked PVA maintains its dimensional stability. We show that the recovery of PVA is also possible when the treatment is performed in the presence of other plastics commonly found in recycling mixtures. Furthermore, PVA-based composites comprising carbon fibers and activated charcoal cross-linked by the DXE linkages are also shown to be recyclable with recovery of the PVA and the fillers.

Reprocessible, Reusable, and Self-Healing Polymeric Adsorbent for Removing Perfluorinated Pollutants

Here, we report a reprocessible, reusable, self-healing, and form-switching polymeric adsorbent for remediating fluorinated pollutants in water. The copolymer hydrogel is designed to contain fluorophilic segments and cationic segments to induce strong binding with perfluorinated pollutants. The sorption performance reveals rapid and quantitative removal of these pollutants, driven by the synergistic effect of fluorophilic and electrostatic interaction. Importantly, a disulfide-containing dynamic crosslinker plays a crucial role in imparting multifunctionality. This enables self-healing by the restoration of crosslinks at the cut surfaces by disulfide exchange reactions and allows for the repeated use of the adsorbent via multiple adsorption-desorption cycles. Furthermore, the adsorbent is reprocessible by cleaving the crosslinks to afford linear copolymers, which can be repolymerized into a hydrogel network on demand. Also, form-switching capability is showcased through the aqueous self-assembly of linear copolymers into a fluorinated micelle, serving as another form of adsorbent for pollutant removal.

Design and Evaluation of a Reprocessable Bismaleimide Thermoset: Enhancing Functionality and Sustainability Compatibility

Bismaleimide (BMI) resins are high-performance thermosets that are primarily used in aerospace because of their exceptional heat resistance and physical properties. However, their growing demand has led to significant environmentally unfriendly waste. To address this, our research proposes a reprocessable BMI system using a newly synthesized BMI vitrimer (BMIV) with functional groups that form covalent adaptable networks (CANs). To enhance the properties, a symmetrical BMI with two ester groups introduced into the rigid rod molecule was designed as a CAN component. After confirming the structure using various spectroscopic techniques, BMIV was coupled with aromatic diamines via an additional aza-Michael reaction to obtain the cured resins. Subsequently, the mechanical properties and reprocessing behavior of the thermally stable and optimized thermosetting material with the best performance were evaluated, and the evidence, mechanism, and activation energy of the topology rearrangement are reported in detail.

Enhancing the Mechanical Properties of Injectable Nanocomposite Hydrogels by Adding Boronic Acid/Boronate Ester Dynamic Bonds at the Nanoparticle-Polymer Interface

Incorporating nanoparticles into injectable hydrogels is a well-known technique for improving the mechanical properties of these materials. However, significant differences in the mechanical properties of the polymer matrix and the nanoparticles can result in localized stress concentrations at the polymer-nanoparticle interface. This situation can lead to problems such as particle-matrix debonding, void formation, and material failure. This work introduces boronic acid/boronate ester dynamic covalent bonds (DCBs) as energy dissipation sites to mitigate stress concentrations at the polymer-nanoparticle interface. Once boronic acid groups were immobilized on the surface of SiO2 nanoparticles (SiO2-BA) and incorporated into an alginate matrix, the nanocomposite hydrogels exhibited enhanced viscoelastic properties. Compared to unmodified SiO2 nanoparticles, introducing SiO2 nanoparticles with boronic acid on their surface improved the structural integrity and stability of the hydrogel. In addition, nanoparticle-reinforced hydrogels showed increased stiffness and deformation resistance compared to controls. These properties were dependent on nanoparticle concentration. Injectability tests showed shear-thinning behavior for the modified hydrogels with injection force within clinically acceptable ranges and superior recovery.

Ultra-Fast Selenol-Yne Click (SYC) Reaction Enables Poly(selenoacetal) Covalent Adaptable Network Formation

The emergence of covalent adaptable networks (CANs) based on dynamic covalent bonds (DCBs) presents a promising avenue for achieving resource recovery and utilization. In this study, we discovered a dynamic covalent bond called selenacetal, which is obtained through a double click reaction between selenol and activated alkynes. Density functional theory (DFT) calculations demonstrated that the ΔG for the formation of selenoacetals ranges from 12 to 18 kJ mol-1, suggesting its potential for dynamic reversibility. Dynamic exchange experiments involving small molecules and polymers provide substantial evidence supporting the dynamic exchange properties of selenoacetals. By utilizing this highly efficient click reaction, we successfully synthesized dynamic materials based on selenoacetal with remarkable reprocessing capabilities without any catalysts. These materials exhibit chemical recycling under alkaline conditions, wherein selenoacetal (SA) can decompose into active enone selenide (ES) and diselenides. Reintroducing selenol initiates a renewed reaction with the enone selenide, facilitating material recycling and yielding a newly developed dynamic material exhibiting both photo- and thermal responsiveness. The results underscore the potential of selenoacetal polymers in terms of recyclability and selective degradation, making them a valuable addition to conventional covalent adaptable networks.

Photoinduced Dithiolane Crosslinking for Multiresponsive Dynamic Hydrogels

While many hydrogels are elastic networks crosslinked by covalent bonds, viscoelastic hydrogels with adaptable crosslinks are increasingly being developed to better recapitulate time and position-dependent processes found in many tissues. In this work, 1,2-dithiolanes are presented as dynamic covalent photocrosslinkers of hydrogels, resulting in disulfide bonds throughout the hydrogel that respond to multiple stimuli. Using lipoic acid as a model dithiolane, disulfide crosslinks are formed under physiological conditions, enabling cell encapsulation via an initiator-free light-induced dithiolane ring-opening photopolymerization. The resulting hydrogels allow for multiple photoinduced dynamic responses including stress relaxation, stiffening, softening, and network functionalization using a single chemistry, which can be supplemented by permanent reaction with alkenes to further control network properties and connectivity using irreversible thioether crosslinks. Moreover, complementary photochemical approaches are used to achieve rapid and complete sample degradation via radical scission and post-gelation network stiffening when irradiated in the presence of reactive gel precursor. The results herein demonstrate the versatility of this material chemistry to study and direct 2D and 3D cell-material interactions. This work highlights dithiolane-based hydrogel photocrosslinking as a robust method for generating adaptable hydrogels with a range of biologically relevant mechanical and chemical properties that are varied on demand.

Recent Development of Functional Bio-Based Epoxy Resins

The development of epoxy resins is mainly dependent on non-renewable petroleum resources, commonly diglycidyl ether bisphenol A (DGEBA)-type epoxy monomers. Most raw materials of these thermoset resins are toxic to the health of human beings. To alleviate concerns about the environment and health, the design and synthesis of bio-based epoxy resins using biomass as raw materials have been widely studied in recent decades to replace petroleum-based epoxy resins. With the improvement in the requirements for the performance of bio-based epoxy resins, the design of bio-based epoxy resins with unique functions has attracted a lot of attention, and bio-based epoxy resins with flame-retardant, recyclable/degradable/reprocessable, antibacterial, and other functional bio-based epoxy resins have been developed to expand the applications of epoxy resins and improve their competitiveness. This review summarizes the research progress of functional bio-based epoxy resins in recent years. First, bio-based epoxy resins were classified according to their unique function, and synthesis strategies of functional bio-based epoxy resins were discussed, then the relationship between structure and performance was revealed to guide the synthesis of functional bio-based epoxy resins and stimulate the development of more types of functional bio-based epoxy resins. Finally, the challenges and opportunities in the development of functional bio-based epoxy resins are presented.

Closed-Loop Recyclable Poly(ester-disulfide)s for Potential Alternatives to Engineering Plastic

Facile fabrication, low material complexity and closed-loop recycling are essential for polymer plastics to alter their linear product economy towards a cradle-to-cradle one. Covalent adaptable networks (CANs) are one way to achieve that, which intrinsically exhibit decent mechanical properties like the thermosets but could also be easily recycled like the thermoplastics. In this work, we introduce rigid ester structural motifs into dynamic poly(disulfide)s to form a series of dual polymer networks. Owning to the coherence of soft/rigid segments and the reversible sacrificial crosslinking, they exhibit tailorable mechanical properties and good resistance towards different chemicals. Their closed-loop recycling is achieved via mild solvolysis, maintaining materials' mechanical integrities. It offers a solution as a sustainable replacement for engineering plastics which are massively under production but hard to be recycled.

Towards Sustainable Materials: A Review of Acylhydrazone Chemistry for Reversible Polymers

Transitioning towards a circular economy, extensive research has focused on dynamic covalent bonds (DCBs) to pave the way for more sustainable materials. These bonds enable debonding and rebonding on demand, as well as facilitating end-of-life recycling. Acylhydrazone/hydrazone chemistry offers a material with high stability under neutral and basic conditions making it a promising candidate for materials research, though the material is susceptible to acid degradation. However, this degradation under acidic conditions can be exploited, making it widely applicable in self-healing and biomedical fields, with potential for reprocessing and recycling. This review highlights studies exploring the reversibility of acylhydrazone/hydrazone bonds in various polymers, altering their properties, and utilizing them in applications such as self-healing, reprocessing, and recycling. The review also focuses on how the mechanical properties are affected by the presence of dynamic linkages, and methods to improve the mechanical performance.

Bio-Based Thermosetting Resins: From Molecular Engineering to Intrinsically Multifunctional Customization

Recent years have witnessed a growing interest in bio-based thermosetting resins in terms of environmental concerns and the desire for sustainable industrial practices. Beyond sustainability, utilizing the structural diversity of renewable feedstock to craft bio-based thermosets with customized functionalities is very worthy of expectation. There exist many bio-based compounds with inherently unique chemical structures and functions, some of which are even difficult to synthesize artificially. Over the past decade, great efforts are devoted to discovering/designing functional properties of bio-based thermosets, and notable progress have been made in antibacterial, antifouling, flame retardancy, serving as carbon precursors, and stimuli responsiveness, among others, largely expanding their application potential and future prospects. In this review, recent advances in the field of functional bio-based thermosets are presented, with a particular focus on molecular structures and design strategies for discovering functional properties. Examples are highlighted wherein functionalities are facilitated by the inherent structures of bio-based feedstock. Perspectives on issues regarding further advances in this field are proposed at the end.

Reprocessable Polymer Networks Containing Sulfur-Based, Percolated Dynamic Covalent Cross-Links and Percolated or Non-Percolated, Static Cross-Links

One method to improve the properties of covalent adaptable networks (CANs) is to reinforce them with a fraction of permanent cross-links without sacrificing their (re)processability. Here, a simple method to synthesize poly(n-hexyl methacrylate) (PHMA) and poly(n-lauryl methacrylate) (PLMA) networks containing static dialkyl disulfide cross-links (utilizing bis(2-methacryloyl)oxyethyl disulfide, or DSDMA, as a permanent cross-linker) and dynamic dialkylamino sulfur-sulfur cross-links (utilizing BiTEMPS methacrylate as a dissociative dynamic covalent cross-linker) is presented. The robustness and (re)processability of the CANs are demonstrated, including the full recovery of cross-link density after recycling. The authors also investigate the effect of static cross-link content on the stress relaxation responses of the CANs with and without percolated, static cross-links. As PHMA and PLMA have very different activation energies of their respective cooperative segmental mobilities, it is shown that the dissociative CANs without percolated, static cross-links have activation energies of stress relaxation that are dominated by the dissociation of BiTEMPS methacrylate cross-links rather than by the cooperative relaxations of backbone segments, i.e., the alpha relaxation. In CANs with percolated, static cross-links, the segmental relaxation of side chains, i.e., the beta relaxation, is critical in allowing for large-scale stress relaxation and governs their activation energies of stress relaxation.

Manufacture and testing of biomass-derivable thermosets for wind blade recycling

Wind energy is helping to decarbonize the electrical grid, but wind blades are not recyclable, and current end-of-life management strategies are not sustainable. To address the material recyclability challenges in sustainable energy infrastructure, we introduce scalable biomass-derivable polyester covalent adaptable networks and corresponding fiber-reinforced composites for recyclable wind blade fabrication. Through experimental and computational studies, including vacuum-assisted resin-transfer molding of a 9-meter wind blade prototype, we demonstrate drop-in technological readiness of this material with existing manufacture techniques, superior properties relative to incumbent materials, and practical end-of-life chemical recyclability. Most notable is the counterintuitive creep suppression, outperforming industry state-of-the-art thermosets despite the dynamic cross-link topology. Overall, this report details the many facets of wind blade manufacture, encompassing chemistry, engineering, safety, mechanical analyses, weathering, and chemical recyclability, enabling a realistic path toward biomass-derivable, recyclable wind blades.

Advancing Recyclable Thermosets through C═C/C═N Dynamic Covalent Metathesis Chemistry

Thermoset polymers have become integral to our daily lives due to their exceptional durability, making them feasible for a myriad of applications; however, this ubiquity also raises serious environmental concerns. Covalent adaptable networks (CANs) with dynamic covalent linkages that impart efficient reprocessability and recyclability to thermosets have garnered increasing attention. While various dynamic exchange reactions have been explored in CANs, many rely on the stimuli of active nucleophilic groups and/or catalysts, introducing performance instability and escalating the initial investment. Herein, we propose a new direct and catalyst-free C═C/C═N metathesis reaction between α-cyanocinnamate and aldimine as a novel dynamic covalent motif for constructing recyclable thermosets. This chemistry offers mild reaction conditions (room temperature and catalyst-free), ensuring high yields and simple isolation procedures. By incorporating dynamic C═C/C═N linkages into covalently cross-linked polymer networks, we obtained dynamic thermosets that exhibit both malleability and reconfigurability. The resulting tunable dynamic properties, coupled with the high thermal stability and recyclability of the C═C/C═N linkage-based networks, enrich the toolbox of dynamic covalent chemistry.

Bio-Based Epoxy Vitrimers with Excellent Properties of Self-Healing, Recyclability, and Welding

The development of more recyclable materials is a key requirement for a transition towards a more circular economy. Thanks to exchange reactions, vitrimer, an attractive alternative for recyclable materials, is an innovative class of polymers that is able to change its topology without decreasing its connectivity. In this work, a bisphenol compound (VP) was prepared from saturated cardanol, i.e., 3-pentadecylphenol and vanillyl alcohol. Then, VP was epoxidized to obtain epoxide (VPGE). Finally, VPGE and citric acid (CA) were polymerized in the presence of catalyst TBD to prepare a fully bio-based vitrimer based on transesterification. The results from differential scanning calorimetry (DSC) showed that the VPGE/CA system could be crosslinked at around 163 °C. The cardanol-derived vitrimers had good network rearrangement properties. Meanwhile, because of the dynamic structural elements in the network, the material was endowed with excellent self-healing, welding, and recyclability.

Efficiency and Mechanism of Catalytic Siloxane Exchange in Vitrimer Polymers: Modeling and Density Functional Theory Investigations

Of late, siloxane-containing vitrimers have gained significant interest due to their fast dynamic characteristics over a reasonable temperature range (180-220 °C), making them well-suited for diverse applications. The exchange reaction pathway in the siloxane vitrimers is accountable for the covalent adaptive network, with the reaction's effectiveness being regulated by either organic or organometallic catalysts. However, directly studying the exchange reaction pathway in the bulk phase using experimental approaches is challenging because of the intricate and interconnected structure of these vitrimers. Here, we perform comprehensive density functional theory (DFT) and experimental investigations to discover the detailed catalytic efficacy of siloxane exchange and provide direction for the reaction process using a 1,5,7-triazabicyclo[4.4.0]dec-5-ene (TBD) catalyst. The calculated transition barrier energy and catalytic efficiency of hexamethyldisiloxane and dihydroxy-dimethylsilane exchange derived from the nudged elastic band with transition-state calculations strongly agree with the experimental findings. In addition, Fukui indices, along with partial charges, are employed to evaluate the nucleophilic and electrophilic behaviors of silanol and siloxane molecules. Our analysis revealed that by utilizing the Fukui indices of both the acid and the base, we can make an approximate estimation of the respective kinetics of the SN2 process in the siloxane exchange reaction mechanism. These findings establish a foundation for comprehending a crucial aspect of the exchange mechanism in siloxane vitrimer systems and could aid in the development of novel catalysts.

New Advances in Covalent Network Polymers via Dynamic Covalent Chemistry

Covalent network polymers, as materials composed of atoms interconnected by covalent bonds in a continuous network, are known for their thermal and chemical stability. Over the past two decades, these materials have undergone significant transformations, gaining properties such as malleability, environmental responsiveness, recyclability, crystallinity, and customizable porosity, enabled by the development and integration of dynamic covalent chemistry (DCvC). In this review, we explore the innovative realm of covalent network polymers by focusing on the recent advances achieved through the application of DCvC. We start by examining the history and fundamental principles of DCvC, detailing its inception and core concepts and noting its key role in reversible covalent bond formation. Then the reprocessability of covalent network polymers enabled by DCvC is thoroughly discussed, starting from the significant milestones that marked the evolution of these polymers and progressing to their current trends and applications. The influence of DCvC on the crystallinity of covalent network polymers is then reviewed, covering their bond diversity, synthesis techniques, and functionalities. In the concluding section, we address the current challenges faced in the field of covalent network polymers and speculates on potential future directions.

Seamless, Self-Transformation of Thermoplastic Polyesters into Vitrimers Through Bond Exchange-Triggered Cross-Linking

In this study, a seamless, self-transformation system of linear thermoplastic polyesters into the sustainable cross-linked polymers, vitrimers, is demonstrated. The key is the use of polyesters bearing abundant hydroxyl side groups, which are synthesized via the reaction using dithiol molecules bearing ester units and diepoxy molecules. The polymerization reaction progresses efficiently at relatively low temperature due to the click nature of the thiol-epoxy reaction, which provides the hydroxyl side groups along the polyester chain. The tin catalyst (stannous octoate) is added in the initial polymerization, and the catalyst also works to cross-link the polyesters via intermolecular transesterification bond exchange simply by heating at high temperatures. By adjusting the degrees of cross-linking, the mechanical properties as well as the thermal properties are well tuned. The bond exchange can still be activated in the final cross-linked sample; and thus, the material behaves as vitrimers, exhibiting mechanical recyclability. The application of a new type of hot melt adhesive, where the post-coating tuning/enhancement of adhesion strength is realized, is also demonstrated. On the whole, the present system is very simple but proposes a new application window of bond exchange concept into self-transformation polymers.

Sustainable Vat Photopolymerization-Based 3D-Printing through Dynamic Covalent Network Photopolymers

Vat photopolymerization (VPP) based three-dimensional (3D) printing, including stereolithography (SLA) and digital light projection (DLP), is known for producing intricate, high-precision prototypes with superior mechanical properties. However, the challenge lies in the non-recyclability of covalently crosslinked thermosets used in these printing processes, limiting the sustainable utilization of printed prototypes. This review paper examines the recently explored avenue of VPP 3D-printed dynamic covalent network (DCN) polymers, which enable reversible crosslinks and allow for the reprocessing of printed prototypes, promoting sustainability. These reversible crosslinks facilitate the rearrangement of crosslinked polymers, providing printed polymers with chemical/physical recyclability, self-healing capabilities, and degradability. While various mechanisms for DCN polymer systems are explored, this paper focuses solely on photocurable polymers to highlight their potential to revolutionize the sustainability of VPP 3D printing.

A Biobased Epoxy Vitrimer with Dual Relaxation Mechanism: A Promising Material for Renewable, Reusable, and Recyclable Adhesives and Composites

This study presents the synthesis of a novel biobased epoxy monomer derived from vanillin and cystamine, incorporating imine and disulfide exchangeable groups within its structure. A series of epoxy-based vitrimers with two simultaneous exchange relaxation processes have been produced using this monomer. These exchange mechanisms operate without the need for any catalyst. Four different amine curing agents have been employed to achieve vitrimers with glass transition temperatures around 100 °C and excellent thermal stability. Through dynamic-mechanical analyses, thermomechanical properties and vitrimeric characteristics have been investigated, revealing remarkably fast stress relaxation at relatively low temperatures without significant creep below the glass transition temperature. Leveraging the dual exchange mechanism, the chemical degradability of these vitrimers has been explored through two accessible methodologies, and the material's reformation after degradation has been demonstrated in both cases. Furthermore, the material has been mechanically recycled, maintaining almost the same properties. Finally, these materials have been used to fabricate and recycle carbon-fiber-reinforced composite material and reversible adhesives, showcasing their promising potential applications.

Covalent Adaptable Networks with Tailorable Material Properties Based on Divanillin Polyimines

Covalent adaptable networks (CANs) are being developed as future replacements for thermosets as they can retain the high mechanical and chemical robustness inherent to thermosets but also integrate the possibility of reprocessing after material use. Here, covalent adaptable polyimine-based networks were designed with methoxy and allyloxy-substituted divanillin as a core component together with long flexible aliphatic fatty acid-based amines and a short rigid chain triamine, yielding CANs with a high renewable content. The designed series of CANs with reversible imine functionality allowed for fast stress relaxation and tailorability of the thermomechanical properties, as a result of the ratio between long flexible and short rigid amines, with tensile strength (σb) ranging 1.07-18.7 MPa and glass transition temperatures ranging 16-61 °C. The CANs were subsequently successfully reprocessed up to three times without determinantal structure alterations and retained mechanical performance. The CANs were also successfully chemically recycled under acidic conditions, where the starting divanillin monomer was recovered and utilized for the synthesis of a recycled CAN with similar thermal and mechanical properties. This promising class of thermosets bearing sustainable dynamic functionalities opens a window of opportunity for the progressive replacement of fossil-based thermosets.

Recyclable Solid-Solid Phase Change Materials with Superior Latent Heat via Reversible Anhydride-Alcohol Crosslinking for Efficient Thermal Storage

Solid-solid phase change materials (SSPCMs) with crosslinked polymer structures have received sustained interest due to their remarkable shape stability, enabling their application independently without the need for encapsulation or supporting materials. However, the crosslinking structure also compromises their latent heat and poses challenges to their recyclability. Herein, a novel strategy harnessing the internal-catalyzed reversible anhydride-alcohol crosslinking reaction to fabricate SSPCMs with superior latent heat and exceptional dual recyclability is presented. Easily accessible anhydride copolymers (e.g., propylene-maleic anhydride alternating copolymers), provide abundant reactive anhydride sites within the polymer matrix; polyethylene glycol serves as both the grafted phase change component and the crosslinker. The resulting SSPCMs attain a peak latent heat value of 156.8 J g-1 which surpasses all other reported recyclable crosslinked SSPCMs. The materials also exhibit certain flexibility and a tunable tensile strength ranging from 6.6 to 11.0 MPa. Beyond that, leveraging the reversible anhydride-alcohol crosslinks, the SSPCMs demonstrate dual recyclability through bond-exchange remolding and reversible-dissociation-enabled dissolving-recrosslinking without any reactive chemicals. Furthermore, by integrating solar-thermal conversion fillers like polydopamine nanoparticles, the potential of the system in efficient conversion, storage, and release of solar energy is highlighted.

Trapping bond exchange phenomenon revealed for off-stoichiometry cross-linking of phase-separated vitrimer-like materials

Vitrimer materials combined with nano-phase separated structures have attracted attention, expanding the tuning range of physical properties, such as flow and creep properties. We recently demonstrated a preparation of vitrimer-like materials with phase-separated nanodomains in which dissociative bond exchange via trans-N-alkylation of quaternized pyridine was operated. In this study, we demonstrate a new finding about the bond exchange mechanism: that is, the trapping bond exchange phenomenon. The component polymer is a poly(acrylate) containing pyridine side groups randomly along the chain, which is cross-linked by diiodo molecules via pyridine-iodo quaternization, where the quaternized pyridines are aggregated to form nano-size domains. When the cross-linking reaction is performed at an off-stoichiometric pyridine : iodo ratio (i.e., an excess of pyridine groups), free pyridine groups are located in the matrix phase. Since the bond exchange in the present system progresses in an inter-domain manner, the dissociated unit bearing pendant iodo is trapped by the free pyridine groups in the matrix, which generates other small aggregates. This trapping phenomenon greatly affects the relaxation and creep properties, which are very different from those found in conventional knowledge about vitrimer physics.

Reversible Thiyl Radical Addition-Fragmentation Chain Transfer Polymerization

Developing reversible-deactivation radical polymerization (RDRP) methods that could directly control the thiyl radical propagation is highly desirable yet remains challenging in modern polymer chemistry. Here, we reported the first reversible thiyl radical addition-fragmentation chain transfer (SRAFT) polymerization strategy, which utilizes allyl sulfides as chain transfer agents for reversibly deactivating the propagating thiyl radicals, thus allowing us to directly control a challenging thiyl radical chain polymerization to afford polymers with well-defined architectures. A linear dependence of molecular weight on conversion, high chain-end fidelity, and efficient chain extension proved good controllability of the polymerization. In addition, density functional theory calculations provided insight into the reversible deactivation ability of allyl sulfides. The SRAFT strategy developed in this work represents a promising platform for discovering new controlled polymerizations based on thiyl radical chemistry.

Catalyst-free readily dual-recyclable acetal-based covalent adaptable cellulose networks

Despite covalent adaptable networks (CANs) imparting the favorable features of crosslinked polymers, as well as the functionality of reprocessing, reshaping and welding, due to exchange reaction enabled topology changes; it is still a huge challenge to design catalyst-free, fast reprocessing, controlled degradation and polymer recyclable biomass base CANs. Herein, for the first time, acetal-based covalent adaptable cellulose networks (ACCs) were utilized to synthesize readily reconstructable cellulose-based thermosets with mechanical tunability. ACCs were synthesized via catalyst-free "click" addition of cellulose and divinyl ether without releasing small molecule byproducts. Different crosslinking densities and crosslinkers were used to explore the structure-property relationship, the mechanical and thermal properties of the ACCs were strongly influenced by these factors. ACCs can obtain enhanced tensile strength or elongation at break by changing the structure of the crosslinker. Furthermore, the reworking, welding and shape memory properties of these ACCs, based on the dynamic exchange reaction of acetal bonds, were investigated. In addition, these ACCs can be degraded under acidic conditions, and closed-loop utilization of polymer was possible. Thus, ACCs can be mechanically and chemically double-cycled, which will contribute to solving the white pollution problem and resource waste as a new class of sustainable plastics.

External Stimuli-Induced Welding of Dynamic Cross-Linked Polymer Networks

Thermosets have been crucial in modern engineering for decades, finding applications in various industries. Welding cross-linked components are essential in the processing of thermosets for repairing damaged areas or fabricating complex structures. However, the inherent insolubility and infusibility of thermoset materials, attributed to their three-dimensional network structure, pose challenges to welding development. Incorporating dynamic chemical bonds into highly cross-linked networks bridges the gap between thermosets and thermoplastics presenting a promising avenue for innovative welding techniques. External stimuli, including thermal, light, solvent, pH, electric, and magnetic fields, induce dynamic bonds' breakage and reformation, rendering the cross-linked network malleable. This plasticity facilitates the seamless linkage of two parts to an integral whole, attracting significant attention for potential applications in soft actuators, smart devices, solid batteries, and more. This review provides a comprehensive overview of dynamic bonds employed in welding dynamic cross-linked networks (DCNs). It extensively discusses the classification and fabrication of common epoxy DCNs and acrylate DCNs. Notably, recent advancements in welding processes based on DCNs under external stimuli are detailed, focusing on the welding dynamics among covalent adaptable networks (CANs).

Thermomechanically stable supramolecular elastomers inspired by heat shock proteins

Supramolecular polymers are usually thermomechanically unstable, as their mechanical strength decreases drastically upon heating, which is a fatal shortcoming for their application. Herein, inspired by heat shock proteins (HSPs) which enable living organisms to tolerate lethal high temperatures, we design an HSP-like response to impart a supramolecular elastomer with high thermomechanical stability. The HSP-like response relies on the reversible hydrolysis of boronic acid and the tunable association strength of boron dative bonds. As the temperature increases, the boronic acid dehydrates and transforms into boroxane. The boroxane, acting as a heat shock chemical, prevents the disintegration of the supramolecular network through formation of multiple and stronger dative bonds with imidazole-containing polymers, thereby enabling the material to retain its mechanical strength at high temperatures. Such chemical transformation and network change induced by the HSP-like response are fully reversible during the heating and cooling processes. Moreover, due to the dynamic nature of the supramolecular network, the elastomer possesses recycling and self-healing abilities.

Understanding the application of covalent adaptable networks in self-repair materials based on molecular simulation

Covalent adaptable networks (CANs) are widely used in the field of self-repair materials. They are a group of covalently cross-linked associative polymers that undergo reversible chemical reactions, and can be further divided into dissociative CANs (Diss-CANs) and associative CANs (Asso-CANs). Self-repair refers to the ability of a material to repair itself without external intervention, and can be classified into self-adhesion and self-healing according to the utilization of open stickers. Unlike conventional materials, the viscoelastic properties of CANs are influenced by both the molecular structure and reaction kinetics, ultimately affecting their repair performance. To gain deeper insight into the repair mechanism of CANs, we conducted simulations by using the hybrid MC/MD algorithm, as previously proposed in our research. Interestingly, we observed a significant correlation between reaction kinetics and repair behavior. Asso-CANs exhibited strong mechanical strength and high creep resistance, rendering them suitable as self-adhesion materials. On the other hand, Diss-CANs formed open stickers that facilitated local relaxation, aligning perfectly with self-healing processes. Moreover, the introduction of crosslinkers in the form of small molecules enhanced the repair efficiency. Theoretically, it was found that the repair timescale of Asso-CANs is slower than that of Diss-CANs with identical molecular structures. Our study not only clarifies the similarities and differences between Diss-CANs and Asso-CANs in terms of their self-repairing capabilities, but more importantly, it provides valuable insights guiding the effective utilization of CANs in the development of self-repair materials.

Water-stable boroxine structure with dynamic covalent bonds

Boroxines are significant structures in the production of covalent organic frameworks, anion receptors, self-healing materials, and others. However, their utilization in aqueous media is a formidable task due to hydrolytic instability. Here we report a water-stable boroxine structure discovered from 2-hydroxyphenylboronic acid. We find that, under ambient environments, 2-hydroxyphenylboronic acid undergoes spontaneous dehydration to form a dimer with dynamic covalent bonds and aggregation-induced enhanced emission activity. Intriguingly, upon exposure to water, the dimer rapidly transforms into a boroxine structure with excellent pH stability and water-compatible dynamic covalent bonds. Building upon these discoveries, we report the strong binding capacity of boroxines toward fluoride ions in aqueous media, and develop a boroxine-based hydrogel with high acid-base stability and reversible gel-sol transition. This discovery of the water-stable boroxine structure breaks the constraint of boroxines not being applicable in aqueous environments, opening a new era of researches in boroxine chemistry.