Silicon oxycarbide glass-graphene composite paper electrode for long-cycle lithium-ion batteries

Glaphene: A Hybridization of 2D Silica Glass and Graphene

2D materials provide ideal platforms for breakthroughs in both fundamental science and practical, real-world applications. Despite the broad diversity of 2D materials, most integration efforts have focused on homo/hetero-structural stacking and Janus structures. In this paper, we introduce "glaphene"-a hybrid of two fundamentally different materials: 2D silica glass and graphene. We propose a metastable hybrid structure based on first-principles calculations, synthesize it via scalable liquid precursor-based vapor-phase growth, and chemically validate the interlayer structure and hybridization using extensive optical and electron spectroscopy, mass spectrometry, and atomic-resolution electron microscopy. Using probe microscopy, we reveal that electronic cloud redistribution at the interface-beyond conventional van der Waals interactions-drives interlayer hybridization via a strong electronic proximity effect. By reconstructing the energy level diagram of glaphene through both theory and experiment, we show that the combination of semi-metallic graphene (Eg≈0 eV) and insulating 2D silica glass (Eg, exp≈8.2 eV, Eg, th≈7 eV) results in a semiconducting "glaphene" (Eg, exp≈3.6 eV, Eg, th≈4 eV) formed through out-of-plane pz hybridization. This work paves the way for scalable, bottom-up methodologies to bring interlayer hybridization and its emergent properties to the 2D materials toolbox.

Preparation and characterization of HfOC/SiOC composite powders and fibermats via the polymer pyrolysis route

We report on the synthesis and characterization of HfOC/SiOC ceramic composite powders and electrospun fibermats, which integrate the high-temperature resilience of HfOC with the oxidation resistance of silicon oxycarbide (SiOC). The composites were fabricated through a polymer-pyrolysis route by integrating 1,3,5,7-tetramethyl, 1,3,5,7-tetravinyl cyclotetrasiloxane (4-TTCS), a precursor source for SiOC, and a commercial HfC precursor in a 1 : 1 ratio by mass. First, the HfC precursor was heated to 70 °C to drive off water molecules, followed by its blending with the liquid phase 4-TTCS and cross-linking at a moderate temperature (160-400 °C). This was followed by pyrolysis at three different temperatures - 800, 1000, and 1200 °C in an inert argon atmosphere. The composite ceramic was comprehensively characterized by the use of electron microscopy for particle and fiber morphology, X-ray diffraction for the evolution of various ceramic phases, and a range of spectroscopies to document the change in molecular vibrations or the evolution of the functional groups and molecular bonding in preceramic polymer during cross-linking and ceramization. The crosslinked polymer-to-ceramic yield for powder samples was observed to be as high as approximately 78 wt% when pyrolyzed at 800 °C, and 74 wt% when pyrolyzed at 1200 °C. The oxidation test performed at 800 °C in stagnant air for the fibermat pyrolyzed at 1000 °C indicated a linear shrinkage of 6% for the HfOC/SiOC composite. This represents an improvement over the carbon rich-SiOC fibermat which exhibited a mass loss of 71 wt% and a linear shrinkage of nearly 19%, while the neat carbon fibermat was completely burned off under similar conditions.

Molecular Bridging Induced Anti-Salting-Out Effect Enabling High Ionic Conductive ZnSO4-Based Hydrogel for Quasi-Solid-State Zinc Ion Batteries

Hydrogel electrolytes (HEs) hold great promise in tackling severe issues emerging in aqueous zinc-ion batteries, but the prevalent salting-out effect of kosmotropic salt causes low ionic conductivity and electrochemical instability. Herein, a subtle molecular bridging strategy is proposed to enhance the compatibility between PVA and ZnSO4 from the perspective of hydrogen-bonding microenvironment re-construction. By introducing urea containing both an H-bond acceptor and donor, the broken H-bonds between PVA and H2O, initiated by the SO4 2--driven H2O polarization, could be re-united via intense intermolecular hydrogen bonds, thus leading to greatly increased carrying capacity of ZnSO4. The urea-modified PVA-ZnSO4 HEs featuring a high ionic conductivity up to 31.2 mS cm-1 successfully solves the sluggish ionic transport dilemma at the solid-solid interface. Moreover, an organic solid-electrolyte-interphase can be derived from the in situ electro-polymerization of urea to prohibit H2O-involved side reactions, thereby prominently improving the reversibility of Zn chemistry. Consequently, Zn anodes witness an impressive lifespan extension from 50 h to 2200 h at 0.1 mA cm-2 while the Zn-I2 full battery maintains a remarkable Coulombic efficiency (>99.7 %) even after 8000 cycles. The anti-salting-out strategy proposed in this work provides an insightful concept for addressing the phase separation issue of functional HEs.

Sulfur-doped silicon oxycarbide by facile pyrolysis process as an outstanding stable performance lithium-ion battery anode

Silicon oxycarbide (SiOC) is drawing significant attention as a potential anode material for lithium-ion batteries due to its remarkable cycle life and the distinctive Si-O-C hybrid bonding within its structure. However, a notable drawback of SiOC-based electrodes is their poor electrical conductivity. In this study, we synthesized sulfur-doped silicon oxycarbide (S-SiOC) via facile one-pot pyrolysis from a mixture of commercial silicone oil with 1-dodecanethiol. Upon testing the S-SiOC electrode materials, we observed significant attributes, including an outstanding specific capacity (650 mA h g-1 at 1 A g-1), exceptional capacity retention (89.2% after 2000 cycles at 1 A g-1), and substantial potential for high mass loading of active materials (up to 2.2 mg cm-2). Sulfur doping led to enhanced diffusivity of lithium ions, as investigated through cyclic voltammetry (CV) and galvanostatic intermittent titration technique (GITT) tests. Consequently, this sulfur-doped silicon oxycarbide, exhibiting excellent electrochemical performance, holds promising potential as an anode material for lithium-ion batteries.

C60 Fullerene-Reinforced Silicon Oxycarbide Composite Fiber Mats: Performance as Li-Ion Battery Electrodes

Precursor-derived silicon oxycarbide (SiOC) has emerged as a potential high-capacity anode material for rechargeable Li-ion batteries. The polymer processing and pyrolysis route, a hallmark of polymer-derived ceramics, allows chemical interfacing with a variety of nanoprecursors and nanofiller phases to produce composites with low-dimensional structures such as fibers and coatings not readily attained in traditional sintered ceramics. Here, buckminsterfullerene or C60 was introduced as a filler phase in a hybrid precursor of 1,3,5,7-tetramethyl-1,3,5,7-tetravinyl-cyclotetrasiloxane (TTCS) along with polyvinylpyrrolidone or PVP as a spinning agent to fabricate electrospun fiber mats, which upon a high-heat treatment transformed to a C60-reinforced SiOC ceramic composite. Tested as the self-supporting working electrode in a Li-ion half-cell, C60-reinforced fiber mats show a much-improved reversible capacity (825 mA h g-1), nearly 100% Coulombic efficiency, and superior rate capability with low-capacity decay at high currents (only 25.5% decay at 800 mA g-1) compared to neat C60 and neat carbonized fiber electrodes.

Tailoring the Size of Reduced Graphene Oxide Sheets to Fabricate Silicon Composite Anodes for Lithium-Ion Batteries

The integration of a silicon (Si) anode into lithium-ion batteries (LIBs) holds great promise for energy storage, but challenges arise from unstable electrochemical reactions and volume changes during cycling. This study investigates the influence of reduced graphene oxide (rGO) size on the performance of rGO-protected Si composite (Si@rGO) anodes. Two sizes of graphene oxide (GO(L) and GO(S)) are used to synthesize Si@rGO composites with a core-shell structure by spray drying and thermal reduction. Electrochemical evaluations show the advantages of the Si@rGO(S) anode with improved cycle life and cycling efficiency over Si@rGO(L) and pure Si. The Si@rGO(S) anode facilitates the formation of a stable LiF-rich solid electrolyte interface (SEI) after cycling, ensuring enhanced capacity retention and swelling control. Rate capability tests also demonstrate the superior high-power performance of Si@rGO(S) with low and stable resistances in Si@rGO(S) over extended cycles. This study provides critical insights into the tailoring of graphene-protected Si composites, highlighting the critical role of rGO size in shaping structural and electrochemical properties. The Si material wrapped by graphene with an optimal lateral size of graphene emerges as a promising candidate for high-performance LIB anodes, thereby advancing electrochemical energy storage technologies.

Analogous Design of a Microlayered Silicon Oxide-Based Electrode to the General Electrode Structure for Thin-Film Lithium-Ion Batteries

Development of miniaturized thin-film lithium-ion batteries (TF-LIBs) using vacuum deposition techniques is crucial for low-scale applications, but addressing low energy density remains a challenge. In this work, structures analogous to SiOx-based thin-film electrodes are designed with close resemblance to traditional LIB slurry formulations including active material, conductive agent, and binder. The thin-film is produced using mid-frequency sputtering with a single hybrid target consisting of SiOx nanoparticles, carbon nanotubes, and polytetrafluoroethylene. The thin-film SiOx/PPFC (plasma-polymerized fluorocarbon) involves a combination of SiOx and conductive carbon within the PPFC matrix. This results in enhanced electronic conductivity and superior elasticity and hardness in comparison to a conventional pure SiOx-based thin-film. The electrochemical performance of the half-cell consisting of thin-film SiOx/PPFC demonstrates remarkable cycling stability, with a capacity retention of 74.8% up to the 1000th cycle at 0.5 C. In addition, a full cell using the LiNi0.6Co0.2Mn0.2O2 thin-film as the cathode material exhibits an exceptional initial capacity of ≈120 mAh g-1 at 0.1 C and cycle performance, marked by a capacity retention of 90.8% from the first cycle to the 500th cycle at a 1 C rate. This work will be a stepping stone for the AM/CB/B composite electrodes in TF-LIBs.

Amorphous Materials for Lithium-Ion and Post-Lithium-Ion Batteries

Lithium-ion and post-lithium-ion batteries are important components for building sustainable energy systems. They usually consist of a cathode, an anode, an electrolyte, and a separator. Recently, the use of solid-state materials as electrolytes has received extensive attention. The solid-state electrolyte materials (as well as the electrode materials) have traditionally been overwhelmingly crystalline materials, but amorphous (disordered) materials are gradually emerging as important alternatives because they can increase the number of ion storage sites and diffusion channels, enhance solid-state ion diffusion, tolerate more severe volume changes, and improve reaction activity. To develop superior amorphous battery materials, researchers have conducted a variety of experiments and theoretical simulations. This review highlights the recent advances in using amorphous materials (AMs) for fabricating lithium-ion and post-lithium-ion batteries, focusing on the correlation between material structure and properties (e.g., electrochemical, mechanical, chemical, and thermal ones).  We  review both the conventional and the emerging characterization methods for analyzing AMs and present the roles of disorder in influencing the performances of various batteries such as those based on lithium, sodium, potassium, and zinc. Finally,  we  describe the challenges and perspectives for commercializing rechargeable AMs-based batteries.

Reduced Graphene Oxide Coating LiFePO4 Composite Cathodes for Advanced Lithium-Ion Battery Applications

Recently, the application of LiFePO4 (LFP) batteries in electric vehicles has attracted extensive attention from researchers. This work presents a composite of LFP particles trapped in reduced graphene oxide (rGO) nanosheets obtained through the high-temperature reduction strategy. The obtained LiFePO4/rGO composites indicate spherical morphology and uniform particles. As to the structure mode of the composite, LFP distributes in the interlayer structure of rGO, and the rGO evenly covers the surface of the particles. The LFP/rGO cathodes demonstrate a reversible specific capacity of 165 mA h g-1 and high coulombic efficiency at 0.2 C, excellent rate capacity (up to 10 C), outstanding long-term cycling stability (98%) after 1000 cycles at 5 C. The combined high electron conductivity of the layered rGO coating and uniform LFP particles contribute to the remarkable electrochemical performance of the LFP/rGO composite. The unique LFP/rGO cathode provides a potential application in high-power lithium-ion batteries.

Modulation of Si-O Structure in Uniformly Ultrasmall Silicon Oxycarbide for Superior Lifespan of Lithium Metal Anodes

Utilizing nanoseeds guiding homogeneous deposition of lithium is an effective strategy to inhibit disorderly growth of lithium, where silicon oxide has been attracting attention as a transform seed. However, the research on silicon-oxide-based seeds has concentrated more on utilizing their lithiophilicity but less on their Si-O structures, which could result in different failure mechanisms. In this study, various Si-O structures of silicon oxycarbide carbon nanofibers are prepared by adjusting the content of octa(aminopropylsilsesquioxane). According to XANES and experimental observations, the C-rich SiOC has an active Si-O-C structure but generates a larger volume variation during lithiation, while in the O-rich phase, the silica-oxygen tetrahedral structure can contribute to alleviate the volume expansion but has poor electrochemical activity. SiOC, which is dominated by SiO3C, has a suitable Si-O and silica-oxygen tetrahedral-structure distribution, which balances the electrochemical activity and volume expansion. This allows the host to demonstrate an excellent lifespan over 3740 h with a tiny voltage hysteresis (22 mV) at 2 mA cm-2, and it retains a favorable capacity of 97 mA h g-1 after 630 cycles with a high Coulombic efficiency of 99.7% in full cells. This study experiences the influence of various Si-O structures on lithium metal anodes.

SiCO Ceramics as Storage Materials for Alkali Metals/Ions: Insights on Structure Moieties from Solid-State NMR and DFT Calculations

Polymer-derived silicon oxycarbide ceramics (SiCO) have been considered as potential anode materials for lithium- and sodium-ion batteries. To understand their electrochemical storage behavior, detailed insights into structural sites present in SiCO are required. In this work, the study of local structures in SiCO ceramics containing different amounts of carbon is presented. ¹³ C and ²⁹ Si solid-state MAS NMR spectroscopy combined with DFT calculations, atomistic modeling, and EPR investigations, suggest significant changes in the local structures of SiCO ceramics even by small changes in the material composition. The provided findings on SiCO structures will contribute to the research field of polymer-derived ceramics, especially to understand electrochemical storage processes of alkali metal/ions such as Na/Na⁺ inside such networks in the future.

Synthesis of Silicon Oxycarbide Beads from Alkoxysilane as Anode Materials for Lithium-Ion Batteries

Silicon is an important anode material for lithium-ion batteries because of its high theoretical capacity. However, the large volume expansion of silicon anodes hinders its commercial utilization. As an alternative, silicon oxycarbides (SiOCs) mitigate the expansion of anodes during lithiation, and the synthesis of SiOC beads from silanes is rather simple and at a low cost. In this study, we compared three different reactor setups for making the SiOC beads from methyltrimethoxysilane (MTMS) and found that the control of residence time was crucial. Thereby, the batch reactor turned out to be the easiest one for making monodispersed beads. We also reduced the O/Si ratio of the SiOC beads by adding dimethyldimethoxysilane (DMDMS) for better battery performance. The first-cycle delithiation capacity of the most stable material was over 1796 mA h/g, with an initial Coulombic efficiency of 82%, while the capacity retention after 170 cycles was 67% (992 mA h/g) at a charging rate of 2 A/g in the potential range of 0.01-3 V. This was among the best of the reported data so far for the SiOC beads from MTMS.

Three-dimensional network of nitrogen-doped carbon matrix-encapsulated Si nanoparticles/carbon nanofibers hybrids for lithium-ion battery anodes with excellent capability

Three-dimensionally structured silicon (Si)–carbon (C) nanocomposites have great potential as anodes in lithium-ion batteries (LIBs). Here, we report a Nitrogen-doped graphene/carbon-encapsulated Si nanoparticle/carbon nanofiber composite (NG/C@Si/CNF) prepared by methods of surface modification, electrostatic self-assembly, cross-linking with heat treatment, and further carbonization as a potential high-performance anode for LIBs. The N-doped C matrix wrapped around Si nanoparticles improved the electrical conductivity of the composites and buffered the volume change of Si nanoparticles during lithiation/delithiation. Uniformly dispersed CNF in composites acted as conductive networks for the fast transport of ions and electrons. The entire tightly connected organic material of NG/C@Si and CNF prevented the crushing and shedding of particles and maintained the integrity of the electrode structure. The NG/C@Si/CNF composite exhibited better rate capability and cycling performance compared with the other electrode materials. After 100 cycles, the electrode maintained a high reversible specific capacity of 1371.4 mAh/g.

Revealing Nanodomain Structures of Bottom-Up-Fabricated Graphene-Embedded Silicon Oxycarbide Ceramics

Dispersing graphene nanosheets in polymer-derived ceramics (PDCs) has become a promising route to produce exceptional mechanical and functional properties. To reveal the complex nanodomain structures of graphene–PDC composites, a novel reduced graphene oxide aerogel embedded silicon oxycarbide (RGOA-SiOC) nanocomposite was fabricated bottom-up using a 3D reduced graphene oxide aerogel as a skeleton followed by infiltration of a ceramic precursor and high-temperature pyrolysis. The reduced graphene oxide played a critical role in not only the form of the free carbon phase but also the distribution of SiO_xC_4−x structural units in SiOC. Long-ordered and continuous graphene layers were then embedded into the amorphous SiOC phase. The oxygen-rich SiO_xC_4−x units were more prone to forming than carbon-rich SiO_xC_4−x units in SiOC after the introduction of reduced graphene oxide, which we attributed to the bonding of Si atoms in SiOC with O atoms in reduced graphene oxide during the pyrolysis process.

Material Design and Optimisation of Electrochemical Li-Ion Storage Properties of Ternary Silicon Oxycarbide/Graphite/Tin Nanocomposites

In this work, we present the characterization and electrochemical performance of various ternary silicon oxycarbide/graphite/tin (SiOC/C/Sn) nanocomposites as anodes for lithium-ion batteries. In binary SiOC/Sn composites, tin nanoparticles may be produced in situ via carbothermal reduction of SnO₂ to metallic Sn, which consumes free carbon from the SiOC ceramic phase, thereby limiting the carbon content in the final ceramic nanocomposite. Therefore, to avoid drawbacks with carbon depletion, we used graphite as a substitute during the synthesis of precursors. The ternary composites were synthesized from liquid precursors and flake graphite using the ultrasound-assisted hydrosilylation method and pyrolysis at 1000 °C in an Ar atmosphere. The role of the graphitic component is to ensure good electric conductivity and the softness of the material, which are crucial for long term stability during alloying–dealloying processes. The presented approach allows us to increase the content of the tin precursor from 40 wt.% to 60 wt.% without losing the electrochemical stability of the final material. The charge/discharge capacity (at 372 mA g⁻¹ current rate) of the tailored SiOC/C/Sn composite is about 100 mAh g⁻¹ higher compared with that of the binary SiOC/Sn composite. The ternary composites, however, are more sensitive to high current rates (above 372 mA g⁻¹) compared to the binary one because of the presence of graphitic carbon.

Introduction of TiO2-[bip]-NH2+ C(NO2)3− as an effective nanocatalyst for the Hantzsch reactions

A novel reagent represented by TiO2-[bip]-NH2+ C(NO2)3− was synthesized, characterized and used as an efficient and reusable nanocatalyst in the synthesis of hexahydroquinoline and 1,8-dioxo-decahydroacridine derivatives.

One-dimensional polymer-derived ceramic nanowires with electrocatalytically active metallic silicide tips as cathode catalysts for Zn-air batteries

New metallic nickel/cobalt/iron silicide droplets at the tips of polymer-derived ceramic (PDC) nanowires have been identified as stable and efficient cathode catalysts for Zn-air batteries. The as-prepared catalyst having a unique one-dimensional (1D) PDC nanowire structure with the presence of metallic silicide tips of 1D-PDC plays a crucial role in facilitating oxygen reduction/evolution reaction kinetics. The Zn-air battery was designed using Ni/PDC, Co/PDC and Fe/PDC as air electrode catalysts. In electrochemical half-cell tests, it was observed that the catalysts have a good bifunctional electrocatalytic activity. The efficiency of the catalysts to function as a cathode catalyst in real-time primary and mechanically rechargeable Zn-air battery configurations was determined. The primary battery testing results revealed that Ni/PDC and Co/PDC exhibited a stable discharge voltage plateau up to 29 h. The Fe/PDC sample, on the other hand, performed up to 23 h with an operating potential of 1.20 V at the discharge current density of 5 mA cm-2 after which the battery ceased to perform. The Ni/PDC, Co/PDC, and Fe/PDC cathode catalysts performed galvanostatic 1200 charge-discharge cycles in a mechanically rechargeable secondary Zn-air battery configuration. The results demonstrate that the Ni/PDC, Co/PDC, and Fe/PDC materials serve as excellent and durable bifunctional cathode electrocatalysts for Zn-air batteries.

Graphene-Based Nanomaterials for Flexible and Stretchable Batteries

Recently, as flexible and wearable electronic devices have become widely popular, research on light weight and large-capacity batteries suitable for powering such devices has been actively conducted. In particular, graphene has attracted considerable attention from researchers in the battery field owing to its good mechanical properties and its applicability in various processes to fabricate electrodes for batteries. Graphene is classified into two types: flake-type, fabricated from graphite, and film-type, synthesized using chemical vapor deposition. The unique processes involved in these two types enable the fabrication of flexible and stretchable batteries with various shapes and functions. In this article, the recent progress in the development of flexible and stretchable batteries based on graphene, as well as its important technical issues are reviewed.

Dual carbon and void space confined SiOx/C@void@Si/C yolk-shell nanospheres with high-rate performances and outstanding cyclability for lithium-ion batteries anodes

Silicon-based anode materials with high theoretical capacity have great challenges of enormous volume expansion and poor electronic conductivity. Herein, a novel dual carbon confined SiO_x/C@void@Si/C yolk-shell monodisperse nanosphere with void space have been fabricated through hydrothermal reaction, carbonization, and in-situ low-temperature aluminothermic reduction. Furthermore, the O/Si ratio and void space between SiO_x/C core and Si/C shell can be effectively tuned by the length of aluminothermic reduction time. The SiO_x/C core plays a role of maintaining the spherical structure and the void space can accommodate the volume expansion of Si. Moreover, the inner and outer carbons not only alleviate volume variation of SiO_x and Si but also enhance the electrical conductivity of composites. Benefiting from the synergy of the double carbon and void space, the optimized VSC-14 anode affords prominent cycle stability with reversible capacity of 1094 mAh g^-1 after 550 cycles at 200 mA g^-1. By pre-lithiation treatment, the VSC-14 achieves an initial Coulombic efficiency of 93.27% at 200 mA g^-1 and a reversible capacity of 348 mAh g^-1 at 5 A g^-1 after 4000 cycles. Furthermore, the pouch cell using VSC-14 anode and LiFePO₄ cathode delivers a reversible capacity of 138 mAh g^-1 at 0.2C. We hope this strategy can provide a scientific method to synthesis yolk-shell Si-based materials.

Resistance Switching Behavior of a Perhydropolysilazane-Derived SiOx-Based Memristor

SiO_x is an important dielectric material layer for resistive switching memory due to its compatibility with complementary metal-oxide semiconductor (CMOS) technology. Here we propose a solution process for a SiO_x dielectric layer based on perhydropolysilazane (PHPS). A series of SiO_x layers with different compositions are prepared by controlling the conversion process from PHPS, then the resistance switching behaviors of typical Ag/SiO_x/Au memristors are analyzed. The effect of oxygen vacancies and Si-OH groups on the formation and rupture of Ag conducting filaments (CFs) in the SiO_x layer was thoroughly investigated. Ultimately, we achieved a high-performance memristor with a coefficient of variation (σ/μ) as low as 0.16 ± 0.08 and an on/off ratio as high as 10⁶, which can rival the performance of the SiO_x memristors based on the high-vacuum and high-cost vapor deposition methods. These findings demonstrate the high promise of the PHPS-derived SiO_x dielectric layer in the field of memristors.

Commercialization-Driven Electrodes Design for Lithium Batteries: Basic Guidance, Opportunities, and Perspectives

Current lithium-ion battery technology is approaching the theoretical energy density limitation, which is challenged by the increasing requirements of ever-growing energy storage market of electric vehicles, hybrid electric vehicles, and portable electronic devices. Although great progresses are made on tailoring the electrode materials from methodology to mechanism to meet the practical demands, sluggish mass transport, and charge transfer dynamics are the main bottlenecks when increasing the areal/volumetric loading multiple times to commercial level. Thus, this review presents the state-of-the-art developments on rational design of the commercialization-driven electrodes for lithium batteries. First, the basic guidance and challenges (such as electrode mechanical instability, sluggish charge diffusion, deteriorated performance, and safety concerns) on constructing the industry-required high mass loading electrodes toward commercialization are discussed. Second, the corresponding design strategies on cathode/anode electrode materials with high mass loading are proposed to overcome these challenges without compromising energy density and cycling durability, including electrode architecture, integrated configuration, interface engineering, mechanical compression, and Li metal protection. Finally, the future trends and perspectives on commercialization-driven electrodes are offered. These design principles and potential strategies are also promising to be applied in other energy storage and conversion systems, such as supercapacitors, and other metal-ion batteries.

Binder-Free, Flexible, and Self-Standing Non-Woven Fabric Anodes Based on Graphene/Si Hybrid Fibers for High-Performance Li-Ion Batteries

High-capacity silicon (Si) is recognized as a potential anode material for high-performance lithium-ion batteries (LIBs). Unfortunately, large volume expansion during discharge/charge processes hinders its areal capacity. In this work, we design a flexible graphene-fiber-fabric (GFF)-based three-dimensional conductive network to form a binder-free and self-standing Si anode for high-performance LIBs. The Si particles are strongly wrapped in graphene fibers. The substantial void spaces caused by the wrinkled graphene in fibers enable effective accommodation of the volume change of Si during lithiation/delithiation processes. The GFF/Si-37.5% electrode exhibits an excellent cyclability with a specific capacity of 920 mA h g^-1 at a current density of 0.4 mA cm^-2 after 100 cycles. Furthermore, the GFF/Si-29.1% electrode exhibits an excellent reversible capacity of 580 mA h g^-1 at a current density of 0.4 mA cm^-2 after 400 cycles. The capacity retention of the GFF/Si-29.1% electrode is up to 96.5%. More importantly, the GFF/Si-37.5% electrode with a mass loading of 13.75 mg cm^-2 achieves a high areal capacity of 14.3 mA h cm^-2, which outperforms the reported self-standing Si anode. This work provides opportunities for realizing a binder-free, flexible, and self-standing Si anode for high-energy LIBs.

Cellulose Paper Modified by a Zinc Oxide Nanosheet Using a ZnCl2-Urea Eutectic Solvent for Novel Applications

Cellulose paper has been functionalized by nanoparticles such as Ag nanoparticles, TiO2, and BaTiO3 for versatile applications including supercapacitor, sensors, photoactivity, and packaging. Herein, zinc oxide (ZnO) nanosheet-modified paper (ZnO@paper) with excellent antibacterial properties was fabricated via a mild ZnCl2-urea eutectic solvent. In this proposed method, cellulose fibers as the raw material for ZnO@paper were treated by an aqueous solvent of ZnCl2-urea; the crystalline region was destroyed and [ZnCl]+-based cations were adsorbed on the surface of cellulose fibers, facilitating more ZnO growth on ZnO@paper. A flexible paper-based triboelectric nanogenerator (P-TENG) was made of ZnO@paper paired with a PTFE film. The P-TENG presents high triboelectric output performance and antibacterial activity. For instance, the output voltage and current of the P-TENG were 77 V and 0.17 μA, respectively. ZnO@paper showed excellent antibacterial activity against E. coli and S. aureus, suggesting that a P-TENG can restrain and kill the bacteria during the working process. The results also indicated that ZnO could improve the surface roughness of cellulose paper, enhancing the output performance of a flexible P-TENG. In addition, the potential application of a P-TENG-based pressure sensor for determining human motion information was also reported. This study not only produced a high-performance P-TENG for fabricating green and sustainable electronics, but also provides an effective and novel method for ZnO@paper preparation.

Polymer-Derived Ceramic Nanoparticle/Edge-Functionalized Graphene Oxide Composites for Lithium-Ion Storage

Polymer-derived ceramics demonstrate great potential as lithium-ion battery anode materials with good cycling stability and large capacity. SiCNO ceramic nanoparticles are produced by the pyrolysis of polysilazane nanoparticles that are synthesized via an oil-in-oil emulsion crosslinking and used as anode materials. The SiCNO nanoparticles have an average particle size of around 9 nm and contain graphitic carbon and Si₃N₄ and SiO₂ domains. Composite anodes are produced by mixing different concentrations of SiCNO nanoparticles, edge-functionalized graphene oxide, polyvinylidenefluoride, and carbon black Super P. The electrochemical behavior of the anode is investigated to evaluate the Li-ion storage performance of the composite anode and understand the mechanism of Li-ion storage. The lithiation of SiCNO is observed at ∼0.385 V versus Li/Li⁺. The anode has a large capacity of 705 mA h g^-1 after 350 cycles at a current density of 0.1 A g^-1 and shows an excellent cyclic stability with a capacity decay of 0.049 mA h g^-1 (0.0097%) per cycle. SiCNO nanoparticles provide a large specific area that is beneficial to Li⁺ storage and cyclic stability. In situ transmission electron microscopy analysis demonstrates that the SiCNO nanoparticles exhibit extraordinary structural stability with 9.36% linear expansion in the lithiation process. The X-ray diffraction and X-ray photoelectron spectroscopy investigation of the working electrode before and after cycling suggests that Li⁺ was stored through two pathways in SiCNO lithiation: (a) Li-ion intercalation of graphitic carbon in free carbon domains and (b) lithiation of the SiO₂ and Si₃N₄ domains through a two-stage process.

Review on carbonaceous materials and metal composites in deformable electrodes for flexible lithium-ion batteries

With the rapid propagation of flexible electronic devices, flexible lithium-ion batteries (FLIBs) are emerging as the most promising energy supplier among all of the energy storage devices owing to their high energy and power densities with good cycling stability. As a key component of FLIBs, to date, researchers have tried to develop newly designed high-performance electrochemically and mechanically stable pliable electrodes. To synthesize better quality flexible electrodes, based on high conductivity and mechanical strength of carbonaceous materials and metals, several research studies have been conducted. Despite both materials-based electrodes demonstrating excellent electrochemical and mechanical performances in the laboratory experimental process, they cannot meet the expected demands of stable flexible electrodes with high energy density. After all, various significant issues associated with them need to be overcome, for instance, poor electrochemical performance, the rapid decay of the electrode architecture during deformation, and complicated as well as costly production processes thus limiting their expansive applications. Herein, the recent progression in the exploration of carbonaceous materials and metals based flexible electrode materials are summarized and discussed, with special focus on determining their relative electrochemical performance and structural stability based on recent advancement. Major factors for the future advancement of FLIBs in this field are also discussed.

Self-supporting carbon-rich SiOC ceramic electrodes for lithium-ion batteries and aqueous supercapacitors

Fabrication of precursor-derived ceramic fibers as electrodes for energy storage applications remains largely unexplored. Within this work, three little known polymer-derived ceramic (PDC)-based fibers are being studied systemically as potential high-capacity electrode materials for electrochemical energy devices. We report fabrication of precursor-derived SiOC fibermats via one-step spinning from various compositions of siloxane oligomers followed by stabilization and pyrolysis at 800 °C. Electron microscopy, Raman, FTIR, XPS, and NMR spectroscopies reveal transformation from polymer to ceramic stages of the various SiOC ceramic fibers. The ceramic samples are a few microns in diameter with a free carbon phase embedded in the amorphous Si–O–C structure. The free carbon phase improves the electronic conductivity and provides major sites for ion storage, whereas the Si–O–C structure contributes to high efficiency. The self-standing electrodes in lithium-ion battery half-cells deliver a charge capacity of 866 mA h g_electrode⁻¹ with a high initial coulombic efficiency of 72%. As supercapacitor electrode, SiOC fibers maintain 100% capacitance over 5000 cycles at a current density of 3 A g⁻¹.

Fabrication of precursor-derived ceramic fibers as electrodes for energy storage applications remains largely unexplored.

Two-Dimensional Silicon/Carbon from Commercial Alloy and CO2 for Lithium Storage and Flexible Ti3C2Tx MXene-Based Lithium-Metal Batteries

Silicon has been considered as the most promising anode candidate for next-generation lithium-ion batteries. However, the fast capacity decay caused by huge volume expansion and low electronic conductivity limit the electrochemical performance. Herein, atomic distributed, air-stable, layer-by-layer-assembled Si/C (L-Si/C) is designed and in situ constructed from commercial micron-sized layered CaSi₂ alloy with the greenhouse gas CO₂. The inner structure of Si as well as the content and graphitization of C can be regulated by simply adjusting the reaction conditions. The rationally designed layered structure can enhance electronic conductivity and mitigate volume change without disrupting the carbon layer or destroying the solid electrolyte interface. Moreover, the single-layer Si and C can enhance lithium-ion transport in active materials. With these advantages, L-Si/C anode delivers an 82.85% capacity retention even after 3200 cycles and superior rate performance. The battery-capacitance dual-model mechanism is certified via quantitative kinetics measurement. Besides, the self-standing architecture is designed via assembling L-Si/C and MXene. Lithiophilic L-Si/C can guide homogeneous Li deposition with alleviated volume change. With the MXene/L-Si/C host for lithium-metal batteries, an ultralong life span up to 500 h in a carbonate-based electrolyte is achieved. A full cell with a high-energy 5 V LiNi_0.5Mn_1.5O₄ cathode is constructed to verify the practicality of L-Si/C and MXene/L-Si/C. The rational design of a special layer structure may propose a strategy for other materials and energy storage systems.

One-Step Low-Temperature Molten Salt Synthesis of Two-Dimensional Si@SiOx@C Hybrids for High-Performance Lithium-Ion Batteries

Various strategies have been developed to mitigate the huge volume expansion of a silicon-based anode during the process of (de)lithiation and accelerate the transport rate of the ions/electrons for lithium-ion batteries (LIBs). Here, we report a one-step synthetic route through a low-temperature eutectic molten salt (LiCl-KCl, 352 °C) to fabricate two-dimensional (2D) silicon-carbon hybrids (Si@SiO_x@MpC), in which the silicon nanoparticles (SiNPs) with an ultrathin SiO_x layer are fully encapsulated by graphene-like carbon nanosheets derived from a low-cost mesophase pitch. The combination of an amorphous graphene-like carbon conductive matrix and a SiO_x protective layer strongly promotes the electrical conductivity, structure stability, and reaction kinetics of the SiNPs. Consequently, the optimized Si@SiO_x@MpC-2 anode delivers large reversible capacity (1239 mAh g^-1 at 1.0 A g^-1), superior rate performance (762 mAh g^-1 at 8 A g^-1), and long cycle life over 600 cycles (degradation rate of only 0.063% every cycle). When coupled with a homemade nano-LiFePO₄ cathode in a full cell, it exhibits a promising energy density of 193.5 Wh kg^-1 and decent cycling stability for 200 cycles at 1C. The methodology driven by salt melt synthesis paves a low-cost way toward simple fabrication and manipulation of silicon-carbon materials in liquid media.

Investigation of polymer-derived Si-(B)-C-N ceramic/reduced graphene oxide composite systems as active catalysts towards the hydrogen evolution reaction

Hydrogen Evolution Reaction (HER) is an attractive technology for chemical conversion of energy. Replacement of platinum with inexpensive and stable electrocatalysts remains a major bottleneck hampering large-scale hydrogen production by using clean and renewable energy sources. Here, we report electrocatalytically active and ultra-stable Polymer-Derived Ceramics towards HER. We successfully prepared ultrathin silicon and carbon (Si–C) based ceramic systems supported on electrically conducting 2D reduced graphene oxide (rGO) nanosheets with promising HER activity by varying the nature and the composition of the ceramic with the inclusion of nitrogen, boron and oxygen. Our results suggest that oxygen-enriched Si-B-C-N/rGO composites (O-SiBCN/rGO) display the strongest catalytic activity leading to an onset potential and a Tafel slope of − 340 mV and ~ 120 mV dec⁻¹ respectively. O-SiBCN/rGO electrodes display stability over 170 h with minimal increase of 14% of the overpotential compared to ~ 1700% for commercial platinum nanoparticles. Our study provides new insights on the performance of ceramics as affordable and robust HER catalysts calling for further exploration of the electrocatalytic activity of such unconventional materials.

Nanoscale patterning at the Si/SiO2/graphene interface by focused He+ beam

We have studied the capability of He⁺ focused ion beam (He⁺-FIB) patterning to fabricate defect arrays on the Si/SiO₂/Graphene interface using a combination of atomic force microscopy (AFM) and Raman imaging to probe damage zones. In general, an amorphized 'blister' region of cylindrical symmetry results upon exposing the surface to the stationary focused He⁺ beam. The topography of the amorphized region depends strongly on the ion dose, D_S , (ranging from 10³ to 10⁷ions/spot) with craters and holes observed at higher doses. Furthermore, the surface morphology depends on the distance between adjacent irradiated spots, L_S . Increasing the dose leads to (enhanced) subsurface amorphization and a local height increase relative to the unexposed regions. At the highest areal ion dose, the average height of a patterned area also increases as ∼1/L_S . Correspondingly, in optical micrographs, the µm²-sized patterned surface regions change appearance. These phenomena can be explained by implantation of the He⁺ ions into the subsurface layers, formation of helium nanobubbles, expansion and modification of the dielectric constant of the patterned material. The corresponding modifications of the terminating graphene monolayer have been monitored by micro Raman imaging. At low ion doses, D_S , the graphene becomes modified by carbon atom defects which perturb the 2D lattice (as indicated by increasing D/G Raman mode ratio). Additional x-ray photoionization spectroscopy (XPS) measurements allow us to infer that for moderate ion doses, scattering of He⁺ ions by the subsurface results in the oxidation of the graphene network. For largest doses and smallest L_S values, the He⁺ beam activates extensive Si/SiO₂/C bond rearrangement and a multicomponent material possibly comprising SiC and silicon oxycarbides, SiOC, is observed. We also infer parameter ranges for He⁺-FIB patterning defect arrays of potential use for pinning transition metal nanoparticles in model studies of heterogeneous catalysis.

Thermal Properties of Binary Filler Hybrid Composite with Graphene Oxide and Pyrolyzed Silicon-Coated Boron Nitride

To improve the thermal conductivity of a composite material, the filler dispersion and the interfacial adhesion between the filler and the matrix are important factors. A number of methods for satisfying these criteria are presented herein. Thus, graphene oxide (GO) is incorporated to enhance the dispersion state of surface-modified boron nitride (BN) by increasing the viscosity of the epoxy matrix and by providing steric hindrance. Meanwhile, polysilazane (PSZ) coating and thermolysis were used to enhance the wettability by providing structural similarity between the coating material and the epoxy matrix. Due to these strategies, the thermal conductivity was improved by 253% compared to that of the neat epoxy at a filler fraction of 40 wt %.

Fabrication of self-standing Si–TiO2 web-nanowired anodes for high volumetric capacity lithium ion microbatteries

Silicon nanowire has been perceived as one of the most promising anodes in the next generation lithium-ion batteries (LIBs) due to its superior theoretical capacity. However, its high-cost and complicated fabrication process presents significant challenges for practical applications. Herein, we propose a simple scalable process, thermal-alkaline treatment followed by sputtering deposition, for preparing a unique self-standing anode of three-dimensional (3D) porous Si–TiO2 web-nanowired nanostructure for micro-LIBs. One-step thermal-alkaline synthesis of TiO2 nanowire scaffolds (TNS) with well-controlled thickness of 600–800 nm is reproducibly obtained onto Cu foils, achieving a 3D porous geometry for further growing Si active materials onto it to form 3D web-nanowired TiO2-Si composite material with interstitial voids. Profiting from the coverage of Si, direct contact of active materials on current collector, and the unique 3D web-nanowired structure, it exhibits high reversible volumetric charge capacity of 2296 mAh cm−3 with a coulombic efficiency of ∼95%, higher capacity retention, better capacity recovery ability and improved rate capability. Importantly, this work paves a simple way to directly build reliable 3D nanostructures or nanowired frameworks on selected current collectors as self-standing anodes for high volumetric capacity microbatteries; thus it is easy to scale up and beneficial for microelectronics industry.

Fabrication and characterization of silicon oxycarbide fibre-mats via electrospinning for high temperature applications

Electrospinning is an emerging technique for synthesizing micron to submicron-sized polymer fibre supports for applications in energy storage, catalysis, filtration, drug delivery and so on. However, fabrication of electrospun ceramic fibre mats for use as a reinforcement phase in ceramic matrix composites or CMCs for aerospace applications remains largely unexplored. This is mainly due to stringent operating requirements that require a combination of properties such as low mass density, high strength, and ultrahigh temperature resistance. Herein we report fabrication of molecular precursor-derived silicon oxycarbide or SiOC fibre mats via electrospinning and pyrolysis of cyclic polysiloxanes-based precursors at significantly lower weight loadings of organic co-spin agent. Ceramic fibre mats, which were free of wrapping, were prepared by a one-step spinning (in air) and post heat-treatment for crosslinking and pyrolysis (in argon at 800 °C). The pyrolyzed fibre mats were revealed to be amorphous and a few microns in diameter. Four siloxane-based pre-ceramic polymers were used to study the influence of precursor molecular structure on the compositional and morphological differences of cross-linked and pyrolyzed products. Further thermal characterization suggested the potential of electrospun ceramic mats in high temperature applications.

Electrospinning of ceramic mats for high temperature applications.

Polymer-Derived SiOC Integrated with a Graphene Aerogel As a Highly Stable Li-Ion Battery Anode

Amorphous polymer-derived silicon oxycarbide (SiOC) is an attractive candidate for Li-ion battery anodes, as an alternative to graphite, which is limited to a theoretical capacity of 372 mAh/g. However, SiOC tends to exhibit poor transport properties and cycling performance as a result of sparsely distributed carbon clusters and inefficient active sites. To overcome these limitations, we designed and fabricated a layered graphene/SiOC heterostructure by solvent-assisted infiltration of a polymeric precursor into a modified three-dimensional (3D) graphene aerogel skeleton. The use of a high-melting-point solvent facilitated the precursor's freeze drying, which following pyrolysis yielded SiOC as a layer supported on the surface of nitrogen-doped reduced graphene oxide aerogels. The fabrication method employed here modifies the composition and microstructure of the SiOC phase. Among the studied materials, the highest levels of performance were obtained for a sample of moderate SiOC content, in which the graphene network constituted 19.8 wt % of the system. In these materials, a stable reversible charge capacity of 751 mAh/g was achieved at low charge rates. At high charge rates of 1480 mA/g, the capacity retention was ∼95% (352 mAh/g) after 1000 consecutive cycles. At all rates, Coulombic efficiencies >99% were maintained following the first cycle. Performance across all indicators was majorly improved in the graphene aerogel/SiOC nanocomposites, compared with unsupported SiOC. The performance was attributed to mechanisms across multiple length scales. The presence of oxygen-rich SiO_4-xC_x tetrahedral units and a continuous free-carbon network within the SiOC provides sites for reversible lithiation, while high ionic and electronic transport is provided by the layered graphene/SiOC heterostructure.

On the Interface Design of Si and Multilayer Graphene for a High-Performance Li-Ion Battery Anode

Si/multilayer graphene (mG) is a promising candidate for the next-generation Li-ion battery anode. The highly ordered mG shows intrinsic good stability against the liquid electrolyte and its flexibility to accommodate volume change. Until now, reducing the growth temperature and thus engineering the interphase are a very important research area, but only few studies have been reported. Herein, for the first time, the mG is grown with the Al₂O₃ catalyst at a relatively low temperature of 750 °C, while the thickness is controlled to 2 nm. The growth of mG obeys the Stranski-Krastanov mechanism. Applying a rapid cooling process, a silicon oxycarbide (SiOC) interlayer is in situ-fabricated between the mG coating layer and Si core. The SiOC interlayer is demonstrated to accommodate the volume change of Si and enable faster lithium ion transportation than mG. Taking synergetic advantages of the mG coating layer and SiOC interphase, the cycling stability significantly improved, and a high specific capacity of 990 mA h/g is obtained at 1 A/g after 500 cycles in half cells. A high rate performance of 1164.5 mA h/g at 4 A/g is achieved. Tested in a 1.8 A h pouch cell with LiNi_0.5Mn_0.3Co_0.2O₂ (NMC532) as the cathode, the cell delivers a specific energy of ∼380 W h/kg. The capacity retentions are 93% and 78% after 100 cycles and 200 cycles, respectively. Our work highlights the importance of the interphase design of Si/mG composite anodes, which could also be extended to various core-shell materials in energy storage materials.

A new silicon oxycarbide based gas diffusion layer for zinc-air batteries

Rational material designs play a vital role in the gas diffusion layer (GDL) by increasing the oxygen diffusion rate and, consequently, facilitating a longer cycle life for metal-air batteries. In this work, a new porous conductive ceramic membrane has been developed as a cathodic GDL for zinc-air battery (ZAB). The bilayered structure with a thickness of 390 μm and an open porosity of 55% is derived from a preceramic precursor with the help of the freeze tape casting technique. The hydrophobic behaviour of the GDL is proved by the water contact angle of 137.5° after the coating of polytetrafluoroethylene (PTFE). The electrical conductivity of 5.59 * 10^-3 S/cm is reached using graphite and MWCNT as filler materials. Tested in a ZAB system, the as-prepared GDL coated with commercial Pt-Ru/C catalyst shows an excellent cycle life over 200 cycles and complete discharge over 48 h by consuming oxygen from the atmosphere, which is comparable to commercial electrodes. The as-prepared electrode exhibits excellent ZAB performance due to the symmetric sponge-like structure, which facilitates the oxygen exchange rate and offers a short path for the oxygen ion/-electron kinetics. Thus, this work highlights the importance of a simple manufacturing process that significantly influences advanced ZAB enhancement.

Silicon Oxycarbide-Graphite Electrodes for High-Power Energy Storage Devices

Herein we present a study on polymer-derived silicon oxycarbide (SiOC)/graphite composites for a potential application as an electrode in high power energy storage devices, such as Lithium-Ion Capacitor (LIC). The composites were processed using high power ultrasound-assisted sol-gel synthesis followed by pyrolysis. The intensive sonication enhances gelation and drying process, improving the homogenous distribution of the graphitic flakes in the preceramic blends. The physicochemical investigation of SiOC/graphite composites using X-ray diffraction, ²⁹Si solid state NMR and Raman spectroscopy indicated no reaction occurring between the components. The electrochemical measurements revealed enhanced capacity (by up to 63%) at high current rates (1.86 A g⁻¹) recorded for SiOC/graphite composite compared to the pure components. Moreover, the addition of graphite to the SiOC matrix decreased the value of delithiation potential, which is a desirable feature for anodes in LIC.