Recent developments in zeolite membranes for gas separation

Harnessing Collective Magnetic Forces for Enhanced Modulation of Oxygen Diffusion in CO2/O2 Separation toward Direct Air Capture

Membrane-based direct air capture (m-DAC) has recently been introduced as a simple, scalable, and environmentally friendly method to capture CO2 from the atmosphere. The captured CO2 is considered to be a carbon source for chemical reduction to other value-added chemicals. However, the chemical reduction of CO2 is disrupted by any O2 in the captured gas. Therefore, membranes with high CO2/O2 selectivity are essential for the m-DAC process. In this work, we design magnetic mixed matrix membranes (MMMs) with magnetic nanoparticle (MNP) fillers in polymer matrices, which exhibit room-temperature trapping of gaseous O2 within the membrane to achieve high CO2/O2 selectivities. We found that the CO2/O2 selectivity increased with both the MNP content and the externally applied magnetic field strength, signifying the magnetic interaction of paramagnetic O2 with MNP, while the permeation of CO2 remained unaffected. The experimental results were supported by our mathematical model. Overall, the magnetic PolyActive-MMMs containing 40 wt % MNPs achieved the highest CO2/O2 selectivity of 35 under a magnetic field of 800 mT, corresponding to a selectivity enhancement of 60% over pure PolyActive membranes. Our findings demonstrate the potential of using magnetic fields to control gas transport for applications that require the separation of O2 from other gases.

Nanospace Engineering for C8 Aromatic Isomer Separation

C8 aromatic isomers, namely para-xylene (PX), meta-xylene (MX), ortho-xylene (OX), and ethylbenzene (EB), are essential industrial chemicals with a wide range of applications. The effective separation of these isomers is crucial across various sectors, including petrochemicals, pharmaceuticals, and polymer manufacturing. Traditional separation methods, such as distillation and solvent extraction, are energy-intensive. In contrast, selective adsorption has emerged as an efficient technique for separating C8 aromatic isomers, in which nanospace engineering offers promising strategies to address existing challenges by precisely tailoring the structures and properties of porous materials at the nanoscale. This review explores the application of nanospace engineering in modifying the pore structures and characteristics of diverse porous materials─including zeolites, metal-organic frameworks (MOFs), covalent organic frameworks (COFs), and other porous substances─to enhance their performance in C8 aromatic isomer separation. Additionally, this review provides a comprehensive summary of how different separation techniques, temperature fluctuations, enthalpy/entropy considerations, and desorption processes influence separation efficiency. It also presents a forward-looking perspective on remaining challenges and potential opportunities for advancing C8 aromatic isomer separation.

Theoretical study of the electronic and optical properties of a composite formed by the zeolite NaA and a magnetite cluster

The electronic and optical properties of a composite created by introducing a magnetite cluster into NaA zeolite have been investigated in this work using DFT calculations. The results obtained indicate that the electronic and optical properties of the composite are enhanced because of the cluster. However, the properties exhibited by the cluster outside the zeolite differ from those it presents when it is part of the composite. It is noteworthy that the composite exhibits magnetic properties of a half-semiconductor and a strong optical response within the visible and ultraviolet regions of the spectrum.

Nano-enabled gas separation membranes: Advancing sustainability in the energy-environment Nexus

Gas separation membranes serve as crucial to numerous industrial processes, including gas purification, energy production, and environmental protection. Recent advancements in nanomaterials have drastically revolutionized the process of developing tailored gas separation membranes, providing unreachable levels of control over the performance and characteristics of the membrane. The incorporation of cutting-edge nanomaterials into the composition of traditional polymer-based membranes has provided novel opportunities. This review critically analyses recent advancements, exploring the diverse types of nanomaterials employed, their synthesis techniques, and their integration into membrane matrices. The impact of nanomaterial incorporation on separation efficiency, selectivity, and structural integrity is evaluated across various gas separation scenarios. Furthermore, the underlying mechanisms behind nanomaterial-enhanced gas transport are examined, shedding light on the intricate interactions between nanoscale components and gas molecules. The review also discusses potential drawbacks and considerations associated with nanomaterial utilization in membrane development, including scalability and long-term stability. This review article highlights nanomaterials' significant impact in revolutionizing the field of selective gas separation membranes, offering the potential for innovation and future directions in this ever-evolving sector.

Aluminosilicate and zeolitic materials synthesis using alum sludge from water treatment plants: Challenges and perspectives

Alum sludge (AS) is a by-product generated from drinking water treatment and produced in large amounts around the world. Its chemical composition makes this waste an emerging alternative source of silicon and aluminum for aluminosilicates or zeolite material production, which can add value to residues and contribute to the circular economy process on a global scale. In this sense, and considering the scarcity of information about AS, this review shows data collection about AS in different countries, including generation, chemical composition, and disposal information. The reuse of AS is discussed based on circular economy and the environmental gains derived from such approaches are highlighted, including the possibility of utilization with other residues (e.g., ash, bioproducts, etc). Moreover, this review shows and discusses the benefits and challenges of AS reuse in the synthesis process and how it can be a sustainable raw material for aluminosilicates and zeolite synthesis. The most common conditions (conventional or non-conventional) in zeolite synthesis from AS are mentioned and advantages, limitations and trends are discussed. The discussions and data presented can improve the AS management and reuse legislations, which certainly will collaborate with sustainable AS use and circular economy processes.

Single-Molecule Traps in Covalent Organic Frameworks for Selective Capture of C2H2 from C2H4-Rich Gas Mixtures

Removing trace amounts of acetylene (C2H2) from ethylene (C2H4)-rich gas mixtures is vital for the supply of high-purity C2H4 to the chemical industry and plastics sector. However, selective removal of C2H2 is challenging due to the similar physical and chemical properties of C2H2 and C2H4. Here, we report a "single-molecule trap" strategy that utilizes electrostatic interactions between the one-dimensional (1D) channel of a covalent organic framework (denoted as COF-1) and C2H2 molecules to massively enhance the adsorption selectivity toward C2H2 over C2H4. C2H2 molecules are immobilized via interactions with the O atom of C=O groups, the N atom of C≡N groups, and the H atom of phenyl groups in 1D channels of COF-1. Due to its exceptionally high affinity for C2H2, COF-1 delivered a remarkable C2H2 uptake of 7.97 cm3/g at 298 K and 0.01 bar, surpassing all reported COFs and many other state-of-the-art adsorbents under similar conditions. Further, COF-1 demonstrated outstanding performance for the separation of C2H2 and C2H4 in breakthrough experiments under dynamic conditions. COF-1 adsorbed C2H2 at a capacity of 0.17 cm3/g at 2,000 s/g when exposed to 0.5 ml/min C2H4-rich gas mixture (99% C2H4) at 298 K, directly producing high-purity C2H4 gas at a rate of 3.95 cm3/g. Computational simulations showed that the strong affinity between C2H2 and the single-molecule traps of COF-1 were responsible for the excellent separation performance. COF-1 is also robust, providing a promising new strategy for the efficient removal of trace amounts of C2H2 in practical C2H4 purification.

Performance and Enhanced Efficiency Induced by Cold Plasma on SAPO-34 Membranes for CO2 and CH4 Mixtures

In this study, we investigate the influence of cold-plasma-induced enhanced performance and efficiency of SAPO-34 membranes in the separation of CO2 and CH4 mixtures. Placing the herein presented research in a broader context, we aim to address the question of whether cold plasma can significantly impact the membrane performance. We subjected SAPO-34 membranes to plasma mild disturbances and analyzed their performance in separating CO2 and CH4. Our findings reveal a notable enhancement in membrane efficiency and sustained performance when exposed to cold plasma. The pulsed plasma separation displayed improved structural integrity, and the experimental results indicated that the linear structure of CO₂ facilitates the distortion of electron clouds in response to the electric field, a property known as polarizability, which aids in effective separation. Plausible mechanistic insight indicated that the intermolecular forces facilitated an integral role in SAPO-34 membranes exhibiting strong electrostatic interactions. In conclusion, our research highlights the potential of cold plasma as a promising technique for improving the performance of SAPO-34 membranes in gas mixtures at atmospheric pressures, providing valuable insights for optimizing membrane technology in carbon capture and gas separation applications.

Enhancing sorption kinetics by oriented and single crystalline array-structured ZSM-5 film on monoliths

To enhance the reaction kinetics without sacrificing activity in porous materials, one potential solution is to utilize the anisotropic distribution of pores and channels besides enriching active centers at the reactive surfaces. Herein, by designing a unique distribution of oriented pores and single crystalline array structures in the presence of abundant acid sites as demonstrated in the ZSM-5 nanorod arrays grown on monoliths, both enhanced dynamics and improved capacity are exhibited simultaneously in propene capture at low temperature within a short duration. Meanwhile, the ZSM-5 array also helps mitigate the long-chain HCs and coking formation due to the enhanced diffusion of reactants in and reaction products out of the array structures. Further integrating the ZSM-5 array with Co3O4 nanoarray enables comprehensive propene removal throughout a wider temperature range. The array structured film design could offer energy-efficient solutions to overcome both sorption and reaction kinetic restrictions in various solid porous materials for various energy and chemical transformation applications.

Understanding and Predicting the Spatially Resolved Adsorption Properties of Nanoporous Materials

Using knowledge from statistical thermodynamics and crystallography, we develop an image-image translation model, called SorbIIT, that uses three-dimensional grids of adsorbate-adsorbent interaction energies as input to predict the spatially resolved loading surface of nanoporous materials over a broad range of temperatures and pressures. SorbIIT consists of a closed-form differential model for loading-surface prediction and a U-Net to generate spatial differential distributions from the energy grids. SorbIIT is trained using the energy grids and adsorbate distributions (obtained from high-throughput simulations) of 50 synthesized and 70 hypothetical zeolites and applied for predicting the adsorption of carbon dioxide, hydrogen sulfide, n-butane, 2-methylpropane, krypton, and xenon in other zeolites from 256 to 400 K. Employing a quadratic isotherm model for the local differentiation, SorbIIT yields mean R2 values of 0.998 for total adsorption and 0.6904 for local adsorption with a resolution of 0.2 Å, and a value of 0.721 for the structural similarity of the local loading distribution.

Crystal-Inspired Cellular Metamaterials and Triply Periodic Minimal Surfaces

Triply periodic minimal surfaces (TPMSs) are found in many natural objects including butterfly wings, sea urchins, and biological membranes. They simultaneously have zero mean curvature at every point and a crystallographic group symmetry. A metamaterial can be created from such periodic surfaces or used as a reinforcement of a composite material. While a TPMS as a mathematical object has been known since 1865, only novel additive manufacturing (AM) technology made it possible to fabricate cellular materials with complex TPMS shapes. Cellular TPMS-based metamaterials have remarkable properties related to wetting/liquid penetration, shock absorption, and the absence of stress concentrators. Recent studies showed that TPMSs are also found in natural crystals when electron surfaces are considered. Artificial crystal-inspired metamaterials mimic such crystals including zeolites and schwarzites. These metamaterials are used for shock, acoustic waves, and vibration absorption, and as structural materials, heat exchangers, and for other applications. The choice of the crystalline cell of a material, as well as its microstructure, plays a decisive role in its properties. The new area of crystal-inspired materials has many common features with traditional biomimetics with models being borrowed from nature and adjusted for engineering applications.

Advancements in defect engineering of two-dimensional nanomaterial-based membranes for enhanced gas separation

The advent of two-dimensional nanomaterials, a revolutionary class of materials, is marked by their atomic-scale thickness, superior aspect ratios, robust mechanical attributes, and exceptional chemical stability. These materials, producible on a large scale, are emerging as the forefront candidates in the domain of membrane-based gas separation. The concept of defect engineering in 2D nanomaterials has introduced a novel approach in their application for membrane separation, offering an effective technique to augment the performance of these membranes. Nonetheless, the development of customized microstructures in gas separation membranes via defect engineering remains nascent. Hence, this review is designed to serve as a comprehensive guide for the application of defect engineering in 2D nanomaterial-based membranes. It delves into the most recent developments in this field, encompassing the synthesis methodologies of defective 2D nanomaterials and the mechanisms underlying gas transport. Special emphasis is placed on the utilization of defect-engineered 2D nanomaterial-based membranes in gas capture applications. Furthermore, the paper encapsulates the burgeoning challenges and prospective advancements in this area. In essence, defect engineering emerges as a promising avenue for enhancing the efficacy of 2D nanomaterial-based membranes in gas separation, offering significant potential for advancements in membrane-based gas separation technologies.

Micro and Nanoporous Membrane Platforms for Carbon Neutrality: Membrane Gas Separation Prospects

Recently, carbon neutrality has been promoted as a potentially practical solution to global CO2 emissions and increasing energy-consumption challenges. Many attempts have been made to remove CO2 from the environment to address climate change and rising sea levels owing to anthropogenic CO2 emissions. Herein, membrane technology is proposed as a suitable solution for carbon neutrality. This review aims to comprehensively evaluate the currently available scientific research on membranes for carbon capture, focusing on innovative microporous material membranes used for CO2 separation and considering their material, chemical, and physical characteristics and permeability factors. Membranes from such materials comprise metal-organic frameworks, zeolites, silica, porous organic frameworks, and microporous polymers. The critical obstacles related to membrane design, growth, and CO2 capture and usage processes are summarized to establish novel membranes and strategies and accelerate their scaleup.

Effect of penetrant-polymer interactions and shape on the motion of molecular penetrants in dense polymer networks

The diffusion of dilute molecular penetrants within polymers plays a crucial role in the advancement of material engineering for applications such as coatings and membrane separations. The potential of highly cross-linked polymer networks in these applications stems from their capacity to adjust the size and shape selectivity through subtle changes in network structures. In this paper, we use molecular dynamics simulation to understand the role of penetrant shape (aspect ratios) and its interaction with polymer networks on its diffusivity. We characterize both local penetrant hopping and the long-time diffusive motion for penetrants and consider different aspect ratios and penetrant-network interaction strengths at a variety of cross-link densities and temperatures. The shape affects the coupling of penetrant motion to the cross-link density- and temperature-dependent structural relaxation of networks and also affects the way a penetrant experiences the confinement from the network meshes. The attractive interaction between the penetrant and network primarily affects the former since only the system of dilute limit is of present interest. These results offer fundamental insights into the intricate interplay between penetrant characteristics and polymer network properties and also suggest future directions for manipulating polymer design to enhance the separation efficiency.

2D MOFs and Zeolites for Composite Membrane and Gas Separation Applications: A Brief Review

Commercial membranes have predominantly been fabricated from polymers due to their economic viability and processability. This choice offers significant advantages in energy efficiency, cost-effectiveness, and operational simplicity compared to conventional separation techniques like distillation. However, polymeric membranes inherently exhibit a trade-off between their permeability and selectivity, which is summarized in the Robeson upper bound. To potentially surpass these limitations, mixed-matrix membranes (MMMs) can be an alternative solution, which can be constructed by combining polymers with inorganic additives such as metal-organic frameworks (MOFs) and zeolites. Incorporating high-aspect-ratio fillers like MOF nanosheets and zeolite nanosheets is of significant importance. This incorporation not only enhances the efficiency of separation processes but also reinforces the mechanical robustness of the membranes. We outline synthesis techniques for producing two-dimensional (2D) crystals (including nanocrystals with high aspect ratio) and provide examples of their integration into membranes to customize separation performances. Moreover, we propose a potential trajectory for research in the area of high-aspect-ratio materials-based MMMs, supported by a mathematical-model-based performance prediction.

Innovative strategies for enhancing gas separation: Ionic liquid-coated PES membranes for improved CO2/N2 selectivity and permeance

As a cost-effective advancement in membrane technology, this study investigates the impact of PEG additive and CBT on the structural, stability, and gas permeance properties of PES-coated membranes, utilizing 1-dodecyl-3-methylimidazolium chloride ionic liquid ([DDMI][Cl] IL) as a carrier liquid. BET and FT-IR analyses highlight the significant enhancement in performance through the immobilization of pores with [DDMIM][Cl] IL. The investigation focuses on PES-M5-coated membranes, revealing excellent stability in finger-like pore structures prepared through direct immersion and nitrogen pressure immobilization. PES-M5-coated membranes with [DDMIM][Cl] IL via direct immersion experience lower weight loss than those coated using nitrogen pressure, with critical pressures at 1.4 and 1.25 bar, respectively. The study identifies PES-coated membranes, particularly PES-M25 (20.88 GPU) with macro-void pores and PES-M5 (29 GPU) with finger-like pores, exhibiting the highest CO2 permeance and CO2/N2 selectivity. As a cost-effective advancement in membrane technology, ionic liquids are employed in support membranes to enhance gas separation. Employing pure PES membranes with varying pore structures, created through the NIPS method, the study immobilizes [DDMI][Cl] IL in membrane pores through nitrogen pressure and direct immersion. Results underscore the successful application of porous support materials coated with ionic liquids for continuous CO2 and sulfur compound separation, showcasing competitive permeability and selectivity compared to traditional polymer membranes.

A Critical Assessment on Calculating Vibrational Spectra in Nanostructured Materials

Vibrational spectroscopy is an omnipresent spectroscopic technique to characterize functional nanostructured materials such as zeolites, metal-organic frameworks (MOFs), and metal-halide perovskites (MHPs). The resulting experimental spectra are usually complex, with both low-frequency framework modes and high-frequency functional group vibrations. Therefore, theoretically calculated spectra are often an essential element to elucidate the vibrational fingerprint. In principle, there are two possible approaches to calculate vibrational spectra: (i) a static approach that approximates the potential energy surface (PES) as a set of independent harmonic oscillators and (ii) a dynamic approach that explicitly samples the PES around equilibrium by integrating Newton's equations of motions. The dynamic approach considers anharmonic and temperature effects and provides a more genuine representation of materials at true operating conditions; however, such simulations come at a substantially increased computational cost. This is certainly true when forces and energy evaluations are performed at the quantum mechanical level. Molecular dynamics (MD) techniques have become more established within the field of computational chemistry. Yet, for the prediction of infrared (IR) and Raman spectra of nanostructured materials, their usage has been less explored and remain restricted to some isolated successes. Therefore, it is currently not a priori clear which methodology should be used to accurately predict vibrational spectra for a given system. A comprehensive comparative study between various theoretical methods and experimental spectra for a broad set of nanostructured materials is so far lacking. To fill this gap, we herein present a concise overview on which methodology is suited to accurately predict vibrational spectra for a broad range of nanostructured materials and formulate a series of theoretical guidelines to this purpose. To this end, four different case studies are considered, each treating a particular material aspect, namely breathing in flexible MOFs, characterization of defects in the rigid MOF UiO-66, anharmonic vibrations in the metal-halide perovskite CsPbBr3, and guest adsorption on the pores of the zeolite H-SSZ-13. For all four materials, in their guest- and defect-free state and at sufficiently low temperatures, both the static and dynamic approach yield qualitatively similar spectra in agreement with experimental results. When the temperature is increased, the harmonic approximation starts to fail for CsPbBr3 due to the presence of anharmonic phonon modes. Also, the spectroscopic fingerprints of defects and guest species are insufficiently well predicted by a simple harmonic model. Both phenomena flatten the potential energy surface (PES), which facilitates the transitions between metastable states, necessitating dynamic sampling. On the basis of the four case studies treated in this Review, we can propose the following theoretical guidelines to simulate accurate vibrational spectra of functional solid-state materials: (i) For nanostructured crystalline framework materials at low temperature, insights into the lattice dynamics can be obtained using a static approach relying on a few points on the PES and an independent set of harmonic oscillators. (ii) When the material is evaluated at higher temperatures or when additional complexity enters the system, e.g., strong anharmonicity, defects, or guest species, the harmonic regime breaks down and dynamic sampling is required for a correct prediction of the phonon spectrum. These guidelines and their illustrations for prototype material classes can help experimental and theoretical researchers to enhance the knowledge obtained from a lattice dynamics study.

Advancements in Gas Separation for Energy Applications: Exploring the Potential of Polymer Membranes with Intrinsic Microporosity (PIM)

Membrane-based Polymers of Intrinsic Microporosity (PIMs) are promising candidates for energy-efficient industrial gas separations, especially for the separation of carbon dioxide over methane (CO2/CH4) and carbon dioxide over nitrogen (CO2/N2) for natural gas/biogas upgrading and carbon capture from flue gases, respectively. Compared to other separation techniques, membrane separations offer potential energy and cost savings. Ultra-permeable PIM-based polymers are currently leading the trade-off between permeability and selectivity for gas separations, particularly in CO2/CH4 and CO2/N2. These membranes show a significant improvement in performance and fall within a linear correlation on benchmark Robeson plots, which are parallel to, but significantly above, the CO2/CH4 and CO2/N2 Robeson upper bounds. This improvement is expected to enhance the credibility of polymer membranes for CO2 separations and stimulate further research in polymer science and applied engineering to develop membrane systems for these CO2 separations, which are critical to energy and environmental sustainability. This review aims to highlight the state-of-the-art strategies employed to enhance gas separation performances in PIM-based membranes while also mitigating aging effects. These strategies include chemical post-modification, crosslinking, UV and thermal treatment of PIM, as well as the incorporation of nanofillers in the polymeric matrix.

Pore size engineering of cost-effective all-nanoporous multilayer membranes for propane/propylene separation

In this study, a new multi-layer hybrid nanocomposite membrane named MFI/GO/ZIF-8 has been synthesized. This membrane combines three nanoporous materials with different morphologies in one membrane without using polymer materials. This allows access to a previously accessible region of very high permeability and selectivity properties. In addition to introducing a new and efficient MFI/GO/ZIF-8 membrane in this work, controlling the pore size of the zeolite layer has been investigated to increase the selectivity and permeability of propylene. The membrane was made using a solvent-free hydrothermal method and a layer-by-layer deposition method. To control the pore size of the MFI layer, a two-step synthesis strategy has been implemented. In the first step, three key parameters, including crystallization time, NaOH concentration and aging time of initial suspension, are controlled. In the second step, the effect of three additional parameters including hydrothermal time, hydrothermal temperature and NH4F concentration has been investigated. The results show that the optimal pore size has decreased from 177.8 nm to 120.53 nm (i.e., 32.2%). The MFI/GO/ZIF-8 membrane with fine-tuned crystal size in the zeolite layer was subjected to detailed tests for propylene selectivity and permeability. The structural characteristics of the membrane were also performed using FT-IR, XRD, FESEM and EDS techniques. The results show that the synergistic interaction between the three layers in the nanocomposite membrane significantly improves the selectivity and permeability of propylene. The permeability and selectivity of propylene increased from 50 to 60 GPU and from 136 to 177, respectively, before and after precise crystal size control. MFI/GO/ZIF-8 membrane by controlling the pore size of the zeolite layer shows a significant increase of 23.1% in selectivity and 16.7% in propylene permeability compared to the initial state. Also, due to the precise synthesis method, the absence of solvent and the use of cheap support, the prepared membrane is considered an environmentally friendly and low-cost membrane. This study emphasizes the potential of increasing the selectivity and permeability of propylene in the MFI/GO/ZIF-8 hybrid membrane by controlling the crystal size of the zeolite layer.

Bridging the Gap between Zeolites and Dense Silica Polymorphs: Formation of All-Silica Zeolite with High Framework Density from Natural Layered Silicate Magadiite

A silica zeolite (RWZ-1) with a very high framework density (FD) was synthesized from highly crystalline natural layered silicate magadiite, bridging the gap between the two research areas of zeolites and dense silica polymorphs. Magadiite was topotactically converted into a 3D framework through two-step heat treatment. The resulting structure had a 1D micropore system of channel-like cavities with an FD of 22.1 Si atoms/1000 Å3 . This value is higher than those of all other silica zeolites reported so far, approaching those of silica polymorphs (tridymite (22.6) and α-quartz (26.5)). RWZ-1 is a slight negative thermal expansion material with thermal properties approaching those of dense silica polymorphs. It contributes to the creation of a new field on microporous high-density silica/silicates. Synergistic interactions are expected between the micropores with molecular sieving properties and the dense layer-like building units with different topologies which provide thermal and mechanical stabilities.

Alshgari R, Jamal M, Uz Zaman S, Umar M, Rafiq S, Muhammad N, Fawad JB, Shafiee SA. Deep Eutectic Solvent Coated Cerium Oxide Nanoparticles Based Polysulfone Membrane to Mitigate Environmental Toxicology

In this study, ceria nanoparticles (NPs) and deep eutectic solvent (DES) were synthesized, and the ceria-NP's surfaces were modified by DES to form DES-ceria NP filler to develop mixed matrix membranes (MMMs). For the sake of interface engineering, MMMs of 2%, 4%, 6% and 8% filler loadings were fabricated using solution casting technique. The characterizations of SEM, FTIR and TGA of synthesized membranes were performed. SEM represented the surface and cross-sectional morphology of membranes, which indicated that the filler is uniformly dispersed in the polysulfone. FTIR was used to analyze the interaction between the filler and support, which showed there was no reaction between the polymer and DES-ceria NPs as all the peaks were consistent, and TGA provided the variation in the membrane materials with respect to temperature, which categorized all of the membranes as very stable and showed that the trend of stability increases with respect to DES-ceria NPs filler loading. For the evaluation of efficiency of the MMMs, the gas permeation was tested. The permeability of CO2 was improved in comparison with the pristine Polysulfone (PSF) membrane and enhanced selectivities of 35.43 (αCO2/CH4) and 39.3 (αCO2/N2) were found. Hence, the DES-ceria NP-based MMMs proved useful in mitigating CO2 from a gaseous mixture.

Silanol-Engineered Nonclassical Growth of Zeolite Nanosheets from Oriented Attachment of Amorphous Protozeolite Nanoparticles

Zeolite nonclassical growth via particle attachment has been proposed for two decades, yet the attachment mechanism and kinetic regulation remain elusive. Here, nonclassical growth of an MFI-type zeolite has been achieved by using amorphous protozeolite (PZ) nanoparticles containing encapsulated TPA+ templates and abundant silanols (Si-OH) as sole precursors under hydrothermal conditions. The silanol characteristics of the precursor were studied by two-dimensional (2D) solid-state nuclear magnetic resonance (NMR) correlation spectroscopy, which were proven to play critical roles in determining precursor attachment behavior and crystal growth orientation. Under mechanical ball-milling or tablet-pressing process, pressure drove the fusion of spherical PZ into platelet-like integrated PZ (IPZ) coupled with transformations of external silanols from evenly distributed to curvature-dependent distributed and internal silanols from isolated to spatially proximate. Compared to isolated silanols, the spatially proximate silanols possessed a stronger correlation with TPA+, benefiting the formation of Si-O-Si bonds via silanol condensation. Subsequently, driven by minimization of surface energy, particle attachment of the platelet-like IPZ precursor preferentially occurred at high-curvature surfaces with high-density silanols, leading to anisotropic rates of nonclassical growth and thus the formation of high-aspect-ratio MFI-type zeolite nanosheets. Advanced electron microscopy provided direct evidence of attachment of amorphous IPZ precursors to crystalline intermediate surfaces along the c-axis direction with the formation of amorphous-crystalline interfaces, followed by interface elimination and structural evolution to a single-crystalline phase. Our findings not only unravel the zeolite nonclassical growth mechanism but also reveal the critical role of silanol chemistry in kinetic regulation, which is of great importance for pursuing a tailored zeolite synthesis.

Amidoxime Modified UiO-66@PIM-1 Mixed-Matrix Membranes to Enhance CO2 Separation and Anti-Aging Performance

Mixed matrix membranes (MMMs) generally have some fatal defects, such as poor compatibility between the two phases leading to non-selective pores. In this work, PIM-1 was chosen as the polymer matrix, and UiO-66 modified with amidoxime (UiO-66-AO) was used as the filler to prepare the MMMs. In the MMMs, the amino and hydroxyl groups on UO-66-AO form a rich hydrogen bond network with the N and O atoms in the polymer PIM-1 chain to improve the compatibility between the polymer matrix and the filler. In addition, the selective adsorption of CO2 by the amidoxime group can promote the transport of CO2 in the membrane, which enhances the gas selectivity. The CO2 permeability and CO2/N2 selectivity of UiO-66-AO@PIM-1 MMMs are increased by 35.2% and 45.2% compared to pure PIM-1 membranes, reaching 7535.5 Barrer and 26.9, surpassing the Robeson Upper Bound (2008) and close to the 2019 Upper Bound. After 38 days of the aging experiment, the CO2 permeability is approximately 74% of the original. The results show that the addition of UiO-66-AO has an obvious effect on improving the aging properties of the membrane. The UiO-66-AO@PIM-1 MMMs have a bright prospect for CO2 separation in the future.

Vacuum-Assisted Self-Healing Amphiphilic Copolymer Membranes for Gas Separation

Membrane gas separation provides a multitude of benefits over alternative separation techniques, especially in terms of energy efficiency and environmental sustainability. While polymeric membranes have been extensively investigated for gas separations, their self-healing capabilities have often been neglected. In this work, we have developed innovative self-healing amphiphilic copolymers by strategically incorporating three functional segments: n-butyl acrylate (BA), N-(hydroxymethyl)acrylamide (NMA), and methacrylic acid (MAA). Utilizing these three functional components, we have synthesized two distinct amphiphilic copolymers, namely, AP_NMA (PBA_x-co-PNMA_y) and AP_MAA (PBA_x-co-PMAA_y). These copolymers have been meticulously designed for gas separation applications. During the creation of these amphiphilic copolymers, BA and NMA segments were selected due to their vital role in the ease of tuning mechanical and self-healing properties. The functional groups (-OH and -NH) present on the NMA segment interact with CO₂ through hydrogen bonding, thereby boosting CO₂/N₂ separation and achieving superior selectivity. We assessed the self-healing potential of these amphiphilic copolymer membranes using two distinct strategies: conventional and vacuum-assisted self-healing. In the vacuum-assisted approach, a robust vacuum pump generates a suction force, leading to the formation of a cone-like shape in the membrane. This formation allows common fracture sites to adhere and trigger the self-healing process. As a result, AP_NMA maintains its high gas permeability and CO₂/N₂ selectivity even after the vacuum-assisted self-healing operation. The ideal CO₂/N₂ selectivity of the AP_NMA membrane aligns closely with the commercially available PEBAX-1657 membrane (17.54 vs 20.09). Notably, the gas selectivity of the AP_NMA membrane can be readily restored after damage, in contrast to the PEBAX-1657 membrane, which loses its selectivity upon damage.

Recent Progress and Perspectives of Direct Ink Writing Applications for Mass Transfer Enhancement in Gas-Phase Adsorption and Catalysis

Conventional adsorbents and catalysts shaped by granulation or extrusion have high pressure drop and poor flexibility for chemical, energy, and environmental processes. Direct ink writing (DIW), a kind of 3D printing, has evolved into a crucial technique for manufacturing scalable configurations of adsorbents and catalysts with satisfactory programmable automation, highly optional materials, and reliable construction. Particularly, DIW can generate specific morphologies required for excellent mass transfer kinetics, which is essential in gas-phase adsorption and catalysis. Here, DIW methodologies for mass transfer enhancement in gas-phase adsorption and catalysis, covering the raw materials, fabrication process, auxiliary optimization methods, and practical applications are comprehensively summarized. The prospects and challenges of DIW methodology in realizing good mass transfer kinetics are discussed. Ideal components with a gradient porosity, multi-material structure, and hierarchical morphology are proposed for future investigations.

Simulating and Comparing CO2/CH4 Separation Performance of Membrane-Zeolite Contactors by Cascade Neural Networks

Separating carbon dioxide (CO₂) from gaseous streams released into the atmosphere is becoming critical due to its greenhouse effect. Membrane technology is one of the promising technologies for CO₂ capture. SAPO-34 filler was incorporated in polymeric media to synthesize mixed matrix membrane (MMM) and enhance the CO₂ separation performance of this process. Despite relatively extensive experimental studies, there are limited studies that cover the modeling aspects of CO₂ capture by MMMs. This research applies a special type of machine learning modeling scenario, namely, cascade neural networks (CNN), to simulate as well as compare the CO₂/CH₄ selectivity of a wide range of MMMs containing SAPO-34 zeolite. A combination of trial-and-error analysis and statistical accuracy monitoring has been applied to fine-tune the CNN topology. It was found that the CNN with a 4-11-1 topology has the highest accuracy for the modeling of the considered task. The designed CNN model is able to precisely predict the CO₂/CH₄ selectivity of seven different MMMs in a broad range of filler concentrations, pressures, and temperatures. The model predicts 118 actual measurements of CO₂/CH₄ selectivity with an outstanding accuracy (i.e., AARD = 2.92%, MSE = 1.55, R = 0.9964).

Composites of Layered Double Hydroxides and ANA-Type Zeolite Synthesized from Hazardous Secondary Aluminum Dross for Cationic Dye Wastewater Treatment

This work first transformed hazardous aluminum waste into low-cost MgAl−layered double hydroxide@ANA zeolite (LDHs@ANA) composite for dye wastewater adsorption, which was meaningful for waste recovery and pollution control. Based on this strategy, the Al(OH)3 extracted from secondary aluminum dross (a hazardous waste in the aluminum industry) was used as an aluminum source to synthesize LDHs@ANA composite, which had more excellent adsorption capacity to methylene blue than MgAl−LDHs and ANA alone. The composite consisted of spherical ANA particles uniformly covered with LDH nanosheets, which effectively avoided a large amount of aggregation between nanosheets and increased specific surface areas and pore volumes. The kinetic results indicated that the adsorption process conformed to the pseudo-second-order kinetic model, and the adsorption site was the main factor affecting the adsorption process. The equilibrium studies showed the adsorption process was exothermic, and the Langmuir model best fitted for the adsorption process, with a maximum adsorption capacity reaching 65.27 mg/g. Meanwhile, the effects of pH, adsorbent concentration, initial methylene blue concentration, and adsorption time on the LDHs@ANA were analyzed. Overall, this work provides a fresh concept for the preparation of low-cost adsorbents from aluminum waste.

How Segmental Dynamics and Mesh Confinement Determine the Selective Diffusivity of Molecules in Cross-Linked Dense Polymer Networks

The diffusion of molecules ("penetrants") of variable size, shape, and chemistry through dense cross-linked polymer networks is a fundamental scientific problem broadly relevant in materials, polymer, physical, and biological chemistry. Relevant applications include separation membranes, barrier materials, drug delivery, and nanofiltration. A major open question is the relationship between transport, thermodynamic state, and penetrant and polymer chemical structure. Here we combine experiment, simulation, and theory to unravel these competing effects on penetrant transport in rubbery and supercooled polymer permanent networks over a wide range of cross-link densities, size ratios, and temperatures. The crucial importance of the coupling of local penetrant hopping to polymer structural relaxation and the secondary importance of mesh confinement effects are established. Network cross-links strongly slow down nm-scale polymer relaxation, which greatly retards the activated penetrant diffusion. The demonstrated good agreement between experiment, simulation, and theory provides strong support for the size ratio (penetrant diameter to the polymer Kuhn length) as a key variable and the usefulness of coarse-grained simulation and theoretical models that average over Angstrom scale structure. The developed theory provides an understanding of the physical processes underlying the behaviors observed in experiment and simulation and suggests new strategies for enhancing selective polymer membrane design.

Task-specific polymeric membranes to achieve high gas-liquid mass transfer

In the current study, Polyimide (P84)-based polymeric membranes were fabricated and used as spargers in the bubble column reactor (BCR) to get a high gas-liquid mass transfer (GL-MT) rate of oxygen in water. Different polymeric membranes were fabricated by incorporating polyvinyl pyrrolidone (PVP) as a porogen and a Zeolitic Imidazolate Framework (ZIF-8) to induce high porosity and hydrophobicity in the membranes. The GL-MT efficiency of membranes was evaluated by measuring the overall volumetric mass transfer coefficient (k_La) of oxygen in air. The k_La of O₂ (in air) was measured by supplying the gas through a fixed membrane surface area of 11.94 cm² at a fixed gas flow rate of 3L/min under atmospheric pressure. The results revealed that adding porogen and ZIF-8 increased the porosity of the membranes compared to the pure polymeric membranes. In comparison, the ZIF-8 (3 wt%) based membrane showed the highest porosity (80%), hydrophobicity (95° contact angle) and k_La of oxygen in air (241.2 h^-1) with 78% saturation in only 60 s. ZIF-8 based membranes showed the potential to increase the amount of dissolved oxygen in BCR by reducing the bubble size, increasing the number of bubbles, and improving the hydrophobicity. The study showed that ZIF-8 based membrane diffusers are expected to produce high GL-MT in microbial syngas fermentation. To the best of our knowledge, this is the first study on the fabrication and application of polymeric membranes for GL-MT applications. Further research should be conducted under real fermentation conditions to assess the practicality of the system to support substrate utilization, microbial growth, and product formation.

A comprehensive review on zeolite-based mixed matrix membranes for CO2/CH4 separation

Biogas consisting of carbon dioxide/methane (CO₂/CH₄) gas mixtures has emerged as an alternative renewable fuel to natural gas. The presence of CO₂ can decrease the calorific value and generate greenhouse gas. Hence, separating CO₂ from CH₄ is a vital step in enhancing the use of biogas. Zeolite and zeolite-based mixed matrix membrane (MMM) is considered an auspicious candidate for CO₂/CH₄ separation due to thermal and chemical stability. This review initially addresses the development of zeolite and zeolite-based MMM for the CO₂/CH₄ separation. The highest performance in terms of CO₂ permeance and CO₂/CH₄ selectivity was achieved using zeolite and zeolite-based MMM, which exhibited CO₂ permeance in the range of 2.0 × 10^{- 7}-7.0 × 10^{- 6} mol m^{- 2} s^{- 1} Pa^{- 1} with CO₂/CH₄ selectivity ranging from 3 to 300. Current trends directed toward improving CO₂/CH₄ selectivity via modification methods including post-treatment, ion-exchanged, amino silane-grafted, and ionic liquid encapsulated of zeolite-based MMM. Those modification methods improved the defect-free and interfacial adhesions between zeolite particulates and polymer matrices and subsequently enhanced the CO₂/CH₄ selectivity. The modifications via ionic liquid and silane methods more influenced the CO₂/CH₄ selectivity with 90 and 660, respectively. This review also focuses on the possible applications of zeolite-based MMM, which include the purification and treatment of water as well as biomedical applications. Lastly, future advances and opportunities for gas separation applications are also briefly discussed. This review aims to share knowledge regarding zeolite-based MMM and inspire new industrial applications.

Truly combining the advantages of polymeric and zeolite membranes for gas separations

Mixed-matrix membranes (MMMs) have been investigated to render energy-intensive separations more efficiently by combining the selectivity and permeability performance, robustness, and nonaging properties of the filler with the easy processing, handling, and scaling up of the polymer. However, truly combining all in one single material has proven very challenging. In this work, we filled a commercial polyimide with ultrahigh loadings of a high-aspect ratio, CO₂-philic Na-SSZ-39 zeolite with a three-dimensional channel system that precisely separates gas molecules. By carefully designing both zeolite and MMM synthesis, we created a gas-percolation highway across a flexible and aging-resistant (more than 1 year) membrane. The combination of a CO₂-CH₄ mixed-gas selectivity of ~423 and a CO₂ permeability of ~8300 Barrer outperformed all existing polymer-based membranes and even most zeolite-only membranes.

Technological advancements in the use of ionic liquid- membrane systems for CO2 capture from biogas/flue gas - A review

Carbon capture has become a very important method for curbing the problems associated with the release of carbon dioxide into the atmosphere, which in turn has detrimental effects on the planet and its inhabitants. Ionic liquids and membrane separation have been explored in this review paper as effective means of capturing carbon dioxide. An innovative approach to CO₂ capture is the use of Ionic liquids (ILs) since they exhibit certain significant traits such as good stability (thermal, mechanical and chemical), inflammability and high absorptive capacities. Ionic liquids (ILs) are widely regarded as nontoxic substances. Viscosity and thermal degradation of ILs at temperatures slightly above 100 °C are the major disadvantages of ILs. Membrane separation is a technique used for the effective separation of substances by materials bearing holes in a continuous structure. Membrane technology has gained significant improvements, over the years. Several ILs and membrane systems were considered in this work. Their weaknesses, strengths, permeability, selectivity, operating conditions and carbon capture efficiencies, were all highlighted in order to gain a good perspective on ways by which the individual systems can be improved upon. The study considered several polymer-Ionic liquid hybrid materials as viable options for CO₂ capture from a post-combustion process. Different ILs were scrutinized for possible integration in membranes by taking full advantage of their individual properties and harnessing their tune-able characteristics in order to improve the overall carbon capture performance of the system. Several options for improving the mechanical, chemical, and thermal stabilities of the hybrid systems were considered including the use of cellulose acetate membrane, nanoparticles (graphene oxide powder) alongside potential ionic liquids. Doping membranes with ILs and nanoparticulates such as graphene oxide serves as a potential method for enhancing the CO₂ capture of membranes and this review provides several evidences that serve as proofs for this concept.

Advances in metal-organic framework-based membranes

Membrane-based separations have garnered considerable attention owing to their high energy efficiency, low capital cost, small carbon footprint, and continuous operation mode. As a class of highly porous crystalline materials with well-defined pore systems and rich chemical functionalities, metal-organic frameworks (MOFs) have demonstrated great potential as promising membrane materials over the past few years. Different types of MOF-based membranes, including polycrystalline membranes, mixed matrix membranes (MMMs), and nanosheet-based membranes, have been developed for diversified applications with remarkable separation performances. In this comprehensive review, we first discuss the general classification of membranes and outline the historical development of MOF-based membranes. Subsequently, particular attention is devoted to design strategies for MOF-based membranes, along with detailed discussions on the latest advances on these membranes for various gas and liquid separation processes. Finally, challenges and future opportunities for the industrial implementation of these membranes are identified and outlined with the intent of providing insightful guidance on the design and fabrication of high-performance membranes in the future.

One pot synthesis of UiO-66@IL composite for fabrication of CO2 selective mixed matrix membranes

In this study, a facile and extensible one pot approach was utilized to synthesize ionic liquid inside a porous metal organic framework (UiO-66). Different characterization techniques were used to confirm the successful synthesis of UiO-66@IL composite. The MMMs were characterized and tested for CO₂ separation from CH₄ or N₂ at ambient and elevated temperatures. SEM images exhibited well dispersion of the filler particles with no notable defect even at high loadings. Single and mixed gas permeation results indicated significant performance (CO₂ permeability: 143 Barrer and CO₂/CH₄, CO₂/N₂ selectivity: 28.32, 61.11 respectively) by enhancing the permeability of CO₂ by 74% and selectivity to 31% and 26% for CO₂/CH₄ and CO₂/N₂ compared with neat Pebax®1657 membrane.