Super-hydrophobic Cellulose Nanofiber Air Filter with Highly Efficient Filtration and Humidity Resistance

Biodegradable air filter with electrospun composite nanofibers and cellulose fibers dual network: Enhanced electrostatic adsorption, humidity resistance, and extended service life

Cellulose-based materials have great potential as degradable air filters. Regretfully, the application is limited by their low electrostatic adsorption and hydrophilicity. To meet with the challenge, we designed a composite air filter with dual network. Composite cellulose acetate nanofibers were electrospun on a cellulose-fibers paper substrate, and the resulted multi-scale spider-web-like structure showed high filtration efficiency as well as low resistance. Electrets (silicon nitride and tourmaline) were composited to enhance the electrostatic adsorption for PMs. Hydrophobic modification improved the ability to retain electrostatic charge, promoting the filtration under humid environment. The filtration efficiency for PM0.3 exceeded 99 %, while the pressure drop was only 45.7 Pa. The filtration performance could be maintained for over 12 hours under 90 % relative humidity, and the filter could be completely degraded in natural environment within 80 days.

Nanocellulose hydrogels from agricultural wastes: methods, properties, and application prospects

Escalating environmental concerns and the depletion of non-renewable resources have intensified interest in sustainable and eco-friendly materials. Cellulose-based hydrogels, renowned for their biocompatibility, biodegradability, and excellent mechanical properties, have emerged as promising candidates for diverse applications, including biomedicine, agriculture, and water purification. This review focuses on methods for extracting nanocellulose from agricultural wastes and their use in creating cellulose hydrogels. Special emphasis is placed on the mechanical, chemical, thermal, and environmental properties of nanocellulose, as well as its applications in packaging materials, medical devices, biocomposites, and filtration systems. The literature review examines cellulose extraction methods, hydrogel properties, and their industrial applications. The key advantages and disadvantages of these methods are identified, and directions for future research are proposed. This work provides a comprehensive overview of the current state of research on cellulose-based hydrogels and contributes to the development of more efficient and sustainable production methods for these materials.

Self-Cleaning Microwave-Responsive MXene-Coated Filtration System for Enhanced Airborne Virus Disinfection

The COVID-19 pandemic has highlighted the urgent demand for advanced air disinfection technologies. Traditional air filters primarily capture large airborne particles but are ineffective against submicrometer aerosols. This study introduces a microwave-enabled catalytic air filtration system using Ti3C2Tx MXene-coated polypropylene filters to enhance air disinfection. With only 0.05 mg·cm-2 of MXene coating, the filter surface temperature rapidly reached 104 °C within 3 s under 125 W microwave irradiation. Such surface heating led to a significantly higher log removal value (LRV) (1.86 ± 0.47) of the MS2 bacteriophage in the synthetic bioaerosol with an initial concentration of 105 PFU·mL-1, compared to 0.24-0.38 achieved by the pristine filter or the MXene-coated filter without microwave irradiation. Additionally, the filter surface exhibited promising self-cleaning behavior, as indicated by the stable viral inactivation and removal efficiency even in high-humidity environments. This innovative air filtration technology shows promising potential for preventing airborne pathogen transmission and protecting public health across diverse environmental conditions.

Highly Aligned Porous Nanocomposite Aerogels with Anisotropic Thermal Conductivity for Sub-Ambient and Above-Ambient Radiative Cooling

Scalable and cost-efficient porous structural materials, characterized by their thermal insulation and solar scattering properties, hold significant promise as radiative cooling solutions for zero-energy thermal regulation of objects subjected to sunlight and high temperatures. However, the intrinsic thermal insulation restricts their capacity to effectively dissipate excess internal heat, thereby limiting their applicability in cooling scenarios within above-ambient enclosed environments. Herein, a directional freeze-casting strategy is presented for preparing a highly aligned porous nanocomposite aerogel. This aerogel demonstrates a thermal anisotropy factor of 3.48, indicating a markedly enhanced thermal conductivity in the axial direction ascribing to the dual orientation of the aligned skeletal walls and the space-confined arrangement of thermally conductive nanosheets. This aerogel also demonstrates a high solar reflectance of 95.3% in the axial direction facilitated by the design of hierarchical pore structures and the backscattering properties of the embedded 2D nanosheets. Consequently, this aerogel functions effectively as a multi-scenario radiative cooler, achieving temperature reductions of 3.3 and 15.9 °C for cooling sub-ambient and above-ambient enclosed environments exposed to sunlight and high temperatures. This study significantly expands the applicability of porous structural materials in multi-scenario radiative cooling, addressing the limitations of conventional porous materials in cooling heat-generating enclosed environments.

A Roadmap for Biomass-Driven Development of Sustainable Phase Change Materials

While the world remains dependent on fossil fuels in nearly every aspect of life, unused biomass is piling up as waste, despite its significant potential for valuable applications-a critical missed opportunity for sustainable innovation. Phase change materials (PCMs) have emerged as a pivotal technology in the urgent transition toward carbon neutrality, especially considering that heating and cooling consume nearly half of global energy expenditure. This comprehensive review advances the scientific understanding of sustainability and circularity in PCM fabrication by providing a strategic framework for developing composites from renewable resources. This framework involves the introduction of a novel classification system (types 0-3) for biomass-derived PCMs based on their levels of modification, enabling a comparison of material sources, performance metrics, and environmental impacts. By showing recent innovative developments in PCM shape stabilization, thermal conductivity enhancement, and leakage protection, it critically highlights the opportunities to replace conventional materials with innovative biomass-derived alternatives, such as biomass-derived carbons and polymers. Furthermore, the study integrates tools aligned with the Principles of Green Chemistry to aid the fabrication of truly sustainable materials, helping to guide researchers through material selection, process optimization, and the comprehensive evaluation of the environmental impact associated with their use and disposal.

Recent Advances in Superspreading-Based Confined Synthesis and Assembly of Functional Nanomaterials

The rapid and complete spreading of liquids on surfaces, which is defined as superspreading, is of great importance in academic research and practical applications. The strong shear flow force during the superspreading process and the obtained confined stable and homogeneous thin liquid layers have great potential in the assembly of functional nanomaterials and confined synthesis. This review aims to summarize the fundamental understanding and emerging applications of superspreading-based confined synthesis and assembly of functional nanomaterials. First, several typical superspreading processes are briefly introduced, followed by highlighting the unique properties and design principles. Then, details about the confined superspreading liquid layers for highly efficient synthesis of functional thin films and the superspreading-induced shear flow to assembly nanomaterials into high-quality nanocomposite materials are presented. The following section then describes the emerging applications of the fabricated functional thin films and nanocomposites. Finally, an outlook for future development is also proposed.

Implantation of web-like cellulose nanofibrils on electrospun fibrous membrane for boosting filtration performance

Air pollution such as particulate matter is always a serious threat to public health, thus many disposable and degradable air filters were designed to deal with this severe challenge avoiding the secondary pollution after discarding. Herein, inspired by the natural spider web structure, a hierarchical porous composite fibrous membrane containing web-like cellulose nanofibrils (CNF) was developed. The implanted porous CNF membranes with web-like among the inter-fiber voids of electrospun poly(ethylene-co-viny alcohol) fibrous membrane were realized via a layer-by-layer (LBL) method followed by an elevated-temperature drying, which exhibit a smaller diameter with one or two orders of magnitude reduction comparing with the substrate fibers. The morphology of implanted CNF membranes can be regulated by changing the CNF dispersion concentration, PH, solution composition as well as the LBL times. The addition of a small amount of isopropyl alcohol to the CNF solution can efficiently facilitate the implantation of web-like CNF on substrate, resulting in both improvements on the mechanical properties and filtration capacity. The result shows that the implanted web-like CNF of as-prepared composite membrane can enhance the PM 0.3 capture ability (reaching 96.8 %) while not surge its pressure drop (225.7 Pa) exceeding N95 standard. This work presents a new design and fabrication of CNF-based filter materials directly without using freeze drying, which can not only provide a fully or partially biodegradable air filter but also give encouragement to explore new filters efficiently.

Nanocellulose-Based Films for Surface Protection of Wooden Artefacts

This research investigated the selected properties of nanocellulose films intended to serve as protective patches on fissured surfaces of wooden artefacts. The effects of their plasticisation with glycerol and functionalisation with selected silanes ((3-Glycidyloxypropyl)trimethoxysilane, and Methyltrimethoxysilane) were also determined. The obtained pure cellulose nanopapers (CNPs) had a homogeneous and compact structure but were very brittle, stiff, and wavy. Functionalisation with silanes made their structure more packed and reduced their equilibrium moisture content by 87-96%, depending on the type and concentration of the silane. Silane functionalisation also slightly improved nanopapers' resistance to moulds. Plasticisation with glycerol provided CNPs with higher flexibility and resistance to fracture and made them flatter and smoother, reducing the wettability of their surfaces but increasing their hygroscopicity (EMC values increased 1.7-3.5 times for pure CNPs and 5-33 times for functionalised CNPs) and vulnerability to mould infestation. All prepared nanopapers can be easily glued to the wood surface and colour-matched using a nitro wood stain, oil paint or waterborne acrylic paint. The research showed that cellulose nanopapers modified with silanes and plasticised with glycerol seem to be a promising solution for protecting the cracked surface of wooden artefacts against further degradation due to external conditions.

Highly air-permeable and dust-holding protective membranes by hierarchical structuring of electroactive poly(lactic acid) micro- and nanofibers

The application of biodegradable electrospun poly(lactic acid) (PLA) fibrous membranes (FMs) toward respiratory protection has long been dwarfed by the poor electret effect and short service life. Herein, a micro-on-nano (MON) approach was proposed to fabricate highly electroactive dual-scale poly(lactic acid) (DS-PLA) FMs consisting of inner-layer nanofibers (667 nm) and outer-layer microfibers (1.22 µm). Customized Ag-decorated BTO (Ag-BTO) dielectrics were incorporated to improve the electret effect and charge storage stability of DS-PLA FMs, contributing to the improved dielectric constants (1.40), surface potential (11.4 kV), and triboelectric performance (output voltage of 34.2 V at 10 N, 0.5 Hz). The unique hierarchies and profound electrostatic adsorption effect synergistically allowed the DS-PLA FMs to achieve high PM filtration efficiencies (99.10 % for PM2.5, 90.37 % for PM0.3, 32 L/min) at a reduced pressure drop (only 58.8 Pa). Furthermore, benefiting from the cascade filtration mechanisms, the DS-PLA FMs demonstrated superior dust holding capacity (9.4 g/m2), which was 3.2 times higher than that of normal PLA. With the assistance of convolutional neural network (CNN), a set of breathing patterns could be recognized with a classification accuracy as high as 96.7 %. This work provides a facile pathway to significantly prolong the service life of electrospun PLA filters for high-performance air filtration and deep learning-assisted respiratory monitoring.

Review on need for designing sustainable and biodegradable face masks: Opportunities for nanofibrous cellulosic filters

The surge in microbial illnesses, notably seen during the COVID-19 pandemic, has led to the global use of face masks-cloth, surgical, medical, and respirator types-to curb respiratory pathogen spread. Widely used by the public, patients, and healthcare workers, masks play a key role in reducing airborne transmission. However, synthetic, non-biodegradable materials in these masks have sparked environmental concerns due to disposal issues. Moreover, challenges like limited microbial filtration, poor fit, breathing resistance, and low reusability raise further issues, as does the failure to neutralize trapped microbes. Addressing these issues calls for high-performance, biodegradable masks crafted from renewable nanofibrous materials using advanced technology. Antimicrobial nanomaterial coatings can further reduce contamination risks for users and the environment. Nanofibrous materials, with their high surface area, enhance filtration, allow customization, and improve capture efficiency. Research is progressing on sustainable, biodegradable filters, particularly with cellulose materials. This review outlines mask types and limitations, spotlighting nanofibrous filters for their filtration efficiency, breathability, and sustainability. It also delves into nanofiber manufacturing and assesses bacterial cellulose-a promising renewable nanofibrous material suited for air filtration.

A holocellulose air filter with highly efficient formaldehyde adsorption prepared via low temperature pulping and partial dissolving from corn stalks

Emissions of particulate matter (PM) originating from industrial and agricultural incineration had emerged as a significant public health concern. Furthermore, the considerable annual production of straw remains underutilized, particularly in China. In this study, we proposed a novel approach for holocellulose air filter production from corn stalks via low-temperature anthraquinone pulping, partial dissolving, and high-speed shear-induced regeneration. About 61.40-78.23 % of hemicellulose in corn stalks was retained in holocellulose, furthermore, the delignification rate was up to 81.63-92.51 % after low temperature (<100 °C) alkaline exactment. Subsequently, holocellulose air filters (RHF) were prepared through regeneration with high-speed shear induced (25,000 rpm) and freeze-drying. The final air filters contained approximately 8.56-12.4 % hemicellulose, exhibiting a substantial adsorption capacity for low molecules such as formaldehyde. The results revealed remarkably low PM2.5 penetration ratio (0.12 %) and pressure drop (14.3 Pa) of the air filter, while exhibiting a remarkable formaldehyde adsorption capacity of 54.5 mg/g. Moreover, the characters of high crystallinity index and robust micro/nano-structure of regenerated cellulose were obtained. This study introduced an innovative and facile strategy for gaseous formaldehyde adsorption and introduced novel solutions for agricultural waste utilization.

Scalable pilot production of highly efficient 5-ply respiratory masks enhanced by bacterial cellulose nanofibers

This study presents the pilot-scale production of highly efficient real respiratory masks enhanced by bacterial cellulose nanofibers (BCNFs). The BCNFs suspension was deposited onto tissue paper substrates using fog spray technique with three BCNFs grammage levels of 0.5, 1, and 2 g/m2, followed by freeze drying. Also, two continuous and batch welding processes have been used to construct the core structure of the masks. Field emission scanning electron microscopy (FE-SEM) confirmed the uniform distribution and size of fog-sprayed BCNFs and their pore networks. With increase in BCNFs grammage, the adsorption efficiency of masks increased in both continuous and batch production methods. The mask produced through batch processing showed the highest efficiency of 99.2 % (N99) for the particulate matter of 0.3 μm, while the maximum corresponding efficiency value in continuous processing was 95.4 % (N95). The pressure drops of the masks increased with the increase in BCNFs grammage in both methods. The maximum pressure drops of N95 and N99 masks obtained were 112 ± 10 Pa and 128 ± 8 Pa, respectively. Notably, the filtration efficacy of masks was preserved when subjected to relative humidity fluctuations ranging from 30 % to 70 %. The successful findings of this study offer significant promise for future air filtration applications.

A robust triphenylamine-based monolithic polymer network for selective sieving of CO2 and PM from flue gas

The increasingly urgent issue of climate change is driving the development of carbon dioxide (CO2) capture and separation technologies in flue gas after combustion. The monolithic adsorbent stands out in practical adsorption applications for its simplified powder compaction process while maintaining the inherent balance between energy consumption for regeneration and selectivity for adsorption. However, optimizing the adsorption capacity and selectivity of CO2 separation materials remains a significant challenge. Herein, we synthesized monolithic polymer networks (N-CMPs) with triphenylamine adsorption sites, acid-base environment tolerance, and precise narrow microchannel pore systems for the selective sieving of CO2 and particulate matter (PM) in flue gas. The inherent continuous covalent bonding of N-CMPs, along with their highly delocalized π-π conjugated porous framework, ensures the stability of the monolithic polymer network's adsorption and separation capabilities under wet and acid-base conditions. Specifically, under the conditions of 1 bar at 273 K, the CO2 adsorption capacity of N-CMP-1 is 3.35 mmol/g. Attributed to the highly polar environment generated by triphenylamine and the inherent high micropore/mesopore ratio, N-CMPs exhibit an excellent ideal adsorbed solution theory (IAST) selectivity for CO2/N2 under simulated flue gas conditions (CO2/N2 = 15:85). Dynamic breakthrough experiments further visualize the high separation efficiency of N-CMPs in practical adsorption applications. Moreover, under acid-base conditions, N-CMPs achieve a capture efficiency exceeding 99.76 % for PM0.3, enabling the selective separation of CO2 and PM in flue gas. In fact, the combined capture of hazardous PM and CO2 from the exhaust gases produced by the combustion of fossil fuels will play a pivotal role in mitigating climate change and environmental issues until low-carbon and alternative energy technologies are widely adopted.

Construction of Vine-Inspired Antimicrobial Filter with Multiscale 3D Nanonetwork for High-Efficiency Air Filtration

Enhancing the antimicrobial activity of high-efficiency particulate air (HEPA) filters while maintaining filtration efficiency and pressure drop is currently an urgent issue for preventing the spread of pathogenic microorganisms. Herein, inspired by vines which can enwind fences to fix as well as decorate them, a flexible antimicrobial chitin nanofiber (ChNF@CuOx) was fabricated and loaded onto the rigid glass fiber (GF) skeleton of a HEPA filter. Through the physical interaction, ChNF@CuOx was spontaneously enwound on GF, and ChNF@CuOx itself interweaved to form a new nanonetwork between the GF skeleton. The obtained antimicrobial air filter (ChNF@CuOx/GF) with a unique nanonetwork increased the filtration efficiency of the HEPA filter. Meanwhile, it possessed excellent inactivation ability against Staphylococcus aureus, Escherichia coli, and Candida albicans due to the urchin-like in situ grown CuOx on the ChNF. In particular, the oxygen vacancies generated unexpectedly in CuOx enabled it to produce reactive oxygen species. After eight cycles of antimicrobial assays, the antimicrobial rates of bacteria were higher than 99.5%, and those of fungi were greater than 98.3%. The successful synthesis of antimicrobial fibers and the construction of multidimensional nanoscale structures through a simple postprocessing method provide a new design mentality for antimicrobial functionalization for HEPA filters.

Building a Tailored Frame-Channel Structure for High-Performance Protein Air Filters

To create a healthier indoor environment via sustainable technologies, there is a growing demand for constructing high-performance air filters from natural materials. Addressing this need, we have fabricated high-performance protein air filters with a tailored frame-channel structure via electrospinning. The innovative feature of the protein air filter is generated by adding a small amount of an organic salt, tetrabutylammonium chloride (TBAC), to modulate the denaturation of zein for tuning electrical charge distribution and hydrophilicity of the protein solutions. The results highlight that the optimized filter with 1.0 wt% TBAC exhibits a denser nanofiber assembly on the frame and a sparser arrangement on the channel. Functionally, the filter demonstrates ultralow pressure drop (ca. 9.04 Pa) that is only a third of that observed in unmodified formulation and commercial air filters, while it maintains high filtration efficiency in capturing PM2.5 (99.42% ± 0.30%) and PM0.3 (98.25 ± 0.39%). More importantly, the filter indicates multifunctional perspectives, e.g., high removal efficiency for formaldehyde (HCHO) and PM2.5 under high airflow rates (up to 8 L/min) or after prolonged testing period (120 min). Our design of the frame-channel structure for the protein air filter marks a leap forward in developing biomass-based structural materials.

Nanoporous air filtering systems made from renewable sources: benefits and challenges

There is a crucial need for air purification systems due to increasing air contamination, while conventional air-filtering materials face challenges in eliminating gaseous and particulate pollutants. This review examines the development and characteristics of nanoporous polymeric materials developed from renewable resources, which have rapidly advanced in recent years. These materials offer more sustainable alternatives for nanoporous structures made out of conventional polymers and significantly impact the properties of porous polymers. The review explores nanoporous materials' production from renewable sources, filtering mechanisms, physicochemical makeup, and sensing capabilities. The recent advancements in this field aim to enhance production techniques, lower pressure drop, and improve adsorption efficiency. Currently, supporting approaches include using adsorbent layers and binders to immobilize nanoporous materials. Furthermore, the prospects and challenges of nanoporous materials obtained from renewable sources used for air purification are discussed.

Transforming textile waste into nanocellulose for a circular future

The expansion of the textile industry and improvements in living standards have led to increased cotton textile production, resulting in a rise in textile waste, with cotton accounting for 24% of total textile waste. Effective waste management through recycling and reuse is crucial to reducing global waste production. Nanocellulose has diverse applications in environmental, geotechnical, food packaging, and biomedical engineering areas. As interest in nanocellulose's unique properties grows, cotton-based textile waste emerges as a promising source for nanocellulose development. However, there is a notable lack of comprehensive reviews on the extraction of nanocellulose from textile waste as a sustainable biomaterial. This paper aims to address this gap by exploring current extraction processes, properties, and recent applications of nanocellulose derived from textile waste. We discussed (1) the potential of nanocellulose resources from different textile wastes, (2) a comparison of the various extraction methods, (3) the functionalization technology and the potential application of such nanocellulose in the textile industry, and (4) the life cycle assessment (LCA) and potential gap of the current technology. It also emphasizes the potential reintegration of extracted nanocellulose into the textile industry to manufacture high-value products, thus completing the loop and strengthening the circular economy.

Tuning a Superhydrophobic Surface on an Electrospun Polyacrylonitrile Nanofiber Membrane by Polysulfone Blending

Nanofibers made of different materials have been continuously studied and widely used as membranes due to their simple fabrication techniques and tunable surface characteristics. In this work, we developed polyacrylonitrile (PAN) nanofiber membranes by the electrospinning method and blended them with polysulfone (PSU) to obtain superhydrophobic surfaces on the fiber structures. The scanning electron microscopy (SEM) images show that the fabricated nanofibers have smooth and continuous morphology. In addition, to observe the effect of the PSU-based blending material, Fourier-transform infrared (FTIR) spectra of the samples were acquired, providing chemical compositions of the bare and PSU-blended PAN nanofibers. The fabricated PSU/PAN composite nanofibers have a diameter range of 222-392 nm. In terms of the wettability, the measured water contact angle (WCA) value of the PAN nanofibers was improved from (14 ± 1)° to (156 ± 6)°, (160 ± 4)°, (156 ± 6)°, and (158 ± 4)° after being blended with PSU solutions having concentrations of 0.5, 1, 1.5, and 2 wt %, respectively. This result has proven that the PAN nanofiber surfaces can be tuned from hydrophilic to superhydrophobic characteristics simply by introducing PSU into the PAN solution prior to electrospinning, where a small PSU concentration of 0.5% has been sufficient to provide the desired effect. Owing to its low-cost and highly efficient process, this strategy may be further explored for other types of polymer-based nanofibers.

Highly Permeable and Regenerative Microhoneycomb Filters

Allergic reactions can profoundly influence the quality of life. To address the health risks posed by allergens and overcome the permeability limitations of the current filter materials, this work introduces a novel microhoneycomb (MH) material for practical filter applications such as masks. Through a synthesis process integrating ice-templating and a gas-phase post-treatment with silane, MH achieves unprecedented levels of moisture resistance and mechanical stability while preserving the highly permeable microchannels. Notably, MH is extremely elastic, with a 92% recovery rate after being compressed to 80% deformation. The filtration efficiency surpasses 98.1% against pollutant particles that simulate airborne pollens, outperforming commercial counterparts with fifth-fold greater air permeability while ensuring unparalleled user comfort. Moreover, MH offers a sustainable solution, being easily regenerated through back-flow blowing, distinguishing it from conventional nonwoven fabrics. Finally, a prototype mask incorporating MH is presented, demonstrating its immense potential as a high-performance filtration material, effectively addressing health risks posed by allergens and other harmful particles.

Diaminated Cellulose Beads as a Sustainable Support for Industrially Relevant Lipases

Environmentally persistent polystyrene or polyacrylic beads are used as supports in enzyme large-scale bioprocesses, including conversion glucose isomerization for high-fructose corn syrup production, hydrolysis of lactose, and synthesis of active pharmaceutical ingredients. In this paper, we report the development of a novel sustainable and scalable method to produce diaminated cellulose beads (DAB) as highly efficient alternative supports for industrially relevant lipases. Regenerated cellulose beads were grafted with diaminated aliphatic hydrocarbons via periodate oxidation and reductive amination. The oxidation step indicated that aldehyde content can be easily tuned through the reaction time and concentration of reactants. Reductive amination of dialdehyde cellulose was more efficient as the length of the diaminated hydrocarbon compound increased. Morphological analysis of DAB showed that cellulose chemical grafting enabled the preservation of the bead shape and internal structure upon freeze-drying. Enzymatic degradability studies demonstrated that chemical functionalization did not undermine enzyme cellulose hydrolysis. The addition of aminated moieties on cellulose dramatically increased absorption efficiency for all industrially relevant lipases used, reaching 100% for Thermomyces lanuginosus lipase (TLL). Storage and recyclability experiments demonstrated that enzymes were retained and recyclable for at least nine cycles, although the activity gradually declined after each cycle. Medium chain triacylglycerol hydrolysis in a SpinChem reactor using TLL immobilized on 1,6 DAB exhibited higher activity compared to acrylic beads (588 vs 459 U/g) suggesting that biodegradable cellulose-based materials could be a valid and attractive alternative to plastics carriers.

Magnetic superhydrophobic cellulose nanofibril based aerogel with rope-ladder like structure incorporating both superelasticity and excellent oil absorption

Achieving an equilibrium between exceptional oil absorption and remarkable elasticity has emerged as a formidable challenge for magnetic porous materials designed for oil absorption. Here, we propose an original, magnetic and superhydrophobic cellulose nanofibril (CNF) based aerogel system with a rope-ladder like skeleton by to greatly improve the issue. Within this system, CNF as the skeleton was combined with multiwalled carbon nanotubes (MWCNT)@Fe3O4 as the magnetic and enhanced component, both methyltrimethoxysilane (MTMS) and acetonitrile-extracted lignin (AEL) as the soft-hard associating constituents. The resultant CNF based aerogel shows a rope-ladder like pore structure to contribute to high elasticity and excellent oil absorption (28.34-61.09 g/g for various oils and organic solvents) under the synergistic effect of Fe3O4@MWCNT, AEL and MTMS, as well as good specific surface area (27.97 m2/g), low density (26.4 mg/cm3). Notably, despite the introduced considerable proportion (0.5 times of mass-CNF) of Fe3O4@MWCNT, the aerogel retained an impressive compression-decompression rate (88%) and the oil absorption efficiency of above 87% for various oils due to the soft-hard associating structure supported by both MTMS and AEL. This study provides a prospective strategy to balance between high elasticity and excellent oil absorption of CNF based aerogel doping inorganic particles.

Preparation of highly elastic superhydrophobic CNF/Fe3O4 based materials modified in aqueous phase for oil-water separation

Magnetic superhydrophobic materials have broad application prospect in oil-water separation. In this study, a magnetic and superhydrophobic aerogel with lamellar structure was successfully prepared using cellulose nanofibrils (CNF) as the skeleton, Fe3O4 as the magnetic ion, 1H, 1H, 2H, 2H trialkylfluorooctane triethoxysilane (FS) and 3-(2-aminoethyl amino)-propyl trimethoxysilane (AS) as the combined modifier. The prepared aerogel shows lower density (38.63 mg/cm3), excellent magnetic (15.13 emu/g), high elasticity and good oil sorption properties (21 g/g). In addition, FS/AS also exhibits excellent mechanical properties and superhydrophobic ability (water contact angle (WCA) of 151.9 ± 1.4°), as it provides sufficient toughness and low surface energy for the layer-branch structure. It should be noted that the entire preparation process is carried out in the aqueous phase, without the use of any organic solvents, providing a green oil-water separation strategy.

Fiber-Based Noncontact Sensor with Stretchability for Underwater Wearable Sensing and VR Applications

The rapid development of artificial intelligent wearable devices has led to an increasing need for seamless information exchange between humans, machines, and virtual spaces, often relying on touch sensors as the primary interaction medium. Additionally, the demand for underwater detection technologies is on the rise owing to the prevalent wet and submerged environment. Here, a fiber-based capacitive sensor with superior stretchability and hydrophobicity is proposed, designed to cater to noncontact and underwater applications. The sensor is constructed using bacterial cellulose (BC)@BC/carbon nanotubes (CNTs) (BBT) helical fiber as the matrix and methyltrimethoxysilane (MTMS) as the hydrophobic modified agent, forming a hydrophobic silylated BC@BC/CNT (SBBT) helical fiber by the chemical vapor deposition (CVD) technique. These fibers exhibit an impressive contact angle of 132.8°. The SBBT helicalfiber-based capacitive sensor presents capabilities for both noncontact and underwater sensing, which exhibits a significant capacitance change of -0.27 (at a distance of 0.5 cm). We have achieved interactive control between real space and virtual space through intelligent data analysis technology with minimal interference from the presence of water. This work has laid a solid foundation of noncontact sensing with attributes such as degradability, stretchability, and hydrophobicity. Moreover, it offers promising solutions for barrier-free communication in virtual reality (VR) and underwater applications, providing avenues for smart human-machine interfaces for submerged use.

Biodegradable Nanofiber/Metal-Organic Framework/Cotton Air Filtration Membranes Enabling Simultaneous Removal of Toxic Gases and Particulate Matter

The typical filters that protect us from harmful components, such as toxic gases and particulate matter (PM), are made from petroleum-based materials, which need to be replaced with other environmentally friendly materials. Herein, we demonstrate a route to fabricate biodegradable and dual-functional filtration membranes that effectively remove PM and toxic gases. The membrane was integrated using two layers: (i) cellulose-based nanofibers for PM filtration and (ii) metal-organic framework (MOF)-coated cotton fabric for removal of toxic gases. Zeolitic imidazolate framework (ZIF-8) was grown from the surface of the cotton fabric by the treatment of cotton fabric with an organic precursor solution and subsequent immersion in an inorganic precursor solution. Cellulose acetate nanofibers (NFs) were deposited on the MOF-coated cotton fabric via electrospinning. At the optimal thickness of the NF layer, the quality factor of 18.8 × 10-2 Pa-1 was achieved with a filtration efficiency of 93.1%, air permeability of 19.0 cm3/cm2/s, and pressure drop of 14.2 Pa. The membrane exhibits outstanding gas adsorption efficiencies (>99%) for H2S, formaldehyde, and NH3. The resulting membrane was highly biodegradable, with a weight loss of 62.5% after 45 days under standard test conditions. The proposed strategy should provide highly sustainable material platforms for practical multifunctional membranes in personal protective equipment.

Recent developments in nanocellulose-based aerogels as air filters: A review

Today, one of the world's critical environmental issues is air pollution, which is the most important parameter threatening human health and the environment. Synthetic polymers are widely used in industrial air filter production; however, they are incompatible with the environment due to their secondary pollution. Using renewable materials to manufacture air filters is not only environmentally friendly but also essential. Recently, a new generation of biopolymers called cellulose nanofiber (CNF)-based hydrogels have been proposed, with three dimensional (3D) nanofiber networks and unique physical and mechanical properties. CNFs have become a hot research topic for application as air filter materials because they can compete with synthetic nanofibers due to their advantages, such as abundant, renewable, nontoxic, high specific surface area, high reactivity, flexibility, low cost, low density, and network structure formation. The main focus of the current review is the recent progress in the preparation and employment of nanocellulose materials, especially CNF-based hydrogels, to absorb PM and CO2. This study summarizes the preparation methods, modification strategies, fabrications, and further applications of CNF-based aerogels as air filters. Lastly, challenges in the fabrication of CNFs, and trends for future developments are presented.

Application of cellulose nanofiber as a promising air filter for adsorbing particulate matter and carbon dioxide

Pollution from particulate matter (PM) and toxic chemicals in the air cause some of the most critical health and environmental hazards in developed and developing countries. It can have a very destructive effect on human health and other living creatures. In particular, PM air pollution caused by rapid industrialization and population growth is a grave concern in developing countries. Oil and chemical-based synthetic polymers are non-environmentally friendly materials that lead to secondary environmental pollution. Thus, developing new and environmentally compatible renewable materials to construct air filters is essential. The goal of this review is to study the use of cellulose nanofibers (CNF) to adsorb PM in the air. Some of CNF's advantages include being the most abundant polymer in nature, biodegradable, and having a high specific surface area, low density, surface properties (broad possibility of chemical surface modification), high modulus and flexural stiffness, low energy consumption, which provide this new class of bio-based adsorbent with promising potential applications in environmental remediation. Such advantages have made CNF a competitive and highly in-demand material compared to other synthetic nanoparticles. Today, refining membranes and nanofiltration manufacturing are two important industries that could use CNF to provide a practical step in protecting the environment and saving energy. CNF nanofilters are capable of nearly eliminating most sources of air pollution, including carbon monoxide, sulfur oxides, nitrogen oxides, and PM_2.5-10 μm. They also have a high porosity and low resistance air (pressure drop) ratio compared to ordinary filters made from cellulose fiber. If utilized correctly, humans do not need to inhale harmful chemicals.

MXene/bacterial cellulose/Fe3O4/methyltrimethoxylsilane flexible film with hydrophobic for effective electromagnetic shielding

Electromagnetic (EM) pollution has become a serious problem in modern society as it affects human lives. The fabrication of strong and highly flexible materials for electromagnetic interference (EMI) shielding applications is extremely urgent. Herein, a MXene Ti₃C₂T_x/Fe₃O₄ & bacterial cellulose (BC)/Fe₃O₄&Methyltrimethoxysilane (MTMS) flexible hydrophobic electromagnetic shielding film (SBTF_X-Y, X and Y were the number of layers of BC/Fe₃O₄ and the layers of Ti₃C₂T_x/Fe₃O₄), was fabricated. In the prepared film, MXene Ti₃C₂T_x absorbs a large amount of radio waves through polarization relaxation and conduction loss. Because of its extremely low reflectance of electromagnetic waves, BC@Fe₃O₄, as the outermost layer of the material, allows more electromagnetic waves to incident inside the material. The maximum electromagnetic interference (EMI) shielding efficiency (SE) of 68 dB was achieved for the composite film at 45 μm thickness. What's more, the SBTF_X-Y films show excellent mechanical properties, hydrophobicity and flexibility. The unique stratified structure of the film provides a new strategy for designing high-performance EMI shielding films with excellent surface and mechanical properties.

Swellable Array Strategy Based on Designed Flexible Double Hypercross-linked Polymers for Synergistic Adsorption of Toluene and Formaldehyde

High-capacity adsorption and removal of complex volatile organic compounds (VOCs) from real-world environments is a tough challenge for researchers. Herein, a swellable array adsorption strategy was proposed to realize the synergistic adsorption of toluene and formaldehyde on the flexible double hypercross-linked polymers (FD-HCPs). FD-HCPs exhibited multiple adsorption sites awarded by a hydrophobic benzene ring/pyrrole ring and a hydrophilic hydroxyl structural unit. The array benzene ring, hydroxyl, and pyrrole N sites in FD-HCPs effectively captured toluene and formaldehyde molecules through π-π conjugation and electrostatic interaction and weakened their mutual competitive adsorption. Interestingly, the strong binding force of toluene molecules to the skeleton deformed the pore structure of FD-HCPs and generated new adsorption microenvironments for the other adsorbate. This behavior significantly improved the adsorption capacity of FD-HCPs for toluene and formaldehyde by 20% under multiple VOCs. Moreover, the pyrrole group in FD-HCPs greatly hindered H₂O molecule diffusion in the pore, thus efficiently weakening the competitive adsorption of H₂O toward VOCs. These fascinating properties enabled FD-HCPs to achieve synergistic adsorption for multicomponent VOC vapor under a highly humid environment and overcame single-species VOC adsorption properties on state-of-the-art porous adsorbents. This work provides the practical feasibility of synergistic adsorption to remove complex VOCs in real-world environments.

In-situ polycondensate-coated cellulose nanofiber heterostructure for polylactic acid-based composites with superior mechanical and thermal properties

Renewable yet biodegradable natural fiber (e.g., cellulose nanofiber (CNF)) reinforced bio-based polymers (e.g., polylactic acid (PLA)) are being applied for the manufacture of clean packaging products. The interface incompatibility between hydrophilic CNF and hydrophobic PLA still restricts the promotion of high-performance bio-based products. Herein, a polycondensate-coated CNF hybrid, wherein silane, aluminate, and titanate coupling agent monomers were in-situ polymerized onto the CNF surface via dehydration self-condensation, was designed and further employed as strengthening/toughening nanofillers for fabricating the CNF-reinforced PLA composite. Results showed that the polycondensate coatings could efficiently promote the dispersion of CNFs and enhance interfacial compatibility between CNFs and PLA. Attributing to the synergistic effect of polycondensate coatings and CNFs, a considerable improvement in processing, mechanical and thermal properties was obtained in resultant CNF/PLA composites. With adding 2.5 wt% polycondensate-coated CNFs, the tensile strength, Young's modulus, and tensile toughness of CNF-reinforced PLA composites was raised by about 27 %, 51 % and 68 %, respectively; also, such composite possessed greater elasticity and higher melt strength than pure PLA. This study provides a novel interface control strategy to fabricate low-cost yet high-performance PLA-based composites for sustainable packaging application.

Modifying the Fiber Structure and Filtration Performance of Polyester Materials Based on Two Different Preparation Methods

How to build a satisfactory indoor environment has become increasingly important. In this paper, the synthesis and improvement of the most widely used polyester materials in China were carried out based on two different preparation methods, and the structures and filtration performances were tested and analyzed. The results showed that a carbon black coating was wrapped on the surfaces of the new synthetic polyester filter fibers. Compared with the original materials, the filtration efficiencies of PM₁₀, PM_2.5, and PM₁ were increased by 0.88-6.26, 1.68-8.78, and 0.42-4.84%, respectively. The best filtration velocity was 1.1 m/s, and the new synthetic polyester materials with direct impregnation demonstrated superior filtration performance. The filtration efficiency of the new synthetic polyester materials was improved on the particulates with sizes of 1.0-5.0 μm. The filtration performance of G4 was better than that of G3. The filtration efficiencies of PM₁₀, PM_2.5, and PM₁ were improved by 4.89, 4.20, and 11.69%, respectively. The quality factor value can be used to assess the comprehensive filtration performance of air filters in practical applications. It could provide reference values for the selection of synthetic methods of new filter materials.

Argon plasma-modified bacterial cellulose filters for protection against respiratory pathogens

In this work, we present novel, sustainable filters based on bacterial cellulose (BC) functionalized with low-pressure argon plasma (LPP-Ar). The "green" production process involved BC biosynthesis by Komagataeibacter xylinus, followed by simple purification, homogenization, lyophilization, and finally LPP-Ar treatment. The obtained LPP-Ar-functionalized BC-based material (LPP-Ar-BC-bM) showed excellent antimicrobial and antiviral properties against both Gram-positive (S. aureus) and Gram-negative (E. coli) bacteria, and an enveloped bacteriophage phage Φ6, with no cytotoxicity versus murine fibroblasts in vitro. Further, filters consisting of three layers of LPP-Ar-BC-bM had >99 % bacterial and viral filtration efficiency, while maintaining sufficiently low airflow resistance (6 mbar at an airflow of 95 L/min). Finally, as a proof-of-concept, we were able to prepare 80 masks with LPP-Ar-BC-bM filter and ~85 % of volunteer medical staff assessed them as "good" or "very good" in terms of comfort. We conclude that our novel sustainable, biobased, biodegradable filters are suitable for respiratory personal protective equipment (PPE), such as surgical masks and respirators.

All-cellulose air filter composed with regenerated nanocellulose prepared through a facile method with shear-induced

High-speed shear system is usually used for the dispersion improvement of slurry, nanomaterials preparation, and even two-dimensional materials production. However, there is barely study that focused on the regenerated cellulose (RC) which was coagulated with shear induced. In this work, a new type of all-cellulose air filter was fabricated through high-speed shear in aqueous regeneration system using parenchyma cellulose from corn stalk. The obtained RC were aggregated by ribbon-like fine cellulose and nanocellulose sheets. The study exhibited the micro-structure of RC displayed excellent unidirectional alignment and a relatively high crystallinity. All-cellulose air filter which was produced via RC presented excellent filtration efficiency (PM_2.5 97.3 %, PM_10.0 97.7 %) with slightly pressure drop (19 Pa). Therefore, this work provides a facile method to obtain a novel RC with nanocellulose particles used for air filtration, which gives an effective strategy application in the conversion of all-cellulose materials from agricultural waste.

Smart Mask as Wearable for Post-Pandemic Personal Healthcare

A mask serves as a simple external barrier that protects humans from infectious particles from poor air conditions in the surrounding environment. As an important personal protective equipment (PPE) to protect our respiratory system, masks are able not only to filter pathogens and dust particles but also to sense, reflect or even respond to environmental conditions. This smartness is of particular interest among academia and industries due to its potential in disease detection, health monitoring and caring aspects. In this review, we provide an overlook of the current air filtration strategies used in masks, from structural designs to integrated functional modules that empower the mask's ability to sense and transfer physiological or environmental information to become smart. Specifically, we discussed recent developments in masks designed to detect macroscopic physiological signals from the wearer and mask-based disease diagnoses, such as COVID-19. Further, we propose the concept of next-generation smart masks and the requirements from material selection and function design perspectives that enable masks to interact and play crucial roles in health-caring wearables.

Superhydrophobic and highly moisture-resistant PVA@EC composite membrane for air purification

Electrospun fiber membranes have great potential in the field of air filtration because of their high porosity and small pore size. Conventional air filtration membranes are hydrophilic, leading to weak moisture-barrier properties, which hinders their application in high-humidity environments. In this study, eugenol was added to polyvinyl alcohol and ethyl cellulose (EC) for electrospinning and electrospraying, respectively, of superhydrophobic bilayer composite fiber membranes to efficiently filter particulate matter (PM) in air. Owing to its surface microstructure, electrosprayed EC increased the water contact angle of the PVA membrane from 142.8 to 151.1°. More importantly, the composite air-filter membrane showed a low filtration pressure drop (168.1 Pa) and exhibited high filtration efficiencies of 99.74 and 99.77% for PM1.0 and PM2.5, respectively, and their respective quality factors were 0.0351 and 0.0358 Pa-1. At the same time, the filtration performance of the air filtration membrane remained above 99% at high air humidity. This work reports composite membranes that can effectively capture PM of various sizes and thus may provide a reference for the manufacturing of green air filters for high-humidity environments.

Constructing Janus Microsphere Membranes for Particulate Matter Filtration, Directional Water Vapor Transfer, and High-Efficiency Broad-Spectrum Sterilization

Commercial masks have significant drawbacks, including low water vapor transmission efficiency and limited ability to inhibit harmful microorganisms, whereas in this contribution, a series of Janus microsphere membranes are developed with hierarchical structures by quenching and crystallizing 12-hydroxystearic acid and halicin layer-by-layer on a polypropylene non-woven fabric, laminating them with hydrophilic cotton fibers in a one-pot process, and further demonstrate the potential of this composite system as masks. Through further optimization, excellent superhydrophobic/superhydrophilic properties (contact angle 157.1°/0°), superior filtering effects (93.54% for PM_2.5 and 98.35% for PM₁₀ ), with a low-filtration resistance (57 Pa) and a quality factor of up to 0.072 Pa^-1 are achieved, all better than that of commercial N95 masks. In addition, the membrane allows for the directional transport of water vapor from the inside out, increasing the water vapor transmission rate by more than 20% compared with the monolayer hydrophobic microsphere membrane. It also has a bactericidal capacity of over 99.9999% against Escherichia coli and is tested for robustness and stability in various extreme environments. This work may shed light on designing novel filter media with versatile functions, meanwhile, the materials can also be used in protective equipment against the new coronavirus.

Improved Recovery of Captured Airborne Bacteria and Viruses with Liquid-Coated Air Filters

The COVID-19 pandemic has revealed the importance of the detection of airborne pathogens. Here, we present composite air filters featuring a bioinspired liquid coating that facilitates the removal of captured aerosolized bacteria and viruses for further analysis. We tested three types of air filters: commercial polytetrafluoroethylene (PTFE), which is well known for creating stable liquid coatings, commercial high-efficiency particulate air (HEPA) filters, which are widely used, and in-house-manufactured cellulose nanofiber mats (CNFMs), which are made from sustainable materials. All filters were coated with omniphobic fluorinated liquid to maximize the release of pathogens. We found that coating both the PTFE and HEPA filters with liquid improved the rate at which Escherichia coli was recovered using a physical removal process compared to uncoated controls. Notably, the coated HEPA filters also increased the total number of recovered cells by 57%. Coating the CNFM filters did not improve either the rate of release or the total number of captured cells. The most promising materials, the liquid-coated HEPA, filters were then evaluated for their ability to facilitate the removal of pathogenic viruses via a chemical removal process. Recovery of infectious JC polyomavirus, a nonenveloped virus that attacks the central nervous system, was increased by 92% over uncoated controls; however, there was no significant difference in the total amount of genomic material recovered compared to that of controls. In contrast, significantly more genomic material was recovered for SARS-CoV-2, the airborne, enveloped virus, which causes COVID-19, from liquid-coated filters. Although the amount of infectious SARS-CoV-2 recovered was 58% higher, these results were not significantly different from uncoated filters due to high variability. These results suggest that the efficient recovery of airborne pathogens from liquid-coated filters could improve air sampling efforts, enhancing biosurveillance and global pathogen early warning.

A bioinspired, strong, all-natural, superhydrophobic cellulose-based straw

The promotion of cellulose-based paper straws is one of the important ways to improve white pollution nowadays. However, developing composite straws that are simultaneously highly biocompatible, safe, and non-toxic and that overcome the low water stability and physical strength problems caused by the inherent hydrophilicity of the raw material cellulose has become an important challenge in the development process. In this study, a new all-natural superhydrophobic straw (CFS) made of a composite of cellulose nanofibers and stearic acid was introduced. Stearic acid is a saturated fatty acid derived from plant and animal oils. Inspired by the specific hydrophobicity of sugarcane cane peel, a green straw with both superhydrophobicity (water contact angle up to 153°) and remarkable mechanical strength (tensile strength up to 67.15 MPa) was developed by controlling the hydrophobic modification conditions of stearic acid through solvent vaporization. Furthermore, the composite straws under wet conditions had lower water absorption and exhibited excellent wet tensile strength compared to commercial paper straws. In addition, the composite straw without the addition of chemical binders avoids the defects of non-renewable products, fits into the global green development concept, and brings new strategies for the development of cellulose-based materials.

Nanocellulose-based membrane as a potential material for high performance biodegradable aerosol respirators for SARS-CoV-2 prevention: a review

The controversy surrounding the transmission of COVID-19 in 2020 has revealed the need to better understand the airborne transmission route of respiratory viruses to establish appropriate strategies to limit their transmission. The effectiveness in protecting against COVID-19 has led to a high demand for face masks. This includes the single-use of non-degradable masks and Filtering Facepiece Respirators by a large proportion of the public, leading to environmental concerns related to waste management. Thus, nanocellulose-based membranes are a promising environmental solution for aerosol filtration due to their biodegradability, renewability, biocompatibility, high specific surface area, non-toxicity, ease of functionalization and worldwide availability. Although the technology for producing high-performance aerosol filter membranes from cellulose-based materials is still in its initial stage, several promising results show the prospects of the use of this kind of materials. This review focuses on the overview of nanocellulose-based filter media, including its processing, desirable characteristics and recent developments regarding filtration, functionalization, biodegradability, and mechanical behavior. The porosity control, surface wettability and surface functional groups resulting from the silylation treatment to improve the filtration capacity of the nanocellulose-based membrane is discussed. Future research trends in this area are planned to develop the air filter media by reinforcing the filter membrane structure of CNF with CNCs. In addition, the integration of sol-gel technology into the production of an air filter can tailor the pore size of the membrane for a viable physical screening solution in future studies.

Graphical abstract

Cellulose nanofiber assisted dispersion of hydrophobic SiO2 nanoparticles in water and its superhydrophobic coating

It is challenging to build a superhydrophobic coating with aqueous dispersions since hydrophobic substances are usually dispersed in pure organic or water/organic mixed solvents. In this study, hydrophobic SiO₂ nanoparticles were dispersed in water assisted with cellulose nanofiber (CNF) and the superhydrophobic surface was manufactured by coating a waterborne dispersion composed of CNF, hydrophobic SiO₂ nanoparticles and methyltrimethoxysilane (MTMS). It was found that the dispersion of SiO₂ in water can be improved by CNF. Meanwhile, the coated paper surface retained its hydrophobicity after 10 abrasion cycles due to the adhesion of the coating surface promoted by MTMS. When SiO₂ content over 0.25 wt%, the coated paper surface displayed a superhydrophobic property, and the moisture absorption decreased to 31-34%. The contact angle of the coating surface was 162°, the contact angle hysteresis was 1.96° and the rolling contact angle was 1.33° when SiO₂ content was 1 wt%.

Polyphenylene sulfide fabric with enhanced oxidation resistance and hydrophobicity through polybenzoxazine surface coating for emission control in harsh environment

Emissions from power generation and municipal waste incineration sources are primarily at high temperatures and contain corrosive gases, particulate pollutants and are enormously challenging on the performance of the filtration systems in use. Here, polyphenylene sulfide (PPS) nonwoven fabric, a primary material used commercially in such settings, is modified with a polybenzoxazine precursor as a coating to deliver improved thermal and oxidation resistance to the fibrous substrate. The polybenzoxazine precursor undergoes chain propagation and crosslinking upon the treatment process to provide a protective layer over the PPS fibers such that enhanced structural stability in a harsh environment was demonstrated. We have shown the improved overall tensile strength (+15%), Young's modulus (+26%), and more hydrophobic nature of the modified PPS fabric, while the superior environmental stability and better filtration performance could be achieved. Such methodology may lead to higher service temperature and extended service time of the PPS filtration bags in harsh fire exhaustion airstreams encountered in power plants or municipal garbage incineration facilities. The crosslinkable benzoxazine could also be the most cost-effective high temperature coating layer on fibers, enabling future high-performance air filtration materials.

Multilevel structured PASS nanofiber filter with outstanding thermal stability and excellent mechanical property for high-efficiency particulate matter removal

Particulate matter (PM) pollution from industrialization poses a great threat to people's health. Although fiber-based filters are used effectively to capture PM, the traditional filters with large diameter suffer from low filtration efficiency, high pressure drop and low temperature resistance. In this study, multilayer poly arylene sulfide sulfone (M-PASS) composite filter was designed and fabricated via electrospinning technology. The M-PASS composite filter is sandwich-structure. Due to the unique structure and composition, the M-PASS filter exhibited outstanding removal efficiency of 99.97 ± 0.0050%, extremely low air resistance of 44.3 ± 0.7 Pa, excellent quality factor (QF) of 0.19 ± 0.0019 Pa^-1, and desirable mechanical strength of 7.0 ± 0.2 MPa. Furthermore, the as-prepared M-PASS filter can remain outstanding filtration performance at 200.0 ℃ due to the high thermal stability of PASS and the removal efficiency was still above 95.2 ± 0.4% after long-term filtration test. These results demonstrate that the structure of filter is the important one for air filtration and the M-PASS nanofiber filters have great potential in PM removal, especially under high temperature conditions.